Instructions & Operating Manual

BULK LIQUID HANDLING G12-294
4659, 4668, 4699, 4759, 4768, 4799

03/06/08
OWNERS MANUAL
SAFETY INSTRUCTIONS
This is an industrial component. Only a qualified systems integrator should be allowed to
design it into a system. The integrator must determine proper plumbing, mounting, driveline
and guard components.
Improper installation or use could lead to a serious, even fatal, accident. The system
integrator must communicate all safe operation procedures to the end user(s).
Before operation, fully understand and follow the instructions shown in this manual and any
instructions communicated by the system integrator. No one should be allowed to operate or
maintain this pump who has not been fully trained to work safely according to the
configuration of the pump system and in accordance with all applicable government and
industry regulations.
Roper Pump Company

P.O. Box 269
Commerce, GA 30529 USA
Telephone: (706) 335-5551

TeleFAX: (706) 335-5490
Email: [email protected]
www.roperpumps.com
Good Practice
NOTE: These are general guidelines and do not cover all possible situations.
It is the responsibility of the system integrator to apply this product properly.
Plumbing
1. The inlet pipe should be as short and straight as possible to minimize
suction pressure losses. Excessive restrictions at the inlet can cause
cavitation resulting in poor performance, noise, vibration, or pump
damage.
2. Slope the inlet plumbing appropriately to avoid air pockets.
3. Plumbing weight, misalignment with the ports or thermal expansion can
exert excessive force on the pump. Plumbing must be properly
supported and aligned with expansion joints, if required, to minimize
these forces.
4. To prevent over pressure situations, install a relief valve as close to the
pump outlet as possible. Install the relief valve before any shut-off
valves.
Separate Pump and Drive Assemblies

Driveline Guards Over-pressure may burst
1. Assure adequate guards have been installed to prevent personnel pump or system components.
contacting moving components. Always include a relief valve
2. Follow all OSHA, Federal, state and local codes. in installation. Do not over
Check Alignment of Pump to Driveline pressurize pump or block
Excessive misalignment can overload the pump input shaft and cause discharge line while running.
premature failure. The figures below show parallel and angular
misalignments.
Parallel Angular
Mounting Base
1. Mount the unit on a rigid, heavy base to provide support and absorb
shock. Bases should be designed for high rigidity, not just strength.
2. The pump feet were not designed for mounting to concrete and do not
have enough contact area to prevent concrete from failing. When
mounting to cement or concrete, use a steel base plate (supplied by Injection Hazard: Do not try to
others) to distribute the mounting stress over an area large enough to stop a leak with your hand!
prevent the cement from failing. The base plate should be at least as Avoid any close contact with
thick as the pump feet. Grout it in place. hydraulic fluid jets. Escaping
fluid can penetrate skin, causing
serious injury. In case of
accident, see a doctor
immediately for removal of fluid.
2
Guarding PTO Drive Shafts
PTO drive systems can be dangerous and when used,
additional safety precautions, including guarding, may be required
and must be provided by the drive system installer. Roper Pump
Company has no responsibility for recommending or providing
proper guarding or other safety measures in any particular
application.
The installation of proper guards for the power take-off and its
associated equipment is the responsibility of the drive system
designer and the installer who know the particular product
application and the user’s exposure to danger. The ultimate
responsibility for the safe application and installation is the user’s.
Operating without guards could

result in serious injury or death.
Machinery in operation can grab,
crush, cut, mangle and
dismember. Do not operate
without adequate guards in place.
3
1. NAMEPLATE DATA
Roper Pump Company identifies each pump manufactured by a metal nameplate attached to the pump. This
nameplate describes the pump as built at the factory. Copy the nameplate data from your pump in the area
provided below. Use this for ready reference when ordering repair parts or when consulting with a Roper distributor
or Roper Pump Company about this pump.
MODEL NUMBER: ____________________

SPEC NUMBER: ____________________
TYPE: ____________________
SERIAL NUMBER: ____________________
PUMP NOMENCLATURE
MODEL 4668 HFLW
SPEC XXX TYPE 3
SERIAL NO. ZZZ
1. The Model Number consists of a seven or eight digit number.
 The first digit (4) indicates the port arrangement.

4 – Straight through ports
 The second digit (6) indicates shaft sealing.

6 – Packing
7 – Mechanical Seal
 The third and fourth digits (68) indicate the approximate theoretical displacement in U.S. gallons per 100
revolutions.
Gallons/100 Rev. [Liters/100 Rev.]
59 [223.3]
68 [257.4]
99 [374.7]
 The letter (H) indicates the pump head arrangement.

H – Pump without outboard bearing
 The letter (F) indicates port style

F – Pump with flange ports to accept ANSI flanges
 The letter or group of letters (LW) indicates direction of rotation and shaft position. The letter (L) indicates
low drive unit. If the letter (L) is not used, the shaft will be in a high drive position.
W – Clockwise rotation, inlet on left, high drive
Z – Counter-clockwise rotation, inlet on right, high drive
LW – Clockwise rotation, discharge on left, low drive
LZ – Counter-clockwise rotation, discharge on right, low drive
4
Example:
4 6 68 * H F LW SPEC XXX TYPE 3 S/N ZZZ
Direction of Rotation and Shaft Position

Port Style
Pump Head Arrangement
Motor Mounted Unit *
Theoretical Displacement
Shaft Sealing
Port Arrangement
* The letter (M) may be used in this space indicating the pump is mounted with motor.
The letter (E) may be used in this space indicating the pump is mounted on a base with or without
engine.
2. Occasionally, special pumps or configurations are required which are unique for a particular application.
These modifications are clarified by a SPECification number. Identification of any items different than a
standard pump can be made by consulting Roper Pump Company or an authorized distributor.
3. The TYPE number is a number used by Roper Pump Company for in-house identification of construction
and hydraulics. Always include the type number in any references to the pump.
4. The SERIAL number is a unique number assigned to each pump built by Roper Pump Company.
In any communication concerning this pump, always be sure to include the Figure, Spec, Type, and Serial
numbers so proper identification of the pump can be assured.
2. MAXIMUM PUMP RATINGS

The maximum pressure, speed, and temperature limits for this pump SERIES are shown below.
The maximum rating of a pump with a SPEC number may be different depending on the materials of construction.
Maximum limits for this SERIES:
Pressure
125 psi [862 kPa] Maximum Inlet
125 psi [862 kPa] Maximum Discharge
Speed
1200 rpm Maximum for 4659-4759 and 4668-4768 Pumps
1000 rpm Maximum for 4699-4799 Pumps
Temperature
Mechanical Seal Pumps: 250F [121C]
Packed Box Pumps: 250F [121C]
5
3. PREOPERATION CHECKS
Read and understand the instructions and recommendations contained in this manual.
Disconnect the coupling between the driver and pump.
Test the rotation of the driver to make sure it will operate the pump in the desired direction of rotation. Rotation is
shown on the pump faceplate if the pump has an integral relief valve. When an integral relief valve is used, make
sure it is positioned and adjusted as discussed in Section 5, DIRECTION OF ROTATION. After the unit is mounted
and the piping is connected, the pump should be checked to be sure it operates freely without binding. After
operation is proved satisfactory, both pump and driver should be tightly secured and the alignment rechecked
before operation.
Before starting, make sure all guards are in place and the inlet and discharge valves are opened.
After starting the unit, check to see that the pump is delivering liquid. If not, stop the driver immediately and correct
the problem. After the pump is delivering liquid, check the unit for excessive vibration, localized heating, and
excessive shaft seal leakage. Check the pressure or vacuum by installing gauges at both the inlet and discharge
sides of the pump to make sure the pressure or vacuum conforms to specifications.
4. RECOMMENDED TOOL LIST

NOTE: Tools not furnished with pump.
Tools for all Pumps:
(1) Safety Glasses

(1) 3/4” Combination Wrench
(1) 15/16” Combination Wrench
(1) 1-1/8” Combination Wrench
(1) CG-46 Snap-On Tool Bearing Puller
(1) 6” to 10” Three Square File
(1) Pliers
Additional Tools for Pumps with Shaft Packing:
Packing Hook for .38” square packing rings
Additional Tools for Pumps with Mechanical Seals:
(1) 0600 External Retaining Ring Pliers

(1) 3/8” Hex Key
Snap-On is a registered trademark of Snap-On Tool Corporation
6
5. DIRECTION OF ROTATION
Prior to operating the pump, make sure that the shaft rotation, pipe connections, and endplate position are in
accordance with the instructions and illustrations shown below. The pump may be assembled or reassembled with
its drive shaft in either “high” or “low” drive positions. The pump “inlet” plate will be located on the faceplate end of
the pump next to the inlet port.
For inlet pressure over 15 psig [103.4 kPa], consult a Roper distributor or Roper Pump Company.
DIRECTION OF ROTATION
Figure 5.1
7
6. HIGH DRIVE TO LOW DRIVE
Prior to operating pump, make sure that the shaft rotation and pipe connections are in accordance with the
appropriate illustrations shown in Section 5. In order to change the rotation and/or piping orientation, it may be
necessary to remove the piping from the pump or the pump from the mounting.
Whenever changing rotation, inspect all parts before reassembly. Replace all worn parts and install new gaskets in
appropriate numbers as removed.
1. Remove coupling or universal joint and drive key (D) from drive gear & shaft (4). Remove all burrs and
sharp edges from drive shaft and keyway.
2. Follow the procedure in Section 7, INSTRUCTIONS FOR DRAINING PUMP.
3. A.) To reverse pump rotation and keep piping arrangement the same, drive shaft (4) position must be
changed. Follow steps 4 – 7A & 8 – 21 for packed box pumps and 4 – 7B & 22 – 33 for mechanical
seal pumps.
B.) To reverse pump rotation and leave drive gear & shaft (4) in same position; liquid flow through pump
will be reversed. Follow steps 34 – 37A & 38 – 50 for packed box pumps and 34 – 37B & 51 – 61 for
mechanical seal pumps.
C.) To change port to opposite side of pump and maintain same pump rotation, follow steps 62 – 65A &
66 – 76 for packed box pumps and 62 – 65B & 77 – 86 for mechanical seal pumps.
REVERSE ROTATION, SAME PIPING ARRANGEMENT

4. To reverse pump rotation and keep piping arrangement the same, it is necessary to change from high
drive to low drive or low drive to high drive (W to LZ, Z to LW) or vice versa.
5. Remove six hex head cap screws (C) securing coverplate (8) to endplate (3). Remove coverplate
gasket (7).
6. Remove fourteen hex head cap screws (B) securing endplate assembly (3) to case assembly (1) opposite
coupling end of pump. Remove endplate.
7. A.) To continue assembly and reassembly for 4659-4699 HF pumps, follow steps 8 – 21.
B.) To continue assembly and reassembly for 4759-4799 HF pumps, follow steps 22 – 33.
4659-4699 HF Pumps
8. Remove two jam nuts (F) from studs (G) securing packing gland (11) in place. Remove packing gland.
9. Remove hex nuts (H) from studs (G). Remove studs from endplate assembly (2).
10. Remove packing rings (10). Packing hooks are commercially available to assist in removal of packing
rings.
11. Remove four hex head cap screws (E) securing packing housing (9) to endplate assembly (2). Remove
packing housing and packing housing gasket (7).
12. Remove fourteen hex head cap screws (B) securing endplate assembly (2) to case assembly (1) on
13. Remove drive gear & shaft (4) and idler gear & shaft (5). Place drive gear & shaft and idler gear & shaft in
opposite bores in case assembly (1).
14. Position appropriate number of new case gaskets (6) on each side of case (1). (Oil or grease may be used
to hold gaskets in place.)
8
15. Rotate endplate assembly 180°, then position endplate assembly (2) on dowel pins (A) on case
assembly (1) opposite coupling end of pump making sure inlet plate is positioned on inlet side of pump.
Secure endplate to case using fourteen hex head cap screws (B).
16. Install new coverplate gasket (7) and coverplate (8) to endplate assembly (2) using six hex head cap
screws (C).
assembly (1) on coupling end of pump making sure inlet plate is positioned on inlet side of pump.
18. Install two studs (G) into endplate assembly (3).
19. Install new packing housing gasket (7) and packing housing (9) to endplate assembly (3) using four hex
head cap screws (E) and two hex nuts (H) on studs (G).
20. Install packing rings (10) over drive shaft (4) and into packing housing (9). Stagger joints on each packing
ring 180° apart. Seat each ring before adding the next ring. Rings must not be tamped or seated too tightly.
Check drive shaft for free movement after each ring is installed. When packing housing is sufficiently full to
allow entry of packing gland (11) about 3/8 of an inch [10 mm], slide packing gland over drive shaft and
studs into packing housing. Secure packing gland in place using two jam nuts (F). Draw jam nuts up
evenly on packing gland to assure proper seating of packing. DO NOT cock packing gland. This could
cause binding or heating of drive shaft.
21. Install drive key (D).
4759-4799 HF Pumps
22. Remove six socket head cap screws (K) securing seal retainer (13) to endplate assembly (2). Remove seal
retainer gasket (7).
23. When removing mechanical seal (12), clean and lubricate drive gear & shaft (4) prior to removing
mechanical seal making sure drive shaft is smooth and free from all burrs. Remove mechanical seal.
Inspect sealing surfaces of stationary seal face and rotating element. Remove retaining ring (J) from drive
shaft.
25. Remove drive gear & shaft (4) and idler gear & shaft (5) placing drive gear & shaft and idler gear & shaft in
to hold gaskets in plate.)
assembly (1) opposite coupling end of pump making sure inlet plate is positioned on inlet side of pump.
screws (C).
assembly (1) on coupling end of pump making sure inlet plate is positioned on inlet side of pump.
30. Install retaining ring (J) on drive shaft (4).
31. Lubricate drive shaft and mechanical seal bore with compatible lubricant. Install mechanical seal (12) on
drive shaft and position seal back against retaining ring (J). Care must be taken not to nick o-ring. Be sure
lapped (polished) faces of stationary seal face and rotating element are together.
32. Install new seal retainer gasket (7) and seal retainer (13). Secure seal retainer and gasket in place using
six socket head cap screws (K).
9
REVERSE ROTATION, SAME DRIVE SHAFT ARRANGEMENT
34. To reverse flow of liquid through pump ports, reverse rotation and maintain original position of drive gear &
shaft (W to Z, LW to LZ) or vice versa.
35. Remove six hex head cap screws (C) securing coverplate (8) to endplate assembly (3). Remove
coverplate gasket (7).
37. A.) To continue disassembly and reassembly for 4659-4699 HF pumps, follow steps 38 – 50.
B.) To continue disassembly and reassembly for 4759-4799 HF pumps, follow steps 51 – 61.
4659-4799 HF Pumps
38. Remove two jam nuts (F) from studs (G) securing packing gland (11) in place. Remove packing gland.
rings.
44. Position endplate assembly (2) on dowel pins (A) on case assembly (1) opposite coupling end of pump
making sure inlet plate is positioned on inlet side of pump. Secure endplate to case using fourteen hex
head cap screws (B).
screws (C).
46. Position endplate assembly (3) on dowel pins (A) on case assembly (1) on coupling end of pump making
sure inlet plate is positioned on inlet side of pump. Secure endplate to case using fourteen hex head cap
screws (B).
10
4759-4799 HF Pumps
shaft.
55. Position endplate assembly (2) on dowel pins (A) on case assembly (1) opposite coupling end of pump
making sure inlet plate is positioned on inlet side of pump. Secure endplate to case using fourteen hex
head cap screws (B).
screws (C).
57. Position endplate assembly (3) on dowel pins (A) on case assembly (1) on coupling end of pump making
sure inlet plate is positioned on inlet side of pump. Secure endplate to case using fourteen hex head cap
screws (B).
CHANGE PORT AND DRIVE SHAFT LOCATION, SAME ROTATION

62. To change port to opposite side and maintain same pump rotation, change drive gear & shaft (4) from
high drive to low drive (W to LW, Z to LZ) or vice versa.
64. Rotate endplate assembly 180, then remount endplate assembly (3) on case assembly (1). Secure
endplate assembly to case assembly using fourteen hex head cap screws (B).
65. A.) To continue disassembly and reassembly for 4659-4699 HF pumps, follow steps 66 – 76.
B.) To continue disassembly and reassembly for 4759-4799 HF pumps, follow steps 77 – 86.
4659-4699 HF Pumps
66. Remove two jam nuts (F) from studs (G) securing packing gland (11) in place.
67. Remove hex nuts (H) from studs (G).
rings.
11
73. Rotate endplate assembly 180°, then remount endplate assembly (2) on case assembly (1). Secure
4759-4799 HF Pumps
shaft.
81. Position appropriate number of new case gaskets (6) on case assembly (1). (Oil or grease may be used to
hold gaskets in place.)
82. Rotate endplate assembly 180°, then remount endplate assembly (2) on case assembly (1). Secure
85. Install new seal retainer gasket (7) and seal retainer (13). Secure seal retainer and seal retainer gasket in
place using six socket head cap screws (K).
12
7. INSTRUCTIONS FOR DRAINING PUMP
Refer to Section 12, PARTS LIST.
The extent to which a pump can be drained is dependent upon the product being pumped. Low viscosity products
such as solvents will drain quickly and easily. High viscosity products such as molasses and tar will drain very
slowly. Also, the draining of high viscosity products will be less complete.
Regardless of the product pumped, the areas at the blind end of the bearing bores and the mechanical seal
chamber will not drain.
1. Read and understand all safety instructions and warnings before starting draining procedure.
2. Loosen, approximately one to two turns, fourteen hex head cap screws (B) securing endplate assembly (3)
opposite coupling end of pump. Move endplate away from case (1).
3. Allow to drain.
4. Retighten fourteen hex head cap screws (B).
8. INSTRUCTIONS FOR PUMP DISASSEMBLY

1. Read and understand all safety instructions and warnings before starting to disassemble pump. While
disassembling pump, always inspect disassembled parts and adjacent parts to see if further disassembly
is needed. Replace worn or damaged parts as required.
2. If you do not know which pump arrangement you have, collect nameplate data and refer to Section 1,
NAMEPLATE DATA, to determine what you have. Consult a Roper distributor or Roper Pump Company if
you have any questions.
3. When cleaning or lubricating, use only cleaning solutions and lubricants that are compatible with products
being pumped and with sealing elastomers. DO NOT use petroleum base products with seals with EPR
elastomers. Use a nonpetroleum base lubricant with EPR elastomers.
4. Turn off pump and lock out energy source to driver. DO NOT proceed further with disassembly of pump if
there is the slightest possibility that driver may be started.
5. If used, turn off and disconnect flush from mechanical seal.
6. Close inlet and discharge valves.
7. Remove guard and disconnect coupling between driver and pump.
8. Drain inlet and discharge lines. Disconnect lines from pump inlet and discharge.
9. Follow the procedure in Section 7, INSTRUCTIONS FOR DRAINING PUMP.
10. A.) To continue disassembly for 4659-4699 HF pumps, follow steps 11 – 25.
B.) To continue disassembly for 4759-4799 HF pumps, follow steps 26 – 38.
4659-4699 HF Pumps
gasket (7).
12. Remove fourteen hex head cap screws (B) securing endplate assembly (3) opposite coupling end of
pump. Remove endplate.
13. Remove two dowel pins (A) from case.
14. Remove case gasket (6).
13
15. Remove drive key (D).
16. Remove two jam nuts (H) from studs (G) securing packing gland (11) in place. Remove packing gland.
18. Remove packing rings (10). Packing hooks are commercially available to assist with removal of packing
rings.
packing housing.
20. Remove packing housing gasket (7).
21. Remove fourteen hex head cap screws (B) securing endplate assembly (2) on coupling end of pump.
Remove endplate.
22. Remove two dowel pins (A) from case assembly (1).
24. Remove drive gear & shaft (4) and idler gear & shaft (5) from case assembly (1). Clean drive and idler
gears and shafts. Examine both shafts. Replace drive and idler gears and shafts if excessively worn or
scored.
25. Visually inspect all parts. Replace all worn or damaged parts before reassembling pump. It is
recommended that new gaskets (6, 7) be installed each time pump is disassembled and reassembled.
4759-4799 HF Pumps
gasket (7).
27. Remove fourteen hex head cap screws (B) securing endplate assembly (3) opposite coupling end of
pump. Remove endplate.
28. Remove two dowel pins (A) from case.
30. Remove drive key (D).
retainer.
32. Remove seal retainer gasket (7).
mechanical seal making sure that drive shaft is smooth and free from all burrs. Remove mechanical seal.
Inspect sealing surfaces of stationary seal face and rotating element. Replace as required. Remove
retaining ring (J) from drive shaft.
34. Remove fourteen hex head cap screws (B) securing endplate assembly (2) on coupling end of pump.
Remove endplate.
35. Remove two dowel pins (A) from case assembly (1).
37. Remove drive gear & shaft (4) and idler gear & shaft (5) from case assembly (1). Clean drive and idler
gears and shafts. Examine both shafts. Replace drive and idler gears and shafts if excessively worn or
scored.
38. Visually inspect all parts. Replace all worn or damaged parts before reassembling pump. It is
recommended that new gaskets (6, 7) be installed each time pump is disassembled and reassembled.
14
9. BEARING REMOVAL AND INSTALLATION
BEARING REMOVAL
Pump bearings are available in babbit-filled carbon, copper-carbon, iron, and hi-lead bronze. Any of these bearings
may be removed using a puller. If a puller is not available, the bearings may be removed by using a hacksaw blade
to cut through the bearing in two places 180 apart. This procedure will usually loosen the bearing enough to be
pulled out. If this procedure is used, take care to prevent damage to the bore into which the bearing is pressed.
Carbon bearings may also be removed by carefully chipping the bearing out with a chisel. Take care not to scar the
endplate bores during the bearing removal process.
After removing the bearings, always check the endplate bores for nicks and burrs caused by the removal process.
The bores must be clean, smooth, and free of burrs before attempting to install new bearings.
BEARING INSTALLATION
1. Remove all burrs and raised edges from bores for bearings.
2. Place endplate or backplate on a press base with milled face upward. Support endplate so that milled face
is perpendicular (square) with press ram.
3. Position endplate so that one bearing bore is located directly under press ram.
4. A.) If babbit-filled carbon or copper-carbon bearings are to be installed, lubricate bearings by submerging
them in cold water prior to installation.
B.) If iron or hi-lead bronze bearings are to be installed, lubricate endplate bores with light oil that is
compatible with product to be pumped.
5. Place end of new bearing at entrance of bore in endplate, taking care to align grooves in bearing with
grooves in face of endplate.
6. Press bearing into endplate bore. When carbon bearings are being installed, it is important to press them
in with one slow uninterrupted stroke to prevent cracking. It is best to use a stepped arbor with a few
thousandths of an inch clearance between arbor and bore of bearing. Be sure to press bearings in until
they are .002/.004 of an inch [.051/.102 mm] above milled face of endplate.
7. Repeat procedure for second bearing.
8. Using a three square file, file shallow grooves in ends of bearings to connect grooves inside bearings with
groove on milled face of endplate. If your bearings or endplates do not have grooves, omit this step.
15
10. DIMENSIONAL DATA FOR INTERNAL PARTS
Nominal dimensions are given below. With the exception of gasket thickness and lateral clearance, your actual
measurements should vary from these numbers by no more than .002”. Use properly calibrated measuring
equipment when measuring parts.
PUMP SIZE
ITEM 59 68 99
Bore for Bearings 2.876 2.876 2.876
Shaft O.D. 2.1247 2.1247 2.1247
Case Bores 5.172 5.172 5.669
Gear O.D. 5.156 5.156 5.653
Gear O.D. to Case Bore Diametral
0.013 0.013 0.013
Clearance
Bronze Bearing O.D. 2.88 2.88 2.88
Bronze Bearing Press Fit .004 min. .004 min. .004 min.
Bronze Bearing I.D. (Free) 2.136 2.136 2.136
Bronze Bearing I.D. (Installed) 2.132 2.132 2.132
Shaft to Bronze Bearing Diametral
0.007 0.007 0.007
Clearance
Carbon Bearing O.D. (Std.) 2.879 2.879 2.879
Carbon Bearing Press Fit .003 min. .003 min. .003 min.
Carbon Bearing I.D. (Free) 2.133 2.133 2.133
Carbon Bearing I.D. (Installed) 2.132 2.132 2.132
Shaft to Carbon Bearing Diametral
0.007 0.007 0.007
Clearance
Case Width 11.278 12.998 12.998
Gasket Thickness (One) 0.012 0.012 0.012
Compressed Gasket Thickness (Two) 0.016 0.016 0.016
Gear Face Width 11.279 12.999 12.999

Lateral Clearance (Two Compressed
0.014 0.014 0.014
Gaskets)
(Dimensions are in inches)
16
11. INSTRUCTIONS FOR PUMP ASSEMBLY
Refer to Section 5, DIRECTION OF ROTATION, to assure proper configuration for pump rotation and port location
prior to assembling pump.
1. Read and understand all safety instructions and warnings before assembling pump. Visually inspect all
parts during assembly. Replace all worn or damaged parts. Although they may appear reusable, it is
recommended that new gaskets (6, 7) be installed when pump is being reassembled.
 WARNING! Only use genuine Roper gaskets. Gasket thickness determines proper
clearances. Always check quantity of gaskets removed and replace with exact quantity.
Proper material must be used based on application.
2. When cleaning or lubricating, only use products that are compatible with product being pumped and
elastomers within pump. DO NOT use petroleum base products with seals with EPR elastomers. Clean
and lubricate parts with light oil unless EPR elastomers are used. Use a nonpetroleum base lubricant with
EPR elastomers.
3. Mechanical seals are precision pieces of equipment. Use extreme care not to damage seal faces or
elastomers during assembly.
4. Install two dowel pins (A) on each side of case (1). Place appropriate number of new case gaskets (6) on
each side of case. Align endplate assembly (3) onto dowel pins on end opposite coupling end of pump.
Secure endplate assembly to case using fourteen hex head cap screws (B).
screws (C).
6. Slide idler gear & shaft (5) into appropriate bore of case (1).
7. Slide drive gear & shaft (4) into appropriate bore of case (1).
8. Align endplate assembly (2) onto dowel pins (A) on coupling end of pump. Secure endplate assembly to
case using fourteen hex head cap screws (B).
9. A.) For 4659-4699 HF pumps, follow steps 10 – 16.
B.) For 4759-4799 HF pumps, follow steps 17 – 21.
4659-4699 HF Pumps
12. Install packing rings (10) over drive shaft and into packing housing (9). Stagger joints on each packing ring
180° apart. Seat each ring before adding next ring. Rings must not be tamped or seated too tightly.
13. Check drive shaft (4) for free movement after each ring is installed.
14. When packing housing is sufficiently full to allow entry of packing gland (9) about 3/8 of an inch [10 mm],
slide packing gland over drive shaft and studs into packing housing. Secure packing gland in place using
two jam nuts (F). Draw jam nuts up evenly on packing gland to assure proper seating of packing (10).
DO NOT cock packing gland. This could cause binding or heating of drive shaft.
16. Read and understand all safety instructions and warnings before installing and operating pump.
17
4759-4799 HF Pumps
18. Lubricate drive shaft and mechanical seal bore with a compatible lubricant. Install mechanical seal (12) on
21. Read and understand all safety instructions and warnings before installing and operating pump.
12. PARTS LIST
1. Case Assembly
A. Dowel Pin
2. Endplate Assembly
B. Hex Head Cap Screw, Endplate to Case
3. Endplate Assembly
C. Hex Head Cap Screw, Coverplate to Endplate
4. Drive Gear & Shaft
D. Drive Key
5. Idler Gear & Shaft
E. Hex Head Cap Screw, Packing Housing to Endplate
6. Case Gasket
F. Jam Nut
7. Coverplate Gasket
G. Stud
8. Coverplate
H. Hex Nut
9. Packing Housing
J. Retaining Ring
10. Packing Rings
K. Socket Head Cap Screw, Seal Retainer to Endplate
11. Packing Gland
L. Roll Pin (pinned Mechanical Seals only)
12. Mechanical Seal
13. Seal Retainer WRN. Warning Tag
18
4659-4799HF
Figure 12.1
19
13. SHAFT SEALING
STANDARD COMPRESSION PACKING
One type of shaft sealing used in these pumps is formed ring packing. When using a packed box pump, use
formed packing rings. DO NOT use a one piece spiral wrap of packing. Packing rings are available in a wide
selection of materials for various applications and temperatures. Previous experience with the pumped fluid is
the best guide in selecting the proper packing ring material for your particular application.
CARE OF PACKING
Packing hooks are commercially available to help in removing packing rings from the stuffing box. It is generally
not recommended to reuse old packing rings. When installing packing, use formed packing rings. DO NOT use a
one piece spiral wrap of packing. Before installing packing, carefully clean the stuffing box and shaft.
Packing rings should be installed one ring at a time, with the joints of adjacent rings staggered approximately 180.
Each ring should be seated firmly before the next ring is installed.
The packing gland nuts should first be evenly tightened with a wrench to seat the packing firmly in the stuffing box
and against the shaft. DO NOT over-tighten the packing. The gland nuts should then be backed off until finger-
tight. Connect the flush or lubricate the packing if either method is used. After the pump is started, note the amount
of leakage from the stuffing box. If the packing leakage exceeds ten drops per minute, stop the pump and adjust
the gland nuts. The gland nuts should be adjusted evenly in 1/6 to 1/3 turn (1 to 2 flats on the nut) increments.
Start the pump and allow it to operate for several minutes. Again, visually examine the stuffing box for excessive
leakage. Repeat the above procedure until the stuffing box leakage is between five to ten drops per minute.
DO NOT over-tighten the packing. Slight leakage is a necessary requirement for proper packing operation.
Leakage of five to ten drops per minute when the pump is operating is desirable, as it will preserve the packing
and avoid scoring of the shaft. Over-tight packing may score shafts, increase torque requirements of the pump,
damage couplings and drivers, and generate excessive heat.
The pump should be stopped and the packing gland adjusted whenever leakage exceeds ten drops per minute.
The condition of the packing should be checked at regular intervals, the frequency depending on the type of
service. Experience will dictate how frequently the inspections should be made.
MECHANICAL SEALS
Various types of mechanical seals are available to fit most pumps. (See VARIOUS SEALING ARRANGEMENTS
shown in Figure 13.3.)
SEAL INSTALLATION
Due to the various seal types and material combinations available, it is not practical to include specific seal
installation and setting instructions in this manual. The seal manufacturer’s instructions for installation and setting
should be followed when available. The information furnished in this section is general in nature and is offered as a
reminder of items to check during seal installation. If any conflict exists between guidelines in this section and the
seal manufacturer’s instructions for your particular seal, follow the seal manufacturer’s instructions.
Many seal failures can be traced to installation errors. Careful installation is a major factor in the life of a seal. The
seal manufacturer’s instructions and drawings for seal installation and setting should be followed. Thoroughly read
and fully understand the seal installation drawings and instructions. This is a major key to proper seal installation.
20
Make sure that all parts are clean and not damaged, especially the mating seal faces. Inspect the primary (sealing
faces) and secondary (o-rings) sealing areas. DO NOT scratch, nick, or get those areas dirty. Keep in mind that
o-rings can easily become cut or torn without paying proper attention to their well being. Remove all burrs and
sharp edges from the shaft, including sharp edges of the keyway. Replace worn shafts.
Use sound judgment during the installation. DO NOT over-tighten bolts, align or install seal or seal retainer with a
hammer, or apply anything except professional workmanship to the job.
NOTE: When cleaning or lubricating, use only cleaning solutions and lubricants that are compatible with products
being pumped and with sealing elastomers. DO NOT use petroleum base products with seals with EPR
elastomers. Clean and lubricate parts with light oil unless EPR elastomers are used. Use a nonpetroleum base
lubricant with EPR elastomers.
Know the materials you are working with. Critical seal parts are often made from brittle materials that will chip,
crack, or break if carelessly handled. It is permissible to touch the seal faces. It is NOT permissible to abuse seal
faces. Abusing the faces is handling them in such a way that they may be chipped or scratched. Denatured alcohol
and lens tissue may be used to clean the faces. Cleaning solutions may remove the “shine” from carbon seal
faces. Reflectiveness or “shine” is not important. Flatness is important. DO NOT use penetrating fluids for cleaning.
In many applications, the seal faces should be prelubricated. The prelubricant should be applied after the seal
assembly is mounted and the faces are cleaned, just prior to mating the faces together, not sooner. The
prelubricant should be applied from a clean non-refillable dispenser. One or two drops of lubricant are sufficient.
Generally, a light weight oil, ISO/ASTM viscosity grade 32 (SAE 10), may be used as a prelubricant. Heavy oils
(such as STP®) have a tendency to solidify with time when exposed to air. NEVER use grease or grease-like
substances to prelubricate mechanical seal faces. Some lubricants may attack the materials of the seal parts or
may prevent the seals from performing properly. In some cases, water may be the only acceptable lubricant for the
seal. The seal manufacturer’s instructions should provide information for seal installation lubrication. If you are not
sure of a lubricant’s compatibility with the pumped fluid or seal parts, consult with the seal manufacturer or
assemble the faces dry.
Installing the mechanical seal stationary seat into the seal retainer or the rotating element onto the shaft often
requires a different lubricant than what is used for face prelubrication. Lubrication for installation is basically a
sliding aid due to the tight fit of the mechanical seal secondary seal. Lubrication will reduce the chances of
abrading, pinching, or cutting the secondary seals during installation. The lubricant, and any additives selected,
must meet the following requirements:
 It must be compatible with the pumped liquid.

 It must not cause swelling of the secondary seals.
 It must not solidify.
 It must not break down and leave deposits.
 It must not impede the design or action of the secondary seals.
Keep installation lubrication to a minimum. Apply only a thin coating to the shaft and inside diameter of the seal.
Apply a thin film to the bore of the seal retainer and outside diameter of the stationary seat. DO NOT immerse seal
parts in oil.
It is normal for a new seal to leak somewhat after initial startup. Allow the seal faces to “wear-in” to each other.
Fluids with good lubricating properties will naturally delay this wear-in period. However, if leakage occurs
immediately and does not decrease, the secondary seals may be damaged or the seal faces may be warped out of
flat.
As these type seals are designed to operate in a liquid, the seal faces must be immersed in a liquid from the very
beginning. Dry operation will damage the seal faces. Refer to Section 3, PREOPERATION CHECKS, before
staring a pump with a new seal.
®
STP is a registered trademark of First Brands Corporation
21
PACKED BOX SEAL CHAMBER DIMENSIONAL
Figure 13.1
MECHANICAL SEAL CHAMBER DIMENSIONAL

Figure 13.2
22
VARIOUS SEALING ARRANGEMENTS
Figure 13.3
23
14. STORAGE
When removing a pump from service for storage, the pump should be completely cleaned and flushed of any
pumped fluid. The unit should be carefully inspected and have any necessary repairs made before placing the
pump into storage.
Make yourself a reminder to read and understand this manual completely before installing the pump.
SHORT TERM STORAGE (up to six months)
For storage of up to six months, special preparations are not usually necessary; however, the following should be
observed:
 Protect the pump from the elements. Store the pump indoors whenever possible. If indoor storage is not
possible, cover the pump with a protective covering. DO NOT allow moisture to collect in or around the pump.
 Read and understand this manual thoroughly before installing the pump.
LONG TERM STORAGE (over six months)
For storage periods over six months, observe the following:
 Protect the pump from the elements. Store the pump indoors. DO NOT allow moisture to collect in or around
the pump.
 Make sure the pump is dry. Cap or plug any flanged openings with suitable metallic closures.
 Wrap exposed shafts and machined surfaces with suitable corrosion-inhibiting cloth or paper. Seal the seams
with an oil-proof, low-chloride content tape.
 On packed box pumps, relieve the compression on the packing by loosening the packing gland. If you intend to
grease lubricate the packing after installing the pump, inject a liberal amount of grease into the stuffing box.
 Apply a suitable preservative to the pump.
 If applicable, remove the drive belts from belt-driven units or disconnect the coupling on direct-connected units.
 Read and understand this manual thoroughly before installing the pump.
If other equipment included with this pump (i.e. couplings, drivers, mechanical seals, etc.) is to be stored also, refer
to its manufacturer’s instructions for storage.
24
15. INDEX
Assembly Instructions, 17-18
Bearing
Removal, and Installation, 15
Conversions
High Drive to Low Drive, 8-12
Dimensional Data, 16
Disassembly Instructions, 13-14
Draining Pump, 13
Guarding Power Take-Off Shafts, 3
Mechanical Seals
Care and Installation, 20-21
Various Mechanical Seal Arrangements, 22-23
Mounting Base, 2
Nameplate Data, 4-5
Packing Standard Compression, 20
Parts List and Drawing, 18-19
Plumbing, 2
Ratings
Pressure, 5
Speed, 5
Temperature, 5
Rotation
Direction of Rotation, 7
Reversing, 8-12
Seal Chamber Dimensions, 22
Special Precautions for PTO Drive, 3
Special Warnings, 2-3
Storage, 24
Tools, 6
25

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BULK LIQUID HANDLING G12-294

4659, 4668, 4699, 4759, 4768, 4799

Roper Pump Company

Telephone: (706) 335-5551

Separate Pump and Drive Assemblies

Operating without guards could

MODEL NUMBER: ____________________

1. The Model Number consists of a seven or eight digit number.

 The first digit (4) indicates the port arrangement.

 The second digit (6) indicates shaft sealing.

 The letter (H) indicates the pump head arrangement.

 The letter (F) indicates port style

Direction of Rotation and Shaft Position

2. MAXIMUM PUMP RATINGS

Maximum limits for this SERIES:

Disconnect the coupling between the driver and pump.

4. RECOMMENDED TOOL LIST

Tools for all Pumps:

(1) Safety Glasses

Additional Tools for Pumps with Shaft Packing:

Packing Hook for .38” square packing rings

Additional Tools for Pumps with Mechanical Seals:

(1) 0600 External Retaining Ring Pliers

Snap-On is a registered trademark of Snap-On Tool Corporation

REVERSE ROTATION, SAME PIPING ARRANGEMENT

CHANGE PORT AND DRIVE SHAFT LOCATION, SAME ROTATION

8. INSTRUCTIONS FOR PUMP DISASSEMBLY

Compressed Gasket Thickness (Two) 0.016 0.016 0.016

Gear Face Width 11.279 12.999 12.999

(Dimensions are in inches)

12. PARTS LIST

13. Seal Retainer WRN. Warning Tag

STANDARD COMPRESSION PACKING

 It must be compatible with the pumped liquid.

MECHANICAL SEAL CHAMBER DIMENSIONAL

SHORT TERM STORAGE (up to six months)

LONG TERM STORAGE (over six months)

For storage periods over six months, observe the following:

 Apply a suitable preservative to the pump.

Disassembly Instructions, 13-14

Guarding Power Take-Off Shafts, 3

Nameplate Data, 4-5

Packing Standard Compression, 20

Parts List and Drawing, 18-19

Seal Chamber Dimensions, 22

Special Precautions for PTO Drive, 3

Special Warnings, 2-3

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