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Flow Assurance

Ahmed Dahroug
Schlumberger Flow Assurance

Copyright ©2009 NExT. All rights reserved


Day 1: Introduction, Classification, Sampling
& PVT Analysis

 Definition of flow assurance


 Reservoir fluids & phase behavior
 Organic Solids - asphaltene, wax & hydrates
 Inorganic solids (scales), soaps & mercury
 Heavy oil, foams, emulsions, erosion , corrosion and sands
 Representative fluid sampling technologies
 Laboratory PVT measurements methodologies
 Theory of thermodynamic fluid modeling
 Field example: effect of oil-based mud contamination on fluid properties
 Classroom exercise - Thermodynamic fluid properties modeling

2 AJ
11/4/2010
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Flow Assurance

“Maintain flow from pore to process”


Deepwater Challenges
 Colder temperatures
 Greater hydrostatic head
 Longer tiebacks, and hence complex thermo-
hydraulic fluid behaviour
 Gas condensate production
 Organic/Inorganic solids precipitations
 Commingled production – complex fluid
systems
 Reservoir Complexity - shallow reservoir,
HPHT, compartmentalised, …
 Reduce uncertainties and minimize risks 
CAPEX versus OPEX

Copyright ©2009 NExT. All rights reserved


Flow Hindrance Elements –
Especially Critical in Offshore Arena  Fluid Properties - PVT
 FluidFlow & Heat
Transfer
 Oilfield Scales
 Asphaltene

 Wax

 Hydrate

 Scales

 Naphthenates - Soaps

 Heavy Oils

 Foams/Emulsions

 Mercury

Corrosions/Erosions/Sand
Understanding the fundamentals of these elements are the
key to design management strategy
4 AD
Copyright ©2009 NExT. All rights reserved
11/4/2010
Actual Extended Chromatogram

5 AD
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Compositional Analysis

Component MW Flashed Gas Flashed Liquid Monophasic Fluid


(g/mole) WT % MOLE % WT % MOLE % WT % MOLE %
Carbon Dioxide 44.01 0.27 0.13 0.00 0.00 0.03 0.08
Hydrogen Sulfide 34.08 0.00 0.00 0.00 0.00 0.00 0.00
Nitrogen 28.01 0.23 0.17 0.00 0.00 0.03 0.10
Methane 16.04 65.31 85.19 0.00 0.00 7.45 51.79
Ethane 30.07 6.12 4.26 0.00 0.00 0.70 2.59
Propane 44.10 9.55 4.53 0.06 0.36 1.15 2.90
I - Butane 58.12 2.13 0.77 0.04 0.17 0.28 0.53
N - Butane 58.12 6.66 2.40 0.20 0.85 0.93 1.79
I - Pentane 72.15 2.91 0.84 0.26 0.89 0.56 0.86
N - Pentane 72.15 1.86 0.54 0.25 0.86 0.43 0.66
C6 84.00 2.44 0.61 0.94 2.82 1.11 1.47
M-C-Pentane 84.16 0.53 0.13 0.33 1.00 0.36 0.47
Benzene 78.11 0.06 0.02 0.04 0.14 0.05 0.07
Cyclohexane 84.16 0.20 0.05 0.24 0.71 0.23 0.31
C7 96.00 0.82 0.18 1.22 3.19 1.17 1.36

6 AJ
11/4/2010
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McCain’s Generalizations for Fluid Types
Black oil Volatile Oil Retrograde Wet Gas Dry Gas
Gas

Initial producing <1,750 1,750 – >3,200 >15,000* 100,000*


GOR, scf/STB 3,200

Initial stock-tank <45 >40 >40 up to 70 No liquid


liquid gravity,
o
API
Color of stock- Dark Colored Lightly colored Water white No liquid
tank liquid

Phase change in Bubble point Bubble point Dew Point No phase No phase
reservoir change change

Heptane-plus, > 20 20 – 12.5 <12.5 <4* <0.7*


mole %

Oil FVF at <2.0 >2.0 - - -


bubble point

7 AJ
11/4/2010
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Range of Composition by Fluid Type
Dry Gas Wet Gas Volatile Black
Gas Condensate Oil Oil
N2 0.3 0.2 3.68 1.21 0.36
CO2 1.1 2.1 1.28 2.10 0.29
C1 90.0 85.0 85.2 60.50 23.97
C2 4.9 4.7 5.36 7.75 6.42
C3 1.7 3.2 1.75 4.75 7.64
i-C4 0.6 1.2 0.36 2.27 1.79
n-C4 0.5 1.0 0.46 2.01 5.29
i-C5 0.3 0.9 0.19 1.96 2.98
n-C5 0.2 0.8 0.16 0.88 3.27
C6 0.2 0.3 0.22 1.90 4.85
C7 +0.2 +0.6 0.39 2.51 7.09
C8 0.44 2.45 7.67
C9 0.20 1.68 5.19
C10 0.12 1.45 4.47
C11 0.06 1.05 2.96
C12+ 0.15 5.53 15.76

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Phase Behavior
Phase behavior of a reservoir fluid over a range of P&T is an “average” of the phase
behavior of each of the pure components within the fluid

P-v diagram 1
component

P-T diagram 1 component


one unique pressure at
which two phases exist for a
given temperature

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11/4/2010
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P-T Diagram – 2 components
range of pressures at which two
phases exist for a given
temperature

10 AJ
11/4/2010
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Fluid Classification – Dry Gas

Liquid
A Original
reservoir
conditions
Pressure

Critical
Point

Liquid % 100
75
50
25
0 Gas
Stock tank
B

Tatm Tr

Temperature
11 AJ
11/4/2010
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Fluid Classification – Wet Gas

Liquid
Critical Point A Original
reservoir
conditions
Pressure

% liquid 100

75 Separator
50
25 Stock tank Gas
5
0 B

Tatm Tres
Temperature
12 AJ
11/4/2010
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Fluid Classification - Condensate

Undersaturated
Liquid Critical Point A`
A
Saturated
% liquid
Pressure

100 Retrograde

75 B

Separator
50
25 C Gas
5 Stock tank
0
Tatm Tres
Temperature
13 AJ
11/4/2010
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Fluid Classification – Black Oil

A`

Liquid
100
A Critical Point
Pressure

75

Dew-Point
Point Curve
50

Separator 25
Stock tank
B
C 0 Gas
Tatm Tres
Temperature

14 AJ
11/4/2010

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Classification of Hydrocarbons - Summary
+ GOR + Saturation Pressure

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Hydrocarbon Classifications - Chemistry
Normal-paraffins (Alkanes)
CnH2n+2

Structure Formula Name Abbr.

H
H-C -H CH4 Metha ne C1
H

HH C 2H6 Etha ne C2
H-C -C-H
HH

CnH2n+2
Isomers of Alkanes (Isoparaffins)
Structure Formula Name Abbr.

-C-C-C-C-C- C 5H 12 n-Pentane n-C5

C 5H 12 iso-Pentane i-C5
-C-C-C-C-
C

C neo-Pentane i-C5
C 5H 12
-C-C-C-
C

16 AJ
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Hydrocarbon Classifications - Chemistry
Cyclo Alkanes (cyclo-paraffins or naphtenes) C nH 2n
S tru c tu re F o rm u la Nam e A b b r.

C
C C C5H10 C y c lo p e n ta n e C5
C -- C

CH3

C C6H12 M e th y l C y c lo p e n ta n e C6
C C
C -- C

C
C C C y c lo h e x a n e C6
C C C6H12
C

C 6 H 6 - n (C H 2 )
Arenes (Aromatics) S t r u ct u r e Fo r m u l a N ame A b b r.
C
C C C6 H6 Be n z e n e C6

C C
C

CH3
C To lue n e C7
C7 H8
C C
C C
C

CH3
C
C C C8 H1 0 Xy le n e C8
C C
C
CH3

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Fluid Classification by Viscosities, Densities & oAPI

Viscosity 10 100 1000 10,000 100,000


(mPa, cP)

Light Heavy Tar Sand


Crude Oil Crude Oil Oil (Bitumen)

Density (kg/m3) 802 934 966 1000 1076


Gravity (°API) 45 20 15 10 5

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Simplified View Of Petroleum

Asphaltene
Resin
Aromatic
Saturate

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Crude oil composition

COLLOIDAL THEORY

CONTINUOUS PHASE DISPERSE PHASE


MALTHENES

SATURATES AROMATICS RESINS ASPHATENES

PARAFFINS BENZENE
NAPHTENS TOLUENE
XYLENE

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Typical Aromatic & Resin Components

 Aromatics

OH

 Resins
S

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11/4/2010
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Hypothetical Structure Of Asphaltene

CH
3

CH N
3

CH
3
N CH
S 3

CH
3
CH
3
CH
3

22 AJ
11/4/2010
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Asphaltene Precipitation

 Changes in pressure  change the fluid density 


asphaltenes precipitation  deposition

 Mixing the reservoir fluids with a different gas 


asphaltene problems. Lean gas or CO2 for enhanced oil
recovery  destabilize asphaltene in the crude oil

 Stimulation practices (acidizing)  destabilize asphaltene


equilibrium  asphaltene problems.

23 AJ
11/4/2010
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Roles of Asphaltene

 Wax crystallization nucleus


 Emulsifier
 Oil wets inorganic particulates
 Binding agent
Aromatic
s
Paraffin,
Naphteni
c and
olefin
Molecule
s
Resin
s

Asphaltenes

24 AJ
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Deposition Sites
The deposition occurs in:
• Near Wellbore & Perforation Decreases production and
• Wellbore & Production tubing reduces equipment
• Wellhead efficiency and reliability
• Flow lines
• Surface separation facilities
Flowlines
Wellhead
1000

PRODUCTION (BOD)
Asphaltene
Deposition
100 Event

TIME

25 AJ
11/4/2010
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Impact of Asphaltene Deposition
 Slow irreversible process.
 Reservoir
• Near wellbore asphaltene deposition can severely impair inflow performance
 Tubing.
• Deposits can restrict tubing diameter reducing outflow performance
• Deposits can foul operating equipment: GLV’s, SSSV’s , etc
 Surface Facilities
• Can Stabilize emulsion
• Plugging first stage gas separator, can lead to pressure build up.
• Plugging compressor inlet, leading to starving
• Solid disposal problem

26 AJ
11/4/2010
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Asphaltene Precipitation and Deposition in Near Wellbore

4,000 4,000

High permeability Low permeability

3,000 2,000

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Paraffin Wax Definition
 Waxes are higher molecular weight saturated carbons (>C20)
mainly from normal paraffins CnH2n+2 plus minor isoparaffins,
naphthenes and appreciable aromatic content.
 Tend to precipitate when temperatures are reduced
 Precipitates as crystalline waxy solids.

28 AJ
11/4/2010
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Paraffin Wax Definition

Branched chain alkanes have a lower melting point compared to a similar straight chain length.
Branched molecules do not pack so easily when they come into close contact on cooling. This
physical property difference is taken into account when designing treatment chemicals.
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11/4/2010
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Paraffin Properties

Compound Formula Molecular Melting Point


o
Weight C ( ºF )
Methane CH 4 16 -182( -295)
Pentane C 5 H 12 72 -129( -200)
Octane C 8 H 18 114 -57( -71)
Undecane C 11 H 24 156 -25.5( -14)
Pentadecane C 15 H 32 212 10(50)
Eicosane C 20 H 42 282 36(97)
Triacontane C 30 H 62 422 65.5(150)
Tetracontane C 40 H 82 565 81(178)
Pentacontane C 50 H 102 702 92(198)
Heptacontane C 70 H 142 982 105( 221)

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Precipitation of Paraffins

Paraffin wax Solubility in Crude Oils


• Higher molecular weight  less soluble
• Lower temperature  less soluble

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Factors Influencing Paraffin Deposition

Primary causes
• Temperature (cloud point, pour point )
• Pressure depletion (loss of light ends)
• Paraffin concentration and molecular weight
• Laminar flow

Secondary causes
• Solids and pipe surface (nucleating material)
• Others (pH, water cut)

32 AJ
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Key properties of waxy crudes

Highly Non-Newtonian Mildly Non-Newtonian Newtonian

15-25 oC

Pour Point Cloud Point


Temperature Wax Appearance
Temperature (WAT)
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Hydrates – Ice That Burns

 Crystalline solid consisting of gas molecules each surrounded by a cage of


water molecules.
 Hydrate usually forms at high P & low T
 One volume hydrate can carry 160-180 volumes of methane
 Hydrate Formers:

C1 C2 C3 i-C4
n-C4 N2 CO2 H2S
O2 Ar cyclo-C3
others

34 AJ
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Interest in Gas Hydrates –

• Flow hindrance – blocking flow lines


• Energy Resource
• Operational hazard
 Slope stability
 Drilling
• Global warming
 Methane 20 times more
effective greenhouse gas than
CO2

35 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved Ref: T.S. Collette (USGS)
Gas Hydrate Occurrences

Ref: Matsumoto et al., 1999

36 AJ
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Hydrate Structures

46H20

136H20

34H20

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Inorganic Scales

“Hard Adherent Mineral Deposits that Precipitate From Brine Solution”

thickness of Quartz
calcite
scale
Rock Matrix
Quartz
Barite
Anhydrite

Tubulars

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Most Common Scales
• Calcite (CaCO3)
– Formed due to the presence of calcium ions and
bicarbonate ions in the produced water
– Pressure changes may cause precipitation
• Barite (BaSO4)
– Generally formed when there is co-production of
formation water (Ba2+) and injection water
(SO4-)

Barite

Anhydrite

39 AJ
11/4/2010
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Oilfield Scale

 Mineral scale is a major flow assurance issue associated with


oil and gas production both for offshore and onshore
production environments
 Scale formation results in reduced productivity and costly
remediation/ workovers. Best strategy is to prevent than
remediate.
 Ability to control scale formation effectively can determine the
economic viability of the field
 Important factor for input into the “decision and risk analysis”
process for field development & redevelopment

40 AJ
11/4/2010
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General Oilfield Scales

Common Scales (solubility in pure water at 25 oC)


 Acid Insoluble (Sulphates)
 Barium Sulphate BaSO4 (2.3 mg/l)
 Strontium Sulphate SrSO4 (114 mg/l)
 Calcium Sulphate CaSO4 (2,000 mg/l)
 Generally form as Solid Solutions Ca/Sr with barite lattice
 Acid Soluble (Carbonates)
 Calcium Carbonate CaCO3 (53 mg/l)
 Most Common Carbonate Scales

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Deposition Sites
The deposition occurs in:
• Near Wellbore & Perforations
• Production tubing Decreases production and
• Wellhead reduces equipment
• Flow lines efficiency and reliability
• Surface processing facility

Flowlines
Wellhead
1000

PRODUCTION (BOD)
Scale
Deposition
100 Event

TIME

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SPE 93011
Soaps – Calcium Naphthenates
 Solid deposits formed by a family of naphthenic acid (ARN acids) &
calcium
• Formation criteria  naphthenic acids, calcium & pH-buffers
 Found in separators

 Large structures  C80H142O8

43 AJ
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Heavy Oil 101 - Terminology
API Gravity Metric Density
Light Oil 45o 800

Heavy Oil light 40o 825

35o 850 light


Conventional Heavy Oil 31.1o
30o 875
Extra--Heavy Oil
Extra medium 900 (25.7o API)
25o 900
22.3o
Bitumen 20o 925
960 (15.7o API)
heavy 15o 950
Oil Sands ( & Tar Sands)
10.0o 975 heavy
10o
Diluents (Pentanes) Bitumen
5o 1050
extra heavy (bitumen)
Blended Bitumen 0o 1075

Synthetic Crude Industry Government


oil sand
Upgraded Crude

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Viscosity vs API Gravity

10000000
Canada
1000000
Bitumen US

Extra Venezuela/Colombia
Viscosity (cP) at reservoir T

100000 heavy China


India/Indonesia
10000 US
Heavy Canada
1000

100

10

0.1
0 5 10 15 20 25 30 35 40 45 50
API Gravity

Source: OGJ EOR Survey (April 2004)


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Foams

Characteristics
 Foams are air/gas bubbles in liquids
 Characteristics of heavy oil
 Forms in separators

Problems
 Difficult to measure liquid level in
separator when foam appears

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Oilfield Emulsion – The Problem

Naturally occurring surface active agents (asphaltene/wax) stabilize water


in oil emulsions in produced fluids.
Emulsion increases viscosity and hence increase pressure drops causing
problems in gathering systems and treatment facilities.
Require specialized treatment vessels, chemicals or excessive residence
time Resulting in increased CAPEX and OPEX.

47 AJ
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Potential Emulsification Sites

Potential Emulsification Sites

2
1

1 Surface Pumps

2 Beans, Valves

3 Artificial Lift
3

4 Perforations
4
5
5 Formation

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Type of Emulsions

 Oil-in-Water

 Water-in-Oil

 Complex Emulsions

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Erosion – The problem

Erosion

Recession of surfaces by repeated localized mechanical


trauma, e.g. material loss caused by impingement of high
velocity liquid droplets /solid particles

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Corrosion – The Problem
Courtesy:
Corrosion
Club

Source: Corrosion Club

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Corrosion Locations

 Production tubing
 Production gathering system/pipeline
 Water disposal lines
 Oil storage tank
 Source water well system
 Water storage tank
 Injection well tubing
 Gas compression/cooling/scrubbing system
 Gas sweetening unit
 Gas dehydration unit
 "Dry" gas transmission line
52 AJ
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Corrosion Failure

Corrosion failures account for:


 25% of all safety incidents
 5% of lost production
 Add 10% to the lifting costs

53 AJ
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Corrosion Facts

 Essential for a facility to operate safely and ensure the


flow of fluids
 25 billion dollars is believed to be spent annually on
corrosion problems, which could have been reduced by
addressing corrosion fundamentals
 Corrosion fundamentals should be considered prior to
facility construction to reduce apparent costs
 Proper inspection and maintenance is also essential to
reduce the number of corrosion failures

54 AJ
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Corrosion Classification

 Wet Environment: Wet corrosion or


electrochemical corrosion, occurs in the presence of an
electrically conductive medium, and electrolyte.

 Dry Environment: Dry corrosion can be best


characterized as a reaction occurring in the absence of
an electrically conductive medium

 Biological

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Mercury Release in Environment
• Fremont Glacier in Wyoming shows a
substantial increase in atmospheric
mercury since industrialisation
• Worldwide, Coal fired power stations release ~2000
tonnes of mercury per year, ~ 50% of the mercury
released by human activity
• Coal fired power stations in the US release around 48
tonnes of mercury to the atmosphere each year.
• The highest release from a single plant is around 750
kg/year
• Some oil platforms in SEA are on their own producing
10 tonnes of mercury per year

56 AJ
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Mercury in Hydrocarbon Deposits
North Africa
Hg (gas) = 50-80 µg/m3** Northern
Europe & Russia
Hg (cond.) = 26-40 ppb*
Europe
Hg (gas) = 180 µg/m3*

North Asia
America
1987 : Cain
1973
SE Asia, Australia
2004 Hg (gas) = 200-300 µg/m3*
Chemicals Sonatrach Middle Hg (cond.) = 10-800 ppb
(Chocolate Bayou) (Skikda) East
Africa
Central
America

South
America
Africa (Nigeria)
Hg (gas) = 50-80 µg/m3* Australia & Pacific
Hg (cond.) = 500-1000 ppb**
South America
Hg (gas) = 50-120 µg/m3** 2004: Santos (Mumba)
Hg (cond.) = 26-40 ppb*
Incidents caused by Mercury :
coldbox failure
coldbox failure + explosion

57 AJ
11/4/2010
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Sand Production
Lun - 1 , 3 , 4 & 6 Core Data
Cumulative Weight -vs- Particle Size

100

90

80

70

Cum ulative Weight [%]


60

50
Condensate-Water Separator
40
(Courtesy of A. Kooijman/Mike Gunningham)
30

20

10

0
10000 1000 100 10 1
Parti cle Size [mi cron]

Reservoir Characterization
• Porosity,
• Permeability,
• Particle Size - d50
• Fines
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Reservoir Fluid Sampling Categories

 Surface Sampling
 Surface Recombination Samples
 Wellhead Samples
 Subsurface Sampling:
 Casedhole
 DST Conveyed
 Openhole

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Surface Sampling

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Bottomhole Sampling
Mechanical/
Bottomhole sampling applies when: Electrical Clock
Air Chamber

 Pwf > Ps (bubble point or dew point pressure) Regulator Valve


Closure Device

 Small volumes (0.25 - 4.0 Litres) Floating Piston

 Most accurate fluid properties data is required Sampling ports


Fixed Piston
Spool Valve
 Asphaltene study
 Wax analysis
 Aquifer sampling

61 AJ
11/4/2010
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Bottomhole Sampling - Near Wellbore Effects

62 AJ
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Single-phase Bottomhole Sampling
Single-phase vs. Conventional (Oil Reservoir)

Liquid

Initial Pr & Tr
APO Reservoir Fluid

Hydraulic Fluid
Pressure

2Φ Nitrogen Gas

Gas

PV ∝ T
Temperature
Conventional Bottomhole Sampler Single-phase Bottomhole Sampler

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Cased Hole Single-Phase Bottomhole Sampling

Single-phase Reservoir Sampler (SRS)

SRS Mechanical/
Electrical Clock

Length 4.14 m (13.7 ft) Air Chamber

Weight 35 kg (77 lbs) Regulator Valve

Closure Device

Max OD 0.044 mm (1.75”) Floating Piston

Sample capacity 600 cc (37 cu.in.)


Sampling ports
Fixed Piston
Test pressure 155 Mpa (22,500 psi)
Spool Valve

Working Pressure 103 Mpa (15,000 psi)

64 AJ
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DST Conveyed Bottomhole Samplers

Slip joint
• Run as part of DST
toolstring Single shot
reversing valve
• Typically fired by applying
Multi-cycle
annulus pressure Circulating Valve

• 2.25 inch full bore Pressure Controlled


Tester Valve
• 5 to 7.75 inch OD PORT* Pressure Operated
Reference Tool
• Annular chamber or multiple
chambers in a carrier Pressure Recorder
Carrier

SRS Sampler Carrier

Testing Jar

Safety joint

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11/4/2010
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SCAR-B Specifications

SCAR-B

Length 18.8 ft (5.73 m)

Max OD 5.5” (13.97 cm)

Max ID 2.25” (5.7 cm)


Rupture Disc
Fishing Neck 5” (12.7 cm)
Trigger
Pressure Rating 15,000 psi (103 Mpa)
SLS
Temperature 350 oF (177 oC)
Slimline
Service Sour Sampler
Number of Samplers Up to 8 SLS

Max Sample Volume 2.4 litres

Connections 3.5” IF or PH-6

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Sample Carrier (SCAR) Assembly

4 SRS Samplers
installed in SCAR-A top-sub

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Open Hole Bottomhole Sampling
FT RFT MDT Modular
Formation Repeat Formation Dynamics
Tester Formation Tester Tester

Electrical Power

Hydraulic Power

Probe

Dual-probe Dual
Packer
Flow control

Optical Fluid Analyzer

Multisample

Sample

Sample

Pumpout

1955 - 1975 1975 - Present 1991 - Present

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11/4/2010
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MDT - Modular Formation Dynamics Tester

Single Probe Multi-Probe Dual Packer

MDT COMMUNICATION WITH THE RESERVOIR


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Open Hole Bottomhole Sampling
 Pumpout Module
• To pump the Mud Filtrate from the formation until reservoir fluid is
identified by the Resistivity Cell or Fluid Analyzer
 Fluid Analyzer (Optical, NMR, etc….)
• To differentiate mud, mud filtrate, oil, water and gas during cleanup
and sampling
 Multi Sample Module:
• For collection of pressured subsurface samples
• May be pressure compensated single-phase or non-pressure
compensated
• May be transportable or require on-site transfer
• Volumes vary from 250 cc to 1,000 cc
• Large volume containers are available to 2.75 and 6 gal

70 AJ
11/4/2010
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MDT Pumpout Module

 Standard
• 585 cc/stroke
• 4100 psi differential
 High Pressure
• 440 cc/stroke
• 5500 psi differential

71 AJ
11/4/2010
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MRMS Multi-Sample Module

450 cc
Transportable
Bottle

Now up to 5 MRMS’s allowed in a toolstring!!!

72 AJ
11/4/2010
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Open Hole Single-phase Bottomhole Sampling

Single-phase Multisample
Chamber (SPMC)

Purge to
Wellbore

73 AJ
11/4/2010
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SPMC v’s MPSR
Single-phase Chamber: Conventional
Chamber:
250 cc Sample Volume
450 cc sample volume
20,000 psi MWP
20,000 psi MWP
400 degF MWT
400 degF MWT
400 degF Max transfer temp.
200 degF Max transfer
Maintains sample above
temp.
reservoir pressure using
Nitrogen pressure DOT Transportable
compensation
Transferred to Single-phase
Sample Bottle for
transportation

74 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved
MDT Sample Handling
 MDT Agitation Frame
─ For MDT 1 & 2.75 gallon sample
chambers
─ Allows inversion of chamber @ Res
P&T
─ For sample agitation using a split-piston
agitator
─ To remove immiscible mud
contamination prior to recombination

75 AJ
11/4/2010
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Quicksilver Probe

76 AJ
Before After
11/4/2010
Copyright ©2009 NExT. All rights reserved
Quicksilver – Reduce OBM Contamination while
Sampling
Standard sampling.
 One pump.
 One sampling line.
 Kv/Kh and Filtrate mobility enable contamination.
 Longer cleanup, limited contamination level.

Focused Sampling Concept.


 Step change on sampling technologies.
 Sampling using two synchronized pumps.
 Split/independent flow lines for both pumps.
 Optimize guard and Sampling line rates ratio.
 Proven reduction in clean-up times.
 Lowest contamination levels

77 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved
Quicksilver Results Pump

LFA

Focused-probe

11.1% after 8 hrs LFA2


2.0% after 4 hrs
MRPQ Focused Probe
Conventional Probe Pump2

*Source Peter Weinheber, NGC Reservoir


78 AJ
11/4/2010
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Fluid Sampling Options During Testing

Cores
Logs Bottomhole Sampling w RFT (Obsolete)
RFT

MDT (VIT/MiniDST) Openhole Bottomhole Sampling

• Surface Sampling
Well Testing • Casedhole Bottomhole Sampling
• DST Conveyed Bottomhole Sampling

• Surface Sampling
Production
• Phase Sampler (MPFM)
Testing/Monitoring • Casedhole Bottomhole Sampling
79 AJ
11/4/2010
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Sampling Condensate Reservoir – Multi-rate
Sampling

C
Condensate Gas Ratio (CGR)

Optimum CGR E
B D

A E

Condensate Flow Rate


80 AJ
11/4/2010
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Sampling Condensate Reservoir – Multi-rate
Sampling

C
Condensate Gas Ratio (CGR)

Optimum CGR E
B D

A E

Condensate Flow Rate


81 AJ
11/4/2010
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Standard Fluid Analysis Requirements

 Sample validation and preparation

 Fluid composition

 Phase behavior/fluid type

 Physical properties

82 AJ
11/4/2010
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Sample Validation and Preparation

 Log sample types and sample information


 Bottomhole (open or cased hole), surface samples, wellhead
 Single Phase or multi-phase, opening P&T, signs of leakage
 Reservoir P&T, test separator P&T & rates, wellhead P&T
 Restore samples to reservoir conditions
 Heat to Tres and agitate if not single phase samples
 Recombine separator samples to well test GOR
 Establish multiple sample consistency
 Measure density, GOR, composition
 Make judgment on which sample(s) to test

83 AJ
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Sample Restoration Equipment

84 AJ
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Compositional Analysis

 What is oil and gas?


 Mixture of a vast number of different hydrocarbon and non-hydrocarbon molecules
 The proportion of each type of molecule defines the fluid type and the phase
behavior of the fluid at a given P&T
 Compositional analysis is the attempt to quantify both the type and distribution of
these molecules in a given fluid sample

85 AJ
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Chromatography Lab

Copyright ©2009 NExT. All rights reserved


Gas Chromatography

• Injected sample carried by He through column


• Molecules separated by size in the column
• As each molecule leaves column it is counted by
the detector

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Typical Detector Response

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Actual Extended Chromatogram

89 AJ
11/4/2010
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Laboratory Phase Behavior Tests

 To confirm fluid type, phase behavior tests are completed in the PVT lab
 Single-Stage Flash Test
 BS&W, Gas-Oil-Ratio, API, Composition to C30+
 After fluid type confirmation, series of additional tests are completed to define
behavior of the fluid from reservoir P&T conditions to stock tank conditions (Standard
PVT)
 Black Oil - Constant Composition Expansion (CCE), Differential Liberation (DL),
Separator Test (ST)
 Condensate – CCE, Constant Volume Depletion (CVD)
 From results of these tests, wide range of reservoir fluid volumetric properties
are determined
 Psat, Bo, Bg, Rs, Co, retrograde liquid deposit, produced liquid volumes etc.

90 AJ
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Single-Stage Flash using Gasometer
 5000 +/- 1 cc gasometer
 Counter balanced piston
• position encoder
 3 ft x 1 ft footprint
 Accessories
• liquid trap 25 +/- 0.02 cc
• vacuum pump
• gas sample port
• j-type thermocouple
• digital pressure
transducer
91 AJ
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Black Oil CCE Test

11,000
13,000
15,000
2,000
3,000
4,000
5,000
6,000
7,000
9,000

Single Phase Sample Transfer

Single Phase Expansion

Bubble Point

Two Phase Expansion

Abandonment

92 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Black Oil CCE Data Table
Black Oil PVT Study
Constant Composition Expansion @ Tres 4500
Pressure Liquid Relative Liquid Compressibility Y-
Single
(psia) Volume % Volume Density Co Function
4000 Phase
Two Phase
3 -6 -1
(%) Vr =Vtot/Vsat (g/cm ) (10 psi ) Value

8000 100.00 0.955 0.729 6.8


7400 100.00 0.959 0.726 7.4
3500

Pressure (psig)
6800 100.00 0.964 0.723 8.1
6200 100.00 0.969 0.719 8.8
5600 100.00 0.974 0.715 9.7
5000 100.00 0.980 0.711 10.5
4400 100.00 0.986 0.706 11.5

Psat
3700
3300
100.00
100.00
0.995
1.000
0.700
0.697
12.7
13.4
3000
3100 96.40 1.020 3.317
Psat = 2280.5
2500
1900
84.72
70.74
1.105
1.264
3.054
2.790
psig
1300 53.11 1.610 2.524 Vsat = 65.83
700 30.66 2.653 2.248
2500 cm3

2000

Vr = a+ b exp(-P/c) P - psia Y=
Psat - P
P(V/Vsat - 1)
1500
a= 0.91101367 63 64 65 66 67 68 69
b= 0.14561416
c= 6693.0791 - d(lnVr)
Y-Function is only valid for Pressures < Psat
Co =
dP Total Volume (cm3)
Equations for the Relative Volume and Fluid Compressibility are only valid for Pressures > Psat

93 AJ
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Condensate CCE Test

11,000
13,000
15,000
2,000
3,000
4,000
5,000
6,000
7,000
9,000

Invert Visual Cell


Truncated Cone Piston
Single Phase Sample Transfer
Single Phase Expansion
Dew Point
2 Φ Retrograde Expansion
2 Φ Revaporization Expansion
Abandonment
94 AJ
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Typical CCE DATA (Gas Condensate)

20

18  

 
16

14 

12 
% Liquid

10 

8

4 
Cloud seen at ~ 5000 psia
2

0  • • • • •
500 1500 2500 3500 4500 5500 6500
Pressure (psia)

95 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Differential Liberation (DL)

 Designed to simulate a pressure depletion process in reservoir


 All gas generated below the bubble point is assumed to be
produced
 True black oils are relatively insensitive to pressure depletion step
size

 Measured Data
 Gas oil ratio (GOR) / Liberated Gas
 Formation volume factor, Bo
 Gas properties: MW, density, Z, Bdg
 Liquid properties: density, viscosity

96 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Differential Liberation Experiment
Gas Off

V4 = V3 = V2 < Vsat
V1 = Vsat

V3 = V2 < Vsat

V5 < V4 < Vsat


V2 < Vsat

P1 = Psat P2 < Psat P2 < Psat P2 < Psat P3 < P2 < Psat

97 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Vapor Compositions in Mole %
(Differential Liberation Study)

98 AJ
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DL Oil Table

DIFFERENTIAL LIBERATION TEST - LIQUID PHASE PROPERTIES

GOR Data Liquid Data


Pressure Cumulative Produced Solution Gas GOR Calculated Oil Oil Viscosity Ratio
(psia) 1 1 2 3
GOR RS Oil Density FVF Viscosity Oil/Gas
3
(scf/STB) (scf/STB) (g/cm ) (bbl/STB) (mPa-s)

3300 0 824 0.697 1.456 0.38


2500 211 613 0.721 1.363 0.46 22.6
1700 393 431 0.745 1.282 0.57 33.2
1000 536 288 0.766 1.218 0.73 47.9
500 633 191 0.782 1.173 0.93 65.6
15 824 0 0.815 1.036 1.87 171.6

Dead Oil Density at STD Conditions (60°F & 15.0 psi a) 0.844 g/cm3; 36.1 °API
1
Gas Volume @ STD / Residual Oil @ STD
2
BO, Reservoir Oil Volume @ P,T per Unit Volume of Residual Oil @ STD
3
Gas Viscosity Calculated from Lee et al. correlation

99 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
DL Gas Table
DIFFERENTIAL LIBERATION TEST - VAPOR PHASE PROPERTIES

Vapor Data Total


Pressure Vapor Vapor Vapor Z Gas Total Two Phase Calculated
(psia) 1 2 3 4 6
Density MW Gravity Factor FVF FVF Co Gas Viscosity
3 3 -6 -1 (mPa-s)
(g/cm ) (g/gmol) (air=1) (ft /scf) (bbl/STB) (10 psi )

3300 - - - - - 1.5 - -
2500 20.390 20.4 0.707 0.875 0.0066 1.6 853 0.0203
1700 20.050 20.1 0.695 0.884 0.0097 1.8 1222 0.0172
1000 20.420 20.4 0.708 0.910 0.0171 2.5 2248 0.0153
500 22.010 22.0 0.763 0.939 0.0352 4.2 5447 0.0142
15.0 49.220 49.2 1.707 0.989 1.2580 136.0 847205 0.0109

1
Vapor Phase MW/MW Air
2
Z=PV/nRT
3
BG, Reservoir Gas Volume @ P,T / Gas Volume @ STD
4
BT, Oil FVF + [(Total liberated gas)* Gas FVF]
5
Co=-1/Bo[(dBo/dP)-BG(dRs/dP)]
6
Lee et al. Correlation (Lee A., Gonzales M.H., Eakin B.E., JPT, 997-1000, Aug., 1966)

100 AJ
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Constant Volume Depletion (CVD)
 Designed to simulate a pressure depletion process – Volatile oil and gas
condensate
 Only gas is produced below the bubble point
 Volatile oils are not as sensitive to pressure step as condensates
 There is some difference between DL data and CVD data for volatile oils
 Measured Data
 Produced gas volumes
 Liquid volume fraction
 Gas properties: MW, density, Z, Bdg
 Liquid properties: density, viscosity
 Cannot get simulation tables directly from these data. Data is used for
EOS tuning.

101 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Constant Volume Depletion (CVD) Experiment
Volatile Oil
Gas Off

V2 > V3 > Vsat


V1 = Vsat

V4 = Vsat

V5 > Vsat
V2 > Vsat

P1 = Psat P2 < Psat P2 P2 P3 < P2 < Psat

102 AJ
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Constant Volume Depletion Data
at a Reservoir Temperature

103 AJ
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Schematic for CVD Recovery
C2 (gas)

C3
Liquid Yields (wellstream)
Plant
C4 C4+ C3+Including Condensate
C5+
C2 (gas)
OR C3
Liquid Yields
Plant
C4 C4+ C3+(Separator Gas 1)
C5+

Separator C2 (gas)

C3
Liquid Yields
Plant
C4 C4+ C3+(Separator Gas 2)
C5+

Separator
Tank Gas (no liquids)

Dew Point CVD Depletion Condensate


Stock Tank

104 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Multi-Stage Separator Test

 Simulates the Surface Separation Process


 In the past several were run to optimize separation
conditions (liquid yield)
 Used to correct (DL) tables
 Today mostly used to tune EOS models
 Measured Data
 GOR – total and separator
 Gas properties, MW, density, Z factor, heating value, plant
liquids, etc.
 Liquid formation volume factor
 Liquid properties, density, etc.

105 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Schematic of Two Stage Separator

Gas Gas

Inlet

Oil Oil

H2O Second Stage


Ambient Conditions

First Stage Separator

106 AJ
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Two Stage Separator Test

Gas Gas

GOR GOR
SCF/Sep BBL SCF/Sep BBL
@ Ts & Ps @ T0 & P0
Standard:
Inlet
T0 = 15 0C
P0 = 1 Atm
Oil Oil

Reservoir Fluid
@ Tr & Psat H2O Second Stage
Ambient Conditions
First Stage Separator

107 AJ
11/4/2010 Copyright ©2009 NExT. All rights reserved
Volumetric & Density Data - Separator Test
SEPARATOR TEST

Initial Charge (@ 6000 psia & 115°F) = 13.50 cc


Oil Density (@ 6000 psia & 115°F) = 0.683 g/cc

Property Stage #1 Stage #2 Stage #3


215 psia, 115°F 200 psia, 135°F 16 psia, 90°F
Vapor Volume
3 105.31 0.680 124.85
(cm )
Liquid Volume
3 9.76 9.84 9.20
(cm )
Vapor Density
3 0.013 0.012 0.002
(g/cm )
Liquid Density
0.809 0.801 0.836
(g/cm3)
GOR1 911.4 5.3 73.8
Separator Volume
1.079 1.089 1.018
Factor2

SEPARATOR SUMMARY DATA


1
Total Separator Gas-Oil Ratio (scf/bbl) 990.5
Separator Stock Tank Oil Gravity at 60°F 34.8
Separator Formation Volume Factor
o o
(bbl Reservoir Oil @ 105.1 F, 3916 psia / bbl STO @ 60 F) 1.485

Notes:
1. Standard Cubic Feet of Gas / bbl of Oil @ 15.025 psia and 60°F
2. bbl of Oil at P,T per bbl of STO @ 15.025 psia, 60°F

108 AJ
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Physical Properties

 During PVT Experiments, also make physical property


measurements of the live crude oil
 Key Physical Properties are Viscosity and Density

109 AJ
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Oil Viscosity
µ vs p
p1
V

Electro Magnetic Viscometer

Piston Coils
p1

T = constant

110 AJ
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DBR Electromagnetic Viscometer

111 AJ
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High Pressure Densitometer

112 AJ
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Quality Assurance

 Overall mass balance


 Overall mole balance
 Individual component molar balance
 Equilibrium

113 AJ
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Consistency Check of Compositional Data
(Equilibrium)

1,000
C2

100
C3
K - value ((yi/xi)

I-C4
N-C4
10
I-C5
N-C5

1 C6

0.1
20 40 60 80 100
Molecular Weight (g/mol)

114 AJ
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Thermodynamic Modeling - EoS
 a
• Van der Waals Equation  p + 2 (v − b)= RT
 v 
(1873)

 a(T ) 
• Redlich-Kwong Equation  p+ (v − b)= RT
T v(v + b)
 0.5 

(1949)

 p + a(T , ) (v − b)= RT


 ω 
• Soave-Redlich-Kwong Equation
T 0.5v(v + b)
 

(1972)

 aα 
• Peng & Robinson  p+ 2 (v − b)= RT
 + −
v 2bv b  2

(1976)

115 AJ
11/4/2010
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Peng Robinson EOS

 aα 
p+ 2 (v − b ) = RT
 v + 2bv − b 
2

Polynomial form of PR
EOS  RT  2  aα 2bRT  b 2 RT aαb
v + b −
3
v +  − 3b −
2
 v+b +
3
− =0
 P   P P  P P

Polynomial form of PR EOS in terms of z Pv


z=
• Substituting the formula for z in polynomial RT
form

  aα b 2 RT aαb
3 2
3 RT   RT   RT  2  RT 2bRT 
z   +  b − z +   − 3b −
2
z + b +
3
− =0
 P   P   P   P  P P  P P

( ) (
z 3 − (1 − B )z 2 + A − 3B 2 − 2 B z− AB − B 2 − B 3 = 0 )
116 AJ
11/4/2010
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Peng Robinson EOS

Parameters
R 2Tc2 RTc
a = 0.45724 b = 0.07780
Pc Pc

[ ( )( )]
2
α = 1+ 0.37464+ 1.54226ω − 0.26992ω 2
1− Tr0.5

aα P αp r bP p p T
A= = 0.45724 B= = 0.07780 r pr = Tr =
R 2T 2 Tr2 RT Tr pc Tc

Mixing Rules for Multicomponent Systems

aα = ∑∑ y y (aα ) i j ij
b= ∑yb i i (aα )ij (
= 1 − kij ) (aα )i (aα )j

A= ∑∑ yi y j Aij B= ∑ yi Bi ( )( )0.5
Aij = 1 − kij Ai A j k ii = 0

117 AJ
11/4/2010
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Field Example: Decontaminating OBM-Induced Fluids
and Estimating Properties – Deepwater Condensate Field

 Objective:
• Reduce uncertainties in fluid properties estimation
• Calculate contamination-free liquid yield

Challenges:
• Fluid samples collected from a deepwater prospect was
contaminated with oil-based mud filtrate

118 AJ
11/4/2010
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Scope of Work

 Samples : 5 gas condensate BHS and 1 SS

 Uncontaminated Fluids Composition – EOS Method

 Model Fluid Properties (GOR, Dew Point, API, STO)


 3 methods to correct fluid properties:
• Heriot-Watt University method
• EOS method
• Artificial Neural Network (ANN) model

 Liquid Yield values for C3+, C4+ and C5+

119 AJ
11/4/2010
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OBM Quantification

Measured Corrected OBM Expon. (Corrected)


Gas Chromatogram 10 60

50
8 Subtraction Method

Measured Fluid (wt %)


40

OBM (wt %)
6
30
4 2
R = 0.9907
20

2
10

0 0
12 14 16 18 20 22 24 26 28
Carbon Number

Skimming Method

Weight %

Molecular Weight

120 AJ
11/4/2010
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OBM Contamination Correction

BHS 1.01; Subtranting Method; Live Oil Basis


100

10

1
Compositions

0.1

0.01

0.001

0.0001
CO2

N2

C2

i-C4

i-C5

C6

Benzene

C7

Toluene

C2-Benzene

o-Xylene

C10

C12

C14

C16

C18

C20

C22

C24

C26

C28

C30+
Components

Res. Fluid (mole %) Uncontaminated (mole %)


Drilling Mud (mole %)

Correction to mathematically eliminate OBM contamination


121 AJ
11/4/2010
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Uncontaminated Fluid Composition
100.00

BHS 1.01
BHS 1.02
BHS 1.03
BHS 1.04
BHS 1.05
10.00
RSS 1.16 & 1.17
Compositions

1.00

0.10

0.01
C9

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C20

C21

C22

C23

C24

C25

C26

C27

C28

C29

C30+
Components

122 AJ
11/4/2010
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Fluid Properties Extrapolation to Zero Contamination
Dew Point GOR
5500 27,000
5300
25,000
5100
4900 23,000

GOR (scf/bbl)
Dew Point (psia)

4700

4500 21,000

4300
19,000
4100
3900 17,000
3700
15,000
3500
0 2 4 6 8 10
0 2 4 6 8 10
Contamination (wt%) Live Oil Basis
Contamination (wt%) Live Oil Basis

0.90

0.85
STO density (g/cm3)

STO density 0.80

0.75

0.70
0 2 4 6 8 10
Contamination (wt%) Live Oil Basis

123 AJ
11/4/2010
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Phase Envelope - EOS Model (PVT Pro)

4500

Pres & Tres


4000

3500
Calculated
Dew Point

3000

Quality Lines
Pressure (psia)

2500

2000

0.80 Gas mole fractions


0.90
1500
0.95

1000

500

0
0 100 200 300 400 500 600
Temperature (F)

124 AJ
11/4/2010
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CCE & CVD Prediction - EOS Model (PVT Pro)

8.00
12
CCE CVD
7.00

10 BHS 1.04
OBM = 8.24%
BHS 1.03
6.00
OBM = 2.42%
BHS 1.03
OBM = 2.42% RSS
8 OBM = 1.3%

RLD (% of vol @ Pd)


RLD (% of vol @ Pd)

5.00

RSS
OBM = 1.3% 4.00
6

Model Reservoir
Fluid 3.00
Model Reservoir Fluid
4

2.00

2
1.00

0 0.00
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Pressure (psia) Pressure (psia)

125 AJ
11/4/2010
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Artificial Neural Network (ANN) Model – PVT Expert

CCE- ANN CVD- ANN

12 8.00

BHS 1.04
OBM = 8.24% 7.00 BHS 1.03
10
BHS 1.03 OBM = 2.42%
OBM = 2.42%
6.00
RSS
RLD (% of vol @ Pd)

8 OBM = 1.3%

RLD (% of vol @ Pd)


5.00
RSS
OBM = 1.3%
6 4.00

3.00
4 ANN Method
OBM = 0.0%
ANN Method
2.00
OBM = 0.0%
2
1.00

0 0.00
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Pressure (psia) Pressure (psia)

126 AJ
11/4/2010
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Cumulative Liquid Recovery

3.0
Cumulative Liquid Recovery (mole%) Exp. C3+ Exp. C4+
Exp. C5+ C3+
2.5
C4+ C5+

2.0

1.5

1.0

0.5

0.0
0 1000 2000 3000 4000 5000 6000
Pressure (psia)

127 AJ
11/4/2010
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Results - Conclusions

Reservoir Uncontaminated Fluid Composition

Corrected Fluid Properties – Three independent methods


agree well
GOR (scf/bbl) 24,264 ± 920
Dew Point (°F) 3,800 ± 120
STO density (g/cm3) 0.817 ± 0.015
API gravity 41.707 ± 0.015

Yield Values at abandonment pressure


P = 815 psia Contaminated Un-Contaminated
C3+ 55.55% 59.79%
C4+ 49.47% 54.98%
C5+ 43.45% 50.12%
128 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved
Asphaltene Modeling

 Polymerization type Association Model


Propagation (P = Asphaltene) Termination (T = Resin)

129 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved
Data Integration
16000

Hydrate
14000
Wax
12000

Reservoir
10000
Pressure ((psia)

8000
Asphaltene
6000

4000 Flow Line

2000
Liquid – Vapor

0
0 50 100 150 200 250

Temperature (°F)

130 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved
Day 2: Solids Characterization & Modeling
 Characterization methodologies
 Asphaltenes
 Wax
 Hydrate
 Emulsions
 Scales
 Soaps
 Sands
 Classroom exercise - solids modeling using dbrSOLIDS
software
 Asphaltenes
 Waxes

131 AJ
11/4/2010
Copyright ©2009 NExT. All rights reserved

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