12261-286 BT5092 Gmym S09BT50923194

PARTS MANUAL
BT4700
PN 12261-286
BT4700 BOOM TRUCKS
Parts Manual
This TEREX CRANES Parts manual is supplied to aid you in the location and
correct identification of component parts replacement and is based upon TEREX
CRANES assembly standards at the time of manufacture.
The TEREX CRANES parts manual will enable you to maintain your unit
according to manufacturer’s recommendations. This unit is not to be altered or
modified in any way without prior factory approval.
NOTICE
If this boom truck becomes involved in an accident resulting in property damage

or personal injury, please contact your local TEREX CRANES dealer or the
TEREX CRANES service department at (319) 352-3920 IMMEDIATELY.
All illustrations and specifications contained in this manual are based on the latest
product information available at the time of publication. Right is reserved to make
changes at any time, without notice, in specifications, material and descriptions.
MADE IN THE U.S.A.
This manual is delivered for the sole purpose of operating and maintaining specific
equipment for its intended use and shall not be copied or information contained
herein delivered to third parties without prior written approval of TEREX CRANES.
i
INSTRUCTIONS FOR ORDERING PARTS
When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:
MACHINE IDENTIFICATION:
State the model and serial number, located on a

plate on the turret on the driver’s side.
PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 707 6594 Gear ..................................................... 1
quantity required. Do not use the item
number.
Avoid using the words “Pairs” or “Sets”.
SHIPPING INSTRUCTIONS:
State the invoicing address. Unless otherwise

specified, invoices will be mailed to the
shipping address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
ii
USING THIS PARTS BOOK
This Parts Manual has been designed for optimum

ease of reading and is the key to Customer-
Distributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.
The following instructions describe the features of

the manual and how to use it effectively.
Use this manual also as a supplement to the

Operator’s Manual and Maintenance Manual when
performing service procedures on the machine.
IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.
The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.
PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).
EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
iii
iv
BT4000
PARTS GROUPS
LOWER 03.9 AUX. OUTRIGGER HORIZ.
CYLINDER - Goldstar
02 CARRIER FRAME
UPPER
02.1 TRUCK CHASSIS
02.2 SUBFRAME INSTALLATION 12 SUPERSTRUCTURE
02.3 SUB-FRAME/FLATBED 12.1 TURRET ASSEMBLY

OPTIONS
12.2 TURRET INSTALLATION
02.4 SHEAR PLATE INSTALLATION
12.3 TURRET INSTALLATION
02.5 FLATBED INSTALLATION
02.6 BOOM REST ASSEMBLY HYDRAULICS
(STANDARD)
22 SWING SYSTEM
02.7 BOOM REST ASSEMBLY
(SPECIAL OPTIONS)
22.1 ROTATION GEARBOX
02.8 PEDESTAL ASSEMBLY ASSEMBLY
02.9 OPERATOR PLATFORM 22.2 ROTATION GEARBOX
INSTALLATION
22.3 ROTATION GEARBOX
02.10 PEDESTAL INSTALLATION
22.4 ROTATION STOP INSTALLATION
03 Outriggers
25 HYDRAULIC SYSTEM
03.1 OUTRIGGERS
25.1 HYDRAULIC RESERVOIR &
03.2 AUXILLIARY OUTRIGGER FILTER INSTALLATION
ASSEMBLY
03.3 AUXILLIARY OUTRIGGER FILTER INSTALLATION
ASSEMBLY
03.4 AUXILIARY OUTRIGGER FILTER INSTALLATION
INSTALLATION
25.4 HYDRAULIC PUMP ASSEMBLY
03.5 MAIN OUTRIGGER (METARIS)
INSTALLATION
25.5 HYDRAULIC PUMP ASSEMBLY
03.6 MAIN OUTRIGGER CYLINDER (SALAMI)
(Goldstar)
25.6 HYDRAULIC PIPING - BOOM
03.7 AUXILIARY OUTRIGGER HOIST/EXTEND
VERTICAL CYLINDER
25.7 HYDRAULIC PIPING- WINCH
03.8 AUXILIARY OUTRIGGER
25.8 HYDRAULIC PIPING- SWING
HORIZONTAL CYL. - Green
i
BT4000
PARTS GROUPS
25.9 HYDRAULIC PIPING- MAIN 28.6 THROTTLE INSTALLATION
OUTRIGGERS
25.10 HYDRAULIC PIPING MISCELLANEOUS
AUXILIARY OUTRIGGERS
29 TOOLS, PAINT, LUBRICANTS
25.11 HYDRAULIC PIPING AUXILIARY
OUTRIGGERS 29.1 TOOLS
25.12 HYDRAULIC PIPING PRIORITY 29.2 SPLIT FLANGE CLAMPS
VALVE
29.3 CLAMPS
25.13 UNLOADER VALVE ASSEMBLY
25.14 MAIN VALVE ASSEMBLY 30 DECALS & PLACARDS BT 4700
(SALAMI)
30.1 CONSOLE DECAL KIT, BT4700
25.15 MAIN VALVE ASSEMBLY
(SALAMI) 30.2 CONSOLE DECAL KIT, BT4700
25.16 MAIN VALVE ASSEMBLY 30.3 CONSOLE DECAL KIT, BT4700
(HUSCO) 30.4 CONSOLE DECAL KIT, BT4700
25.17 MAIN VALVE ASSEMBLY 30.5 CONSOLE DECAL KIT, BT4700
(HUSCO)
30.6 CONSOLE DECAL KIT, BT4700
25.18 WINCH VALVE ASSEMBLY-
HUSCO 30.7 FLATBED DECAL KIT BT4700
25.19 WINCH VALVE ASSEMBLY- 30.8 FLATBED DECAL KIT BT4700
SALAMI 30.9 FLATBED DECAL KIT BT4700
25.20 WINCH VALVE (SALAMI) 30.9 FLATBED DECAL KIT BT4700
30.10 JIB DECAL KIT BT 4700
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE 30.13 OUTRIGGER DECAL KIT BT
INSTALLATION 4700
28.2 CONTROL CONSOLE
ASSEMBLY ELECTRICAL
28.3 CONTROL CONSOLE 33 ELECTRICAL SYSTEM
ASSEMBLY
28.4 CONTROL CONSOLE 33.1 ELECTRICAL HARNESS-MAIN
ASSEMBLY CONTROL
28.5 THROTTLE ASSEMBLY

ii
BT4000
PARTS GROUPS
33.2 ELECTRICAL HARNESS-TAIL- 39A 2 STAGE SIDE FOLDING JIB 26/44FT
LIGHTS
39A.1 SFJ JIB ASSEMBLY 2 STAGE
33.3 ELECTRICAL HARNESS-
OUTRIGGERS 39A.2 SFJ JIB ASSEMBLY 2 STAGE
33.4 FRONT BUMPER OUTRIGGER 39A.3 SFJ JIB INSTALLATION
ELECTRICAL
39A.4 SFJ JIB INSTALLATION
WINCH, BOOM, & 39B 1 STAGE SIDE FOLDING JIB 26FT

ATTACHMENTS
39B.5 SINGLE STAGE JIB ASSEMBLY
39 HYDRAULIC TELESCOPING BOOMS
40.1 WINCH INSTALLATION
39.1 BOOM ASSEMBLY - 92’ 40.2 WINCH ASSEMBLY
39.4 BOOM ASSEMBLY - 92’ 45.1 WIRE, ROPE, REEVING
39.5 BOOM ASSEMBLY - 72’
ACCESSARIES
39.6 BOOM ASSEMBLY - 72’
39.7 BOOM ASSEMBLY - 72’ 51 OPTIONAL EQUIPMENT
39.8 BOOM ASSEMBLY - 72’ 51.1 TOOL BOX INSTALLATION
39.9 BOOM ASSEMBLY - 85’ 51.2 OIL COOLER INSTALLATION
39.10 BOOM ASSEMBLY - 85’ 51.3 OIL COOLER INSTALLATION
39.11 BOOM ASSEMBLY - 85’ 51.4 1 PERSON STEEL PLATFORM
39.12 BOOM ASSEMBLY - 85’ ASSEMBLY
39.13 EXTEND TUBE ASSEMBLY - 51.5 2 PERSON STEEL PLATFORM
92’ ASSEMBLY
39.14 EXTEND TUBE ASSEMBLY - 72’ 51.6 2 PERSON STEEL PLATFORM
ASSEMBLY
39.15 EXTEND TUBE ASSEMBLY - 85’
51.7 SELF LEVELING PLATFORM
39.16 TOPPING CYLINDER INSTALLATION
ASSEMBLY
51.8 SELF LEVELING PLATFORM
39.17 TOPPING CYLINDER INSTALLATION
39.18 BOOM/TOPPING CYLINDER 51.9 NBB REMOTE RELAY BOX
INSTALLATION
iii
BT4000
PARTS GROUPS
51.10 RADIO REMOTE CONTROL 51.28 FRONT BUMPER OUTRIGGER
INSTALLATION ASSEMBLY
51.11 RADIO REMOTE CONTROL
52 RATED CAPACITY INDICATOR
INSTALLATION
51.12 RADIO REMOTE CONTROL 52.1 COMPUTER CONTROL BOX
INSTALLATION INSTALLATION
51.13 RADIO REMOTE CONTROL 52.1 ATB/LMI CABLE REEL
INSTALLATION ASSEMBLY
51.14 RADIO REMOTE HYDRAULIC 52.2 COMPUTER CONTROL BOX
PIPING ASSEMBLY
51.15 ROOFERS PACKAGE
INSTALLATION Alpha-Numeric Parts List
51.16 ROOFERS PACKAGE NUMERICAL LISTING
INSTALLATION
51.17 ROOFERS PACKAGE
INSTALLATION
51.18 TURRET LOCK INSTALLATION
51.19 WINCH TENSIONER
INSTALLATION
51.20 UNDERRIDE GUARD
INSTALLATION
51.21 FRONT BUMPER OUTRIGGER
INSTALLATION
INSTALLATION
INSTALLATION
INSTALLATION
HYDRAULICS
CYLINDER
ASSEMBLY
iv
LOWER
(Groups 02 & 03)
02 CARRIER FRAME
Truck Chassis
Refer to Truck Chassis manufacturer (Ford, Freightliner, Sterling, etc.) for truck repair/replacement parts.
RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS
Truck Chassis Comments

Manufacturer______________________________
Model
Boom Truck Comments

Model No.
Serial No.
Comments
Optional
Equipment
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
DATE: Revised 09-2004

GROUP
MODEL: BT4000
TRUCK CHASSIS 02
Page 02.1
11 18 15
14
13
22
11 15
5 13
16 8
17
12
19 9
14, 23 7
21 2
20
6
4
4
3 15
9 10 3
Sub-Frame Installation
REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

1* Refer to “SUB-FRAME/FLATBED OPTIONS” on page 2.3. 13 221-90001 Nut, HH Top Lock 1/4UNC.........................3
Sub-Frame - Weldment ............................. 1 14 400-01375 Wire - 16Ga Green.....................................8’
2 201-00142 Clamp - Tube 1/4 x 1/2.............................. 8 15 400-01411 Loom - Wire 1/4 I.D....................................35”
3 223-15213 Bolt 1/4UNC x 3/4” Long ........................... 9 16 400-02202 Connector - Terminal Butt..........................1
4 222-10005 Washer - Lock 1/4 ..................................... 9 17 400-01248 Harness - Electrical ID Lights.....................1
5 400-05130 Horn - Outrigger & Backup ........................ 1 18 400-01389 Wire - 16Ga Blue .......................................26’
6 400-09094 Light........................................................... 3 19 400-01412 Wire - Loom 3/8 I.D....................................8’
7 400-09291 Grommet ................................................... 3 20 400-01377 Wire - 16Ga Yellow ....................................8’
8 400-02298 Ring - Terminal 1/4.................................... 2 21 400-01378 Wire - 16Ga Black......................................8’
9 220-00003 Bolt 1/4UNC x 3/4” Long ........................... 3 22 400-01374 Wire - 16Ga Brown ....................................11’
10 201-00141 Clamp 1/4 x 5/16 ....................................... 2 23 400-02226 Connector, Terminal Butt ...........................1
11 209-00174 Trim - Seal................................................. 10’
12 222-00006 Washer - Flat 1/4....................................... 2
Refer to “SUB-FRAME/FLATBED OPTIONS” on page 2.3, or consult dealer for various sub-frames.

GROUP
MODEL: BT4000
SUBFRAME INSTALLATION 02
Page 02.2
Sub Frame/Flatbed Options
PART NUMBER SUBFRAME & FLATBED OPTION

696-00015 14.5’ Standard/Wood Super Duty
696-00009 16’ Wood Flatbed, (Rear Mount only)
696-00010 16’ Steel flatbed, (rear Mount Only)
696-00014 16’ Steel, Super duty
FBG-1602 16’ Steel/Wood, Super Duty
696-00011 18’ Wood Flatbed
696-00012 18’ Steel Flatbed
696-00029 18’ Steel super Duty Flatbed
696-00013 18’ Steel Super Duty
696-00018 18’ Steel/Wood Super Duty
696-00025 17’ Steel Two-Piece Flatbed (RS-Riding Seat)
696-00019 20’ Steel/Wood Flatbed
696-00008 20’ Steel/Wood
696-00006 20’ Wood flatbed
696-00023 21’ Wood Super Duty Flatbed
696-00016 21’ Steel/Wood Super Duty
NOTE* Not all options are listed above. Contact dealer for complete list of options available.

SUB-FRAME/FLATBED MODEL: BT4000
GROUP
OPTIONS Page 02.3

02
1
3,4
2
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
1 709-01251 Plate - Shear ............................................. 1 3 222-06010 Washer - Flat 5/8 .......................................12
2 220-06032 Bolt 5/8UNC x1/2” Long ............................ 6 4 221-96005 Nut - Lock 5/8UNC.....................................6

SHEAR PLATE MODEL: BT4000
GROUP
INSTALLATION Page 02.4

02
1 1
2
7 8
15
10
5
3
18
4 17
12 6
11 16
5
3 5
12
10 15
17
13 9
Flatbed Installation

1 600-38186 Flatbed,-21' S/duty 3/16 Steel (Shown) 6 400-02202 Terminal, Butt Connector, 16-14 Ga. .........16
Refer to “SUB-FRAME/FLATBED OPTIONS” on page 2.3. 7 400-09096 Light, Clearance, Amber ............................2
8 400-09003 Light, Clearance, Red ................................4
* 209-00596 Install Group, Super Duty Flatbed 9 400-09097 Grommet Kit, Truck Light ...........................8
(Includes Items 2 Through 17) 10 220-00001 Bolt, 20 x 1 HCS ........................................12
11 220-00019 Washer, Flat 1/4 x 1 1/2 Z..........................6
2 709-01221 Bolt Weld, Flatbed Tie Down..................... 10 12 220-04001 Nut, Hex Head 1/2” ....................................12
3 222-32005 Washer, Beveled-1/2"Bolt ......................... 10 13 209-00461 Mud Flap-1/2x24x36 Logo Wht .................2
4 221-94002 Nut, Toplock, 1/2 GR C ............................. 10 14 785-00561 Support Angle Mud Flap(Ey2)....................2
5 1200-104 HHCS 1/2-13 X 2, GR.5 ............................ 2 15 201-00141 Clamp, 1/4 x 5/16” Dia. ..............................2
16* 210-00002 Fastener Kit-FB Install-BT..........................1
17* 990-50023 Instruction Sheet, Decal Install ..................1
* -Consists of items: (3, 4, 9, 10, & 11)

GROUP
MODEL: BT4000 Series
FLATBED INSTALLATION 02
Page 02.5
8 6
8 2
3,4,5
7
Boom Rest Assembly -Standard

1 709-01212 Boom Rest Weldment ............................... 1 5 222-11002 Washer, Lock, 5/16 Med., PLTD................12
2 729-02175 Pad, Wear, 2 x 6 PLYSERT ...................... 2 6 22001010 Bolt, Hex Head
3 220-01005 Bolt, Hex Head 5/16-18NC x 1 3/4” Long, GR5 ..................8
5/16-18NC x 1 “Long, GR5........................ 4 7 221-01001 Nut, Hex Head, 5/16-18 NC .......................8
4 222-01001 Washer, Flat, 5/16, PLTD.......................... 20 8 709-01318 Support Plate, Boom Rest .........................1

BOOM REST ASSEMBLY MODEL: BT4000
GROUP
(STANDARD) Page 02.6

02
2
5
4
Boom Rest Assembly-Special Options

1 709-01407 Boom Rest Weldment ............................... 1 4 222-01001 Washer, Flat-5/16- PLTD ...........................4
2 729-02175 Pad, Wear, 2 x 6 PLYSERT ...................... 2 5 222-11002 Washer, Lock - 5/16 Med. - PLTD .............4
3 220-01003 Bolt, 5/16-18NC x 1 1/4” Long................... 4 6 785-03206 Spacer, Bar ................................................2

GROUP
BOOM REST ASSEMBLY MODEL: BT4000
(SPECIAL OPTIONS) Page 02.6A

02
11
12
9
3
7
2
10
15
13
8
5
14
Pedestal Assembly

1 701-00527 Main Frame Machining, BT 4700 .............. 1 9 292-00037 Rotation Gearbox Assembly ......................1
2 209-00470 Seal, Trim .................................................. 4Ft 10 500-30001 Hydraulic Piping, Swing .............................1
3 400-16122 Computer Control Box, (Greer 586) .......... 1 11 500-10017 Hydraulic Piping, Topping & Extension......1
4 710-00226 Turret & Rotation Bearing 12 500-20003 Hydraulic Piping, Winch .............................1
Installation, 370 Deg.................................. 1 13 550-00392 Main Control Valve Assembly ....................1
5 706-00007 Platform Installation................................... Ref 14 765-00011 Main Outrigger Assembly...........................1
6 800-50038 Control Assembly, Triple-4700 .................. 1 15 559-00146 Priority Valve, Auxiliary Outrigger ..............1
7 705-00013 Swing Group Installation, BT 4700............ 1
8 809-00410 Rotation Stop Installation, 370 Deg........... 1

GROUP
MODEL: BT4000
PEDESTAL ASSEMBLY Page 02.8
02
10
4
3
1,2
9
3
5
7 6
3 8
5
Operator’s Platform Installation

1 709-01301 Platform, LH Weldment ........................... 1 6 220-02011 Bolt, Hex Head, 3/8NC x 2" Long ............4
2* 709-01300 Platform, RH Weldment .......................... 1 7 220-02007 Bolt, Hex Head 3/8 NC x 3/4” Long .........4
3 222-12001 Washer, Lock 3/8 PLTD .......................... 12 8 209-00444 Handle, grab ............................................ 2
4 222-02005 Washer, flat 3/8 PLTD............................. 8 9 220-02008 Bolt, Hex Head 3/8NC x 3 1/2” Long .......4
5 221-02001 Nut, Hex 3/8NC ....................................... 8 10 783-03022 Bar, spacer .............................................. 2
*ITEM NOT SHOWN

OPERATOR PLATFORM MODEL: BT4000 Series
GROUP
INSTALLATION 02
Page 02.9
1
4 4
5
5
6 6
3
3
2 4
Pedestal Installation
REF PART NO. DESCRIPTIION QTY REF PART NO. DESCRIPTIION QTY
210-00048 Kit Main Frame Install, 10FT ..................... 1 2 783-02895 Bar, clamp..................................................4
(Consists of Items 1 through 6) 3 220-09078 Bolt, 1 1/4NF x 30" Long............................16
4 221-99014 Nut, Lock 1 1/4NF ......................................32
1 700-00719 Pedestal, Weldment .................................. 1 5 221-29006 Nut, Jam 1 1/4NF.......................................16
6 222-09005 Washer, Flat 1 1/4PLTD ............................32

GROUP
MODEL: BT4000
PEDESTAL INSTALLATION Page 02.10
02
03 Outriggers
Outtiggers
REF PART NO DESCRIPTION QTY

1 760-00378 Auxiliary Outrigger Assembly .................... 1
2 760-00306 Main Outrigger Assembly .......................... 1
3* 760-00364 Front Bumper Outrigger
(Optional)................................................... 1 3*
* See Group 51 (Optional Equipment)
Front Bumper Outrigger


GROUP
OUTRIGGERS MODEL: BT4000
03
Page 03.1
5 33 43
4 22,23,32 26 21
25 31
43
36
30
27
27
26 29
33 35
22,23,32 20,28,38
27
2 7,8
5
18,20 46
21,22,23 2
12 42
10,11 9,10
6,7
3
12 12
3
1 19,20
29 1 29 2 5
12 3 7 7
7 6
10 7 2
10
11 10 10
18,20 8
9 5
4 2 1
13,14,15 16
12
4 12 13,14,15 19,20 13,14,15

17 17
12
41 34
34
41

GROUP
AUXILLIARY OUTRIGGER MODEL: BT4000
03
ASSEMBLY Page 03.2
* 760-00378 Auxiliary Outrigger Assembly 20 222-11002 Washer, Lock 5/16 .....................................14
(Includes Items 1 through 46).................... 1 21 802-01594 Cover, Control Valve Auxiliary Outrigger ...1
22 220-00002 Bolt, hex Head 1/4-20UNC x 1/2” ..............6
1 760-20436 Auxiliary Outrigger, 23 222-10005 Washer, Lock 1/4”......................................6
Horizontal Outer Weld ............................... 1 24 220-01003 Bolt, Hex Head 5/16-18UNC x 1 1/4”.........4
2 760-10336 Auxiliary Outrigger, 25 394-00003 Nut, Normally Closed .................................2
Horizontal inner Weld ................................ 2 26 201-00170 Clamp, Double 5/8 x.406H.........................2
3 760-10335 Auxiliary Outrigger, 27 502-20971 Hose Assembly, Auxiliary OR Horizontal...4
Vertical inner Weld .................................... 2 28 222-01001 Washer, Flat 5/16 STD - PLD ....................2
4 540-00061 Auxiliary Outrigger, 29 513-40014 Connector, #6 x #6 ORB............................4
Horizontal Cylinder .................................... 2 30 394-00002 Coil, Molded 12 VDC Dual Spade..............4
5 540-30177 Auxiliary Outrigger, Vertical Cylinder......... 2 31 394-00008 Spacer, Coil ...............................................2
6 870-30211 Pin, Cylinder Vertical, Rod end ................. 2 32 222-00006 Washer, flat 1/4..........................................2
7 200-10013 Ring, Retaining, 1 1/4................................ 8 33 513-40015 Connector, Long - #6 OFS x #6 ORB ........4
8 70-30212 Pin. Cylinder Vertical, Barrel End .............. 2 34 653-00276 Placard, Arrow - Outrigger Beam...............4
9 870-10184 Pin, Cylinder Horizontal Rod end .............. 2 35 513-50026 Connector, #8 OFS x #5 ORB ...................4
10 200-00006 Ring, retaining 3/4 ..................................... 8 36 551-10122 Solenoid Valve Sub Assembly ...................2
11 870-10185 Pin, Cylinder Horizontal Barrel End........... 2 37 559-00157 Valve, Control Auxiliary Outrigger..............1
12 729-02238 Pad, Wear ................................................. 6 38 220-01008 Bolt, Hex Head 5/16-18NC x 3 -PLT GR5 .2
13 787-00255 Shim, Wear Pad -.040 ............................... 4 39 NOT USED
14 787-00256 Shim, Wear Pad -.063 ............................... 4 40 NOT USED
15 787-00257 Shim, Wear Pad -.100 ............................... 4 41 651-00275 Placard, CAUTION- OUTRIGGER BEAM .4
16 870-10186 Lock Pin, Horizontal Auxiliary Outrigger.... 2 42 651-00186 Placard, CAUTION- OUTRIGGER EXTEND2
17 224-16014 Pin, Roll - 1/4 x 1 1/2 - PLTD..................... 2 43 652-00469 Placard, OUTRIGGER BEAM PIN.............2
18 220-01004 Bolt, Hex Head 5/16-18UNC x 1" .............. 4 44 NOT USED
19 220-01005 Bolt, Hex Head 5/16-18UNC x 3/4” ........... 4 45 NOT USED
46 783-03010 Bar, Auxiliary Outrigger Support ................2

GROUP
AUXILLIARY OUTRIGGER MODEL: BT4000 Series
03
ASSEMBLY Page 03.3
6
4 2
6
5,4 5
3
9
5,4
3
5
9
4
Auxiliary Outrigger Installation

1 760-00378 Auxiliary Outrigger Assembly .................... 1 6 221-29005 Nut, Jam 1 1/4UNC....................................4
2 783-03010 Bar Support, Auxiliary. Outrigger............... 2 7* 021-40042 Frame, Stiffener (Not shown).................. REF
3 220-09089 Stud, Tie Down.......................................... 4 8 400-25084 Harness Assembly, Electrical, O/R Valve ..
4 221-99013 Nut, Lock 1 1/4UNF................................... 8 (Not Shown) ...............................................1
5 222-09003 Washer, Flat .............................................. 8 9 559-00187 Valve, Control, Aux. Outrigger ...................1
*REF - The number of Frame Stiffeners depends on Flatbed size

AUXILIARY OUTRIGGER MODEL: BT4000
GROUP

03
6
Main Outrigger Installation

1 Main Outrigger assembly .......................... 2 4 870-70066 Pin, Outrigger.............................................2
2 760-90034 Link Bar ..................................................... 4 5 200-30006 Snap, Ring .................................................8
3 870-60202 Pin, Link Bar .............................................. 4 6 200-30009 Snap, Ring .................................................4

MAIN OUTRIGGER MODEL: BT4000 Series
GROUP
INSTALLATION 03
Page 03.5
12 540-50043
1 2
5 15 13 3
8 14
16
19
4 18
6
7 17
9
10
Main Outrigger Cylinder
540-50043 Main Outrigger Cylinder Assembly............ 2 4 346-00746 Gland, Head...............................................1
(Includes Items 1 Through 19) 5 346-00745 Piston.........................................................1
6 346-00744 Spacer........................................................1
268-90179 Seal Kit, (For P/N 540-50043) .................. 1
7 346-00698 Nut, ring .....................................................1
(Includes Items 12 Through 19)
8 552-00088 CB Cartridge ..............................................2
1 346-00749 Case, Weldment........................................ 1 059-00013 Seal Kit for CB Cartridge............................1
2 346-00748 Rod, Weldment.......................................... 1
9 346-00701 Screw, Cap ................................................1
3 346-00747 Ring, thread............................................... 1
10 346-00702 Washer, Lock .............................................1
11 346-00715 Plug, Port ...................................................2
ALTERNATE CYLINDER MANUFACTURERS
* 540-50034 Main Outrigger Cylinder Assembly............ 2 * 540-50018 Main Outrigger Cylinder Assembly ............2
(Great Bend) (Green)
* 269-90079 Kit, Seal, (For P/N 540-50034) .................. 1 * 268-91012 Kit, Seal, (For P/N 540-50018)...................1
SEAL KITS CONTENTS

12 O-Ring ....................................................... 2 16 U-Cup.........................................................2
13 Plug, Nylon ................................................ 1 17 O-ring.........................................................1
14 Ring, Back-Up ........................................... 1 18 U-Cup.........................................................1
15 O-Ring ....................................................... 1 19 Wiper- AN ..................................................1

GROUP
MAIN OUTRIGGER MODEL: BT4000
03
CYLINDER (Goldstar) Page 03.6
10 2
15 13 5 6
1 11 12 14
3
3 4
7 8 9
Auxiliary Outrigger Vertical Cylinder
540-30177 Auxiliary Outrigger Vertical Cylinder.......... 2 10 346-00722 Lock Nut.....................................................1
(Goldstar) 11 346-00723 Piston.........................................................1
(Includes Items 1 Through 15) 12 346-00724 Barrel Assembly.........................................1
13 346-00725 Rod Assembly............................................1
268-90170 Seal Kit (For P/N 540-30177) .................... 1 14 346-00726 Internal Head .............................................1
(Includes Items 1 Through 9) 15 552-00088 Counterbalance Valve................................2
059-0013 Seal Kit for Counterbalance Valve ............ 1
ALTERNATE CYLINDER MANUFACTURERS
* 540-30175 Auxiliary Outrigger Vertical Cylinder.......... 2 * 540-30157 Auxiliary Outrigger Vertical Cylinder ..........2
(Great Bend) (Green)
* 269-90079 Kit, Seal, (For P/N 540-30175) .................. 1 * 268-91012 Kit, Seal, (For P/N 540-30157)...................1
(Includes Items 1 Through 9) (Includes Items 1 Through 9)
SEAL KITS CONTENTS
1 N/A Wear, Ring ................................................ 1 6 N/A Back-Up ring ..............................................1

2 N/A PSP Seal ................................................... 1 7 N/A Wear ring ...................................................1
3 N/A Back-Up Ring ............................................ 2 8 N/A Loaded U-Cup............................................1
4 N/A O-Ring ....................................................... 1 9 N/A Rod Wiper ..................................................1
5 N/A O-Ring ....................................................... 1

AUXILIARY OUTRIGGER MODEL: BT4000 Series
GROUP
VERTICAL CYLINDER 03
Page 03.7
15
540-00061
13
12
14
16
11
10
7 8
6
2
3
1
Auxiliary Outrigger Horizontal Cylinder-(Green)
* 540-00061 Auxiliary Outrigger Horizontal Cylinder ..... 2 6 341-00173 Barrel Assembly.........................................1
(Includes Items 1 Through 16) 7 341-00174 Stop Tube ..................................................1
8 341-00175 Stop Tube ..................................................1
* 268-91011 Seal Kit (For P/N 540-00061) .................... 1 9 341-00008 Sleeve ........................................................1
(Includes items 2, 4, & 10 Through 13) 14 341-00011 Washer.......................................................1
15 341-00012 Machine, Screw .........................................1
1 341-00169 Nut, Hex, Jam,........................................... 1 16 341-00010 Lock, Wire ..................................................1
3 341-00171 Piston ........................................................ 1
5 341-00172 Rod Assembly ........................................... 1
SEAL KITS CONTENTS
2 Piston Seal ................................................ 2 11 Back-Up .....................................................1

4 O-Ring ....................................................... 1 12 Rod, Seal ...................................................1
10 O-Ring ....................................................... 1 13 Rod, Wiper .................................................1

GROUP
AUXILIARY OUTRIGGER MODEL: BT4000
03
HORIZONTAL CYL. - Green Page 03.8
2 540-00061
11
10 1 5 6 15
12 14 16
13 17
3 4 3
7 9
8
Auxiliary Outrigger Horizontal Cylinder-(Goldstar)
540-00061 Aux. Outrigger, Horizontal Cyl. (Goldstar). 2 11 812-00002 Piston.........................................................1
(Includes Items 1 Through 16) 12 812-00003 Barrel Assembly.........................................1
13 812-00004 Rod Assembly............................................1
268-90169 Seal Kit (For P/N 540-00061) .................... 1 14 812-00005 Set Screw, Cup Point.................................1
(Includes Items 1 Through 8) 15 812-00007 Cap, Threaded ...........................................1
16 812-00008 Cap Head, Threaded .................................1
10 812-00001 Lock Nut .................................................... 1
SEAL KITS CONTENTS
1 N/A Wear, Ring ................................................ 1 6 N/A Back-Up Ring.............................................1

2 N/A PSP Seal ................................................... 1 7 N/A Wear Ring ..................................................1
3 N/A Back-Up ring.............................................. 2 8 N/A U-Cup, Loaded...........................................1
4 N/A O-Ring ....................................................... 1 9 N/A Rod, Wiper .................................................1
5 N/A O-ring ........................................................ 1

GROUP
AUX. OUTRIGGER HORIZ. MODEL: BT4000
02
CYLINDER - Goldstar Page 03.8A
UPPER
(Group 12)
12 SUPERSTRUCTURE
13
8
6
7
11,12
3
10
5
8,9
4
Turret Assembly
1 712-00180 Turret Assembly, Standard........................ 1 5 221-99002 Nut, Top Lock, 1NC ...................................22
711-00008 (BT4700 Standard Install Group) 6 224-26005 Rod End, 5/8 x 4 1/4" Long........................2
7 220-06037 Bolt, Hex Head 5/8NC x 1 1/2" Long .........2
712-00239 Turret Assembly, Tall ................................ 1 8 222-16003 Washer, Lock 5/8 PLTD.............................6
711-00034 (BT4700 Tall Install Group) 9 220-36010 Bolt, SH 5/8NC x 3/4" Long .......................4
10 870-90030 Pin, 2 3/4 x 26 1/16" Long..........................2
2 716-00032 Bearing, Rotation....................................... 1 11* 220-32001 Bolt, SH 3/8NC x1" Long ...........................1
3 220-39003 Screw, SH Cap 1NC x 4 1/2" Long ........... 46 12* 011-20014 Spacer, Pipe 3/8 x 7/16" Long ...................1
4 222-09004 Washer, Flat 1 PLTD................................. 22 13 209-00802 Edging, Jumbo Trim...................................2ft
*Item 11 & 12 not seen

(engages Swing Stop)

GROUP
TURRET ASSEMBLY 12
Page 12.1
1
16
10
8
7 2 9
15
14
3
13
13
12
11
Turret Installation
1 712-00180 Turret Assembly, Standard........................ 1 8 501-03002 Zerk, 1/8NPT..............................................2
711-00008 (BT4700 Standard Install Group) 9 514-02002 Elbow, 90 Deg. 1/4 Tube x 1/8NPT ...........2
10 719-00323 Rod, Swing Stop Weldment .......................1
712-00239 Turret Assembly, Tall ................................ 1 11 785-01678 Angle, Swing Stop Support ........................1
711-00034 (BT4700 Tall Install Group) 12 220-01003 Screw, HHC 5/16NC x 1 1/4" Long............2
13 222-01001 Washer, Flat 5/16 PLTD ............................4
2 222-09004 Washer, Flat 1 PLTD................................. 24 14 222-11002 Washer, Lock 5/16 PLTD...........................2
3 221-99002 Nut, Top Lock ............................................ 24 15 221-01001 Nut, Hex 5/16NC........................................2
6 518-20001 Connector, Bulkhead 1/8FPT .................... 2 16 502-00180 Hose Assembly, Swing Bearing Lube........2
7 511-21001 Nut, Lock ................................................... 2

GROUP
TURRET INSTALLATION MODEL: BT4000 Series
12
Page 12.2
809-00410 Rotation Stop............................................. 1 * 221-11001 Nut, Hex Jam 5/16UNC .............................2
1 100-30028 Collar, Swing stop Casting ....................... 1 * 229-01008 Stud, Swing Kick Out .................................1
2 806-00245 Link, Swing Knockout Assembly ............... 1 3 870-00129 Pin, Clevis, 5/16 .........................................2
* 809-00265 Yoke, 5/16 ................................................. 2 4 224-02001 Pin, Cotter ..................................................2
5 224-14004 Pin, Roll 3/16 x 1 1/2”ong...........................1
*INCLUDED WITH iTEM #2

GROUP
ROTATION STOP MODEL: BT4000 Series
12
HYDRAULICS
(Groups 22 - 25)
22 SWING SYSTEM
2,3 1
6
14,9
7,8
15,10
13
12
11
Rotation Gearbox Assembly Installation

210-00047 Kit, Swing Install ........................................ Ref 10 552-10201 Adapter, Motor Control...............................1
(Includes Items 2,3, & 17 through 19) 11 513-20027 Connector, Straight ....................................1
12* 552-00101 Cartridge, Counterbalance.........................2
1 292-00037 Gearbox, Rotation Assembly..................... 1 13 502-10974 Hose, Brake ...............................................1
530-20130 Motor, Swing (W/Valve, Swing Assembly . 1 14 ** Hose, Hydraulic Supply..............................1
15 ** Hose, Hydraulic Return..............................1
2 220-37020 Bolt, Socket Head, 3/4-10UNRC-3 x 2 1/4”4
NOTE: The Following Items Are Removed For Clarity
3 222-07003 Washer, Flat 3/4 PLT Hard........................ 4
4 058-00668 Output Pinion Gear.................................... 1 15 802-01460 Cover, Pinion Gear ....................................1
5* 280-00523 Ring, Eccentric .......................................... 1 16 802-01432 Cover, Front Plate......................................1
6 514-52003 Elbow, 90 Deg. .......................................... 1 17 223-15210 Capscrew 5/16NC x 3/4 Self Thread .........6
7 220-34007 Bolt, SOC HD, 1/2NC x 1 1/4" Long.......... 2 18 222-11002 Washer, Lock 5/16 .....................................6
8 222-04009 Washer, Flat 1/2 Hardened ....................... 2 19 222-01001 Washer, Flat 5/16.......................................6
9 552-10202 Orifice Screw ............................................. 1
*SEAL KIT 059-00013
** See “HYDRAULIC PIPING- SWING” Group 25 page 25.9

ROTATION GEARBOX MODEL: BT4000 Series
GROUP
ASSEMBLY 22
Page 22.1
Rotation Gearbox
292-00037 Gearbox, Rotation ..................................... 1 20 058-00678 Primary Sun Gear ......................................1
2 058-00661 Ring, Gear ................................................. 1 21 058-00679 Thrust Washer ...........................................1
3 058-00662 Primary Planet Gear Assembly ................. 1 22 058-00680 Capscrew, Socket Head,
4 058-00663 Output Planet Gear Assembly................... 1 (Metric 8mm 1.25 x 35mm G10.9) .............8
5 058-00664 O-Ring ....................................................... 2 23 058-00681 Lock washer, Metric (8mm)........................16
6 058-00665 Output Pinion Bearing Carrier ................... 1 24 058-00682 Brake Housing ...........................................1
7 058-00123 Grease Fitting............................................ 1 25 058-00683 Spring.........................................................6
8 058-00047 Vent Plug................................................... 1 26 058-00684 Spring Spacer ............................................1
9 058-00666 ORB Flush Plug......................................... 2 27 058-00685 Brake Plate ................................................1
10 058-00667 Capscrew, Socket Head, 28 058-00686 Seal, U-Cup ...............................................1
(Metric 10mm 1.25 x 80mm G12.9)........... 12 29 058-00687 Brake Plate Spacer ....................................1
11 058-00668 Output Pinion Gear.................................... 1 30 058-00688 Friction Disc ...............................................3
12 058-00670 Seal ........................................................... 1 31 058-00689 Brake Disc..................................................8
13 058-00671 Bearing Cone ............................................ 1 32 058-00690 Brake Hub ..................................................1
14 058-00672 Bearing Cup .............................................. 1 33 058-00691 Retaining Ring ...........................................1
15 058-00673 Bearing Cone ............................................ 1 34 058-00692 O-Ring........................................................1
16 058-00674 Bearing Cup .............................................. 1 35 058-00693 Pipe, Plug...................................................1
17 058-00675 Split Ring ................................................... 1 36 058-00694 O-Ring........................................................1
18 058-00676 Split Ring Retainer .................................... 1 37 058-00696 Hydraulic Motor (5.9 cu. in.).......................1
19 058-00677 Thrust Washer........................................... 1 38 058-00697 Motor Adapter ............................................1

GROUP
22
Page 22.2
39 058-00698 Capscrew, Hex Head (1/2NC x 1 1/4G5) .. 2 46 058-00703 Elbow fitting, 90 Deg. .................................1
40 058-00034 Lock washer (1/2)...................................... 2 47 058-00704 Hose Assembly ..........................................1
41 058-00699 Eccentric Ring ........................................... 1 48 NOT USED
42 058-00700 Brake Valve Block with CB Cartridges ...... 1 49 058-00705 Capscrew, Socket Head,
43 NOT USED (Metric 8mm 1.25 x 25mm G10.9) .............8
44 058-00701 Capscrew, Hex Head (5/16NC x 2 1/2G5) 2 50 058-00706 Adapter ......................................................1
45 058-00702 O-Ring ....................................................... 2 51 058-00707 Swivel Nut 90 Deg. ....................................1

GROUP
22
Page 22.3
25 HYDRAULIC SYSTEM
32
10,11,18
24
19 14
25
16
14
2
1
3
30
31 33
15
Hydraulic Reservoir & Filter Installation
1 875-90339 Reservoir, Hydraulic Oil, Aluminum........... 1 9 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long .........8
875-90336 Reservoir, Hydraulic Oil, Steel .................. 1 10 221-96005 Nut, Hex Head 5/8NC PLTD ......................8
2 503-03001 Hose 1 1/2 I.D ........................................... A/R 11 222-06006 Washer, Flat 5/8 PLTD ..............................16
3 201-00146 Clamp, Hose 1 1/2, T-Bolt ......................... 2 12 505-03001 Flange, 1 1/2 ..............................................2
4 504-00706 Coupling Hose, 1 1/4 MPT ........................ 1 13* 260-30004 O-Ring........................................................3
5 510-90279 Tube, Return Assembly............................. 1 14 875-90340 Gauge, Sight ..............................................1
6 509-02013 Filter Head................................................. 1 15 504-03407 Hose, End, 90 Deg.....................................1
7 220-04001 Bolt, Hex Head, 1/2NC x 2" Long.............. 4 16 789-05507 Hydraulic Tank Frame Spacer ...................2
8 222-14003 Washer, Lock 1/2 PLTD ............................ 12
*NOT SEEN

HYDRAULIC RESERVOIR & GROUP
FILTER INSTALLATION 25
Page 25.1
8,9 22,23,26,
2 6 5
13 27
21
3
20
15
12,29
34
36 28
17
35
17* 501-02014 Filter Element ............................................ 2 24 875-90326 Mounting Strap, Aluminum Tank................2
18 220-06032 Bolt, Hex Head 5/8 NC x 2" Long.............. 8 875-90349 Mounting Strap, Steel Tank .......................2
19 875-90350 Bracket, Steel Hydraulic Tank ................... 2 25 875-90327 Rubber Strap, Aluminum Tank...................2
857-90325 Bracket, Aluminum Hydraulic Tank ........... 2 875-90348 Rubber Strap, Steel Tank ..........................2
20 935-00113 Filter, By-Pass Gauge ............................... 1 26 222-01001 Washer, Flat 5/16 PLTD ............................2
21 770-02621 Bracket, Hydraulic Filter Mounting ........... 1 27 221-01001 Nut, Hex, 5/16NC PLTD.............................2
22 220-01004 Bolt, 5/16NC x 3/4" Long........................... 2 28 503-06008 Pump suction Hose....................................1
23 222-11002 Washer, Lock 5/16 PLTD .......................... 2 29** 505-03003 Flange, 1 1/2 ..............................................Ref
* ITEMS NOT SEEN

**ITEM PART OF #12

Page 25.2
13
7,8
8,9
21
30 875-90329 Reducer, 2 1/2NPT x 2NPT....................... 1 33 875-90332 Plug, Socket Head 3/4NPT ........................1
31 875-90330 Diffuser, 2NPT x 1 1/4NPT........................ 1 34 570-90055 Valve, 2 1/2” Gate ......................................1
32 875-90138 Cap, Breather Assembly ........................... 1 35 570-09005 Nipple, 2 1/2” Closed .................................1
36 504-00902 Coupling, 1 1/2” Hose ................................1

Page 25.3
11
15
17,18,19,20
13 PTO
8
15
5
13
2 11
HYDRAULIC 21
RESERVOIR
22
9 6 14 12
1
10
14 12
7 4
3
Hydraulic Pump Assembly (Metaris)
1 520-00024 Hydraulic Pump, Vickers ........................... 1 12*** 220-02002 Bolt, Hex Head, 3/8NC x 1 1/4" Long GR5 8
2* 503-06009 Hose, Suction Assembly ........................... 1 13** 222-14003 Washer, Lock 1/2" Med. PLTD ..................6
3* 502-40718 Hose, Main Valve Assembly...................... 1 14*** 222-12001 Washer, Lock 3/8" Med. PLTD ..................8
4* 502-50312 Hose, Winch Supply assembly.................. 1 15 201-00248 Clamp, Hose, T Bolt, 2 1/2" Dia. ................2
5** 505-06004 Flange Kit, 2 1/2"....................................... 2 16 201-00119 Clamp, Conduit, 2 1/2" Dia. .......................1
6*** 505-02002 Flange, 1" .................................................. 2 17 220-01010 Bolt, Hex Head, 5/16NC x 1 3/4" Long ......1
7**** 505-01002 Flange, 3/4" ............................................... 2 18 221-01001 Nut, Hex Head, 5/16NC, PLTD ..................1
8** 260-50003 O-Ring ....................................................... 1 19 222-01001 Washer, Flat, 5/16 PLTD1 .........................1
9*** 260-20003 O-Ring ....................................................... 1 20 222-11002 Washer, Flat, 5/16 PLTD ...........................1
10**** 260-10002 O-Ring ....................................................... 1 21 50403509 Hose, End, Beaded, 90 Deg. .....................1
11** 220-04005 Bolt Hex Head1/2 NC x 1 1/2" Long GR5 . 6 22 514-55011 Elbow, 90 Deg............................................1
23* 502-30532 Hose Assembly ..........................................1
*ITEMS LISTED IN HOSE KIT 503-93002

**ITEMS LISTED I FLANGE KIT 505-06004
***ITEMS LISTED IN FLANGE KIT 505-02002
****ITEMS LISTED IN FLANGE KIT 505-01002

HYDRAULIC PUMP MODEL: BT4000 Series
GROUP
ASSEMBLY (METARIS) 25
Page 25.4
16
15
17,18,19,20
2
15 21
11
24 25
12
1
10 22
23
8 5
12 7
3 4
27 27
28 12,14 28
Hydraulic Pump Installation (Salami)
1 520-10021 Hydraulic Pump, Salami ............................ 1 16 201-00119 Clamp, Conduit 2 1/2" Dia. ........................1
2* 503-06009 Hose Assembly, Suction ........................... 1 17 220-01010 Bolt, Hex Head, 5/16 NC x 1 3/4" Long .....1
3* 502-40718 Hose Assembly, Main Valve Supply.......... 1 18 221-01001 Nut, Hex Head 5/16NC ..............................1
4* 502-50502 Hose Assembly, Winch Supply ................. 1 19 222-01001 Washer, Flat, 5/16 PLTD ...........................1
5** 505-05002 Flange Kit, 2"............................................. 2 20 222-11002 Washer, Lock 5/16 PLTD...........................1
7*** 505-01002 Flange, 3/4" ............................................... 4 21 504-03515 Hose, End, Beaded, 90 Deg. .....................1
8** 260-40005 O-Ring ....................................................... 1 22 514-55014 Elbow, 90 Deg............................................1
10*** 260-10002 O-Ring ....................................................... 1 23* 502-30532 Hose Assembly ..........................................1
11** 220-04005 Bolt, Hex Head, 1/2NC x 1 1/2" Long........ 4 24 220-04005 Bolt, Hex Head 1/2NC x 1 1/2" Long .........2
12 220-02002 Bolt, Hex Head, 3/8NC x 1 1/4" Long........ 8 25 222-14003 Washer, Lock, 1/2 PLTD...........................2
13** 222-14003 Washer Lock 1/2 PLTD ............................. 4 26**** 209-00804 Protector, Hose ..........................................1
14 222-12001 Washer, Lock 3/8 PLTD ............................ 8 27 519-90067 Flange, Adapter 3/4 12 ORB......................1
15 201-00248 Clamp, Hose T-Bolt, 1/2" Dia. ................... 2 28 514-59024 Elbow, 90 Deg............................................1
*ITEMS LISTED IN HOSE KIT #503-93006 ***ITEMS LISTED IN FLANGE KIT #505-01002
**ITEMS LISTED IN FLANGE KIT #505-05002 ****ITEMS LISTED NOT SHOWN

GROUP
ASSEMBLY (SALAMI) 25
Page 25.5
520-10021
Hydraulic Pump Assembly (Salami)
* 520-10021 Hydraulic Pump Assembly (Salami) .......... Ref 13 943-00064 Assembly, plate kit .....................................1
14 943-00065 Double Pump Flange Kit ............................1
1 943-00053 Tie Rod...................................................... 4
15 NOT USED
2 943-00054 Drive Gear ................................................. 1
16 943-00066 O-Ring........................................................1
3 943-00055 Idler Gear .................................................. 1
17 943-00067 Pump Body ................................................1
4 943-00056 Shaft Seal Kit............................................. 1
18 943-00068 Idler Gear ...................................................1
5 943-00057 Front Plate kit ............................................ 1
19 943-00069 Seal Kit for Pump Body..............................1
6 943-00058 Centering Pin............................................. 2
20 943-00070 Seal Kit for Plate ........................................1
7 943-00059 Kit Washer for Tie Rod .............................. 1
21 943-00071 Kit Plate......................................................1
8 943-00060 Kit Nut for Tie rod ...................................... 1
22 943-00072 Pump Body ................................................1
9 943-00061 Spacer ....................................................... 2
23 943-00073 Idler Gear ...................................................1
10 943-00062 Coupling Sleeve Kit ................................... 1
24 943-00074 Coupling Sleeve.........................................1
11 943-00062 Screw M10x55 INI 5931 ............................ 2
12 943-00063 Washer ...................................................... 2

GROUP
ASSEMBLY (SALAMI) 25
Page 25.6
RETURN MANIFOLD
ASSEMBLY
IN
5
BOOM OUT
3 2
4
2 MAIN VALVE ASSEMBLY
1
BOOM
EXTEND 7,8
TO GREAR
LOAD SENSE
BOOM 6 (TO BOOM

RETRACT EXTEND)
5
BOOM HOIST
CYLINDER (TO TELESCOPE
CYLINDER RETRACT
PORT)
1 502-35002 Hose Assembly, Boom Hoist..................... 2 5 513-70030 Connector, #12 OFS X #8 orb ...................2
2 502-40720 Hose Assembly, Telescope....................... 2 6 516-85004 Swivel Nut, Run Tee #8 OFS.....................1
3 209-00174 Trim, Protective ......................................... Ref 7 519-50012 Reducer, #8 x #4 OFS ...............................1
4 400-15088 Cable Tie ................................................... Ref 8 511-50004 Nut, Tube #8 OFS......................................1

GROUP
HYDRAULIC PIPING - BOOM MODEL: BT4000 Series
25
HOIST/EXTEND Page 25.7
6
WINCH
ASSEMBLY
1 WINCH
DOWN
WINCH
UP
WINCH VALVE
RETURN MANIFOLD ASSEMBLY
3 1
WINCH
2 DOWN
WINCH
UP
1 502-40719 Hose assembly, Winch Raise/Lower......... 2 5 513-20023 Connector, Straight 1/4 NPT x 4 OFS........1
2 502-11045 Hose Assembly, Winch Drain/Return ........ 1 6* 517-30010 Plug, Socket Head, 1/4 NPT ......................Ref
3 514-62002 Elbow, 90 Degree, Swivel Nut, 4 OFS ...... 1
4 400-15088 Tie Cable ................................................... *

GROUP
HYDRAULIC PIPING- MODEL: BT4000 Series
25
WINCH Page 25.8
TO COUNTER-
CLOCKWISE
TO CLOCKWISE SWING PORT
1 SWING PORT
CLOCKWISE
SWING PORT
COUNTER-
CLOCKWISE
SWING PORT
2
1
1 502-30557 Hose assembly, Swing .............................. 2 2 502-10974 Hose Assembly, Brake Release ................1

GROUP
25
SWING Page 25.9
MAIN OUTRIGGER MAIN OUTRIGGER
STREET SIDE RETRACT
CURBSIDE PORT
RETRACT
PORT EXTEND
PORT
EXTEND
PORT
1
1
TO STREET SIDE TO CS
EXTEND TO CURBEXTEND
SIDE PORT
EXTEND
TO CURB SIDE TO CS
RETRACT
RETRACT
PORT
TO STREET SIDE 1
RETRACT
REF PART NO. DESCRIPTION QTY

1 502-30534 Hose Assembly Main Outriggers............... 4

GROUP
25
MAIN OUTRIGGERS Page 25.10
10
15
7,8,9 7,8,9
10 8,9,
14
3
4
11
NOTE:
FLATBED REMOVED FOR CLARITY
3
3
2 1
4
4

GROUP
HYDRAULIC PIPING MODEL: BT4000 Series
25
AUXILIARY OUTRIGGERS Page 25.11
3
MAIN VALVE ASSEMBLY

4
SUPPLY FROM
HYDRAULIC PUMP
SUPPLY FROM
HYDRAULIC PUMP RETURN MANIFOLD ASSEMBLY
DRAIN TO
RETURN MANIFOLD
SUPPLY TO
MAIN CONTROL
VALVE 1
SUPPLY TO
MAIN CONTROL
VALVE
PRIORITY VALVE ASSEMBLY
503-94003 Kit, Auxiliary Outrigger Hose ..................... 1 7 220-01004 Bolt, Hex Head 5/16-18UNC x 3/4” Long...10
(Includes Items 1 Through 4) 8 222-11002 Washer, Lock 5/16 .....................................14
9 221-01001 Nut, Hex Head 5/16-18 UNC .....................14
1 502-20798 Hose assembly, Auxiliary 10 770-01840 Support Bracket, Hose SS .........................1
Outrigger Valve, Supply ............................ 2 11 201-00170 Clamp, Double Hose, 5/8...........................2
2 502-30586 Hose assembly, Auxiliary 12* 774-00046 Trolley Track, Hose....................................2
Outrigger Valve, Return............................. 2 13* 774-00047 Trolley, Hose..............................................2
3 502-20973 Hose assembly, Vertical Outrigger ........... 2 14* 220-01005 Bolt, Hex Head 5/16-18NC x 1” Long ........4
4 502-20974 Hose assembly, Horizontal Outrigger ....... 2 15 400-15088 Cable, Tie 11 15/32....................................15
5* 770-01820 Bracket, Support C/S Hose ....................... 1 16* 220-00004 Bolt, Hex Head 1/4-20 UNC x 1 1/4” Long.4
6 201-00167 Clamp, Double Hose ................................. 3 17* 221-90001 Nut, Toplock, 1/4-20 UNC..........................4
*ITEM NOT SHOWN

GROUP
25
AUXILIARY OUTRIGGERS Page 25.12
RELIEF ELECTRICAL FROM
AUX OUTRIGGERS
1 8
2,3,4 10
12
9
11
6
PRIORITY FLOW
TO AUX
OUTRIGGERS
8
7
5

1 559-00146 Priority Flow Control Valve.........................1
2 220-01011 Bolt, Hex Head5/16-18UNC x 3 1/2 ...........2
3 222-11002 Washer, Lock 5/16 .....................................2
4 221-01001 Nut, Hex Head 5/16-18 UNC .....................4
10 5 514-57011 Elbow, 90 Deg. #12 OFS x # 10 ORB........1
6 519-70032 Cap, #12 OFS ............................................1
7 513-60008 Connector, #10 OFS x #10 ORB ...............1
8 502-40727 Hose Assembly, Valve Supply ...................A/R
9 513-20019 Connector, #4 OFS x #6 ORB ...................1
10 502-11000 Hose Assembly, Drain-Priority Valve .........A/R
11 513-40014 Connector, #6 OFS x #6 ORB ...................1
12 519-40007 Cap, #6 OFS ..............................................1
13* 400-15086 Cable Tie....................................................2
*ITEM NOT SEEN

GROUP
25
PRIORITY VALVE Page 25.13
3
1 2
4A,4B
4C
Unloader Valve Assembly
1* 551-10136 Valve, Unloader......................................... 1 4A 394-00001 Solenoid Only Service................................2
2 514-52003 Elbow, 90 Deg., 4 OFS x 4 ORB ............... 1 4B 394-00002 Solenoid Coil, Service................................2
3 513-20017 Connector, 4 OFS x 4 ORB....................... 3 4C 394-00003 Solenoid Coil, Nut ......................................2
5 394-00004 Check Valve, Service.................................3

UNLOADER VALVE MODEL: BT4000 Series
GROUP
ASSEMBLY 25
Page 25.14
12,13,14
WINCH
19 VALVE
20 7
21 5 18
6,9
10,11
8
4
15
16
7 2
3
2
Main Valve Assembly-Salami

1 REF Valve, Triple Assembly.............................. 1 11 513-40018 Connector, 6 OFS x 8 ORB .......................4
2 514-52005 Elbow, 4 OFS x 4 ORB.............................. 5 12 517-00014 Union, 12OFS ............................................1
3 514-55015 Elbow, 90 Deg. 8 OFS x 8 ORB ................ 1 13 552-00016 Valve, Check Spool....................................1
4 513-50027 Connector, 8 OFS x 10 ORB..................... 1 14 514-57010 Elbow, 90 12 OFS x 12 ORB .....................1
5 514-55011 Elbow, 90 - 8 OFS x 8 ORB ...................... 1 15 514-59024 Elbow, 90 16 OFS x 12 ORB .....................1
6 513-70038 Connector, 12 OFS x 10 ORB................... 1 16 517-30004 Plug, 12 ORB .............................................1
7 513-50023 Connector, 8 OFS x 8 ORB....................... 6 17 943-00032 Boom Extend/Retract Adjuster...................1
8 513-70030 Connector,12 OFS x 8 ORB...................... 1 18 943-00035 Swing Adjuster ...........................................1
9 519-70032 Cap, #12 OFS ........................................... 1 19 516-85004 Tee Connector ...........................................1
10 519-40007 Cap #6 OFS .............................................. 4 20 519-50012 Reducer .....................................................1
21 511-50004 Nut, Hex Head ...........................................1
MAIN VALVE ASSEMBLY DATE: Revised 09-2004

GROUP
(SALAMI) 25
Page 25.15
550-00392
Exploded View Main Valve Assembly-Salami

* 550-00392 Valve, Main Control Assembly .................. 1 13 943-00025 Tandem Section with
1 943-00037 Inlet Section .............................................. 1 Secondary Relief Valve Port ......................1
2 943-00036 Assembling................................................ 1 14 943-00024 Parallel Section with
3 943-00035 Relief Valve, Swing ................................... 1 Secondary Relief Valve Port ......................6
4 943-00034 SL Without Lever....................................... 7 15 943-00023 Split Flow Mid Inlet Section........................1
5 943-00033 Spool Spring Return .................................. 7 16 943-00022 Plug............................................................1
6 943-00032 Main Relief Valve ...................................... 1 17 943-00021 Plug............................................................1
7 943-00031 Venting Valve EHU.................................... 3 18 943-00020 Double Acting Spool ..................................4
8 943-00030 O-Ring Kit.................................................. 7 19 943-00019 Double Acting Motor Spool ........................1
9 943-00029 Prearrangement Auxiliary Valves .............. 12 20 943-00018 Double Acting Motor Spool B Port .............1
10 943-00028 Load Check Valve ..................................... 7 21 943-00017 Double Acting Motor Spool A Port .............1
11 943-00027 Plug ........................................................... 2 22 943-00016 O-Ring Kit ..................................................9
12 943-00026 Outlet Section............................................ 1 23 943-00015 Plug............................................................2
MAIN VALVE ASSEMBLY DATE: Revised 09-2004

GROUP
(SALAMI) 25
Page 25.16
Main Valve Assembly-Husco

1 550-00392 Valve, Triple Assembly.............................. 1 11 513-40018 Connector, 6 OFS x 8 ORB .......................4
2 514-52005 Elbow, 4 OFS x 4 ORB.............................. 5 12 517-00014 Union, 12OFS ............................................1
3 514-55015 Elbow, 90 Deg. 8 OFS x 8 ORB ................ 1 13 552-00016 Valve, Check Spool....................................1
4 513-50027 Connector, 8 OFS x 10 ORB..................... 1 14 514-57010 Elbow, 90 12 OFS x 12 ORB .....................1
5 514-55011 Elbow, 90 - 8 OFS x 8 ORB ...................... 1 15 514-59024 Elbow, 90 16 OFS x 12 ORB .....................1
6 513-70038 Connector, 12 OFS x 10 ORB................... 1 16 517-30004 Plug, 12 ORB .............................................1
7 513-50023 Connector, 8 OFS x 8 ORB....................... 6 17 943-00032 Boom Extend/Retract Adjuster...................1
8 513-70030 Connector,12 OFS x 8 ORB...................... 1 18 943-00035 Swing Adjuster ...........................................1
9 519-70032 Cap, #12 OFS ........................................... 1 19 516-85004 Tee Connector ...........................................1
10 519-40007 Cap #6 OFS .............................................. 4 20 519-50012 Reducer .....................................................1
21 511-50004 Nut, Hex Head ...........................................1

MAIN VALVE ASSEMBLY MODEL: BT4000 Series
GROUP
(HUSCO) 25
Page 25.17
The exploded view of the HUSCO Main
Valve Assembly was not available at the
time of publication.
Exploded View Main Valve Assembly-Husco

MAIN VALVE ASSEMBLY MODEL: BT4000 Series
GROUP
(HUSCO) 25
Page 25.18
Winch Valve Assembly-Husco
1 550-00393 Valve Assembly, Winch 57 Gal. ................ 1 4* 514-52005 Connector, 90 Deg. Elbow
2* 514-52003 Connector, 90 Deg. Elbow ........................ 2 #4OFS x #6ORB ........................................5
3 514-57010 Connector, 90 Deg. Elbow 5 541-59021 Connector, 90 Deg. Elbow .........................1
#12OFS x #12ORB ................................... 1 6 513-70025 Connector, Straight ....................................1

WINCH VALVE MODEL: BT4000 Series
GROUP
ASSEMBLY-HUSCO 25
Page 25.19
Winch Valve Assembly-Salami
1 550-00393 Valve Assembly, Winch, 57 Gal. ............... 1 4 514-52005 Elbow, 90 Deg. #4-6 ..................................1
2 514-52003 Elbow, 90 Deg. #4 ..................................... 1 5 514-59021 Elbow, 90 Deg. #16....................................1
3 514-57010 Elbow, 90 Deg. #12 ................................... 1 6 513-70026 Connector, Straight, #12 ............................1

GROUP
ASSEMBLY-SALAMI 25
Page 25.16B
Winch Valve (Salami)
REF PART NO. DESCRIPTION QTY REF PART. NO. DESCRIPTION QTY
1 940-00000 Inlet section ............................................... 1 269-00095 Seal Kit, Relief valve ..................................1
2 940-00001 Spool Section ............................................ 1 (Includes Items 10 Through 18)
3 940-00002 Outlet Section............................................ 1
10 N/A O-Ring, Adjusting Cap & Nut .....................2
269-00094 Seal Kit, Control Valve .............................. 1
11 N/A O-Ring, Pilot Section..................................1
12 N/A Spring, Pilot................................................1
13 N/A Back-up Ring, Pilot ....................................1
4 N/A O-Ring, Section ......................................... 1
14 N/A O-Ring, Pilot...............................................1
5 N/A O-Ring, Spool............................................ 1
15 N/A O-Ring, Housing ........................................1
6 N/A Wiper, Spool.............................................. 2
16 N/A Spring, Piston.............................................1
7 N/A O-Ring, Plug.............................................. 1
17 N/A O-Ring, Main Poppet .................................1
8 N/A O-Ring, Gauge Port................................... 1
18 N/A Back-Up ring, Main Poppet ........................1
9 940-00003 Cartridge, Relief Valve .............................. 1
19 940-00004 Cartridge, Anti-Void....................................1
20 N/A O-Ring........................................................1
21 N/A Ring, Back-Up............................................1
22 N/A O-ring.........................................................1
23 N/A O-Ring........................................................1

GROUP
(SALAMI) 25
Page 25.21
CONTROLS
(Groups 27 & 28)
28 OPERATOR CONTROLS
1 3,4,5,6
3,4,5,6
4,5,6,7
2
4,5,6,7
3,4,5,6
4,5,6,7
3,4,5,6
Control Console Installation
1 Pedestal Weldment ................................... Ref 4 222-02005 Washer, Flat, 3/8 PLTD .............................24
2* 800-50039 Console Assembly..................................... 1 5 222-12001 Washer, Lock 3/8 PLTD.............................12
3 220-02002 Bolt, Hex Head 3/8 UNC x 1 1/4" Long ..... 8 6 221-02001 Nut, Hex Head 3/8 UNC, PLTD .................12
7 220-02004 Bolt, Hex Head, 3/8 UNC x 1" Long PLTD.4
Ref - See “PEDESTAL INSTALLATION” on page 28.10.

* See “CONTROL CONSOLE ASSEMBLY” on page 28.2.

GROUP
CONTROL CONSOLE MODEL: BT4700 Series
28
11
4
14
29,28
10
26
27
26 26
5 7
4 15
66 25
16 24
23
22
21
20
50 19 13
18
2
1
49
7 12
56 6
9 14
3
57,58,59
Control Console Assembly
1 500-01394 Valve Assembly, winch.............................. 1 15 400-05334 Horn, ATB, ECA.........................................1
2 550-00401 Valve Assembly, Main (Salami)................. 1 16 400-04125 Switch, Momentary ....................................4
OR 550-00314 Valve Assembly, Main (Husco) ................. 1 17 400-04123 Switch, Start/Stop ......................................2
3 519-90051 Manifold Return ......................................... 1 18 804-00806 Control Handle, Swing ...............................1
4 500-01397 Valve Assembly, Unload ........................... 1 19 804-00805 Control Handle, Boom Hoist ......................1
5 500-01398 Gauge Assembly, Press............................ 1 20 804-00807 Control Handle, Telescope ........................1
6 502-10973 Hose Assembly, Shuttle Valve .................. 1 21 804-00829 Control Handle, Winch ...............................1
7 502-10999 Hose Assembly, Unload Valve Return ...... 1 22 804-00811 Control Handle, C.S. OR............................1
8 502-50313 Hose Assembly, Valve Return................... 1 23 804-00812 Control Handle, S.S. O/R...........................1
9 502-50314 Hose Assembly, Valve Return................... 1 24 804-00809 Control Handle, C.S. Aux. O/R ..................1
10 510-20371 Tube Assembly, Unload Valve Supply ...... 1 25 804-00810 Control Handle, S.S. Aux. O/R...................1
11 510-20372 Tube Assembly, Telescope Unload........... 1 26 808-00048 Knob, Control, (Black)................................14
Tube assembly, telescope Vent ................ 1 27 808-00049 Knob, Control, Winch, (Black)....................2
12 510-20370 Tube Assembly, Shuttle Supply ................ 1 28 809-00385 Rod, 2 Speed Winch..................................2
13 510-70773 Tube Assembly, Power Beyond ................ 1 29 222-40007 Retainer, Rod.............................................2
14 510-20373 Tube Assembly, Winch Unload ................. 1 30 709-01119 Block, Bearing............................................12

GROUP
28
ASSEMBLY Page 28.2
47
40,42
46
33
32
40,42 34 30
35 31
37 38 46 52,53,54
36
39 41,43
9
58,59,60,80
62,62,64,65
58,59,60
62,63,65
Control Console
31 783-02785 Bar, Valve Spacer ..................................... 2 48** 802-01390 Cover, Console Front.................................2
32 806-00243 Control Link Assembly, Winch................... 1 49 802-01489 Cover, Console End, C.S...........................1
33* 806-00235 Control Link Assembly, Swing................... 1 50 802-01490 Cover, Console End, S.S. ..........................1
34 806-00236 Control Link Assembly, Boom ................... 1 51*** 209-00791 Hole, Plug, 1/2 Dia Push-In........................2
35 806-00237 Control Link Assembly, Telescope ............ 1 52 222-00006 Flat washer, 1/4 PLTD ...............................18
36 806-00238 Control link assembly, C.S. O/R................ 1 53 221-90001 Nut, Hex LK, 1/4-20UNC PLTD .................18
37 806-00239 Control Assembly. S.S. O/R ...................... 1 54 220-00007 Bolt, Hex Head, 1/4-20UNC x 2PL.............18
38 806-00240 Control Link Assembly, C.S. STB.............. 1 55 400-15086 Cable Tie, Nylon ........................................5
39 806-00241 Control Link Assembly, S.S. STB.............. 1 56 209-00444 Handle, C/H #2399D..................................2
40 870-00129 Pin, Clevis 5/16 Dia. .................................. 9 57 220-02004 Bolt, Hex Head3/8UNC x 1 GR5 PL ..........4
41 870-00044 Pin, Clevis 3/16 Dia. .................................. 7 58 222-12001 Washer, Lock, 3/8 PLTD............................10
42 224-02001 Pin, Cotter 1/8 x 3/4................................... 9 59 221-02001 Nut, 3/8-16UNC PLTD ...............................6
43 224-01001 Pin, Cotter 3/32 x 1/2................................. 7 60 220-02005 Bolt Hex Head 3/8-16UN x 2 1/2 GR5 .......4
44 400-25153 Harness Assembly, Crane Console .......... 1 61 220-02011 Bolt Hex Head, 3/8-16UNC x 2 GR5..........2
45 400-25137 Harness Assembly, Control, Aux. O/R ...... 1 62 220-04048 Bolt, Hex Head, 1/2-13UN x 2 GR5 ...........4
46 400-24062 Sub-Assembly, O/R Alarm Switches ......... 1 63 222-14001 Washer, Lock 1/2 PLTD.............................4
47 801-00104 Console, Sub-Assembly ............................ 1 64 222-04001 Washer, Flat 1/2 PLTD ..............................2
*ITEM PARTIALLY SEEN
**REMOVED FOR CLARITY
***REPLACES FRONT OUTRIGGER SWITCH

GROUP
28
ASSEMBLY Page 28.3
76 83,84
51
47
15,74,75
77 4
83,84 44
71
55 45
45
69
44
67,68
65 221-04001 Nut, Hex, 1/2-13UNC PLTD ...................... 4 77 650-00654 Placard, Control, 2 Speed Winch...............2
66 221-06002 Nut, Jam, 5/8-11 UNC PLTD..................... 16 78 NOT USED
67 223-00102 FHMS, #8-32 x 3/4" Long.......................... 6 79 220-01004 Bolt, Hex Head, 5/16-18NC x 3/4 PLTD ....22
68 221--0008 Nut, Hex, #8-32 Nylock ............................. 6 80 222-01001 Washer, Flat, 5/16 PLTD ...........................30
69 263-00044 Gasket, Level Mounting............................. 2 81 222-11002 Washer, Lock, 5/16 PLTD..........................22
70 209-00831 Level Base, Circular Level......................... 2 82 221-01001 Nut, 5/16-18NC PLTD................................6
71 209-00832 Level Indicator, Circular............................. 2 83 400-04122 Switch, DPDT Moment...............................4
72 NOT USED 84 400-04036 Switch, Guard ............................................4
73 NOT USED 85 514-65004 Elbow, SN #8 OFS.....................................1
74 223-01101 RH MS Slot, #10-32 x 3/4 PL .................... 2 86 519-50010 Cap, #8 OFS ..............................................1
75 221-90003 Nut Hex Nylon LK #10-32 PLTD ............... 2 87 519-20004 Cap, #4OFS ...............................................2
76 651-00269 Placard, Control......................................... 2 88 400-02437 Wire Assembly, Outrigger Alarm................1

GROUP
28
ASSEMBLY Page 28.4
12
13
11
10 8
4
8
1 2
5
7
9 3
6
Throttle Assembly
1 809-00407 Throttle Weldment ..................................... 1 8 870-00002 Pin, Clevis, 1/4 x 3/4 ..................................2
2 809-00389 Throttle Shaft, Casting............................... 1 9 224-01001 Pin, Cotter, 3/32 x 1/2" Long......................2
3 709-01612 Bearing, Block Acceleration Pedal ............ 2 10 100-30029 Throttle Pedal, Casting ..............................1
4 806-00198 Control Pedal, Main Link ........................... 1 11 08074200 Nylon Spacer .............................................2
5 220-00007 Bolt, Hex Head1/4 NC x 2" Long............... 4 12 224-12001 Pin, Roll, 1/8 x 1 1/8" Long ........................1
6 222-00006 Washer, Flat, 1/4 PLTD............................. 4 13 870-00132 Pin, 3/8 x 4 Long........................................1
7 221-90001 Nut, Hex Head, 1/4 NC Toplock ................ 4

GROUP
THROTTLE ASSEMBLY 28
Page 28.5
Throttle Installation
1 600-40347 Throttle Sub-assembly .............................. 2 8 201-00143 Cable, clamp ..............................................2
2 809-00390 Clevis Assembly ........................................ 2 9 220-00004 Bolt, Hex Head 1/4 NC x 1 1/4" Long ........1
3 600-40329 Cable, Throttle........................................... 2 10 202-10062 Spring, Throttle Pedal Return ....................2
4 201-00141 Tube, clamp 1/4......................................... 2 11 209-00046 Swivel Stop ................................................2
5 220-00003 Bolt, Hex head 1/4NC x 3/4" Long ............ 4 12 220-00007 Bolt, Hex Head 1/4NC x 2" Long ...............4
6 222-00006 Washer, Flat, 1/4 PLTD............................. 10 13 036-10040 Spacer Tube, 1/2 Dia. Long .......................4
7 221-90001 Nut, Hex, 1/4 NC Top Lock ....................... 9

GROUP
THROTTLE INSTALLATION 28
Page 28.6
MISCELLANEOUS
(Groups 29 & 30)
29 TOOLS, PAINT, LUBRICANTS
Pressure Gauge
706A8760 Tool Kit ...................................................... Opt 9 1226-62 Punch, Long Taper (1/4 x 12” ....................1
(Includes Items 1 Through 19) 10 1226-32 Hammer, Ball Peen (32 Oz.)......................1
11 1226-63 Tool Box.....................................................1
1 1226-54 Wrench, Adjustable, Hydraulic Fitting ....... 1 12 12019-556 Disconnect, Female ...................................1
2 1226-55 Wrench Set, Combination (17 Pc)............. 1 13 1226-11 Wrench, Wheel ..........................................1
3 1226-56 Socket Set, 3/4” Drive (12 Pc)................... 1 14 32179 Handle, Wrench .........................................1
4 1226-57 Flex Handle, 3/4” Drive, 18” Long ............. 1 15 A29372 Kit, Hose ....................................................Opt
5 1226-58 Extension Bar, 3/4” Drive, 16” Long .......... 1 16 204260 Gauge, Pressure (0-6000 Psi) ...................Opt
6 1226-59 Socket, 3/4” 12 Point ................................. 1 17 706-8758 Tool, Brake Adjust......................................Opt
7 1226-60 Universal Joint, 3/4” Drive ......................... 1 18 12019-557 Disconnect, Male .......................................3
8 1226-61 Spanner< Adjustable Hook (2”-4 3/4”) ...... 1 19 12019-558 Cap, Dust ...................................................3
Paints
1 218536 Paint, Terex White..................................... AR 3 218535 Paint, Terex Grey.......................................AR
2 218538 Aerosol Paint, Terex White........................ AR 4 218539 Aerosol Paint, Terex Grey..........................AR
5 216537 Primer ........................................................AR

GROUP
TOOLS MODEL: BT4700 Series
29
Page 29.1
O-Ring Adapters
O-RING SAE SIZE (-) FOR O-RING SAE SIZE (-) FOR
PART NO. 16ths Inch TUBE OD PART NO. 16ths Inch TUBE OD
1218-282, 460 0080 -4 1/4 1218-292, 460 0888 -14 7/8

1218-283 -5 5/16 1218-287, 460 0163 -16 1
1218-284, 460 0885 -6 3/8 1218-288, 460 0133 -20 1-1/4
1218-285, 460 0886 -8 1/2 1218-289, 460 0889 -24 1-1/2
1218-286, 460 0079 -10 5/8 1218-293, 460 0890 -32 2
1218-290, 460 0887 -12 3/4
Split Flange Clamps

TUBE OD PART NO. DESCRIPTION QTY. TUBE OD PART NO. DESCRIPTION QTY.
3/4” 12019-279 Split Flange Clamp ......................... 2 1-1/2” 1219-390 Split Flange Clamp ..........................2
1218-26 O-Ring ............................................ 1 1218-72 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4 .................. 4 1200-100 Capscrew, 1/2C x 1-1/2 ...................4
1210-20 Lock Washer................................... 4 1210-26 Lock Washer ...................................4
1” 1219-665 Split Flange Clamp ......................... 2 2” 1219-885 Split Flange Clamp ..........................2
1218-103 O-Ring ............................................ 1 1218-126 O-Ring.............................................1
1200-61 Capscrew, 3/8C x 1-1/4 .................. 4 1200-100 Capscrew, 1/2C x 1-1/2 ...................4
1210-20 Lock washer ................................... 4 1210-26 Lock Washer ...................................4
1-1/4” 1219-392 Split Flange Clamp ......................... 2 3” 1219-393 Split Flange Clamp ..........................2
1218-63 O-Ring ............................................ 1 1218-61 O-Ring.............................................1
1200-307 Capscrew, 7/16C x 1-1/2 ................ 4 1200-146 Capscrew, 5/8C x 1-3/4 ...................4
1210-23 Lock Washer................................... 4 1210-32 Lock Washer ...................................4

GROUP
SPLIT FLANGE MODEL: BT4700 Series
CLAMPS 29
Page 29.2
Clamps
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics
Dual Clamps
1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”
CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132
COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148
NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*
CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13

1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4
WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics

GROUP
CLAMPS MODEL: BT4700 Series
29
Page 29.3
30 DECALS & PLACARDS BT 4700
REF PART NO. DESCRIPTIION QTY

1 651-00253 WARNING ALL, Decal .............................. 2
2 651-00269 Switch Controls Decal ............................... 2
3 653-00229 Unit Stability Decal .................................... 1

GROUP
CONSOLE DECAL KIT, MODEL: BT4700 Series
30
BT4700 Page 30.1
4 5 6
7 8 9
10
11
REF PART NO. DESCRIPTIION QTY REF PART NO. DESCRIPTIION QTY
4 650-00329 Control Swing, Decal................................. 2 8 650-00432 Control Front Street Side
5 650-00330 Control Boom, Decal ................................. 2 Outrigger, Decal.........................................2
6 650-00411 Control Telescope, Decal .......................... 2 9 650-00433 Control Rear Curb Side
7 650-00431 Control Front Curb Side Outrigger, Decal.........................................2
Outrigger, Decal ........................................ 2 10 650-00434 Control Rear Street Side
Outrigger, Decal.........................................2
11 650-00654 Control 2-Speed Winch Decal....................2

GROUP
30
BT4700 Page 30.2
12

12 651-00270 DANGER, 2 Blocking, Decal ..................... 2

GROUP
30
BT4700 Page 30.3
13

13 652-00111 Operating Instructions, Decal .................... 2

GROUP
30
BT4700 Page 30.4
14

14 652-00114 Crane Hand signals, Decal........................ 2

GROUP
30
BT4700 Page 30.5
15
16

15 12400-303 Truck Crane VIN, Decal ............................ 1
16 653-00332 Made in The USA, Decal........................... 1

GROUP
30
BT4700 Page 30.6
1 2

1 12400-1003 Decal, Fire Extinquisher ............................ 1
2 651-00184 Placard, Electrocution Hazard................... 2
3 651-00185 Placard, DANGER Riding Loadline ........... 2

FLATBED DECAL KIT MODEL: BT4700 Series
GROUP
BT4700 30
Page 30.7
6

4 651-00195 Placard, DANGER Drive Line.................... 2
5 652-00059 CAUTION-PTO Decal ............................... 1
6 652-00073 Hydraulic Oil Only, Decal .......................... 1

GROUP
BT4700 30
Page 30.8
7
8

7 652-00525 Placard, Master Lube Chart ...................... 1
8 654-00704 Final Vehicle Certification, Decal............... 1

GROUP
BT4700 30
Page 30.9
1
2
1 651-00196 Decal, DANGER Anchor ........................... 2 3 651-00327 Decal, Offset JIB WARNING......................2
2 651-00203 Decal-DANGER SFJ W/ Pers. Att. ............ 2 4 651-00332 Decal, DANGER, Falling JIB......................2

GROUP
JIB DECAL KIT BT 4700 MODEL: BT4700 Series
30
Page 30.10
6
5

5 651-00366 Decal, ANGLE L/H - 60/7000 .................... 1
6 651-00367 Decal, ANGLE R/H - 60/7000.................... 1
7 651-00371 Decal, Crush Hazard ................................. 2

GROUP
30
Page 30.11
8
10

8 651-00376 Decal, Personnel Attachment.................... 1
9 652-00132 Decal, 2 Stage JIB Operation.................... 2
10 653-00394 TEREX LOGO Decal JIBS ........................ 2

GROUP
30
Page 30.12
1
3
2

1 12400-955 Decal, DANGER........................................ 1
2 651-00186 Decal, DANGER Outrigger Extension ....... 2
3 652-00469 Decal, Outrigger Beam Pin........................ 2

OUTRIGGER DECAL KIT MODEL: BT4700 Series
GROUP
BT 4700 30
Page 30.13
ELECTRICAL
(Group 33
33 ELECTRICAL SYSTEM
BLK
ORG
TO GREAR
BLK
ORG
YEL
YEL
BLU WHT WHT
BRN
RED
LT GRN-16
RED
THROTTLE
GND PTO
RELAY
SPLICE
GROUNDS
IN HARNESS
TO GREAR AUTO
TRANS
RELAY
Main Electrical Harness

400-02445 Wire Harness, Main Electrical ................... 1

ELECTRICAL HARNESS- MODEL: BT4700 Series
GROUP
MAIN CONTROL 33
Page 33.1
2
Wiring Harness - Tail Lights
1 400-25163 Wiring Harness, Tail Lights ....................... 11 2 400-01248 Light Assembly...........................................3

GROUP
TAIL-LIGHTS 33
Page 33.2
3
4
5,6,7
2
3
1
Wiring Harness - Outriggers
1 400-25084 Wiring Harness, Outriggers ....................... 1 3 400-23304 Terminal, Push -On....................................5
(Includes Items 2 - 7) 4 400-02414 Terminal, Push-On, Female.......................3
5 400-23434 Connector, 5-Way, Female ........................1
2 400-02314 Ring, Terminal ........................................... 1
6 400-23191 Seal, Cable ................................................5
7 400-23407 Terminal, Female .......................................5

GROUP
OUTRIGGERS 33
Page 33.3
Front Bumper Outrigger Electrical
REFER TO “FRONT BUMPER OUTRIGGER INSTALLATION”

GROUP
FRONT BUMPER OUTRIGGER MODEL: BT4700 Series
ELECTRICAL 33
Page 33.4
WINCH, BOOM, & ATTACHMENTS
(Groups 39 - 40)
39 HYDRAULIC TELESCOPING BOOMS
Boom Assembly - 92’ 4th Stage
* 721-00214 Boom Assembly, 92’.................................. Ref 16 271-18002 Bushing, Hinge Pin ....................................2
17 225-00008 Screw, SHS 1/4NF x 3/8" Long..................1
1 722-01309 Boom, Base Weldment.............................. 1
18 861-13010 Retract Cable, 4th Stage............................1
2 722-01257 2nd Stage Weldment................................. 1
19 781-00191 Anchor, Boss Retract Cable 4th Stage ......2
3 722-01145 3rd Stage Weldment.................................. 1
20 NOT USED
4 722-01147 4th Stage Weldment.................................. 1
21 729-02323 Bar, Boom Support, 4th Stage ...................1
5 721-00139 Tube assembly, Extend............................. 1
22 729-02236 Wear Pad ...................................................10
6 548-00017 Cylinder, Extension Assembly................... 1
23 223-00409 Screw, FSHM 3/8NC x 1 1/4" Long ...........28
7 860-40050 Sheave assembly, 9/16 Rope ................... 3
24 787-00238 Shim. .040 in. .............................................30
8 274-30004 Bearing, Inner Race .................................. 3
25 787-00239 Shim, .063 in. .............................................30
9 870-50068 Pin, Sheave Tip ......................................... 2
26 787-00240 Shim, .100 in. .............................................30
10 501-03001 Tube, Lifting 1/4 UNF ................................ 5
27 100-10075 Anchor, Extend/Retract Cable ...................1
11 200-30001 Ring, retaining ........................................... 4
28 781-00193 Anchor, Boss Extension Cable 3rd Stage..1
12 870-10181 Pin, 3/4 x 5" Long ...................................... 2
29 220-04038 Screw, Hex Head C 1/2NC x 3 1/2" Long ..3
13 224-02006 Hairpin,.120 Dia......................................... 2
30 870-30210 Pin, Retract Sheave 3rd Stage ..................2
14 781-00271 Anchor, Extend Cable, 4th Stage .............. 1
15 220-04040 Screw, Hex Head C 1/2NC x 1 1/4" Long . 8

GROUP
BOOM ASSEMBLY - 92’ MODEL: BT4700 Series
39
Page 39.1
Boom Assembly - 92’ 3rd Stage
31 224-23008 Rod End,3/8 x 2 1/2" Long ........................ 2 45 200-10013 Ring, Retaining ..........................................5
32 860-10009 Sheave assembly, 5/16 Rope ................... 6 46 501-03007 Lube Fitting, 90 Deg...................................2
33 274-20004 Bearing, Roller, Inner Race ....................... 6 47 729-02310 Cable Guide, Retract 2nd Stage ................2
34 NOT USED 48 780-00280 Support Block, Retract Cable, 2nd Stage ..2
35 861-13009 Cable, Retract, 3rd Stage.......................... 4 49 780-00279 Support Block, Retract Cable Base ...........2
36 729-02235 Wear Pad .................................................. 18 50 222-04009 Washer, Flat...............................................19
37 220-02004 Screw, Hex Head C 3/8NC x 1" Long ....... 26 51 031-40229 Spacer, Retract Sheave 2nd Stage ...........2
38 1210-20 Washer, Lock,3/8 PLTD ............................ 36 52 221-18003 Nut, Jam.....................................................6
39 729-02311 Cable Guide, 3rd Stage............................. 2 53 221-18001 Nut, Hex Head 7/8NC PLTD ......................6
40 220-01003 Screw, Hex Head C 5/16NC x 1 1/4" Long 8 54 781-00188 Boss Support, Extension Cylinder .............2
41 221-91002 Nut, Toplock5/16NC .................................. 8 55 222-07003 Washer, flat, 3/4 PLTD...............................12
42 1209-3 Washer, Flat 5/16 PLTD............................ 16 56 220-07009 Screw, Heax head C 3/4NC x 1 3/4" Long.12
43 222-29004 Bushing, Machine...................................... 10 57 221-06002 Nut, Jam 5/8NC .........................................6
44 870-30208 Pin, Retaining Sheave, 2nd Stage ............ 2 58 221-06001 Nut, Hex Head 5/8NC ................................6
59 222-03002 Washer, Flat 7/16 PLTD ............................2

GROUP
39
Page 39.2
REF PART NO. DESCRIPTION QTY 74 729-02358 Spacer, Boom Tip Sheave Weldment........1
75 222-11002 Washer, lock 5/16 PLTD ............................4
60 220-02011 Screw, Hex head C 3/8 x 1 3/4" Long ....... 8
76 729-02348 Wear Pad ...................................................1
61 729-02578 Pointer, Angle assembly............................ 2
77 220-02048 Screw, Hex Head C 3/8 x 1 1/4" Long .......8
62 729-02345 Cover Plate, Boom Base .......................... 1
78 220-04035 Screw, Hex Head C 1/2NC x 1" Long ........4
63 223-15210 Screw, Self Tap, 5/16 x 3/4" Long............. 4
79 223-00425 Screw, FSHM 3/8NC x 7/8" Long ..............2
64 220-03004 Screw, Hex head, 7/16NC x 1 1/4" Long... 2
80 870-30200 Pin, 1 1/4 Dia. x 5 1/4" Long ......................1
65 1205-47 Nut, Hex Head 7/16NC.............................. 2
81 224-04002 Hairpin, 3/16 Dia ........................................1
66 515-07002 Elbow, 45 Deg. .......................................... 2
82 222-02011 Washer, Flat 3/8 PLTD ..............................8
67 514-67004 Elbow, 90 Deg. Swivel............................... 2
83 NOT USED
68 222-16003 Washer, Lock 5/8 PLTD ............................ 3
84, & 90-98 -PLACARDS, REFER TO GROUP 30
69 224-26005 Rod End, 5/8 x 4 1/4" Long ....................... 1
85-91 NOT USED
70 220-36010 Screw SHC 5/8NC x 3/4" Long ................. 2
99 221-94002 Nut, Toplock 1/2NC....................................4
100 783-03524 Bar, Anti-Shift Wear Pad Mounting ............2
72 870-90031 Pin, 2 3/4 x 12 5/8" Long ........................... 1
101 729-02335 Wear Pad, Anti-Shift ..................................2
73 NOT USED

GROUP
39
Page 39.3
102 787-00308 Shim .040 in. ............................................. 4 108 802-01572 Cover, Base Boom Acess Hole..................2
103 787-00309 Shim. .063 in. ............................................ 4 109 223-01202 Screw, RHM 1/4NC x 1/2" Long ................4
104 787-00310 Shim, .100 in. ............................................ 4 110 222-10005 Washer, Lock .............................................4
105 729-02405 Cable Retainer, 3rd Stage......................... 6 111 1200-67 Nut, Lock, 3/8NC Nylon Insert ...................2
106 NOT USED 112 729-02578 Angle Pointer .............................................1
107 224-04001 Pin, Cotter, 3/16 x 2" LOng ....................... 1

GROUP
39
Page 39.4
* 721-00217 Boom Assembly, 72’.................................. Ref 17 225-00008 Screw, SHS 1/4NF x 3/8" Long..................1
20 NOT USED
22 729-02236 Wear Pad ...................................................10
24 787-00238 Shim. .040 in. .............................................30
25 787-00239 Shim, .063 in. .............................................30
26 787-00240 Shim, .100 in. .............................................30
9 870-50068 Pin, Sheave Tip ......................................... 2
10 501-03001 Tube, Lifting 1/4 UNF ................................ 5
11 200-30001 Ring, retaining ........................................... 4
12 870-10181 Pin, 3/4 x 5" Long ...................................... 2
13 224-02006 Hairpin, .120 Dia........................................ 2
16 271-18002 Bushing, Hinge Pin.................................... 2

GROUP
39
Page 39.5
31 224-23003 Rod End,3/8 x 2 1/2" Long ........................ 2 44 870-30208 Pin, Retaining Sheave, 2nd Stage.............2
32 860-10009 Sheave assembly, 5/16 Rope ................... 6 45 200-10013 Ring, Retaining ..........................................5
33 274-20004 Bearing, Roller, Inner Race ....................... 6 46 501-03007 Lube Fitting, 90 Deg...................................2
34 NOT USED 47 729-02310 Cable Guide, Retract 2nd Stage ................2
35 861-13014 Cable, Retract, 3rd Stage.......................... 4 48 780-00280 Support Block, Retract Cable, 2nd Stage ..2
36 729-02235 Wear Pad .................................................. 18 49 780-00279 Support Block, Retract Cable Base ...........2
37 220-02004 Screw, Hex Head C 3/8NC x 1" Long ....... 26 50 222-04009 Washer, Flat...............................................19
38 1210-20 Washer, Lock,3/8 PLTD ............................ 36 51 031-40229 Spacer, Retract Sheave 2nd Stage ...........2
39 729-02311 Cable Guide, 3rd Stage............................. 2 52 221-18003 Nut, Jam.....................................................6
40 220-01003 Screw, Hex Head C 5/16NC x 1 1/4" Long 8 53 221-18001 Nut, Hex Head 7/8NC PLTD ......................6
41 221-91002 Nut, Toplock5/16NC .................................. 8 54 781-00188 Boss Support, Extension Cylinder .............2
42 1209-3 Washer, Flat 5/16 PLTD............................ 16 55 222-07003 Washer, flat, 3/4 PLTD...............................12
43 222-29004 Bushing, Machine...................................... 10 56 220-07009 Screw, Heax head C 3/4NC x 1 3/4" Long.12
57 221-06002 Nut, Jam 5/8NC .........................................6

GROUP
BOOM ASSEMBLY - 72’ 39
Page 39.6
Boom Assembly - 72’ 2nd Stage
58 221-06001 Nut, Hex Head 5/8NC................................ 6 71 220-06037 Screw, Hex Head C 5/8NC x 1 1/2" Long ..1
59 222-03002 Washer, Flat 7/16 PLTD............................ 2 72 870-90031 Pin, 2 3/4 x 12 5/8" Long............................1
60 220-02011 Screw, Hex head C 3/8 x 1 3/4" Long ....... 8 73 NOT USED
61 729-02151 Pointer, Angle assembly............................ 2 74 729-02358 Spacer, Boom Tip Sheave Weldment........1
62 729-02345 Cover Plate, Boom Base .......................... 1 75 222-11002 Washer, lock 5/16 PLTD ............................4
63 223-15210 Screw, Self Tap, 5/16 x 3/4" Long............. 4 76 729-02348 Wear Pad ...................................................1
64 220-03004 Screw, Hex head, 7/16NC x 1 1/4" Long... 2 77 220-02048 Screw, Hex Head C 3/8 x 1 1/4" Long .......8
65 1205-47 Nut, Hex Head 7/16NC.............................. 2 78 220-04035 Screw, Hex Head C 1/2NC x 1" Long ........4
66 515-07002 Elbow, 45 Deg. .......................................... 2 79 223-00425 Screw, FSHM 3/8NC x 7/8" Long ..............2
67 514-67004 Elbow, 90 Deg. Swivel............................... 2 80 870-30200 Pin, 1 1/4 Dia. x 5 1/4" Long ......................1
68 222-16003 Washer, Lock 5/8 PLTD ............................ 3 81 224-04002 Hairpin, 3/16 Dia ........................................1
69 224-26005 Rod End, 5/8 x 4 1/4" Long ....................... 1 82 222-02011 Washer, Flat 3/8 PLTD ..............................8
70 220-36010 Screw SHC 5/8NC x 3/4" Long ................. 2 83 NOT USED

GROUP
39
Page 39.7
Boom Assembly - 72’ 1st Stage
85-91 NOT USED 105 729-02405 Cable Retainer, 3rd Stage .........................6
99 221-94002 Nut, Toplock 1/2NC ................................... 4 106 NOT USED
100 783-03524 Bar, Anti-Shift Wear Pad Mounting ........... 2 107 224-04001 Pin, Cotter, 3/16 x 2" LOng ........................1
101 729-02640 Wear Pad, Anti-Shift.................................. 2 108 802-01572 Cover, Base Boom Acess Hole..................2
102 787-00238 Shim .040 in. ............................................. 4 109 223-01202 Screw, RHM 1/4NC x 1/2" Long ................4
103 787-00239 Shim. .063 in. ............................................ 4 110 222-10006 Washer, Lock .............................................4
104 787-00240 Shim, .100 in. ............................................ 4 111 1200-67 Nut, Lock, 3/8NC Nylon Insert ...................2
112 729-02578 Angle Pointer .............................................1

GROUP
39
Page 39.8
* 721-00218 Boom Assembly, 85’.................................. Ref 17 225-00008 Screw, SHS 1/4NF x 3/8" Long..................1
20 NOT USED
22 729-02236 Wear Pad ...................................................10
24 787-00238 Shim. .040 in. .............................................30
25 787-00239 Shim, .063 in. .............................................30
26 787-00240 Shim, .100 in. .............................................30
9 870-50068 Pin, Sheave Tip ......................................... 2
10 501-03001 Tube, Lifting 1/4 UNF ................................ 5
11 200-30001 Ring, retaining ........................................... 4
12 870-10181 Pin, 3/4 x 5" Long ...................................... 2
13 224-02006 Hairpin, .120 Dia........................................ 2
16 271-18002 Bushing, Hinge Pin.................................... 2

GROUP
39
Page 39.9
31 224-23003 Rod End,3/8 x 2 1/2" Long ........................ 2 44 870-30208 Pin, Retaining Sheave, 2nd Stage.............2
32 860-10009 Sheave assembly, 5/16 Rope ................... 6 45 200-10013 Ring, Retaining ..........................................5
33 274-20004 Bearing, Roller, Inner Race ....................... 6 46 501-03007 Lube Fitting, 90 Deg...................................2
34 NOT USED 47 729-02310 Cable Guide, Retract 2nd Stage ................2
35 861-13016 Cable, Retract, 3rd Stage.......................... 4 48 780-00280 Support Block, Retract Cable, 2nd Stage ..2
36 729-02235 Wear Pad .................................................. 18 49 780-00279 Support Block, Retract Cable Base ...........2
37 220-02004 Screw, Hex Head C 3/8NC x 1" Long ....... 26 50 222-04009 Washer, Flat...............................................19
38 1210-20 Washer, Lock,3/8 PLTD ............................ 36 51 031-40229 Spacer, Retract Sheave 2nd Stage ...........2
39 729-02311 Cable Guide, 3rd Stage............................. 2 52 221-18003 Nut, Jam.....................................................6
40 220-01003 Screw, Hex Head C 5/16NC x 1 1/4" Long 8 53 221-18001 Nut, Hex Head 7/8NC PLTD ......................6
41 221-91002 Nut, Toplock5/16NC .................................. 8 54 781-00188 Boss Support, Extension Cylinder .............2
42 1209-3 Washer, Flat 5/16 PLTD............................ 16 55 222-07003 Washer, flat, 3/4 PLTD...............................12
43 222-29004 Bushing, Machine...................................... 10 56 220-07009 Screw, Heax head C 3/4NC x 1 3/4" Long.12
57 221-06002 Nut, Jam 5/8NC .........................................6

GROUP
39
Page 39.10
Boom Assembly - 85’ 2nd Stage
58 221-06001 Nut, Hex Head 5/8NC................................ 6 71 220-06037 Screw, Hex Head C 5/8NC x 1 1/2" Long ..1
59 222-03002 Washer, Flat 7/16 PLTD............................ 2 72 870-90031 Pin, 2 3/4 x 12 5/8" Long............................1
60 220-02011 Screw, Hex head C 3/8 x 1 3/4" Long ....... 8 73 NOT USED
61 729-02151 Pointer, Angle assembly............................ 2 74 729-02358 Spacer, Boom Tip Sheave Weldment........1
62 729-02345 Cover Plate, Boom Base .......................... 1 75 222-11002 Washer, lock 5/16 PLTD ............................4
63 223-15210 Screw, Self Tap, 5/16 x 3/4" Long............. 4 76 729-02348 Wear Pad ...................................................1
64 220-03004 Screw, Hex head, 7/16NC x 1 1/4" Long... 2 77 220-02048 Screw, Hex Head C 3/8 x 1 1/4" Long .......8
65 1205-47 Nut, Hex Head 7/16NC.............................. 2 78 220-04035 Screw, Hex Head C 1/2NC x 1" Long ........4
66 515-07002 Elbow, 45 Deg. .......................................... 2 79 223-00425 Screw, FSHM 3/8NC x 7/8" Long ..............2
67 514-67004 Elbow, 90 Deg. Swivel............................... 2 80 870-30200 Pin, 1 1/4 Dia. x 5 1/4" Long ......................1
68 222-16003 Washer, Lock 5/8 PLTD ............................ 3 81 224-04002 Hairpin, 3/16 Dia ........................................1
69 224-26005 Rod End, 5/8 x 4 1/4" Long ....................... 1 82 222-02011 Washer, Flat 3/8 PLTD ..............................8
70 220-36010 Screw SHC 5/8NC x 3/4" Long ................. 2 83 NOT USED

GROUP
39
Page 39.11
Boom Assembly - 85’ 1st Stage
85-91 NOT USED 105 729-02405 Cable Retainer, 3rd Stage .........................6
99 221-94002 Nut, Toplock 1/2NC ................................... 4 106 NOT USED
100 783-03524 Bar, Anti-Shift Wear Pad Mounting ........... 2 107 224-04001 Pin, Cotter, 3/16 x 2" LOng ........................1
101 787-00308 Wear Pad, Anti-Shift.................................. 2 108 802-01572 Cover, Base Boom Acess Hole..................2
102 787-00238 Shim .040 in. ............................................. 4 109 223-01202 Screw, RHM 1/4NC x 1/2" Long ................4
103 787-00239 Shim. .063 in. ............................................ 4 110 222-10006 Washer, Lock .............................................4
104 787-00240 Shim, .100 in. ............................................ 4 111 1200-67 Nut, Lock, 3/8NC Nylon Insert ...................2
112 729-02518 Angle Pointer .............................................1

GROUP
39
Page 39.12
Extend Tube Assembly 92’
* 721-00139 Extend Tube Assembly 92’........................ Ref 8 220-02049 Bolt, Hex head, 3/8NC x 5 1/2" Long .........3
9 222-02005 Washer, Flat, 3/8 PLTD .............................6
1 722-01149 Extended Tube Weldment......................... 1
10 729-02341 Wear Pad ...................................................4
2 860-40065 Extended Sheave Assembly ..................... 2
11 220-01013 Bolt, Hex Head, 5/16NC x 5/8" Long .........8
3 274-30006 Race, Inner................................................ 2
12 222-11002 Washer, Lock5/16 PLTD............................8
4 870-60201 Pin, Extend Sheave................................... 1
13 861-17030 Wire, Rope Assembly 5/8 ..........................2
5 501-03001 Zerk, Grease ............................................. 2
14 221-92001 Nut, Toplock...............................................3
6 200-30006 Ring, Snap................................................. 2
7 782-01310 Spacer ....................................................... 3

GROUP
EXTEND TUBE ASSEMBLY MODEL: BT4700 Series
39
- 92’ Page 39.13
Extend Tube Assembly - 72’
9 222-02005 Washer, Flat, 3/8 PLTD .............................6
10 729-02341 Wear Pad ...................................................4
3 274-30006 Race, Inner................................................ 2
12 222-11002 Washer, Lock5/16 PLTD............................8
5 501-03001 Zerk, Grease ............................................. 2
14 221-92001 Nut, Toplock...............................................3
6 200-30006 Ring, Snap................................................. 2
7 782-01310 Spacer ....................................................... 3

EXTEND TUBE ASSEMBLY GROUP
- 72’ 39
Page 39.14
Extend Tube Assembly - 85’
9 222-02005 Washer, Flat, 3/8 PLTD .............................6
10 729-02341 Wear Pad ...................................................4
3 274-30006 Race, Inner................................................ 2
12 222-11002 Washer, Lock5/16 PLTD............................8
5 501-03001 Zerk, Grease ............................................. 2
14 221-92001 Nut, Toplock...............................................3
6 200-30006 Ring, Snap................................................. 2
7 782-01310 Spacer ....................................................... 3

EXTEND TUBE ASSEMBLY GROUP
- 85’ 39
Page 39.15
2
4
Topping Cylinder Assembly
1 540-90087 Topping Cylinder, GBI ............................... 1 3 NOT USED
2 514-56005 Elbow, 90 Deg. Long ................................ 2 4 514-52005 Elbow, 90 Deg. ..........................................1

TOPPING CYLINDER GROUP
ASSEMBLY 39
Page 39.16
540-90087
Topping Cylinder
* 540-90089 Topping Cylinder, Boom............................ Ref 12 346-00734 Screw, Set..................................................1
13 271-18002 Bushing ......................................................4
* 268-90159 Seal Kit, Topping Cylinder......................... 1
14 346-00699 Valve ..........................................................1
15** 552-00102 Counterbalance Valve................................1
1 346-00742 Case, Weldment........................................ 1 16* O-Ring........................................................1
2 346-00740 Rod, Weldment.......................................... 1 17* O-Ring........................................................2
3 346-00739 Ring, Thread.............................................. 1 18* Plug, Nylon.................................................1
4 346-00738 Gland, Head .............................................. 1 19* Ring, Back-Up............................................1
5 346-00737 Piston ........................................................ 1 20* O-Ring........................................................1
6 346-00732 Spacer, Bushing ........................................ 1 21* Seal, Teflon................................................1
7 346-00732 Nut, ring..................................................... 1 22* Ring, Wear .................................................2
8 346-00704 Plug, Port................................................... 1 23* O-Rinr ........................................................1
9 346-00703 Plug, Port................................................... 1 24* Ring, Wear .................................................1
10 346-00736 Washer, Lock ............................................ 2 25* U-Cup.........................................................1
11 346-00735 Screw, Cap................................................ 1 26* Ring, Back-Up............................................1
27* Wiper, D Type ............................................1
**SEAL KIT #059-00015 (For CB Valve)


GROUP
TOPPING CYLINDER MODEL: BT4700 Series
39
Page 39.17
15
3,5
3,4 1
10
2
11 7 6
9
8 12
13,14,16
Boom / Topping Cylinder Installation
1 540-90087 Cylinder, Topping Assembly...................... 1 9 729-02352 Guide, Rope, Mid-Base Boom ...................1
2 224-26005 Rod End, 5/8Dia x 4 Long ......................... Ref 10 870-90030 Pin, 2 3/4Dia. x 26 1/16..............................Ref
3 222-16003 Washer, Lock, 5/8 Med. LTD..................... Ref 11 729-02349 Guide, Rope, 3rd Stage .............................1
4 220-36010 Bolt, SH, 5/8-11NC x 3/4-A574, PLTD ...... Ref 12 729-02687 Guide, Rope, Rear Base............................1
5 220-06037 Bolt, Hex Head, 5/8NC x 1 1/2GR5 PLT ... Ref 13 220-01013 Bolt, Hex Head 5/16NC x 5/8 PLTD...........22
6 729-02351 Guide, Rope, Base Boom Front ................ 1 14 222-11002 Washer, Lock, 5/16 Med. PLTD.................22
7 729-02696 Guide, Rope, 2nd Stage............................ 1 15 870-90031 Pin. 2 3/4 Dia x 12 5/8................................Ref
8 729-02354 Bracket, Boom Tip Cable anchor .............. 1 16 222-01001 Washer, Flat 5/16 PLTD ............................22
BOOM/TOPPING CYLINDER DATE: Revised 09-2004 GROUP

INSTALLATION 39
Page 39.18
39A 2 STAGE SIDE FOLDING JIB 26/44FT
2 Stage JIB Assembly

SFJ ASSEMBLY, 2 STAGE, 26/44Ft. BT4792
730-50185 SFJ Assembly, 2 Stage ............................. 1 7 501-03001 Zerk, Grease, 1/4-28UNF ..........................1
8 200-30001 Ring, Retaining ..........................................2
1 730-51273 Weldment, Base Jib .................................. 1 9 220-02048 Screw, Hex Head C 3/8NC x 1 1/4" Long ..-
2 730-51269 Weldment, 2nd Stage Jib .......................... 1 10 221-92001 Nut, Hex, 3/8 Toplock PLTD ......................6
3 770-01987 Weldment, Jib Tip...................................... 1 11 222-02011 Washer, flat, 3/8.........................................12
4 860-70005 Sheave, 9/16 Rope Assembly ................... 1 12 729-02170 Wear Pad ...................................................2
5 274-30004 Bearing, Inner Race .................................. 1 13 729-02341 Wear Pad 1 1/2 x 3 1/2 ..............................9
6 870-50058 Pin, sheave................................................ 11 14 787-00241 Shim, .040..................................................10
15 787-00242 Shim, .063..................................................10
16 787-00243 Shim, .100..................................................2

SFJ JIB ASSEMBLY MODEL: BT4700 Series
GROUP
2 STAGE 39A
Page 39A.1
2 Stage JIB Assembly 92’
17 783-02908 Support Bar, Jib......................................... 1 25 223-00304 FSHMS 5/16NC x 5/8 PLTD ......................1
18 870-00136 Pin 2 ......................................................... 1 26 222-11002 Washer, Lock 5/16 PLTD...........................18
19 870-20236 Pin 1 .......................................................... 1 27 220-01013 Screw, Hex Head 5/16NC x 5/8 ................10
20 200-10002 Ring, Snap................................................. 2 28 220-01003 Screw, Hex Head 5/16NC x 1 1/4 .............8
21 870-20237 Pin 3 .......................................................... 1 29 224-02006 Hairpin, .120...............................................2
22 224-19006 Pin, Roll 1/4 x 2 1/4 ................................... 1 30 870-10174 Pin, Clevis ..................................................1
23 224-16003 Pin, Roll 1/2 x 4 ......................................... 1 31 224-04006 Pin, Cotter ..................................................2
24 224-04002 Pin, Cotter 3/16 ......................................... 1 32 - 39 NOT USED
40 220-02051 Capscrew ...................................................6

SFJ JIB ASSEMBLY MODEL: BT4700 Series
GROUP
2 STAGE 39A
Page 39A.2
Side Folding JIB Installation
730-50272 JIB INSTALLATION Kit, ........................... 1 15 222-11002 Washer, Lock 5/16 PLTD...........................8
(Includes Items 1 Through 58) 16 220-31004 Screw, SH Cap, 5/16NC x 1 1/4" Long ......2
17 787-00226 Shim, .040..................................................2
1 770-01738 Bracket, Cable Guide ................................ 2
18 787-00227 Shim, .063..................................................2
2 870-40186 Pin, 1 1/2Dia.............................................. 4
19 787-00228 Shim, .100..................................................2
3 220-06038 Screw, Hex Head Cap 5/8NC x 1 1/4" ..... 12
20 870-00152 Pin Assembly, Hitch, 7/8" Dia. x 8" Long ...1
4 222-16003 Washer, Lock 5/8 PLTD ............................ 12
21 220-02045 Screw, Hex Head Cap 3/8NC x 7/8" Long .4
5 222-06006 Washer, Flat 5/8 PLTD.............................. 12
22 659-00354 Placard, Striping.........................................18’
6 770-01736 Bracket, Jib Stow Boom Tip ...................... 1
23* Placard, TEREX STINGER Logo...............2
7 770-02321 Bracket, Jib Stow....................................... 1
24 990-50024 Side Folding Jib, Erect & Store Procedure 1
8 770-02322 Bracket, Jib Stow Ramp ............................ 1
25 651-00280 Placard, Person Lift Attach ........................2
9 224-04002 Hairpin, .178 .............................................. 4
26 651-00196 Placard, DANGER LANYARD ANCHOR...2
10 770-01822 Bracket, Jib Stop ....................................... 1
27 652-00131 Placard, SFJ Installation ............................2
11 222-12001 Washer, Lock 3/8 PLTD ............................ 8
28 870-20256 Pin, Jib Ramp 1 Dia. ..................................1
12 220-02004 Screw, Hex Head Cap 3/8NC x 1" Long ... 4
13 400-23339 Receptacle, 6-Pin Panel Mount................. 1
14 774-00054 Bracket, ATB Switch Adapter .................... 1

SFJ JIB MODEL: BT4700 Series
GROUP
INSTALLATION 39A
Page 39A.3
JIB Installation
29 200-10011 Snap Ring.................................................. 2 44 729-02611 Bracket, Jib Stow Wear Pad ......................1
30 400-23244 Female Insert, 6-Pin .................................. 1 45 221-01001 Nut, Hex, 5/16 ............................................4
31 652-00132 Placard, 2nd Stage Operation ................... 2 46 223-00308 Screw, FSHM5/16NC x 1 1/2" Long ..........4
32 400-25085 Cable Assembly, ATB Jib.......................... 1 47* Placard, TEREX, Logo...............................2
33 222-00006 Washer, Flat 1/4 PLTD.............................. 9 48 651-00327 Placard, Jib Warning..................................2
34 223-01121 Screw, RHM Slotted #10NC x 3/4" Long... 8 49 651-00332 Placard, Danger, Falling Jib.......................1
35 222-10006 Washer, Lock #10 PLTD ........................... 8 50 220-04005 Screw, Hex Head Cap 1/2NC x 1 1/2" Long2
36 201-00171 Clamp, 1/8 Dia. x .281 Hole ...................... 9 51 221-04001 Nut, Hex 1/2NC..........................................2
37 223-15219 Screw, ST 1/4 x 1/2 Long .......................... 9 52 651-00203 Placard, Danger Side Folding Jib ..............1
38 808-00047 Knob, Hand ............................................... 2 53 651-00159 Placard Jib Angle L/H ................................1
39 220-31007 Screw, SH Cap, 5/16NC x 5/8" Long ........ 2 54 651-00160 Placard, Jib Angle R/H...............................1
40 202-10066 Spring, Cable Tensioning .......................... 1 55 NOT USED
41 NOT USED 56 222-01001 Washer, Flat 3/8 PLTD ..............................4
42 NOT USED 57 221-92008 Nut, Lock 3/8NC Nylon Insert ....................4
43 NOT USED 58 729-02579 Pointer, Angle ............................................2

SFJ JIB MODEL: BT4700 Series
GROUP
INSTALLATION 39A
Page 39A.4
39B 1 STAGE SIDE FOLDING JIB 26FT
Single Stage JIB Assembly

SFJ ASSEMBLY, 1 STAGE, 26Ft. BT4792
730-50184 SFJ Assembly, 1 Stage ............................. 1 6 501-03001 Zerk, Grease, 1/4-28UNF ..........................1
See “SFJ JIB INSTALLATION” on page39A.3. 7 200-30001 Ring, Retaining ..........................................2
8 220-02048 Screw, Hex Head C 3/8NC x 1 1/4" Long ..-
1 730-51273 Weldment, Base Jib .................................. 1 9 222-02011 Washer, flat, 3/8.........................................6
2 770-01987 Weldment, Jib Tip...................................... 1 10 224-02006 Hairpin,.120................................................1
3 860-70005 Sheave, 9/16 Rope Assembly ................... 1 11 870-10174 Pin, Clevis ..................................................1
4 274-30004 Bearing, Inner Race .................................. 1 12 221-92001 Nut, Hex, 3/8 Toplock PLTD ......................-
5 870-50058 Pin, sheave................................................ 11 13 NOT USED
14 220-02060 Capscrew, 3/8NC x 1 1/8 ...........................14

GROUP
SINGLE STAGE JIB MODEL: BT4700 Series
39B
ASSEMBLY Page 39B.5
40 HYDRAULIC WINCH
Winch Installation
1 293-00037 Assembly, Winch - Braden ........................ 1 6 220-07051 Bolt, 3/4NC x 2 3/4" Long ..........................4
2 514-59021 Elbow, 90 Deg. .......................................... 1 7 221-97002 Nut, 3/4UNC...............................................4
3 513-90032 Connector.................................................. 1 8 222-07003 Washer, Flat 3/4.........................................8
4 NOT USED 9 519-70032 Cap, 3/4”, #12FNL-S..................................2
5 NOT USED 10 502-40908 Hose Assembly, Winch ..............................2
11 518-60007 Bulk Head Union, FF2700-LN-12...............2

GROUP
WINCH INSTALLATION 40
Page 40.1
Winch Assembly
1 058-00632 Brake Cylinder........................................... 1 13 058-00397 Bearing, Roller ...........................................3
2 058-00429 Seal ........................................................... 1 14 058-00398 Washer, Thrust ..........................................6
3 058-00430 Pressure Plate........................................... 1 15 058-00399 Spirol Pin, Primary Planet Carrier ..............3
4 058-00432 Backup Ring .............................................. 1 15 085-00627 Spirol Pin Output Planet Carrier.................3
5 058-00431 Spring ........................................................ 12 16 058-00402 Output Planet Carrier .................................1
6 058-00634 Disc, Friction.............................................. 7 17 058-00403 Output Planet Gear ....................................3
7 058-00629 Disc, Steel ................................................. 8 18 058-00404 Output Planet Gear Shift............................3
8 NOT USED 19 058-00405 Bearing, Roller ...........................................6
9 058-00576 Capscrew .................................................. 4 20 058-00406 Bearing, Spacer .........................................3
10 058-00584 Primary Planet Carrier............................... 1 21 058-00407 Washer, Thrust ..........................................1
11 058-00585 Primary Planet Gear.................................. 3 22 058-00579 Base...........................................................1
12 058-00396 Primary Planet Gear Shift.......................... 3 23 058-00636 Bearing Support .........................................1

GROUP
WINCH ASSEMBLY 40
Page 40.2
Brake Valve Assembly
24 058-00581 Cable Drum ............................................... 1 50 Inner Brake Race .......................................1
25 058-00582 Cable Drum Closure.................................. 1 51 058-00609 Sprag Bearing ............................................2
26 058-00413 Bearing, Ball .............................................. 2 52 058-00389 Washer, Thrust ..........................................2
27 058-00420 Seal ........................................................... 1 53 058-00390 Retaining Ring ...........................................2
28 058-00421 O-Ring Flush Plug ..................................... 1 54 Sprag, Clutch .............................................1
29 058-00487 Seal ........................................................... 1 55 058-00391 Retaining Ring ...........................................1
30 058-00423 Retaining ring ............................................ 1 56 NOT USED
31 058-00610 Washer, thrust ........................................... 1 57 058-00639 Cable, Wedge ............................................1
32 058-00637 Motor Support............................................ 1 58 058-00586 Manifold .....................................................1
33 058-00540 O-Ring ....................................................... 1 59-62 NOT USED
34 058-00415 Output Sun Gear ....................................... 1 63 058-00644 Tube (Brake Valve To Manifold) ................1
35 058-00416 Primary Sun Gear...................................... 1 65 058-00085 Brake Valve Assembly ...............................1
36 058-00433 Spacer ....................................................... 1 66 058-00646 Tee.............................................................1
37 058-00400 Primary Thrust Plate.................................. 1 67 058-00591 Adapter, 90 Deg.........................................1
38 058-00408 Output Thrust Plate ................................... 1 68 058-00593 Adapter, 90 Deg.........................................1
39 058-00444 Spacer, Bar ............................................... 2 70 058-00647 Capscrew ...................................................4
40 058-00568 Capscrew .................................................. 14 71 058-00589 Tube, (Manifold to Brake Release) ............1
41 058-00034 Washer, Lock ............................................ 22 72 058-00109 Hydraulic Motor..........................................1
42 058-00565 Capscrew .................................................. 4 73 058-00590 Adapter, Straight ........................................1
43 058-00611 Washer, Lock ............................................ 1 74 058-00586 O-Ring........................................................1
44 058-00595 O-Ring Flush Plug ..................................... 1 75 058-00547 Capscrew ...................................................4
45 058-00426 O-Ring, Flush Plug .................................... 1 79 058-00598 Side Plate, Support End.............................1
46 058-00608 Plug, Vent.................................................. 1 80 058-00599 Side Plate, Motor End................................1
47 058-00434 O-Ring ....................................................... 1 82 058-00440 Capscrew ...................................................8
48 058-00435 Backup Ring .............................................. 1 83 058-00546 O-Ring........................................................2
058-00597 Brake Clutch Assembly 84 058-00607 Washer, Lock .............................................8
(Items 49 thru 55) ...................................... 1 85* 058-00712 Back Cover ................................................1
99 058-00643 Spring, Cover .............................................1
49 Outer Brake Race...................................... 1
100 Housing......................................................1

GROUP
WINCH ASSEMBLY 40
Page 40.3
101 058-00648 Spring, Retainer ........................................ 1 109 058-00653 Check Valve Spring ...................................1
102 058-00649 Spring, Retainer ........................................ 1 110 058-00654 Spool, Spring .............................................1
103 058-00650 Plug, (With O-Ring .................................... 1 111 058-00655 O-Ring........................................................1
104 Spool ......................................................... 1 112 058-00656 O-Ring........................................................1
105 Damper Piston........................................... 1 113 058-00657 O-Ring........................................................1
106 058-00651 O-Ring ....................................................... 1 114 058-00658 Backup Ring...............................................1
107 Check Valve Poppet.................................. 1 115 058-00659 Backup Ring...............................................1
108* 058-00652 Pilot Orifice ................................................ 1 116 058-00660 Valve Spring Shim .....................................AR
*ITEM NOT SHOWN

GROUP
WINCH ASSEMBLY 40
Page 40.4
Wire, Rope, Reeving
1 861-60090 Ball and Hook, Swivel, 7 Ton .................... 1 4 861-90059 Clamp.........................................................1
* 861-90367 Ball and Hook, Non-Swivel 7 Ton.............. 1 5 205-00033 Weight and Chain Anti-2Block ...................1
2 861-60024 Load Block, 17 Ton 3 Part Line ................. 1 6 870-30200 Pin, 1 1/4 x 5 1/4" Long..............................1
861-60025 Load Block, 22 Ton 3, 4, and 5 Part Line .. 1 7 224-04002 Hairpin........................................................1
861-60033 Load Block, 17.5 Ton 4 Part Line .............. 1 8 224-04001 Pin, Cotter ..................................................1
861-60029 Load Block, 17.5 Ton 2, 3 Part Line .......... 1 9 861-16085 Wire rope, Spin Resistant, 9/16 x 315’.......1
861-60028 Load Block, 22.5 Ton 4 and 5 Part Line .... 1 861-16089 Wire Rope, 6 x 25 IWRC, 9/16 x 315’ ........1
3 861-90296 Wedge and Socket 9/16 ............................ 1 10 735-00001 Sheave, Auxiliary .......................................1
*USE WITH 861-16089

GROUP
WIRE, ROPE, REEVING 45
Page 45.1
ACCESSARIES
(Groups 51 & 52)
51 OPTIONAL EQUIPMENT
7
5
6
3
4
2
5
Tool Box Installation
1 600-32312 Tool Box, 36 x 18 x 19............................... 1 4 222-12001 Washer, Lock 3/8 PLTD.............................8
2 221-02001 Nut Hex Head 3/8NC................................. 8 5 770-02206 Utility Box Stud Bar ....................................2
3 222-02008 Washer, Flat 3/8 PLTD.............................. 8 6 783-03386 Utility Box, Back-Up ...................................2
7 220-02048 Bolt, HH 3/8 NC 1 1/2 ................................8

GROUP
TOOL BOX INSTALLATION 51
Page 51.1
Oil Cooler Installation
1 400-05505 Cooler, Oil ..................................................1
2 400-05506 Switch, Thermal, 160 Deg..........................1
3 400-05203 Switch, Boot ...............................................1
4 502-50316 Hose Assembly, Cooler Supply .................1
5 502-50317 Hose Assembly ..........................................1
6 782-01269 Support, Oil Cooler ....................................2
7 785-01481 Angle, Cooler Support................................1
8 517-90006 Adapter, 16 FOR x 1 MPT .........................2
9 514-59021 Elbow, 90 Deg. 16 OFS .............................1
10 516-89013 Tee, special run .........................................1
11 517-00045 Adapter, 6 FP x 10 ORB ............................1
12 220-01005 Screw, Cap, 5/16-18 x 1" Long ..................1
13 222-11002 Washer, Lock 5/16 .....................................4
14 221-01001 Nut, Hex 5/16-18........................................4
15 220-02004 Screw, Cap, 3/8-16 x 1" Long ....................4
16 222-12001 Washer, Lock 3/8 .......................................6
17 221-02001 Nut, Hex 3/8-16..........................................6
18 400-10011 Circuit Breaker 20 Amp..............................1
Main Electrical Box

GROUP
OIL COOLER MODEL: BT4700 Series
51
Oil Cooler Installation
19 400-15086 Wrap Tie, 7 7/16........................................ 10 24 400-01411 Loom, 1/4 Split ...........................................35’
20 400-02337 Ring, Terminal 10-15/14 GA...................... 4 25 400-05508 Strain Relief, 1/2" Hub ...............................1
21 400-01569 Wire, Flame Retardant, White 14 Ga. ....... 10’ 26 400-02343 Connector, Butt 14/16 HS ..........................2
22 400-01537 Wire, Flame Retardant, Red 14 Ga........... 10’ 27 400-15054 Nut, Hub, 1/2" ............................................1
23 400-01477 Buss Bar, 2 Gang ...................................... 1

GROUP
OIL COOLER MODEL: BT4700 Series
51
1 Person Steel Platform Assembly
* 730-20413 1 Person Steel Platform Assembly............ Ref * 651-00355 Placard Kit..................................................1
13* 651-00202 Placard, Attachment Instructions ...............1
1 730-20413 Platform, 1 Person Steel Weldment .......... 1
14* 651-00060 Operating ...................................................1
2 730-20114 Brake, Disc Sub-Assembly........................ 1
15* 651-00191 Placard, Operator Training.........................1
3 770-00995 Brake Bracket............................................ 1
16* 651-00187 Placard, Electrocution Hazard ...................1
4 730-20009 Brake, Gravity Handle ............................... 1
17* 651-00203 Placard, Side Folding Jib Work Platform ...1
5 222-01003 Washer, Flat .............................................. 1
18* 651-00335 Placard, Falling From Platform ..................1
6 730-20013 Brake, Disc ................................................ 1
19* 652-00496 Placard, Crane Hand Signals.....................1
7 730-20064 Brake, Disc Weldment............................... 1
20* 654-00594 Placard, Basket Identification.....................1
8 870-60206 Pin, 2 x 1/2X x 21 1/16" Long.................... 1
21** 209-00434 Lanyard, Aerial Shock Absorber ................1
9 870-00131 Pin, Hitch Assembly .................................. 1
22** 209-00809 Harness, Safety .........................................1
10 224-19004 Pin, Roll, 1/2 x 3" Long.............................. 2
23** 666-10001 Flag, ATB Bypass ......................................1
11 220-02004 Bolt, Hex Head3/8 x 1" Long ..................... 2
12 222-12001 Washer, Lock 3/8 ...................................... 2
*ITEM NOT SHOWN

**ITEM INCLUDED IN 731-20001

GROUP
1 PERSON STEEL MODEL: BT4700 Series
51
PLATFORM ASSEMBLY Page 51.4
* 730-20408 2 Person Steel Assembly .......................... Ref 13 510-20447 Tube Assembly, Brake Pump ....................1
14 510-20448 Tube Assembly, Brake Pump ....................1
1 730-20410 2 Person Steel Platform Weldment ........... 1
15 514-62001 Elbow, 90 Deg............................................1
2 559-00055 Brake, Hydraulic ........................................ 1
16 513-20001 Connector, Straight ....................................1
3 559-00056 Pump, Hand .............................................. 1
17 513-20006 Connector, Straight ....................................1
4 771-00128 Bracket, Hand Pump ................................. 2
18 730-20409 Door, Swing Away Weldment ....................1
5 600-40280 Gauge........................................................ 1
19 870-80013 Pin, Latch ...................................................2
6 730-20338 Disc, Weldment ......................................... 1
20 224-19017 Pin, Roll 1/2 x 1 1/4" Long .........................2
7 222-29011 Bushing, 3 x 2 - 14 Ga............................... 4
21 501-03001 Grease Fitting, Straight ..............................2
8 870-60222 Pin, Pivot RH ............................................. 1
22 220-04011 Bolt, 1/2 x 4" Long......................................2
9 870-00149 Pin, Disc Locking Assembly ...................... 1
23 220-00005 Bolt, 1/4 x 2 1/2" Long................................4
10 870-60220 Pin, Pivot LH.............................................. 1
11 870-00131 Pin, Bucket Assembly................................ 3
12 513-20002 Connector, Straight ................................... 2
*ITEM NOT SHOWN


GROUP
51
RREF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
24 222-10005 Washer, Lock 1/4 ...................................... 4 34* 651-00202 Placard, Attachment Instructions ...............1
25 222-14003 Washer, Lock 1/2 ...................................... 2 35* 651-00060 Operating ...................................................1
26 221-04001 Nut, Hex, 1/2 ............................................. 2 36* 651-00191 Placard, Operator Training.........................1
27 221-00001 Nut, Hex, 1/4 ............................................. 2 37* 651-00187 Placard, Electrocution Hazard ...................1
28 224-12009 Pin, Roll, 1/8 x 1" Long.............................. 2 38* 651-00203 Placard, Side Folding Jib Work Platform ...1
29 222-04011 Washer, Flat, 1/2ID x 1/16OD ................... 1 39* 651-00335 Placard, Falling From Platform ..................1
30 202-10077 Spring, Compression................................. 1 40* 652-00496 Placard, Crane Hand Signals.....................1
31 220-04025 Screw, Hex Head, 1/2NC x 3 1/2" Long .... 2 41* 654-00594 Placard, Basket Identification.....................1
32 221-94002 Nut, 1/2NC PLT ......................................... 2 42** 209-00434 Lanyard, Aerial Shock Absorber ................1
33 808-00031 Knob, Push-Pull......................................... 1 43** 209-00809 Harness, Safety .........................................1
* 651-00355 Placard Kit ................................................. 1 44** 666-10001 Flag, ATB Bypass ......................................1
*ITEM NOT SHOWN


GROUP
51
Self Leveling Platform Installation
* 730-20299 Self-Leveling Platform Assembly............... Ref 21 730-20233 Gate, Gravity Weldment.............................1
22 220-00011 Bolt, Hex Head 1/4 x 2 1/4" Long...............2
1 730-20222 Platform, 36 x 72 Weldment ...................... 1
23 201-00141 Clamp, tube................................................1
2 730-20205 Pylon Weldment ........................................ 1
24 773-00019 Bracket, Lifting ...........................................1
3 770-01541 Mount, Lower Weldment ........................... 1
25 730-20297 Bracket, Mounting SLP Weldment .............1
4 271-14016 Bushing ..................................................... 1
26 501-04150 Quick Disconnect, Nipple...........................2
5 222-50066 Washer, Retainer ...................................... 2
27 501-04151 Quick disconnect, Dust Cap.......................2
6 773-00014 Mount, Rotation Weldment, SLP ............... 1
28 222-00006 Washer, Flat, Med. 1/4...............................17
7 730-20407 Spacer, Rotation........................................ 1
29 400-00449 Leveler, PQ Modification............................1
8 280-00513 Gearbox, Rotator....................................... 1
30 770-01680 Cover, Leveler Weldment ..........................1
9 271-13006 Bushing ..................................................... 2
31 770-01681 Bracket, Auto Leveler.................................1
10 204-00030 Key, Square 3/8 x 2 1/2............................. 1
32 221-00001 Nut, Hex 1/4 PLTD.....................................2
11 031-00034 Tube, 7/16 x 1 1/2" Long ........................... 2
33 540-30135 Cylinder, SLP .............................................1
12 222-12001 Washer, Lock Med. 3/8 ............................. 6
34 400-15169 Heat Shrink Tube, 1"...................................5’
13 220-02004 Bolt, Hex Head, 3/8 x 1" Long ................... 14
35 870-30204 Pin, 1 1/4 x 10" Long..................................2
14 222-02011 Washer, Flat, 3/8 Hardened ...................... 8
36 870-20217 Pin, 1 x 5 3/16" Long..................................1
15 220-04007 Bolt, Hex Head 1/2 x 1 3/4" Long PLTD.... 10
37 224-18003 Pin, Roll, 3/8 x 2" Long ..............................2
16 221-90001 Nut, Toplock, 1/4 PLTD ............................. 21
38 224-25005 Pin, Rod End..............................................2
17 221-94006 Nut, Toplock, 1/2 PLTD ............................. 13
39 870-40186 Pin. Jib 1 1/2 Dia........................................4
18 222-04001 Washer, Flat Med. 1/2 ............................... 14
40 224-04002 Pin, Cotter 3/16 ..........................................4
19 807-00035 Crank, Rotator Assembly .......................... 1
20 225-00011 Setscrew, 1/4 x 3/8" Long ......................... 1

GROUP
SELF LEVELING MODEL: BT4700 Series
51
PLATFORM INSTALLATION Page 51.7
41 220-00001 Bolt, Hex Head 1/4 x 1’ Long PLTD .......... 11 58* 651-00235 Placard, 2 Person SLP...............................1
42 729-02579 Pointer, Angle Assembly ........................... 2 59* 651-00203 Placard, Danger, Remove SFJ ..................2
43 220-03004 Bolt, 7/16 x 1 1/4" Long PLTD................... 2 60* 651-00335 Placard, Falling From Platform ..................1
44 221-03001 Nut, Hex, 7/16 PLTD ................................. 2 61* 652-00496 Placard, Crane Hand Signals.....................1
45 502-11016 Hose Assembly, SLP Tilt........................... 2 62 110-85200 Manual Storage box...................................1
46 513-20002 Connector 1/4............................................ 2 63 789-04931 Manual Storage Box, Mounting Plate ........1
47 514-52001 Elbow, 90 Deg. .......................................... 2 64 223-04004 Screw, Machine, RND HD, 10-32 x 3/4 .....4
48 514-62001 Elbow, 90 Deg. .......................................... 1 65 221-90003 Nut, Locking 10-32.....................................4
49 510-20356 Tube Assembly, 10 3/4.............................. 1 66 220-00007 Bolt, Hex Head 1/4 x 2 ...............................8
50* 653-00273 Placard, Indicator, Boom angle, LH........... 1 67* 653-00320 Placard, Platform Certification ...................1
51* 653-00272 Placard, Indicator, Boom Angle, RH.......... 1 68 222-09040 Washer, Flat 1 1/2 ID x 2 3/4 OD...............1
52* 651-00060 Placard, Caution........................................ 1 69 220-01003 Bolt, Hex Head 5/16NC x 1 1/4" Long .......2
53* 651-00196 Placard, Danger, Lanyard Anchor ............. 1 70 222-01001 Washer, Flat 5/16.......................................4
54* 651-00191 Placard, Danger Operator Trunnion .......... 1 71 221-91001 Nut, Lock 5/16NC.......................................2
55* 651-00242 Placard, Electrocution Hazard................... 1 72 783-03609 Bar, Tilt Stop ..............................................1
56* 650-00663 Placard, Operating Instructions ................. 1 73 787-00300 Shim, .040..................................................AR
57* 651-00234 Placard, Caution, Center Platform............. 1 74* 209-00434 Lanyard, Aerial Harness ............................2
75* 209-00809 Harness, Safety Body ................................2
*ITEM NOT SHOWN

GROUP
SELF LEVELING MODEL: BT4700 Series
51
PLATFORM INSTALLATION Page 51.8
* 400-05503 NBB Remote Relay Box ............................ Ref 18 400-23336 Connector, 2 Position Tower......................1
19 400-23531 Seal............................................................30
1 400-05509 Enclosure, 10 x 8 x 4................................. 1
20 400-23407 Sockets ......................................................13
2 400-05510 Base, Relay ............................................... 8
21 400-23408 Pins, Male ..................................................15
3 400-05511 Relay, SPDT.............................................. 8
22 400-23308 Cavity Plug.................................................2
4 400-10092 Circuit Breaker, 30Amp. ............................ 1
23 400-15572 Cord, Grip ..................................................1
5 400-02446 Terminal 1/4 Spade Locking...................... 34
24 400-15573 Cord Grip ...................................................1
6 400-03072 Terminal Block........................................... 18
25 400-15574 Cord, Grip ..................................................6
7 400-05512 Partion Plate.............................................. 1
26 NOT USED
8 400-03073 Ground Block............................................. 3
27 NOT USED
9 400-05513 End Cover ................................................. 1
28 400-02447 Cable, 14/3.................................................20’
10 400-05514 End Bracket............................................... 2
29 400-02448 Cable, 14/5.................................................6’
11 400-03074 Din Rail 35mm........................................... 0.3
30 400-02449 Cable, 14/9.................................................8’
12 400-05515 Jumper, 2 Position..................................... 5
31 400-02450 Cable, 12/4.................................................3’
13 400-23461 Connector, 6 Position Tower ..................... 1
32 400-02451 Cable,10/3..................................................20’
14 400-23460 Connector, 6 Position Shroud ................... 1
33 Wire, 14 AWG Black GXL ..........................3
34 400-02452 Ring, Terminal #10.....................................2
35 400-05516 Jumper, 5 Position .....................................1
17 400-23406 Connector, 3 Position Shroud ................... 3
36 400-05517 End cover...................................................1

GROUP
NBB REMOTE RELAY BOX 51
Page 51.9
Radio Remote Control Installation
1 403-00008 Kit, NBB Radio Remotes With SLP ........... 1 2 210-00080 Kit, Electrical, NBB Remote .......................1
(Includes Items 1A through 1K) (Includes Items 3 Through 9)
1A Hose Kit, Pressure and Return.................. 1
3 400-05503 Electric Box Assembly, Relay ....................1
1B 402-00036 Box, Receiver With SLP ............................ 1
4 400-25156 Harness, SW NBB Remote........................1
1C 403-00001 Antenna Assembly With Cable.................. 1
5 400-25157 Harness, SLP Solenoid..............................1
1D 403-00009 Transmitter, With SLP ............................... 1
6 400-25131 Harness, Throttle Motor/Relays .................1
1E 520-90026 Powerpak Assembly Pump/Motor/Tank .... 1
7 400-23460 Connector ..................................................1
1F 559-00243 Actuator, Servo 4 Function........................ 1
8 400-23408 Male terminal .............................................6
1G 775-00189 Bracket, Receiver Mounting ...................... 1
9 400-23462 Cable Seal .................................................6
1H 806-00255 Kit, Clevis/Linkage Rod ............................. 1
10 NOT USED
1I 400-25134 Harness Assembly, Receiver Power in ..... 1
11 400-23378 Dust Cap ....................................................1
1J 403-00004 Battery, 7.2 Vdc Rechargeable ................. 2
12 400-23463 Dust Cap Plug............................................1
1K 403-00007 Battery, 12-24 Vdc Charger....................... 1
13 205-00005 Chain, #16 Jack Type ................................5
14 400-23412 Receptacle .................................................1

GROUP
RADIO REMOTE CONTROL MODEL: BT4700 Series
51
Radio Remote Control Installation
15 400-23349 Plug, Deutsche ......................................... 1 32 NOT USED
16 400-23343 Pin, ............................................................ 6 33 NOT USED
17 400-23295 Socket ....................................................... 4 34 NOT USED
18 400-23355 Sealing Plug .............................................. 2 35 222-00006 Washer, Flat...............................................16
19 400-23351 Strain Relief............................................... 2 36 222-10005 Washer, Lock .............................................6
20 NOT USED 37 221-00001 Nut, Hex 1/4-20NC PLT .............................6
21 NOT USED 38 559-00130 Valve, Flow Control, SLP ...........................1
22 NOT USED 39 220-02005 HHCS 3/8-16NC x 2 1/2” Long ..................2
23 400-05496 Reel Assembly Conductor cable ............... 1 40 222-05005 Washer, Flat 3/8 PLT .................................10
24 400-00449 Switch, Lever PQ W/Pigtail ....................... 1 41 222-12001 Washer, Flat 3/8 Med PLT .........................34
25 400-10045 Remote Throttle Install Group ................... 1 42 221-02001 Nut, Hex 3/8-16NC PLT .............................4
25a 400-11027 Motor, Remote Throttle ............................. 1 43 220-00004 HHCS 1/4-20NC x 1 1/4” Long ..................4
26 551-10065 Solenoid Valve, SLP Tilt............................ 1 44 220-01006 HHCS 5/16 x 1 1/2” Long...........................2
27 NOT USED 45 222-01001 Washer, flat 5/16 PLT ................................32
28 400-15086 Tyrap 3/16 x 7” Long ................................. 2 46 222-11002 Washer, Lock 5/16 .....................................26
29 400-02221 Ring Eyelet, ............................................... 4 47 221-01001 Nut, Hex 5/16
30 NOT USED 48 220-50603 HHCS.........................................................6
31 NOT USED 49 775-00191 Angle, LH Servo Mounting .........................1
50 775-00190 Angle, RH Servo mounting ........................1

GROUP
51
51 220-01005 HHCS 5/16-18 x 1” Long ........................... 6 76 770-02353 Support Bracket, Quick Disconnect ...........1
52 789-05245 Mounting Bracket, Powerpak .................... 1 77 501-04151 Q/Disc Dust Cap Dust cap .........................2
53 223-01101 Screw, Rd. Head, #10-24 x 3/4 PLTD ....... 1 79 502-00177 Twin Hose, 3/16 x 82FT.............................1
54 222-00007 Washer, Flat .............................................. 2 80 666-10001 ATB Switch, Lock Out, Greer.....................1
55 222-10006 Washer, Lock #10 ..................................... 2 81 770-02606 Bracket, Cable Reel ...................................1
56 221-00002 Nut, Hex #10 ............................................. 2 82 220-02002 HHCS 3/8-16 x 1 1/4” Long........................2
57 514-52005 Elbow, 90 Deg. .......................................... 3 83 785-01483 Angle, SLP Cable/Hose Reel Support .......2
58 502-11017 Hose, SLP Solenoid Valve/Boom Reel ..... 2 84 220-02003 Bolt, Hex Head 3/8-16 x 3/4” Long.............30
59 502-11000 Hose, 1/4 x 72” Long ................................. 2 85 220-04007 Bolt, Hex Head, 1/2-13 x 1 3/4” Long.........4
60 516-82003 SW Nut Run Tee ....................................... 2 86 783-01640 Square Washer Plate 1/2” Dia ...................4
61 502-11158 Hose, /A Flaw Valve .................................. 1 87 222-04001 Washer, Flat 1/2 PLT .................................16
62 513-20019 Connector, Straight ................................... 3 88 221-94006 Locknut, 1/2-13NC PLT .............................6
63 517-30010 Plug, Hex................................................... 1 89 223-00304 FLT 50CHD Machine 5/16 .........................4
64 514-57010 Elbow, 90 Deg. 12ORB/12OFS................. 1 90 729-02369 Rub Pad Twin Boom Hose.........................2
65 514-56004 Elbow, 90Deg. 12 ORB x 10 OFS ............. 1 91 501-07066 Hose, Reel MOD SLP ................................1
66 502-40828 Hose Assembly Press SLP ...................... 1 91a 501-07056 Hose Reel, No Modification .......................1
67 730-20299 SLP Platform Assembly 4700.................... 1 92 770-01853 Support Bracket, SLP Hose Reel...............1
68 518-30001 Bulkhead ................................................... 2 93 220-04002 Bolt, Hex Head1/2-13 x 1 1/4” Long...........4
69 511-41001 Bulkhead Locknut...................................... 2 94 787-00263 Shim, 1 3/4 x 12, 10 CL 0.04Thk ...............1
70 511-40001 Tube, Nut................................................... 4 95 787-00265 Shim, 1 3/4 x 12, 10 CL 0.10Thk ...............1
71 519-40002 Tube Reducer............................................ 4 96 201-00050 P-Clamp Aeroquip......................................26
72 501-04150 Q/Disc Nipple #12 ..................................... 2 97 220-01004 Bolt, Hex Head 5/16...................................4
73 501-04149 Q/Disc Nipple CPLG.................................. 2 98 220-01010 Bolt, Hex Head 5/16...................................6
74 280-00001 O-Ring, #6 ................................................. 2 99 031-10011 Spacer, Cable Clamp.................................5
75 209-00658 Bump Ball 7/16 .......................................... 1 100 650-00683 Placard, Switch Operating Instructions ......2

GROUP
51
101 651-00234 Placard, Switch Operating Instruction ....... 2 112 220-30012 Holder Box, NBB Transmitter.....................5
102 651-00276 Placard, Platform Center, Instruction ........ 2 113 221-90001 Bolt, Button, Socket Head 1/4....................5
103 651-00326 Placard, SLP Capacity, 4700 .................... 4 114 209-00585 Snap 19mm Fixed Eye...............................1
104 665-00007 Placard, Elect Remote Box Electrocution.. 1 115 209-00359 S-Hook .......................................................2
105 865-00015 Roller Guide, Cable/Hose.......................... 3 116 205-00007 Chain..........................................................6”
106 785-02082 Roller Guide Assembly, ATB..................... 1 117 770-01721 Support Bracket, Control Box Mounting.....1
107 220-02004 Bar, Cable Guide Mounting ....................... 1 118 NOT USED
108 209-00809 Bolt, Hex Head 3/16 .................................. 2 119 NOT USED
109 209-00434 Harness, Body, Safety .............................. 2 120 514-52004 Elbow, 90 Deg. SW Nut 4 OFS..................2
110 221-92001 Lanyard, Aerial .......................................... 2
111 770-02625 Locknut, 3/8............................................... 2

GROUP
51

GROUP
RADIO REMOTE MODEL: BT4700 Series
51
HYDRAULIC PIPING Page 51.14
5,6,7
5,6,7 4 3
3
2
2
VIEW H-H
Roofer’s Package Installation
* 730-91005 Roofer’s Package ...................................... Ref 5 220-02001 Screw 3/8 x 3” Long ...................................2
6 222-12001 Washer, Lock 3/8 .......................................22
1 553-00002 Valve Selector ........................................... 1
7 221-02001 Nut 3/8 .......................................................8
2 502-40722 Hose Assembly, Main Valve Select........... 2
8 501-07064 Reel Hose ..................................................1
3 502-30597 Hose Assembly, Select Valve/Reel ........... 2
9 502-20809 Hose, Dual 3/8 x 122’ Assembly ................1
4 513-70023 Connector, Straight ................................... 6
10 501-04131 Nose, Q’Coupler ........................................1

ROOFER’S PACKAGE MODEL: BT4700 Series
GROUP
INSTALLATION 51
Page 51.15
15
30 6,20
8 22
18,19
22 22
15 6,20
18,19
11 501-04018 Cap, Dust .................................................. 1 16 780-00248 Plate, Support ............................................1
12 501-04130 Body, Q’Coupler ........................................ 1 17 209-00586 Lock Pin, Hose Reel ..................................1
13 501-04028 Plug, Dust.................................................. 1 18 223-15210 Screw, 5/16 x 3/4” Long .............................12
14 513-50002 Connector, Straight ................................... 4 19 222-01001 Washer, Flat 5/16.......................................8
15 770-01850 Bracket, Hose Reel Weldment .................. 1 20 223-15209 Screw, 3/8 x 3/4” Long ...............................14

GROUP
INSTALLATION 51
Page 51.16
21 222-08001 Washer, Flat 7/8 ........................................ 2 26 785-01504 Angle, Roller Support RH...........................1
22 201-00050 Clamp, Hose.............................................. 13 27 870-00135 Pin, Roller Guide........................................1
23 220-02009 Bolt, 3/8 x 4” Long ..................................... 6 28 865-00008 Guide, Roller Hose.....................................1
24 222-02005 Washer, flat 3/8 ......................................... 4 29 224-12001 Pin, Roller 1/8 x 1 1/8” Long ......................2
25 785-01503 Angle, Roller Support LH........................... 1 30 785-01483 Angle Support ............................................1

GROUP
INSTALLATION 51
Page 51.17
Turret Lock Installation
* 975-00592 Turret Lock Assembly................................ Ref 6 782-01554 Collar, Turret Lock .....................................1
7 224-18004 Pin, roll 3/8 Dia x 4" Long ..........................1
1 220-39006 SHCH, 1NC x 5" Long............................... 3
8 784-01030 Gusset, Turret Lock Collar
2 222-09004 Washer, Flat, 1 PLTD.............................. REF
Support ......................................................1
3 221-99002 Nut, Toplock 1NC ...................................... 3
9 784-01132 Gusset, Turret Lock Collar
4 789-04679 Plate, Turret Lock Mounting ...................... 1
Support ......................................................1
5 870-20189 Pin, Turret Lock Retain.............................. 1

GROUP
TURRET LOCK MODEL: BT4700 Series
51
Winch Tensioner Installation
* 717-00021 Winch Tensioner Assembly....................... Ref 5 Roller, Cable Packer Outer ........................2
6 Roller, Cable Packer ..................................1
1 802-01562 Cover, Winch............................................. 1
7 Capscrew ...................................................2
2 901-00189 Tensioner, Cable Assembly ...................... 1
8 Flange, Ball Bearing...................................2
9 Spring, Cable Packer RH...........................1
10 Spring, Cable Packer, LH ..........................1
3 Bearing, Sleeve ......................................... 2
4 Arm, Cable Packer .................................... 1

WINCH TENSIONER MODEL: BT4700 Series
GROUP
INSTALLATION 51
Page 51.19
Under Ride Guide Installation
* 600-95005 Guard Assembly, Under-Ride ................... Ref 4 220-07020 HHCS 3/4NC x 2” Long..............................20
5 222-07005 Washer, flat 3/4..........................................14
1 600-22100 Bumper, rear Weldment ............................ 1
6 221-97002 Nut, Hex Top Lock .....................................10
2 786-01515 Channel, Support ...................................... 2
3 784-01143 Plate, Support Gusset ............................... 2

UNDERRIDE GUARD MODEL: BT4700 Series
GROUP
INSTALLATION 51
Page 51.20
Front Bumper Outrigger Installation 1
* 760-00364 Front Bumper Outrigger Assembly.......... REF 12 783-03099 Bar, Outrigger Latch................................. REF
13 787-00233 Shim, .040................................................ REF
1 760-00384 Outrigger Assembly, Front Bumper........... 1
14 787-00234 Shim, .063................................................ REF
2 760-20429 Housing, Front Bumper Outrigger Outer . REF
15 220-02004 Bolt, Hex Head 3/8NC x 1” Long.............. REF
3 760-10335 Housing, Front bumper Outrigger Inner .. REF
16 222-12001 Washer, Lock 3/8 ..................................... REF
4 540-30175 Cylinder, Vertical Outrigger...................... REF
17 202-10061 Spring, Compression ............................... REF
5 870-30211 Pin, Vertical Cylinder, Rod End ............... REF
18 551-10092 Valve Assembly, Solenoid........................REF
6 200-10013 Ring, Retaining 1 1/4............................... REF
19 502-20816 Hose Assembly, Outrigger Retract........... REF
7 870-30212 Pin, Vertical Cylinder Base End............... REF
20 513-40015 Connector, #6OFS x #6ORB Long........... REF
8 870-30161 Pin, Outrigger Pivot ................................. REF
21 513-50026 Connector, #8OFS x #6ORB.................... REF
9 224-16014 Pin, Roll 1/4 x 1 1/2” Long ....................... REF
22 514-54004 Elbow, 90 Deg. #6OFS x #6ORB............. REF
10 870-10188 Pin, Outrigger Stop .................................. REF
11 224-19004 Pin, Roll, 1/2 x 3” Long ............................ REF

GROUP
INSTALLATION 51
Page 51.21
23 502-20813 Hose Assembly, Valve supply Return...... REF 28 400-04036 Cover, Switch.............................................2
24 502-30596 Hose Assembly, Valve Return ................. REF 29 650-00698 Placard, Front Bumper O?R Control..........2
25 400-02435 Wire Harness, Valve/Switch .................... REF 30 220-00006 Bolt, Hex Head 1/4NC x 1 3/4” Long........ REF
26 400-02434 Wire Harness, Switch/Crossover/Console 1
27 400-04122 Switch, Momentary DPDT ......................... 2

GROUP
INSTALLATION 51
Page 51.22
33 400-15088 Tie, Cable ................................................ REF 44 222-01001 Washer, Flat, 5/16.................................... REF
34 220-06051 Bolt, Hex Head 5/8NC x 1 3/4” Long ......... 6 45 222-11002 Washer, Lock, 5/16 .................................. REF
35 222-06010 Washer, Flat, 5/8 ....................................... 6 46 221-01001 Nut, 5/16NC .............................................REF
36 221-96002 Nut, 5/8NC................................................. 6 47 223-15219 Screw, Self Tap 1/4 x 1/2” Long.................1
37 516-85004 Tee, S.N. Run #8OFS ............................... 1 48 002-90241 Block, Shear Stop ......................................2
38 516-84003 Tee, S.N. Run #6OFS ............................... 1 49 NOT USED
39 NOT USED 50 NOT USED
40 514-54008 Elbow, 90 Deg. #6OFS x #6ORB Long ... REF 51 NOT USED
41 502-20815 Hose Assembly, Outrigger Extend .......... REF 52 NOT USED
42 802-01465 Cover, Outrigger Valve ............................ REF 53 NOT USED
43 220-01004 Bolt, Hex Head 5/16NC x 3/4” Long ........ REF 54 NOT USED

GROUP
INSTALLATION 51
Page 51.23
55 400-01378 Wire, 16 Gauge, Black .............................. 1 59 222-07003 Washer, Flat 3/4.........................................20
56 222-16003 Washer, Lock 5/8 ...................................... 6 60 222-17001 Washer, Lock 3/4 .......................................10
57 770-02663 Bracket, FOB Set ...................................... 1 61 221-07001 Nut, 3/4NC .................................................10
58 220-07032 Bolt, 3/4NC x 4” Long ................................ 10 62 002-90344 Block, Shear Stoop ....................................2

GROUP
INSTALLATION 51
Page 51.24
Front Bumper Outrigger Hydraulics
REFER TO “FRONT BUMPER OUTRIGGER INSTALLATION”

GROUP
HYDRAULICS 51
Page 51.25
Front Bumper Outrigger Cylinder
* 540-50175 Cylinder, Front Outrigger........................... Ref * 268-90078 Seal Kit, Cylinder .......................................Ref
(Includes Items 11 Thru 18)
1 346-00721 Case, Weldment........................................ 1
2 346-00720 Rod, Weldment.......................................... 1 11 O-Ring........................................................2
3 346-00719 Threading .................................................. 1 12 Nylon Plug..................................................1
4 346-00718 Head, Gland .............................................. 1 13 Backup.......................................................1
5 346-00717 Piston ........................................................ 1 14 O-Ring........................................................1
6 346-00715 Port Plug.................................................... 2 15 U-Cup.........................................................2
7 346-00714 Lock Washer ............................................. 1 16 O-Ring........................................................1
8 346-00713 Cap Screw................................................. 1 17 U-Cup.........................................................1
9 346-00716 Nut............................................................. 1 18 Wiper, AN...................................................1
10** 552-00088 Counterbalance Valve ............................... 2
***SEAL KIT #059-00011

GROUP
FRONT BUMPER MODEL: BT4700 Series
51
OUTRIGGER CYLINDER Page 51.26
Front Bumper Outrigger Assembly
1 770-02548 Bracket, Front Bumper Outrigger Mod ...... 1 8 870-30161 Pin, Outrigger Pivot....................................1
2 760-20429 Housing, Front Bumper Outrigger Outer ... 1 9 224-16014 Pin, Roll 1/4 x 1 1/2” Long..........................1
3 760-10335 Housing, Front Bumper Outrigger, inner ... 1 10 870-10188 Pin. Outrigger Stop ....................................1
4 540-50175 Outrigger Cylinder ..................................... 1 11 224-19004 Pin, Roll 1/2 x 3” Long................................2
5 870-30211 Pin, Cylinder Rod end ............................... 1 12 783-03099 Bar, Outrigger Latch...................................1
6 200-10013 Ring, Retaining.......................................... 4 13 787-00233 Shim, .040..................................................1
7 870-30212 Pin, Cylinder Base..................................... 1 14 787-00234 Shim, .063..................................................1

GROUP
ASSEMBLY 51
Page 51.27
15 220-02004 Bolt, Hex Head 3/8NC x 1” Long ............... 2 26 220-00006 Bolt, Hex Head, 1/4NC x 1 3/4” Long.........2
16 222-12001 Washer, Lock 3/8 ...................................... 2 27 222-10001 Washer, Lock 1/4 .......................................2
17 202-10061 Spring, Compression................................. 1 28 222-00006 Washer, flat 1/4..........................................2
18 551-10092 Valve Assembnly, Solenoid....................... 1 29 400-15088 Cable, Tie...................................................6
19 502-20816 Hose Assembly, Outrigger Retract............ 1 30 514-54008 Elbow, 90 Deg. #6OFS x #6ORB...............1
20 513-40015 Connector, #6OFS x #6ORB Long............ 2 31 502-20815 Hose Assembly, Outrigger Extend.............1
21 513-50026 Connector, #8OFS x #6ORB..................... 1 32 802-01465 Cover, Front Outrigger Valve .....................1
22 514-54004 Elbow, 90 Deg. #6OFS x #6ORB .............. 2 33 220-01004 Bolt, Hex Head 5/16NC x 3/4” Long...........1
23 502-20813 Hose Assembly, Valve Supply .................. 1 34 222-01001 Washer, Flat, 5/16......................................1
24 502-30596 Hose Assembly, Valve Return................... 1 35 222-11002 Washer, lock 5/16 ......................................1
25 400-02435 Wire Harness, Valve Switch ...................... 1 36 221-01001 Nut, Hex 5/16NC........................................1
37 651-00186 Placard Danger Outrigger Extend..............1

GROUP
ASSEMBLY 51
Page 51.28
52 RATED CAPACITY INDICATOR
TO ROD SIDE
1 OF BOOM HOIST
CYLINDER
TO TEE
AT BOOM HOIST
VALVE ON MAIN
VALVE STACK
3,4
ATB/LMI
CABLE TO
REEL
LMI DISPLAY
CONSOLE
7 8
6
2
Computer Control Box Installation
1 400-16122 Computer Control Box............................... 1 5 514-62002 Elbow, 90 Deg. Swivel Nut #4 OFS ........... 1
2 400-02445 Electrical Harness, Main ........................... 1 6 400-25136 Electrical Harness, Control Console ..........1
3 220-00003 Capscrew, Hex Head, 1/4NC x 3/4” Long . 4 7 400-01530 Wire Assembly, Ground.............................1
4 222-10005 Washer, Lock 1/4 PLTD ............................ 4 8 400-01947 Adapter, Electrical Harness ....................... 1
ATB/LMI CABLE REEL DATE: Revised 09-2004

GROUP
ASSEMBLY 52
Page 52.1
SYSTEM PRESSURE
CHIP TRANSDUCERS
CIRCUIT
BREAKERS RELAYS
DISPLAY TO
CABLE EXTERNAL
GROUND REEL
WIRE CABLE
Grear 586 Computer Control Assembly

GROUP
COMPUTER CONTROL BOX MODEL: BT4700 Series
52
ASSEMBLY Page 52.2
ALPHA-NUMERIC PARTS LIST
(Continued)
ALPHABETICAL LISTING
Description Part Number Description Part Number
001-90126 5 1/2" Dia Boss-tt-tc4700 222-07003 Flatwasher 3/4plt Hard

001-90127 6 Dia Hrs Bar,astm A36 222-09004 Flatwasher 1in Hard
001-90130 Bar,6 Dia X 5 9/16" 222-10005 1/4 Split Lockwasher Zinc
001-90152 Bar 222-11002 Lockwasher 5/16 Plated Med.
010-60064 1/2x72x120 Astm A572 Gr50 222-16003 Lockwasher Med. 5/8 Pltd
010-60064 1/2x72x120 Astm A572 Gr50 222-29004 Mach Bshg 1 1/4idx1 7/8od
010-60064 1/2x72x120 Astm A572 Gr50 223-00304 Fshms 5/16-18 X 5/8 Pltd
010-80011 5/8x72x120 Astm A572 Gr50 223-00409 Ms Fl/hd Soc3/8nc 1-1/4pl
010-90046 1"X72x120 Astm A572 Gr50 223-00425 Screw 3/8-16nc X 7/8 Pltd
010-90072 1 1/4x96x120astm A572gr50 223-01202 Ms Rh Sltd1/4ncx 1/2 Pltd
010-90074 3/4x72x120 Astm A572 Gr50 223-15210 Capscrew 5/16nc X 3/4 Self T
010-90113 Plt,3/4x3 5/8x20 1/2-50k 224-02006 Hairpin .120 Dia Leitzke
010-90143 3/4 50k X 6 1/8 X 20 1/2 224-04001 Cotter Pin, 3/16 X 2
011-20014 Tube,3/8dx7/16" Sch80 Blk 224-04002 #208 Hitch Pin Zinc
031-40229 Spacer Retract Shv-tc4700 224-04006 3/16 X 1 1/2 Cotter Pin Zinc
100-10075 Cable Anchor-ext/ret 4700 224-16003 Roll Pin 1/4 X 2 1/4 Pltd
1200-67 Hhcs 3/8-16x2,gr5,zinc 224-19006 Roll Pin 1/2 X 4 Pltd
1205-47 Nut Hex 7/16-14 Stl Gr 2 224-23008 Pin,rod End-3/8x2 1/2 Plt
1209-3 Washer 5/16 Type A Std Zi 224-26005 Rod End 5/8 Dia X 4 1/4 Lg
1210-20 Washer Lock 3/8 Med Zinc 225-00008 Screw Shss 1/4-28nf X 3/8
200-10002 Snap Ring-truarc#5100-100 226-00001 Pop Rivet .104 #sd-44bs(E5s)
200-10013 Snap Ring-truarc#5160-125
268-90159 Seal Kit, Cylinder Gbi 15467 Ea
200-30001 Snap Ring-truarc#5100-175
271-18002 Brg,journal-bfm#cjs-4444
200-30009 Snap Ring-truarc#5100-225(E1
274-30004 Bearing-inner Race Mi-28
209-00470 Trim-stanpro#75000349 1/2
400-01530 Cable Assembly,grounding(A7s
220-01003 Hhcs,5/16-18 Uncx11/4 Lg
220-01004 Bolt, Hh5/16ncx3/4 Gr5 Pltd
400-02438 Electrical Box Installation
220-01005 Bolt, HH 5/16ncx1 Gr5 Pltd 400-02438 Electrical Box Installation
220-01006 /16 18 X 1 1/2 Hcs Gr 5 Zin 500-01742 Inst Grp,priority Vlv
220-01013 Bolt, Hh-5/16 Nc X 5/8 Pltd 500-10017 Hyd Pipng-top/ext-28/4700
220-02004 3/8 16x1 Hcs Gr 5 Zinc 500-20003 Piping Grp,winch-bt4700
220-02048 Bolt,hh-3/8ncx1 1/4-gr8pl 500-30001 Hyd Piping-swing-bt34/47
220-03004 Bolt, Hh 7/16nc 1-1/4gr8 Plt 500-40001 Hyd Piping-or-bt2400
220-04035 1/2 13x1 1/2 Hcs Gr 8 Zinc/y 501-03001 Fitting, Lube Straight 1/4-2
220-04038 1/2 13x3 1/2 Hcs Gr 8 Zinc/y 501-03007 Grease Ftg 1/4-28lin 5410
220-04040 Bolt, Hh 1/2nc X 1-1/4gr8 Ny 503-92004 Hose Kit, Mainframe
220-06037 Bolt, Hh 5/8nc X11-2gr5 Pltd 503-92007 Hose Kit,m/f Assy 4700
220-07009 3/4 10x1 3/4 Hcs Gr 8 Zinc/y 514-67004 Elbow Swivel 90 P#12c6lo-s
220-32001 Blt-soc Hd 3/8ncx1 W/nylx(A5 515-05003 Elbow 45 Tompk#fgff6802-8
220-36010 Bolt, 5/8-11nc X 3/4-a574-pl 515-07002 Elbow 45 Parker#12v50lo-s
220-39003 Shcs,1nc X 4 1/2-a574 (A9s) 519-20005 Plug Parker #4pnl (A7s)
221-01001 5/16 18 Finish Hex Nut Zinc 519-50010 Cap Parker #8fnl-s
221-06001 Nut Hex 5/8nc Grc Pltd 519-60009 Plug#10 F/s-pkr#10pnlo-s(A7s
221-06002 Nut Hex Jam 5/8-11-2b Pltd 519-70032 Cap Parker #12fnl-s
221-18001 Nut,hex 7/8-14nf-2b,pltd 519-70033 Plug Parker #12pnl0-s(A7s)
221-18003 Nut,jam 7/8-14unf-2b 540-50043 Cyl,mo/r 4792-gldstr#a417cy1
221-91002 Nut Hex 5/16nf Tplk Pltd 548-00017 Cyl Assy,ext-tc4192
221-92001 Nut Hex Tplk 3/8nc Pltd 650-00329 Plac,swing-horz Knob
221-94002 Nut Hex Tplk 1/2nc Pltd 650-00330 Plac,boom-horz Knob
221-99002 Nut Hex Toplock 1nc Grc(A9s) 650-00411 Plac,telescope-horz Knob
222-01001 Washer, Flat 5/16 Pltd
650-00431 Plac,f/cs Or-horz Knob
650-00432 Plac,f/ss Or-horz Knob
650-00433 Plac,r/cs Or-horz Knob
222-04009 Flatwasher 1/2 Hard A325
650-00434 Plac,r/ss Or-horz Knob
1
(Continued)
651-00159 Plac-angle-lh 729-02348 Wear Pad,3/8 X 3 X 19

651-00160 Plac-angle-rh 729-02358 Spacer Paint Terex Gray
651-00186 Plac-danger-or Ext-1988 729-02405 Cbl Rtnr-retract 3rd Stg
651-00196 Decal, Lany Anch Point-1988 729-02578 Angle, Pointer Boom
651-00203 Decal, Danger-remove Sfj 730-51269 Weld-2nd Stage-tc3200
651-00253 Plac,warning-replacement 730-51273 Weld-base-tc3400
651-00253 Plac,warning-replacement 760-10331 Leg Weld,otr M/or-tc4100
651-00270 Plac,danger 2-blocking 760-10332 Leg Weld,inr M/or-tc4100
651-00280 Plac. Capacity For Bt4400/47 760-30167 Shoeweld,o/r-tc4700
652-00111 Plac-oper Instr-tc-1988 770-01987 Tip Weld-jib-tc4700
652-00114 Plac-crane Hand Signals 770-02739 Grab Handle
653-00237 Plac,bm Ang-lh-tc3474 780-00279 Supt Blk, Ret Cable
653-00247 Plac,truck Crane Vin(Kit) 780-00280 Supt Blk, Ret Cable
653-00332 Placard, Made In Usa 781-00188 Boss
653-00347 Placard-name Id-bt4400 781-00191 Boss,ret Cable Anchor
653-00348 Placard-name Id-bt4700 781-00193 Boss,ext Cbl Anch-tc4100
653-00375 Plac-terex Stinger 10.5" 781-00271 Cable Anchor,ext-4th Stg
659-00193 Placcard Ass'y-bt4772 783-03524 Anti-shift W/p Mtg Bar
700-00981 Mainframe Subassy 4000 Serie 786-01596 Channel,mainframe
701-00526 Mf Weld,tc4700 787-00238 Shim 6 3/4 X 1 3/4 .040
702-00146 Plt,top-mf-tc4100 787-00239 Shim 6 3/4 X 1 3/4 X .063
704-00405 Plt,back-m/f Weld-tc4700 787-00240 Shim 6 3/4 X 1 3/4 X .10
705-00013 Instl Grp,swing-bt4700 787-00241 Shim 3 1/2 X 1 1/2 X .040
705-00026 Instl,swing-tc4485 787-00242 Shim 3 1/2 X 1 1/2 X .063
709-01295 Shroud,rot Gear-tc4100 787-00243 Shim 3 1/2 X 1 1/2 X .10
710-00226 Instal Turret-bt44/47 Std 787-00308 Anti-shift W/p Shim .040
710-00254 Instal Turret-bt44/47 Tall 787-00309 Anti-shift W/p Shim .063
712-00179 Turret Weld-tc4700 787-00310 Anti-shift W/p Shim .100
713-00067 Plt,back-tt-tc4700 789-03769 Plate-1"Tie-dn Mf-tc3000
714-00149 Plt,side-tt-tc4700 789-03774 Plt,rot G'box Supp-tc3200
714-00170 Side Plt,turret-tc4485 789-03916 Plt,or Mtg-top,otr-tc4700
715-00071 Plt,base-tt-tc4700 789-03917 Plt,or Mtg-top,inr-tc4700
717-00044 Inst. Winch 789-03918 Plt,or Link Mtg-long
719-00333 Gusset,tt-tc4700 789-03919 Plt,or Link Mtg-short
719-00433 Gusset,turret-tc4485 789-03999 Plt,mf Reinf-tc4700
721-00139 Tube Assy,ext-tc4192 789-04783 Plt,supt-m/f-tc4700
721-00214 Boom Assy,tc4792 800-00609 Cntrls Instal Grp-bt2400
722-01145 Bm Weld,3rd Stg-tc4792 800-00609 Cntrls Instal Grp-bt2400
722-01147 Bm Weld,4th Stg-tc4792 800-50037 Cnsl Assy-trple 2000-3400
722-01257 Boom Weld,2nd Stg-tc4792 800-50038 Cnsl Assy-trple-4700
722-01309 Bm Weld,base-tc4792 802-01572 Cover Plt-bm Hole-rs44/47
729-02170 Wear Pad 1 1/2 X 3 1/2 Csk 809-00410 Instl Grp,rot Stop-bt4700
729-02235 Wear Pad 1 3/4 X 6 3/4 Plys 860-10009 Sheave Ass'y 5/16 Rope
729-02236 Wear Pad 1 3/4 X 7 W/2 Csk 860-40050 Sheave Ass'y 9/16 Rope
729-02310 Cable Guide Ret-2nd-4700 860-70005 Sheave Ass'y 15 3/8od-9/16gr
729-02311 Guide 861-13009 Cable Assy,5/16 X 332 5/8
729-02323 Bar,4th Ret Cable Anchor 861-13010 Cable Assy,5/16 X 340 3/8
729-02333 Wear Pad,3 1/2x7 1/2 Plys 870-00136 Pin 1/2 Dia. X 10 1/4
729-02334 Wear Pad,1/2 X 7 5/8 X 8 870-10174 Pin Clevis 3/4 X 2 3/4 Pl
729-02335 Wear Pad-anti Shift 870-10181 Pin,clevis-3/4 X 5-pltd
729-02336 Cbl Rtr,ret Shv-2nd 870-20236 Pin 1" Dia. X 9.125
729-02341 Wear Pad,1 1/2 X 3 1/2 Plys 870-20237 Pin 1" Dia. X 12 1/8
729-02345 Cover, Paint Terex White 870-30200 Pin 1 1/4 Dia X 5 1/4
2
(Continued)
870-30208 Pin 1 1/2 Dia-sheave

870-30210 Pin Ret Shv-3rd-tc4700
870-50058 PIN-SHEAVE-TC2800
870-50068 PIN
870-70066 Pin,2 1/4 Dia-or
870-90031 Pin,2 3/4-top Rod-tc4100
3
(Continued)
Angle, Pointer Boom 729-02578 Cover, Paint Terex White 729-02345

Anti-shift W/p Mtg Bar 783-03524 Cyl Assy,ext-tc4192 548-00017
Anti-shift W/p Shim .040 787-00308 Cyl,mo/r 4792-gldstr#a417cy1 540-50043
Anti-shift W/p Shim .063 787-00309 Decal, Danger-remove Sfj 651-00203
Anti-shift W/p Shim .100 787-00310 Decal, Lany Anch Point-1988 651-00196
Astm A572 Gr50 010-60064 Elbow 45 Parker#12v50lo-s 515-07002
Astm A572 Gr50 010-90046 Elbow 45 Tompk#fgff6802-8 515-05003
Astm A572 Gr50 010-90074 Elbow Swivel 90 P#12c6lo-s 514-67004
Astm A572 Gr50 010-80011 Electrical Box Installation 400-02438
Astm A572gr50 010-90072 Electrical Box Installation 400-02438
Atsm A36 6 Dia Hrs Bar, 001-90127 Finish Hex Nut 5/16 18 Zinc 221-01001
Bar 001-90152 Fitting, Lube Straight 1/4-2 501-03001
Bar,4th Ret Cable Anchor 729-02323 Flatwasher 1/2 Hard A325 222-04009
Bar,6 Dia X 5 9/16" 001-90130 Flatwasher 1in Hard 222-09004
Bearing-inner Race Mi-28 274-30004 Flatwasher 3/4plt Hard 222-07003
Blt-soc Hd 3/8ncx1 W/nylx(A5 220-32001 Fshms 5/16-18 X 5/8 Pltd 223-00304
Bm Weld,3rd Stg-tc4792 722-01145 Grab Handle 770-02739
Bm Weld,4th Stg-tc4792 722-01147 Grease Ftg 1/4-28lin 5410 501-03007
Bm Weld,base-tc4792 722-01309 Guide 729-02311
Bolt, 5/8-11nc X 3/4-a574-pl 220-36010 Gusset,tt-tc4700 719-00333
Bolt, Hh 1/2nc X 1-1/4gr8 Ny 220-04040 Gusset,turret-tc4485 719-00433
Bolt, HH 5/16ncx1 Gr5 Pltd 220-01005 Hairpin .120 Dia Leitzke 224-02006
Bolt, Hh 5/8nc X11-2gr5 Pltd 220-06037 Hcs Gr 5 3/8 16x1 Zinc 220-02004
Bolt, Hh 7/16nc 1-1/4gr8 Plt 220-03004 Hcs Gr 5 Zin 1 /16 18 X 1 1/2 220-01006
Bolt, Hh-5/16 Nc X 5/8 Pltd 220-01013 Hcs Gr 8 Zinc/y 1/2 13x1 1/2 220-04035
Bolt, Hh5/16ncx3/4 Gr5 Pltd 220-01004 Hcs Gr 8 Zinc/y 1/2 13x3 1/2 220-04038
Bolt,hh-3/8ncx1 1/4-gr8pl 220-02048 Hcs Gr 8 Zinc/y 3/4 10x1 3/4 220-07009
Boom Assy,tc4792 721-00214 Hhcs 3/8-16x2,gr5,zinc 1200-67
Boom Weld,2nd Stg-tc4792 722-01257 Hhcs,5/16-18 Uncx11/4 Lg 220-01003
Boss 781-00188 Hitch Pin Zinc #208 224-04002
Boss,ext Cbl Anch-tc4100 781-00193 Hose Kit, Mainframe 503-92004
Boss,ret Cable Anchor 781-00191 Hose Kit,m/f Assy 4700 503-92007
Boss-tt-tc4700 5 1/2" Dia 001-90126 Hyd Piping-or-bt2400 500-40001
Brg,journal-bfm#cjs-4444 271-18002 Hyd Piping-swing-bt34/47 500-30001
Cable Anchor,ext-4th Stg 781-00271 Hyd Pipng-top/ext-28/4700 500-10017
Cable Anchor-ext/ret 4700 100-10075 Inst Grp,priority Vlv 500-01742
Cable Assembly,grounding(A7s 400-01530 Inst. Winch 717-00044
Cable Assy,5/16 X 332 5/8 861-13009 Instal Turret-bt44/47 Std 710-00226
Cable Assy,5/16 X 340 3/8 861-13010 Instal Turret-bt44/47 Tall 710-00254
Cable Guide Ret-2nd-4700 729-02310 Instl Grp,rot Stop-bt4700 809-00410
Cap Parker #12fnl-s 519-70032 Instl Grp,swing-bt4700 705-00013
Cap Parker #8fnl-s 519-50010 Instl,swing-tc4485 705-00026
Capscrew 5/16nc X 3/4 Self T 223-15210 Leg Weld,inr M/or-tc4100 760-10332
Cbl Rtnr-retract 3rd Stg 729-02405 Leg Weld,otr M/or-tc4100 760-10331
Cbl Rtr,ret Shv-2nd 729-02336 Lockwasher 1/4 Split Zinc 222-10005
Channel,mainframe 786-01596 Lockwasher 5/16 Plated Med. 222-11002
Cnsl Assy-trple 2000-3400 800-50037 Lockwasher Med. 5/8 Pltd 222-16003
Cnsl Assy-trple-4700 800-50038 Mach Bshg 1 1/4idx1 7/8od 222-29004
Cntrls Instal Grp-bt2400 800-00609 Mainframe Subassy 4000 Serie 700-00981
Cntrls Instal Grp-bt2400 800-00609 Mf Weld,tc4700 701-00526
Cotter Pin Zinc 224-04006 Ms Fl/hd Soc3/8nc 1-1/4pl 223-00409
Cotter Pin, 3/16 X 2 224-04001 Ms Rh Sltd1/4ncx 1/2 Pltd 223-01202
Cover Plt-bm Hole-rs44/47 802-01572 Nut Hex 5/16nf Tplk Pltd 221-91002
4
(Continued)
Nut Hex 5/8nc Grc Pltd 221-06001 Plt,or Mtg-top,inr-tc4700 789-03917

Nut Hex 7/16-14 Stl Gr 2 1205-47 Plt,or Mtg-top,otr-tc4700 789-03916
Nut Hex Jam 5/8-11-2b Pltd 221-06002 Plt,rot G'box Supp-tc3200 789-03774
Nut Hex Toplock 1nc Grc(A9s) 221-99002 Plt,side-tt-tc4700 714-00149
Nut Hex Tplk 1/2nc Pltd 221-94002 Plt,supt-m/f-tc4700 789-04783
Nut Hex Tplk 3/8nc Pltd 221-92001 Plt,top-mf-tc4100 702-00146
Nut,hex 7/8-14nf-2b,pltd 221-18001 Plug Parker #12pnl0-s(A7s) 519-70033
Nut,jam 7/8-14unf-2b 221-18003 Plug Parker #4pnl (A7s) 519-20005
PIN 870-50068 Plug#10 F/s-pkr#10pnlo-s(A7s 519-60009
Pin 1 1/2 Dia-sheave 870-30208 Pop Rivet .104 #sd-44bs(E5s) 226-00001
Pin 1 1/4 Dia X 5 1/4 870-30200 Rod End 5/8 Dia X 4 1/4 Lg 224-26005
Pin 1" Dia. X 12 1/8 870-20237 Roll Pin 1/2 X 4 Pltd 224-19006
Pin 1" Dia. X 9.125 870-20236 Roll Pin 1/4 X 2 1/4 Pltd 224-16003
Pin 1/2 Dia. X 10 1/4 870-00136 Screw 3/8-16nc X 7/8 Pltd 223-00425
Pin Clevis 3/4 X 2 3/4 Pl 870-10174 Screw Shss 1/4-28nf X 3/8 225-00008
Pin Ret Shv-3rd-tc4700 870-30210 Seal Kit, Cylinder Gbi 15467 Ea 268-90159
Pin,2 1/4 Dia-or 870-70066 Shcs,1nc X 4 1/2-a574 (A9s) 220-39003
Pin,2 3/4-top Rod-tc4100 870-90031 Sheave Ass'y 15 3/8od-9/16gr 860-70005
Pin,clevis-3/4 X 5-pltd 870-10181 Sheave Ass'y 5/16 Rope 860-10009
Pin,rod End-3/8x2 1/2 Plt 224-23008 Sheave Ass'y 9/16 Rope 860-40050
PIN-SHEAVE-TC2800 870-50058 Shim 3 1/2 X 1 1/2 X .040 787-00241
Piping Grp,winch-bt4700 500-20003 Shim 3 1/2 X 1 1/2 X .063 787-00242
Plac,bm Ang-lh-tc3474 653-00237
Shim 3 1/2 X 1 1/2 X .10 787-00243
Plac,boom-horz Knob 650-00330
Shim 6 3/4 X 1 3/4 .040 787-00238
Plac,danger 2-blocking 651-00270
Shim 6 3/4 X 1 3/4 X .063 787-00239
Plac,f/cs Or-horz Knob 650-00431
Shim 6 3/4 X 1 3/4 X .10 787-00240
Plac,f/ss Or-horz Knob 650-00432
Shoeweld,o/r-tc4700 760-30167
Plac,r/cs Or-horz Knob 650-00433
Shroud,rot Gear-tc4100 709-01295
Plac,r/ss Or-horz Knob 650-00434
Side Plt,turret-tc4485 714-00170
Plac,swing-horz Knob 650-00329
Snap Ring-truarc#5100-100 200-10002
Plac,telescope-horz Knob 650-00411
Snap Ring-truarc#5100-175 200-30001
Plac,truck Crane Vin(Kit) 653-00247
Plac,warning-replacement 651-00253
Snap Ring-truarc#5100-225(E1 200-30009
Plac,warning-replacement 651-00253 Snap Ring-truarc#5160-125 200-10013
Plac. Capacity For Bt4400/47 651-00280 Spacer Paint Terex Gray 729-02358
Plac-angle-lh 651-00159 Spacer Retract Shv-tc4700 031-40229
Plac-angle-rh 651-00160 Supt Blk, Ret Cable 780-00279
Placard, Made In Usa 653-00332 Supt Blk, Ret Cable 780-00280
Placard-name Id-bt4400 653-00347 Tip Weld-jib-tc4700 770-01987
Placard-name Id-bt4700 653-00348 Trim-stanpro#75000349 1/2 209-00470
Placcard Ass'y-bt4772 659-00193 Tube Assy,ext-tc4192 721-00139
Plac-crane Hand Signals 652-00114 Tube,3/8dx7/16" Sch80 Blk 011-20014
Plac-danger-or Ext-1988 651-00186 Turret Weld-tc4700 712-00179
Plac-oper Instr-tc-1988 652-00111 Washer 5/16 Type A Std Zi 1209-3
Plac-terex Stinger 10.5" 653-00375 Washer Lock 3/8 Med Zinc 1210-20
Plate-1"Tie-dn Mf-tc3000 789-03769 Washer, Flat 3/8 Pltd 222-02011
Plt,3/4x3 5/8x20 1/2-50k 010-90113 Washer, Flat 5/16 Pltd 222-01001
Plt,back-m/f Weld-tc4700 704-00405 Washer, Flat 7/16 Pltd 222-03002
Plt,back-tt-tc4700 713-00067 Wear Pad 1 1/2 X 3 1/2 Csk 729-02170
Plt,base-tt-tc4700 715-00071 Wear Pad 1 3/4 X 6 3/4 Plys 729-02235
Plt,mf Reinf-tc4700 789-03999 Wear Pad 1 3/4 X 7 W/2 Csk 729-02236
Plt,or Link Mtg-long 789-03918 Wear Pad,1 1/2 X 3 1/2 Plys 729-02341
Plt,or Link Mtg-short 789-03919
5
(Continued)
Wear Pad,1/2 X 7 5/8 X 8 729-02334

Wear Pad,3 1/2x7 1/2 Plys 729-02333
Wear Pad,3/8 X 3 X 19 729-02348
Wear Pad-anti Shift 729-02335
Weld-2nd Stage-tc3200 730-51269
Weld-base-tc3400 730-51273

12261-286 BT5092 Gmym S09BT50923194

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PARTS MANUAL

If this boom truck becomes involved in an accident resulting in property damage

MADE IN THE U.S.A.

State the model and serial number, located on a

State the invoicing address. Unless otherwise

This Parts Manual has been designed for optimum

The following instructions describe the features of

Use this manual also as a supplement to the

02.3 SUB-FRAME/FLATBED 12.1 TURRET ASSEMBLY

28.5 THROTTLE ASSEMBLY

WINCH, BOOM, & 39B 1 STAGE SIDE FOLDING JIB 26FT

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis Comments

Boom Truck Comments

DATE: Revised 09-2004

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

PART NUMBER SUBFRAME & FLATBED OPTION

DATE: Revised 09-2004

OPTIONS Page 02.3

DATE: Revised 09-2004

INSTALLATION Page 02.4

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

Boom Rest Assembly -Standard

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

(STANDARD) Page 02.6

Boom Rest Assembly-Special Options

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

(SPECIAL OPTIONS) Page 02.6A

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

Operator’s Platform Installation

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

DATE: Revised 09-2004

REF PART NO DESCRIPTION QTY

* See Group 51 (Optional Equipment)

Front Bumper Outrigger

DATE: Revised 09-2004

4 12 13,14,15 19,20 13,14,15

DATE: Revised 09-2004

DATE: Revised 09-2004

Auxiliary Outrigger Installation

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

*REF - The number of Frame Stiffeners depends on Flatbed size

DATE: Revised 09-2004

INSTALLATION Page 03.4

Main Outrigger Installation

REF PART NO DESCRIPTION QTY REF PART NO DESCRIPTION QTY

DATE: Revised 09-2004

ALTERNATE CYLINDER MANUFACTURERS

SEAL KITS CONTENTS

DATE: Revised 09-2004

Auxiliary Outrigger Vertical Cylinder

059-0013 Seal Kit for Counterbalance Valve ............ 1