Catalog Gentec
Catalog Gentec
Catalog Gentec
CATALOGUE OF
PRODUCTS
Third edition
2
PERFORMANCE
DURABILITE
3
PRECIFLUID CONCEPT
4
PRECIFLUID CONCEPT
5
OUR INDUSTRIES
Applications & sectors
6
ELECTRONICS MEDICAL
The accurate dispensing systems of Gentec guarantee a Materials The need of equipments in the medical industry is more Materials
reliable and repetitive dispensing which makes it possible and more demanding in terms of reliability and cleanliness.
to optimize the assembling process of electronics for any • Solder pastes Forced to respect these rigorous regulations, this sector is • UV glues
application: dot deposits, lines or even varnishing. • Epoxies an important market for Gentec. • Epoxies
• Silicones • Cyanoacrylates
The dispensers optimize your manufacture capability for • UV resins GENTEC helps you with the manufacture of medical devices • Silicones
different types of assembling. With volumetric dispensing • RTV from prototypes until manufacturing on high scale. • RTV
systems, dispensing bi-component epoxies or other fluids • Cyanoacrylates Our equipments are used for applications such as assembling • Abrasar creams
with a variable viscosity has never been that easy. With plastic materials, glass and metals, equipments of lubrication, • Lubricants
the different valve systems you substantially increase your Dispensing application coating, distribution of UV adhesives for assembling needles, • Hydrophilic coating
productivity on automatic and semi-automatic operations. catheters and other plastic, glass and metal components. • 2-components
• Optical fibres Additionally, dispensing systems are used to apply little • PU, silicones
Operations like coating on cards, Gentec presents the • Electronic chips quantities of lubrication of medical level, components in
dispensing robot Janone, a compact and autonomous • Touch screens flexible rubber before their assembly to syringes or other Dispensing application
unit which offers you the possibility to make highly precise • Hyper frequent components.
movements to dispense. In the optoelectronic industry, the components • Catheters
Omnicure range is highly recommended for the treatment • Circuit board Dispensing valves, potting and coating are examples of other • Cardiac pacemakers
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CONSTRUCTION RENEWABLE ENERGIES
The use of bi-component adhesives, silicones, foams and Materials Facing the interest in environment and renewable energies Materials
coatings is often necessary for construction applications by industrial constructors combined with their demand in
such as securing chemical anchors, repairing cracks and • Epoxies terms of rapidity, Gentec provides you the PVA and PRECI • Ethanol/Phosphor
seals. • Polyurethanes FLUID DISPENSING range. • Solder paste
• Silicones • Fluxed paste
Gentec provides you products of the COX and MIXPAC range • Polyesters These products are used in numerous applications in the • Printable ink
which makes dispensing of sealing products and embedding • Lubricants solar assembly process. Solder pastes, sealing systems, • Silicones
in sub-trade possible. • Cements coatings and electric termination of a thin sealing foil and • Conductor adhesives
• Methacrylates other fluids are the main application used in the fabrication
The products are manual, pneumatic or electric guns as well of photovoltaic cells. Dispensing application
as numerous nozzles guaranteeing accurate dispensing and Dispensing application
limiting rejections. Gentec offers you a complete range of products to optimize • Doping
• Sealing jointures your manufacture process as quick as possible and with the • Spraying of ink on
• Chemical embeddings lowest production costs. modules with thin foil
• Repairing cracks Starting with valve systems, really quick dispensing spurts on • Tabbing
• Dispensing silicone precise coating systems. • Stringing
• Window and door • Frame sealing of the
seals • The most known applications: modules
• Solder paste dispenser for the connection of cables of • Line dispensing
the junction box • Engraving
• Board/ sealing frame • Coating
• Junction box put in a jar to protect the environment
• Encapsulation of fluid cells
• Coating of the back side with a thin layer
• Sealant electric connection/ lubricant
• Structural adhesive for fixation
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AEROSPACE AUTOMOTIVE
The accuracy, reliability and traceability are essential in the Materials The automotive industry knows numerous distribution Materials
production and assembly of aerospace pieces. problems, going from coating by selective spraying, potting
The main actors count on Gentec equipment to mix and • Lubricants to dispensing sealing jointures or even the application of • RTV
dispense with accuracy lubricants, solvents, mastics, • Solvents adhesive dots and lubricants. Gentec represents a supplier • Anaerobics
adhesives and pastes. • Sealing products of choice for automotive manufacturers and equipment • Lubricants
• Adhesives suppliers. They choose our products and our services to • Cyanoacrylates
The increase on the aerospace market which has been • Epoxies overcome many manufacturing problems. • UV adhesives
highly driven by the development of the civil aviation and the • Anaerobics • Epoxies
renewal of military equipments makes of Gentec the key • Solder pastes The automotive industry is in permanent evolution. Their • Methacrylates
supplier in this sector which leans on the quality of products requirement in terms of effectiveness, innovations but also • Cements
and the ability to react. Dispensing application savings is so much higher. That is why they carefully choose
their dispensing equipment supplier. For each new sensor, Dispensing application
The dispensing equipments of Gentec are mainly used in • Coating by selective injector, cooling system or sun visor, the production rate
the following aerospace categories: spraying and quality are more and more higher. Therefore, Gentec • Brakes and
• Communication tools provides you solid, coherent and reliable machines on which suspensions
• Assembly, structure of planes and spare parts • Activation systems manufacturers can long-term rely on. • Windscreens
• Manufacture of satellites and missiles and remote control • Airbags and wheels
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D I S P E N S E R S
Volumetric and pneumatic systems
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PRECIFLUID CONCEPT
FEATURES
Adaptable to 2.5 oz cartridges on demand
Resistant fixing of the screw step by step using a magnetic system
Minimum volume is going until 0.06 micro liters
Pushing capacity is going higher than 500,000 cps
Instinctive use
Programmable sequences
Solid conception in anodized aluminum
Weights less than 100gr
Exists in 3 types: Standard – Integration Kit
Exists in 3 versions: 3.5, 10cc – 30cc – 55cc
All PreciFluid consumables are provided
PRESENTATION
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PRECIFLUID : FEATURES
PreciFluid Guns
FEATURES
The system of linear distribution with a stepping motor and a magnetic feeding augur guarantees an identical movement (forward,
backward) for each deposit until the syringe is empty. Stability is the most important factor to get a consistent deposit of the fluid. Command Manual/Pedal/PLC
OPERATING
The micro-drive system operates with a linear stepping motor numerically introduce the volume and the speed to perform the No separation or warming-up
which generates a consistent movement of the product in the dispensing. The dispenser will make the calculations. There is no
syringe. need to adjust the entries in function of the temperature and the No shocks or pressured air
In comparison to pneumatic dispenser which operates with air place of dispensing conditions.
Consistent and regular pushing
pressure, the deposit of the PreciFluid volumetric dispenser is Enter numerically the volume, the requested speed of deposit and
controlled and more efficient in terms of accuracy, speed and the dispenser will make the calculations. Optimal repetitiveness
repetition.
PreciFluid is provided with a revolutionary attach system. The Certified without silicone
Moreover the outstanding performances, the use of PreciFluid screw and the piston are fixed with a magnet which offers an
Maximal flexibility
remains instinctive. Sequenced by already registered programs, optimal stability and push action, without any risk of shocks or
the push actions are regular and consistent. You only have to warming-up of the fluid. Adaptable to all fluids
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PRECIFLUID : ACCESSORIES
Gun Device
DropTube holder
BarrelDrop Syringes
The DropTips needles are certified without silicone and are In opposition with standard pistons, the PistonDrop pistons with The FingerDrop interruptor replaces the pedal and is
conform to industrial demands, which is an important item metallic inserts are moulded with accuracy in order to obtain directly connected on the PreciFluid.
for accurate dispensing. a regular flow and a uniform movement. However, these are
They are strongly fixed on the syringe thanks to an easy equipped with a metal nozzle which guarantees a fixation with the
LuerLock screwing. Available diameters from 14G to 32G. magnetic screw of the gun.
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AIR - PULSE CONCEPT
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AIR - PULSE : DISPENSER 7050 TO 7550
FEATURES
Material Industrial metal box Pressure Display Venturi adjustment
Models 1.33 - 7 Bars
Dimensions 13.9 x 17.7 x 6.6 cm
Weight 1.14 kg
Control Pedal
Air entry 20 - 100 psi
AC entry 110 or 220 VAC
Display Pressure indicator Pressure adjustment Pick-Up
DISPENSER PEDAL
Dispensers with pedal are built to dispense product quantities which are visible by the human eye. They
deliver the fluid by a simple impulsion with the pedal which makes it able to reduce or prevent manual
tiredness of the user.
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AIR - PULSE : DISPENSER 7050 TO 7550
DISPENSER 7250
The dispenser 7250 which only exists in 0-7 bar provides a time/pressure calibrated dispensing in more
economic formats than the dispenser 7350 and is provided with a dispensing time in hundreds of seconds.
FEATURES
Material Industrial metallic box
Manual/ Pressure Venture
automatic adjustment adjustment Models 0 - 7Bar
Dimensions 21.9 x 15.1 x 6. 7 cm
Weight 1.82 kg
Control Pedal
Air entry 7Bar
Time Pressure Gun AC entry 110 - 220 VAC
adjustment display Inlet Rate 500 cycles / minutes
DISPENSER 7150
The dispenser 7150 exists in 0-1 bar version for very liquid products and in 0-7 bar for other products.
The dispensing is auctioned by a pedal as “the operator judgement”.
FEATURES
Material Industrial metallic box
Pressure Venturi
display adjustment Models 0 - 7Bar and 0 - 1Bar
Dimensions 27 x 14.8 x 6.8 cm
Weight 1.38 kg
Control Finger and pedal
Air entry 7Bar
AC entry 110 - 220 VAC
Pressure adjustment Gun inlet Rate NA
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AIR - PULSE : DISPENSER 7050 TO 7550
DISPENSER 7350
The calibrated time / pressure 7350 dispenser exists in version 0-1 bar, for highly liquid products, and 0-7
bar for other products. It is equipped by a MAC solenoid valve offering a constant flow rate and adjusting
dispense time in hundredts of seconds.
FEATURES
Material Industrial metallic box
Pressure Time Venturi
Models 0 - 7 Bar and 0 - 1 Bar display display adjustment
Dimensions 21.9 x 15.1 x 6. 7 cm
Weight 2.01 kg
Control Finger and pedal
Air entry 7Bar
AC entry 110 - 220 VAC
Pressure Gun
Rate More than 600 cycles/min adjustment Inlet
DISPENSER 100ETC
The 100ETC dispenser (digital) calibrated time / pressure exist in 0-1 bar and 0-7 bar. Equipped by a MAC
solenoid valve offering a constant flow rate and adjusting dispense time in hundredts of seconds.
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AIR - PULSE : DISPENSER 7050 TO 7550
FEATURES
DISPENSER 7550
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AIR - PULSE : ACCESSORIES
SYRINGE SUPPORTS
FINGER SWITCH
FILTER REGULATOR
TRAP FILTER
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CONSUMABLES
Accessories adapted on your needs
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All our consumables are qualified and approved in France, precision -
manufacture, without silicone and certified to be conform to the industrials
demands. SYNOPTIC
P 22 P 26
P 24 P 27
P 24 P 29
P 25 P 31
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POSIDOT NEEDLES Teflon® coating
The Teflon® needles are burr-free guaranteed and assure accurate control of
dispensing. They are recommended for use with fluids that react or adhere to
metals like cyanoacrylates and prevent scratching.
Straight but flexible
The needles made of polypropylene are burr-free and guarantee an Ø INSIDE 12.7mm COLORS
accurate control of dispensing. They are recommended for use with
0.51mm Z592121 Grey
fluids that react to metals or to avoid stripes.
0.15mm Z592125 Pink
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POSIDOT NEEDLES
Precisely Bent Stainless Steel
PosiDot hub in polypropylene with in polished 304 stainless steel tubing out
burr-free. They are bent at 45 and 90 degrees angles.
Thick pastes
GAGE 12.7mm 45° 12.7mm 90° 38.1mm 45° PosiDot hub in polypropylene with in polished 304 stainless steel tubing
out burr-free. A length of 6,35mm designed to use thick pastes or charged
14G Z562114 Z572114 Z564114 pastes.
15G Z562115 Z572115 Z564115
16G Z562116 Z572116 Z564116 GAGE 6.35mm
18G Z562118 Z572118 Z564118 18G Z511118
19G Z562119 Z572119 Z564119
20G Z511120
20G Z562120 Z572120 Z564120
21G Z511121
21G Z562121 Z572121 Z564121
22G Z562122 Z572122 Z564122
23G Z562123 Z572123 Z564123
25G Z562125 Z572125 Z564125 Thin surface
PosiDot hub in polypropylene with in polished 304 stainless steel tubing
27G Z562127 Z572127 Z564127 out burr-free. The chamfered needle reduces surface tension and enables
30G Z562130 ----- ----- an easy dispensing of the fluid on thin surfaces.
COLORS GAGE DIMENSIONS Ø ID. DIMENSIONS Ø OD.
GAGE 6.35mm
mm mm
Olive 14G 1.54 1,83 18G Z511118
Amber 15G 1.36 1.65 20G Z511120
Dark Grey 16G 1.19 n/a 21G Z511121
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DISPENSING NEEDLES
PRECISION NEEDLES
GAGE Ø ID Ø OD
The conical form of these needles makes it possible mm mm
to let the fluid easily flow with a progressive reduction
18 1.041 1.245
and loss of charges. The result is that there is a
bigger flow than when you use a stainless cannula 19 0.864 1.067
needle for an identical pressure. Hereby you can 20 0.686 0.889
work with less pressure in order to manage the 21 0.609 0.813
material.
23 0.564 0.635
Needle sizes inferior to 50 microns 25 0.437 0.508
Codified and coloured needles 27 0.335 0.406
High accuracy/low costs 30 0.233 0.305
High flow 06 0.16 0.24
04 0.11 0.20
Code : A-100-00-00- XX (XX - Rate)
02 0.06 0.16
OVAL NEEDLES
COLORS GAGE Ø OD
These needles enable a dispensing of thick
materials like putty and epoxies in flat lines. Ambre 15 1.98 x 0.41mm
Flexible needles made in polypropylene and plastic The Teflon ® flexible needles in plastic can be cut at
which can be cut at the requested length. the requested length.
GAGE Ø ID GAGE Ø ID
mm mm
14 1.60 15 1.32
16 1.19 18 0.84
18 0.84 20 0.58
20 0.58 25 0.25
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BRUSH NEEDLES
SERIE B SERIE A
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STAINLESS STEEL NEEDLES
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SPECIAL NEEDLES
Special dispensing needles designed par DL Technology are manufactured in one stainless
X FORM NEEDLES
steel block which enables to have the smoothest internal profile and to improve the
liberated flow. Their outputs of chamfered needles have an embossed design to enable a Applications: x form is designed to dispense filled
close dispensing to the component during the dispensing and it enables to totally control epoxies in “die bonding” applications
the liberated quantity.
Sizes are going from 0.5x5mm to 5x5mm.
Length: 6.35mm
NEEDLES FOR A “DOUBLE” MICRO DISPENSING
Applications : solder pastes, filled epoxies and other
fluids which need a fixed distance between the needle and CONICAL NEEDLES
the substrate.
Applications: any types of application, they are perfect for
Available sizes: 12 to 32G.
very loaded or viscous fluids.
Length: 6.35mm and 8.89mm
Available sizes: 18 to 21G.
Length: 6.35mm
NEEDLES FOR SINGLE MICRO DISPENSING
Applications: dispensing in electronics of solder pastes and
filled epoxies. CERAMIC NEEDLES
Available sizes: 12 to 32G. Ceramic needles are available in standard or Luer Lock version. They
Length: 6.35mm and 8.89mm. are non-porous similar to glass and allow a as fluids flow.
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SELECTION GUIDE
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STATIC MIXERS
D
PRESENTATION
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AIR - PULSE CONSUMABLES
SIZE CLEAR AMBER BLACK Qty/PACK
3cc O102051 O102061 O102071 50
SYRINGES WITH PLUNGER 5cc O103131 O103141 O103151 40
10cc O104171 O104181 O104191 30
Clear for normal fluids
Amber for UV sensitive fluids 30cc O106211 O106221 O106231 20
Black for sensitive to visible light fluids 55cc O107471 O107481 O107491 15
Same number of syringes and plunger, protected by an anti-static bag.
Packed in boxes or bulk. SIZE CLEAR AMBER BLACK Qty/PACK
3cc O012051 O012061 O012071 50
SYRINGES WITHOUT PLUNGER 5cc O013131 O013141 O013151 40
10cc O014171 O014181 O014191 30
Clear for normal fluids 30cc O016211 O016221 O016231 20
Amber for UV sensitive fluids
55cc O017471 O017481 O017491 15
Black for sensitive to visible light fluids
Protected by an anti-static bag. Packed in boxes or bulk.
SIZE DRIPFLOW SWFLOW Qty/PACK
3cc O022051 O032051 50
5cc O023131 O033131 40
PLUNGER
10cc O024171 O034171 30
The pistons push the product while scraping the walls of the syringe. They 30cc O026211 O036211 20
also maintain the product in the syringe to prevent leakage from the needle. 55cc O027211 O097211 15
No drip for thin to thick fluids
Right walls for very thick fluids SIZE TUBE 0,9m TUBE 1,9m 3pi WITH FILTER
3cc B820111 B800111 B840111
SYRINGES ADAPTER 5cc B820211 B800211 B840211
Made in polypropylene, the adapter in one piece allows to attach the syringe 10cc B820311 B800311 B840311
to the dispenser. 30cc B820411 B800411 B840411
The system includes a polyurethane tube of 1/8 inch and a connection lock. 55cc B820511 B800511 B840511
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PRECIFLUID CONSUMABLES
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V A L V E
Where precision drives production
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VALVES SYSTEMS
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SELECTION GUIDE
Front Closing Valve Micro Valve Two Component Film Suck Back
Valve Valve
OPTIONS FC100 FC300 FC300-C FCM100 FCM200 VPX - 450 VPX - 2K FC100CF SB200 SB200 - C
Micrometer Option ✓ ✓ ✓ S S S
Interchangeable Nozzle ✓ ✓ ✓ ✓
Handheld Operation ✓ ✓ ✓ ✓ ✓ ✓
APPLICATION FC100 FC300 FC300-C FCM100 FCM200 VPX - 450 VPX - 2K FC100CF SB200 SB200 - C
Micro Dots ✓ ✓ ✓
Dots ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Bead / Gasket ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Potting ✓ ✓ ✓ ✓ ✓ ✓ ✓
Bonding ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Spray
Coating ✓
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SELECTION GUIDE
FCS300 FCS300ES CA300 CA753 MV200 MV250 MV300 MV500 MV600 SV200 SVX RC
S S ✓ ✓ S ✓
✓ ✓
✓ ✓ ✓ S ✓ ✓ ✓ ✓
FCS300 FCS300ES CA300 CAM200 MV200 MV250 MV300 MV500 MV600 SV200 SVX RC
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Front Closing Dispense Valve Micro Valve Two Component Film Suck Back
Valve Valve
FLUIDE FC100 FC300 FC300-C FCM100 FCM200 VPX - 450 VPX - 2K FC100FC SB200 SB200 - C
Acrylic ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Activator ✓ ✓ ✓ ✓ ✓
Adhesive ✓ ✓ ✓ ✓ ✓ ✓ ✓
Anaerobic
Brazing Paste ✓ ✓ ✓
Chip Bonder ✓ ✓ ✓
Conformal Coating ✓ ✓ ✓ ✓
Cyanoacrylate
Epoxy ✓ ✓ ✓ ✓ ✓ ✓ ✓
Filled Epoxy ✓ ✓ ✓ ✓
Flux ✓ ✓ ✓ ✓
Grease ✓ ✓ ✓ ✓ ✓ ✓
Heat Sink Compound ✓ ✓ ✓
Ink ✓ ✓ ✓ ✓ ✓
Masking ✓ ✓ ✓ ✓
Oil ✓ ✓ ✓ ✓ ✓ ✓
Paint ✓ ✓ ✓ ✓
Primer ✓ ✓ ✓ ✓ ✓
TO ORDER , PLEASE CALL +32 2 351 1800
Reactive ✓ ✓ ✓ ✓
RTV ✓ ✓ ✓ ✓ ✓ ✓
Silicone ✓ ✓ ✓ ✓ ✓ ✓ ✓
Solder paste ✓ ✓
Solvent ✓ ✓ ✓ ✓ ✓
Urethane ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
UV Curable ✓ ✓ ✓ ✓ ✓ ✓ ✓
Water ✓ ✓ ✓ ✓ ✓ ✓
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Front Closing Diaphragm Valve Metering Valve Auger Valve Jetting
Spray Valve
FCS300 FCS300ES CA753 CAM200 MV200 MV250 MV300 MV500 MV600 SV200 SVX RC
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓
✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
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METERING VALVES (MV)
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METERING VALVES (MV)
• Average deposits (0,010cc to 0,125cc) • Large deposits (0,15cc to 4,5cc) • Large deposits (0,10cc to 4 cc)
• Liquids, fluids and pastes • Liquids, fluids and pastes • Liquid, fluid, pasty and very thick
• Minimum repeatability of ± 1% • Minimum repeatability of ± 2% • A minimum repeatability of ± 2%
• Simple and easy to calibrate • Simple and easy to calibrate • Reinforced pressure system for emptying the fluid
• Manual or automatic applications • Semi-automatic or manual applications chamber for very thick product
• Applications requiring high precision • Applications requiring high precision • 5: 1 boost
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DIAPHRAGM VALVES (CA)
Made with quality materials: Delrin and Teflon® for the fluid
chamber, seals in Teflon® or Viton and a patented diaphragm
silicone covered with a Teflon film. The valve body is hard-
anodized aluminum with an ergonomic shape and size.
Each valve is precisely machined with high quality standards
to ensure the reliability of operations and are laboratory
tested before shipment. The design is durable, maintenance
is easy and calibration is quick.
CA300 CAM200
COMPATIBLE PRODUCTS
• Small to medium quantities • 100% manual. Dispense by «operator judgement»
Cyanoacrylates / Anaerobic / Glue / Activator / • Liquids fluids • Small to large quantities
Lubricants / Oils / Epoxies / Solvents - Alcohols / Fluid • Ideal for automated applications • Liquids fluids
Grease / Ink - Painting / Electrolyte • Steering dual effect • Ideal for applications that require operator action filed
• Accurate and repeatable with a perfect seal by constant rate
DISPENSING NEEDLES • Automatic applications or pedal • Ergonomic grip
• Only the drive of the diaphragm is moving, which implies • Simple and quick to start up. Few maintenance.
The performance of the dispensing system also depends
on the precision of needles. A starter kit (free silicone) is a very low maintenance • Only 100gr
supplied with the valve.
Dimension 128mm x 29.21mm Dimension 163.83 mm x 55.88 mm
IN OPTION
Weight 265,2g Weight 105g
XYZ automated dispensing robot : Maximum pressure fluid 4,1 bar Maximum pressure fluid 7 bar
These 3 or 4 axes tables offer excellent Control pressure 4,1 – 6,9 bar Control pressure 4,1 – 6,9 bar
repeatability of the drops. Fluid chamber Delrin® and Teflon® Fluid chamber Delrin® and Teflon®
Tank under pressure from1 to 200 L Valve body Hard anodized aluminum Valve body Hard anodized aluminum
Extrusion pump from 1KG to 200KG Diaphragm Silicone coated Teflon® Diaphragm Silicone coated Teflon®
Pressurized cartridge holder Rate > 600 cycles / min. Rate NA
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DIAPHRAGM VALVES (CA)
REMARKS
CA753
• Small to large quantities ......................................................................................................................................................................................
• Liquid fluids ......................................................................................................................................................................................
• Rate more than 600 cycles per minute ......................................................................................................................................................................................
• Lightweight and compact ......................................................................................................................................................................................
• Few or no maintenance ......................................................................................................................................................................................
• Ideal for dispensing cyanoacrylates, anaerobic and other ......................................................................................................................................................................................
reactive fluids. ......................................................................................................................................................................................
......................................................................................................................................................................................
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HIGH PRESSURE VALVES (FC) (SB 200)
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NO CONTACT VALVE (FCM)
SB 200 FCM100
• High pressure type «snuff back» APPLICATIONS FCM100 ET RC200 • Amount of very small volume deposits
• Average high viscosity products
Silicone deposited before insertion of a piston in a syringe. • Valve designed for jetting. Dots and lines.
• 2x more speed higher than the valves of the FC series • Low to medium viscosity
Dispense solvent in a syringe. Dispense paint in a tube.
• For fluids with aggressive expension • Minimum accuracy of ± 2%
• Provided with a carbide stem to improve the usury • Distance: 1 to 100 mm from the support
resistance DISPENSING NEEDLES • High speed dosing
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AUGER VALVE (FCS) (RC200)
LOW VOLUME LOW PRESSURE : LVLP TECHNOLOGY
COMPATIBLE PRODUCTS
FCS300 RC 200
Coating / Fluid Grease / Marking Ink / Lubricant / Oil /
Silicone / Solvent - Alcohol / Adhesive / Ink - Painting / • Small to medium quantities • Deposing neat film and uniform films
Activator • Works on the principle of low pressure - low volume • Liquid and fluid products
• Separation of fluid and air to the valve output • Minimum accuracy of + -2%
DISPENSING NEEDLES
• Points of 5 mm diameter • 360 ° coverage
The performance of the dispensing system also depends on • Manual or automatic applications • Interchangeable nose
the precision of needles. A starter kit (certified silicone) is • Homogeneous distribution
supplied with the valve.
Dimension 168.4 mm x 22 mm Dimension 229,1mmx121,2mm
IN OPTION
Weight 170g Weight 1361g
XYZ automated dispensing robot : Maximum pressure fluid > 200 bar Maximum pressure fluid > 80 Bar
These 3 or 4 axes tables offer excellent Control pressure 2,1 à 7 bar Control pressure 5,5 à 8 Bar
repeatability of the drops. Fluid chamber Inox 303 Fluid chamber Inox 303
Tank under pressure from1 to 200 L Joints Viton and Teflon Valve body Hard anodized aluminum
Extrusion pump from 1KG to 200KG Efficiency 99% Rate > 600 cycles / min
Pressurized cartridge holder Rate > 600 cycles / min.
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AUGER VALVE (SV200) (SVX)
*Exist in 8, 16 et 32 pitch
COMPATIBLE PRODUCTS SV200 SVX
Cyanoacrylates / Anaerobic / Glue / Activator / • Very small to medium amounts • Designed for micro volumes
Lubricants / Oils / Epoxies / Solvents - Alcohols / Fluid • Charged products, solder pastes, adhesives, epoxies • The brushless motor controls the rotation of the screw
Grease / Ink - Painting / Electrolyte • Deposits of about 0,0001cc • Programmable encoder
• Minimum 3% accuracy • More than 57,000 increment per 360degree revolution
DISPENSING NEEDLES
• 3 versions : very hard stainless steel screws in 32, 16 • Fixed distribution or footed needle
The performance of the dispensing system also depends and 8 pitch depending on the size of the filler and the • Auger and fluid chamber in carbide
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TWO COMPONENT VALVES (PC) (MD2)
Lever-Actuated
Dispense Valve
COMPATIBLE PRODUCTS
Epoxies / Urethanes / Silicones and other viscous
PC100 MD2
products • Suitable for a wide range of products
• Stainless steel fluid body
• Divorced valve to avoid possible contamination • Reduces maintenance time and costs while maximizing
DISPENSING NEEDLES • Fluid part and portion control completely separated to uptime
prevent pollution and residue • Designed with fewer parts. Easy to clean
The performance of the dispensing system also depends • Streamlines maintenance and servicing
• Reversible valve seat
on the precision of needles. A starter kit (free silicone) is • Fully modular design which adapts to different
• Closing the valve assisted by spring for secure distribution
supplied with the valve. installation requirements
• High pressure capability. Uniform treatment
• For single ratios 1: 1 • No specific tools needed
IN OPTION
46
SELECTION GUIDE : COATING VALVE
VALVE IMAGE DISPENSE PATTERN APPLICATION VALVE IMAGE DISPENSE PATTERN APPLICATION
For Solvent Based
For Solvent Based
Material or
FCM100 Material or
FC100-CF Low Viscosity
Micro Low Viscosity
Film Coat Fast Large Area Coating
Dispense «Non-Contact»
Valve to PCB Side
Valve Dispensing
Selective Coating
Small Dots, Thin Line
to Leads of QFP, SOP
For Solvent Based
For All Coatings
Material or
Fine Edge Definition
FCS300-ES FC100C4 Low Viscosity
Thin Coating Thickness
Atomizing Flow Coat Fast, Large Area
Covering 3D Shaped
Spray Valve Valve Coating
Component
Shower for 3D Shaped
Selective Spray Coating
Component
For All Materials
For All Materials
FC100- MC Outline Dispense before
FCS300-F Thin Thickness Coating
Needle Area
Atomizing Covering 3D Shaped
Dispense Coating
Spray Valve Component
Valve Dam & Fill Dispense
Wide Spray Pattern
Beads or Dots
Manual or
Manometer automatic Time
mode setting
SPECIFICATIONS
PRESENTATION
Input Voltage 90-120 VAC and 220 VAC
ST100 valve controller is used for the The dispense is repeatable with a precise MV Dimensions 25,7cm x 15,08cm x 2,63cm
majority of the valves. Using a preset time setting of the digital time, a very short Weight 1,68kg
during the application provides a precise response time and high-quality electronical CA
quantity of fluid, repeatable, from low to high components. Cadence > 600 cycles/min.
viscosity products. FC Control signal 5v-24v
No programming, mechanical modification,
Valve controllers can be used either the adjustment is quick and easy, and does SB 200 Air inlet 5,6 à 7 bar
manually or inserted in automatic lines. not require production shutdown. Opening Within 4mm connector
Controllers combined with the use of the FCM
Closing Within 4mm connector
valve, ensure the control of the dispense All communicates with any PLC or interface
with high accuracy. by simply exchanging dry-5V-24V contact. RC 200 Air Supply Within 6mm connector
48
SPECIFIC CONTROLLERS
VALVE CONTROLLER : FCS SERIES VALVE CONTROLLER : VALVE SV200 PROGRAMMABLE CONTROLLER
This valve controller is used to control the spray valves of The SVC100 controller can control the SV200 valve. The In addition of collecting all the standard controller functions,
the FCS series. controller adjusts the rotational speed of the screw, the this advanced controller features a memory system that
snuff-back by reversing the direction of rotation and the allows you to record your programs and get exactly the
pressure of the pilot on the container (syringe or cartridge). same results.
It has a second solenoid valve to control the atomization
The controller comes with a foot pedal for manual use.
and precise adjustment of the pressure, and also the size This controller can benefit specific development according
of the spray jet. The result is an exceptional spraying control The steering can be performed by a controller or a cartesian to your requests. Thus, each parameter can be modified to
without mechanical adjustment or programming. table using either serial port (9pin) or outlet pedal. suit your needs.
49
DISPENSING SYSTEMS
Two-component dispenser
50
DISPENSING SYSTEM PR70
BENEFITS
Fixed or variable ratio
Dispensing accuracy of 1%
Accuracy ratio 1%
Perfectly volumetric
Different pump sizes and ratios
Two-component system at affordable price
Wide range of options available (heating - agitation etc.)
All stainless steel system for a long term use
Requires no maintenance
Optimisation of tightness
Adjustable power
Reinforcement of steel parts in Chromex ™
PRESENTATION INDUSTRIES
So all the features you want are grouped into a single, compact and modular machine. Equipment assembly
51
DISPENSING SYSTEM PR70
52
DISPENSING SYSTEM : PR70
Multiple Feed Systems
MD2 Valve
A variety of feed package options are available :
High-pressure accuracy with multiple seat • Polyethylene tanks
styles and adjustable snuffback for clean, • Stainless steel tanks
precise dispensing • Off-board tanks for high-volume applications
and reduced material refills
Intuitive User Interface • Accumulators for high-viscosity materials
Digital shot size entry, machine
monitoring and feedback for Fluid Control Module
total control
Offers a simplified wiring system and board-level
Compact Benchtop Unit diagnostics
Modular approach is easier to operate, easier
Stable, strong machine base for secure to maintain
installation. Small footprint saves valuable
space
Proven Ratio Accuracy
Long-Life Design
Multiple tube sizes to pinpoint specific target
Optimized pump support, seal design, ratios and deliver ratio accuracy to ±1%
and Chromex rods provide twice the
life of other systems Vacuum
• Long-lasting wear parts mean lower cost of ownership • Stainless steel design reduces the chance of a material incompatibility
• Cast pump bodies for improved seal alignment • Positive displacement pumps deliver ratio accuracy to ±1%
• Chromex™ shafts and Severe Duty™ cylinders combined with stainless steel fittings provide long • Linear transducer monitors piston velocity to provide ratio assurance, and
pump life with no corrosion reduce scrap and re-work
• Shaft seals designed for extended life and easy replacement • Shot size ranges from 2 to 70 cc’s
• Preventive maintenance counter to plan system rebuilds around your production schedule • Ratio range from 1:1 to 24:1 with variable drive
• Linear thrust bearings eliminate side loading to maximize seal life and performance
53
DISPENSE SYSTEMS : PR70 V
Optional accumulator
54
DISPENSING SYSTEM : PR70 E
• Polyethylene tanks
• Stainless steel tanks MD2 Valve
• Off-board tanks for high-volume applications
and reduced material refills High-pressure accuracy with multiple seat
styles and adjustable snuffback for clean,
precise dispensing
Stable, strong machine base for secure Local Control Module (LCM)
installation
Small footprint saves valuable space Digital shot size entry
55
PR70 - PR70V : SPECIFICATIONS
• Covers for agitation kits Volume per Cycle 0.12 – 4.3 in3 (2 – 70 cc)
• Covers for degassing kits Pump Cycles per 1L (.26 gal) 500 - 14.3
• Covers for drying kits
Ratios (fixed) 1:1 to 12:1 depending on cylinders selected
• Dust covers
Ratios (variable) 1:1 to 24:1 depending on cylinders selected
Maximum Fluid Working Pressure 3000 psi (207 bar, 20.7 MPa)
Machine options
Maximum Air Input Pressure 100 psi (7 bar, 0.7 MPa)
• Control gear Maximum Cycle Rate 30 cpm
• Fluid recirculation
70° C (160° F) nylon pistons
• Power systems Maximum Operating Temperature
50° C (120° F) UHMWPE pistons or PE tanks
• Heating piping and tank
Stainless Steel Tank • Auto - filling tanks Air Inlet Size 1/4 NPT(f)
(SST) • Input / Output -03, -04, -06, -08 or -12 JIC fittings for 3/16 in (4.8 mm),
Pump Fluid Outlet Size 1/4 in (6.4 mm), 3/8 in (9.5 mm), 1/2 in (12.7 mm), 3/4
in (19.1 mm) hoses
303/304, 17-4 PH, hard chrome, Chromex™, carbide,
Wetted Parts
chemical resistant O-rings, PTFE, nylon, UHMWPE
INSTRUCTIONS MANUALS
120 lb (55 kg) typical with two 7.5 l tanks
Weight – PR70
330 lb (150 kg) typical with two 60 l tanks
PR70 with Display Module Operation & Maintenance 312393
160 lb (73 kg) typical with two 7.5 l tanks
PR70/PR70v with Advanced Display Module 312759 Weight – PR70v
370 lb (168 kg) typical with two 60 l tanks
MD2 Valve Instructions and Parts 312185 Weight – PR70e 100 lb (46 kg) typical without tanks
PR70/PR70v Repair and Parts 312760 100-240V 50/60Hz 1 phase for machine – 80 watts
Electrical Power 208–240V 50/60Hz 1 phase for heat – 10 kW max
PR70/PR70v Feed System 312394 120 or 240V 50/60Hz 1 phase for on-board agitators
PR70v Integrated Heat 312761 Compressed Air < 10 scfm typical (varies with cycle time)
56
MD2 DISPENSING VALVE
Chromex ™ Shafts
Minimizes maintenance time and costs while maximizing Ideal for moisture-sensitive materials
dispense time Accessible grease fittings for easy
maintenance
Complete modular design adapts to different installation All-SST Wetted Section Adjustable Inlet Position
needs
Maximizes material compatibility Flexibility during system installation
No unique tools required Minimizes dead spaces in fluid path
57
HFR METERING SYSTEM
SPECIFICATIONS
Dimensions 122 x 150 x 86 cm (48W x 59H x 34D in )
Mix ratio range Fixed ratio, 1:1 to 16:1, shot to continuous flow
Ratio tolerance range Up to +1%
Fluid filtration 20 mesh standard
Minimum Flow rates 7.5 cc/s (0.12 gpm)
Maximum Flow rates 316 cc/s (5.0 gpm)
Fluid inlets without feed kits 3/4 npt
Max. mixed fluid working pressure 207 bar, 20,7 MPa (3000 psi)
Min. pump inlet fluid pressure 0.3 bar, 0,03 MPa (50 psig)
Max. ambient temperature 49°C (120°F)
Weight Base machine 287,6 kg (634 lb)
Weight Fully configured 393,7 kg (868 lb)
Wetted parts :
Pumps (A and B) Stainless steel, PTFE, UHMWPE, tungsten carbide
Manifold Aluminum or stainless steel
Applicator Varies based on applicator chosen
Primary heaters Aluminum, carbon steel
Fluid viscosity range Until 30 000 cp
PRESENTATION
The piston rods Chromex and Severe Duty cylinders With the Graco HFR Metering System, The Graco HFR Metering System is a high-quality meter, mix and dispense
associated with stainless steel fittings ensure a long you accurately mesure a specific ratio system that offers more technology and functionality – at a lower price
service life of the pump without corrosion. Seals piston and volume – first time, every time. than traditional custom RIM systems. A low initial investment allows you to
rods designed for extended life and easy replacement. As the machine dispenses material, it participate in the marketplace where it may not have been possible before.
Preventive maintenance counter to predict automatically fine-tunes and adjusts to
maintenance of the unit based on the production achieve a consistent material flow or The system’s horizontal pumps can be rebuilt at your facility, eliminating
schedule. Linear thrust bearings which eliminate side pressure. With a +1% ratio accuracy, you costly rebuilds and the need for backup pumps. Less downtime, reduced
loads to maximize the lifetime and the performance of reduce scrap and rework with accurate, on- maintenance costs, and lower parts inventory mean more profits for your
seals. ratio dispensing. company.
58
HFR : PERFORMANCES
Provides easy setup, monitoring and system diagnostics In constant communication the Advanced Display and
USB drive for data reporting Motor Control Modules make real-time adjustments to
Stores 100 shot sizes and five sequences of 20 deliver a highly precise dispense
positions each
Power Distribution Box
IsoGuard Select System
Modular assembly replaces complex wiring
Prevents isocyanate crystallization – less maintenance,
more uptime Graco Z-Series Horizontal Pumps
Select what you need for your material and application - Small footprint saves valuable space in your plant
no more, no less 122 x 150 x 86 cm (48W x 34D x 59H in)
Shorter lead time than custom solutions
Standard wear parts are quickly available
A modular design gives you the freedom and Provides precision control to eliminate pressure spikes .................................................................................
flexibility to configure the components that are .................................................................................
essential for your specific application requirements Positive displacement pumps are easy to service
.................................................................................
– no more, no less. Standard configured equipment
can be delivered to your door much faster than a
“Real” positive displacement pump .................................................................................
custom solution. Elastomeric seals and positive ball checks .................................................................................
.................................................................................
Wide variety of materials – Fillers, high viscosity, abrasive fluids
And with Graco’s established global distribution .................................................................................
network, service is there when you need it. Close loop control on pressure and flow .................................................................................
59
GRACO EP POUR GUN
PRESENTATION
The Graco EP Pour Gun is sure to change the way the industry Low initial investment Maintains accurate mix ratio
thinks about mixheads. That’s because it’s engineered to be
reliable, light and versatile with features and technology that Updated technology allows for on-site rebuilds Responsive trigger delivers repeatable and
reduce your cost of ownership in the long run.
Reduces downtime accurate shots
The Graco EP Pour Gun is truly an innovative advancement for
the polyurethane processing industry. First of all, it’s engineered
with technology that allows for on-site rebuilds. Which means Eliminates expense of backup mixheads Weighs 6.4 to 7.4 lb (2.9 to 3.4 kg)
significantly less downtime and no more expensive backup
mixheads. Secondly, it’s affordable, with a low initial investment. Processes both rigid and flexible polyurethanes Manual and automated capabilities
Best of all, the Graco EP Pour Gun provides accurate on-ratio
dispensing and handles a variety of materials. Handles filled materials Graco HFR Metering System™
60
PR70 - HFR : ADVANCED DISPLAY MODULE
MATERIALS APPLICATIONS
Polyurethane foams Polyurethane processing
Polyurethane elastomers Coating
Epoxies Potting
Silicones Encapsulating
Polyureas
Vacuum infusion
Soft filled materials
61
PD44 DISPENSING SYSTEM : HIGH PERFORMANCE VALVE
BENEFICES
PRESENTATION REMARKS
..................................................................................................
The patented PD44 valve features balanced inlet/outlet The PD44 provided by Gentec is specifically designed
spool assemblies that do not displace material while to dispense small amounts of thin water to paste ..................................................................................................
shifting from the reload to the dispense position. This allows viscosity materials from 0.005cc’s to 5cc’s. The ..................................................................................................
pressure feeding of the “A” and “B” components up to 1200 metering rods are matched with machined seals ..................................................................................................
psi during reloading while isolating the materials from the for improved seal life. There are no material hoses ..................................................................................................
mixer inlet. Upon shifting to the dispense position without between the rod pump outlets and mixer inlet which .................................................................................................
any material displacement, an accurate volume of “A” and eliminates potential ratio or shot size problems
“B” components is injected into the disposable mixer inlet by (phasing) due to hose expansion and contraction. ..................................................................................................
rod displacement metering technology. .................................................................................................
62
PD44: HOW IT WORKS
RELOAD
SHIFT
63
PD44 : VALVE
Shroud and Material Feed Balanced Inlet/Outlet Machined Seals “A” and “B” Precision Upgraded Sensors
disposable mixer Inlet Block Spool/Sleeve Assembly Metering Rods
for longer cycle
life for faster response and
for accurate reloading for accurate and reliable position control
and dispensing repeatable volume for long term
ratio control performance
Manual control of shot size Programmable Shot size control Programmable flow and shot size control
Pneumatically-driven valves have Linear actuator provides Electric drive motor allows programmable
micrometer adjuster to easily shot size control. shot size and flow rate. This is important
set the desired shot size. The when adapting the PD44 valve to X-Y-Z
micrometer features a locking Useful feature when a motion tables and to provide precise flow
mechanism to fix the selected different programmable shot rate control when applying continuous beads
shot size size is required. of material.
64
A wide selection of standard size metering rods are available depending on the ratio and shot sizes desired.
Custom sized metering rods can be machined to accommodate most material ratios.
“A” and “B” Metering Rods The standard construction of the main body is 303/304 stainless steel.
The standard construction of the metering assembly is a nitrided tool steel rod and a nitrided tool steel tube.
Optional materials include stainless steel rod with UHMW polyethene tube and a tungsten rod with UHMW polyethylene tube.
Ratio Range 1:1 to 25:1 by volume depending on the size of the metering rods selected.
Shot Size Capability 0.005 cc's to 5.0 cc's depending on the size of the metering rods selected.
Up to 60 cycles per minute with pneumatic drive
Cycle Rate Max cycle depends on the length of the stroke, size of metering rods, material viscosity, mixer, outlet needle employed and any back pressure or
flow limitations created by the product into which material is being dispensed.
The pneumatically actuated spool assemblies keep the «A» and «B» materials separate in the valve and isolate the material inlets from the outlets
Balanced Inlet/Outlet Spool
to the mixer. The standard construction of the spool assembly is a nitrided tool steel spool and a nitrided tool steel sleeve.
Assemblies
Optional materials include stainless steel spool with UHMW polyethylene sleeve and a tungsten spool with UHMW polyethylene sleeve.
Pressure feed systems including cartridges, tanks and transfer pumps, can be employed to feed «A» and «B» components up to 1200 PSI.
Material Feed System
The appropriate selection of feed equipment is dependent on material viscosity and processing requirements.
Accessories Level controls, agitators, follower plates, vacuum degassing, nitrogen blanketing, etc. are readily available
Disposable Posimixers are available in sizes from 1/8” (3.175mm) to 3/8” (9.525mm) in diameter and in a various number of elements to
Mixers provide through blending of most reactive resin systems.
Lab tests may be required to determine the specific mixer required for a particular application.
From 14 gauge to 30 gauge.
Disposable Needles
A variety of Luer Lock needle sizes are available to adapt to the Posimixer outlets.
The standard drive is an air cylinder with a precise manual stroke adjustment.
Additional drive options include:
Metering Drives
A linear resistive transducer air cylinder providing electronic shot size control.
A stepper or servo ready lead screw actuator for precise shot and flow control
Free standing table-top control panels are available for air cylinder and motor driven valves.
65
CONTROLLER
Used for Manual and Programmable dispensing Used for Programmable dispensing
Sensors in the valve monitor the position of the spool assemblies and metering rods. These This free-standing table-top controller includes a NEMA 23 stepper motor for precise flow
sensors interface with the control panel to assure proper valve operation. PD44 systems and shot control. Other features include:
can help you save material and labour costs for a variety of dispensing applications, • A monochrome touch screen, audio alarm and foot switch
whether you are using manual, semi-automated or automated manufacturing processes. • Seven programmable shot sizes and flow rates
• Customer I/O connections for integration with auxiliary equipment.
66
SYSTEMS
Cartridge Feed Systems
Reservoir Tanks
Complete System
67
DEVICES
SYSTEM SUPPLY PRODUCT AND TRANSFER
68
DEVICES AND ACCESSORIES
PRESSURE TANKS FLOWMETERS
P 78 P 77
P 71 P 70
GEAR PUMPS
69
MATO MANUAL PUMP
Gentec provides all the Mato lubricating device programs. Products like grease or hydraulic oil is handled through a system of intelligent pumps
with accessories. The two most common models are the Eco-Fill filler and standard grease gun Lube-Shuttle®
MODELS
ECOFILL 5-s for 5 kg bucket ø-int. 165 - 200 mm The most economical and simple solutions
ECOFILL 10-s for 10 kg bucket ø-int. 215 - 230 mm Easy grip for user
ECOFILL 15-s for 15 kg, ø-int. 255 - 282 mm Solid material that prevents leaks
ECOFILL 18/20-s for 18/20 kg bucket ø-int. 265 - 285 mm Long life and low maintenance
ECOFILL 20-s for 20 kg, ø-int bucket 285 - 300 mm Quantity to collect accurate
ECOFILL 25-s for 25 kg, ø-int bucket 300 - 335 mm Minimal waste of product
ECOFILL 50-s for 50 kg, ø-int bucket 355 - 387 mm Ergonomics for ease of movement
MODELS
Lube-Shuttle® without accessories , Opening of the cartridge without tools
thread R1/8» Fast and clean loading of the grease cartridge without opening
Lube-Shuttle® with rigid connector the pump
E4024, thread R1/8» Control of the grease level and fast identification of the grease
Lube-Shuttle® with flexible PH-30C, type without unscrewing the cartridge
thread R1/8»
Maximum grease using with a functional follower piston
Lube-Shuttle® with flexible RH-30C, Possible filling of empty cartridges with filler pumps ECOFILL type
thread R1/8»
and the Lube-Shuttle® adapter
70
PNEUMATIC PUMP : DYNA - MITE (1 - 3KG)
SPECIFICATIONS
Maximum fluid pressure output 6,0 MPa (60 bars)
Air supply pressure range 243–700 kPa (2,4–7,0 bars)
Maximum viscosity of the product 600 000 cps
Stroke volume (distribution only on downstroke) 5 cc
Advised in continuous operation regime 40 cpm
Maximum pump speed recommended 60 cpm
940 cc/mn;
Maximum flow (250,000 cps product)
Used air 0,162 m3/mn to 0,7 MPa (7 bars)
Race 19 mm
Maximum operating temperature 60° C
Air inlet 1/4 npt(f)
Product outlet 1/4 npt(f)
Weight Approx. 8,4 kg
Parts in contact with the product Stainless Steel 304 and 17–4 pH; PTFE, Viton,
Sound pressure at 0.7 MPa (7 bar) 40 cpm 64,12 dB(A)
Sound power at 0.7 MPa (7 bar) 40 cpm 70,84 d B(A)
The Dyna-Mite pump 190 designed by Graco range of very viscous or pasty fluids, used in the Extrusions of viscous fluid from a Glue
is the perfect solution for your small quantity assembly of precision parts.
applications, like glue or sealant in a container The Dyna-Mite 190 pump is a compact, and 0.95 to 3.79 L pot Potting
from 1 to 3 liters. The installation of a pump lightweight pump that requires little work space
Made of stainless steel. Compact and Encapsulants
allows you to apply these products through a and can easily adapt to a production line.
distribution valve, either manual or automatic. lightweight Greases
Made of stainless steel, the pump is quite solid
Its positive displacement process, operated by and sturdy to withstand the toughest conditions High precision fluid dispensing Inks
a priming piston facilitates the loading of a wide in industrial work.
Robust design for the toughest conditions Dyes
71
PNEUMATIC PUMP : CHECK MATE (3 - 200KG)
Ground fixing Pneumatic elevator *The Check-Mate NTX Pump is available with ground fixing or pneumatic elevator
Gentec provides the Check-Mate pumps, product loss. It monitors and displays the product Delivers up to 26 kg of grease per minute
equipped with NXT technology that will boost usage level, the volume flow and also indicates
your productivity. This system designed by the amount of product remaining in the drum. Intuitive controls, providing pump running diagnostics to trace the product
Graco offers the best quality - price ratio, faster and schedule routine maintenance
repairs and a longer lifespan. The pump provides his own diagnosis for easy
maintenance, monitoring and indicates when Durability - Results of the Check-Mate pumps have been tested through
Equipped with the Data Trak system, the this must be done.
time and have been proven
control level is optimal and the stopping of the
pump is automatical when there is no more Its DataTrak system also permits the diagnosis Reduces the noise - the new NXT air motor is up to 50% quieter than
product or when a flexible has broken. Thanks of the bottom of the pump by indicating if the
to a precise measure of output, the DataTrak race is up or down. previous models
system ensures quality control and eliminates Controls the lift and integrated pump, easy to use
72
SMARTWARE TECHNOLOGY
SPECIFICATIONS
Volume capacity 6 cc to 3,785 l DataTrak Control
From 0,25 to 4 % depending of the Protection - Pump diagnostics - Tracking
Precision product
Local control module
Power requirements 110 or 220 VCA
Offer a sequential mode to deliver a series of
Manual 3A0294 varying doses - up to 14 different
The dispensing mode shows a single dose
and indicates the quantity dispensed
Pressure sensor
Guarantees a precise distribution
PRESENTATION
The system guarantees accurate metering without flow meter, or gear flow meter in the The volumes of the discharge ranges are 6cm3
Encapsulation
fluid flow. Instead, a sensor detects the position of the pump so that the latter operates as to 3785 liters (1000 gal)
a flow meter. The dispensed quantity is thus based on the pump size.
The accuracy of the ranges is from 0.25 to 4%, Molding
Compatible with DuraFlo or Check-Mate pumps equipped with technology and most Graco depending on the product and the size of the
supply systems.
discharge Batch
73
PNEUMATIC : HUSKY SERIE (+200KG)
Graco doesn’t have limits when it comes to designing pumps that exceed your expectations. Air-Operated
double diaphragm pumps are the optimal answer to the most diverse pumping problems. The diaphragm
pumps are used for transfer, dispense or fluid mixture and allow the pumping of viscous, abrasive or corrosive
products and also accept some liquids which contain particles. They will enable you to perform your transfers
in a precise period of time and with maximum efficiency.
BENEFITS
Low internal volume reduces waste and makes clean-up easy
Patented pneumatic valve
Durable high precision and replaceable parts
Common exhaust port preventing vapors from attacking pneumatic motor seals
Outer building reinforced corrosion resistant, leak-proof
Concept of perfect sealing
High-strength washers thus preventing costly downtime
Long rod with excellent resistance to corrosion
Easy alignment
Wide range of seats and balls for excellent compatibility with your fluids
ACCESSOIRES HUSKY
The CycleFlo is a microprocessor control system The anti-ram reduces pressure spikes Designed to detect and prevent Prevents penetration of product into the
designed to computerize batch processing caused by the pumping diaphragm leakage on double diaphragm pumps, it leak detector of the pump station.
functions and dispensing of the Husky pumps pumps. retrieves the ejected product from the The kit includes:
which is remotely controllable. Built when the Placed at the entrance of the pump, escapement when a diaphragm breaks. Pipe connection 1/4’’(6.35 mm) x 1/8‘’
pumps are controlled remotely, the CycleFlo the anti-rams compensate pressure Two versions : closure sleeve, 3/4’’(19.05 mm) in
counts the pump strokes and measures the fluctuations and acceleration loss that • Parties in polypropylene stainless steel, brass T sleeve without
amount of product dispensed. can lead to cavitation. • Parties in stainless steel product sleeve.
74
HUSKY SERIE : SPECIFICATIONS
HUSKY 205 HUSKY 307 HUSKY 515 HUSKY 716 HUSKY 1050 HUSKY 1590 HUSKY 2150 HUSKY 3300
matter Plastique Plastique Plastique Métal Plastique Métal Plastique Métal Plastique Métal Plastique Métal
dimension 12,7 and
6,3 mm 9,4 mm 19,1 mm 25,4 mm 25,4 mm 38,1 mm 38,1 mm 50,8 mm 50,8 mm 76,2 mm 76,2 mm
connections 19,1 mm
NPT and
Bride ANSI/
Thread Type NPT or BSP NPT or BSP NPT or BSP NPT or BSP NPT or BSP Bride ANSI NPT or BSP Bride ANSI NPT or BSP DIN/ANSI BSP DIN/
DIN
ANSI
Standard Standard Standard Standard, intelligent and à
Air Valve Standard Standard and à distance Standard distance Standard Standard
distance distance distance distance
1 135 l/
19 l/mn 26 l/mn 57 l/mn 61 l/mn 1 059 l/mn
Max speed 189 l/mn (50gpm) 379 l/mn (100 gpm) 568 l/mn (150 gpm) mn
(5 gpm) (7 gpm) (15 gpm) (16 gpm) (280 gpm)
(300 gpm)
Maximum 7,0bars 7,0bars 7,0bars 7,0bars 7 bars (0,7 8,6 bars
8,6 bars (0,9 MPa, 8,3 bars (0,8 MPa, 8,3 bars (0,8 MPa,
pressure (0,7 MPa, (0,7 MPa, (0,7 MPa, (0,7 MPa, MPa, 100 (0,9 MPa,
125 psi) 120 psi) 120 psi)
delivery 100 psi) 100 psi) 100 psi) 100 psi) psi) 125 psi)
Available PP, PP Aluminium, Aluminium,
PP, PVDF, PP, PVDF, Aluminium, Aluminum,
building PP, acetal Alu, SS 316 conductor, SS 316, PP, PVDF PP, PVDF SS 316, PP
acetal acetal SS 316 SS 316
materials PVDF Hastelloy ductile iron
Aluminium
Available
PP and PP coated, Coated Aluminium, SS, Aluminium,
central PP PP PP PP Aluminium revêtu, SS 316 PP
conducteur PP and PP 316 PP
section
conducteur
2,2 kg 3,9 kg 10,4 kg 15,2 kg 26,3 kg 68 kg
75
GEAR PUMP : BEINLICH
SERIE ZPA SERIE ZPB SERIE ZPD SERIE ZPDA SERIE ZPI
Transfer pumps, Transfer and Transfer pumps,
Dosing and transfer High precision dosing
Type lubrication and lubrication pumps for lubrication and
pumps pumps
hydraulic highly viscous liquids hydraulic
Gears External/Outer External/Outer External/Outer External/Outer
Displacement 0,1...2 600 cc/tr 0,1...900 cc/tr 0,1...2 600 cc/tr 0,1...26 cc/tr 1...207 cc/tr
Max pressure 200 bar 100 bar 200 bar 150 bar 100 Bar
Viscosity 10...1 000 cSt 10...1 000 000 cSt 1 000 000 cSt 10...150 000 cSt 10... 100 cSt
Temperature -40...+120°C -40...+120°C -55...+400°C -10...+200°C -10...+200°C
Connection to the For dispensing Extremely quiet
Specificity Cast iron or steel body High accuracy
intermediate plate applications operation
PRESENTATION
Beinlich gear pumps are declinables in several series, options for the treatment of parts : nickel, PTFE, DLC etc. Applications areas:
depending on the nature of the application (hydraulic,
dosing, transfer, lubrication etc.). Thanks to the very precise Sealing is an ongoing concern. Depending on the application, • Hydraulic • Silicone
adjustment of the play operation, it is possible to pump all several options are available, from simple lip seal with
• Skydrol • Resins
types of liquids, from low to the high viscosity, and thus to magnetic coupling through the gland, the seal chamber,
ensure a minimum internal leakage. gasket mechanical contact. • Lubrication • Vehicle fire
For more demanding applications, many options are
• PU foams (polyols, TDI, • Test bench
Depending on the fluid, Gentec offers you many types of available, such as integrated flowmeter converter,
materials for pump structure and strategic parts : cast tachometer, transmitters etc. MDI) • Machine tools etc.
iron, steel, stainless steel standard, steel 316L, Hastelloys,
• Agri - Food
bronze, titanium etc. In parallel, there are also various
76
POSITIVE DISPLACEMENT FLOWMETER
PRESENTATION REMARKS
77
GRACO PRESSURE TANKS
A new optional air regulator kit gun can be added to all tanks.
All 19, 38, 57 l (5, 10 and 15 gallons) tanks are equipped with agitators reducers.
PRESENTATION
Pressure Pots are a crucial element of the Corrosive Materials : Store your catalyst and Heavy-duty gear-reduced agitator provides more power for high solids
finishing system and can be used in a variety of other moisture sensitive materials in our sealed
applications including: pressure tanks to protect humidity sensitive
Improved access with a bottom outlet kit reduces material waste
materials. Pressure tanks are ideal for supplying
Fluid Supply Systems for Air Spray or Feeding 2K proportioners with resin or catalyst to ensure
Other Equipment : They provide pulse-free, ultra- an effective and consistent sealing surface for Polyethylene tank liners available for quick color change
precise fluid delivery at low pressures and flow your finishing operation.
rates that are not reliably obtained with pumps Stainless steel construction allows for use with all materials
and other equipment. This is ideal for customers Vacuum Tank: When you need to remove
that demand reliable, affordable and easy fluid entrapped air from material for precision mixing,
Inexpensive, flexible, and easily upgraded to add functionality
delivery. Graco pressure tanks provide a great degassing
option to eliminate foam from your material to
Sealed Reservoir for Moisture Sensitive or reduce surface defects and pitting . compared to other systems
78
PVA PRESSURE TANKS
SPECIFICATIONS
Internal dimensions 13.33 x 29.84
External dimensions 20.32 x 35.56
Tank body Black anodized aluminum
Joints Teflon ® encapsulated Viton ® O-rings
Air pressure 01 07bars (0-105 PSI)
Air inlet Metal quick assembly connection
1/4’’ outside diameter tube compression body
Materials output
3/8’’ outside diameter tube optional
PRESENTATION REMARKS
The pressurized 1 liter tank designed PVA intended for Available in 1, 2 and 5 liters ........................................................................................................
79
DOSING ROBOTS
Automated dispensing solutions
80
DOSING ROBOT
ADVANTAGES BENEFITS
System in accordance with the European Directive
Accurate and repeatable dispensing
2006/42 / EC
Integrated control systems and metering Higher production yield
PRESENTATION
81
CARTESIAN ROBOTS : JRN SERIES
CARTESIAN ROBOTS
PART NUMBER AXE X, Y AXE Z AXE R
JR2203N 200 x 200 mm 50 mm
JR2204N 200 x 200 mm 50 mm ±360°
JR2303N 300 x 320 mm 100 mm
JR2304N 300 x 320 mm 100 mm ±360°
JR2403 400 x 400 mm 150 mm
JR2404N 400 x 400 mm 150 mm ±360°
JR2503N 510 x 510 mm 150 mm
JR2504N 510 x 510 mm 150 mm ±360°
JR2603N 510 x 620 mm 150 mm
JR2604 510 x 620 mm 150 mm ±360°
PRESENTATION
Gentec offers a complete range of dosing robots complex programming language. In addition, Optical encoders of displacement control
to respond to your more specific demands in the interface is programmable via a control unit
terms of positioning and dispensing. These dosing or PC (Dispensing software included). Auto shutdown in case of error detection
robots operate with syringes and valve systems,
to a working area from 200 mm x 200 mm to The Cartesian robot tables have robust and No time wasted and maximization of the productivity
510 mm x 620 mm. So these robots are the reliable units in aluminum ensuring the rigidity
ideal solution for optimizing precision works and whatever operation is performed. Heavy-duty aluminum structure
reducing production costs.
They offer a wide range of work areas for a Memory capacity : 30 000 points or 255 programs
Designed to be easy to program, a software has small obstruction. These devices are ideal for
been specifically created to make the handling autonomous operations and can easily be Modular RS232 C interface to connect to a PC, RS-422 port for
of the device accessible by avoiding the use of a integrated on automated assembly lines. learning case and I / O system
82
SPECIFICATIONS JR 2203N JR 2204N
CARTESIAN ROBOT : JR2200N
X 200 mm 200 mm
Y 200 mm 200 mm
Axes
Z 50 mm 50 mm
R ±360°
PTP (X,Y) 5-550 mm/sec 5-550 mm/sec
PTP (Z) 2,5-250 mm/sec 2,5-250 mm/sec
Speed
PTP (R) 6-600°/sec
CP (X,Y,Z) 0,1-500 mm/sec 0,1-500 mm/sec
Axe X, Y ±0,01 mm ±0,01 mm
Accuracy of
Axe Z ±0,01 mm ±0,01 mm
repeatability
Axe R ±0,02°
Piece 7kg 7kg
Weight load
Tool 3,5kg 3,5kg
Acceptable Inertia Moment
Learning method Distance Learning (JOG) or manual data input (MDI)
Learning System JR C-Points software designed for the user via the I / O
Interpolation function Three-dimensional interpolation of lines and arcs
Training System Stepper motor / 5 phases
Control system PTP and CP
Number of axis 3 4 PRESENTATION
83
CARTESIAN ROBOT : JR2300N SPECIFICATIONS JR 2303N JR 2304N
X 300 mm 300 mm
Y 320 mm 320 mm
Axes
Z 100 mm 100 mm
R ±360°
PTP (X,Y) 8-800 mm/sec 8-800 mm/sec
PTP (Z) 3,2-320 mm/sec 3,2 – 320 mm/ sec
Speed
PTP (R) 8-800°/sec
CP (X,Y,Z) 0,1-800 mm/sec 0,1-800 mm/sec
Axe X, Y ±0,01 mm ±0,01 mm
Accuracy of
Axe Z ±0,01 mm ±0,01 mm
repeatability
Axe R ±0,02°
Piece 11kg 11kg
Weight load
Tool 6kg 6kg
Acceptable Inertia Moment 90 kg . Cm²
Learning method Distance Learning (JOG) or manual data input (MDI)
Learning System JR C-Points software designed for the user via the I / O
Interpolation function Three-dimensional interpolation of lines and arcs
The robot JR2300N series is the most popular of the range of robotic tables. The Number of axis 3 4
Cartesian dosing robot has a working area of 300 x 320 mm. RS 232C 1 channel for PC, 2 channels for external device
External interface
optional RS422 box only for learning
Cartesian dosing robots provided by Gentec are used to interpolate lines and curves External I / O I / O-SYS Input: 16 / Output: 16-input: 5 / output 7 are free
automatically in all axes. The JR2304N version is equipped with a fourth axis of
rotation for 3D movement. PLC function I / O-1 - Input: 8 / Output: 8 (4 relay contacts) - all free
The programming software, easy to use, allows you to create programs quickly thanks Capacity programs 100 programs (1000 steps / 1 program)
to its support system. Within a few minutes, the device is ready for use. The system
Memory Capacity 255 programs
is equipped with a signal interface I / S (16 x inputs / 16 x outputs) to allow you to
control external systems. Dimensions (W x D x H) 560 x 529 x 649 mm 560 x 529 x 840 mm
Weight 35 kg 35 kg
Power Source CA 180-250 V, 50 Hz, 200 VA
84
SPECIFICATIONS JR 2403N JR 2404N
CARTESIAN ROBOT : JR2400N
X 400 mm 400 mm
Y 400 mm 400 mm
Axes
Z 150 mm 150 mm
R ±360°
PTP (X,Y) 8-800 mm/sec 8-800 mm/sec
PTP (Z) 3,2-320 mm/sec 3,2-320 mm/sec
Speed
PTP (R) 8-800°/sec
CP (X,Y,Z) 0,1-800 mm/sec 0,1-800 mm/sec
Axe X, Y ±0,01 mm ±0,01 mm
Accuracy of
Axe Z ±0,01 mm ±0,01 mm
repeatability
Axe R ±0,02°
Piece 11kg 11kg
Weight load
Tool 6kg 6kg
Acceptable Inertia Moment 90 kg . Cm²
Learning method Distance Learning (JOG) or manual data input (MDI)
Learning System JR C-Points software designed for the user via the I / O
Tnterpolation function Three-dimensional interpolation of lines and arcs
Training System Stepper motor / 5 phases PRESENTATION
Control system PTP and CP
Number of axis 3 4 With its large working area of 400 x 400 mm, the JR2400N dispensing robot
85
CARTESIAN ROBOT : JR2500N SPECIFICATIONS JR 2503N JR 2504N
X 510 mm 510 mm
Y 510 mm 510 mm
Axes
Z 150 mm 150 mm
R ±360°
PTP (X,Y) 8-800 mm/sec 8-800 mm/sec
PTP (Z) 3,2-320 mm/sec 3,2-320 mm/sec
Speed
PTP (R) 8-800°/sec
CP (X,Y,Z) 0,1-800 mm/sec 0,1-800 mm/sec
Axe X, Y ±0,01 mm ±0,01 mm
Accuracy of
Axe Z ±0,01 mm ±0,01 mm
repeatability
Axe R ±0,02°
Piece 11kg 11kg
Weight load
Tool 6kg 6kg
Acceptable Inertia Moment 90 kg . Cm²
Learning method Distance Learning (JOG) or manual data input (MDI)
Learning System JR C-Points software designed for the user via the I / O
Tnterpolation function Three-dimensional interpolation of lines and arcs
PRESENTATION Training System Stepper motor / 5 phases
Control system PTP and CP
Offering a wide working area of 510 x 510 mm, the robot JR2500N dosing yet takes Number of axis 3 4
less than 727 mm² workspace. The JR2500N robot has an opening on the side for RS 232C 1 channel for PC, 2 channels for external device
easy handling unhardy objects in and around the work area External interface
optional RS422 box only for learning
External I / O I / O-SYS Input: 16 / Output: 16-input: 5 / output 7 are free
Cartesian dosing robots provided by Gentec are used to interpolate lines and curves
automatically in all axes. The JR2504N version is equipped with a fourth axis of PLC function I / O-1 - Input: 8 / Output: 8 (4 relay contacts) - all free
rotation for 3D movement. Capacity programs 100 programs (1000 steps / 1 program)
The easy-to-use programming software allows you to create programs quickly thanks
to its support system. Within a few minutes, the device is ready for use. The system Memory Capacity 255 programs
is equipped with an I / O signal interface (16 x inputs / 16 x outputs) to allow you to Dimensions (W x D x H) 676 x 728 x 799 mm 676 x 728 x 890 mm
control external systems.
Weight 43 kg 43 kg
Power Source CA 180-250 V, 50 Hz, 200 VA
86
SPECIFICATIONS JR 2603N JR 2604N CARTESIAN ROBOT : JR2600N
X 510 mm 510 mm
Y 620 mm 620 mm
Axes
Z 150 mm 150 mm
R ±360°
PTP (X,Y) 8-800 mm/sec 8-800 mm/sec
PTP (Z) 3,2-320 mm/sec 3,2-320 mm/sec
Speed
PTP (R) 8-800°/sec
CP (X,Y,Z) 0,1-800 mm/sec 0,1-800 mm/sec
Axe X, Y ±0,01 mm ±0,01 mm
Accuracy of
Axe Z ±0,01 mm ±0,01 mm
repeatability
Axe R ±0,02°
Piece 11kg 11kg
Weight load
Tool 6kg 6kg
Acceptable Inertia Moment 90 kg . Cm²
Learning method Distance Learning (JOG) or manual data input (MDI)
Learning System JR C-Points software designed for the user via the I / O
Tnterpolation function Three-dimensional interpolation of lines and arcs
Training System Stepper motor / 5 phases PRESENTATION
Control system PTP and CP
Number of axis 3 4 With its large working area of 620 x 510 mm, the JR2600N dispensing robot takes
87
CARTESIAN ROBOT : JR2000NE (ENCODER)
BENEFITS
Version 3 or 4 axes. Stepper motor with encoder
Integrated control systems and metering
Solid structure to ensure accuracy
Interface production line
Emergency stop and reset
Choose from 10 different display languages
Switch between the coordinate values displayed
Extended Memory Up to 255 programs and 30 000 points
Possibility of an established system or standalone
PRESENTATION
Dosing robot JRNE series, sister of JRN series, is a Rigid structure : extruded aluminum column, base in aluminum molded under pressure
Cartesian robot equipped with an encoder, allowing
feedback on the actual position. Mechanism labyrinth : Prevents intrusion of foreign objects under the work table
This ensures an even more precise positioning.
Smooth movement : microstepped control system
5 different model ranges are available, with an operating
size from 200x200mm to 510x510mm. Simple learning : Software «JRC-Points» allowing the user to easily figure out the robot or to create original
programs
These robots work with dispensing syringes and valve
systems and is the best way to optimize your most sensibles Embedded optical encoders continuously control the axis movement and automatically stop the operation by
precision works. Equipped with the same programming
software as the JRN series, the JRNE series is just as detecting position errors
intuititive and easy to program as the JRN serie.
Simple Sequencer : single sequencer functions are built independently, allows up to 1000 steps
88
JR2000NE SERIE : SPECIFICATIONS
SPECIFICATIONS 3 AXES ( SYNCHRONOUS CONTROL) 4 AXES ( SYNCHRONOUS CONTROL)
JR2203NE JR2303NE JR2403NE JR2503NE JR2204NE JR2303NE JR2404NE JR2504NE
X 200 300 400 510 200 300 400 510
Y 200 320 400 510 200 320 400 510
Axes
Z 50 100 150 150 50 100 150 150
R (degrees) ±360 ±360 ±360 ±360
Piece (kg) 7 11 11 11 7 11 11 11
Weight load
Tool (kg) 3,5 6 6 6 3,5 6 6 6
700 800 800 800 700 800 800 800
Axe X Y (mm/sec)
(7-700) (8-800) (8-800) (8-800) (7-700) (8-800) (8-800) (8-800)
Speed (max) 250 320 320 320 250 320 320 320
Axe Z (mm/sec)
PTP (2,5-250) (3,2-320) (3,2-320) (3,2-320) (2,5-250) (3,2-320) (3,2-320) (3,2-320)
600 800 800 800
Axe R (degré/sec)
(6-800) (8-800) (8-800) (8-800)
Axes X,Y,Z
Speed (max) 500 800 800 800 500 800 800 800
combined (mm/
CP (0,1-500) (0,1-800) (0,1-800) (0,1-800) (0,1-500) (0,1-800) (0,1-800) (0,1-800)
sec)
Width 320 560 584 676 320 560 584 676
Dimensions Depth 387 529 629 728 387 529 629 728
Height 540 649 799 799 655 840 890 890
89
SCARA ROBOT : JS SERIE
PRESENTATION
The Scara robot (Selective Compliance Assembly Robotic coupled with AC servomotors to allow high movement Increased precision thanks to double-shaft mechanism
Arm) proposed by Gentec is the ideal answer to your speed and optimum precision.
automation on assembly line needs. They bring you the Memory up to 255 programs or 30 000 points
flexibility to work either as stand-alone systems or as key Integrated in automation, it offers the ability to control Speed standard cycle time: 0.4 seconds on average
components of an automated dispensing solution. a variety of external equipment and communicate with
complex controllers. Maximum speed: 6,300 mm / Sec7
It consists of an articulated arm mounted on a vertical axis,
Programming method JR C-Points software, easy to use
which allows to cover a very large area of work and make I / O preconfigured connections allow an easy
rapid and accurate movements. Versatile and compact, integration of a syringe or a dispensing valve system Digital imaging in option
it is easy to program and integrate into a production line. while the built-in sequencer simplifies installation of a
dosing arm on online transfer systems, rotary tables Automatically detect and correct height, ideal for
JS series uses an exclusive Janome bearing configuration or pallets assembly lines. dispensing
90
SCARA ROBOT: JS SERIE
91
SCARA ROBOT : JS SERIE
PRESENTATION
Easy to program and to implement in the production chain, the multi-axis dispensing A unique software avoids the use of a complex programming language
robot Scara proposed by Gentec is ideal for use with conveyors or for heavy or bulky
products. Programmable interface via a control unit or a PC
Although it offers a small obstruction space with its «all-in-one» compact structure and Compact size and built-in sequencer allows easy integration of automated assembly lines
integrated control unit, the materials it is made by allow it to be rigid and strong in order
to be able to exploit effectively your heaviest materials. Robust and reliable units
92
SCARA ROBOT : JS SERIE
93
SPECIFICATIONS JSR4403N JSR4404N
SCARA ROBOT : JSR Axe 3 4
Arm J1 260 mm 260 mm
PRESENTATION Learning method Direct Learning, Distance Learning (JOG), manual data input (MDI)
Training System Stepping motor in 5 steps (controlled by encoder)
Accurate and easy to use, the Scara robot motor stepper JSR4400N series Control system PTP command (point to point), continuous path control (PC)
offers a convenient and inexpensive way to automate your workflow. Its Interpolation function 3D linear interpolation and bows
innovative technology ensures a smooth and precise movement.
Also meet the environmental standards, it is designed to maintain extremely External interface RS232C 3 Channels for external control box + PC
low power levels. Featuring an intuitive and accessible teaching method, it I / O-SYS Input: 16 / Output: 16-Input 2 / Output: 6 free I / O-1 -
allows you to save considerable time savings by programming the device. I / O External
Input: 8 / Output: 8 (4 relay contacts) - available
Programming capability 255 Programs
Applications :
Dispensing Storage capacity 30,000 points or 255 programs
Pick-Up CPU 32 Bits
Assembly Dimensions (W x D x H) 880 x 773 x 840 mm 880 x 858 x 840 mm
Palletization
Weight 41 kg 41 kg
Removing
Power supply CA 180-250 V, 50 Hz, 200 VA
Welding
94
APPLICATIONS
ELECTRONICS
CARS
• Spray
• Pick and place fuse box
• Epoxy resin deposited by car relay
• Sealing for vehicle lighting part
• Joint casting for the engine
• Lubrication of air conditioner parts
MEDICAL
• Capping system
• Fill solutions
• Many heads of dispensing system
OTHERS
95
UV CURING SYSTEMS
OmniCure UV Curing Lamp & LED Systems
96
OMNICURE UV CURING LAMP
OmniCure® S Series UV light curing systems are used for precision adhesive curing in
industries such as medical device bonding, electronic assembly, and optoelectronics
applications. Due to the accuracy requirements and critical nature of these devices, a
repeatable process with reliable UV curing equipment is essential to product performance.
S1500 S2000
70% improvement of shutter activation latency increasing productivity, especially for high
High Pressure 200 Watt Mercury Vapor Short Arc
volume manufacturing.
2000 hours (guaranteed) Downloadable StepCure® Software : Download customized multi-phase cure profiles
directly to the unit. No need for a permanently connected PC.
Available Filters : Standard : 320-500nm Modified PLC Level Mode : Provides trigger signal versatility by selecting either edge or
Optional : 250-450nm*, 365nm, 320-390nm, 400-500nm level modes.
Panel Controls : Power On/Off, LED Display, Up/Down Adjust Buttons, Start/Stop Button Provides up to 30W/cm2 of output and a guaranteed 2000 hour lamp life, lower
operating costs.
Panel Displays : Accumulated lamp usage, exposure time, iris setting, lamp on/warm-up
S1500 R2000
Filtre (nm) Irradiance (mW / cm²)
320-500 nm 23 000 mW/cm2
320-390 nm 14 500 mW/cm2
365 nm 7 300 mW/cm2
400-500 nm 5 900 mW/cm2
250-450 nm 19 100 mW/cm2
No Filter 27 70 mW/cm2
PRESENTATION
The OmniCure® S1500 spot UV curing lamp provides manufacturing assembly. The OmniCure® S1500 UV Spot sensor alignment. Each Intelli-Lamp chip module automatically
automated manufacturers with industry leading control, Curing System builds on that leadership by providing first- records and maintains the UV lamp hours of use to facilitate
reliability, and high intensity irradiance in a versatile UV rate quality, precision and versatility in an easy-to-use, cost- activation of lamp warranty if required. The Intelli-Lamp provides
mercury lamp system. Offering precise control of UV lamp effective system. The OmniCure® S1500 is also designed output across virtually the entire visible and UV spectrum, making
output and high-speed shutter activation capabilities, the to adhere to regulatory validations and is RoHS compliant. it suitable for a wide range of adhesive/substrate bonding
OmniCure S1500 spot UV curing lamp is ideal for the high applications.
throughput UV adhesive curing and automated bonding Powerful 200 Watt Intelli-Lamp®
processes involved in microelectronic and optoelectronic At the heart of the OmniCure S1500 & S2000 UV curing Intelligent Operation
manufacturing. system is the unique Intelli-Lamp technology. The OmniCure The OmniCure® S1500 has a multitude of built-in features that
Recognized as the global leader in bonding systems Intelli-Lamp is guaranteed to strike for a minimum of 2000 provide greater control, precision and versatility. Features include
for precision assembly with light-cured adhesives, the hours operation with a maximum-use lifetime up to 4000 an adjustable iris, patented Intelli-Lamp® technology, selectable
OmniCure® family of products provides the power, control hours. Snap-in insertion enables quick and easy Intelli-Lamp bandpass filters, process alarms, and ‘lock out’ protection, most
and repeatability demanded by high-speed automated installation, while ensuring consistent optical tube and UV of which are found only in higher-priced curing systems.
98
S1500 : PERFORMANCES
SPECIFICATIONS BENEFICES
Improved shutter activation latency increasing UV Curing Lamp Technology:
Fast Shutter Activation Time High Pressure 200 Watt Mercury Vapor Short Arc
productivity
Provides trigger signal versatility by selecting either
Modified PLC Level UV Curing Lamp Life :
edge or level modes
2000 hours (guaranteed)
200W lamp technology with 2000 Less frequent lamp changes for lower operating
hour lamp life guarantee costs Available Filters :
Shutter / Aperture sophisticated Tested more than 6 million times to inspect to their Standard: 320-500nm
roulette reliability Optional: 250-450nm*, 365nm, 320-390nm, 400-500nm
Intelli-Lamp® Technology to cool lamp Maintain optimum operating condition, stable lamp Panel Controls :
and monitor lamp hours output, longer lamp life, accumulated lamp hours Power On/Off, LED Display, Up/Down Adjust Buttons, Start/Stop Button
Adjustable light output in 1%
Allowing very precise control of output
increments Panel Displays :
Accumulated lamp usage, exposure time, iris setting, lamp on/warm-up
External PC Controlled Beneficial for automated assembly processes status, shutter open, Light Guide detection, shutter/lamp error
The OmniCure S1500 Intelli-Lamp is guaranteed to Warm-up Period : 4 minutes (typical)
Guaranteed Long UV Lamp Life strike for a minimum of 2000 hours operation with a
maximum-use lifetime up to 4000 hours. Power In :
Snap-in insertion automatically senses the Intelli- 100-120 V c.a. / 200-240 V c.a., 50/60 Hz
Pre-Aligned & Focused Lamp, eliminating the need for operator alignment or
focusing. Power Supply :
Each Intelli-Lamp chip module automatically records High efficiency, switch mode, line isolated
99
OMNICURE SERIE 2000
S2000 R2000
Filters (nm) Irradiance (mW / cm²)
320-500 nm 24 700 mW/cm2
320-390 nm 9 830 mW/cm2
365 nm 7 280 mW/cm2
400-500 nm 16 550 mW/cm2
250-450 nm 26 640 mW/cm2
POUR PASSER COMMANDE, APPELEZ LE +33 (0)1 39 62 40 92
PRESENTATION
Recognized as the global leader in bonding systems Fast Shutter Activation Downloadable StepCure®
for precision assembly with light-cured adhesives,
the OmniCure® S2000 provides the power, control The OmniCure® S2000 is equipped with a fast shutter StepCure® software can download a customized multi-
and repeatability required for high-speed automated activation time, providing a maximum trigger shutter phase cure profile directly to the system. This option offers
manufacturing assembly. activation latency of only 50ms in PLC mode. users greater cure control.
Offering a powerful 200 Watt lamp with a guaranteed life
of 2000 hours, the OmniCure®S2000 also offers Closed- Closed-Loop Feedback 200 Watt Intelli-Lamp®
Loop Feedback technology and a flexible PC software
interface for computer-controlled operation. When Over time, lamp intensity diminishes effective curing. The The powerful 200 Watt Intelli-Lamp® provides even faster
combined with OmniCure®’s R2000 Radiometer, the OmniCure® S2000 internal intensity sensor monitors curing with high UVA irradiance of up to 30W/cm2.
OmniCure®S2000’s precision and reliability is unmatched. light output in real time and opens the iris to automatically With automatic lamp hour tracking and broad spectral
The OmniCure®S2000 is also designed to adhere to correct light output within +/-5%, ensuring repeatable and output, the OmniCure® S2000 suitable for a wide range of
regulatory validations and is RoHS compliant. measurable doses of energy every time. adhesive/substrate bonding applications.
100
S2000 : PERFORMANCES
SPECIFICATIONS BENEFICES
70% improvement of shutter activation latency
Faster Shutter Activation Time increasing productivity, especially for high volume
manufacturing Lamp :
Download customized multi-phase cure profiles High Pressure 200 Watt Mercury Vapor Short Arc
Downloadable StepCure® Software directly to the unit. No need for a permanently
connected PC Lamp Life :
2000 hours (guaranteed)
Provides trigger signal versatility by selecting either
Modified PLC Level Mode
edge or level modes Available Filters :
200W lamp technology with up to Standard: 320-500nm
30W/cm2 of output and a 2000 Lower operating costs Optional: 250-450nm*, 365nm, 320-390nm, 400-500nm
hour lamp life guarantee
Intelli-Lamp® Technology to cool lamp Maintain optimum operating condition, stable lamp Panel Controls :
and monitor lamp hours output, longer lamp life, accumulated lamp hours Power On/Off, Display Mode, Adjust Up/Down, Start/Stop, Lock/Unlock
Special lamp technology for acrylic adhesives Panel Displays :
2 Lamp Options
provides a tack-free surface cure Accumulated lamp usage, Exposure time (0.2 - 999.9sec), iris setting
Automatically maintains a constant output for a (0-100%) / irradiance level (0.2W/cm² - 40W/cm²), lamp on/warm-up,
Closed-Loop Feedback Technology
repeatable curing process shutter open, calibrated, Light Guide detection, shutter/lamp error
External PC Controlled Beneficial for automated assembly processes Warm-up Period : 4-minutes (typical)
101
OMNICURE R2000 RADIOMETER
SPECIFICATIONS
PRESENTATION
Radiometry is an essential link for measuring the light output from a UV curing Using a single Radiometer, maintain process control and save setup time by calibrating
system in order to maintain a repeatable process. The OmniCure® R2000 multiple systems with a preferred irradiance set point
UV Radiometer can be combined with the OmniCure S2000 Spot UV Curing
System to provide a complete curing station with unmatched control and Proprietary detector system for accurate wideband measurements suitable for many
repeatability. Special electronics built into the R2000 UV Radiometer also allow different light sources
for the connection of custom sensors that measure light energy directly at the
cure site or within cure ring bonding fixtures. Proprietary optical interface that virtually eliminates beam profile dependence and
significantly improves measurement accuracy
Accurate radiometry is essential to maintaining a calibrated and repeatable
UV curing process suitable for consistent, high-quality production. The Memory for storing data and communicating with PC software for downloading
OmniCure® R2000 Radiometer is the most advanced and accurate tool for
measuring irradiance or power from your UV Spot Curing System. Developed in Ready for use with additional custom accessories such as the Cure Ring Detector and the
cooperation with the OmniCure® Platform of UV Curing Systems, the portable Cure Site Detector
OmniCure® R2000 Radiometer offers unmatched performance to calibrate
and set irradiance levels on your OmniCure® S2000 Curing System.
102
OMNICURE SERIE S : ACCESSORIES
LIGHT LINE
UV CURE RING
103
OMNICURE LX400
PRESENTATION
Building on the simplicity of the OmniCure® LX Series plus the Versatile System Support for Multi-wavelength UV
ability to control up to four UV LED Heads simultaneously or LED Heads
independently. Building on the simplicity of the OmniCure® The OmniCure® LX400 offers the ability to control up to four UV LED
LX Series plus the ability to control up to four UV LED Heads Heads simultaneously or independently. This ability makes the product The OmniCure® LX400 controller can
simultaneously or independently. ideal for manufacturing setups where single or multiple foot pedals are operate four UV LED Heads, each of
needed to control multiple curing stations simultaneously. different wavelengths (e.g. 365nm UV
Highest Power LED Technology To enable a higher level of control, each UV LED Head can be set for LED Head, 385nm UV LED Head, and
different exposure times and intensity levels. The intensity levels for each 400nm UV LED Head).
With peak irradiance of 8,000mW/cm2 with the 365nm UV head are set in 1% increments in a group or each head independently. This is unique to the OmniCure® LX400
LED Heads, 9,500mW/cm2 at 385nm, and 9,000mW/cm2 at controller, setting it apart from other UV
400nm, as well as up to four LED. Heads installed, the OmniCure® The focusing lenses are replaceable. Such flexibility enables the LED bonding systems available today.
LX400 UV LED Curing System provides the highest power and OmniCure® LX400 users to change the lenses to accommodate the This enables it to accommodate more
most reliable UV LED technology currently available with variable applications without the need to replace the UV LED Heads. This also applications
UV power output. Where multiple LED Heads are required, reduces the downtime to reconfigure the OmniCure® LX400 for other
irradiance on each head is uncompromised and consistent. applications.
104
LX400 : PERFORMANCES
SPECIFICATIONS BENEFICES
LED Indicators LEDs indicate: Timer Control, Level, Trigger Mode and Emission (UV ON)
Mode Control Mode and Up/Down buttons to control the display mode
Programmable trigger mode :
Timer • Countdown Mode: Range programmable from 999.9s to 0.1s, in 0.1s intervals
• Count Up Mode: User control timing via the front panel or foot pedals
Level 15%-100% (with 1% increments)
Flashing Alarm Over temperature protection and lamp-off alarm for LED Heads
Foot Pedal Foot pedal to control start or stop of the LED Emission
Operating Voltage Controller Supply Input: 12 VDC, 4A Input to AC adaptor: 100-120VAC/ 200-240VAC (+/-10%) & 50/60Hz.
Storage Temperature/Humidity Range Controller : –10° to 60°C, 85% max. (no condensation)
105
OMNICURE LX180 : CONNECTED SYSTEM
PRESENTATION
The OmniCure® LX180 UV LED spot curing system The small compact OmniCure® LX180 UV Faster, more efficient curing through high UV LED output with
introduces a new powerful way for manufacturers to achieve spot curing system is simple to integrate with maximum irradiance of 12,400 mW/cm2
highest productivity with increased manufacturing efficiency new or existing production lines giving users
and minimal downtime in a most cost-effective way. The maximum flexibility and reduced operational Maximum flexibility and ease of use delivered in a compact size
LX180 allows manufacturers the ability to ensure optimal costs. The LX180 offers the ability to achieve
production up-time and improve process efficiency through superior UV bonding with faster, more efficient Higher process efficiency with quick set-up times via remote
innovative remote monitoring and control capabilities over curing through high power UV output with a control and configuration adjustments
their UV curing systems and managed from a workstation maximum irradiance of 12,400 mW/cm². The
via their IT network. Process engineers are able to easily LX180 is simple to use with pre-set exposure Increased productivity and minimal downtime through
pre-configure, monitor and adjust their UV LED systems times and can easily adapt to specific curing network-enabled remote monitoring
entirely via remote access ffering greater flexibility and ease time requirements for use with a variety of UV
while enhancing productivity. adhesives through its learning mode. High yields via low temperature curing
106
LX180 : PERFORMANCES
SPECIFICATIONS BENEFICES
LED indicators System status: LED status (CH1 et CH2) ; LED connection status (CH1 et CH2)
Four selectable modes by DIP switch settings Top/down buttons to set the display mode
107
LED LIGHT METER
SPECIFICATIONS
PRESENTATION
The OmniCure® LED Light Meter offers the ability to Featuring a peak hold function, the OmniCure® LED Light Small form factor fits into limited spaces
accurately measure power and irradiance from an Meter allows users the ability to easily measure narrow
OmniCure® LED UV curing system, or any other LED beam patterns for capturing peak irradiance. Peak hold function detects/records peak
UV source, directly at the cure site. With the narrow With a fine aperture that is calibrated with precision, measurements
wavelengths emitted from an LED spot source, specific accurate and consistent measurements can be
challenges arise when measured with a radiometer obtained over a broad dynamic range. Manufacturers Broad linear dynamic range for measuring from any
calibrated using a broadband source. are able to achieve greater accuracy with ease of use LED light source
while maintaining a reliable and controlled UV assembly
The OmniCure® LED Light Meter is specially designed processes. The OmniCure® LED Light Meter is calibrated Multi-point wavelength calibration for accurate
with the ability to select specific wavelengths for according to protocol standards traceable to NIST and measurements
measurement. When used with the sensor calibrated with NRC :
a near monochromatic source, potential inaccuracies in • NIST - National Institute of Standards and Technology Offering maximum reliability and control for UV
measurement are eliminated that would normally occur • NRC - National Research Council assembly processes
due to the narrow spectral distribution of a UV LED source.
108
OMNICURE SERIE LX : ACCESSORIES
109
SYSTEME UV LED : AC450 & AC 475
SPECIFICATIONS BENEFICES
High speed curing for adhesives, coatings and
Output of over 8W/cm²
inks
Greater flexibility in the curing process via high
Custom front-end optics peak irradiance available at longer working
distances
Patented process for addressing Even and consistent curing through excellent
individual LED modules uniformity across the full LED area
Ability to select the optimum wavelength for the
Available in 395nm and 365nm adhesive, coating or ink and also the substrates
to best suit specific applications
Easily integrated into any workstation with no
Air-cooled additional venting, ozone extraction or chillers
required
I/O Port for remote operation Ability to automate for increased productivity
Compact size Easily integrated into any workstation
PRESENTATION
Ideal for curing of adhesives and coatings in conveyed parts. This allows for easier curing, or (3’’) curing area. A uniform exposure area allows for curing of larger and/
electronics, optics and medical device assembly or the option of focusing the light at different working or multiple parts simultaneously. It also offers the ability to convert a static
inks in print, marking and coding applications. distances for adapting to a specific UV process. curing process to one where parts are being cured while in motion in order
to increase throughput.
Exceptional Irradiance Performance Superior Uniformity & Extendible
The OmniCure® AC450 and AC475 utilize high Utilizing Lumen Dynamics’ patented process Flexibility with Control
emission LEDs which achieve over 8W/cm2 at for individually addressing each UV LED module Precise control of the UV irradiance level and time ensures that the correct
the optics window. The systems include advanced output, the OmniCure® AC450 and AC475 offers dose of UV energy at the required wavelength is provided on every exposure
front-end optics to provide high peak irradiance at consistent results by ensuring high longitudinal for a repeatable curing process. Intelligent system monitoring and control
long working distances with extended clearance of uniformity over the entire 50mm (2’’) to 75mm ensures system reliability meets the demands for any application.
110
AC450 & AC 475 : PERFORMANCES
Irradiance (W/cm²)
Typical Irradiance (W/cm2) 365nm 395nm 365nm 395nm
Working Distance 1mm 4.0 8.0 4.0 8.0
10mm 2.8 5.7 2.8 5.7
20mm 1.9 3.7 1.9 3.7
30mm 1.5 2.8 1.5 2.8
40mm 1.2 2.0 1.2 2.0
50mm 1.0 1.7 1.0 1.7 Déplacement latéral (mm)
Optical Power 45W 90W 68W 135W
Power Consumption 350W 350W 550W 500W
Longitudinal Uniformity ± 10%
Operating Voltage 48 V DC ± 2 V Uniformity in function of the working distance AC475
Dimensions 110 x 68 x 190 mm
111
THINKY MIXER
Planetary centrifugal mixer
112
PLANETARY MIXER
ROTATION / RÉVOLUTION
Sample
Early phase
Completion of operation
PRESENTATION
113
APPLICATIONS
Epoxy Resin and alumina powder Silicon resin and calcium carbonate
114
ARE 250 : HIGH QUALITY MIXER
SPECIFICATIONS
Max. processing volume 300 ml
Dimensions H380 x L300 x P315
Max. weight ( net ) 250 g
Max. weight ( brut ) 310 g
Deaeration type Atmospheric pressure
Mixing function 410G
RPM Adjustable
PRESENTATION
115
SR 500 : SOLDER PASTE MIXER
SPECIFICATIONS
Max. processing volume 150 ml
Dimensions H380 x L300 x P340
Max. weight ( net ) 520 g
Max. weight ( brut ) 560 g
Pression type NA
Mixing function 150 G
RPM Adjustable
PRESENTATION
Special purpose machine that can optimize temperature and viscosity Can immediately prepare cold stored solder paste without bringing it back to room temperature
preparations and dispersion and deaeration of solder paste at the
same time. Viscosity preparation and temperature preparation for solder paste is easy.
The mixer SR500 can prepare uniform viscosity in a short time for
solder paste just taken from cold storage without bringing it back to Removes large air bubbles in the paste, which are considered the cause of solder paste defects.
room temperature. Metal particles with high specific gravity such as
solder particles settle to the bottom of containers in cold storage Restirs and redisperses solder paste that has been used
and cause differences in material viscosity. The SR-500 regulates the
viscosity of solder paste in a short time, with uniform viscosity from top Adaptateur pour le mélange du contenu d’une seringue
to bottom. Also, because it can remove air bubbles thought to cause
spattering of solder balls, it contributes to reducing the defect rate. Supports solder paste in syringes by using the optional adapter
116
ARV 310 : HIGH QUALITY VACUUM MIXER
SPECIFICATIONS
Max. processing volume 300 ml
Dimensions H450 x L555x P645
Max. weight ( net ) 250 g
Max. weight ( brut ) 310 g
Deaeration type Vacuum
Mixing function 420 G
RPM Adjustable
PRESENTATION
Combining vacuum pressure reduction function with rotation and revolutionmixing Deaeration of high-viscosity materials difficult to be processed by a centrifugal
enables efficient elimination of submicron-level air bubbles. With rotation and revolution separator
movement under vacuum pressure reduction, deareation of high-viscosity materials;
which was considered difficult, can now be performed with excellent quality. The Reduced processing time and improved deareation performance compared to the
processing time can be further reduced compared to the atmospheric mixer. In terms
of operation; the centrifugal force of revolution during the mixing process suppresses atmospheric type mixer
the material within the container, eliminating the need to keep an eye on the material
so that it does not overflow, as is needed with static vacuum chambers. Centrifugal force of revolution prevents overflow of material during operation
117
ARV 930 : TWIN VACUUM MIXER
SPECIFICATIONS
Max. processing volume 750 ml x 2 ou 550ml x 2
Dimensions H960 x L760 x P820
Max. weight ( net ) 830 g x 2
Max. weight ( brut ) 930 g x 2
Deaeration type Vacuum
Mixing function 660 G
RPM Adjustable
Manufacturing application mixer that can vacuum deaeration modes as standard features: one is First tank capacity of the range (1 Litre)
process a maximum 1L of materials with twin mixer vacuum deaeration mode which combines 400G
system. centrifugal force and vacuum, and the other is Non High power mixing function (660 G)
Vacuum deaeration mode which utilizes powerful
This product employs a twin mixer system, and centrifugal force of maximum 670G. This enables No material spillage during operation
supports manufacturing application with the high precision deaeration even with materials that
capacity to process a maximum 1L of materials. contain a volatile component that is not suitable for Adjustable rpm allows optimal setting for any material
It is equipped with a vacuum function in order to vacuum deaeration. Furthermore, time to reach
achieve deaeration at the submicron level, thus it is vacuum is significantly reduced by adopting our Cup holder vacuum system reduces pressure reduction time
possible to process uniform mixing and dispersion unique in-cup-holder vacuum pressure reduction
as well as deaeration at the same time. It has two system that minimizes the vacuum volume. High standard of deaeration for volatile materials
118
ARE 500 : HIGHER LOAD MIXER
SPECIFICATIONS
Max. processing volume 550 ml
Dimensions H700 x L500 x P630
Max. weight ( net ) 1 000 g
Max. weight ( brut ) 1 100 g
Deaeration type Atmospheric pressure
Mixing function 670 G
RPM Adjustable
119
ARE 400 TWIN : FLEXIBLE LAB TWIN MIXER
SPECIFICATIONS
Max. processing volume 300 ml x 2
Dimensions H560 x L460 x P480
Max. weight ( net ) 250 g x 2
Max. weight ( brut ) 310 g x 2
Deaeration type Atmospheric pressure
Mixing function 660 G
RPM Adjustable
PRESENTATION
The built in mechanism can vary the ratio of rotation, while the twin Rotation and revolution independent variable Can use a sensor unit that can
system is newly developed. Mixes and deaerates a maximum 500ml / mechanism mounted detect temperature of materials
800g of material (gross). being mixed in real time (optional)
This machine can set and reproduce optimal recipes for materials Twin system, maximum capacity 250ml / 400g x 2
whose temperature is hard to control because it can detect material
Through external PC connections,
temperatures in containers in real time during operation with the
Mixing capacity can mix high viscosity material such as can display recipe settings,
combined use of the newly developed sensor unit incorporating non-
contact sensors (optional). viscous grease with viscosity 4000 Pa s rotations during operation, and
material temperature in real time
A PC connector (USB Type B) is installed on the back of the unit as Effective in setting recipes for materials that do not like (USB type B standard equipement)
standard equipment, achieving parameter setting, rotations temperature-rise
120
ARV 5000 : PLANETARY CENTRIFUGAL VACUUM MIXER
SPECIFICATIONS
Max. processing volume 4L
Dimensions H1600 x L1000 x P865
Max. weight ( net ) 4700 g
Max. weight ( brut ) 5000 g
Deaeration type Vacuum
Mixing function 185 G
RPM Adjustable
121
ARC 40 H : VACUUM SYRINGE CHARGER
SPECIFICATIONS
Max. processing volume 3 ml, 5 ml, 10 ml et 30 ml
Capacity 4 syringes at the same time
Dimensions H550 x L200 x P140
Weight Approx. 10 kg
Operation Manual
Deaeration type Vacuum
Mixing function NA
PRESENTATION
ARC 40H has been developed in order to provide planetary mixer users, Able to charge materials into 3ml, 5ml and 10ml syringes, which are too small to charge manually
the possibility of transferring directly the mixed product from the pot of
the mixer to the syringe that permits the operation.It therefore allows a Up to 4 syringes can be charged at one time effectively
considerable time saving since it greatly shortened the conditioning step
of the fluid. Capable for materials from low to high viscosity
This manual filler is adaptable to small syringes 3,5,10 and 30 ml sizes, The process form mixing and defoaming to charging is integrated by Thinky products
and guarantees rapid filling and without bubble. His robust and simple
structure, was designed with the perspective to easily clean every room Easy to clean
in case of soiling.
122
TO ORDER , PLEASE CALL +32 2 351 1800
SEMCO CONSUMABLES
Packaging & Application Systems
123
SYNOPTIC
CARTRIDGES SEALANT SMOOTHING TOOLS
P 126 P 129
PLUNGERS ADAPTATERS
P 126 P 129
P 127 P 130
P 131
P 128
124
CARTRIDGES AND PLUNGERS
CARTRIDGES CARTRIDGES ONLY PART NUMBER CARTRIDGES WITH
PART NUMBER
PLUNGERS
1 oz. (30cc) LD 220307
CP 2.5 oz. (65cc) LD 220323
1 oz. (30cc) HD 233222
CP 2.5 oz. (65cc) HD 220324
2.5 oz. (65cc) LD 220315 CP 6 oz. (170cc) LD 220325
2.5 oz. (65cc) HD 220316 CP 6 oz. (170cc) HD 220326
6 oz. (170cc) LD 220317 CP 8 oz. (230cc) LD 220327
CP 8 oz. (230cc) HD 220328
6 oz. (170cc) HD 220318
CP 12 oz. (340cc) LD 220329
8 oz. (230cc) LD 220319
CWP 1 oz. (30cc) LD 232375
8 oz. (230cc) HD 220320 CWP 2.5 oz. (65cc) LD 220331
12 oz. (340cc) LD 220321 CWP 2.5 oz. (65cc) HD 220332
12 oz. (340cc) HD 220322 CWP 6 oz. (170cc) LD 220333
Disposable plastic cartridges are available in 1, 2.5, 6, 8, 12, 20, 32 oz. (approximate
metric value 30, 65, 170, 230, 340, 610, 950 cc ) and 1/10th gallon capacities. CWP 6 oz. (170cc) HD 220334
20 oz. (610cc) HD 229734
Available in low or high - density natural polyethylene, all sizes are fit with 1/4» NPT CWP 8 oz. (230cc) LD 220335
(6mm) female thread dispensing orifice. Special colours are available, however 32 oz. (950cc) LD 232921
CWP 8 oz. (230cc) HD 220336
minimum order, lead time, and pricing considerations apply. 32 oz. (950cc) HD 232917 CWP 12 oz. (340cc) LD 220337
32 oz. (950cc) SHD White 233656 CWP 12 oz. (340cc) HD 220338
CP and CWP cartridges are the standard Semco® cartridge with either a P or
WP plunger inserted. This inserted plunger allows for filling from the dispensing 1/10 gallon, (310cc) LD 230285 CWP 20 oz. (610cc) HD 230231
end,reducing the potential for air entrapment and improving
1/10 gallon. (310cc) HD 229689
PLUNGERS
125
SEMKIT
Barrier aluminium
DESCRIPTION cc fl.oz
676 32 1.0
653 59 2.5
651 156 6.0
668 214 8.0
691 310 10.5
BARRIER STYLE
Accelerator Base
688 590 20.0
DESCRIPTION cc fl.oz
678 32 1.0
655 59 2.5 Accelerator Base
INJECTION STYLE
654 156 6.0
669 214 8.0
690 310 10.5
689 590 20.0
The Semkit® package is a complete,multi-component The Semkit® package assures accurate proportioning of There are two styles of Semkit® packages :
plastic cartridge assembly which stores, mixes, and applies the materials since the pre-measured components are
multiple component adhesives, sealants, encapsulants, stored in separate compartments within the cartridge. Injection kits are typically used with mix ratios of
and other materials. It has been market tested for over 30 It eliminates the labour-intensive tasks of measuring and 10:1 or higher. In this kit, the base material is
years and still represents the best blend of performance handling materials while minimizing skin contact and contained in the cartridge, while the catalyst is
and safety available in the market today. Semkit® packages material fumes. All the material contained inside the two- stored inside the injection rod
are ideal for epoxies, polysulfides, polyurethanes, and component Semkit® package is mixed within the cartridge
silicones used in the aerospace, electronics, automotive, and can be extruded with virtually nothing remaining.
construction, marine, and telecommunications industries. Barrier style kits are typically used with mix
This configuration provides added value by eliminating ratios of 1:1 to 10:1.Both materials are
The kit assures material performance, optimum quality, material exposure and contamination,dramatically contained in the cartridge and are separated by
and increased productivity on the production line and in reducing waste, and ensuring the correct ratio of each a foil barrier
the field. material is used in every application.
126
NOZZLES
Standard Nozzles Bend Nozzles P/N SIZE (cm) ORIFICE (cm) DENSITY
2205382 2.5 0.063 Low
2205402 2.5 0.125 Low
2286222 2.5 0.125 High
2205422 4 0.031 Low
2276132 4 No Low
2205442 4 0.063 Low
2286232 4 0.063 High
Fillet Nozzles 2205482 4 0.094 Low
2205502 4 0.125 Low
2222782 4 0.125 High
Ribbon Nozzles 2205532 6 0.063 Low
2205552 6 0.125 Low
2244942 6 0.375 Low
2205572 8 0.063 Low
2205592 8 0.125 Low
2205610 10 0.063 Low
* More usual part number
127
SEALANT SMOOTHING TOOLS AND ADAPTATERS
These special reinforced plastic spatulas and spreaders are for tooling and smoothing sealants and
adhesives.
5
N° DESCRIPTION LENGTH (mm) WIDTH (mm) PART NUMBER
1 Spatula 240 14 231349
2 Spatula 184 5 226241
3 Spatula 184 3 226242
4 Spatula 184 10 226243
5 Scraper 147 19 234352 6 7
6 Spatula spreader 100 70 229394
7 Comb spreader 75 75 229395
8 Spatulas Kit (2,3,4) NA NA 226244
PRESENTATION
DESCRIPTION PART NUMBER These disposable adapters are precision molded and have a 1/4’’ (6mm) NPT male thread to
fit Semco® 1, 2.5, 6, 8, 12, 20, 32 oz.,and 1/10 th gallon disposable cartridges. The syringe
Cartridge Adapters 2318712
filler adapter is designed to allow easy filling of Luer Lock or Luer Slip syringes. The Sem-Luer
Adapter converts the 1/4’’ (6mm) NPT female thread of the standard Semco® cartridge to a
male Luer Lock connection, allowing the easy attachment of any Luer Lock needle.
128
DISPENSING GUN
A GUN
This sealant gun is the standard of the aerospace and electronics Operating ranges from 0 to 6.9 bar (0-100 psi)
industries. It is designed for the quiet, pneumatic application of sealants,
adhesives, potting compounds, and other materials. Available sizes : 1 - 2.5 to 6 - 8 and 12 oz
The Semco® model 250-A gun is available with retainers to fit standard Reduces the cost of application, maximizes accuracy
1, 2.5, 6, 8,and 12 ounce disposable cartridges. Air hoses to operate
the gun must be ordered separately (see page 15 for more information). Efficient regulation for a smooth and uniform extrusion
Also the handle can be easily removed to allow better manipulation. Silent, durable and ergonomic
129
SEMKIT PACKAGE MIXER
The Semco® model 388 Semkit® package mixer provides complete automatic mixing The Semco® model 285-A Semkit® package mixer provides semi-automatic mixing of
of filled Semkit® packages. Use of the mixer reduces worker tiredness and assures the filled Semkit® packages. Use of the mixer reduces worker fatigue and assures a more
user a more thorough and consistent mix,kit to kit. consistent,uniform mix.The drive spindle rotates the mixing rod while the operator strokes
the cartridge vertically. This permits the rotating dasher to thoroughly mix the materials.
The bell timer alerts the operator when the mix cycle is completed.
FEATURES FEATURES
Automatic mixing of Semkit® packages Semi-Automatic mixing of Semkit® packages
Assures consistent, thorough and uniform mixing Easy to operate
Easy to operate Provides consistent, uniform mixing
Timer automatically shuts mixer off at pre-set mix time Reduces time and effort for thorough mixing
Eliminates mixing labour and worker tiredness Portable
Operates on 40 - 90 PSI, 1.2 CFM and 115 VAC. (Transformer included) Bell timer signals completion of mix
Shipping weight 35 kg Shipping weight 7 kg
130
TO ORDER , PLEASE CALL +32 2 351 1800
DISPENSING GUN
Sealant high quality applicators
131
DISPENSING GUN
BENEFITS
One year warranty
An innovative range
Attractive prices
Reliability and excellent service
Competitive prices and excellent price/quality value
A lifetime at least 10 times longer than the copies
Strict quality management, compliant with ISO 9001
PRESENTATION
Historic partners of Gentec, Cox offers the range (for one-component and two-component By combining an innovative design with an excellent manufacturing
widest range of guns and applicators of the products), the choice available in the type of standards, a strict quality management, a prices policy competitive and
world. Thanks to the invention of the mastic gun, pushing (mechanical manual guns , pneumatic or a deep understanding of the market of sealants and adhesives, PC Cox ™
COX has become the global market leader of the electrical) and in the diversity of components and has developed a series of manual, electric and pneumatic applicators that
applicators and choose Gentec for distribution in cartridges sizes (310 - 400ml) two - component respond to the DIY market needs and also to the most sophisticated industrial
BENELUX. bi mixer (50 -150-200- 220 - 235- 330-345- specialty.
Made in England, recognized for its robustness 380-400-620) two component axial co (150-
comparing to conccurents products, it’s more 220-300-330-380ml) - and bags (310 - 400- We found in the middle of the keys success factors of COX, his significant
than 90 models that help you to succeed your 600 ml) and the VRAC. commitment for research and development : continuous improvement of his
most technical projects and works. products to meet the growing market demands, new materials research and
All our products are customizable to your testing, and new manufacturing techniques.
Recognizing the complexity of some task, our corporate logo (engravings and inscriptions on a The company regularly design new applicators to meet customer needs by
applicators suit to your needs thanks to our large minimum purchasing volume) pioneering products worldwide.
132
SINGLE - COMPONENT RANGE
Specially designed for DIY professionals, single-component guns offered by Gentec are
exclusively manufactured in the United Kingdom. They provided three different ranges
of dispensing gun : manual, pneumatic or battery. They allow you to undertake the most
demanding work by guaranteeing a long-term use associated with a level of safety and optimal
control.
Manual Guns
Pneumatic guns
The new generation of pneumatic applicators Airflow 3 offers a fast and effortless
implementation of all your products. Ideal for the most demanding applications both inside
or outside. The pneumatic gun have a pushing capacity up to 4.1 kN and are used for bags,
310ml cartridges, 400ml and 600ml, and bulk.
Electric guns
Electric guns are battery-operated applicator that deposits the most viscous products quickly
and efficiently, with power up to 3.0 kN. They exist in three sizes for bags and 310 ml, 400ml
and 600ml cartridges.
133
SINGLE - COMPONENT RANGE
Manual Pneumatic
Pneumatic Electric
134
TWO - COMPONENT RANGE
The use of two-component applicators and static mixing nozzle cartridge was found to be an effective method for dispensing of reactive
substances, such as adhesives and sealants. In recent years, production has increased significantly with the improvement of the use of
applicators in all types of industries. Gentec offers you the widest available range of Bi-component applicators in the world :
220ml (1:1) Ritter (110+110) RBM 100LV - RBM 100 RBM 200X - RBA 200B
VBM 100 - TBM 100LV - TBM 100 VBA 100LP - VBA 100HP - VBA 100LP/1
200ml (1:1) (100+100)
Eclipse 200 TBA 100HP/1
400ml (1:1) (200+200) VBM 200 - VBM 200X VBA 200A - VBA 200B
235ml (10:1) (213+22) CBM 235A - CBM 235B - CBM 235C Aucun
330ml (10:1) (300+30) CBM 330B - CBA 330B CBM 330A - CBA 330A
135
TWO - COMPONENT RANGE
(1:1) 43.5 mm CCM 380/1 - CCM 380X/1 CCA 380A/1 - CCA 380B/1
(2:1) 36.5 mm CCM 380/2 - CCM 380X/2 CCA 380A/2 CCA 380B/2
(3.5-5:1) 26.5-30.5 mm CCM 380/3.5-5.5 - CCM 380X/3.5-5.5 CCA 380A/3.5-5.5 - CCA 380B/3.5-5.5
(10:1) 43.5 mm CCM 380/10 - CCM 380X/10 CCA 380A/10 - CCA 380B/10
136
TWO - COMPONENT RANGE
100+50ml (2:1) PlasPak et Mixpac TBM 100LV - TBM 100 TBA 100LP/2 - TBA 100HP/2
100+100ml (1:1) TBM 100LV - TBM 100 - Eclipse 200 TBA 100LP/1 - TBA 100HP/1
150+75ml (2:1) PlasPak et Ritter PPM 150LV - PPM 150 PPA 150LP/2 - PPA 150HP/2
150+150ml (1:1) PPM 150LV - PPM 150 PPA 150LP/1 - PPA 150HP/1
300+150ml (2:1) PPM 300 - PPM 300X PPA 300 A - PPA R00 B/2
137
SPECIAL DISPENSING GUN
Powerpush
Powerpush range
The PowerPush 7000 ® tools offer wireless convenience and fast Speed control Speed control
charging system long life batteries. The PowerPush give you all the 1: 1 ratio Ratio 1: 1/2: 1/4: 1/10: 1
reliability, versatility and portability for your most complex projects.
Anti-drip function Anti-drip function
Soloclamp
Soloclamp range
138
VOLUMES AND CONVERSIONS
MM V cc Dots MM V cc Dots MM cc’s Line WEIGHT
1000
0.5 0.00003 0.5 0.00003 1 kilogram (kg)
gram (g)
7.6 0.116 1 kilogram (kg) 2,2 livres (lb)
0.8 0.0001 0.8 0.0001 livre (lb) 16 onces (oz)
453,6
1 livre (lb)
1.0 0.0003 gram (g)
1.0 0.0003
28,35
8.9 0.184 1 once (oz)
gram (g)
1.3 0.0005 1.3 0.0005
1.8 0.001
VOLUME MEASUREMENT
10.2 0.275
1 fluid ounces (fl oz) 29.57 cubic centimeters (cc) 0,0000394
1 micron (μ)
2.3 0.003 1 gallon (gal) 3785 cubic centimeters (cc) pouce (‘‘)
1 gallon (gal) 3.785 liters (L) 0,001
1 micron (μ)
millimeter (mm)
2.8 0.006 1 gallon (gal) 128 fluid ounces (fl oz)
10
11.4 0.391 1 liter (L) 0.264 gallons (gal) 1 centimeter (cm)
millimeter (mm)
3.3 0.009 1 liter (L) 1000 milliliters (mL) 10,000
1 centimeter (cm)
1 cubic centimeter (cc) 1 milliliter (mL) microns (μ)
1 microliter (uL) 0,001 cubic centimeter (cc) 2,54 centimeter
3.8 0.014 1 inch (‘‘)
(cm)
139
PRODUCTS VISCOSITY
The properties of your product, such as his viscosity and his size, are essential elements in order to choose the most appropriate
dispensing system for your application. Usually expressed in poise or centipoise (but also in other values), the viscosity is a measure of the
internal resistance of a fluid to flow.
Gasket 100.000.000
0 1.0 10 100 1.000 10.000 100.000 1.000.000 100.000.000 CENTIPOISE
140
NOTES
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141
Gentec Benelux
The fluid dispensing being the cornerstone of numerous production chains, Persuaded that our expertise must be complete, we also supply you tools in
Gentec emphasis on this specific need by proposing a wide range of innovative order to prepare your fluid (mixture and degassing) and polymerize your glues
and efficient dispensing equipments. (UV sunstroke). Our range of consumables (needles, syringes, static mixers etc
are also considered as the best in the market.
French leader on this area, it specialty is to design and implement solutions So we provide you every type of dispensing equipments to allow you to use
to put down and dispense every type of fluid in an accurate and repeatable efficiently your fluids regardless of the viscosity : glues, greases, lubrificants,
way during the process of assembly. Thanks to it vast field of activity and pastes, solvents, silicones, inks, activators, RTV, paints.
application, no doubt that Gentec will know how to resolve your most complex
problems of deposit and brings you the suited recommendations to optimize Present in more than 20 countries in the world, performance, quality, service
your production’s capacities. and technology are at the center of all our concerns.