ABS - Offshore LNG Terminals Apr08
ABS - Offshore LNG Terminals Apr08
ABS - Offshore LNG Terminals Apr08
Copyright © 2004
American Bureau of Shipping
ABS Plaza
16855 Northchase Drive
Houston, TX 77060 USA
Updates
Foreword
This update to the Guide has been prepared to assist the industry with Classification of offshore
Liquefied Natural Gas (LNG) terminals. This edition includes minor editorial changes, and introduces
requirements and clarification to pending subsections of previous edition.
The Guide describes criteria to be used for offshore LNG terminals which are to be classed or
certified by American Bureau of Shipping (ABS).
The present Guide addresses LNG terminals. ABS is willing to expand the criteria for handling other
gaseous materials as the industry demand for same increases. ABS recognizes that industry
participation is a vital factor due to the rapidly progressing use of offshore gas terminals. To
understand and apply this new technology and its standards, it is imperative that ABS, the offshore
and onshore community, regulatory agencies and the public at large have a common understanding of
the terms and concepts involved, and an awareness of how these concepts are to be applied to ABS
rulemaking. This continues to be the driving force for the Guide.
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 iii
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Table of Contents
CONTENTS
CHAPTER 1 General Requirements for All Offshore LNG Terminals .....1
Section 1 Scope and Conditions of Classification
(Supplement to the ABS Rules for Conditions of
Classification – Offshore Units and Structures .........3
[See also separately published booklet ABS Rules for Conditions
of Classification – Offshore Units and Structures (Part 1)]
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Chapter 1: General Requirements for All Offshore LNG Terminals
CONTENTS
SECTION 1 Scope and Conditions of Classification (Suuplement
to the ABS Rules for Conditions of Classification –
Offshore Units and Structures).............................................3
1 Classification..........................................................................3
3 Purpose..................................................................................3
5 Classification Symbols and Notations....................................3
5.1 Class Notations ................................................................. 4
5.3 Geographical Limitations................................................... 4
5.5 Terminals Not Built Under Survey ..................................... 4
7 Rules for Classification ..........................................................4
7.1 Application of Rules .......................................................... 4
7.3 Scope of Class .................................................................. 4
7.5 Alternatives ....................................................................... 5
9 Units .......................................................................................5
11 Abbreviations and References...............................................5
11.1 Abbreviations .................................................................... 5
11.3 References........................................................................ 6
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 1
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Section1:ScopeandConditionsofClassification(SupplementtotheABSRulesforConditionsofClassification–OffshoreUnitsandStructures)
3 Purpose
An Offshore LNG Terminal provides LNG storage and receives and/or offloads LNG. There are two
major variations of offshore LNG terminal: Load Terminals and Discharge Terminals, with various
configurations of each.
A Load Terminal receives gas directly from one or more wells or from another offshore facility where
it may or may not have been processed. The gas is liquefied in an onboard liquefaction facility and
stored for offloading as LNG to a trading LNG carrier. Alternatively, a Load Terminal may receive
LNG from a liquefaction plant via a pipeline.
A Discharge Terminal receives LNG from trading LNG carriers and stores it. In such terminals, the
stored LNG is normally vaporized in a re-gasification facility and discharged ashore. However,
offloading LNG in a lightering operation is also feasible.
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 3
Chapter 1 General Requirements for All Offshore LNG Terminals
Section 1 Scope and Conditions of Classification 1-1
4 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 1 General Requirements for All Offshore LNG Terminals
Section 1 Scope and Conditions of Classification 1-1
9 Units
This Guide is written in three systems of units, viz., SI units, MKS units and US customary units.
Each system is to be used independently of any other system.
Unless indicated otherwise, the format of presentation in this Guide of the three systems of units, is as
follows:
SI units (MKS units, US customary units)
11.1 Abbreviations
ABS American Bureau of Shipping
ACI American Concrete Institute
AISC American Institute of Steel Construction
ANSI American National Standards Institute
API American Petroleum Institute
ASTM American Society for Testing and Materials
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 5
Chapter 1 General Requirements for All Offshore LNG Terminals
Section 1 Scope and Conditions of Classification 1-1
11.3 References
i) Steel Vessel Rules – ABS Rules for Building and Classing Steel Vessels
ii) MODU Rules – ABS Rules for Building and Classing Mobile Offshore Drilling Units
iii) M/W Rules – ABS Rules for Materials and Welding – Part 2
iv) Offshore Installations Rules – ABS Rules for Building and Classing Offshore Installations
v) SPM Rules – ABS Rules for Building and classing Single Point Moorings
vi) FPI Guide – ABS Guide for Building and Classing Floating Production Installations
vii) Facilities Guide – ABS Guide for Building and Classing Facilities on Offshore Installations
viii) LNGC Guide – ABS Guide for Building and Classing Membrane Tank LNG Vessels
ix) ABS Guide for Automatic or Remote Control and Monitoring for Machinery and Systems
(other than Propulsion) on Offshore Installations
x) ABS Guide for the Fatigue Assessment of Offshore Structures
xi) ABS Guide for Nondestructive Inspection of Hull Welds
xii) ABS Guidance Notes on Risk Assessment Application for the Marine and Offshore Oil and Gas
Industries
xiii) ABS Guide for Risk Evaluations for the Classification of Marine-Related Facilities
xiv) ABS Guidance Notes on Review and Approval of Novel Concepts
xv) ABS Guide for Surveys Using Risk Based Inspection for the Offshore Industry
xvi) ABS Guide for Surveys Based on Reliability-Centered Maintenance
xvii) ACI 213R Guide for Structural Lightweight Aggregate Concrete
xviii) ACI 301 Specifications for Structural Concrete
xix) ACI 311.4R Guide for Concrete Inspection Programs
xx) ACI 318 Building Code Requirements for Structural Concrete
xxi) ACI 357R-84 Guide for the Design and Construction of Fixed Offshore Concrete Structures
xxii) ACI 357.2R-88 State-of-the-Art Report on Barge-Like Concrete Structures
xxiii) AISC Manual of Steel Construction, ASD
xxiv) API RP 2A, RP 2T, RP 14C, RP 500, RP 521, 620, RP 2003
xxv) ASTM 330 Specification for Lightweight Aggregates for Structural Concrete
6 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 1 General Requirements for All Offshore LNG Terminals
Section 1 Scope and Conditions of Classification 1-1
ABS is prepared to consider other appropriate alternative methods and recognized codes of practice.
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 7
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Chapter 2: Requirements for Gravity-Based Offshore LNG Terminals
CONTENTS
SECTION 1 Classification of Gravity-Based Offshore LNG
Terminals ..............................................................................13
1 ABS Class Symbols and Notations......................................13
1.1 Class Notations ............................................................... 13
1.3 À AMCC and À AMCCU Notations................................. 14
1.5 Application of Class Notations......................................... 14
3 Plans and Data to be Submitted ..........................................15
3.1 Design Plans and Data for Structures ............................. 15
3.3 Design Plans for LNG Containment System, LNG and
GNG Handling Systems .................................................. 17
3.5 Design Plans for Process Facilities, Support and Safety
Systems .......................................................................... 18
3.7 Electrical Installations...................................................... 19
3.9 Instrumentation and Control Systems ............................. 19
3.11 Fire Protection and Personnel Safety.............................. 20
3.13 Installation Procedures.................................................... 20
3.15 Start-up and Commissioning Manual .............................. 20
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 9
7.5 Steel Terminals ...............................................................46
7.7 Concrete Terminals .........................................................46
7.9 Condensate Storage .......................................................46
9 Process Facilities .................................................................46
9.1 Process Safety Criterion..................................................47
9.3 Gas Processing ...............................................................48
9.5 Liquefaction .....................................................................48
9.7 Re-gasification.................................................................49
9.9 Import Systems ...............................................................49
9.11 Export Systems ...............................................................49
9.13 Risers and Flow Lines .....................................................49
11 Arrangements ......................................................................50
11.1 Referenced Rules, Guides and Documents ....................50
11.3 General Arrangement ......................................................50
11.5 Storage Tank Locations...................................................50
11.7 Bow or Stern Loading ......................................................50
11.9 Location and Insulation of Accommodation Spaces
and Living Quarters .........................................................51
13 Hazardous Areas .................................................................51
15 Process Support and Service Systems ...............................51
17 Electrical Systems and Installations ....................................52
19 Instrumentation and Control Systems..................................52
21 Safety Systems ....................................................................53
21.1 General............................................................................53
21.3 Gas Detection Systems ...................................................54
21.5 Fire Detection Systems ...................................................54
21.7 Fire Extinguishing and Water Spray (Deluge)
Systems...........................................................................55
21.9 Structural Fire Protection.................................................55
21.11 Personnel Protection and Life Saving Appliances ...........55
21.13 Means of Escape.............................................................55
21.15 Emergency Shutdown Systems.......................................55
10 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
3.5 Structure Construction/Fabrication Surveys .................... 57
3.7 LNG Containment and Handling Systems....................... 62
3.9 Process Systems ............................................................ 63
3.11 Piping .............................................................................. 63
3.13 Electrical ......................................................................... 63
3.15 Instrumentation ............................................................... 63
3.17 Mechanical ...................................................................... 63
5 Installation, Hook-up and Commissioning Surveys .............63
5.1 Installation Surveys ......................................................... 63
5.3 Commissioning Surveys.................................................. 64
5.5 Personnel Safety............................................................. 65
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 11
7 Modifications ........................................................................79
9 Damage and Repairs ...........................................................79
11 Certification on Behalf of Coastal and Flag States ..............79
12 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Section 1: Classification of Gravity-Based Offshore LNG Terminals
In addition to all of the requirements mentioned in the ABS Rules for Conditions of Classification
– Offshore Units and Structures (Part 1) and Chapter 1 of this Guide, the following requirements
are applicable to gravity-based offshore LNG terminals.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
Notes:
P = Process
L = Liquefaction
S = Storage
O = Transfer of LNG (Offloading/Loading)
R = Re-gasification
T = Terminal (no process equipment)
14 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
3.3 Design Plans for LNG Containment System, LNG and GNG Handling Systems
The following plans, calculations and information, as appropriate, are to be submitted in addition to
those required by Section 1-1-7 of the ABS Rules for Conditions of Classification (Part 1):
• Full particulars of the intended cargo including maximum vapor pressure, minimum and maximum
temperature, and loading and storage procedures.
• General arrangement plans of the terminal showing the position of the following:
i) Cargo containment system, cargo tanks, fuel oil, water ballast and other tanks and void
spaces.
ii) Manholes and any other opening of the cargo tanks.
iii) Doors and other openings in cargo pump and compressor rooms and other gas-dangerous
rooms.
iv) Ventilation ducts of cargo compressor rooms and other “gas-dangerous” spaces.
v) Door, air-locks, manholes, ducts and other openings for “non-gas-dangerous” spaces which
are, however, adjacent to the cargo area.
vi) Cargo piping, both liquid and gaseous phases, located under and above deck.
vii) Vent piping and gas-freeing piping and protective devices such as flame screens, etc.
fitted at the outlet end of the vents etc.
viii) Gas-dangerous spaces.
• Plans of the terminal structure in way of the cargo tanks, including the installation of attachments,
accessories, internal reinforcements, saddles for support and tie-down devices.
• Plans of the structure of the cargo containment system, including the installation of attachments,
supports and attachment of accessories. Detailed construction drawings together with design
calculations for the pressure boundary, tank support arrangement and analysis for the load distribution.
Anti collision, chocking arrangement and design calculations.
• Distribution of the grades and of the types of steel proposed for use in the structures of the
terminal together with the calculation of the temperatures on all of the structures which can be
affected by the low temperatures of the cargo.
• Results of direct calculations of the stresses in the cargo containment system.
• Specifications and plans of the insulation system and calculation of the heat balance.
• Thermal heat analysis determining the LNG boil-off rate from the storage tanks.
• Calculations to show the means provided for handling the boil-off gas from storage tanks without
causing overpressurization in the tanks.
• Procedures and calculations of the cooling down, loading and unloading operations.
• Loading and unloading systems, venting systems and gas-freeing systems, as well as a schematic
diagram of the remote controlled valve system.
• Details and installation of the safety valves and relevant calculations of their relieving capacity.
• Details and installation of the various monitoring and control systems, including the devices for
measuring the level of the cargoes in the tanks and the temperatures in the containment system.
• Schematic diagram of the ventilation system indicating the vent pipe sizes and height of the openings
above the main deck.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
• Schematic diagram of the refrigeration system together with the calculations concerning the
refrigerating capacity for a re-liquefaction plant, if provided.
• Details of the electrical equipment installed in the cargo area and of the electrical bonding of the
cargo tanks and piping.
• Where fitted, plans and specifications relative to the use of the cargo as fuel for boilers and internal
combustion engines (general installations; schematic diagram of the fuel-gas lines with the
indication of all of the valves and safety devices; compressors of the fuel gas and relevant engines;
fuel-gas heaters and pressure vessels; installation of the burners of the fuel-gas and of the fuel oil;
electrical bonding systems).
• Details of testing procedures of cargo tanks and liquid and vapor systems.
• Diagram of inert-gas system or hold-space environmental-control system.
• Diagram of gas-detection system.
• Jettison arrangements, if provided.
• Details of all cargo and vapor handling equipment.
• Welding procedure for LNG storage tanks and LNG and GNG piping systems.
• Emergency shutdown arrangements.
• Construction details of cargo and booster pumps and compressors including material specification.
• Hazardous areas drawing showing access, openings, vent outlets.
• De-watering and ballast arrangement for the cargo area.
3.5 Design Plans for Process Facilities, Support and Safety Systems
18 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 1 Classification of Gravity-Based Offshore LNG Terminals 2-1
20 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Section 2: Design of Gravity-Based Offshore LNG Terminals
1.1.1 General
The minimum recurrence interval used to establish the magnitude of the Design
Environmental Condition is 100 years, except where the use of a shorter recurrence interval
produces higher magnitude load effects. As applicable, when a National Authority having
jurisdiction over the LNG terminal specifies the use of a lower return period, this will be
specially considered.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
3 Risk Assessment
A Risk Assessment shall be carried out to identify significant hazards and accident scenarios that may
affect the installation or any part thereof, and to consider the benefit of existing or potential risk
control options.
The objective of the risk assessment is to identify areas of the design that may require the
implementation of risk control measures to reduce identified risk(s) to an acceptable level. For this
purpose, a systematic process is to be applied to identify situations where a combination or sequence
of events could lead to undesirable consequences such as property damage, personnel safety and
environmental damage.
The risk assessment shall consider, as a minimum, the following events:
i) Damage to the primary structure due to extreme weather, impact/collision, dropped objects,
helicopter collision, exposure to unsuitably cold temperatures, exposure to high radiant heat
ii) Fire and explosion
iii) Loss of primary liquid containment (for a duration to be determined based on an approved
contingency plan)
iv) LNG leakage
v) Release of flammable or toxic gas to the atmosphere or inside an enclosed space
vi) Roll-over (thermodynamic instability due to LNG stratification)
vii) Loss of ability to offload LNG or discharge gas ashore
viii) Loss of any one critical component in the process system
ix) Loss of electrical power
22 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
The identified risk control options (prevention and mitigation measures) deemed necessary to be
implemented should be considered part of the design basis of the terminal.
ABS recommends that early in the project a risk assessment plan be developed, documented and
submitted to the Bureau for review prior to conducting the risk assessment. During review of the plan,
an agreement will be reached on the extent of Bureau participation and/or monitoring of project-
related risk studies. The Bureau’s participation in and/or monitoring of key tasks (e.g. Hazard
Identification meetings) is necessary in order to establish a minimum level of confidence on the risk
assessment results.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
5.1.1(c) Combinations of Loading Components. Loads imposed during and after installation
are to be taken into account. In consideration of the various loads described in 2-2/5.1.4, loads
to be considered for design are to be combined consistent with their probability of simultaneous
occurrence. However, earthquake loadings may be applied without consideration of other
environmental effects unless conditions at the site necessitate their inclusion. If site-specific
directional data are not obtained, the direction of applied environmental loads is to be such as
to produce the highest possible influence on the terminal.
Loading combinations corresponding to conditions after installation are to reflect both
operating and design environmental loadings (2-2/1.1). Reference is to be made to 2-2/5.3,
2-2/5.5 and 2-2/5.7 regarding the minimum load combinations to be considered. The Operator
is to specify the operating environmental conditions and the maximum tolerable environmental
loads during installation.
24 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
Additionally, for terminals located in areas subject to floating or submerged ice, that portion
of the structure which may reasonably be expected to come into contact with floating or
submerged ice is to be designed with consideration for such contact.
5.1.2(e) Access for Inspection. In the design of the terminal, consideration should be given
to providing access for inspection during construction and, to the extent practicable, for
survey after construction.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
26 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
Environmental loads are to be applied to the structure from directions producing the most
unfavorable effects on the structure, unless site-specific studies provide evidence in support of
a less stringent requirement. Directionality may be taken into account in applying the
environmental criteria.
Earthquake loads and loads due to accidents or rare occurrence environmental phenomena
need not be combined with other environmental loads, unless site-specific conditions indicate
that such combinations are appropriate.
5.1.4(e) Other Loads. For deck mounted equipment – for use in the preliminary design of deck
transverses and girders that are directly resisting the reaction forces and when the Bureau
permits it in lieu of a more comprehensive method, the approach presented in 2-1-4/11 and
2-1-A3/3 of the FPI Guide may be used.
5.3.1 General
5.3.1(a) Materials. The requirements of this Paragraph are intended for terminals constructed
of steel, manufactured and having properties as specified in Section 2/1 of the Offshore
Installations Rules. Where it is intended to use steel or other materials having properties
differing from those specified in Section 2/1 of the Offshore Installations Rules, their
applicability will be considered subject to a review of the specifications for the alternative
materials and the proposed methods of fabrication.
5.3.1(b) Corrosion Protection. Materials are to be protected from the effects of corrosion by
the use of a corrosion protection system including the use of coatings. The system is to be
effective from the time the terminal is initially placed on site. Where the sea environment
contains unusual contaminants, any special corrosive effects of such contaminants are also to
be considered. For the design of protection systems, reference is to be made to the National
Association of Corrosion Engineers (NACE) publication RP 0176-94, or other appropriate
references.
5.3.1(c) Steel-Concrete Hybrid Structures. The steel portions of a steel-concrete hybrid
structure are to be designed in accordance with the requirements of 2-2/5.3 of this Guide, and
the concrete portions are to be designed as specified in 2-2/5.5. Any effects of the hybrid
structure interacting on itself in areas such as corrosion protection should be considered.
5.3.1(d) Steel-Concrete Composite Structures. Steel-Concrete composite structures are to be
designed in accordance with 2-2/5.3 of this Guide and the AISC, “Allowable Stress Design”.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
In all seismically active locations around the world, a seismic report should be submitted that
presents the seismic design parameters in a manner consistent with the approach taken in the
RP 2A for developing site-specific criteria.
5.5.1 General
5.5.1(a) Materials. Unless otherwise specified, the requirements of this Paragraph are
intended for structures constructed of materials manufactured and having properties as
specified in Section 2/1 of the Offshore Installation Rules. Where it is intended to use
materials having properties differing from those specified in Section 2/1 of the Offshore
Installation Rules, the use of such materials will be specially considered. Specifications for
alternative materials, details of the proposed methods of manufacture and, where available,
evidence of satisfactory previous performance are to be submitted for approval.
30 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
Structural lightweight concrete should conform to ACI 213R, “Guide for Structural Lightweight
Aggregate Concrete”. Lightweight aggregates should conform to the requirements of ASTM
C330, “Specification for Lightweight Aggregates for Structural Concrete”.
5.5.1(b) Durability. Materials, concrete mix proportions, construction procedures and quality
control are to be chosen to produce satisfactory durability for structures located in a marine
environment. Problems to be specifically addressed include chemical deterioration of
concrete, corrosion of the reinforcement and hardware, abrasion of the concrete, freeze-thaw
durability and fire hazards as they pertain to the zones of exposure defined in 3/3.5.5 of the
Offshore Installation Rules.
Test mixes should be prepared and tested early in the design phase to ensure that proper
values of strength, creep, alkali resistance, etc. will be achieved.
5.5.1(c) Concrete-Steel Hybrid Structures. The concrete portions of a hybrid structure are to
be designed in accordance with the requirements of this Paragraph and the steel portions in
accordance with the requirements of Section 3/4 of the Offshore Installation Rules. Any
effects of the hybrid structure interacting on itself in areas such as corrosion protection should
be considered.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
TABLE 1
Allowable Tensile Stresses for
Reinforcing Steel and Prestressing Tendons to Control Cracking
Allowable Stress, MPa (ksi)
Stage Loading Reinforcing Prestressing
Steel, fs Tendons, Dps
Construction: where cracking during All loads on the structure during 160 (23.0) 130 (18.5)
construction would be detrimental to construction
the completed structure
Construction: where cracking during All loads on the structure during 210 (30.0) or 130 (18.5)
construction is not detrimental to the construction 0.6 fy, whichever
completed structure is less
Transportation and installation All loads on the structure during 160 (23.0) 130 (18.5)
transportation and installation
At offshore site Dead and live loads plus operating 120 (17.0) 75 (11.0)
environmental loads
At offshore site Dead and live loads plus design 0.8 fy
environmental loads
fy = yield stress of the reinforcing steel
Dps = increase in tensile stress in prestressing steel with reference to the stress at zero strain in the concrete.
34 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
FIGURE 1
Idealized Stress-Strain Relation for Concrete
in Uniaxial Compression
Ec is defined in 2-2/5.5.6(b).
Stress
f c′
0.5fc′
Ec
1
Strain
0.20% 0.30%
FIGURE 2
Idealized Stress-Strain Relation for Non-Prestressed Steel
in Uniaxial Tension
ES = 200 × 103 MPa (29,000 ksi)
Stress
fy
ES
1
Strain
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Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
5.5.6(c) Analysis of Plates, Shells, and Folded Plates. In all analyses of shell structures, the
theory employed in analysis is not to be based solely on membrane or direct stress approaches.
The buckling strength of plate and shell structures is to be checked by an analysis that takes
into account the geometrical imperfections of the structure, the inelastic behavior of concrete
and the creep deformations of concrete under sustained loading. Special attention is to be
devoted to structures subjected to external pressure and the possibility of their collapse
(implosion) by failure of concrete in compression.
5.5.6(d) Deflection Analysis. Immediate deflections may be determined by the methods of
linear structural analysis. For the purposes of deflection analysis, the member stiffnesses are
to be computed using the material properties specified in the design and are to take into
account the effect of cracks in tension zones of concrete. The effect of creep strain in concrete
is to be taken into account in the computations of deflections under sustained loadings.
5.5.6(e) Analysis and Design for Shear and Torsion. The applicable requirements of ACI
318 or their equivalent are to be complied with in the analysis and design of members subject
to shear or torsion or to combined shear and torsion.
5.5.6(f) Analysis and Design for Bending and Axial Loads
i) Assumed Conditions. The analysis and design of members subjected to bending and
axial loads are to be based on the following assumptions:
• The strains in steel and concrete are proportional to the distance from the neutral
axis.
• Tensile strength of the concrete is to be neglected, except in pre-stressed concrete
members under unfactored loads where the requirements in 2-2/5.5.5(e) apply.
• The stress in steel is to be taken as equal to ES times the steel strain, but not larger
than fy.
• The stresses in the compression zone of concrete are to be assumed to vary with
strain according to the curve given in 2-2/Figure 1 or any other substantiated rule
acceptable to the Bureau. Rectangular distribution of compressive stresses in
concrete specified by ACI 318 may be used.
• The maximum strain in concrete at the ultimate state is not to be larger than
0.30%.
ii) Failure. The members in bending are to be designed in such a way that yielding of
steel occurs prior to compressive failure of concrete.
5.5.6(g) Seismic Analysis
i) Dynamic Analysis. For terminals to be located at sites known to be seismically active
[see 2-2/5.5.6(h)], dynamic analysis is to be performed to determine the response of
the terminal to design earthquake loading. The terminal is to be designed to withstand
this loading without damage to the structural integrity. In addition, a ductility check is
also to be performed to ensure that the structure has sufficient ductility to experience
deflections more severe than those resulting from the design earthquake loading
without the collapse of the structure or its foundation.
ii) Design Conditions. The dynamic analysis for earthquake loadings is to be performed
taking into account:
• The interaction of all load bearing or load carrying components of the structure.
• The compliance of the soil and the dynamic soil-structure interaction.
• The dynamic effects of the ambient and contained fluids.
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iii) Method of Analysis. The dynamic analysis for earthquake loadings may be performed
by any recognized method such as determination of time histories of the response by
direct integration of the equations of motion or the response spectra method.
iv) Ductility Check. In the ductility check, ground motions (e.g., spectral ordinates) at
least twice those used for the design earthquake are to be assumed. If the ductility
check is performed with the assumption of elasto-plastic behavior of the structure, the
selected method of analysis is to be capable of taking into account the non-linearities
of the structural model. The possibility of dynamic instability (dynamic buckling) of
individual members and of the whole structure should be considered.
5.5.6(h) Seismic Design
i) Compressive Strains. Compressive strains in the concrete at critical sections
(including plastic hinge locations) are to be limited to 0.3%, except when greater
strain may be accommodated by confining steel.
ii) Flexural Bending or Load Reversals. For structural members or sections subjected to
flexural bending or to load reversals where the percentage of tensile reinforcement
exceeds 70% of the reinforcement at which yield stress in the steel is reached
simultaneously with compression failure in the concrete, special confining reinforcement
(e.g., T-headed bars) and/or compressive reinforcement are to be provided to prevent
brittle failure in the compressive zone of concrete.
iii) Web Reinforcement. Web reinforcement (stirrups) of flexural members is to be
designed for shear forces which develop at full plastic bending capacity of end
sections. In addition,
• The diameter of rods used as stirrups is not to be less than 10 mm (#3 bar).
• Only closed stirrups (stirrup ties) are to be used. T-headed bars or other
mechanically-headed bars may be used if their effectiveness has been verified.
• The spacing of stirrups is not to exceed the lesser of d/2 or 16 bar diameters of
compressive reinforcement where d is the distance from the extreme compression
fiber to the centroid of tensile reinforcement. Tails of stirrups are to be anchored
within a confined zone, i.e., turned inward.
iv) Splices. No splices are allowed within a distance d, defined above, from a plastic
hinge. Lap splices are to be designed in accordance with ACI 318. Mechanical and
welded splices are permitted. Mechanical splices are to be in compliance with ACI
349.
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iii) Sections Less Than 500 mm (20 in.) Thick. In sections less than 500 mm (20 in.)
thick, the concrete cover of reinforcing bars and stirrups may be reduced below the
values listed herein, however, the cover is not to be less than the following:
• 1.5 times the nominal aggregate size
• 1.5 times the maximum diameter of reinforcement, or 19 mm (0.75 in.)
• Tendons and post-tensioning duct covers are to have 12.5 mm (0.5 in.) added to
the above.
5.5.7(b) Minimum Reinforcement. The minimum requirements of ACI 318 should be satisfied.
In addition, for loadings during all phases of construction, transportation and operation
(including design environmental loading) where tensile stresses occur on a face of the
structure, the following minimum reinforcement is to be provided.
AS = (ft/fy)bde
where
AS = total cross-section area of reinforcement
ft = mean tensile strength of concrete
fy = yield stress of the reinforcing steel
b = width of structural element
de = effective tension zone, to be taken as 1.5c + 10db
c = cover of reinforcement
db = diameter of reinforcement bar
de should be at least 0.2 times the depth of the section, but not greater than 0.5 (h – x), where
x is the depth of the compression zone prior to cracking and h is the section thickness.
At intersections between structural elements where transfer of shear forces is essential to the
integrity of the structure, adequate transverse reinforcement is to be provided.
5.5.7(c) Reinforcement Details. Generally, lapped joints and mechanical splices should be
avoided in structural members subjected to significant fatigue loading. Where lapped splices
are used in members subject to fatigue, the development length of reinforcing bars is to be
twice that required by ACI 318, and lapped bars are to be tied with tie wire. Where mechanical
splices are used in members subject to fatigue, the coupled assembly of reinforcing bars and
the mechanical coupler shall demonstrate adequate fatigue resistance by test.
Where lapped bars will be subject to tension during operation, through-slab confinement
reinforcement is to be considered at the splices. Where longitudinal bars are subjected to
tension during operation, special consideration should be given to number of reinforcement
with splices at a single location.
Reinforcing steel is to comply with the chemical composition specifications of ACI 359 if
welded splices are used.
For anchorage of shear and main reinforcement, mechanically-headed bars (T-headed bars)
may be used if their effectiveness has been verified by static and dynamic testing. Shear
reinforcement should be full length without splices. Entire close-up stirrups should be
anchored by hooks or bends of at least 90° followed by a straight leg length of a minimum 12
bar diameters.
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5.5.7(d) Post Tensioning Ducts. Ducting for post-tensioning ducts may be rigid steel or
plastic (polyethylene or polystyrene). Steel tubing is to have a minimum wall thickness of
1 mm. Plastic tubing is to have a minimum wall thickness of 2 mm. Ducts may also be semi-
rigid steel, spirally wrapped, of minimum thickness of 0.75 mm and are to be grout-tight. All
splices in steel tubes and semi-rigid duct are to be sleeved and the joints sealed with heat-
shrink tape. Joints in plastic duct are to be fused or sleeved and sealed.
The inside diameter of ducts shall be at least 6 mm (0.25 in.) larger than the diameter of the
post-tensioning tendon in order to facilitate grout injection.
Flexible ducts are used only in special areas where the rigid or semi-rigid duct is impracticable,
such as at sharp bends. A mandrel should be inserted into the ducts to prevent them from
dislocation during concreting.
5.5.7(e) Post-Tensioning Anchorages and Couplers. Anchorages for unbonded tendons and
couplers are to develop the specified ultimate capacity of the tendons without exceeding
anticipated set. Anchorages for bonded tendons are to develop at least 90% of the specified
ultimate capacity of the tendons, when tested in an unbonded condition without exceeding
anticipated set. However, 100% of the specified ultimate capacity of the tendons is to be
developed after the tendons are bonded in the member.
Anchorage and end fittings are to be permanently protected against corrosion. Post-tensioning
anchorages shall preferably be recessed in a pocket which is then filled with concrete. The fill
should be mechanically tied to the structure by reinforcements as well as bonded by epoxy or
polymer.
Anchor fittings for unbonded tendons are to be capable of transferring to the concrete a load
equal to the capacity of the tendon under both static and cyclic loading conditions.
5.5.7(f) Embeded Metals in Concrete. Consideration should be given to preventing corrosion
of exposed faces of steel embedment. These embedments should be separated from the
reinforcing steel. Effects of dimensional changes due to factors such as prestressing, and
temperature changes which may result in fractures near embedments may require provisions
to prevent deformation.
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Special attention is to be paid to the curing of concrete in order to ensure maximum durability
and to minimize cracking. Concrete should be cured with fresh water, whenever possible, to
ensure that the concrete surface is kept wet during hardening. Care should be taken to avoid
the rapid lowering of concrete temperatures (thermal shock) caused by applying cold water to
hot concrete surfaces.
Sea water is not to be used for curing reinforced or prestressed concrete, although, if demanded
by the construction program, “young” concrete may be submerged in sea water, provided it
has gained sufficient strength to withstand physical damage. When there is doubt about the
ability to keep concrete surfaces permanently wet for the whole of the curing period, a heavy-
duty membrane curing compound should be used.
The rise of temperature in the concrete caused by the heat of hydration of the cement is to be
controlled to prevent steep temperature stress gradients which could cause cracking of the
concrete. Since the heat of hydration may cause significant expansion, members must be free
to contract, so as not to induce excessive cracking. In general, when sections thicker than
610 mm (2 ft) are concreted, the temperature gradients between internal concrete and external
ambient conditions are to be kept below 20°C (68°F).
Construction joints are to be made and located in such a way as not to impair the strength and
crack resistance of the structure. Where a joint is to be made, the surface of the concrete is to
be thoroughly cleaned and all laitance and standing water removed. Vertical joints are to be
thoroughly wetted and coated with neat cement grout or equivalent enriched cement paste or
epoxy coating immediately before placing of new concrete.
Whenever watertight construction joints are required, in addition to the above provisions, the
heavy aggregate of the existing concrete is to be exposed and an epoxide-resin bonding
compound is to be sprayed on just before concreting. In this case, the neat cement grout can
be omitted.
5.5.8(c) Reinforcement. The reinforcement is to be free from loose rust, grease, oil, deposits
of salt or any other material likely to affect the durability or bond of the reinforcement. The
specified cover to the reinforcement is to be maintained accurately. Special care is to be taken
to correctly position and rigidly hold the reinforcement so as to prevent displacement during
concreting.
5.5.8(d) Prestressing Tendons, Ducts and Grouting. Further guidance on prestressing steels,
sheathing, grouts and procedures to be used when storing, making up, positioning, tensioning
and grouting tendons will be found in the relevant sections of ACI 318, Prestressed Concrete
Institute (PCI) publications, Federation Internationale de la Precontrainte (FIP) Recommended
Practices and the specialist literature.
All steel for prestressing tendons is to be clean and free from grease, insoluble oil, deposits of
salt or any other material likely to affect the durability or bond of the tendons.
During storage, prestressing tendons are to be kept clear of the ground and protected from
weather, moisture from the ground, sea spray and mist. No welding, flame cutting or similar
operations are to be carried out on or adjacent to prestressing tendons under any circumstances
where the temperature of the tendons could be raised or weld splash could reach them.
Where protective wrappings or coatings are used on prestressing tendons, they are to be
chemically neutral so as not to produce chemical or electrochemical corrosive attack on the
tendons.
All ducts are to be watertight and all splices carefully taped to prevent the ingress of water,
grout or concrete. During construction, the ends of ducts are to be capped and sealed to
prevent the entry of sea water. Ducts may be protected from excessive rust by the use of
chemically neutral protective agents such as vapor phase inhibitor powder.
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Section 2 Design of Gravity-Based Offshore LNG Terminals 2-2
Where ducts are to be grouted, all oil or similar material used for internal protection of the
sheathing is to be removed before grouting. However, water-soluble oil used internally in the
ducts or on the tendons may be left on, to be removed by the initial portion of the grout.
Air vents are to be provided at all crests in the duct profile. Threaded grout entries which
permit the use of a screwed connector from the grout pump may be used with advantage.
For long vertical tendons, the grout mixes, admixtures and grouting procedures are to be
checked to ensure that no water is trapped at the upper end of the tendon due to excessive
bleeding or other causes. Suitable admixtures known to have no injurious effects on the metal
or concrete may be used for grouting to increase workability and to reduce bleeding and
shrinkage. Temperature of members must be maintained above 10°C (50°F) for at least 48
hours after grouting. General guidance on grouting will be found in the specialist literature.
Holes left by unused ducts or by climbing rods of slipforms are to be grouted in the same
manner as described above.
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5.7.1(d) Deflections and Rotations. Tolerable limits of deflections and rotations are to be
established based on the type and function of the LNG Terminal’s structure, and the effects of
those movements on other structural elements that interact with the Terminal’s structure.
Maximum allowable values of structural movements, as limited by these interactive
considerations or overall structural stability, are to be considered in the design.
5.7.1(e) Soil Strength. The ultimate strength or stability of soil is to be determined using test
results which are compatible with the method selected. In a total stress approach, the total
shear strength of the soil obtained from simple tests is used. A total stress approach largely
ignores changes in the soil’s pore water pressure under varying loads and the drainage conditions
at the site. When an effective stress approach is used, effective soil strength parameters and
pore water pressures are determined from tests that attempt to predict in-situ total stresses and
pore pressures.
5.7.1(f) Dynamic and Impact Considerations. For dynamic and impact loading conditions, a
realistic and compatible treatment is to be given to the interactive effects between the soil and
structure. When analysis is required, it may be accomplished by lumped parameter, foundation
impedance functions or by continuum approaches including the use of finite element methods.
Such models are to include consideration of internal and radiational damping provided by the
soil and the effects of soil layering.
Studies of the dynamic response of the structure are to include, where applicable, consideration
of the nonlinear and inelastic characteristics of the soil, the possibilities of deteriorating
strength and increased or decreased damping due to cyclic soil loading and the added mass of
soil subject to acceleration. Where applicable, the influence of nearby structures is to be
included in the analysis.
5.7.1(g) Loading Conditions. Loading scenarios due to various installations and operating
conditions shall be evaluated and conditions exerting the highest loadings on the foundation
are to be taken into account. Post installation loadings to be checked are to include at least
those relating to both the operating and design environmental conditions combined in the
following manner:
i) Operating environmental loading combined with dead and maximum live loads
appropriate to the function and operations of the structure.
ii) Design environmental loading combined with dead and live loads appropriate to the
function and operations of the structure during the design environmental condition.
iii) Design environmental loading combined with dead load and minimum live loads
appropriate to the function and operations of the structure during the design
environmental conditions.
For areas with potential seismic activity, the foundation is to be designed for sufficient
strength to sustain seismic loads. The designer should take measures to prevent frost heave
such as by adding a heating system, and should also determine the risk of liquefaction of
granular soil.
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Where leveling of the site is not carried out or any other measures are not taken to reduce tilt,
the predicted tilt of the overall structure is to be based on the average bottom slope of the sea
floor and the tolerance of the elevation measuring device used in the site investigation
program. Differential settlement is also to be calculated, and the tilting of the structure caused
by this settlement is to be combined with the predicted structural tilt. Any increased loading
effects caused by the tilting of the structure are to be considered in the foundation stability
requirements of 2-2/5.7.2(b).
When an underpressure or overpressure is experienced by the sea floor under the structure,
provision is to be made to prevent piping which could impair the integrity of the foundation.
The influence of hydraulic and slope instability, if any, is to be determined for the structural
loading cases ii) and iii) of 2-2/5.7.1(g).
Initial consolidation and secondary settlements, as well as permanent horizontal displacements,
are to be calculated.
5.7.2(b) Stability. The bearing capacity and lateral resistance are to be calculated under the
most unfavorable combination of loads. Possible long-term redistribution of bearing pressures
under the base slab is to be considered in order to ensure that the maximum edge pressures are
used in the design of the perimeter of the base.
The lateral resistance of the platform is to be investigated with respect to various potential
shearing planes. Special consideration is to be given to any layers of soft soil.
Calculations for overturning moment and vertical forces induced by the passage of a wave are to
include the vertical pressure distribution across the top of the foundation and along the sea floor.
The capacity of the foundation to resist a deep-seated bearing failure is to be analyzed. In lieu
of a more rigorous analysis where uniform soil conditions are present or where conservatively
chosen soil properties are used to approximate a non-uniform soil condition, and where a
trapezoidal distribution of soil pressure is a reasonable expectation, the capacity of the
foundation to resist a deep-seated bearing failure can be calculated by standard bearing
capacity formulas applicable to eccentrically loaded shallow foundations. Alternatively, slip-
surface methods covering a range of kinematically feasible deep rupture surfaces can be
employed in the bearing capacity calculations.
The maximum allowable shear strength of the soil is to be determined by dividing the
ultimate shear strength of the soil by the minimum safety factors given below.
When the ultimate soil strength is determined by an effective stress method, the safety factor
is to be applied to both the cohesive and frictional terms. If a total stress method is used, the
safety factor is to be applied to the undrained shear strength. Any degradation due to cyclic effects
is to be considered. The minimum safety factors to be obtained when employing a standard
bearing capacity formulation and various trial sliding failure planes with the loading conditions
of 2-2/5.7.1(g) are 2.0 for loading case i) and 1.5 for loading cases ii) and iii). The safety
factors to be obtained when considering the Design Earthquake will be specially considered.
Where present, the additional effects of penetrating walls or skirts that transfer vertical and
lateral loads to the soil are to be investigated as to their contribution to bearing capacity and
lateral resistance.
5.7.2(c) Soil Reaction on the Structure. For conditions during and after installation, the
reaction of the soil against all structural members seated on or penetrating into the sea floor is
to be determined and accounted for in the design of these members. The distribution of soil
reactions is to be based on the results of the site-investigation specified in 3/6.3 of the
Offshore Installations Rules. Calculations of soil reactions are to account for any deviation
from a plane surface, the load-deflection characteristics of the soil and the geometry of the
base of the structure.
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Where applicable, effects of local soil stiffening, nonhomogeneous soil properties, as well as
the presence of boulders and other obstructions are to be accounted for in design. During
installation, consideration is to be given to the possibility of local contact pressures due to
irregular contact between the base and the sea floor. These pressures are additive to the
hydrostatic pressure.
An analysis of the penetration resistance of structural elements projecting into the sea floor
below the foundation structure is to be performed. The design of the ballasting system is to
reflect uncertainties associated with achieving the required penetration of the structure. Since
the achievement of the required penetration of the platform and its skirts is of critical
importance, the highest expected values of soil strength are to be used in the calculation of
penetration.
5.7.2(d) Pile Foundations. Pile foundations are to be capable of withstanding axial, bending
and lateral forces at the same time. Analysis of the pile as a beam column on an elastic
foundation is to be submitted to the Bureau for review. The analyses of different kinds of soil
using representative soil resistance and deflection (p-y) curves are described in the Offshore
Installations Rules and API RP2A, as applicable.
7 Containment Systems
The LNG containment system is a mandatory part of ABS classification of the terminal’s structure.
The LNG containment system is to be in accordance with the requirements of Section 5C-8-4 of the
Steel Vessel Rules or NFPA 59A.
Alternative arrangements for the LNG containment system such as the use of properly designed
prestressed concrete structure as a secondary cryogenic barrier, application of membrane lining/barrier
systems into concrete containment components, etc., may be given special consideration.
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9 Process Facilities
Where process facilities are requested to be within the scope of Class, the facilities installed onboard
the terminal for processing raw gas from the well(s) or bringing partially processed gas from another
installation, LNG production or liquefaction or re-gasification system for converting LNG into vapor
for shipment ashore, the entire installation including the import and export system are subject to
requirements of this Guide.
For Classification purposes, it is to be ensured that whichever of the process systems are employed,
the facilities are in place so that the entire operation can be carried out safely. Accordingly, in order to
carry out an assessment of the system, the plans and calculations listed in 2-1/3.5 of this Guide are
required to be submitted:
The Bureau may require additional information depending on the systems used and their configuration.
Where processing facilities are not within the scope of Class, requirements contained in this Guide
relating to the safety of the terminal will be considered within the scope of Class. For example, the
following systems will be subject to approval by the Bureau:
i) Interface to the Fire Extinguishing system
ii) Hazardous areas
iii) Gas disposal system (venting and relief)
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9.5 Liquefaction
For the purpose of this Guide, the Liquefaction Facilities are considered to include all systems and
components for pre-cooling, fractionation, main cryogenic refrigeration and storage. There are a
number of proven proprietary liquefaction methodologies available. Whichever of these systems is
used, details, as mentioned in 2-2/9.1, are to be submitted.
The subsystems and major items of equipment can vary significantly depending on which liquefaction
methodology is employed. Accordingly, a description of the system and an operational philosophy
adopted is to be submitted in order to evaluate the safety of the entire system.
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9.7 Re-gasification
For the purposes of this Guide, Re-gasification Facilities are considered to include all systems and
components for removing LNG from the storage tanks, pressurizing, heating and vaporizing LNG
and, in some cases, odorizing the LNG vapor and discharge ashore of vaporized gas through an off-
loading system. If there are compressors in the discharge system, they would be considered part of the
Re-gasification Facility.
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11 Arrangements
In case of a fire, the means of escape is to permit the safe evacuation of all occupants to a safe area,
even when the structure they occupy can be considered lost in a conflagration. With safety spacing,
protective firewalls and equipment groupings, a possible fire from a classified location is not to impede
the safe exit of personnel from the danger source to the lifeboat embarkation zone or any place of refuge.
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13 Hazardous Areas
The delineation of hazardous areas or gas-dangerous spaces on an offshore LNG terminal is to be
consistent with the following general guidelines. Where there is overlapping, in general, the higher
(more conservative) delineation should be applied.
The delineation of gas-dangerous spaces in 5C-8-1/3.17 of the Steel Vessel Rules and Chapter 7,
Section 7.6 of NFPA 59A, as applicable, will be considered applicable to LNG storage and LNG and
LNG vapor piping systems associated with LNG storage, loading and discharge.
The delineation of gas-dangerous spaces associated with process facilities is to be consistent with the
requirements of 3-6/15 of the Facilities Guide, which is consistent with API RP 500 series.
The delineation of hazardous areas associated with the below deck storage of condensate and other
hydrocarbon liquids with a flash point of less than 60°C (140°F) is to be consistent with the
requirements of 5C-1-7/31.5 of the Steel Vessel Rules.
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Depending on the type of structure, support systems and components may include, but are not limited
to, the following:
i) Boilers and Pressure Vessels
ii) Turbines and Gears
iii) Internal-Combustion Engines
iv) Pumps and Piping Systems (i.e., Fuel Oil, Lube Oil, Fresh Water, De-watering, Inert Gas, etc.)
These systems are to be in compliance with the requirements of Chapter 4, Section 5 of the Facilities
Guide and the applicable sections of the Steel Vessel Rules and the MODU Rules.
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21 Safety Systems
21.1 General
21.1.1 Approach
The safety systems referred to in this Subsection are intended to protect life, property and the
environment and are applicable to the entire installation, including the loading and off-loading
arrangements for gas, LNG and LNG vapor. The overall safety system should be comprised
of subsystems providing two levels of protection: the primary system which is to provide
protection against the risk of fire or explosion; and the secondary system which is intended to
reduce the consequence of fire by affording protection to the people and the facility and
reducing the risk of fire spread. The primary and secondary safety measures required consist
of both active and passive systems as described in this Subsection. However, in all cases, the
effectiveness of these systems should be established by conducting a fire and explosion
hazard analysis.
Each space considered a fire risk, such as the process equipment, cargo deck area, spaces
containing gas processing equipment such as compressors, heaters, etc. and machinery spaces
containing any oil-fired unit or internal combustion machinery with an aggregate power of not
less than 375 kW (500 hp), is to be fitted with an approved gas detection, fire detection and
fire extinguishing system complying with the requirements of this Subsection.
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vi) Maintain a positive separation between process areas, cargo storage, cargo handling
area and areas containing source of vapor ignition. A typical example of this is
electrically driven cargo or process compressors.
vii) Eliminate direct access from the space containing process equipment to spaces containing
machinery such as electrical equipment, fired equipment or other similar equipment
which may be considered an ignition source.
21.3.1
The fixed gas detection system is to comply with requirements of Chapter 4, Section 8 of the
Facilities Guide.
21.3.2
The requirements of NFPA 59A Chapter 9 will be considered to be applicable in the LNG
processing areas. In such areas where there is a potential for gas concentrations to accumulate,
the gas detection sensors should activate an audible and visual alarm at not more than 25% of
the lower flammable limit of the gas or vapor being monitored.
21.3.3
The gas detection system is to be of an approved type and the installation arrangements such
that loss of single detector(s) over a specific area will not render the entire system ineffective.
21.3.4
The gas detection system should be provided with an alternative source of power such that in
the event of failure of the main power source the alternative power supply will commence
automatically.
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56 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Section 3: Surveys During Construction, Installation and Commissioning
1 General
This Section pertains to surveys and inspections during construction, installation and commissioning
of a gravity-based offshore LNG terminal. The documentation requirements for review are given in
2-1/3 of this Guide. A general quality plan highlighting required surveys together with ABS hold
points is to be determined by the builder and agreed upon by the attending Surveyor.
3 Construction Surveys
3.1 General
During construction of equipment components for an offshore LNG terminal, the attending Surveyor
is to have access to vendors’ facilities to witness construction and/or testing, as required by this
Guide. The vendor is to contact the attending Surveyor to make necessary arrangements. If the attending
Surveyor finds reason to recommend repairs or additional surveys, notice will be immediately given
to the Owner or Owner’s Representative so that appropriate action may be taken. Coordination of the
vendors’ certification program is carried out through ABS’ Vendor Coordinators.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
Where equipment and components are assembled in blocks or modules, the Surveyor is to inspect the
fit-up, piping and electrical connections, and to witness the required tests on the completed assembly
in guidance with QCP and in accordance with the approved plans and Rule/Guide requirements. The
progress and suitability of structural fit-up and joining of constructed/fabricated blocks/modules are to
be to the satisfaction of the attending Surveyor. All erection joints are to be subjected to visual
examination, proven tight, and the extent of Non-Destructive Examination (NDE) carried out is to be
to the satisfaction of the attending Surveyor.
58 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
3.5.2(b) Surveys Prior to Concreting. Prior to their use in construction, the manufacturers of
cement, reinforcing rods, prestressing tendons and appliances are to provide documentation of
the pertinent physical properties. These data are to be made available to the attending
Surveyor who will check conformity with the properties specified in the approved design.
As applicable, at the construction site, the Surveyor is to be satisfied that proper consideration
is being given to: the support of the structure during construction; the storage of cement and
prestressing tendons in weathertight areas; the storage of admixtures; adhesives and coating
materials to manufacturer’s specifications; and the storage of aggregates to limit segregation,
contamination by deleterious substances and moisture variations within the stock pile.
The quality, cleanliness, dimension and alignment of the forms and shores supporting the
forms are to be to the satisfaction of the attending Surveyor. The measurements are to be
within the allowable finished dimensional tolerances specified in the approved design.
Reinforcing steel, prestressing tendons, post-tensioning ducts, anchorages and any included
steel are to be checked, as appropriate to the planned structure, for size, bending, spacing,
location, firmness of installation, surface condition, vent locations, proper duct coupling and
duct capping.
3.5.2(c) Surveys during Batching, Mixing and Placing Concrete. The production and placing
of the concrete are to employ procedures which will provide a well mixed and well compacted
concrete. Such procedures are also to limit segregation, loss of material, contamination and
premature initial set during all operations.
Field-testing of aggregate gradation, cleanliness, moisture content and unit weight is to be
performed by the constructor following standards and schedules specified in the QCP. The
frequency of testing is to be determined taking into account the uniformity of the supply
source, volume of concreting and variations of atmospheric conditions. Mix water is to be
tested for purity following methods and schedules specified in the QCP.
Mix components of each batch of concrete are to be measured by a method specified in the
quality control program. The designer is to specify the allowable variation of mix component
proportions, and the constructor is to record the actual proportions of each batch.
Sampling and testing of concrete are to be carried out following the procedures specified in
the QCP. As a minimum, the following concrete qualities are to be measured by the Constructor:
i) Consistency
ii) Workability
iii) Air content
iv) Unit Weight
v) Strength
To minimize macro and micro cracking due to heat of hydration during concreting and curing,
the temperature rise and thermal gradients are to be monitored, controlled and recorded to the
satisfaction of the attending Surveyor.
3.5.2(d) Survey of Joints. All construction joints are to be to the satisfaction of the attending
Surveyor. Where required, leak testing of construction joints is to be carried out using procedures
specified in the QCP. When deciding which joints are to be inspected, consideration is to be
given to the hydrostatic head on the subject joint during normal operation, the consequence of
a leak at the subject joint and the ease of repair once the platform is in service.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
3.5.2(e) Surveys of Prestressing and Grouting. A schedule indicating the sequence and
anticipated elongation and stress accompanying the tensioning of tendons is to be prepared.
Any failures to achieve proper tensioning are to be immediately reported to the designer to
obtain guidance as to needed remedial actions.
Pre- or post-tensioning loads are to be determined by measuring both tendon elongation and
tendon stress. These measurements are to be compared, and should the variation of measurements
exceed the specified amount, the cause of the variation is to be determined and any necessary
corrective actions are to be accomplished.
The grout mix is to conform to that specified in the design. The constructor is to keep records
of the mix proportions and ambient conditions during grout mixing. Tests for grout viscosity,
expansion and bleeding, compressive strength and setting time are to be made by the constructor
using methods and schedules specified in the QCP. Employed procedures are to ensure that
ducts are completely filled.
Anchorages are to be inspected to ensure that they are located and sized as specified in the
design. Anchorages are also to be inspected to assure that they will be provided with adequate
cover to mitigate the effects of corrosion.
3.5.2(f) Surveys of Form Removal and Concrete Curing. The structure is to have sufficient
strength to bear its own weight, construction loads and the anticipated environmental loads
without undue deformations before forms and form supports are removed. The schedule of
form removal is to be specified in the QCP, giving due account to the loads and the anticipated
strength.
Curing procedures for use on the structure are to be specified in the QCP. When conditions at
the construction site cause a deviation from these procedures, justification for these deviations
is to be fully documented and included in the construction records.
Where the construction procedures require the submergence of recently placed concrete,
special methods for protecting the concrete from the effects of salt water are to be specified in
the QCP. Age of concrete at submergence in sea water is to be specified in the QCP (see also
3/5.11.2e of the Offshore Installation Rules). Unless otherwise noted, concrete should not be
submerged until 28 days after placing. Any deviation from the QCP should be justified, fully
documented and submitted to this Bureau for approval.
3.5.2(g) Survey of Finished Concrete. The surface of the hardened concrete is to be completely
inspected for cracks, honeycombing, pop-outs, spalling and other surface imperfections. When
such defects are found, their extent is to be reported to the Surveyor and to the designer for
guidance on any necessary repairs.
The structure is to be examined using an appropriate NDE method such as calibrated rebound
hammer or similar device. Refer to ACI “Guide for Concrete Inspection Programs” ACI 311.4R
for guidance on additional requirements. Where the results of surface inspection, cylinder
strength tests or nondestructive testing do not meet the design criteria, the designer is to be
consulted regarding remedial actions which are to be taken.
The completed sections of the structure are to be checked for compliance with specified
design tolerances for thickness, alignment, etc., and to the extent practicable, the location of
reinforcing and prestressing steel and post-tensioning ducts. Variations from the tolerance
limits are to be reported to the designer for evaluation and guidance as to any necessary
remedial actions.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
3.7.1 LNG Storage Tank, LNG and GNG Piping System Fabrication
All LNG storage tanks or storage systems and LNG and GNG piping systems are to be fabricated
in accordance with approved plans to the satisfaction of the Surveyor and in compliance with
the manufacturer’s approved quality assurance program and fabrication procedures. The ABS
Surveyor will verify the use of ABS-certified materials for the tank shell and/or membranes,
piping components and insulation systems. Welders, weld procedures, nondestructive examination
procedures, equipment and personnel will all be qualified by the Surveyor who will monitor
all phases of LNG tank construction and review fabrication reports and NDE records. The
ABS Surveyor will attend and report on all pressure testing and tightness testing during the
entire fabrication period.
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Section 3 Surveys During Construction, Installation and Commissioning 2-3
3.11 Piping
All piping installation/testing is to be in accordance with Bureau-approved drawings and procedures.
All welds are to be visually inspected and nondestructively tested, as required and to the satisfaction
of the attending Surveyor. Upon completion of satisfactory installation, the piping system is to be
proven tight by hydrostatic testing to the required pressure, but not less than its normal working
pressure. Where sections of pipes are hydrostatically tested at the fabrication shops, an onboard test is
to be conducted to confirm proper installation and tightness of the flanged and/or welded connections.
3.13 Electrical
All electrical wiring, equipment and systems are to be installed/tested in accordance with Bureau-
approved drawings and procedures. Proper support for all cables and suitable sealing of cable entries
to equipment are to be verified. Upon completion of wire connections, the affected sections of the
equipment and cabling are to be insulation-tested and proven in order. All grounding is also to be
verified in order.
3.15 Instrumentation
All instrumentation installation/testing is to be in accordance with Bureau-approved drawings and
procedures. All supports are to be verified. Upon completion, all systems are to be functionally tested
and proven in order.
3.17 Mechanical
All mechanical equipment installation/testing is to be in accordance with Bureau-approved drawings
and procedures, including the grounding of the equipment. Upon completion, all equipment is to be
functionally tested and proven in order.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 3 Surveys During Construction, Installation and Commissioning 2-3
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Section 3 Surveys During Construction, Installation and Commissioning 2-3
Similarly, the safe and satisfactory performance of all process systems covered under the terminal’s
classification will be verified by the Surveyor as part of the commissioning survey.
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Section 4: Surveys After Construction and Maintenance of Class
1 General
This Section pertains to periodical surveys after construction for the maintenance of classification for
gravity-based offshore LNG terminals.
3 Surveys
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 4 Surveys After Construction and Maintenance of Class 2-4
Special consideration may be given to Special Periodical Survey requirements in unusual cases.
Consideration may be given for extensions of Rule-required Special Periodical Surveys under extreme
circumstances.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 4 Surveys After Construction and Maintenance of Class 2-4
5 Maintenance Records
Maintenance records are to be kept and made available for review by the attending Surveyor. The
maintenance records will be reviewed to establish the scope and content of the required Annual and
Special Periodical Surveys which are to be carried out by a Surveyor. During the service life of the
unit, maintenance records are to be updated on a continuing basis. The operator is to inform the
Bureau of any changes to the maintenance procedures and their frequencies as may be caused, for
example, by changes or additions to the original equipment. The Surveyor may determine during his
periodic survey if the changes are sufficient to warrant review by the ABS Engineering staff.
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 4 Surveys After Construction and Maintenance of Class 2-4
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Section 4 Surveys After Construction and Maintenance of Class 2-4
ii) Where the terminal’s automatic and remote control and monitoring system is approved
for AMCC or AMCCU Class Notation, the system is to be generally examined while
the terminal’s service generators are in operation and control systems are energized.
For further details, refer to Section 7-8-1 of the ABS Rules for Survey After Construction
(Part 7).
iii) Where the terminal’s import and export system is classed with this Bureau, the survey
of the system is to be carried out in accordance with the requirements of Section 1-1-18
of the FPI Guide.
iv) Where parts (items) of the terminal are approved for “Surveys based on Preventive
Maintenance Techniques”, each such part due or overdue at the time of the Annual
Survey is to be examined/tested as required by the Surveyor.
v) Where parts (items) of the terminal are approved for “Continuous Surveys”, each
such part due or overdue at the time of this Annual Survey is to be examined/tested as
required by the Surveyor.
vi) Where parts (items) of the terminal are approved for “Risk-Based Inspection” (RBI),
each such part due or overdue at the time of this Annual Survey is to be examined/
tested in accordance with the ABS approved RBI Plan.
Because of the varied nature and purposes of offshore LNG terminals, the above requirements are to
be considered as the general scope of required surveys. Additional surveys defined in the ABS-
approved “Inspection Plan” (See 2-4/7 of this Guide) are to be carried out to confirm the fitness of the
terminal for satisfactory continuous operation.
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Section 4 Surveys After Construction and Maintenance of Class 2-4
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 4 Surveys After Construction and Maintenance of Class 2-4
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Chapter 2 Requirements for Gravity-Based Offshore LNG Terminals
Section 4 Surveys After Construction and Maintenance of Class 2-4
Because of the varied nature and purposes of offshore LNG terminals, the above requirements are to
be considered as the general scope of required surveys. Therefore, additional surveys defined in the
ABS approved “Inspection Plan” (See 2-4/7 of this Guide) are to be carried out to confirm the fitness
of the terminal for satisfactory continuous operation.
7 Inspection Plan
The requirements of 2-4/5.1 and 2-4/5.3 above are intended to define the general scope of required
surveys. Because of the varied nature and purposes of offshore terminals, it is not considered
practicable to establish a firm schedule of requirements. The periodical surveys are to be carried out in
accordance with the reviewed inspection plan to confirm the fitness of the terminal for continued
operation. The Inspection Plan should cover all surveys for the design life of the terminal.
9 Modifications
When it is intended to carry out any modifications to the LNG containment systems, process systems,
machinery, piping, equipment, etc., which may affect classification, the details of such modifications
are to be submitted for review. If the Bureau determines that the modification will affect classification,
the terminal to be modified will be subject to the review, testing and inspection requirements of this
Guide.
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Section 4 Surveys After Construction and Maintenance of Class 2-4
11.1
If an offshore LNG terminal that has been classed suffers any damage to the terminal structure, LNG
containment system, process systems, machinery, piping, equipment, etc., which may affect classification,
the Bureau is to be notified and the damage examined by a Surveyor. Details of intended repairs are to
be submitted for approval, and the work is to be carried out to the satisfaction of the attending Surveyor.
11.3
When a piece of machinery, piping or process equipment suffers a premature or unexpected failure,
and is subsequently repaired or replaced without Surveyor attendance, details of the failure, including
damaged parts, where practicable, are to be retained onboard for examination by the Surveyor during
the next scheduled visit. Alternatively, the part or parts may be landed ashore for further examination
and testing, as required.
11.5
If failures noted in 2-4/11.3 above are deemed to be a result of inadequate or inappropriate maintenance,
the maintenance and inspection plan is to be amended and resubmitted for approval.
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Section 5: Risk-based Surveys for Maintenance of Class
1 General
The provisions of this Section contain survey requirements specific to the maintenance of classification
for gravity-based offshore LNG terminals for which inspection plans have been developed using risk-
based techniques as an equivalent alternative to prescriptive requirements, as defined in Chapter 2,
Section 4 of this Guide.
1.1 Applicability
While this Section provides risk-based survey requirements as an alternative for maintenance of
Class, the Sections on the classification process contained in this Guide are still applicable. Where no
specific references or guidance are given in this Section, the relevant requirements of conventional
Rules/Guides remain valid.
3.1 General
Where the risk-based approach is to be adopted, the Owner’s proposed maintenance and inspection
plans, including details of frequency and extent of activities, are to be submitted for review. Where
these plans deviate from the conventional survey requirements described in this Guide, the risk
assessment methodology is to specifically address these deviations, which are not to result in an
unacceptable level of safety or integrity of the terminal. In addition to the maintenance and inspection
plans noted above, the following documentation is to be submitted to the Bureau at least six months
before the plan is to be put into effect. This documentation is to establish, at a minimum:
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Section 5 Risk-based Surveys for Maintenance of Class 2-5
5 Surveys
5.1 General
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Section 5 Risk-based Surveys for Maintenance of Class 2-5
7 Modifications
When modifications to the terminal that may affect classification are to be carried out after the
issuance of the Classification Certificate, the details of such modifications are to be submitted for
review. If the Bureau determines that the modification will affect classification, the terminal to be
modified will be subject to the review, testing and inspection requirements of this Guide. All
documentation requirements for review and the design documentation described in Chapter 2, Section 1
of this Guide is to be available to the attending Surveyor at the time of the modifications.
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Chapter 3: Requirements for Floating Offshore LNG Terminals
CONTENTS
SECTION 1 Classification of Floating Offshore LNG Terminals..........85
1 ABS Class Symbols and Notations......................................85
1.1 Class Notations ............................................................... 85
1.3 SafeHull .......................................................................... 86
1.5 Dynamic Loading Approach ............................................ 86
1.7 On-site Operation............................................................ 86
1.9 Longer Design Fatigue Life ............................................. 86
1.11 Spectral Fatigue Analysis................................................ 86
1.13 Additional Notations ........................................................ 87
1.15 À AMS Notation .............................................................. 87
1.17 À ACC and À ACCU Notations....................................... 87
1.19 À AMCC and À AMCCU Notations................................. 87
1.21 Temporary Mooring Equipment Symbol “Á” ................... 87
1.23 Application of Class Notations......................................... 88
3 Plans and Data to be Submitted ..........................................89
3.1 Design Plans and Data for Structures ............................. 89
3.3 Design Plans and Data for Position Mooring
Systems .......................................................................... 91
3.5 Design Plans for LNG Containment System, LNG
and GNG Handling Systems ........................................... 91
3.7 Design Plans for Process Facilities, Support and
Safety Systems ............................................................... 93
3.9 Electrical Installations...................................................... 94
3.11 Instrumentation and Control Systems ............................. 94
3.13 Fire Protection and Personnel Safety.............................. 94
3.15 Installation Procedures.................................................... 95
3.17 Start-up and Commissioning Manual .............................. 95
ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004 81
3 Risk Assessment .................................................................98
5 Structure – Floating Terminal ..............................................99
5.1 Floating Steel Terminals..................................................99
5.3 Floating Concrete Terminals .........................................104
7 Containment Systems........................................................104
7.1 Design Features ............................................................104
7.3 Design Loads ................................................................104
7.5 Steel Terminals .............................................................105
7.7 Concrete Terminals .......................................................105
7.9 Condensate Storage .....................................................105
9 Position Mooring ................................................................105
11 Process Facilities ...............................................................105
11.1 Process Safety Criterion................................................106
11.3 Gas Processing .............................................................107
11.5 Liquefaction ...................................................................107
11.7 Re-gasification...............................................................108
11.9 Import Systems .............................................................108
11.11 Export Systems .............................................................108
11.13 Risers and Flow Lines ...................................................108
13 Arrangements ....................................................................109
13.1 Referenced Rules, Guides and Documents ..................109
13.3 General Arrangement ....................................................109
13.5 Storage Tank Locations.................................................109
13.7 Bow or Stern Loading ....................................................109
13.9 Location and Insulation of Accommodation Spaces
and Living Quarters .......................................................110
15 Hazardous Areas ...............................................................110
17 Process Support and Service Systems .............................110
19 Electrical Systems and Installations ..................................111
21 Instrumentation and Control Systems................................111
23 Safety Systems ..................................................................112
23.1 General..........................................................................112
23.3 Gas Detection Systems .................................................113
23.5 Fire Detection Systems .................................................113
23.7 Fire Extinguishing and Water Spray (Deluge)
Systems.........................................................................113
23.9 Structural Fire Protection...............................................114
23.11 Personnel Protection and Life Saving Appliances .........114
23.13 Means of Escape...........................................................114
23.15 Emergency Shutdown Systems.....................................114
82 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
3.5 Structure Fabrication/Erection....................................... 117
3.7 LNG Containment and Handling Systems..................... 122
3.9 Process Systems .......................................................... 122
3.11 Piping ............................................................................ 123
3.13 Electrical ....................................................................... 123
3.15 Instrumentation ............................................................. 123
3.17 Mechanical .................................................................... 123
5 Installation, Hook-up and Commissioning Surveys ...........123
5.1 Installation Surveys ....................................................... 123
5.3 Commissioning Surveys................................................ 124
5.5 Personnel Safety........................................................... 124
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5 Surveys ..............................................................................142
5.1 General..........................................................................142
5.3 Initial Survey..................................................................142
5.5 Annual Survey ...............................................................143
5.7 Special Periodical Survey..............................................143
7 Modifications ......................................................................143
9 Damage and Repairs .........................................................143
11 Certification on Behalf of Coastal and Flag States ............143
84 ABS GUIDE FOR BUILDING AND CLASSING OFFSHORE LNG TERMINALS . 2004
Section 1: Classification of Floating Offshore LNG Terminals
In addition to all of the requirements mentioned in the ABS Rules for Conditions of Classification
(Part 1) and Chapter 1 of this Guide, the following requirements are applicable to floating offshore
LNG terminals.
F(LNG) PLSO – Floating LNG Terminals with Gas Processing and Production, Liquefaction, Storage
and Offloading – The terminal receives well gas, processes it, liquefies the natural gas and condensate
for storage and offloading.
F(LNG) ORS – Floating LNG Storage Terminals with Re-Gasification Facility – The terminal receives
LNG from a trading LNG carrier, stores it, re-gasifies and discharges the gas ashore.
F(LNG) SO – Floating LNG Storage and Offloading Terminals – The terminal receives, stores and
offloads LNG in a lightering operation.
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Chapter 3 Requirements for Floating Offshore LNG Terminals
Section 1 Classification of Floating Offshore LNG Terminals 3-1
1.3 SafeHull
Floating terminals designed and built to the SafeHull criteria will be distinguished in the Record by
the notation SH. The floating terminal steel hull structure designed and built to SafeHull criteria is
only applicable and mandatory to floating terminals with a membrane-type containment system,
whereby the dynamic loads generated by the liquid inside the tanks are directly transmitted to the hull
structure and the size limitations are as described in 3-2/5.1.1 of this Guide. In addition, the design of
the containment system is to be assessed and analyzed as per Part 5C, Chapter 8 of the Steel Vessel
Rules. For LNG terminals with containment system of independent Type-B tanks, refer to 3-2/5.1.1 of
this Guide.
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Section 1 Classification of Floating Offshore LNG Terminals 3-1
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Section 1 Classification of Floating Offshore LNG Terminals 3-1
TABLE 1
Terminal Configuration
Import and Risers Min. System
Gas Position
Structure Storage Liquefaction Gasification Export and Compliance
Processing Mooring
Systems Flow Lines Required
F(LNG)PLSO X X X X – X X Optional X
F(LNG)ORS X X – – X X X Optional X
F(LNG)SO X X – – – X X Optional X
F(LNG)R - - – – X X X – X
F(LNG)T X X – – – X X – X
Notes:
P = Process
L = Liquefaction
S = Storage
O = Transfer of LNG (Offloading/Loading)
R = Re-gassification
T = Terminal (no process equipment)
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Section 1 Classification of Floating Offshore LNG Terminals 3-1
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Chapter 3 Requirements for Floating Offshore LNG Terminals
Section 1 Classification of Floating Offshore LNG Terminals 3-1
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3.5 Design Plans for LNG Containment System, LNG and GNG Handling Systems
The following plans, calculations and information, as appropriate, are to be submitted in addition to
those required by Section 1-1-7 of the ABS Rules for Conditions of Classification (Part 1):
• Full particulars of the intended cargo and its properties, including flashpoint, maximum vapor
pressure, minimum and maximum temperature and loading and storage procedures
• General arrangement plans of the terminal showing the position of the following:
i) LNG containment system, fuel oil, water ballast and other tanks and void spaces
ii) Manholes and any other opening of the cargo tanks
iii) Doors and other openings in cargo pump and compressor rooms and other gas-dangerous
rooms
iv) Ventilation ducts of cargo compressor rooms and other “gas-dangerous” spaces
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Section 1 Classification of Floating Offshore LNG Terminals 3-1
v) Door, air-locks, manholes, ducts and other openings for “non-gas-dangerous” spaces which
are, however, adjacent to the cargo area, including rooms inside and under the forecastle
deck
vi) Cargo piping, both liquid and gaseous phases, located under and above deck
vii) Vent piping and gas-freeing piping and protective devices such as flame screens, etc.
fitted at the outlet end of the vents etc.
viii) Gas-dangerous spaces
• Plans of the terminal structure in way of the cargo tanks, including the installation of attachments,
accessories, internal reinforcements, saddles for support and tie-down devices
• Plans of the structure of the cargo containment system, including the installation of attachments,
supports and attachment of accessories. For independent pressure cargo tanks, the standard or
Code adopted for the construction and design is to be identified. Detailed construction drawings
together with design calculations for the pressure boundary, tank support arrangement and analysis
for the load distribution. Anti-collision, chocking arrangement and design calculations.
• Distribution of the grades and of the types of steel proposed for the structures of the terminal
together with the calculation of the temperatures on all of the structures which can be affected by
the low temperatures of the cargo
• Results of direct calculations of the stresses in the terminal structure and in the cargo containment
system
• A sloshing analysis to demonstrate that the LNG storage tanks, the containment system and the
structure can withstand loads under conditions of partially filled tanks to any level consistent with
the operations procedures. The description of analysis tools and supporting documents for the
validation of the tools are to be provided.
• Specifications and plans of the insulation system and calculation of the heat balance
• Thermal heat analysis determining the LNG boil-off rate from the storage tanks
• Calculations to show the means provided for handling the boil-off gas from storage tanks without
causing overpressurization in the tanks
• Procedures and calculations of the cooling down, loading and unloading operations
• Loading and unloading systems, venting systems and gas-freeing systems as well as a schematic
diagram of the remote controlled valve system
• Details and installation of the safety valves and relevant calculations of their relieving capacity
• Details and installation of the various monitoring and control systems, including the devices for
measuring the level of the cargoes in the tanks and the temperatures in the containment system
• Schematic diagram of the ventilation system indicating the vent pipe sizes and height of the openings
above the main deck
• Schematic diagram of the refrigeration system together with the calculations concerning the
refrigerating capacity for a re-liquefaction plant, if provided
• Details of the electrical equipment installed in the cargo area and of the electrical bonding of the
cargo tanks and piping
• Where fitted, plans and specifications relevant to the use of the cargo as fuel for boilers and internal
combustion engines (general installations; schematic diagram of the fuel-gas lines with the
indication of all the valves and safety devices; compressors of the fuel gas and relevant engines;
fuel-gas heaters and pressure vessels; installation of the burners of the fuel-gas and of the fuel oil;
electrical bonding systems).
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• Details of testing procedures of cargo tanks and liquid and vapor systems
• Diagram of inert-gas system or hold-space environmental control system
• Diagram of gas-detection system
• Jettison arrangements, if provided
• Details of all cargo and vapor handling equipment
• Welding procedure for cargo tanks, LNG and GNG piping systems
• Emergency shutdown arrangements
• Construction details of cargo and booster pumps and compressors, including material specification
• Hazardous areas drawing showing access, openings, vent outlets
• Bilge and ballast arrangement for the cargo area
• Emergency towing arrangement
3.7 Design Plans for Process Facilities, Support and Safety Systems
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Section 2: Design of Floating Offshore LNG Terminals
1.1.1 General
The minimum recurrence interval used to establish the magnitude of the Design Environmental
Condition is 100 years, except where the use of a shorter recurrence interval produces higher
magnitude load effects. As applicable, when a National Authority having jurisdiction over the
LNG Terminal specifies the use of a lower return period, this will be specially considered.
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3 Risk Assessment
A Risk Assessment shall be carried out to identify significant hazards and accident scenarios that may
affect the installation or any part thereof, and consider the benefit of existing or potential risk control
options.
The objective of the risk assessment is to identify areas of the design that may require the implementation
of risk control measures to reduce identified risk(s) to an acceptable level. For this purpose, a
systematic process is to be applied to identify situations where a combination or sequence of events
could lead to undesirable consequences such as property damage, personnel safety and environmental
damage at an acceptable frequency.
The risk assessment shall consider, as a minimum, the following events:
i) Damage to the primary structure due to extreme weather, impact/collision, dropped objects,
helicopter collision, exposure to unsuitably cold temperatures, exposure to high radiant heat
ii) Fire and explosion
iii) Loss of primary liquid containment (for a duration to be determined based on an approved
contingency plan)
iv) LNG leakage
v) Release of flammable or toxic gas to the atmosphere or inside an enclosed space
vi) Roll-Over (thermodynamic instability due to LNG stratification)
vii) Loss of stability
viii) Loss of any single component in the station keeping/mooring system
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5.1.1 General
5.1.1(a) Basic Principle. The design and construction of steel floating LNG and/or LNG
vapor terminal structures are to be based on the applicable requirements in the Steel Vessel
Rules or FPI Guide, with modifications to reflect the service of terminals positioned to a fixed
site on a long term basis and cryogenic temperature of the cargo, as indicated in this Guide.
5.1.1(b) Referenced Rules and Guides. Refer to 1-1/11 of this Guide.
5.1.1(c) Proportion. This Guide is intended for ship-shaped terminals with a length not
exceeding 500 m, a breadth not exceeding one-fifth of the length nor more than 2.5 times the
depth. Terminals beyond these proportions and terminals other than ship-shaped will be
specially considered.
5.1.1(d) Types of Tanks. In this Guide, the following types of tanks are considered:
• Membrane tanks
• Type B (IMO Gas Carrier Code) independent tanks
• Other tanks (subject to special consideration
5.1.1(e) Access for Inspection. In the design of the terminal, consideration should be given
to providing access for inspection during construction and, to the extent practicable, for
survey after construction.
5.1.1(f) Steel-Concrete Hybrid Structures. The steel portions of a steel-concrete hybrid
structure are to be designed in accordance with the requirements of 3-2/5.1 of this Guide, and
the concrete portions are to be designed as specified in 3-2/5.3. Any effects of the hybrid
structure interacting on itself in areas such as corrosion protection should be considered.
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5.1.6(b) Design Fatigue Life. The minimum design fatigue life is the service life multiplied
by the Fatigue Design Factor (FDF) for site-specific service terminals using the wave spectrum
at that site. Impact on fatigue life as a result of tow from fabrication to installation site is to be
included in the fatigue assessment.
Where a terminal is designed for a design fatigue life in excess of 20 years, the design life
will appear in the Record as described in 3-1/1.9 and 3-1/1.11 of this Guide.
5.1.6(c) Fatigue Design Factor. FDF is a factor, equal or greater than one (1) that is applied
to individual structural details and which accounts for: uncertainties in the fatigue assessment
process, the consequences of failure (i.e., criticality), and the relative difficulty of inspection
and repair. ABS Guide for the Fatigue Assessment of Offshore Structures provides specific
information on the values of FDF.
5.1.6(d) Process of Fatigue Analysis
i) Membrane Tank Terminals. The fatigue analysis is to be in accordance with
Subsection 5/7 of the LNGC Guide. For site-specific environment, 2-1-3/15 of the
FPI Guide may also be referred to. In addition, a Spectral Fatigue Analysis may be
carried out in accordance with the Spectral Fatigue Procedure for Ship-Shaped FPSOs.
ii) Type B Independent Tank Terminals. The fatigue analysis is to be a spectral fatigue
analysis in accordance with the Spectral Fatigue Procedure for Ship-Shaped FPSOs.
5.1.7(a) Sloshing Loads. The natural periods of liquid motions and sloshing loads are to be
determined and an assessment carried out of the strength of boundary structures of liquid
tanks.
i) Transit Condition. For membrane tank terminals, the sloshing pressure heads given
in Subsection 3/11 of the LNGC Guide may be used for determining the scantlings.
For Type B Independent Tank Terminals, another analytical method such as numerical
simulation using three-dimensional flow analysis or model experiments is to be used.
Such analytical method may also be used for membrane tank terminals as an alternative.
ii) On-site Condition. Sloshing loads are also to be determined for on-site service.
2-1-3/11 of the FPI Guide may be referred to.
5.1.7(b) Forebody Strengthening. Impact loads on the forebody structure are to be determined
for transit and on-site conditions. Unless one end is specifically designated as the bow, terminals
are to be designed with each end as the bow.
i) Bottom Slamming
• Transit Condition. For terminals with heavy weather ballast draft forward equal
to or less than 0.04L and greater than 0.025L, the bottom slamming pressures are
to be calculated using Paragraph 3/13.3 of the LNGC Guide and the scantlings
determined in accordance with Paragraph 6/7.1 of the LNGC Guide. Terminals
with heavy weather ballast draft forward equal to or less than 0.025L will be
subject to special consideration.
• On-site Condition. For the determination of loads in on site condition, refer to
2-1-3/13.3 of the FPI Guide.
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7 Containment Systems
The LNG containment system is a mandatory part of ABS classification of the terminal’s structure.
The LNG containment system is to be in accordance with the requirements of Section 5C-8-4 of the
Steel Vessel Rules or NFPA 59A.
Alternative arrangements for the LNG containment system, such as the use of a properly designed
prestressed concrete structure as a secondary cryogenic barrier, application of membrane lining/barrier
systems into concrete containment components, etc., may be given special consideration.
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The sloshing loads are to consider any level of filling in each tank unless it can be shown that cargo
can be shifted in a timely manner, and the level in the tanks can be maintained within the approved
design limits.
The loads in way of supports are also to consider the unit inclined up to the worst angle of inclination
resulting from flooding consistent with the unit’s agreed-to damage stability criteria up to an angle of
30 degrees.
9 Position Mooring
Unless the terminal is classed with the notation (Disconnectable), À AMS, floating terminals are
to be capable of remaining on station under the most adverse environmental conditions specified in
3-2/1 of this Guide through a position mooring system. The position mooring system may be comprised
of a conventional anchor mooring system or Single Point Mooring (SPM) systems such as: Catenary
Anchor Leg Mooring (CALM), Single Anchor Leg Mooring (SALM), Turret Mooring, etc. The design,
fabrication, installation, deployment and testing is to be in compliance with the requirements of Part 1,
Chapter 5 of the FPI Guide.
11 Process Facilities
Where process facilities are requested to be within the scope of Class, the facilities installed onboard
the terminal for processing raw gas from the well(s) or bringing partially processed gas from another
installation, LNG production or liquefaction or re-gasification system for converting LNG into vapor
for shipment ashore, the entire installation, including the import and export system, are subject to
requirements of this Guide.
For Classification purposes, it is to be ensured that whichever of the process systems are employed,
the facilities are in place so that the entire operation can be carried out safely. Accordingly, in order to
carry out an assessment of the system, the plans and calculations listed in 3-1/3.7 of this Guide are
required to be submitted.
The Bureau may require additional information depending on the systems used and their configuration.
Where processing facilities are not within the scope of Class, requirements contained in this Guide
relating to the safety of the terminal will be considered within the scope of Class. For example, the
following systems will be subject to approval by the Bureau:
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11.5 Liquefaction
For the purpose of this Guide, the Liquefaction Facilities are considered to include all systems and
components for pre-cooling, fractionation, main cryogenic refrigeration and storage. There are a number
of proven, proprietary liquefaction methodologies available, whichever of these systems is used, and
details, as mentioned in 3-2/11.1, are to be submitted.
The subsystems and major items of equipment can vary significantly depending on which liquefaction
methodology is employed. Accordingly, a description of the system and an operational philosophy
adopted is to be submitted in order to evaluate the safety of the entire system.
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11.7 Re-gasification
For the purposes of this Guide, Re-gasification Facilities are considered to include all systems and
components for removing LNG from the storage tanks, pressurizing, heating and vaporizing LNG and
in some cases odorizing the LNG vapor and discharge ashore of vaporized gas through an off-loading
system. If there are compressors in the discharge system, they would be considered part of the Re-
gasification Facility.
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13 Arrangements
In case of a fire, the means of escape is to permit the safe evacuation of all occupants to a safe area,
even when the structure they occupy can be considered lost in a conflagration. With safety spacing,
protective firewalls and equipment groupings, a possible fire from a classified location is not to impede
the safe exit of personnel from the danger source to the lifeboat embarkation zone or any place of
refuge.
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15 Hazardous Areas
The delineation of hazardous areas or gas-dangerous spaces on an offshore LNG terminal is to be
consistent with the following general guidelines. Where there is overlapping, in general, the higher
(more conservative) delineation should be applied.
The delineation of gas-dangerous spaces in 5C-8-1/3.17 of the Steel Vessel Rules and Chapter 7,
Section 7.6 of NFPA 59A, as applicable, will be considered applicable to LNG storage and LNG and
LNG vapor piping systems associated with LNG storage, loading and discharge.
The delineation of gas-dangerous spaces associated with process facilities is to be consistent with the
requirements of 3-6/15 of the Facilities Guide, which are consistent with API RP 500 series.
The delineation of hazardous areas associated with the below deck storage of condensate and other
hydrocarbon liquids with a flash point of less than 60°C is to be consistent with the requirements of
5C-1-7/31.5 of the Steel Vessel Rules.
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Depending on the type of structure support systems and components may include, but are not limited
to, the following:
• Boilers and Pressure Vessels
• Turbines and Gears
• Internal Combustion Engines
• Pumps and Piping Systems (i.e., Fuel Oil, Lube Oil, Fresh Water, Bilge, Ballast, Control, Inert
Gas, etc.)
• Components of the station keeping system.
These systems are to be in compliance with the requirements of Chapter 3, Section 5 of the Facilities
Guide and the applicable sections of the Steel Vessel Rules and the MODU Rules.
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23 Safety Systems
23.1 General
23.1.1 Approach
The safety systems referred to in this Subsection are intended to protect life, property and the
environment and are applicable to the entire installation, including the loading and off-loading
arrangements for gas, LNG and LNG vapor. The overall safety system should be comprised
of subsystems providing two levels of protection: the primary system, which is to provide
protection against the risk of fire or explosion; and the secondary system, which is intended to
reduce the consequence of fire by affording protection to the people and the facility and
reducing the risk of fire spread. The primary and secondary safety measures required consist
of both active and passive systems as described in this Subsection. However, in all cases, the
effectiveness of these systems should be established by conducting a fire and explosion
hazard analysis.
Each space considered a fire risk, such as the process equipment, cargo deck area, spaces
containing gas processing equipment such as compressors, heaters, etc. and machinery spaces
containing any oil fired unit or internal combustion machinery with an aggregate power of not
less than 375 kW, is to be fitted with an approved gas detection, fire detection and fire
extinguishing system complying with the requirements of this Subsection.
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vii) Eliminate direct access from the space containing process equipment to spaces
containing machinery such as electrical equipment, fired equipment or other similar
equipment which may be considered an ignition source.
23.3.1
The fixed gas detection system is to comply with requirement of Section 5C-8-13 of the Steel
Vessel Rules and Chapter 3, Section 8 and of the Facilities Guide.
23.3.2
The requirements of NFPA 59A Chapter 9 will be considered to be applicable in the LNG
processing areas. In such areas, where there is a potential for gas concentrations to accumulate,
the gas detection sensors should activate an audible and visual alarm at not more than 25% of
the lower flammable limit of the gas or vapor being monitored.
23.3.3
The gas detection system is to be of an approved type and the installation arrangements such
that loss of single detector(s) over a specific area will not render the entire system ineffective.
23.3.4
The gas detection system should be provided with an alternative source of power such that in
the event of failure of the main power source, the alternative power supply will commence
automatically.
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Emergency shutdown stations are to be provided for manual activation of the Process Safety
Shutdown system for shutdown of all pumping and process systems. These manual activation
stations are to be protected against accidental activation and are to be conveniently located at
the primary evacuation points (i.e., boat landing, helicopter deck, etc.) and the emergency
control stations.
For design guidance, the following additional locations may be considered appropriate for
emergency shutdown stations:
i) Exit stairway at each deck level
ii) Main exits of living quarters
iii) Main exits of production (process) facility deck
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Section 3: Surveys During Construction, Installation and Commissioning
1 General
This Section pertains to surveys and inspections during construction, installation and commissioning
of a floating offshore LNG terminal. The documentation requirements for review are given in 3-1/3 of
this Guide. A general quality plan highlighting required surveys together with ABS hold points is to
be determined by the builder and agreed upon by the attending Surveyor.
3 Construction Surveys
3.1 General
During construction of equipment components for an offshore LNG terminal, the attending Surveyor
is to have access to vendors’ facilities to witness construction and/or testing, as required by this
Guide. The vendor is to contact the attending Surveyor to make necessary arrangements. If the attending
Surveyor finds reason to recommend repairs or additional surveys, notice will be immediately given
to the Owner or Owner’s Representative so that appropriate action may be taken. Coordination of the
vendors’ certification program is carried out through ABS’ Vendor Coordinators.
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Where equipment and components are assembled in blocks or modules, the Surveyor is to inspect the
fit-up, piping and electrical connections, and to witness the required tests on the completed assembly
in guidance with the QCP and in accordance with the approved plans and Rule/Guide requirements.
The progress and suitability of structural fit-up and joining of constructed/fabricated blocks/modules
are to be to the satisfaction of the attending Surveyor. All erection joints are to be subjected to visual
examination, proven tight, and the extent of Non-Destructive Examination (NDE) carried out is to be
to the satisfaction of the attending Surveyor.
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3.5.2(b) Surveys Prior to Concreting. Prior to their use in construction, the manufacturers of
cement, reinforcing rods, prestressing tendons and appliances are to provide documentation of
the pertinent physical properties. These data are to be made available to the attending
Surveyor who will check conformity with the properties specified in the approved design.
As applicable, at the construction site, the Surveyor is to be satisfied that proper consideration
is being given to: the support of the structure during construction; the storage of cement and
prestressing tendons in weather-tight areas; the storage of admixtures, adhesives and coating
materials to manufacturer's specifications; and the storage of aggregates to limit segregation,
contamination by deleterious substances and moisture variations within the stock pile.
The quality, cleanliness, dimension and alignment of the forms and shores supporting the forms
are to be to the satisfaction of the attending Surveyor. The measurements are to be within the
allowable finished dimensional tolerances specified in the approved design.
Reinforcing steel, prestressing tendons, post-tensioning ducts, anchorages and any included
steel are to be checked, as appropriate to the planned structure, for size, bending, spacing,
location, firmness of installation, surface condition, vent locations, proper duct coupling and
duct capping.
3.5.2(c) Surveys during Batching, Mixing and Placing Concrete. The production and placing
of the concrete are to employ procedures which will provide a well-mixed and well-
compacted concrete. Such procedures are also to limit segregation, loss of material, contamination
and premature initial set during all operations.
Field-testing of aggregate gradation, cleanliness, moisture content and unit weight is to be
performed by the constructor following standards and schedules specified in the QCP. The
frequency of testing is to be determined taking into account the uniformity of the supply
source, volume of concreting and variations of atmospheric conditions. Mix water is to be
tested for purity following methods and schedules specified in the QCP.
Mix components of each batch of concrete are to be measured by a method specified in the
quality control program. The designer is to specify the allowable variation of mix component
proportions, and the constructor is to record the actual proportions of each batch.
Sampling and testing during the production of concrete is to be carried out following the
procedures specified in the QCP. As a minimum, the following concrete qualities are to be
measured by the Constructor.
• Consistency
• Workability
• Air content
• Unit Weight
• Strength
To minimize macro and micro cracking due to heat of hydration during concreting and curing,
the temperature rise and thermal gradients are to be monitored, controlled and recorded to the
satisfaction of the attending Surveyor.
3.5.2(d) Survey of Joints. All construction joints are to be to the satisfaction of the attending
Surveyor. Where required, leak testing of construction joints is to be carried out using procedures
specified in the QCP. When deciding which joints are to be inspected, consideration is to be
given to the hydrostatic head on the subject joint during normal operation, the consequence of
a leak at the subject joint and the ease of repair once the platform is in service.
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3.5.2(e) Surveys of Prestressing and Grouting. A schedule indicating the sequence and
anticipated elongation and stress accompanying the tensioning of tendons is to be prepared.
Any failures to achieve proper tensioning are to be immediately reported to the designer to
obtain guidance as to needed remedial actions.
Pre- or post-tensioning loads are to be determined by measuring both tendon elongation and
tendon stress. These measurements are to be compared, and should the variation of
measurements exceed the specified amount, the cause of the variation is to be determined and
any necessary corrective actions are to be accomplished.
The grout mix is to conform to that specified in the design. The constructor is to keep records
of the mix proportions and ambient conditions during grout mixing. Tests for grout viscosity,
expansion and bleeding, compressive strength and setting time are to be made by the
constructor using methods and schedules specified in the QCP. Employed procedures are to
ensure that ducts are completely filled.
Anchorages are to be inspected to ensure that they are located and sized as specified in the
design. Anchorages are also to be inspected to assure that they will be provided with adequate
cover to mitigate the effects of corrosion.
3.5.2(f) Surveys of Form Removal and Concrete Curing. The structure is to have sufficient
strength to bear its own weight, construction loads and the anticipated environmental loads
without undue deformations before forms and form supports are removed. The schedule of form
removal is to be specified in the QCP, giving due account to the loads and the anticipated strength.
Curing procedures for use on the structure are to be specified in the QCP. When conditions at
the construction site cause a deviation from these procedures, justification for these deviations
is to be fully documented and included in the construction records.
Where the construction procedures require the submergence of recently placed concrete,
special methods for protecting the concrete from the effects of salt water are to be specified in
the QCP. Age of concrete at submergence in sea water is to be specified in the QCP (see also
3/5.11.2e of the Offshore Installation Rules). Unless otherwise noted, concrete should not be
submerged until 28 days after placing. Any deviation from the QCP should be justified, fully
documented and submitted to this Bureau for approval.
3.5.2(g) Survey of Finished Concrete. The surface of the hardened concrete is to be completely
inspected for cracks, honeycombing, pop-outs, spalling and other surface imperfections.
When such defects are found, their extent is to be reported to the Surveyor and to the designer
for guidance on any necessary repairs.
The structure is to be examined using an appropriate NDE method such as a calibrated
rebound hammer or a similar nondestructive testing device. Refer to ACI “Guide for Concrete
Inspection Programs” ACI 311.4R for guidance on additional requirements. Where the results
of surface inspection, cylinder strength tests or nondestructive testing do not meet the design
criteria, the designer is to be consulted regarding remedial actions which are to be taken.
The completed sections of the structure are to be checked for compliance with specified
design tolerances for thickness, alignment, etc., and to the extent practicable, the location of
reinforcing and prestressing steel and post-tensioning ducts. Variations from the tolerance
limits are to be reported to the designer for evaluation and guidance as to any necessary
remedial actions.
3.5.2(h) Records. Reference is to be made to 1/2.3.12 of the Offshore Installation Rules
regarding the need to compile construction records. For a concrete structure, the construction
records are to include, as applicable, all material certificates and test reports, tensioning and
grouting records, concrete records including weight, moisture content and mix proportions, a
listing of test methods and results, ambient conditions during the pours (temperature rise and
thermal gradients), calibration data for test equipment, towing records, data on initial
structural settlements and the inspector’s logs. These records are to be retained by the Operator.
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3.7.1 LNG Storage Tank, LNG and GNG Piping System Fabrication
All LNG storage tanks or storage systems and LNG and GNG piping systems are to be
fabricated in accordance with approved plans to the satisfaction of the Surveyor and in
compliance with the manufacturer’s approved quality assurance program and fabrication
procedures. The ABS Surveyor will verify the use of ABS-certified materials for the tank
shell and or membranes, piping components and insulation systems. Welders, weld procedures,
nondestructive examination procedures, equipment and personnel will all be qualified by the
Surveyor who will monitor all phases of LNG tank construction and review fabrication
reports and NDE records. The ABS Surveyor will attend and report on all pressure testing and
tightness testing during the entire fabrication period.
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3.11 Piping
All piping installation/testing is to be in accordance with Bureau-approved drawings and procedures.
All welds are to be visually inspected and nondestructively tested, as required and to the satisfaction
of the attending Surveyor. Upon completion of satisfactory installation, the piping system is to be
proven tight by hydrostatic testing to the required pressure, but not less than its normal working
pressure. Where sections of pipes are hydrostatically tested at the fabrication shops, an onboard test is
to be conducted to confirm proper installation and tightness of the flanged and/or welded connections.
3.13 Electrical
All electrical wiring, equipment and systems are to be installed/tested in accordance with Bureau-
approved drawings and procedures. Proper support for all cables and suitable sealing of cable entries
to equipment are to be verified. Upon completion of wire connections, the affected sections of the
equipment and cabling are to be insulation-tested and proven in order. All grounding is also to be
verified in order.
3.15 Instrumentation
All instrumentation installation/testing is to be in accordance with Bureau-approved drawings and
procedures. All supports are to be verified. Upon completion, all systems are to be functionally tested
and proven in order.
3.17 Mechanical
All mechanical equipment installation/testing is to be in accordance with Bureau-approved drawings
and procedures, including the grounding of the equipment. Upon completion, all equipment is to be
functionally tested and proven in order.
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Section 4: Surveys After Construction and Maintenance of Class
1 General
This Section pertains to periodical surveys after construction for the maintenance of classification for
floating offshore LNG terminals.
3 Surveys
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Special consideration may be given to Special Periodical Survey requirements in unusual cases.
Consideration may be given for extensions of Rule-required Special Periodical Surveys under extreme
circumstances.
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Where the terminal’s self-propulsion system is classed with the notation À AMS, it would be treated
similarly to a trading LNG carrier. For these terminals, the Drydocking Survey is to comply with the
requirements stated in Section 7-4-1 of the ABS Rules for Survey After Construction (Part 7) and
UWILD will not be considered equivalent to an out-of-water Drydocking Survey when carried out
concurrent with the Special Periodical Survey – Hull. For detailed requirements of the UWILD, refer
to Appendix 7-A-1 of the ABS Rules for Survey After Construction (Part 7).
5 Maintenance Records
Maintenance records are to be kept and made available for review by the attending Surveyor. The
maintenance records will be reviewed to establish the scope and content of the required Annual and
Special Periodical Surveys which are to be carried out by a Surveyor. During the service life of the
unit, maintenance records are to be updated on a continuing basis. The operator is to inform the
Bureau of any changes to the maintenance procedures and their frequencies as may be caused, for
example, by changes or additions to the original equipment. The Surveyor may determine during his
periodic survey if the changes are sufficient to warrant review by the ABS Engineering staff.
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ii) The anchor chain catenary angles are to be measured to ensure that the anchor chain
tensions are within the design allowable tolerances. Where anchor cables are used,
their tensions are to be verified to be within the allowable tensions.
iii) The anchor chains or anchor cables above the water are to be visually examined for
wear and tear.
Annual Survey of mooring systems other than spread mooring design is to be specially agreed
upon by the Bureau and to be in accordance with the requirements stated in Bureau approved
Inspection Plan.
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i) For terminals over five (5) years of age, an overall survey of a minimum of three (3)
representative salt water ballast tanks selected by the Surveyor is to be carried out. Where
POOR coating condition is found, where soft coating has been applied or where a protective
coating has not been applied, the examination is to be extended to other ballast spaces of the
same type.
ii) For vessels more than 10 years of age, an Overall Survey of all ballast spaces.
iii) If such examinations reveal no visible structural defects, the examination may be limited to a
determination that the protective coating remains effective.
iv) In salt water ballast spaces other than double bottom tanks where POOR coating condition is
found and Owners or their representatives elect not to restore the coating, where a soft coating
has been applied or a protective coating has not been applied, the ballast tanks are to be
internally examined at each subsequent Annual Survey with thickness measurements carried
out as considered necessary.
v) In double bottom salt water ballast tanks where POOR coating condition is found and Owners
or their representatives elect not to restore the coating, where a soft coating has been applied
or a protective coating has not been applied, internal examination at each subsequent Annual
Survey with thickness measurements carried out as considered necessary is required where
substantial corrosion is documented.
vi) When extensive areas of wastage are found, thickness measurements are to be carried out and
renewals made when wastage exceeds the allowable margin. Where reduced scantlings on the
basis of effective corrosion control have been adopted, the results of any measurements are to
be evaluated based on scantlings before reduction.
Intermediate Survey of hull for structures other than ship- or barge-type terminals are to be in
accordance with an approved Inspection Plan defined in 3-4/7 of this Guide.
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ii) Where the terminal’s automatic and remote control and monitoring system is approved
for ACC, ACCU, AMCC or AMCCU Class Notation, in addition to the applicable
requirements of the Annual Survey [refer to 3-4/5.1.7ii) above], all mechanical,
hydraulic and pneumatic control actuators and their power systems are to be examined
and tested, insulation resistance readings are to be taken, automatic controls are to be
tested, and the entire control system is to be subjected to a trial at reduced power to
ascertain proper performance of the automatic functions, alarms and safety systems.
For details, refer to Section 7-8-2 of the ABS Rules for Survey After Construction
(Part 7).
iii) Where the terminal’s import and export system is classed with the Bureau, the survey
of the system is to be carried out in accordance with the requirements of Section 1-9-19
of the FPI Guide.
Because of the varied nature and purposes of offshore LNG terminals, the above requirements are to
be considered as the general scope of required surveys. Therefore, additional surveys defined in the
ABS approved “Inspection Plan” (See 3-4/7 of this Guide) are to be carried out to confirm the fitness
of the terminal for satisfactory continuous operation.
5.7.1 UWILD
i) UWILD is to be carried out in accordance with documented procedures that have
been submitted for review and approved by the Bureau in advance of the survey. The
approved procedure is to be made available onboard the terminal. Approvals to
conduct the UWILD after Special Periodical Survey No. 4 are also to be made available
onboard for the Surveyor’s reference.
ii) The UWILD procedure is to consist of the following:
• Procedure for divers to identify the exact location at which they are conducting
their inspection.
• Procedure for cleaning the marine growth for inspection purposes that is to
include the extent and location of the underwater cleaning.
• Procedure and extent for measuring the cathodic potential readings in way of the
structures.
• Procedure and extent for taking thickness gaugings of the structures and NDT of
critical joints.
• Qualifications of all divers conducting the inspection, NDT and thickness gaugings.
• Type of underwater video and photography, including means of communication,
monitoring and recording.
iii) As applicable, the keel, stem, stern frame, rudder, propeller, and outside of side and
bottom plating are to be cleaned as necessary and examined, together with bilge
keels, thrusters, exposed parts of the stern bearing and seal assembly, sea chest,
rudder pintles and gudgeons, together with their respective securing arrangements.
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iv) All sea connections and overboard discharge valves and cocks, including their
attachments to the hull or sea chests, are to be externally examined.
v) All non-metallic expansion pieces in the sea-water cooling and circulating systems
are to be examined both externally and internally.
vi) As applicable, the stern bearing clearance or weardown and rudder bearing clearances
are to be ascertained and reported on.
vii) For UWILD associated with Special Periodical Survey, means are to be provided to
permit the opening up of all sea valves and overboard discharges for internal
examination. In addition, all Special Periodical Survey items related to the underwater
portion of the hull or structure, including the gauging requirements, are to be dealt
with during the underwater survey.
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7 Inspection Plan
The requirements of 3-4/5.1 through 3-4/5.11 above are intended to define the general scope of
required surveys. Because of the varied nature and purposes of offshore terminals, it is not considered
practicable to establish a firm schedule of requirements. The periodical surveys are to be carried out in
accordance with the reviewed inspection plan to confirm the fitness of the terminal for continued
operation. The Inspection Plan should cover all surveys for the design life of the terminal.
9 Modifications
When it is intended to carry out any modifications to the LNG containment system, process systems,
machinery, piping, equipment, etc., which may affect classification, the details of such modifications
are to be submitted for review. If the Bureau determines that the modification will affect classification,
the terminal to be modified will be subject to the review, testing and inspection requirements of this
Guide.
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11.1
If an offshore LNG terminal that has been classed suffers any damage to terminal structure, LNG
containment system, classed process systems, machinery, piping, equipment, etc. which may affect
classification, the Bureau is to be notified and the damage examined by a Surveyor. Details of
intended repairs are to be submitted for approval, and the work is to be carried out to the satisfaction
of the attending Surveyor.
11.3
When a piece of machinery, piping or process equipment suffers a premature or unexpected failure
and is subsequently repaired or replaced without Surveyor attendance, details of the failure, including
damaged parts, where practicable, are to be retained onboard for examination by the Surveyor during
the next scheduled visit. Alternatively, the part or parts may be landed ashore for further examination
and testing, as required.
11.5
If failures noted in 3-4/11.3 above are deemed to be a result of inadequate or inappropriate maintenance,
the maintenance and inspection plan is to be amended and resubmitted for approval.
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Section 5: Risk-based Surveys for Maintenance of Class
1 General
The provisions of this Section contain survey requirements specific to the maintenance of classification
for floating offshore LNG terminals for which inspection plans have been developed using risk-based
techniques as an equivalent alternative to prescriptive requirements as defined in Chapter 3, Section 4
of this Guide.
1.1 Applicability
While this Section provides risk-based survey requirements as an alternative for maintenance of
Class, the Sections on the classification process contained in this Guide are still applicable. Where no
specific references or guidance are given in this Section, the relevant requirements of conventional
Rules/Guides remain valid.
3.1 General
Where the risk-based approach is to be adopted, the Owner’s proposed maintenance and inspection
plans, including details of frequency and extent of activities, are to be submitted for review. Where
these plans deviate from the conventional survey requirements described in this Guide, the risk
assessment methodology is to specifically address these deviations which are not to result in an
unacceptable level of safety or integrity of the terminal. In addition to the maintenance and inspection
plans noted above, the following documentation is to be submitted to the Bureau at least six (6)
months before the plan is to be put into effect. This documentation is to establish, at a minimum:
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5 Surveys
5.1 General
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7 Modifications
When modifications to the terminal that may affect classification are to be carried out after the
issuance of Classification Certificate, the details of such modifications are to be submitted for review.
If the Bureau determines that the modification will affect classification, the terminal to be modified
will be subject to the review, testing and inspection requirements of this Guide. All documentation
requirements for review and the design documentation described in Chapter 3, Section 2 of this Guide
is to be available to the attending Surveyor at the time of the modifications.
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