Scribd Logo
Upload

Welcome to Scribd!

  • 16 views

    Lean Assignment

    Uploaded by

    Nain Tikarya
    This document discusses implementing the 5S lean tool in manufacturing setup. It describes the 5S methodology which includes Sort, Set in Order, Shine, Standardize, and Sustain. The 5S tool is important for the garments industry to improve efficiency, quality, inventory control, employee morale, and reduce costs. Implementing 5S requires sorting unneeded items, organizing workspace, cleaning, standardizing processes, and sustaining the system through regular audits and teamwork.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Lean Assignment

    Uploaded by

    Nain Tikarya
    16 views10 pages
    This document discusses implementing the 5S lean tool in manufacturing setup. It describes the 5S methodology which includes Sort, Set in Order, Shine, Standardize, and Sustain. The 5S tool is important for the garments industry to improve efficiency, quality, inventory control, employee morale, and reduce costs. Implementing 5S requires sorting unneeded items, organizing workspace, cleaning, standardizing processes, and sustaining the system through regular audits and teamwork.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document discusses implementing the 5S lean tool in manufacturing setup. It describes the 5S methodology which includes Sort, Set in Order, Shine, Standardize, and Sustain. The 5S tool is important for the garments industry to improve efficiency, quality, inventory control, employee morale, and reduce costs. Implementing 5S requires sorting unneeded items, organizing workspace, cleaning, standardizing processes, and sustaining the system through regular audits and teamwork.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    16 views10 pages

    Lean Assignment

    Uploaded by

    Nain Tikarya
    This document discusses implementing the 5S lean tool in manufacturing setup. It describes the 5S methodology which includes Sort, Set in Order, Shine, Standardize, and Sustain. The 5S tool is important for the garments industry to improve efficiency, quality, inventory control, employee morale, and reduce costs. Implementing 5S requires sorting unneeded items, organizing workspace, cleaning, standardizing processes, and sustaining the system through regular audits and teamwork.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

    LEAN MANAGEMENT

    ASSIGNMENT-2

    Implementation of
    Lean Tool in
    Manufacturing
    Setup

    PRESENTED BY:

    Abhiyanshi TIkarya BFT/21/683


    Mohamed Niyas KV BFT/21/929
    5S Lean tool
    5S Policy
    Why need 5s in Garments industry?
    FIVE CORE PRINCIPLES OF LEAN
    Content MANUFACTURING:-
    7 COMMON WASTES
    LEAN MANUFACTURING BENEFITS
    AVAILABILITY OF 5S IN THE
    GARMENT INDUSTRY
    ACTIONS REQUIRED FOR THE
    GARMENTS INDUSTRY TO
    IMPLEMENT 5S
    CONCLUSION
    REFERENCES
    5S Lean Tool
    5S comes from 5 Japanese words and each of them starts
    with S.
    5S is a fundamental component of Lean Manufacturing, a
    method used in the apparel industry to create a neat, orderly,
    and aesthetically pleasing work environment.
    The 5S method aims to improve workplace organization
    through productive and well-managed output. In addition to
    finding and getting rid of trash, it is also utilized to work with
    better techniques that engage several teams in the process.
    5S Lean Tool

    Seiton – Set Seiketsu –


    Seiri – Sort Seiso – Shine Shitsuke –
    in Order Standardize
    Sustain
    Why need 5s in Garments industry?

    The 5S methodology is necessary in the


    garments industry, and how it can improve the
    efficiency and productivity of the industry.

    Safety
    Efficiency
    Quality
    Inventory Control
    Employee Morale
    Cost Savings

    By implementing the 5S principles, the industry can


    reduce waste, improve quality, and reduce costs.
    Additionally, the methodology can have a positive
    impact on employee morale, leading to a more
    productive and efficient workforce
    FIVE CORE PRINCIPLES OF LEAN MANUFACTURING:-

    Value
    Map the Value Stream
    Create Flow
    Create a Pull System
    Perfection

    7 COMMON WASTES
    • Over-Production
    • Inventory
    • Transportation
    • Defects
    • Motion
    • Extra Processing
    • Waiting
    • Under-Utilized Human Resources
    5S LEAN TOOLS BENEFITS

    · Improve Quality: To stay competitive, companies can’t be


    complacent, but must meet customers’ changing wants and needs.
    · Inventory Management: Thanks to the just-in-time production
    method, lean manufacturing reduces excess inventory, which
    reduces costs and prevents production issues.
    · Process Improvement: Lean production systems are always
    being improved, thanks to the “continuous improvement” lean
    principle. Value stream mapping it’s essential for this.
    · Eliminate Waste: Waste is bad for costs, deadlines and
    resources. It takes without adding any value to a product or service.
    · Reduce Time: Time is money, as the adage goes, and wasting
    time is therefore wasting money. This is especially true for the
    manufacturing industry.
    Reduce Total Costs: Money is saved when a company is not wasting
    time, materials and personnel on unnecessary activities.
    AVAILABILITY OF 5S IN THE GARMENT INDUSTRY
    · Health and safety are guaranteed
    · the fundamentals of implementing quality improvement are
    covered; productivity is increased
    · time, money, and storage space are saved; accidents and errors are
    minimized
    · efficiency is increased; the first steps of lean practice are taken;
    customer satisfaction is improved
    · storage time is decreased; downtime and waste are reduced; a
    positive work environment is created
    · visualization and labelling are used
    · corporate image is enhanced
    · and the workplace is optimized in accordance with needs.
    · Everyone is aware of their work duties, including the where and
    when;
    Housekeeping is disciplined
    ACTIONS REQUIRED FOR THE GARMENTS INDUSTRY TO
    IMPLEMENT 5S
    • Grab a "before" picture.
    • Verify that the first three S are applied appropriately.
    • All checklists and documentation related to team activities have to be posted on the 5S board.
    • Make it a regular and accepted practice to repeat the first three Ss in a methodical and regular
    manner.
    • Standardize holding area regulations and red tag processes. Establish a method for maintaining
    housekeeping.
    • Establish a timetable for tidying your workspace. Assigning this to a cross-functional team is a
    typical method.
    • One effective strategy for sustaining and boosting interest in 5S is inter-sectoral rivalry..
    • Assign workers to the machine and work area. There will be ongoing, dedicated team
    inspections/audits and assessments (including senior personnel).
    • Highlight excellent performance and best practices rather than criticizing poor examples.
    • Take a picture "after" and share it on the 5S board. Reward the highest scoring
    CONCLUSION
    The use of lean manufacturing has become a crucial strategy for
    reducing expenses. By incorporating less human labour, inventory,
    product development time, and space, lean manufacturing aims to
    produce high-quality goods in the most economical and efficient
    manner while also reducing all forms of waste and non-value-
    added activity.
    This allows the company to become highly responsive to customer
    demand. Any improvement initiative that seeks to remove waste
    from the manufacturing process and, ultimately, increase a
    company's bottom line production by improving goods and
    services and reducing expenses should start with the 5S system.

    You might also like