IPCR1510

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INSTRUCTION SHEET

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The TDX100M and TDX200M Series of Surge Protection Devices (SPD) are designed to provide protection to service panels, load centers or where the
SPD is directly connected to the electronic device requiring protection. Maximum protection will only be achieved if the SPD is properly installed. Please
read the following installation instructions carefully and follow the instructions

DANGER: Electrical shock or burn hazard. Installation of this SPD should only be made by qualified personnel.
Failure to lockout electrical power during installation or maintenance can result in fatal electrocution or severe
burns.

CAUTION: Check to make sure system voltages do not exceed the SPD voltage requirement and the correct
SPD voltage/model has been selected.

CAUTION: This unit must be installed in accordance with the National Electrical Code (ANSI/NFPA-70) and
applicable local codes.

CAUTION: Ungrounded power systems are inherently unstable and can produce excessively high line-to-
ground voltages during certain fault conditions. During these fault conditions any electrical equipment,
including an SPD, may be subjected to voltages which exceed their designed ratings. This information is
being provided to the user so that an informed decision can be made before installing any electrical
equipment on an ungrounded power system.

NOTICE: Do not cut wires until the SPD is mounted and minimum wire lengths have been verified. All connection leads should be cut to
minimum possible length; never coil or push aside excess length.

Installation Instructions

1. Verify system voltage by measuring L-N, L-G, L-L and N-G Use appropriate cable glands to preserve the SPD/panel
of the system. Confirm that the SPD is correctly rated for the NEMA enclosure rating.
system to which it is to be connected by comparing the
measured voltages to the SPD voltage ratings shown on the Suitable for use on a Circuit Capable of Delivering
product side rating label. The measured voltage should match Not More Than 200,000 rms symmetrical Amperes
the nominal operating voltage of the product, the maximum
continuous operating voltage (MCOV) specifications must not be 3. Connect proper ground. An insulated grounding
exceeded. conductor that is identical in size and insulating material and
thickness to the grounded and ungrounded circuit supply
2. Identify proper location for the SPD. Locate the unit as conductors, except that it is green with or without one or more
close as physically possible to the panel being protected and as yellow stripes, is to be installed as part of the circuit that
close to the electrical connection as possible so as to avoid supplies the TDX. The TDX is supplied with 914mm (3ft) long
excess lead lengths and the need for sharp bends in the wires. of #10AWG, in accordance with Table 250-122 of the
Mount top and bottom SPD flanges securely. Use appropriate National Electrical Code, for this purpose. The housing of the
cable glands to preserve the SPD/panel NEMA enclosure rating. TDX unit is bonded to the grounding

WARNING:
1. nVent products shall be installed and used only as indicated in nVent product instruction sheets and training materials. Instruction sheets are available at
www.nVent.com and from your nVent customer service representative.
2. nVent products must never be used for a purpose other than the purpose for which they were designed or in a manner that exceeds specified load ratings.
3. All instructions must be completely followed to ensure proper and safe installation and performance.
4. Improper installation, misuse, misapplication or other failure to completely follow nVent's instructions and warnings may cause product malfunction, property
damage, serious bodily injury and/or death, and void your warranty.

SAFETY INSTRUCTIONS:
All governing codes and regulations and those required by the job site must be observed.
Always use appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the application.

nVent, nVent CADDY, nVent ERICO Cadweld, nVent ERICO Critec, nVent ERICO, nVent ERIFLEX, and nVent LENTON are owned by
nVent or its global affiliates. All other trademarks arethe property of their respective owners. nVent reserves the right to change
specifications without prior notice.
TECHNICAL SUPPORT
www.nVent.com IPCR1510_I 1 OF 4 © 2006-2023 nVent All Rights Reserved
INSTRUCTION SHEET

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conductor for equipment safety ground purposes as per National
Electrical Code. The grounding conductor is to be grounded to
earth at the service equipment or other acceptable building
ground such as the building frame in the case of a high-rise
steelframe structure. Attach the grounding conductor to the
panel’s ground bus for proper operation. Wire length should be
minimized to improve performance. There is no minimum wire
length requirement.

Note: For isolated ground systems, bond the grounding


conductor from the TDX unit to the nonisolated equipment
ground, not the isolated equipment ground.

4. Connect neutral conductor. The TDX units are supplied with


#10AWG leads. The white Neutral conductor is 914mm (3ft) Wire to alarm terminals through gland and replace mounting plate.
long. Wire length should be minimized to improve performance. Permissible wire size is #24-16 AWG (0.2 - 1.5mm2) Remote
There is no minimum wire length requirement. Measure and trim Status Indicator Dry Contacts are rated at a peak load voltage of
the neutral conductor to be as straight and short as possible. 600VAC, a max continuous load current of 0.05A, and max 0.15A
Connect the neutral conductor of the TDX to the neutral lug on peak load current.
the panel.
The terminals are in a low impedance state (~25-100 ohms) while
5. Connect phase conductors. The phase wires are labeled L1, the TDX unit is in an energized state. The terminals return to a
L2*, L3. While the orientation is not critical to the operation, it high impedance state once power is removed or the SPD displays
ensures the indication of the TDX matches the relevant phase. reduced surge capacity.
With the POWER OFF, connect each black phase lead.
Upstream over current protection is not required for the TDX NOTE: Some earlier models had these contacts arranged using
product, and over current protection is integral to the product**. Form C dry contacts (N/O, N/C & Common) which are located
It is required to install the TDX downstream or on the load side of behind the lower mounting plate. The diagram below indicates the
the main supply fuse. contact state of those models:

* Note: SPDs connected to High Leg Delta systems have one of


the phase wires identified by an orange (or yellow) marking. This
lead must be connected to the High Leg phase of the power
system.

** Note: In Australia, New Zealand and some other countries it is


not permitted to omit over-current protection.

The TDX units are supplied with #10AWG leads. Phase


conductors are 610mm (2ft) long. Wire length should be
minimized to improve performance. There is no minimum wire 7. Nearby Attachment-Plug Receptacles Any attachment-plug
length requirement. receptacles in the vicinity of the TDX unit are to be of a grounding
type, and the grounding conductors serving these receptacles are to
6. Connect Remote Monitoring. PhotoMOS relay contacts are be connected to earth ground at the service equipment or other
located behind the lower mounting plate (end opposite from AC acceptable building earth ground such as the building frame in the
connection gland). To make a connection to the remote contact case of a high-rise steel-frame structure.
terminals, temporarily remove the mounting plate, and install an
insulated (nylon*) conduit gland (1/2” / 12.7mm) that: 8. Connector and Lugs Pressure terminals or pressure splicing
connectors and soldering lugs used in the installation of the TDX
a. Preserves the SPD/panel NEMA enclosure rating*. unit shall be identified as being suitable for the material of the
conductors. Conductors of dissimilar metals shall not be intermixed
b. Does not foul the internal PCB or components. in a terminal or splicing connector where physical contact occurs
between dissimilar conductors unless the device is identified for the
* conduit gland must be watertight with UL 94-V2 rating. purpose and conditions of use
nVent, nVent CADDY, nVent ERICO Cadweld, nVent ERICO Critec, nVent ERICO, nVent ERIFLEX, and nVent LENTON are owned by
nVent or its global affiliates. All other trademarks arethe property of their respective owners. nVent reserves the right to change
specifications without prior notice.
TECHNICAL SUPPORT
www.nVent.com IPCR1510_I 2 OF 4 © 2006-2023 nVent All Rights Reserved
INSTRUCTION SHEET


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9. Activate unit. When the power is applied, the RED
diagnostic lights will indicate that the unit is operational and
protection is being provided. If the status lights do not
illuminate, please recheck any supply fuse as well as the
phase, neutral and ground connections.

10. Flush Panel Mounting. For flush panel mounting,


please order the flush cover plate and follow the instructions
supplied.

11. Alarm Conditions. The “Protection Status” indicator


LED will extinguish and the audible alarm will sound if the
surge capacity is reduced. This may also occur if power is
lost to particular phases. Please check the individual
protection modules, power connections and supply fuses if
this condition occurs. If power is being correctly supplied to
Step 2: Slide out the internal “tray” using the handle located behind
all phases and the alarm condition remains, certain field
the end mounting plate. Replace any failed surge protection module
replaceable modules need immediate replacement.
with the correct module type. (Note: must replace with identical part
number and voltage rating, contact your local ERICO representative
Step 1: Remove power from the product, and temporarily
for replacement module ordering advice.
remove the end mounting plate

Step 3: Check condition of the internal cartridge fuses, located


under the internal “tray” as shown below. Continuity can be checked
with a simple multi-meter, it is not necessary to remove the fuse to
test. If fuse shows an “open-circuit” condition, please replace, as
shown over page, using fuse type ERICO part number TDXFUSE.

(Note: must replace with identical part number and voltage rating,
contact your local ERICO representative for replacement part
ordering advice.)

Step 4: Slide in the internal “tray”, and reattach the end mounting
plate.

12. Problem Diagnostics. If problems continue after checking the


electrical connections, internal cartridge fuses, or field replacement
modules, contact your local ERICO representative

nVent, nVent CADDY, nVent ERICO Cadweld, nVent ERICO Critec, nVent ERICO, nVent ERIFLEX, and nVent LENTON are owned by
nVent or its global affiliates. All other trademarks arethe property of their respective owners. nVent reserves the right to change
specifications without prior notice.
TECHNICAL SUPPORT
www.nVent.com IPCR1510_I 3 OF 4 © 2006-2023 nVent All Rights Reserved
INSTRUCTION SHEET



13. Fuse Removal

Replacement Fuse
Replacement fuse for UL Listed TDX models, ERICO type fuse, part number TDXFUSE must be used, contact your local nVent ERICO
representative for replacement part ordering advice.

In Australia, the AS1768 and AS4070 standards recommend the use of a 63A HRC cartridge fuse in this application. The fuse should be rated
at least 500Vac and have a 51 mm length x 14 mm diameter (note that this is a standard European size, but is not the most commonly used
size in Australia).

nVent, nVent CADDY, nVent ERICO Cadweld, nVent ERICO Critec, nVent ERICO, nVent ERIFLEX, and nVent LENTON are owned by
nVent or its global affiliates. All other trademarks arethe property of their respective owners. nVent reserves the right to change
specifications without prior notice.
TECHNICAL SUPPORT
www.nVent.com IPCR1510_I 4 OF 4 © 2006-2023 nVent All Rights Reserved

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