PREFACE

Thank you for selecting a Hero MotoCorp XPULSE 200 4V Rally Edition. We wish you
many miles of continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XPULSE 200 4V Rally Edition. Please take time to read it carefully. As
with any fine machine, proper care and maintenance are essential for trouble-free operation
and optimum performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
 NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘XPULSE 200 4V Rally Edition’ COMPLIES WITH
THE LATEST EMISSION NORMS.
 CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 SPARK PLUG INSPECTION 48
VEHICLE VIEWS 2 ENGINE OIL 49
VEHICLE SPECIFICATION 7 OIL FILTER SCREEN & CENTRIFUGAL FILTER
VEHICLE SAFETY 9 CLEANING 50
• Important safety information 9 ENGINE OIL COOLER 52
• Protective apparel 10 AIR CLEANER 52
• Off-road safety 11 VALVE CLEARANCE ADJUSTMENT 54
• Load limits and guidelines 11 CLUTCH LEVER FREE PLAY 55
• Accessories & modifications 13 THROTTLE OPERATION 56
ANTI-THEFT TIPS 13 DRIVE CHAIN SLACKNESS 57
SAFE RIDING TIPS 14 DRIVE CHAIN SLIDER INSPECTION 60
TIPS FOR HEALTHY ENVIRONMENT 15 BRAKES 60
PART FUNCTION 16 SUSPENSION 63
• Ignition switch 16 • Front fork adjuster 64
• Instruments and indicators 17 • Rear suspension ride height adjustment
• LCD panel 19 procedure 67
FEATURES 23 WHEEL 69
HANDLEBAR SWITCHES CONTROL 30 SIDE STAND LUBRICATION 71
ABS INDICATOR 32 TYRES 71
SIDE STAND INDICATOR/SWITCH 32 NUT, BOLTS & FASTENERS 73
FUEL TANK 34 BATTERY 74
SEAT LOCK 35 FUSE REPLACEMENT 75
HELMET HOLDER 35 STOP LAMP SWITCH 76
USB CHARGER 35 HEADLAMP FOCUS ADJUSTMENT 77
PRE-RIDE INSPECTION 36 CATALYTIC CONVERTER 77
STARTING THE ENGINE 37 EVAPORATIVE EMISSION CONTROL SYSTEM 78
RIDING 39 POLISHING OF VEHICLE 78
BRAKING 40 BASIC TROUBLESHOOTING 79
PARKING/TOOL KIT 42 ROAD SIGNS 82
FIRST AID KIT 42 NAVIGATION SIGNS 84
CLEANING AND WASHING OF VEHICLE 43 WARRANTY
MAINTENANCE 43 HERO GENUINE PARTS
SAFETY PRECAUTION 44 ZONAL/REGIONAL/AREA OFFICES
MAINTENANCE SCHEDULE 45
 VEHICLE IDENTIFICATION

MBL
LD
MC20AL#

L06
#######

####
####
#
Vehicle Identification Number (VIN) Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLLDL06#########
MBL LDL06 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: MC20AL########
MC20AL # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: XPULSE 200 4V Rally Edition
Variants VIN Engine
Electric start/Front disc with ABS/Rear disc/Spoke wheel LDL06 MC20AL
VIN and Engine No. may be required:
• During registration of the vehicle.
• For dealing with legal & insurance departments.

1
FRONT VIEW VEHICLE VIEWS

6
5 7
8
4 9
3
2 10
1 11

(1) Leg guard (7) Left hand guard

(2) Headlamp (High beam) (8) Headlamp (Low beam)
(3) Right position lamp (9) Front left turn signal lamp
(4) Front right turn signal lamp (10) Left position lamp
(5) Right hand guard (11) Engine oil cooler
(6) Wind screen
*Accessories and features shown may not be part of standard fitment.
2
REAR VIEW

4 5
3 6
2
1

(1) Rear fender (4) Tail/stop lamp

(2) Rear reflex reflector (5) Licence plate lamp
(3) Left rear turn signal lamp (6) Right rear turn signal lamp

*Accessories and features shown may not be part of standard fitment.

3
TOP VIEW 7 8 9 10 11 12 13 14 15 16

6 M

S 17
5 18
4 19
3 20
2 21
1
(1) High beam indicator (11) Left turn signal indicator
(2) Ignition switch with key (12) Neutral indicator
(3) Turn signal switch (13) Right turn signal indicator
(4) Horn switch (14) Programmed FI malfunction indicator
(5) Clutch lever lamp (MIL)
(6) Pass lamp switch (15) Mode (M) and Set (S) buttons
(7) Rear view mirrors (16) Front brake master cylinder/Reservoir
(8) Headlamp dimmer switch (17) Front brake lever
(9) LCD panel of Meter console. refer (18) Throttle grip
instruments and indicators (page 17) (19) Integrated start-kill switch
for fuel gauge, speedometer and other (20) ABS indicator
features of console (21) Fuel tank cap
(10) Side stand indicator
*Accessories and features shown may not be part of standard fitment.
4
LEFT SIDE VIEW
14 13 12 11 10 9

15

1 2 3 4 5 6 7 8
(1) Side reflex reflector (6) Side stand (11) Seat
(2) Front hugger fender (7) Pillion footrest (12) Left side cover
(3) Starter motor (8) Saree guard (13) Battery compartment (inside)
(4) Gear shift pedal (9) Seat lock (14) Side stand switch
(5) Rider footrest (10) Rear grip (15) Front fender
*Accessories and features shown may not be part of standard fitment.
5
RIGHT SIDE VIEW
14 13 12 11 10

15

16

1 2 3 4 5 6 7 8 9
(1) Rear caliper assembly (9) Front disc
(2) Rear brake fluid reservoir (10) Throttle body
(3) Kick starter pedal (11) Right side cover
(4) Rear brake master cylinder (12) Tool kit compartment (inside)
(5) Brake pedal (13) USB charger & First aid kit compartment (inside)
(6) Bash plate (14) Air cleaner assembly (inside)
(7) Oil level dipstick (15) Exhaust muffler assembly
(8) Front caliper assembly (16) Rear disc
*Accessories and features shown may not be part of standard fitment.
6
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 2255 mm
Overall width 850 mm
Overall height 1320 mm
Wheelbase 1427 mm
Saddle height 891 mm
Ground clearance 276 mm
Weight
Kerb weight 160 kg
Pay load 130 kg
Capacities
Engine oil 1400 ml at disassembly and 1200 ml at draining
Fuel tank capacity 13.0 litres
Hydraulic brake fluid DoT-4/DoT-3
Engine
Maximum power 14.1 kW @ 8500 r/min
Maximum torque 17.35 N-m @ 6500 r/min
Bore and stroke 66.5x57.5 mm
Compression ratio 10:01
Displacement 199.6 cc
Spark plug Champion REK6YC (Federal Mogul)
Spark plug gap 0.8-0.9 mm
Valve clearance Intake (cold) 0.08 mm -0.01/+0.02
Exhaust (cold) 0.12 mm -0.01/+0.02
Idle speed 1600±100 r/min
Chassis and suspension
Front suspension Cartridge type (37 mm dia) with compression &
rebound damping adjustable
Rear suspension Monoshock - 10 step preload adjustable
Monotube floating piston gas charged
Caster angle 27.2°
Trail length 116.5 mm
7
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Tyre size Front 90/90-21 M/C 54S
Rear 120/80-18 M/C 62S
Brakes Front (Disc type) Dia. 276 mm
Rear (Disc type) Dia. 220 mm
Transmission
Primary reduction 3.05 (67/22)
Final reduction 3.461 (45/13)
Transmission 5 speed constant mesh
Gear ratio,1ndst 2.916 (35/12)
2 rd 1.875 (30/16)
3th 1.350 (27/20)
4th 1.043 (24/23)
5 0.880 (22/25)
Electricals
Battery *MF Battery 12V-6 Ah/ETZ-7
Alternator 120 W @ 5000 r/min
Headlamp 12V-5.6W/9.3W (LED)
Position lamp 12V-0.9W (LED)
Tail/Stop lamp 12V-0.2/2.1W (LED)
Turn signal lamp 12V-10Wx4 nos. **MFR (Amber bulb-clear lens)
Meter illumination Module illuminated LCD
Neutral indicator LED
Turn signal indicator (RH/LH) LEDx2 nos.
Hi beam indicator LED
ABS indicator LED
Service reminder indicator LCD display
Programmed-Fi malfunction indicator lamp (MIL) LED
Licence plate lamp 12V-5W
Side stand indicator LED
Starter magnetic switch 20A (Circuit fuse) and 20A (Spare fuse)
Fuse Fuse box 10A, 10A, 10A (Circuit fuse) &
10A, 10A (Spare fuse)
*MF stands for Maintenance Free
8 **MFR stands for Multi-Focal Reflector type
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of
service and pleasure if you take responsibility Ride defensively
for your own safety and understand the Always pay due attention to other vehicles
challenges you can meet on the road. around you, and do not assume that other
There is much that you can do to protect drivers see you. Be prepared to stop quickly or
yourself when you ride. You will find many perform an evasive maneuver.
helpful recommendations through out this Make yourself easily visible
manual. Following are a few that we consider Some drivers do not see vehicles because they
most important. are not looking for them. To make yourself
Always wear a helmet more visible, wear bright reflective clothing,
It is a proven fact, helmet significantly reduces position yourself so that others can see you,
the number and severity of head injuries. So signal before turning or changing lanes, and
always wear a helmet and make sure your use horn which will help others to notice you.
pillion rider does the same. We also Ride within your limits
recommend that you wear eye protection, Pushing the limits is another major cause of
sturdy boots, gloves and other protective gear. vehicle accidents. Never ride beyond your
Before riding your vehicle personal abilities or faster than conditions
Make sure that you are physically fit, mentally demand. Remember that fatigue and
focused and free of alcohol and drugs. Check negligence can significantly reduce your ability
that you and your pillion are both wearing an to make good judgements and ride safely.
approved vehicle helmet and protective Do not drink and ride
apparel. Instruct your pillion on holding onto Riding under the influence of alcohol or drugs
the grab rail or your waist, leaning with you in is dangerous. Alcohol can reduce your ability
turns, and keeping their feet on the footrest, to respond to changing conditions and reduce
even when the vehicle is stopped. the reaction time. Do not drink and ride.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, its important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle. See (page 11) for more details.
9
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or • Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether • Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or
vehicle is involved in the crash. Helmets and eye protection
If you decide to continue riding, first evaluate Your helmet is your most important piece of
the condition of your vehicle. If the engine is riding gear because it offers the best
still running, turn it off. Inspect for fluid leaks, protection against head injuries. A helmet
check the tightness of critical nuts and bolts, should fit your head comfortably and securely.
and check the handlebar, brake levers, brakes, A bright coloured helmet can make you more
and wheels. Ride slowly and cautiously. Your noticeable in traffic, as can reflective strips.
vehicle may have suffered damage that is not An open-face helmet offers some protection,
immediately apparent. Have your vehicle but a full-face helmet offers more. Always
thoroughly checked at a qualified service wear face shield or goggles to protect your
facility as soon as possible. eyes and help your vision.
PROTECTIVE APPAREL Additional riding gear
For your safety, we strongly recommend that In addition to a helmet and eye protection, we
you always wear an approved helmet (ISI also recommend:
marked), eye protection, boots, gloves, long • Sturdy boots with non-slip soles to help
pants and a long sleeve shirt or jacket protect your feet and ankles.
whenever you ride. Take care of loose/ • Leather gloves to keep your hands warm
hanging clothes while solo/pillion riding. and help prevent blisters, cuts, burns, and
Although complete protection is not possible, bruises.
wearing proper gear can reduce the chance of • A two wheeler riding suit or jacket for
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.

10
OFF-ROAD SAFETY Preparing the vehicle
This vehicle allows you to enjoy all For off-road practice, it is essential that your
the excitement of riding it off-road. For vehicle is in perfect mechanical condition. The
this, it is necessary to follow some front brake lever, clutch lever and turn signal
recommendations, which will tie off-road brackets should be loosened in order to rotate
excitement with safety. in case of falling down, preventing breakage.
Protective equipment They should be loosened to turn on the
Essential for your safety. Make a rule of always handlebars only with a slight force. Under
wearing them. most adverse conditions, the rear view mirrors
• Helmet- essential equipment. and turn signals should be removed.
• Goggles- the greater the visibility, the LOAD LIMITS AND GUIDELINES
better. Your vehicle has been designed to carry you,
Choose goggles that do not break or one pillion and limited amount of cargo. When
splinter. you add cargo or carry a passenger, you may
• Long sleeved shirts- having fillings in the feel some difference during acceleration and
elbows and shoulders to protect against braking. But so long as you keep your vehicle
eventual injuries in the arms. well maintained, with good tyres and brakes,
• Gloves- models with padded hand backs you can safely carry loads within the limits and
are the most indicated for off-road riding. guidelines.
Choose gloves that fit your hands. However exceeding the weight limit or
• Adbominal band- it protects internal carrying an unbalanced load can seriously
organs against off-road bumps. affect your vehicle's handling, braking and
• Nylon trousers with protection in the knees stability. Non Hero MotoCorp accessories,
or reinforced jeans. They increase modifications, and poor maintenance can
protection. Choose the right size for your reduce your safety margin.
proper freedom of motion. Loading
• Boots- they should be made of reinforced How much weight you put on your vehicle,
leather with thick grooved soles and steel and how you load it, are important to your
tips. They should also be flexible and fit you safety. Anytime you ride with a pillion or cargo
properly. you should be aware of the following
• Waist bag- it is important so you may information.
carry spare parts and those parts that were
removed from the vehicle.
11
 ! WARNING Loading guidelines
• Overloading or improper loading can cause Your vehicle is primarily intended for
a crash and you can be seriously injured. transporting you and a pillion. If you wish to
• Follow all load limits and other loading carry cargo, check with your Authorised Hero
guidelines in this manual. MotoCorp workshop for advice and be sure to
read the information regarding accessories
Load limits and weight distribution (page 13).
This vehicle is designed to carry the rider (1) Improperly loading your vehicle can affect its
and one pillion (2). The overall weight should stability and handling. Even if your vehicle is
be distributed in four points (A, B, C, and D) properly loaded, you should ride at reduced
and should never exceed the maximum load speeds whenever carrying cargo.
capacity of 130 kg. This will assure higher Follow these guidelines whenever you carry a
stability, better drivability and more comfort. pillion or cargo:
(1)+(2)=130 kg {where,1=A+B & 2=C+D} • Keep cargo and accessory weight low and
2 1 close to the center of the vehicle. Load
C
weight equally on both sides to minimize
A imbalance. As weight is located further from
the vehicle’s center of gravity, handling is
proportionally affected.
• Adjust tyre pressure (page 71) to suit load
D B weight and riding conditions.
• Vehicle handling and stability can be
adversely affected by loose cargo. Recheck
cargo security and accessory mounts
(A) Rider seat (B) Rider footrest frequently.
(C) Pillion seat (D) Pillion footrest • Do not attach large or heavy items to the
Damages caused by excessive load will not be handlebars, front fork or fender. Unstable
covered under Hero MotoCorp warranty handling or slow steering response may
policy. If you are not sure about how to result.
calculate the load weight that can be
accommodated to your vehicle without
causing overload and structural damages, see
your Authorised Hero MotoCorp workshop.
12
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously
Modifying your vehicle or using non-Hero impair your vehicle's handling, stability and
MotoCorp accessories can make your vehicle braking, making it unsafe to ride. Removing or
unsafe. Before you consider making any control modifying your lamps, mufflers, emission
modifications or adding an accessory, be sure make your system or other equipment can also
to read the following information. vehicle illegal.
! WARNING
ANTI-THEFT TIPS
• Always lock the steering and never leave the
• Improper accessories or modifications can key in the ignition switch. This sounds
cause a crash in which you can be seriously simple but people do forget.
hurt or killed. • Be sure the registration information for your
• Follow all instructions in this owner's manual vehicle is accurate and correct.
regarding accessories and modifications. • Park your vehicle in a locked garage
Accessories whenever possible.
• Make sure that the accessory does not • Use an additional anti-theft device of good
obscure any lamps, reduce ground quality.
clearance, limit suspension travel or steering • Never park your vehicle in an isolated area.
travel, affect your riding position or interfere Park as far as possible in a designated area.
with operating any controls. • Enter your name, address and phone
• Be sure electrical equipment does not number in this Owner's Manual and keep it
exceed the vehicle's electrical system in your vehicle at all times. Many times
capacity (page 8). A blown fuse can cause a stolen vehicles are identified by information
loss of lights. in the Owner's Manuals that are still with
• Do not pull a trailer or sidecar with your them.
vehicle. This vehicle was not designed for NAME: _____________________________________________
these attachments, and their use can ADDRESS: _______________________________________
seriously impair your vehicle's handling.
Modifications _______________________________________________________
We strongly advise you not to remove any _______________________________________________________
original equipment or modify your vehicle in _______________________________________________________
any way that would change its design or PHONE NO : _____________________________________

13
 SAFE RIDING TIPS
Do's: Don'ts
• Always conduct simple pre-ride inspection • Never use cell phone while riding the vehicle.
(page 36). • Avoid sudden acceleration, braking and turning of
• Always wear a helmet (ISI marked) with chin strap your vehicle.
securely fastened and insist on a helmet for your • Never shift gears without disengaging the clutch and
pillion rider. closing the throttle.
• While riding, sit in a comfortable position with your • Never touch any part of the hot exhaust system like
legs close to fuel tank. muffler.
• Ride defensively and at a steady speed (between • Never ride under the influence of alcohol or drugs.
40-50 km/hr). • Concentrate on the road and avoid talking to the
• For stopping vehicle, use both brakes simultaneously, pillion rider or others on the road.
keeping throttle in the closed position.
• Respect road signs and obey traffic rules for your own •• Do not litter the road.
safety and that of others on the road (page 82). Do not cross the continuous white/yellow line in
• During night time, dip headlamps of your vehicle for • the center of the road, while overtaking.
oncoming traffic, or when following another handlebars, Do not attach large or heavy items to the
vehicle. front forks, or fenders.
• Give way to others on the road and signal before • Never take your hands off the steering handle while
you make a turn. riding.
• To make yourself more visible, wear bright • Do not attempt to apply the front brake lever
reflective clothing that fits well. intermittently for ABS vehicle.
• Take care of loose/hanging clothes while • Do not panic by mechanical noises or slight lever
solo/pillion riding. pulses while applying the brake in vehicle. These
• Get your vehicle serviced regularly by the conditions are normal and indicates that ABS is
Authorised Hero MotoCorp workshop. working.
• Before riding make sure that integrated start-kill • Do not apply the hard braking in wet or rainy
switch is in “ON” ( ) position. conditions.
• Keep checking the ABS indicator. At any point if • Do not switch off the integrated start-kill switch
indicator remains on, then ABS is not working ( ) while riding the vehicle (page 31).
(page 32). • Do not move the side stand down while riding, as
• Keep checking speedometer. In case of ABS engine will stop while vehicle is in gear (page 33)
malfunction, speed display may go to zero. (Wheel locking leading to accident, part damage,
• It is suggested to go through the do’s & dont’s of etc.).
ABS (page 41) and practice riding your ABS Navigation system assists you to reach your
vehicle initially in low-traffic condition unless you • destination, don't be distracted while driving. Drive
are thoroughly familiar with your vehicle and its safely and always obey traffic rules.
controls.
14
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp workshop,
as per the service schedule, for an optimum performance and keep the emission level under
check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero Xotic+ SAE 10W 30 SL MA2 fully synthetic PAO based oil
recommended by Hero MotoCorp and make sure you change it every 12000 km. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
• Fuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
• BS-VI grade fuel : Always use BS-VI grade fuel to adhere BS-VI norms.
15
PARTS FUNCTION 2
IGNITION SWITCH
“ON” ( )
Position 5
3
“OFF” ( )
Position/Lock Open
1 4
1. Ignition switch
2. Ignition key
3. “OFF” ( ) position
“LOCK” Position 4. Steering lock position
5. “ON” ( ) position
Key Position Function Key Removal
The LCD panel illuminates & initial display of
multi function digital segments are displayed.
The tachometer segment and the fuel gauge
segment will swing to the maximum scale once
“ON” ( ) and back to its normal position. The engine can Key cannot be removed.
be started. Turn signal lamp, horn, tail/stop
lamp, fuel gauge, pass lamp, position lamp,
programmed FI malfunction indicator lamp
(MIL) illuminates continuously & neutral
indicator will be functional.
Engine cannot be started and no electrical Key can be removed.
“OFF” ( ) system will be functional.
“LOCK” Steering can be locked. Key can be removed.
16
INSTRUMENTS AND INDICATORS 1 23 45678 9
The indicators are in the speedometer panel
above the headlamp. The functions are as
below. x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Serv
I
241.6 km
0 F
to go

km/h E
Gear
ODO km

17 16 15 14 13 12 11 10

Sl. No. Description Function

Shows engine revolution per minute. The tachometer
1 Tachometer digital segments will swing to maximum scale on the meter
console once the ignition switch is turned “ON” .
2 Side stand indicator Light glows when the vehicle is parked on the side stand.
3 Turn signal indicator (L) Flashes when left turn signal switch is operated.
4 High beam indicator Light glows when headlamp is in high beam.
5 Neutral indicator Light glows when vehicle is in neutral.
This indicator normally comes on for approx 1.8 seconds
Anti-lock braking when the ignition switch is turned “ON” ( ) & then keeps
6 system (ABS) blinking until the vehicle attains speed of 5 km/h. If there
indicator is a problem with the anti-lock brake system, ABS
indicator turns on (page 32).
7 Turn signal indicator (R) Flashes when right turn signal switch is operated.

17
Sl. No. Description Function
When the ignition switch is turned “ON” the programmed
FI malfunction indicator lamp (MIL) glows continuously
Programmed-FI and then should go “OFF” once the engine is started. It
8 indicates that programmed FI system is OK. If it glows
malfunction indicator continuously
lamp (MIL) there is an abnormality in the programmed
FI system, it is recommended to reduce the speed and
drive to the Authorised Hero MotoCorp workshop for
check-up.
9 Mode button Switches display between odometer, tripmeter-1 & 2,
clock, Eco mode & Bluetooth connectivity.
10 Set button To adjust clock, date & tripmeter.
When long pressed, resets tripmeter to zero.
Indicates how many kilometers are left before the
11 Next service distance next service is due. It appears for few seconds when the
ignition switch is turned “ON” ( ) (page 22).
Indicates approximate fuel available in the form of
12 Fuel gauge digital segments. The digital segments will swing to
maximum scale on the meter console once the ignition
switch is turned “ON” ( ) (page 22).
13 Service reminder Displays when the next service is due (page 22).
indicator
14 Odometer Shows accumulated distance travelled (page 20).
15 Speedometer Indicates riding speed.
16 Digital clock Indicates hours & minutes (page 19).
17 Gear indicator Displays the selected gear while riding (page 24).

18
LCD PANEL
(a) Digital clock
Digital clock (1) shows hour and minute. To
adjust the time, proceed as follows : x
I000 5 6 7 8 9 IO II

• Turn the ignition switch "ON" ( ).

3 4
RPM 2 Trip 1
I 241.6 km
0 F
Avg

• Press and hold set button (2) and mode km/h E

45.1 km/h

Time
1h 06m 12:41
button (3) simultaneously for more than 2
Gear
ODO km 30 Aug

seconds. The clock will be set in the adjust

mode with the hour's digit display blinking. 14:41
3 2
(2) Set button
• Press the mode button (3). The minutes
x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Trip 1
display starts blinking.
0
I
F
241.6 km

Avg
45.1 km/h

Time
12:41 3
km/h E 1h 06m
Gear
ODO km 30 Aug

12:41 x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Trip 1

1 2
I 241.6 km

14:41
0 F
Avg
45.1 km/h

(1) Digital clock (2) Set button Gear

ODO
km/h
km
E
Time
1h 06m
30 Aug

(3) Mode button

• To set the hour, press set button (2) until 14:41
the desired hour is displayed.
• The time is advanced by 1 hour (3) Mode button
each time the button is pressed.
• The time advances fast when the • To set the minute press set button (2) until
button is pressed and held. the desired minute is displayed. The minute
display will return to "00" when "60" is
reached without affecting the hour display.
• The time advances by 1 minute, each
time the button is pressed.
19
 • The time advances fast when the button is Trip meter displays following parameters:
pressed and held. • Distance: distance covered in a trip.
• Avg speed: average speed at which vehicle
completes a trip
• Trip time: time taken to complete a trip.
• Date: it shows the current date.
14:41 than 2tripmeter
When is selected, long press (more
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Trip 1
I 241.6 km

seconds) the set button to reset

0 F
Avg
45.1 km/h

Time

tripmeter to zero. The odometer can be

km/h E 1h 06m
Gear
ODO km 30 Aug

displayed from "0 to 99999" km.

14:48 2 3 4
3 Trip 1
(3) Mode button 241.6 km
• To end the adjustment press the mode Avg
button (3) until clock display stops blinking. 0
x
I000
RPM 2
I
3 4 5 6 7 8 9 IO II

F
Trip 1
241.6 km

Avg
45.1 km/h
45.1 km/h
NOTE Gear
ODO
km/h
km
E
Time
1h 06m
30 Aug

Time
The clock will reset to “1:00” if the battery is 1h 06m
disconnected. 30 Aug
1 5
(b) Odometer/Tripmeter (1) Odometer (2) Tripmeter
The odometer (1) shows accumulated (3) Mode button (4) Set button
distance travelled. (5) Date
The tripmeter shows distance travelled since To update the date proceed as follows :
trip meter was reset last time. There are two • Turn the ignition switch "ON" ( ).
tripmeters, “Trip-1” and “Trip-2”. • Press and hold set button (4) and mode
Push the mode button (3) to select “Trip-1”
and “Trip-2”. “Trip-1” and “Trip-2” can be button (3) simultaneously for more than 2
displayed upto "999.9" km. seconds. The clock display will start blinking
If the tripmeter exceeds "999.9" km it will (page 19).
return to "0.0" km automatically. • Keep pressing and releasing mode button
(3) until date display (5) starts blinking.
20
 3 3

x
I000 4 5 6 7 8 9 IO II
3

01 Jan
RPM 2 Trip 1
x
I000 4 5 6 7 8 9 IO II I 241.6 km
3 Trip 1
RPM 2
0 F Avg
I 241.6 km
45.1 km/h
0

Gear
km/h
km
E
F Avg
45.1 km/h

Time
1h 06m
30 Aug
30 Aug Gear
ODO
km/h
km
E
Time
1h 06m
01 Jan

ODO

Year 2021 01 Feb

5 5 4
(3) Mode button (5) Date display (3) Mode button (4) Set button
(5) Date display
• Now to set year, press set button (4) until • To set day, press the mode button (3) to
the desired year is displayed. switch from month to day display. Now
press the set button (4) until the desired day
is displayed.
3
x
I000 4 5 6 7 8 9 IO II
3

Year 2021
RPM 2 Trip 1

I 241.6 km

0 F Avg
45.1 km/h

Time
km/h E 1h 06m
Gear
Year 2021
ODO km

x
I000 4 5 6 7 8 9 IO II
3 Trip 1
RPM 2
I 241.6 km

Gear
km/h E
F Avg
45.1 km/h

Time
1h 06m
01 Feb
Year 2022 ODO km
01 Feb

5 4 02 Feb
(4) Set button (5) Date display
• To set month, press the mode button (3) to (3) Mode button 5 4
switch from year to month display. Now (5) (4) Set button
press the set button (4) until the desired Date display
month is displayed. • To end the adjustment press the mode
button until date display stops blinking.
21
(c) Fuel gauge NOTE
The fuel gauge (1) indicates approximate fuel To check the fuel level indication, the vehicle
available in the form of digital segments. should be on levelled surface and in stationary
The digital segments (2) will swing to condition.
maximum scale on the meter console once the
ignition switch is turned “ON” ( ). If all the (d) Service reminder indicator
segments are displayed it means fuel quantity The service reminder indicator (1) is to
in the fuel tank is 13.0 litres. indicate the user to bring the vehicle to an
If only one segment (3) is displayed and Authorised Hero MotoCorp workshop for
blinks, this indicates the fuel quantity is low service. The indicator shall start blinking when
and the fuel tank should be refilled as soon as the vehicle covers kilometers as specified in
possible. the maintenance schedule. The indicator will
1 keep on blinking throughout the kilometer
interval for a particular service and will stay
‘‘ON’’ thereafter.
Meter console also displays the next service
distance (2). It indicates how many kilometers
are left before the next service is due. It
3 appears for few seconds when the ignition
switch is turned “ON” ( ).
Serv
2
(1) Fuel gauge (2) Segments M

(3) One segment

241.6 km
! CAUTION x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Serv
to go
Please ensure the vehicle is not used
I
0 F
241.6 km
to go

continuously when the fuel level indicator

km/h E
Gear
ODO km

reaches the one segment blinking. It will not only

result in the vehicle running out of fuel, it may
also cause serious damage to the fuel pump. 1 2
Please ensure fuel is filled up as soon as the fuel (1) Service reminder indicator
level indicator reaches one segment blinking. (2) Next service distance
22
The service reminder indicator “ ” can be
reset at an Authorised Hero MotoCorp Eco
workshop.
NOTE
After getting the vehicle serviced, make sure x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Eco
I
F

that the Service Reminder Indicator has been

0

km/h E
Gear

reset.
ODO km

FEATURES
(a) ECO mode 3
ECO mode assists the rider to achieve (3) Shift up indicator
optimum fuel efficiency.
Press the mode button (1) until ECO mode • Shift down indicator: it recommends for
(2) is displayed. shifting to low gear.
1 Eco
Eco

x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Eco
x
I000 4 5 6 7 8 9 IO II
3 I
RPM 2 Eco
0 F
I
0 F

km/h E
Gear
km/h E ODO km
Gear
ODO km

2 4
(1) Mode button (2) Eco mode (4) Shift down indicator
It displays following riding instructions : NOTE
• Shift up indicator: it recommends for ECO mode assists the rider to achieve optimum
shifting to high gear. fuel efficiency based on your vehicle's engine
performance.
It is recommended to ride your vehicle as per
road and traffic conditions.
23
(b) Gear indicator NOTE
Gear indicator (1) indicates current gear Compatibility and performance of hero ride
position of your vehicle in which it is running. •
guide application may vary based on your
device and software version.
• Application needs GPS signal, internet and
bluetooth connectivity to perform the
desired navigation functionality.
x
I000
RPM 2
I
3 4 5 6 7 8

Bluetooth:
9 IO II
Serv

Your vehicle is equipped with bluetooth

0 F
241.6 km
to go
km/h E
Gear

connectivity feature by which you can pair

ODO km
Gear

your smartphone with the meter console of

your XPULSE 200 4V Rally Edition
vehicle through Hero navigation application.
1 To connect your device proceed as follows:
(1) Gear indicator • Turn the ignition switch “ON”.
• Open hero navigation application on your
NOTE smartphone.
• Gear indicator displays “0” when your • Give access to show incoming call
vehicle is in neutral. information on digital cluster (1).
•Gear indicator displays “-” when it delays in
displaying the gear position or when you
change gears in vehicle static condition and
ignition switch is in "ON" position.
(c) Hero ride guide/Navigation
Application:
Hero navigation application is available in the
google play store (for androids) or App Store
(for iOS), which can be installed in your device
to access bluetooth, incoming calls alerts, 1
missed call alerts, mobile low battery alert, and
navigation features. (1) Access for incoming call information on
digital cluster
24
• For first time pairing, allow the application
to access:
a. Contacts
b. Make & manage phone calls
c. Phone call logs on your device
d. Device’s location if GPS is not enabled in
your device
a b
2
ALLOW
(2) Accept terms of use
• Now select your vehicle (3).
• Now application asks the user to turn the
battery optimization off (4). It can be done
by following the steps which are mentioned
in the application or the user can ignore this
step.
c d 3

ALLOW

4
• Then the application will automatically start. (3) Select your vehicle
• Application also asks you to accept (2) the (4) Battery optimization
terms of use to proceed.
25
• The application searches for a while and
displays all compatible nearby devices. Pair
Select the device with your name (5). PIN
• Update your name (6) (if required) and
select either save and connect (7) or
connect (8) to proceed. XXXXXX

9 10 11
Xyz (9) Pairing request notification
Xyz
(10) Pin (11) “OK”
• On pairing, meter console displays
“Connected” (12) below bluetooth symbol
in bluetooth mode (13).
5 6 7 8 13
(5) Select your device Pair
(6) Update your name
(7) Save and connect (8) Connect
• Now application will send paring request x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Pair

notification (9). Click on the notification

I
0 F

km/h E

Now meter console will display paring pin

Gear Connected

•
ODO km

(10). Connected
• Enter the pin in navigation screen and select
“OK” (11). 12
(12) Bluetooth connected
(13) Bluetooth mode

26
• If any error occurs during the course of 1 2
pairing process, then meter console will
display “Not found” (14) below bluetooth ABC....

XYZ.....
ABC....

XYZ.....

symbol. Repeat the above steps and keep

your smartphone closer to the vehicle to
reconnect.
13
Pair

3
x
I000
RPM 2
I
3 4 5 6 7 8 9 IO II
Pair
(1) Current location (2) Choose destination
(3) Start ride
0 F

km/h E
Gear NOT FOUND
ODO km

Now choose your destination (2) through •

the application and select “start ride” (3).
NOT FOUND
14 • After processing for a while, meter console
(13) Bluetooth mode (14) Not found will display the direction (5), distance for
Navigation: next move (7) and estimated time of arrival
(ETA) (6). Estimated time of arrival will be
To use navigation feature proceed as follows: displayed in "am"or "pm". Hero navigation
• Connect your vehicle with your hero ride app and meter console of your vehicle will
guide/navigation application via bluetooth display step by step navigation guidance/
(page 24). direction through navigation signs (page
• After successful connection, the application 84).
and meter console display will automatically
switch to navigation mode (4). It will also
update your current location (1) through
GPS system.

27
 7 NOTE
Nav Nav
Always keep your smartphone close to your
x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Nav

1.2 km vehicle during the course of pairing,

autopairing and navigation.
I
F 1.2 km

1.2 km
0

km/h E
Gear
7 : :32
12h pm
20min
ODO km

Incoming call alert:

If your smartphone is paired with the meter
No Signal console of your vehicle via bluetooth (page
24), then you will get all the incoming calls
7 : 32 pm 7 : 32 pm alerts on the meter console. It will display the
6 5 4 8 name of the caller if it is stored in your
(4) Navigation mode (5) Direction (6) ETA compatible smartphone. For example: If
(7) Distance for next move (8) No signal caller’s number is stored in your compatible
smartphone by name of Vijay, then your
NOTE meter console will display Vijay calling (1).
At any point, if Navigation system loses signal,
then it displays "No Signal" (8) on meter Call
console when vehicle is in navigation mode.
! WARNING M
S Vijay
Navigation system assists you to reach your x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Call

destination, don't be distracted while driving.

I
0 F
Vijay

Calling......
Calling

Drive safely and always obey traffic rules.

km/h E
Gear
ODO km M
S

Autopairing:
Your vehicle is equipped with autopairing 1
feature by which if you turn ''OFF'' vehicle's (1) Incoming call alert by name
ignition switch after successful pairing with
hero navigation application, it will reconnect If the number is not saved in your device by
automatically once ignition switch is turned name or your device is an iOS, then it will
''ON''. display “unknown calling” (2).

28
 • If number of missed call are less than or
Call equal to 9 then it will display number of
missed calls as respective digit (2) .
• If number of missed call are more than 9
M
Unknown then it will display as “X” (3).
x
I000
RPM 2 3 4 5 6 7 8 9 IO II
Call
S
Low battery alert:
A symbol of low battery alert (1) appears for
I
0 F
Unknown

Calling

Calling......
few seconds on the meter console if the
km/h E
Gear
ODO km M
S
battery of your paired smartphone is too low.
2
(2) Incoming call alert by unknown number Alert !
Missed call alert:
If your smartphone is paired with the meter
console of your vehicle via bluetooth (page
24), then you will get all the missed calls alerts
x
I000 4 5 6 7 8 9 IO II
3
RPM 2 Alert !
I
0 F

(1) on the meter console. Gear

ODO
km/h
km
E
Low Batt

Low Batt
2 1 3
1
0
x
I000
RPM 2
I
3 4 5 6 7 8 9 IO II

F
Nav 2

1.2 km
(1) Low battery alert
Nav 2 Gear
ODO
km/h
km
E
7 : :32
12h pm
20min Nav (d) Steering lock
1.2 km 1.2 km Steering lock is with the ignition switch, turn
2 the key (1) to “OFF” ( ) position & turn the
handle bar towards left or right & push the key
downwards & turn towards "Lock" position.
7 : 32 pm 7 : 32 pm After locking take out the key.
(1) Missed call alert
(2) Number of missed call (1 to 9)
(3) Number of missed call (more than 9)

29
 1 HANDLEBAR SWITCHES CONTROL
Left handlebar controls
1. Headlamp dimmer switch
The headlamp operates only when the engine
is running.
Press the switch (1) upwards for high beam
“ ” downwards for low beam “ ”.
2. Turn signal lamp switch ( )
Shift the turn signal switch (2) sideways for
(1) Ignition key right/left indications and leave it to come
back to its normal position on its own.
(e) Rider footrest IMPORTANT: To switch “OFF” the turn
The rubbers (1) of the rider footrest (2) (both signal after completing the turn, gently push
side) are detachable and can be detached for
“OFF-ROAD” riding only {refer off-road the switch inside. 1
safety guide line (page 11)}.
While installing the rider footrest rubbers, the
projections (3) of the rider footrest rubbers
must be attached to the rider footrest properly.
1
2
3
3
(1) Headlamp dimmer switch
(2) Turn signal switch (3) Horn switch
3. Horn switch ( )
2 Press the switch to operate the horn (3).
(1) Rubbers (2) Rider footrest
(3) Projections
30
4. Passing switch ! CAUTION
Gives an indication for passing ahead. Never hold electric starter ( ) of integrated
Press passing lamp switch (4) to operate the start-kill switch continuously more than 5
passing lamp. seconds as continuous cranking of engine will
5. Clutch switch discharge the battery.
There is a clutch switch (5) provided for the 2
safety of the rider. The vehicle cannot be 3
started by electric starter switch until the clutch
lever is operated when the vehicle is engaged
in gear.
4 5

(1) Electric starter

(2) Integrated start-kill switch
(3) Engine stop (ON/OFF)
(b) Engine stop switch operation
(4) Passing switch (5) Clutch switch For engine stop operation (3) integrated
Right handlebar controls start-kill switch (1) has two positions. In
1. Integrated start-kill switch “ON” ( ) position, engine will operate and in
(a) Electric starter operation ( ) “OFF” ( ) position, engine will not operate.
Press the electric starter ( ) (1) of integrated The prime function of it is to stop the engine
start-kill switch (2) downwards to start the during emergency (Vehicle tip over, throttle
vehicle. Ensure the electric starter operation is cable stuck etc.). The switch should normally
done when the vehicle transmission is in remain in “ON” ( ) position. During
neutral. If the vehicle is engaged in gear, press emergency, put the switch to “OFF” ( )
the clutch lever before electric starter ( ) position.
operation. Release switch after the engine has
started.
31
 ! WARNING SIDE STAND INDICATOR/SWITCH
For the safety of the customer a side stand
While riding the vehicle in normal condition, do indicator
not press the “Integrated start-kill switch to (1) is provided.
“OFF” ( ) position to avoid any damage 1
(Wheel locking leading to accident, part
damage, battery discharge etc.).
ABS INDICATOR
The ABS indicator (1) on speedometer come
“ON” for approx 1.8 seconds when the
ignition switch is turned “ON” ( ) & then
keeps blinking until the vehicle attains a speed
of 5 km/h.
1
(1) Side stand indicator
A side stand switch (2) is provided in the side
stand, when the side stand is down (Ignition
switch “ON”), the switch enables the side
stand indicator lamp to glow on the
speedometer panel.
2

(1) ABS indicator 3

When the system functions normally indicator
goes “OFF” ( ) once vehicle speed exceeds
5 km/h.
At any point if ABS indicator remains “ON”
then ABS is not working, but the brakes still
work normally. Reduce your vehicle speed and
visit your Authorised Hero MotoCorp workshop. (2) Side stand switch (3) Side stand spring
32
• Check the side stand for proper function To inspect the functionality of this feature,
and the spring (3) for damage or loss of park the vehicle on its side stand and check all
tension and the side stand assembly for free the conditions described in the inspection flow
movement. diagram:
• Check whether the side stand indicator (1) INSPECTION FLOW DIAGRAM
glows when the side stand is down.
• While the side stand is up, the side stand 1. Turn the ignition switch to “ON” ( )
indicator (1) should not glow. position and press the electric starter ( )
• If the side stand indicator (1) does not of integrated start-kill switch (with
operate as described in above steps, please transmission in neutral and side stand is
visit your Authorised Hero MotoCorp down).
workshop. NO Visit Authorised
! CAUTION Does engine start? Hero MotoCorp
Ensure that adequate care should be taken YES Workshop
while cleaning the side stand switch.
Your vehicle is equipped with “Side 2. Then shift the transmission to gear (with
stand engine kill” feature for safety engine running and irrespective of clutch
purpose. lever operation).
This feature has following functions: NO Visit Authorised
• It prevents starting the engine when Does engine stop? Hero MotoCorp
transmission is in gear (irrespective of Workshop
clutch lever operation) and side stand is YES
down.
• It stops the running engine when 3. Now press the electric starter ( ) of
transmission is in gear (irrespective of integrated start-kill switch (After engine
clutch lever operation) and side stand is has stopped).
moved down. YES Visit Authorised
! WARNING Does engine start? Hero MotoCorp
NO Workshop
“Side stand engine kill” system is not affected
by clutch lever operation.
SYSTEM IS OK
33
If your vehicle doesn't operate as described in 3
above flow diagram, please visit your
Authorised Hero MotoCorp workshop.
! WARNING
Regularly inspect the functionality of "Side
stand engine kill” feature and in case of any
malfunction visit Authorised Hero MotoCorp
workshop.
FUEL TANK
Fuel tank capacity is 13.0 litres (Minimum
fuel to be maintained above one segment (3) Fuel tank cap
blinking of fuel level indicator). 4 5
2

1
(1) Key hole cover (2) Ignition key (4) Filler neck (5) Fuel
• To unlock fuel tank cap, lift the key hole Remove the key and put back the keyhole
•
cover (1), insert key (2) turn it clockwise cover.
and lift open the cap (3). CAUTION
• Do not overfill the tank. There should be no Do not park the! vehicle
fuel in filler neck (4). Fill the tank with fuel as it causes evaporation under direct sunlight
of petrol due to heat
(5) as shown.
• To lock fuel tank cap, close the cap back and deterioration of paint gloss due to ultra
on the opening and press gently. The key violet rays.
springs back to the normal position and cap
gets locked.
34
 ! WARNING 3
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do
not smoke or allow flames or sparks in the
area where the vehicle is refilled or where
petrol is stored.
SEAT LOCK
Location: On the left side of the rear cowl,
below the rear grip. 1 2
Operation: Insert the ignition key (1) and (1) Helmet
turn it clockwise to unlock the seat. To install, (3) Seat holder hook (2) Wire helmet set
engage the hook on the underside of the seat
with the frame and slide the seat to the front ! WARNING
until the lock clicks. • Riding with a helmet attached to the holder
can interfere with the rear wheel and could
cause a crash in which you can be seriously
hurt or killed.
• Use the helmet holder only while parked. Do
not ride with a helmet secured by the holder.
USB CHARGER
A USB charger (1) with a cap (2) located
inside the USB device compartment (3) is
provided in your vehicle under the seat to
1 charge your mobile phone safely while riding.
(1) Seat lock Use of non-standard USB cable may cause
HELMET HOLDER damage to the mobile phones.
The helmet holder is located below the To connect a mobile phone to the charger,
seat. Remove the seat. Hang the helmet on first open the cap from the USB charger and
the helmet holder hook (1) using wire then plug in the charger cable to it. Hero
helmet set (2) supplied with the vehicle. MotoCorp will not be responsible for damages
Install the seat (3) and lock it securely. caused due to use of non-standard USB cable.
35
 1 NOTE
• Do not apply any soap solution, oil or grease
inside the USB charger.
• Any personal belongings have to be removed
before water washing to avoid damage.
2 • Always keep the USB port cap closed after
use to prevent dust or water entry during
rains/water wash.
• Do not direct water jet towards the port even
with cap closed to avoid any short circuit.
3 Always dry the area using a dry cloth or
(1) USB charger (2) Cap moisture free compressed air before use.
(3) USB device compartment • Press the cap slightly for proper locking of
USB charger cap.
! CAUTION
• The charging time of mobile may vary,
depending on the mobile's battery state of
• Always place the device in a soft clean the charge, mobile make and conditions.
cloth/towel to avoid any damage due to road
shocks while riding. PRE- RIDE INSPECTION
• Multiple charging of USB devices have to be You should conduct pre ride inspection before
avoided, simultaneous charging may lead to riding the vehicle to enhance riding comfort
slow or no charging. and safety.
• USB port is for charging compatible USB Clean your vehicle regularly. It protects the
devices. surface finish. Avoid cleaning with products
• Do not leave the USB device and USB cable that are not specifically designed for vehicle
in the USB device compartment when the
vehicle is parked. surfaces.
• Charge your device when the engine is Inspect your vehicle every day before you start
operational/while riding. the engine. The items listed here will only take
• USB charger will not be covered under a few minutes, and in the long run they can
warranty in case of USB charger cap save time, expense, and possibly your life.
damage. Please follow the tips as given below:
• Engine oil level-Check and top up engine
oil if required (page 49). Check for leaks.

36
• Programmed FI malfunction indicator • Fitting & Fasteners-Check & tighten if
lamp (MIL)-When the ignition switch is necessary.
turned “ON” the programmed FI • Steering-Check for smooth action and for
malfunction indicator lamp (MIL) easy maneuverability.
glows continuously and then should go • Side stand-Check for proper functionality
“OFF” once the engine is started. (page 32).
• Fuel level-Ensure sufficient fuel is available
in your fuel tank for journey. Fuel level STARTING THE ENGINE
segment should be above one segment Always follow the proper starting procedure
blinking (page 22). Check for leaks described below :
• Front brake-Check for correct brake fluid • To protect the catalytic converter in your
level in master cylinder/reservoir (page 60). vehicle's exhaust system, avoid extended
• ABS indicator-Check ABS indicator for idling and the use of leaded petrol.
proper functioning of ABS (page 32). • Your vehicle's exhaust contains poisonous
• Rear brake-Check for correct brake fluid carbon monoxide gas. High levels of carbon
level in the reservoir (page 61). monoxide can collect rapidly in enclosed
areas such as garage. Do not run the engine
• Tyres-Check condition and pressure with the garage door closed.
(page 71).
• Clutch-Check for smooth operation. ! CAUTION
Adjust free play if necessary (page 55). • Never hold electric starter ( ) of integrated
• Drive chain-Check condition and slackness start-kill switch continuously more than 5
(page 57). Lubricate if necessary. seconds as continuous cranking of engine
will discharge the battery.
• Throttle-Check for smooth opening and • This vehicle is equipped with a side stand
closing in all steering positions (page 56). engine kill feature (page 33).
• Lamps & Horn-Check that headlamp,
Preparation
position lamps, tail/stop lamp, turn signal Before starting insert the key and follow the
lamps, indicators and horn function below mentioned procedure :
properly.
• Rear view mirror-Ensure that the rear • Turn the ignition switch (1) "ON".
Confirm that the programmed FI
view mirror gives a good rear view when you • malfunction
are sitting on the vehicle. indicator lamp (MIL) (2)
• Integrated start-kill switch-Check for glows continuously and then should go
proper functionality (page 31). “OFF” once the engine is started.
37
 1 2 • Make sure that the integrated start-kill
switch (4) is at “ON” ( ) position.
• Electric start : Press the electric starter
( ) of integrated start-kill switch with fully
closed throttle.
• Kick start : Depress the kick starter until
resistance is felt. Then let the kick starter
return to the top of its stroke. Kick from the
top of the stroke through to the bottom with
(1) Ignition switch a rapid, continuous motion.
(2) Malfunction indicator lamp (MIL)
NOTE
If MIL remains “ON” even if the vehicle is
started, there is an abnormality in the
programmed FI system. It is recommended to
reduce the speed and drive to the Authorised
Hero MotoCorp workshop for check-up.
Ÿ Find neutral position & check neutral
N indicator (3) on instrument console
with ignition "ON". 4
3 (4) Integrated start-kill switch
! CAUTION
• Do not open excessive throttle when engine
is idling and the vehicle is parked, as it may
lead to overheating and damage to engine
and exhaust system components.
• Running the engine at idle for more than 3
minutes may also result in engine overheating.

(3) Neutral indicator

38
Starting procedure Running in
At any ambient temperature, Press the electric Help assure your vehicle's future reliability and
starter ( ) of integrated start-kill switch with performance by paying extra attention to how
the throttle completely closed. you ride during the first 500 km.
NOTE During this period, avoid full-throttle and
• This vehicle has a fuel-injected engine with
rapid acceleration.
an idle air control valve (IACV). NOTE
• It is not recommended to start engine with • To start the engine if any gear is engaged,
throttle. press the clutch lever and press the integrated
• Engine will not start if throttle is kept fully start-kill switch.
open as Electronic Control Unit (ECU) cuts- • Do not open the throttle during starting the
off the fuel supply for internal components vehicle.
safety.
Flooded engine ! WARNING
If the engine fails to start after repeated Never run the engine in a closed area, the
attempts, it may be flooded with excess fuel. exhaust contains poisonous gases.
• Open the throttle fully. RIDING
• Press the electric starter ( ) of integrated • Excessive revving the engine during cold
start-kill switch for 5 seconds. condition can reduce engine life.
• Follow the normal starting procedure. • While the engine is idling, press the clutch
Ÿ If the engine starts with unstable idle, lever and depress the gearshift pedal
open the throttle slightly. downwards using the toe to shift into 1st
Ÿ If the engine does not start wait for 10 gear.
seconds, then follow first 3 steps again. • Slowly release the clutch lever and at the
Ignition cut off same time, gradually increase engine speed
Your vehicle is designed to automatically stop by opening the throttle. Coordination of the
the engine & fuel pump, if vehicle falls down. throttle and clutch lever will assure a smooth
(Bank angle sensor cuts off the ignition). positive start.
• When the vehicle attains a moderate speed,
NOTE close the throttle, press the clutch lever and
If the vehicle has fallen down, before restarting shift to 2nd gear by placing the toe on the
the engine you must turn the ignition switch to underside of gear pedal and lift upwards.
"OFF" ( ) position and then back to "ON" • This sequence is repeated progressively to
( ) position. shift to 3rd, 4th and 5th gear.
39
 • The ABS controller acts on the basis of the
comparative speeds of the front wheel. The
use of non-approved tyres can affect the
5 speed of the wheels and supply incorrect
4 information to the ABS computer.
The system has a wheel speed sensor (1),
3
hydraulic electronic control unit (HECU) (2),
2 and an ABS indicator lamp (3) on meter
N console.
1 1 2

! CAUTION
Do not shift gears without operation of clutch
and without closing the throttle otherwise this
would lead to damage of gears.
BRAKING
Anti-lock braking system (ABS)
This model is equipped with Anti-lock braking
system (ABS) which enhances active safety by (1) Wheel speed sensor
helping to prevent the wheels from locking (2) Hydraulic electronic control unit (HECU)
during braking. 3
ABS is designed to meet two essential
requirements during every brake application:
• To help provide vehicle stability.
• To help maintain steering control and
maneuverability–on road surfaces.
The ABS system is self-regulating and
always active once vehicle speed exceeds
5 km/h.
(3) ABS indicator
40
Whenever you ride your vehicle, Wheel speed • Keep checking speedometer. In case of
sensor monitors the speed of the wheel and ABS malfunction, speed display may go to
sends the input to Hydraulic Electronic control zero.
unit (HECU). Then HECU monitors your • Always maintain sufficient distance from the
vehicle and takes control when vehicle speed objects/vehicles ahead, for proper braking
exceeds 5 km/h. and to match riding speed.
Now whenever you will apply front brake, • On certain surfaces, such as rough road or
ABS will come into picture and based on the gravel road, brake lever may have
input from wheel speed sensor, HECU will hard/pulsating feel. Apply full braking on
modulate the pressure at front caliper thus the lever even on the hard or pulsating feel
avoiding wheel to lock and in turn resulting of the lever to get the optimum
safe stop of the vehicle. performance.
Do's and Dont's • In case of ABS malfunction, the brake
Do's system will work as conventional (Non-
• Check your brake pads and be sure you ABS) brake. Rider is recommended not to
have clean brake fluid. ABS systems can apply hard brake to prevent wheel lock and
also fail due to worn brake pads or air or dirt visit Authorised Hero MotoCorp workshop.
in brake fluid. Don't's
• Use the recommended brake fluid. • Don't panic by mechanical noises or slight
• If brake gets wet, apply the brake while lever pulses while applying the brake
riding at low speed to help them dry. (whenever ABS actuates) in vehicle. These
• It is recommended that ABS should be conditions are normal and indicates that
serviced at Authorised Hero MotoCorp ABS is working.
workshop. • Don't apply the hard braking in wet or rainy
• Read your owner's manual for additional conditions and while taking a turn.
riding instructions. • Do not adjust the wheel speed sensor air
• Carefully remove the wheel during the gap yourself.
puncture/tyre replacement to prevent the • Do not attempt to correct the encoder teeth
Sensor ring damage/bend. by bending manually or by using any other
• Use only the recommended make, type, size mode. Do not use a different encoder teeth.
of tyre and maintain specified tyre pressure
(page 71).

41
• Do not insert any metallic part near wheel TOOL KIT
speed sensor. The tool kit (1) is located below the seat.
• Don't try to service HECU or open to Some emergency repairs, minor adjustment
separate the parts. and parts replacement can be performed with
• Don't use the non-genuine spares like pads, the tools contained in the kit.
discs, tyres etc. 1
NOTE
• ABS may get activated without brake
application while riding on uneven road
surfaces (sharp drop or rise on the road
level). This is normal functioning of ABS and
won’t be having any impact on performance.
• ABS may not work if the battery is
discharged.
• ABS operation is also affected by road
conditions, vehicle handling and brake
operation. It is the rider’s responsibility to (1) Tool kit
ride at reasonable speed and to leave a
margin of safety. Kit consists of following tool:
• ABS consists of an electric motor, from • Tool bag-1 No.
which sound can be heard. • +, - No. 2 Driver - 1 No
• Grip-1 No.
PARKING • Box wrench P16 x 14-1 No.
After stopping the vehicle, shift the • Handle pin spanner-1 No.
transmission to neutral, turn the ignition • Pin spanner-1 No.
switch “OFF” ( ), park the vehicle on side • No.3 cross point screw driver-1 No.
stand, lock the steering and remove the key. • Wire helmet set-1 No.
! CAUTION FIRST AID KIT
• Park the vehicle on firm level ground to The first aid kit (1) is located under the seat.
prevent overturning. For some emergency first aid can be
• While parking on side stand engage the first performed by medicine contained in the kit.
gear.

42
Kit contains the following items : NOTE
• Anticeptic cream-1 No.
• Sterilised dressing-1 No. Our authorised dealership take all above
• Water proof plaster-1 No.
mentioned precautions like recommended
detergents and usage of muffler caps/plugs
• Elastic bandage-1 No. and oil cooler cover during wash to ensure
• Gauze (Rolled bandage)-1 No. quality wash.
• Sterilised elastic plaster-1 No.
• First aid bag-1 No. ! WARNING
1 Avoid direct high pressure water spray on any
electrical, electronic components and oil
cooler.
MAINTENANCE
The importance of maintenance
A well-maintained vehicle is essential for safe
economical and trouble-free riding. It will also
help reduce pollution.
To help you, take proper care of your vehicle,
the following pages include a maintenance
(1) First aid kit schedule and a maintenance record for regular
scheduled maintenance.
CLEANING AND WASHING OF VEHICLE These instructions are based on the
Follow the below mentioned steps for washing assumption that the vehicle will be used
the vehicle. exclusively for its designed purpose. Sustained
• Wet the vehicle with light water spray. Avoid high speed operation or operation in
directing high pressure water spray to meter unusually wet or dusty conditions will require
more frequent service than specified in the
console, muffler outlets, electrical parts and maintenance
oil cooler. schedule. Consult your
• Clean the headlamp lens and other plastic Authorised Hero MotoCorp dealer for
parts using a cloth or sponge dampened recommendation applicable to your individual
with a solution of mild detergent and water. needs and use. If your vehicle overturns or is
involved in a crash, be sure that you visit your
• After cleaning spray water thoroughly. Authorised Hero MotoCorp workshop for
• Dry the vehicle by wiping with dry soft cloth. detailed inspections.
43
 ! WARNING SAFETY PRECAUTIONS
• Improperly maintaining this vehicle or failing • Make sure the engine is “OFF” before you
to correct a problem before you ride can begin any maintenance or repair. This will
cause a crash in which you can be seriously help to eliminate several potential hazards:
hurt or killed. • Carbon monoxide poisoning from
• Always follow the inspection and maintenance engine exhaust.
recommendations and schedules in this Be sure there is adequate ventilation
owner's manual. whenever you operate the engine.
Maintenance safety • Burns from hot parts.
This section includes instructions on some Let the engine and exhaust system cool
important maintenance tasks. You can before touching.
perform some of these tasks with the tools • Injury from moving parts.
provided (if you have basic mechanical skills). Do not run the engine unless instructed
Other tasks that are more difficult and require to do so.
special tools are best performed by • Read the instruction before you begin and
professionals. It is recommended that wheel make sure you have the tools and skills
removal should normally be handled by a Hero required.
MotoCorp authorised workshop. • To help prevent the vehicle from falling
You will come across some of the most over, park it on a firm, level surface on the
important safety precautions in the following side stand.
pages of this manual. • To reduce the possibility of a fire or
However, we cannot warn you of every explosion, be careful when working around
conceivable hazard that can arise in petrol or batteries. Use only nonflammable
performing maintenance. Only you can decide solvent, not petrol, to clean parts. Keep
whether or not you should perform a given cigarettes, sparks and flames away from the
task. battery and all fuel-related parts.
! WARNING Remember that your Authorised Hero
MotoCorp workshop knows your vehicle best
• Failure to follow maintenance instructions and is fully equipped to maintain and repair it.
and precautions properly can seriously To ensure best quality and reliability, it is
injure you. recommended to use Hero MotoCorp
• Always follow the procedures and genuine parts for repair and replacement.
precautions in this owner's manual.

44
MAINTENANCE SCHEDULE
Perform the pre-ride inspection (page 36) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE O: OIL CHANGE
T: TOP UP E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in
peak operating condition. Maintenance work should be performed in accordance with
standards and specifications of Hero MotoCorp by properly trained and equipped technicians.
Your Authorised Hero MotoCorp workshop meets all of these requirements.
Ensure that each paid service is availed within 90 days or 3000 km from the date of previous
service, whichever is earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner
has the relevant tools, technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your
Authorised Hero MotoCorp workshop.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-2 : Service more frequently if the vehicle is ridden in unusually wet or dusty areas.
Note-3 : Replace engine oil once in every 12000 km. Top up if the oil level is at or near
the lower level mark.
Note-4 : Clean the magnetic drain plug bolt tip in every 12000 km and replace if any
damages.
Note-5 : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication
and adjustment of drive chain at every 700 km.
Note-6 : Replace brake fluid once in every two years or 30000 km, whichever is earlier.
Note-7 : Inspect & maintain specified torque.
Note-8 : Inspect the wheel bearings free play, replace if necessary.
Note-9 : Replace front fork oil once in a every 2 years or 30000 km, whichever is earlier.
Note-10 : Inspect rear suspension mounting bushes play, replace rear shock absorber if
necessary.
Note-11 : Check CO emission at idle.
Note-12 : Inspect the canister hoses for deterioration, damage or loose connections and
canister for cracks or other damages.
Note: Always wipe the water from the vehicle after washing. Use clean soft cloth or
pressurized air for completely drying the water.
45
 Give a missed call to
+91 8367796950

MAINTENANCE SCHEDULE
or Scan QR code
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS 1st 60 Next Next Next Next
100 100 100 100
KM Note-1 500- 3000- 6000- 9000- 12000- 3000 6000 9000 12000 15000
750 3500 6500 9500 12500
Fuel Line I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A
Air Cleaner Element Note-2 C C C C R C R
Spark Plug I, C, A I, C, A I, C, A I, C, A R I, C, A R
Valve Clearance I, A I, A I, A I, A I, A I, A
Engine Oil Note-3 O I, T I, T I, T O I, T O
Engine Oil Strainer C C C
Screen
Engine Oil C C C
Centrifugal Filter
Magnetic Drain Plug Note-4 C C C
Bolt Tip
Engine Oil Cooler I I I I I I
& Hoses
Electric Starter I I I I I I
Oil Circulation I I I I I I
Drive Chain Note-5 I,C,L,A at every 700 km I,C,L,A at every 700 km

46
 WHICHEVER DURING FREE SERVICE PERIOD
COMES FIRST
AFTER FREE SERVICE
SERVICE 1st 2nd 3rd 4th 5th ONCE IN EVERY
ITEMS
DAYS Next
1st 60 100 Next Next Next
100 100 100
KM Note-1 500- 3000-
750 3500
6000-
6500
9000- 12000- 3000
9500 12500 6000 9000 12000 15000
Drive Chain Slider I I I I I
Battery Voltage I I I I I I
Brake Pads Wear I I I I I I
Brake Fluid Note-6 I I I I I I
Brake System I, C I, C I, C
(Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A
Clutch Lever Free Play I, A I, A I, A I, A I, A I, A
Side Stand L L L L L L
Side Stand Switch I, C I, C I, C I, C I, C I, C
Nut, Bolts & Fasteners Note-7 I I I I I I
Wheels Bearings Note-8 I I I I I I
Wheel/Tyres I I I I I I
Steering Head Bearing I I, A I I, A I, L, A I I, A I, L, A
Front Suspension/ Note-9 I I I I I I
Oil Leakage
Rear Suspension Note-10 I I I I I I
Muffler Note-11 I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-12 I I I I I I
Control System

47
SPARK PLUG INSPECTION Ÿ Make sure that the spark plug gap is
Recommended plugs: 0.8-0.9 mm using a wire-type feeler
Champion REK6YC (Federal Mogul) gauge. If adjustment is necessary, bend the
For most riding conditions this spark plug heat side electrode carefully. Make sure the plug
range number is satisfactory. However, if the washer is in good conditions.
vehicle is going to be operated for extended
periods at high speeds or near maximum
power in hot climates, the spark plug should 0.8-0.9 mm
be changed to a cold heat range number,
consult Authorised Hero MotoCorp workshop
on this if required.
Ÿ Clean dirt around the spark plug base.
Ÿ Disconnect the noise suppressor cap (1)
and remove the spark plug (2) with the help
of spark plug box wrench provided in the
tool bag.
1 Ÿ With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
Ÿ Tighten a new spark plug 1/2 turn
after the plug seats, with a spark plug box
wrench to compress the washer. If you are
reusing a plug, it should only take 1/8-
1/4 turn after the plug seats.
! CAUTION
2 • Do not remove the spark plug and test for
(1) Noise suppressor cap (2) Spark plug spark on the vehicle by cranking the engine
as this could lead to fire or explosion
Visually inspect the spark plug electrodes for • Never
wear. The center electrode should have range. use a spark plug with improper heat
Ÿ

square edges and the side electrode should • Install a dummy spark plug in the cylinder
not be eroded. Discard the spark plug if head and test for spark.
there is apparent wear or if the insulator is • Always use resistor type spark plug.
cracked or chipped.
48
ENGINE OIL Ÿ Do top up if oil level reaches towards the
Use hero genuine engine oil or recommended lower level mark or every 3000 km
grade oil. whichever is earlier.
BRAND: Hero Xotic+ Ÿ Park the vehicle on side stand.
GRADE: SAE 10W 30 SL MA2 fully Ÿ minutes. Start the engine & let it idle for 3-5
synthetic PAO based oil. Ÿ Slightly loosen the engine oil check bolt (4)
Manufactured by: and check the engine oil entry into the
Indian Oil Corporation Limited. cylinder head cover.
OIL CAPACITY : 1400 ml
Engine oil level inspection/
Top up process
Check engine oil level each day before
operating the vehicle. The oil level dipstick (1) 4
is on the right crankcase cover for measuring
oil level. Oil level must be maintained between
the upper (2) and lower (3) level marks on
the oil level dipstick.
UPPER
1
(4) Engine oil check bolt
LOWER
Ÿ After checking the oil circulation, tighten the
engine oil check bolt.
Ÿ Stop the engine and wait for 2-3 minutes.
Ÿ Remove the oil level dipstick, wipe it clean
and insert without screwing it in.
Ÿ Remove the oil level dipstick and check the
oil level.
3 2 Ÿ If required, add the specified oil up to the
(1) Oil level dipstick (2) Upper level mark upper level mark. Do not overfill.
(3) Lower level mark Ÿ Quantity of oil to be filled is 1200 ml
(approx.) during oil change (when right
crankcase cover is not removed).
49
Ÿ Reinstall the oil level dipstick with new • Reinstall the oil level dipstick with a new
O-ring and check for oil leaks. O-ring.
Engine oil replacement/ • Install the bash plate.
Oil circulation inspection • Start the engine and allow it to idle for few
• Start the engine, warm it up for several minutes.
minutes and then turn it off. • Stop the engine and let the engine oil settle
• Wait a few minute until the oil settles down. down.
• Remove the bash plate bolts (1) and bash • Recheck the oil level.
plate (2). • Make sure that oil level is at the “UPPER”
• To drain the oil, remove the oil level dipstick, level mark of the oil level dipstick with the
drain bolt (3) and sealing washer (4). vehicle in an upright position and that there
• After the oil has completely drained,
are no oil leaks.
reinstall the drain bolt (3) with a new ! CAUTION
sealing washer (4). • Engine oil is a major factor affecting the
• Fill the crankcase through the oil filler performance and service life of the engine.
hole with 1200 ml (approximately) of Non-detergent, vegetable or castor based
recommended grade oil during oil change racing oils are not recommended.
(when right crankcase cover is not • Running the engine with insufficient oil can
removed). cause serious engine damage.
• Running the engine with excessive oil can cause
spark plug fouling & loss in performance.
1 OIL FILTER SCREEN & CENTRIFUGAL
FILTER CLEANING
• Drain the engine oil thoroughly (page 50).
• Remove the kick starter pedal (1).
4 2 • Disconnect the clutch cable (2) and remove
the exhaust muffler (3).
3 • Remove the swingarm nut (4), rider
footrest bracket bolt (5), rider footrest
bracket cover bolt (6), footrest bracket
(1) Bash plate bolts (2) Bash plate assembly (7).
(3) Drain bolt (4) Sealing washer • Remove the oil cooler hose (8) by
removing its bolt (9) and right crankcase
cover (10).
50
 2 • Remove the oil filter screen (13) and wash
it in clean non flammable or high flash point
solvent (kerosene).
1 8 • Reinstall the filter screen with the tapered
5 end facing in.
4 3 • Remove centrifugal filter cover with gasket
7 (14) & clean the centrifugal filter (15)
with non flammable or high flash point
solvent (kerosene).
6 10 9
(1) Kick start pedal (2) Clutch cable
(3) Exhaust muffler (4) Swingarm nut
(5) Rider footrest bracket bolt
(6) Rider footrest bracket cover bolt
(7) Footrest bracket assembly
(8) Oil cooler hose (9) Oil cooler hose bolt
(10) Right crankcase cover
• Remove the dowel pins (11) and gasket
(12). 15
12 (15) Centrifugal filter
Reinstall the centrifugal filter cover with new
•
11 gasket.
• Install the new dowel pins & gasket, right
14 crankcase cover.
• Install the oil cooler hose by tightening its
bolt.
• Install the footrest bracket assembly.
• Install and tighten the rider footrest bracket
13 cover bolt, rider footrest bracket bolt and
(11) Dowel pins (12) Gasket
swingarm nut.
(13) Oil filter screen Swingarm nut torque: 5.4 kgf-m
• Install the exhaust muffler and connect the
(14) Centrifugal filter cover clutch cable.
51
• Install the kick starter pedal. • Avoid keeping any cloth or flammable object
• Fill the crankcase with clean engine oil as between hot parts (muffler, oil cooler,
per specification (page 49). engine).
NOTE AIR CLEANER
• Clean filters as specified in the maintenance Air cleaner element inspection
schedule. Refer to the safety precautions (page 44).
• Ensure to replace gasket & dowel pin with The air cleaner element is of dry paper pleated
new one once removed type, it should be serviced at regular intervals
! CAUTION
(page 45). Service more frequently when
riding in unusually wet or dusty areas.
Ensure that adequate care should be taken the seat (page 35).
while removing the oil cooler hose to avoid any •• Remove
Remove the right side cover screws (1), side
damage or leakage.
cover (2) by releasing the lug from the
ENGINE OIL COOLER grommet (3) and slide the cover towards
the rear to release tab from the slot (4).
3 4

1
(1) Engine oil cooler 2 1
! CAUTION (1) Right side cover screws (2) Side cover
• No hard objects to be used for cleaning the (3) Lug/Grommet (4) Tab/Slot
engine oil cooler (1), otherwise the fins will • Remove the air cleaner cover screws (5)
get damaged. and the cover (6).
• No high pressure washing of the oil cooler as • Remove the air cleaner element (7) from
it may damage the fins, any physical contact air cleaner housing (8).
with fins is to be avoided.
52
 9 10

6 5
(5) Air cleaner cover screws (9) Air nozzle (10) Housing side
(6) Air cleaner cover
7 ! CAUTION
• Never wash the air cleaner element. Only
blow air in the air cleaner element for
cleaning dust, as explained. Replace air
cleaner element once in every 12000 km.
• Replace it earlier if it becomes very dirty,
damaged on surface or on the sealing area.
• Install the air cleaner element.
• Install the air cleaner cover.
• Install the right side cover.
8 • Install the seat (page 35).
(7) Air cleaner element (8) Air cleaner housing Air cleaner drain tube cleaning
• Air cleaner element cleaning Remove the drain tube (1) and drain the
• Clean the element by tapping it gently to deposit into a container.
loosen dust. Follow the above process more frequently
• Blow away the remaining dust by forcing when riding in rain or at full throttle.
compressed moisture-free air using an air NOTE
nozzle (9) from the housing side (10) of
the air cleaner. Always ensure to reinstall the drain tube after
• Replace the air cleaner element if it is draining the deposit.
excessively dirty, torn or damaged.
53
 2

1 1 4 3
(1) Drain tube (1) Crankshaft hole cap (2) Timing hole cap
(3) 'T' mark (4) Index mark
VALVE CLEARANCE ADJUSTMENT The adjustment must be made when the
Excessive valve clearance will cause noise, and piston is at top dead center and both the inlet
little or no clearance will prevent the valve and exhaust valves are closed.
from closing and cause valve damage and This condition can be determined by moving
power loss. Check valve clearance at the the rocker arms. If they are free, it is an
specified intervals (page 45). indication that the valves are closed and the
NOTE piston is in compression stroke. If they are
tight, the valves are open, rotate the flywheel
The checking or adjustment of valve clearance 360° anticlockwise and realign the “T” mark
should be performed while the engine is cold. with the index mark.
The clearance will change as the engine • Check the clearance by inserting the feeler
temperature rises. gauge (5) between the adjusting screw (6)
• Remove the fuel tank. and valve stem (7).
• Remove the crankshaft hole cap (1) and Standard clearance (cold condition)
timing hole cap (2). Intake: 0.08 mm -0.01/+0.02
• Remove the cylinder head cover. Exhaust: 0.12 mm -0.01/+0.02
• Rotate the flywheel anticlockwise until the • If adjustment is required, adjust by loosening
“T” mark (3) on the flywheel coincides with the lock nut (8) and turning the adjusting
the index mark (4) on the left crankcase screw until there is a slight drag on the feeler
cover. In this position the piston will either gauge.
be on the compression or exhaust stroke. • After tightening the lock nut, check the
clearance again.
54
 6 CLUTCH LEVER FREE PLAY
Adjustment
Clutch adjustment may be required if the
vehicle stalls when shifting into gear or tends
8 to creep or if the clutch slips, causing
5 acceleration to lag behind engine speed.
Normal clutch lever free play (1) is 10-20
mm at the lever (2).
2
7
(5) Feeler gauge (6) Adjusting screw 1
(7) Valve stem (8) Lock nut

(1) Free play: 10-20 mm (2) Clutch lever

3 4
Installation is in the reverse order of removal. A
NOTE
• Before inserting the feeler gauge, smear a
bit of engine oil on the feeler gauge to avoid B
damage to the feeler gauge.
• Make sure the valve clearance adjustment of
both the inlet valves should be same as per
specifications.
• Make sure the valve clearance adjustment
of both the exhaust valves should be same (3) Lock nut (4) Clutch cable adjusting nut
as per specifications. (A) Decrease free play (B) Increase free play
55
• To adjust the free play, loosen the lock nut 1
(3). Turn the adjusting nut (4) to obtain the
specified free play. Tighten the lock nut and
check the adjustment.
• Start the engine, press the clutch lever and
shift into gear. Make sure the engine does
not stall, and the vehicle does not creep.
Gradually release the clutch lever and open
the throttle. The vehicle should start
smoothly and accelerate.
NOTE (1) Free play: 2-6 mm
If proper adjustment cannot be obtained or the Free play adjustment
clutch does not work correctly, visit your (a) At handlebar side
Authorised Hero MotoCorp workshop.
To adjust the free play, slide the boot (2), then
Other checks loosen the lock nut (4). Turn the adjuster (3)
• Check the clutch cable for kinks or signs of to adjust free play. After adjustment, tighten
wear that could cause sticking or failure. the lock nut and slide the boot on the adjuster
• Check for clutch cable model. Use genuine and lock nut securely.
clutch cables.
• Check for clutch cable routing.
THROTTLE OPERATION
Cable inspection
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
Check at full left and full right steering A
positions. Inspect the condition of the throttle
cable from the throttle grip down to the 3 B 4 2
throttle body. If the cable is kinked, chafed or
improperly routed, it should be replaced or (2) Boot (3) Adjuster (4) Lock nut
rerouted. Standard throttle grip free play (1) (A) Decrease free play (B) Increase free play
is approximately 2-6 mm of grip rotation. If the specified free play is not achieved, adjust
the free play on throttle body side.
56
(b) At throttle body side • Drive chain slack (2) should be checked in
Remove the right side cover (page 52). the lower run midway between the
Loosen the lock nut (5). Turn the adjusting sprockets. Move the drive chain up and
nut (6) to obtain the specified free play. down by hand and chain slack should be
Tighten the lock nut and check the adjusted to 30-35 mm vertical movement
adjustment. by hand.
6 1
A
B
5

2
(5) Lock nut (6) Adjuster (1) Drive chain
(A) Decrease free play (B) Increase free play (2) Drive chain slack: 30-35 mm
• Rotate the wheel and check the drive chain
DRIVE CHAIN SLACKNESS slack. Repeat this procedure several times.
The service life of the drive chain depends Drive chain slack should remain constant
upon proper lubrication and adjustment. (30-35 mm). If the chain is slack only in
Poor maintenance can cause premature wear certain sections, some links are kinked or
or damage to the drive chain and sprockets. binding. Binding and kinking can be
The drive chain (1) should be checked and eliminated by frequent lubrication.
lubricated as part of the pre-ride inspection NOTE
(page 36). Under severe usage, or when the Drive chain slack should
vehicle is ridden in unusually dusty areas, more Authorised Hero MotoCorpbeworkshop
adjusted at your
as per
frequent maintenance will be necessary. the specification.
Inspection
• Turn the engine “OFF”, park the vehicle on • Rotate the rear wheel slowly and inspect the
drive chain and sprockets for any of the
its service stand and shift the transmission to following
neutral. conditions.
57
Drive chain Adjustment
• Damaged rollers Drive chain slack should be checked and
• Loose pins adjusted, if necessary at every 700 km.
• Dry or rusted links When operated at sustained high speeds or
• Kinked or binding links under conditions of frequent rapid
• Excessive wear acceleration, the chain may require more
• Improper adjustment frequent adjustments.
• Damaged or missing O-rings. If the drive chain requires adjustment, follow
Sprockets the procedures below:
• Excessively worn teeth • Park the vehicle on its service stand with the
• Broken or damaged teeth. transmission in neutral and the ignition
• If the drive chain has damaged rollers, loose switch in “OFF” position.
• Loosen the rear axle nut (1).
links or missing O-rings, replace it. If the 1
chain is dry or rusted, it should be lubricated.
Lubricate the chain if the links are kinked or
binding. If the problem is not solved after
lubrication, replace the chain.
If the drive chain or sprockets are excessively
worn or damaged, they should be replaced.
Sprocket Teeth
orn
W
Da
maged Sprock

(1) Rear axle nut

th
e
Loosen the drive chain lock nut (3) from
Te
•
both side..
et

tT ck
e

eet p ro
h
N o r m al S • Turn the adjusting nut (4) in an equal
number of turns until the correct drive chain
! CAUTION slack is obtained. Turn the adjusting nut
Always replace the drive chain and sprockets
clockwise to decrease the slack or
as a set. Otherwise the new part will wear anticlockwise to increase the slack of the
prematurely. chain.
58
• Align the chain adjuster index mark (5) with • Turn the engine off, park the vehicle on its
the rear edge (6) of the adjusting slots on service stand and shift the transmission into
both sides of the swingarm equally. neutral. Open side stand to facilitate
2 3 cleaning.
• Spray a commercially available chain
cleaner for cleaning the drive chain over its
entire length.
NOTE
Ensure that the chain cleaner and lubricant used
is the one recommended for use on an
O-ring chain, otherwise the O-rings may
deteriorate, fail and lose their sealing properties.
5 6 4 • Rotate the rear wheel backwards to expose
(2) Axle (3) Drive chain lock nut the next section of the drive chain and
(4) Drive chain adjusting nut (5) Index mark isrepeat second step until all of the drive chain
cleaned.
(6) Rear edge of adjusting slot
Tighten the rear axle nut. • Let the spray dry for about five minutes.
• • To remove stubborn dirt, scrub the rollers
Torque: 6.8 kgf-m and side plates with soft nylon brush.
• Check the drive chain slack again. • Apply SAE 90 grade oil on the hanger side
• If after adjustment of drive chain slack, axle of the entire length of the chain using an oil
(2) touches to the rear edge of adjustment can.
slot (6). Chain kit has to be replaced. • Wait for 7-10 minutes for penetration of
lubricant inside the bush and roller wipe the
! WARNING excessive lubricant from the chain and
If a torque wrench is not used for installation, nearby parts using a clean rag.
see your Authorised Hero MotoCorp workshop
as soon as possible to check for proper NOTE
assembly. Excessive lubricant if not wiped off, will aid in
Cleaning and Lubrication accumulation of dust, sand and dirt on the
drive chain, increasing its wear and will also
Lubricate every 700 km or sooner if the be sprayed on the vehicle as well due to chain
chain appears dry. movement.
59
 ! CAUTION 2 2
• Steam cleaning, high pressure washers and
certain solvents can damage the drive chain
O-rings.
• While lubricating and cleaning hold the rear
wheel with one hand to prevent the CUTOUT
possibility of your finger being trapped
between the chain and sprocket.
• Clean and lubricate the chain, whenever
possible, after riding the vehicle under rain
or in terrain with excessive dust, mud or 1
sand. (1) Chain slider (2) Wear limit
• The drive chain is fitted with O-rings
between the link plates. These O-rings BRAKES
retain grease inside the chain to improve its Refer to the safety precautions on (page 44).
service life. However, special precautions
must be taken when adjusting, lubricating, (a) Front brake
washing and replacing the chain. Master Cylinder/Reservoir (1)
• If the chain is excessively dirty, it should be Location : Right handlebar.
removed and cleaned before lubrication. For Brake fluid recommended:
your own safety, we recommend that service DoT-4/DoT-3.
be performed by an Authorised Hero
MotoCorp workshop. 1 2
DRIVE CHAIN SLIDER INSPECTION
(Refer to “Maintenance Schedule” on page
45).
Check the chain slider (1) for wear, The chain
slider must be replaced if wear limit is reached.
For replacement, see your Authorised Hero
MotoCorp workshop.

(1) Master cylinder/reservoir (2) Lower mark

60
Fluid level - Ensure that the brake fluid level (b) Rear brake
does not fall below “LWR” (lower) mark (2) Refer to the safety precautions on (page 44).
on master cylinder, when checked with the Reservoir (1)
master cylinder parallel to the ground. The Location : Near pillion footrest.
level decreases gradually due to piston
movement to compensate pad wear. If the Brake fluid recommended:
level decreases abruptly, check for the DoT-4/DoT-3.
leakages in the brake system and consult your
Authorised Hero MotoCorp workshop.
4 3

UPPER
LOWER

2 1
5 (1) Reservoir (2) “LOWER” mark
(3) Front brake caliper (4) Brake pad Fluid level - Ensure that the brake fluid level
(5) Disc does not fall below "LOWER" mark (2) on the
NOTE reservoir parallel to the ground. The level
decreases gradually due to piston movement
• Clean the dirt and mud accumulation to compensate pad wear. If the level decreases
between the front brake caliper (3), brake abruptly, check for the leakages in the brake
pads (4) and the disc (5) by using a water jet. system and consult your Authorised Hero
• Always contact your Authorised Hero
MotoCorp workshop for refilling of master MotoCorp workshop.
cylinder/reservoir when necessary. Do not
mix DoT 3 and DoT 4 brake fluid.
• Always use recommended tyres (page 71)
for better braking performance.

61
 4 • If either pad is worn to the bottom of the
grooves replace both pads as a set. Visit
your Authorised Hero MotoCorp workshop
for this service.

5 3
(3) Rear brake caliper (4) Brake pads (5) Disc
NOTE
• Clean the dirt and mud accumulation 1
between the rear brake caliper (3), brake (1) Wear indicator groove
pads (4) and the disc (5) by using a water jet. Rear brake
• Always contact your Authorised Hero Check the wear indicator groove (1) in each
MotoCorp workshop for refilling of reservoir
when necessary. Do not mix DoT 3 and DoT pad.
4 brake fluid.
(c) Brake pad wear
Brake pad wear depends upon the severity of
usage, type of riding & road conditions.
Generally, the pads will wear faster on wet &
dirty roads. Inspect the pads at each regular
maintenance interval.
Front brake
• Check the brake pads for wear by
examining the wear indicator groove (1) on 1
each pad. (1) Wear indicator groove

62
If either pad is worn to the bottom of the • Check the rear mono shock absorber by
groove, replace both as a set. Visit your pushing hard downwards on rear grip while
Authorised Hero MotoCorp workshop for this the vehicle is not parked on stand. The
service. suspension action should be smooth and
! WARNING there should be no oil leakage.
Always apply front and rear brakes Rear mono shock absorber adjustment
simultaneously to avoid skidding of vehicle. Rear mono shock absorber adjustment can be
made according to the load/road conditions.
SUSPENSION • In direction A: Softer
Front and rear suspension inspection • In direction B: Stiffer
• Check the front forks by locking the front 1 2 3 4
brake and pumping the front fork up and
down vigorously. The suspension action
should be smooth and there should be no oil
leakage. B
Front Rear
A

(1) Rear mono shock absorber

(2) Pin spanner
(3) Pin spanner handle
(4) Arrow mark sticker
(A) Stiffer (B) Softer

63
 NOTE
• To adjust the rear mono shock absorber (1),
use the rear shock absorber adjustment tool
[Pin spanner (2) with handle (3)] available in
the tool kit.
• Rear mono shock absorber arrow mark
sticker (4) to be pointing towards vehicle
front side during assembly on vehicle.
! WARNING 1
This assembly contains high-pressure (1) Red knob
nitrogen gas. Any attempt to disassemble or
refill this shock assembly may result in an Left side fork adjuster
explosion, causing serious injury. Exposure to (White knob)
flame or puncture may also result in an Front fork suspension compression damping
explosion. Replacement and disposal should adjustment can be made by using white knob
only be done by your Authorised Hero (2) on the left hand side front fork according
MotoCorp workshop.
to the load/road conditions or owner’s
FRONT FORK ADJUSTER requirement.
Right side fork adjuster
(Red knob)
Front fork suspension rebound damping
adjustment can be made by using red knob (1)
on the right hand side front fork according to
the load/road conditions or owner’s
requirement.

2
(2) White knob

64
Front suspension adjustment recommendations for different terrains
FRONT SUSPENSION
Suspension adjustment STD FIRM SOFT
recommendations for Mixed terrain/ Sand/Undulated/ Rocky/Broken
different terrains Trail riding Motocross
Compression damping adjuster 14 Clicks* 5 Clicks* 20 Clicks*
Rebound damping adjuster 14 Clicks* 5 Clicks* 20 Clicks*
* Clicks out, turning adjuster anti-clockwise from fully screwed in position.

COMPRESSION SCREW REBOUND SCREW

65
Rear suspension adjustment recommendations for different terrains
REAR SUSPENSION
Suspension adjustment STD FIRM SOFT
recommendations for Mixed terrain/ Sand/Undulated/ Rocky/Broken
different terrains Trail riding Motocross
Rebound damping adjuster 10 Clicks* 4 Clicks* 16 Clicks*
Adjusted for Adjusted for ride Adjusted for ride
Spring preload target ride height height of height of
of 60 to 65 mm 60 to 65 mm 60 to 65 mm
* Clicks out, turning adjuster anti-clockwise from fully screwed in position.
REAR SHOCK ABSORBER ADJUSTER SCREW

66
 REAR SUSPENSION RIDE HEIGHT ADJUSTMENT PROCEDURE
Step-1 Securely lift the rear end of the motorcycle until the rear wheel is out of contact with the ground by
using a stand or a scissor jack under the engine.
Step-2 Measure the dimension R1: Vertical distance between the rear wheel axle and a point on the
bodywork of the motorcycle directly above the rear wheel axle, with the wheel in the air.

F1

R1

Step-3 Drop the motorcycle on to its wheels and have the rider to seat on it, on its natural riding position,
whilst someone balance the motorcycle from the front end.
Step-4 Measure the dimension R2: Vertical distance between the rear wheel axle and a point on the
bodywork of the motorcycle directly above the rear wheel axle, with wheels on the ground and
rider on the motorcycle.

F2

R2

67
Step-5 Calculate, (R1-R2=X).
Step-6 X <60-65 mm, Spring preload 1step up.
X >60-65 mm, Spring preload 1down.
Repeat steps 1 to 6 till the ride height is as close as possible to the target ride height (60-65 mm).

F1
F2

R1
R2

68
WHEEL • Remove the side collars (5) from both sides
(a) Front wheel of the wheel.
Removal 5 5
Refer to the safety precautions on (page 44).
• Support the vehicle securely on the service
stand and raise the front wheel off the
ground.
• Remove the wheel speed sensor bolt (1)
from right fork leg and disconnect the wheel
speed sensor (2).
2 3

(5) Side collars

Installation
• Install the side collars (1) to both sides of
the wheel hub.
• Insert the disc (2) between the pads in the
caliper assembly (3). When installing the
1 4 wheel, carefully fit the brake disc between
(1) Wheel speed sensor bolt the brake pads to avoid damage to the pads.
(2) Wheel speed sensor • Tighten the front axle nut (4) to the
(3) Front axle nut specified torque.
(4) Axle TORQUE : 5.9 kgf-m
• Remove the front axle nut (3), remove the • Install the wheel speed sensor (5).
axle (4) and wheel. • After installing the wheel apply the brake
! CAUTION several times and then check if the wheel
Do not operate front brake lever when the rotates freely. Recheck the wheel if the
brake drags or if the wheel does not rotate
wheel is removed.
freely.

69
 5 4 Remove the rear axle nut (1) and indicator
•
plate (2).
• Remove the axle (3) and the right side
collar (4).
• Move the caliper assembly (5) upwards.
• Remove the wheel.
Installation
• Install the side collar (1) to the right side of
the wheel hub.
• Position the rear wheel between the
3 2 1 swingarm.
(1) Side collar (2) Disc (3) Caliper • Insert the disc (2) between the pads in the
(4) Front axle nut (5) Wheel speed sensor caliper assembly. When installing the wheel,
carefully fit the brake disc between the brake
(b) Rear wheel pads to avoid damage to the pads.
Removal • Align the rear caliper holder (3) with the
Refer safety precautions on (page 44). swingarm (4).
• Support the vehicle securely on the service • Insert the axle (5) from the left side through
stand and raise the rear wheel off the the swingarm, wheel hub, collar and rear
caliper holder.
ground.
4 5 1 3 4

1 3 2 7 5 2
(1) Rear axle nut (2) Indicator plate (3) Axle (1) Side collar (2) Disc (3) Caliper holder
(4) Side collar (5) Caliper assembly (4) Swingarm (5) Rear axle
(6) Indicator plate (7) Rear axle nut
70
• Install the indicator plate (6) and tighten the NOTE
rear axle nut (7) to the specified torque.
TORQUE : 6.8 kgf-m The imported tyre(s) if fitted without ISI mark;
• Adjust the drive chain slack (page 57). are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
SIDE STAND LUBRICATION Tyre manufacturer.
• Park the vehicle on the level surface.
• Check the side stand return spring for To safely operate your vehicle, the tyres must
damage or loss of tension. be of recommended type and size, in good
• Check the side stand (1) for freedom of
condition with adequate tread, and correctly
movement. inflated. The recommended tyres size is :
• Lubricate the side stand. Front 90/90-21 M/C 54S
• Make sure the side stand is not bent. Rear 120/80-18 M/C 62S
Air pressure
Properly inflated tyres provide the best
combination of handling, tread life, and riding
comfort. Generally, under inflated tyres wear
unevenly, adversely affect handling, and are
more likely to fail from being overheated.
Under inflated tyres can also cause wheel
damage in rocky terrain.
Over inflated tyres make your vehicle ride
more harshly, are more prone to damage from
1 surface hazards and wear unevenly.
(1) Side stand Make sure the valve stem caps are secure.
TYRES If necessary, install a new cap.
The tyres that are fitted on your vehicle are The recommended “cold” tyre pressure are:
designed to match the performance
capabilities of handling, braking, durability and Front 1.75 Rider
kgf/cm
only Rider and Pillion
2
(25 psi) 1.75 kgf/cm2 (25 psi)
comfort. 2 2
Rear 2.30 kgf/cm (33 psi) 2.50 kgf/cm (36 psi)

71
 1

(1) Air pressure gauge • Excessive tread wear.

! CAUTION
Over inflation/Under inflation will affect the
performance.
Inspection
Whenever you check the tyre pressure, you
should also examine tyre treads & side walls
for wear, damage & foreign objects:
Look for :
Ÿ Bumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find any • Carefully inspect the tyres for any damage,
bumps or bulges. if the vehicle hits a pothole or hard object.
Ÿ Cuts, splits or cracks in the tyre. Replace the
tyre if you can see fabric or cord. Tread wear
Replace tyres immediately when the tyres get
worn upto the wear indicator (1) on the tyre.
The tread limits are :
MINIMUM TREAD DEPTH:
Front:1.0 mm Rear: 1.0 mm

72
Check the tread wear indicator for tyre wear. • Always use the size and type of tyres
1 recommended in this owner's manual.
• Spoke tightness and wheel centering and
alignment are essential for vehicle safety.
During the first 1,000 km, the spokes
become loose due to initial seating.
Excessively loose spokes will cause
1 instability at high speeds and possible loss of
control.
• Inspect the spokes and wheel rims more
2 frequently when the vehicle is ridden in
rough terrain.
(1) Tread wear indicator (2) Arrow mark NUTS, BOLTS & FASTENERS
• Tighten bolts and nuts at regular interval
Unidirectional tyres shown in the maintenance schedule.
Ensure the arrow mark (2) on the tyre is in • Check that all chassis nuts and bolts are
the same direction as that of forward rotation tightened to correct torque values.
of the wheel, whenever the tyre is removed • Check that all cotter pins, safety clips, hose
and put back in case of puncture. clamps and cable stays are in place.
! WARNING
• Using tyres that are excessively worn or
improperly inflated can cause a crash in
which you can be seriously hurt or killed.
• Operation with excessively worn tyres is
hazardous and will adversely affect traction
and handling.
• Follow all instruction in this owner’s manual
regarding tyre inflation and maintenance.
• Under-inflation may result in the tyre
slipping on or tyre coming off the rim.

73
BATTERY Battery charging
Refer to the safety precautions on (page 44). Always visit your Authorised Hero MotoCorp
Location workshop if you see any symptom of battery
The battery is located behind the left discharge as earliest as possible to get the
side cover. battery charged. The battery has a tendency to
Specification discharge rapidly if additional electrical
*MF Battery-12V-6 Ah/ETZ-7 accessories are fitted on the vehicle.
It is not necessary to check the battery Battery storage
electrolyte level or add distilled water as the • If in case your vehicle is not used for more
battery is a Maintenance-Free (sealed) than a month remove the battery, fully
type. If your battery seems weak and/or charge and store in a cool and dry place.
electrolyte is leaking (causing hard starting or Ÿ If the battery is expected to be stored for
other electrical troubles), contact your more than two months, ensure to fully
Authorised Hero MotoCorp workshop. charge the battery once in a month.
NOTE Ÿ Always ensure the battery is fully charged
This symbol on the battery means that before installation.
this product must not be treated as Ÿ Ensure the battery leads are properly
household waste. connected to the battery terminals during
This symbol on the battery means the installation.
old battery must be returned to your Battery removal
Authorised Hero MotoCorp workshop • Make sure the ignition switch is “OFF” ( ).
as it must be treated as recyclable • Remove the seat (page 35).
material.
• Battery is a maintenance-free (sealed) type • Remove the right side cover screws (1), side
and can be permanently damaged if the cover (2) by releasing the lug from the
sealing strip is removed. grommet (3) and slide the cover towards
• An improperly disposed battery can be the rear to release tab from the slot (4).
harmful to the environment and human
health. Always confirm local regulations for
battery disposal.
*MF stands for Maintenance Free
74
 4 3

1 2 9
(1) Right side cover screws (2) Side cover (9) Battery
(3) Lug/Grommet (4) Tab/Slot Battery installation
• Disconnect the (-)ve terminal lead (5) from Ÿ Reinstall in the reverse order of removal. Be
the battery first, then disconnect the (+)ve sure to connect the (+)ve terminal first, then
terminal lead (6). the (-)ve terminal.
• Remove the battery clamp bolt (7) and the Ÿ Check all bolt and other fasteners are secure
battery clamp (8). properly.
5 7 FUSE REPLACEMENT
Refer to the safety precautions on (page 44).
Fuse box (1)
6 Location: Below the seat.
Fuse type: Blade fuse
Main fuse (2) :10A, 10A and 10A
Spare fuse (3) :10A and 10A
! WARNING
Never use a fuse with a different rating from
•
8 that specified. It may lead to serious damage
(5) (-)ve terminal (6) (+)ve terminal to the electrical system or a fire due to short
(7) Battery clamp bolt (8) Battery clamp circuit.
Battery gives off explosive gases. Keep
• Pull out the battery (9) from the battery • sparks,
box. flames & cigarettes away.
75
 2
! CAUTION
• Do not attempt to start or ride the vehicle
3 without a charged battery, it can cause
fusing of the bulbs and permanent damage
1 to certain electrical components.
• Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
accidental short-circuiting.

GOOD FUSE BLOWN FUSE

(1) Fuse box
(2) Main fuse :10A, 10A and 10A
(3) Spare fuse:10A and 10A
Starter magnetic switch (4)
Location: Inside left side cover, below the
starter magnetic switch.
Fuse type: Blade fuse
Main fuse (5) :20A
Spare fuse (6) :20A STOP LAMP SWITCH
The stop lamp switch (1) must be adjusted so
that stop lamp glows when rear brake is
applied. The procedure for adjusting stop
lamp is as follows :
5 • Turn the ignition switch to the “ON” ( )
position.
• Turn the adjusting nut (2) to position stop
lamp switch at a point where the stop lamp
glows once the brake pedal is depressed.
Turn the adjusting nut in direction (A) to
6 4 advance switch timing or in direction (B) to
(4) Starter magnetic switch retard switch timing.
(5) Main fuse:20A (6) Spare fuse:20A
76
 1 1 1

A 2
B

2 2
(1) Stop lamp switch (2) Adjusting nut (1) Index marks (2) Adjusting bolts
(A) Advance (B) Retard
! WARNING
HEADLAMP FOCUS ADJUSTMENT An improperly adjust headlamp may blind
Headlamp is factory pre-set. The headlamp oncoming rider/driver or it may fail to light the
casing index marks (1) must be aligned with road for a safe distance.
the index marks on the headlamp assembly CATALYTIC CONVERTER
cover. However in case of adjustment This vehicle is equipped with a catalytic
required, please follow the steps as given converter (1) in the muffler to meet the
below: emission norms.
• Headlamp adjustment is done by loosening The catalytic converter contains precious
the bolts (2) located on both the sides of the metals that serve as catalysts, promoting
headlamp assembly. chemical reactions to convert the exhaust
• Park the vehicle on the level ground. gasses without affecting the metals. The
• Turn the ignition switch to “ON” ( )
catalytic converter acts on HC, CO and NOx.
position and start the engine. The catalytic converter must operate at a high
• Adjust the headlamp by loosening the bolts
temperature for the chemical reactions to take
(1) and moving the headlamp assembly up place. It can set on fire any combustible
and down for correct focus adjustment. material that come near it. Park your vehicle
• After adjusting the headlamp, tighten the
away from high grasses, dry leaves, or other
flammable material.
headlamp adjusting bolts. A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance.
77
Follow these guidelines to protect your vapours which contain HC evaporates easily
vehicle’s catalytic converter. into the atmosphere from the fuel tank, if the
• Always use unleaded petrol. Even a small fuel system is unsealed or open.
amount of leaded petrol can contaminate The evaporative emission control system is
the catalyst metals, making the catalytic used to prevent petrol vapours from escaping
converter ineffective. into the atmosphere from fuel tank.
• Keep the engine in good running condition. The canister (1) collects the fuel vapour from
A poorly running engine can cause the the fuel tank and then the fuel vapour is drawn
catalytic converter to overheat. into the engine for re-burning to avoid pollution
• If your engine is misfiring, backfiring, stalling, caused by the fuel vapour diffused into the air.
or otherwise not running properly, stop riding
and turn “OFF” the engine. Have your vehicle
serviced as soon as possible.

1
1 (1) Canister
POLISHING OF VEHICLE
(1) Catalytic converter After washing your vehicle, wax all painted
surfaces (except matte painted surfaces) using
! CAUTION a commercially available polish/quality liquid
Avoid keeping any cloth or flammable object or paste wax to finish the job. Use only a non
between hot parts (muffler, oil cooler, engine). abrasive polish or wax made specifically for
automobiles. Apply the polish or wax
EVAPORATIVE EMISSION CONTROL according to the instructions on the container.
SYSTEM NOTE
This vehicle is equipped with an evaporative Polishing or waxing is not applicable for
emission control system to meet emission models having matte paint.
standards. During warm weather, the petrol
78
 BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Integrated Start-Kill Switch
Check engine stop switch position “OFF” Turn to “ON” ( ) position
“ON” ( ) position
Consult Authorised Hero MotoCorp Workshop

B. Side Stand Engine Kill System

Check side stand in gear condition (page 32) Side stand“Down” Move the side stand up
Side stand “Up”
Consult Authorised Hero MotoCorp Workshop

C. Fuel System
Check fuel gauge Refill the fuel tank
Key “ON” position One segment blinking displayed
Check fuel lines
OK Leakage Consult Authorised Hero MotoCorp
Refill Workshop
Check for operating sound of fuel pump Broken fuel pump wire connector Secure connections
OK
Consult Authorised Hero MotoCorp Workshop

D. Electric Starter Not Working

Check fuse Fused Replace fuse (page 75)
OK
Inspect battery Weak Consult Authorised Hero MotoCorp
Refill Workshop
OK
Check connections, ignition switch/starter switch Loose Secure connections
OK
Consult Authorised Hero MotoCorp Workshop
79
 BASIC TROUBLESHOOTING
E. No Spark At Spark Plug
Check ignition switch “OFF” ( ) position Turn ignition switch “ON” ( )
OK
Check spark plug for fouling/ Replace spark plug/adjust
improper electrode gap No spark Spark plug gap (0.8-0.9 mm)
OK
Check for poorly connected Secure properly
or loose spark plug wire Loose contact
OK
Consult Authorised Hero MotoCorp Workshop

2. ENGINE STARTS BUT STALLS

Check fuel lines Leakage Consult Authorised Hero MotoCorp Workshop
OK
Check air cleaner element Dirty/Clogged Clean & Refit
OK
Consult Authorised Hero MotoCorp Workshop

3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
OK
Check air cleaner element Dirty/Clogged Clean & Refit
OK
Check brake binding Improper functioning Consult Authorised Hero
MotoCorp Workshop
OK
Check tyre inflation pressure Under inflated Correct tyre pressure
OK
Consult Authorised Hero MotoCorp Workshop
80
 BASIC TROUBLESHOOTING
4. ELECTRICAL SYSTEM
Feeble Horn Sound or No Light
Check fuse Fused Replace fuse
OK
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
OK
Check bulbs Fuse/wrong wattage Replace bulbs
OK
Check connections Loose Secure connections
OK
Consult Authorised Hero MotoCorp Workshop

81
 ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory

Stop Give Way One Way No Horn No Bicyles No Automobiles

No Hand Cart No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit

No Stopping No Parking Length Limit High Limit Restriction Ends Compulsory-

or Standing Ahead Only

Compulsory-Turn Compulsory-Right Compulsory-Ahead Compulsory-Keep Compulsory-Bicycle Compulsory-Sound

Left Ahead or Turn Right Left Track Horn

82
 ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary

Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing

School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road

ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48

Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
83
 NAVIGATION SIGNS
Navigation signs: Hero navigation app. and meter console of your vehicle will display step by step navigation
guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone.

Turn Left Turn Right Turn Slight Left Turn Slight Right Turn Sharp Left Turn Sharp Right

Straight Merge Keep Left Keep Right Ramp Left Ramp Right

Round About Round About U Turn Left U Turn Right Fork Left Fork Right
Left Right

Reroute

Ferry Ferry Train Destination Wrong way

Reached

84
 Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its XPULSE 200 4V
Rally Edition vehicles, assembled/manufactured in its Plants and sold through its channel
partners, to be free from any defect - both in material and workmanship, under normal use
and conditions, subject to the following terms & conditions.
Terms & conditions
a) XPULSE 200 4V Rally Edition vehicle is warranted for a period of 5 years or
70000 Km, whichever is earlier, from the date of purchase, emission warranty is
separately covered under the head of “Emission Warranty”.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty
benefits. Each paid service should be availed within 90 days from the date of previous
service or as per the recommended schedule, whichever is earlier.
c) If any problem is observed in XPULSE 200 4V Rally Edition vehicle, Hero
MotoCorp's only obligation/ liability is to repair or replace that part/those parts which
is/are considered to be the cause of such problem, provided however that such problem
has not resulted due to misuse/improper handling etc. of the vehicle. Any XPULSE 200
4V Rally Edition vehicle needing repair should be brought along with owner's manual
to Hero MotoCorp's authorized workshop for necessary inspection and carrying
rectification job.
 Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's
authorized workshop.
(2) If any other engine oil which is non compatible with product is used other than Hero Xotic+ SAE 10W 30 SL MA2 fully
synthetic PAO based oil.
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets,
bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic
parts breakage, wheel rim for misalignment/bend, steering ball race & cone, control cables such as brake cable/clutch cable,
fuses (all types), steering handle for bend and sticker peel off.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/detoriation of the vehicle.
(5) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(6) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the vehicle.
(7) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(8) If any defect crops or repairs needed as a result of using adulterated fuel.
(9) If any maintenance/repairs required due to bad road conditions or misuse of XPULSE 200 4V Rally Edition vehicle.
(10) If any defect crops or repairs needed as a result of XPULSE 200 4V Rally Edition vehicle meeting to some accident.
(11) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(12) To any part of the XPULSE 200 4V Rally Edition vehicle which has been tampered or repaired in such a manner which
has resulted in malfunction of the vehicle.
(13) For XPULSE 200 4V Rally Edition vehicle not used in accordance with the guidelines given in this Owner's Manual.
(14) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms & conditions of respective
manufacturers and directly handled by them only.
(15) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminium parts oxidation
and cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be final and
binding on all concern.
Subject to DELHI JURISDICTION only.
 Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to making good of
defects rising solely from the use of faulty material or workmanship during manufacturing and developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or any OEM
dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase invoice to
enable processing.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where the battery is
replaced, the defective battery becomes the property of the company and no scrap rebate will be given for it. The warranty
period on the battery being repaired/replaced shall commence from the date of sale of the original battery as stated in the
original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was originally
fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery replacement/
repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling, improper
handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse, destruction by fire, collusion, theft
or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tempering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the vehicle.
 Hero MotoCorp Ltd.
Scope of warranty EMISSION WARRANTY
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel
partners, to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject
to following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever occurs
earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component which are covered under emission warranty, Hero
MotoCorp only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of
non-compliance with the emission standards.
c) The method (s) of examination to determine the warranty conditions of the emission warranty related component will be at the
sole discretion of Hero MotoCorp Ltd. and / or Channel Partners / service center and result of such examination shall be
final and binding. If on examination the warranty conditions of the part (s) is / are not established, Hero MotoCorp Ltd. will
have the right to charge all, or part of the cost of such examination / service charges to the customer in addition to the cost of the
components.
d) Hero MotoCorp Ltd. shall have the sole discretion to decide to replace the defective components or the entire assembly or
any other part required for such repair.
e) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained in accordance with the
maintenance schedule provided in the owner's manual.
f) The customer should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission
warranty.
g) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorized person/
workshops etc, then the emission warranty shall stand cancelled.
h) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission warranty.
Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as per the maintenance
schedule provided in owner's manual and dealer's advice
i) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 90 days from the date of previous services or as per the recommended schedule,
whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in the
owner's manual.
 Hero MotoCorp Ltd.
EMISSION WARRANTY
j) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission
standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for
the necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of
non-compliance with the emission standards.
k) The parts, which are covered under emission warranty are fuel injector, fuel pump, throttle body, ignition coil, oxygen sensor and
muffler.
l) Emission warranty shall not be applicable if
• The vehicle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.
• The vehicle, or parts thereof, has been altered, tampered with or modified or replaced in an unauthorized manner.
• The odometer is not functioning or the odometer and/or its reading has been changed/tampered with, so that the actual
distance covered cannot be readily determined.
• The vehicle has been used for competitions, races, and rallies or for the purpose of establishing records.
m) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final binding on all
concerned.
Subject to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ?
• Assures long life
• Ensures economy for a long time
• Safety of vehicle and rider
• Peace of mind
• Value for money
• Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Material used is inferior
• Damages other parts of clutch like, clutch center and
Clutch Plate outer clutch
• Affects fuel efficiency
• Poor acceleration

Cam Chain Kit

• Poor performance
• Reduced life
• Improper sealing
Gasket Cylinder Head • Engine knocking
• Leads to leakage and smoky exhaust
• Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
• Improper air filtration resulting in premature engine failure
Element Air Cleaner • Affects fuel efficiency
• Poor engine performance

• Frequent stalling of engine

Spark Plug • Higher emission level
• Poor engine performance
• Affects fuel efficiency
• Poor braking efficiency
Brake Pads/Shoes • Rider safety-an issue
• Discs/Drum wear out, resulting in subsequent repair cost

Chain Sprocket Kit • Noisy Operation

• Failure of chain can cause fatal accident
 ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 208, 209, 210- 2nd floor, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141-2389031, 2389156, 2389252, E-mail: [email protected]
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Manglam Fun Square, Durga Nursery Road, Udaipur -313001
(Rajasthan). Tel: +91 0294-2980578, 79, E-mail: [email protected]
Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh)
Tel: +91-771-4034749, E-mail: [email protected]
Hero MotoCorp Ltd., Office No. 55 to 59, 1st Floor, Maple High Street, Opposite Aashima Mall, Hoshangabad Road,
Bhopal-462026, India. Tel: +91-755-2994416, +91-755-2994398, E-mail: [email protected]
Hero MotoCorp Ltd., Maloo-01, 601-602, 6th Floor, Plot No. 26C, Scheme No. 94, Ring Road, Indore, M.P.-452010,
Tel: +91-731-4978269, 70, E-mail: [email protected]
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : [email protected]
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: [email protected]
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India. Tel: +91-651-2542222, 2542224, 2542225, E-mail: [email protected]
Hero MotoCorp Ltd., Sai Corporate Park, A Block, 6th Floor, Rukanpura, Bailey Road Patna, Bihar – 800014
Tel: +910612-2590587/88/89 E-mail: [email protected]
Hero MotoCorp Ltd., 158, Christian Basti, Golden Heights, 3rd Floor, Reliance Trend Building, Adjacent Central Mall, G.S.
road, Kamrup, Assam-781005 Tel: 0361-2340058 E-mail: [email protected]
NORTH ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, Gurgaon -122002, Haryana,
India. Tel: 0124-4754800, E-mail: [email protected]
Hero MotoCorp Ltd., 602, 6th Floor, Tower A, Plot No BW 58, Logix City Center, Sector-32, Noida – 201301. Uttar
Pradesh Tel: 0120-4631000, E-mail: [email protected]
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, E-mail: [email protected]
 NORTH ZONE
Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, Uttarakhand, India.
Tel:0135-2714661,2713662,2714663, E-mail: [email protected]
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India. Tel: 0522-4006594, E-mail: [email protected]
Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra, Varanasi, Uttar Pradesh - 221010, India.
Tel: +91-0542- 2390949,2390241, E-mail: [email protected]
SOUTH ZONE
Hero MotoCorp Ltd., SKAV 909, 3rd Floor, 9/1, Lavelle Road, Bangalore-560001, India.
Tel: +91-80-46881000, E-mail: [email protected]
Hero MotoCorp Ltd., 3-6-289, 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.
Tel:+91-40-23223735/3727, E-mail: [email protected]
Hero MotoCorp Ltd., 9th Floor Seshachalam Centre No.636/1. Anna Salai, Nandanam, Chennai-600035, India.
Tel: +91-44- 24340974, 24340977, 24340978, E-mail: [email protected]
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor-682 017, Kochi-682017,
India. Tel: +91-0484- 4039646 -7, E-mail: [email protected]
Hero MotoCorp Ltd., No 1547, 2nd Floor Classic Towers, Trichy Road, Coimbatore - 641018
Tel: +91-422-2200058, 2200061, E-mail: [email protected]
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: [email protected]
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, E-mail: [email protected]
WEST ZONE
Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road,
Pune-411014, India. Tel: +91-020-71903500, E-mail: [email protected]
Hero MotoCorp Ltd., 604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, E-mail: [email protected]
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India. Tel: +91-712-2545990-91, E-mail: [email protected]
Hero MotoCorp Ltd., Classic Stripes House, 3rd Floor76/79, Makwana Lane, Takpada Off. Andheri-Kurla Road Marol,
Andheri Easta, Mumbai-400059, India. Tel: +91-22-28562071, E-mail: [email protected]
Hero MotoCorp Ltd., B-201, 2nd floor, Pride Corporate Royal Park, Kalavad Road, Rajkot -360001
Tel: 0281-2460622, 2460623, E-mail: [email protected]