HB PF Profibus Geraeteintegration en

PROFOX actuators
PF-M25(X) – PF-M100(X)
PF-Q80(X) – PF-Q600(X)
Profibus DP
Manual Device integration

PROFOX actuators
Table of contents Profibus DP
Read operation instructions first.

●
Observe safety instructions.
Purpose of the document:

This document contains information for the commissioning staff of the distributed control system and DCS software
engineers. This document is intended to support the actuator integration into the DCS via fieldbus interface.
Reference documents:
●
Operation instructions (Assembly and commissioning) for the actuator
●
Manual (Operation and setting)
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents Page

1. Safety instructions................................................................................................................. 4
1.1. Prerequisites for the safe handling of the product 4
1.2. Range of application 5
1.3. Warnings and notes 5
1.4. References and symbols 5
2. General information about Profibus DP............................................................................... 6
2.1. Basic characteristics 6
2.2. Basic functions of Profibus DP 6
2.3. Transfer mode 6
2.4. Bus access 6
2.5. Functionality 6
2.6. Protective functions 7
2.7. Device types 7
3. Commissioning...................................................................................................................... 8
3.1. Introduction 8
3.2. Parameter setting 8
3.3. Bus address (slave address) 8
3.4. Configuration of Profibus DP interface 9
3.5. Communication start-up 10
3.6. Adaptation options 10
3.7. Communication monitoring 10
3.7.1. Connection monitoring of the Profibus DP communication 10
3.7.2. Fail Safe and Global Control Clear Telegrams 10
3.8. I & M functions 11
4. Description of the data interface ......................................................................................... 12
4.1. Input data (process representation input) – signals 12
4.1.1. Process representation input (default process representation) 12
4.1.2. Description of the bytes in the process representation input 14
4.2. Output data (process representation output) 24
4.2.1. Process representation output arrangement 25
4.2.2. Description of the output data 26
4.3. Profibus DP-V1 services 28
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PROFOX actuators
Profibus DP Table of contents
5. Corrective action.................................................................................................................... 30
5.1. Troubleshooting 30
5.2. Diagnostics 30
6. Technical data......................................................................................................................... 33
6.1. PROFOX Profibus DP 33
Index........................................................................................................................................ 34
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PROFOX actuators
Safety instructions Profibus DP
1. Safety instructions
1.1. Prerequisites for the safe handling of the product
Standards/directives The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
They include among others:
● Standards and directives such as IEC 60079 “Explosive atmospheres":
- Part 14: Electrical installations design, selection and erection.
- Part 17: Electrical installations inspection and maintenance.
● Applicable configuration guidelines for fieldbus applications.
Safety instructions/
All personnel working with this device must be familiar with the safety and warning
warnings
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out by suitably qualified personnel authorised by the end user or contractor
of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant is responsible
for respect and control of these regulations, standards, and laws.
Electrostatic charging Highly efficient charge generating processes (processes more efficient than manual
friction) on the device surface must be excluded at any time, since they will lead to
propagating brush discharges and therefore to ignition of a potentially explosive
atmosphere.
This also applies to fireproof coatings or covers available as an option.
Ignition dangers Gearboxes were subjected to an ignition hazard assessment in compliance with the
currently applicable standard according to ISO 80079-36/ -37. Hot surfaces,
mechanically generated sparks as well as static electricity and stray electric currents
were identified and assessed as major potential ignition sources. Protective measures
to prevent the likelihood that ignition sources arise were applied to the gearboxes.
This includes in particular lubrication of the gearbox, the IP protection codes and the
warnings and notes contained in these operation instructions.
Commissioning Prior to commissioning, imperatively check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Operation Prerequisites for safe and smooth operation:

● Correct transport, proper storage, mounting and installation, as well as careful
commissioning.
● Only operate the device if it is in perfect condition while observing these instruc-
tions.
● Immediately report any faults and damage and allow for corrective measures.
● Observe recognised rules for occupational health and safety.
● Observe national regulations.
● During operation, the housing warms up and surface temperatures > 60 °C may
occur. To prevent possible burns, we recommend checking the surface temper-
ature prior to working on the device using an appropriate thermometer and
wearing protective gloves.
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PROFOX actuators
Profibus DP Safety instructions
Protective measures The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior written consent of the manufacturer.
1.2. Range of application
AUMA actuators are designed for the operation of industrial valves.

Other applications require explicit (written) confirmation by the manufacturer.
No liability can be assumed for inappropriate or unintended use.
Observance of these instructions and the operation instructions is considered as
part of the device's designated use.
1.3. Warnings and notes
The following warnings draw special attention to safety-relevant procedures in these

operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure

to observe this warning results in death or serious injury.
Indicates a potentially hazardous situation with a medium level of risk. Failure

to observe this warning could result in death or serious injury.
Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning could result in minor or moderate injury. May also be
used with property damage.
Potentially hazardous situation. Failure to observe this warning could result

in property damage. Is not used for personal injury.
Safety alert symbol warns of a potential personal injury hazard.

The signal word (here: DANGER) indicates the level of hazard.
1.4. References and symbols
The following references and symbols are used in these instructions:
Information The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)

Symbol for OPEN (valve open)
➥ Result of a process step
Describes the result of a preceding process step.
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PROFOX actuators
General information about Profibus DP Profibus DP
2. General information about Profibus DP

For exchange of information among automation systems and between automation
systems and the connected distributed field devices, the use of serial fieldbus systems
for communication is state-of-the-art. Thousands of applications have proved
impressively that, in comparison with conventional technology, cost savings of up to
40 % in wiring, commissioning, and maintenance are achieved by using fieldbus
technology. While in the past the fieldbus systems used were often manufacturer
specific and incompatible with other bus systems, the systems employed today are
almost exclusively open and standardized. This means that the user does not depend
on individual suppliers and can choose within a large product range the most suitable
product at the most competitive price.
Profibus DP is the leading open fieldbus system in Europe and is also used
successfully throughout the world. The application range includes automation in the
areas of manufacturing, processing, and building. Profibus DP is an international,
open fieldbus protocol which has been standardized in the fieldbus standards IEC
61158 and IEC 61784. This standardization ensures that the investments by
manufacturers and users are protected to the best possible degree and the
independence of the manufacturer is guaranteed.
2.1. Basic characteristics
Profibus DP defines the technical and functional features of a serial fieldbus system
allowing interconnection of distributed, digital automation devices. Profibus DP
distinguishes between master and slave devices.
Profibus DP is designed for fast data transmission on the field level. Here, central
control devices, such as a PLC or PC, communicate via a fast serial connection with
peripheral field devices such as input/output devices, valves, and actuators.
Data exchange among these field devices is based on cyclic communication. The
respectively necessary communication functions are defined by the Profibus DP
basic functions according to IEC 61158 and IEC 61784.
Master devices Master devices control data traffic on the bus. A master is allowed to send messages
without an external request. Within the Profibus protocol, masters are also called
‘active devices’.
Slave device Slave devices such as AUMA Profibus DP actuators are peripheral devices. Typical
slave devices are input/output devices, valves, actuators, and measuring transducers.
They do not have bus access rights, i.e. they may only acknowledge received
messages or, at the request of a master, transmit messages to that master. Slaves
are also called ‘passive devices’.
2.2. Basic functions of Profibus DP
On a cyclic basis, the master reads the input information from the slaves and writes
the output information to the slaves. In addition to this cyclic data transfer of the
process representation, Profibus DP also provides powerful functions for diagnostics
and commissioning. Data traffic is monitored through the monitoring functions on
the master and slave side.
2.3. Transfer mode
● RS-485 twisted pair cable or fibre optic cable
● AUMA actuators support baud rates up to 1.5 Mbits/s.
2.4. Bus access
● Token-passing between the masters and polling between master and slave
● Mono-master or multi-master systems are possible.
● Master and slave devices: max. 126 devices at a bus
2.5. Functionality
● Peer-to-peer (process data exchange [DATA EX]) or Multicast (control com-
mands to all slaves)
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PROFOX actuators
Profibus DP General information about Profibus DP
● Cyclic process data exchange between DP master and DP slaves.

● Additional acyclic data exchange between DP master and DP slaves for
Profibus DP with V1 services.
● Checking the configuration of the DP slaves
● Synchronisation of inputs and/or outputs
2.6. Protective functions
● All messages are transmitted with Hamming Distance HD=4.
● Watchdog timer at DP slaves
● Access protection for the inputs/outputs of DP slaves (Sync and Freeze)
● Process data exchange monitoring with configurable timer interval at the master
● Adjustable failure behaviour
2.7. Device types
● DP master class 2 (DPM2), e.g. programming/configuration tools
● DP master class 1 (DPM1), e.g. central controllers such as PLC, PC
● DP slave, e.g. AUMA Profibus DP devices. Devices with binary or analogue
inputs/outputs, actuators, plug valves
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PROFOX actuators
Commissioning Profibus DP
3. Commissioning
3.1. Introduction
When commissioning a Profibus DP network, the devices on the Profibus DP must

be parametrised and configured using the programming software at the controls
(Profibus configurator).
The programming software first reads the GSD file (GeneralStationData) of the
individual actuators. The GSD file contains information about the device properties
needed by the master.
Afterwards, the user can configure and parametrise the device at the Profibus DP
for the programming software of the process control system.
This information is then stored in the controls (DP master) and sent to the actuators
(DP slaves) each time cyclic communication is started.
The process representation input and output bytes are used to control the actuator
and to supply the feedback signals. If a configuration with consistent data is selected,
certain PLCs require special function blocks for the control of the Profibus DP slaves.
Certification AUMA actuators with Profibus DP are certified by the Profibus user organisation
(PNO).
ID number Each DP slave and each DP master have individual ID numbers. The ID number is
required for the DP master to identify the type of device connected without significant
protocol overhead. The master compares the ID numbers of the connected DP
devices to the ID number in the specified configuration data.The process data transfer
will only be started if the correct device types with the correct station addresses were
connected to the fieldbus. This ensures a high security against configuration errors.
The PNO manages the ID numbers together with the device master data (GSD).
PROFOX actuators are listed with the following Ident number at PNO:
● Ident number of the standard version: 0x1146 with functions for:
- Single channel Profibus DP interface (not redundant)
- Optional Profibus DP-V1 services
Device Master Data For Profibus DP, the performance features of the devices are documented by the
(GSD) manufacturer and made available to the users as device data sheet and device
master data file. Structure, contents and coding of the General Station Description
(GSD) are standardised. They enable comfortable configuration of any DP slaves
with configuration devices by different manufacturers.
The following GSD files are available for PROFOX actuators:
● Standard version: AUMA1146.GSD with functions for:
- Single channel Profibus DP interface (not redundant)
- Optional Profibus DP-V1 services
Information GSD files can be downloaded from our website: www.auma.com.
3.2. Parameter setting

The parameter setting is partly defined in the Profibus standard, e.g. one bit for
switching bus monitoring on and off (watchdog).
3.3. Bus address (slave address)
Each participant at the bus is addressed via its specific bus address (slave address).
The bus address may be assigned only once per fieldbus network.
Bus address storage is non-volatile.
On delivery, address 126 (default value) is set for all devices.
The bus address (slave address) can be set in the following ways:
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PROFOX actuators
Profibus DP Commissioning
● Locally via the display

For details on setting refer to the Operation Instructions to the actuator or
Manual (Operation and Setting).
● Using AUMA CDT service software (via PC or laptop with Bluetooth).
The latest version of AUMA CDT can be downloaded from our website:
www.auma.com.
● Via fieldbus, please note that only one device with the address 126 (default
value) is be connected to Profibus DP. A new bus address may be assigned
to the actuator using the SAP 55 (Service-Access-Point Set Slave Address).
3.4. Configuration of Profibus DP interface
During configuration, the number of input and output bytes reserved for each device
in the controls’ memory is selected. Additionally, the method of data processing is
defined: consistent or non-consistent.
Information Only the number of bytes defined in the configuration are transmitted between DP
master and DP slave.
The following configurations are possible with AUMA Profibus DP actuators:
Number of input bytes Number of output bytes

1 1
1 4
1 8
2 1
2 4
2 8
2 16
4 1
4 4
4 8
4 16
6 8
6 16
8 4
8 8
8 12
12 4
12 8
12 12
12 16
20 4
20 8
20 12
32 4
32 8
32 12
32 16
40 26
All these configurations (except 1 In, 1 Out) can be selected as consistent or

non-consistent.
The number of input bytes indicates how many of the maximum 40 bytes are sent
to the DP master by the DP slave.
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PROFOX actuators
Commissioning Profibus DP
The number of output bytes indicates how many of the maximum 26 bytes are sent
to the DP slave by the DP master.
If, for example, a configuration with 8 input bytes is selected, only the first 8 bytes
are sent by the DP slave to the DP master during data exchange. In this case, the
master does not have access to bytes 9 to 40.This way, the DP master saves memory
space since only 8 input bytes are reserved for the actuator.
Data issued by AUMA actuators shall be consistently processed by the DP master.
This ensures that the value of a 2-byte variable (position transmitter, analogue
customer input) does not change after reading out the first byte and, thus, does not
distort the value. If a master does not offer the option of consistent configuration
because of the DCS, configuration without consistency can be selected.
3.5. Communication start-up
When switching on the DP master, it first sends one parameter and one configuration
telegram to each DP slave. If parameters and configuration are correct, the DP slave
enters the ‘Data Exchange’ mode to exchange process data between controls and
slave. Then, the DP master can control the DP slave and read its current state via
the process representation.
If communication is interrupted (e.g. when switching the slave off or in the event of
Profibus cable rupture), it is automatically resumed by the DP master once the cause
of the fault is eliminated.
3.6. Adaptation options
The actuator provides the option to adapt to existing DCS configurations of actuator
controls ranges AC 01.2/ACExC 01.2 as well as AC 01.1/ACExC 01.1. For this, the
actuator can be set as to support the standard arrangement of Profibus DP-V0
process representation input of AC 01.2/ACExC 01.2 without changing the Profibus
configuration of the DCS.
Information ● Only the Profibus DP-V0 standard arrangement of the process representation
input of AC 01.2/ACExC 01.2 is supported, deviating arrangements of the
Profibus DP-V0 process data input require use/installation of the
AUMA1144D.gsd file in the DCS.
3.7. Communication monitoring

3.7.1. Connection monitoring of the Profibus DP communication
The connection monitoring within the master has to be activated to monitor both
master and cable connection between master and actuator (parameter telegram
byte 1 bit 3 WD_ON = 1).
Only if the connection monitoring is active can the actuator react in the even of loss
of communication once the monitoring time also set in the master has elapsed.
The reaction of the actuator also depends on the settings for failure behaviour or
EMERGENCY behaviour.
3.7.2. Fail Safe and Global Control Clear Telegrams
Another possibility to set the slave to a safe state in the event of a fault are the fail
safe telegrams (telegrams with data length = 0). If fail safe telegrams are received,
the actuator remains in the Data Exchange state; depending on the respective setting,
the actuator may initiate the failure behaviour or the EMERGENCY behaviour. The
actuator quits the fail safe state as soon as valid telegrams with data length ≠ 0 are
received.
Furthermore, the Global Control Clear (GC Clear) master telegrams can also be
used to initiate the failure behaviour or the EMERGENCY behaviour. This state can
be disabled using a Global Control Operate telegram (GC Operate).
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PROFOX actuators
Profibus DP Commissioning
For activated EMERGENCY behaviour:
Risk of actuator operation due to an EMERGENCY signal or a loss of commu-

nication!
Risk of personal injuries or damage to the valve.
→ For commissioning and maintenance work: Select position OFF via App or CDT.
Motor operation can only be interrupted in this operation mode.
→ If the actuator starts unexpectedly: immediately disconnect from mains.
3.8. I & M functions

The actuator supports the I & M function according to PNO guideline 3.502.
With the term Identification & Maintenance (I & M) functions, the Profibus user
organisation e.V. (PNO) introduced a new functionality for all Profibus devices with
acyclic communication channel that may prove very useful for plant operators. The
I & M functions define how certain device-describing data (according to name plate)
is to be uniformly stored in the Profibus devices. Engineering tools may then read
and interpret the data according to a code which can be accessed on the PNO server.
This provides uniform and powerful access to all important and current device data,
one of the major requirements for asset management.
Part of the device-specific I & M information is the unambiguous (asset) identification
using a manufacturer ID (MANUFACTURER_ID, for AUMA actuators = 319), the
order number (ORDER_ID) of the actuator as and well as the individual serial number
(SERIAL_NUMBER). Further data supplements the asset information.
Content Size
Header
Manufacturer specific 10 Octets
I&M Block
MANUFACTURER_ID 2 Octets
ORDER_ID 20 Octets
SERIAL_NUMBER 16 Octets
HARDWARE_REVISION 2 Octets
SOFTWARE_REVISION 4 Octets
REVISION_COUNTER 2 Octets
PROFILE_ID 2 Octets
PROFILE_SPECIFIC_TYPE 2 Octets
IM_VERSION 2 Octets
IM_SUPPORTED 2 Octets
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PROFOX actuators
Description of the data interface Profibus DP
4. Description of the data interface

4.1. Input data (process representation input) – signals
The process representation input allows the master (controls) to read the state of
the slave (actuator).
4.1.1. Process representation input (default process representation)
Grey bits are collective signals. They contain the results of a disjunction (OR
operation) of other information.
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PROFOX actuators
Profibus DP Description of the data interface
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PROFOX actuators
4.1.2. Description of the bytes in the process representation input
Byte 1: Logic signals
Bits 3, 6, and 7 are collective signals.

Bits 5 and 4 of the logical signals (byte1) indicate a logical operation of the actuator,
i.e. they are set when the actuator has received the command for an electrical
operation (also active when e.g. the actuator is in a stepping pause during stepping
mode or waiting for the end of the dead time).
Table 1: Byte 1: Logic signals

Bit Designation Prm-Text-Def GSD file Value Description
(process representation)
0 End position OPEN (2) = "Bit: End p. OPEN" 1 For limit seating: Limit switch operated in direction
OPEN.
For torque seating: Torque switch and limit switch oper-
ated in direction OPEN.
0 No signal.
1 End position CLOSED (1) = "Bit: End p. CLOSED" 1 For limit seating: Limit switch operated in direction
CLOSE.
For torque seating: Torque switch and limit switch oper-
ated in direction CLOSE.
0 No signal.
2 Setpoint pos.reached (5) = "Bit: Setpoint reached" 1 The position setpoint is within max. error variable (outer
dead band). Is only signalled if Profibus DP master has
set the Fieldbus SETPOINT bit (process representation
output).
0 No signal.
3 Not ready REMOTE (22) = "Bit: Not ready RE- 1 Collective signal 04:
MOTE" Contains the result of a disjunction (OR-operation) of all
bits comprised in bytes 13 and 14 (Not ready REMOTE
1 and Not ready REMOTE 2).
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
0 In bytes 13 and 14, no signals are active (all bits are set
to 0).
4 Running OPEN (7) = "Bit: Running OPEN" 1 An operation command via the local controls or via
fieldbus in direction OPEN is performed: Fieldbus OPEN
or Fieldbus SETPOINT (process representation output).
This bit remains also set during operation pauses (e.g.
due to the dead time or the reversing prevention time).
0 Operation in direction OPEN via fieldbus is not executed.
5 Running CLOSE (6) = "Bit: Running CLOSE" 1 An operation command via the local controls or via
fieldbus in direction CLOSE is performed: Fieldbus
CLOSE or Fieldbus SETPOINT (process representation
output). This bit remains also set during operation
pauses (e.g. due to the dead time or the reversing pre-
vention time).
0 Operation in direction CLOSE via fieldbus is not ex-
ecuted.
6 Warning (21) = "Bit: Warnings" 1 Collective signal 02:
Contains the result of a disjunction (OR-operation) of all
bits of bytes 17 to 20 (Warning 1 to Warning 4).
0 In bytes 17 and 20, no warnings are active (all bits are
set to 0).
7 Fault (20) = "Bit: Fault" 1 Collective signal 03:
bits of bytes 15 and 16 (Fault 1 and Fault 2).
The actuator cannot be operated.
0 In bytes 15 and 16, no faults are active (all bits are set
to 0).
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PROFOX actuators
Byte 2: Actuator signals
Table 2: Byte 2: Actuator signals

0 Thermal fault (56) = "Bit: Thermal fault" 1 Motor protection tripped.
0 No signal.
1 Phase fault (57) = "Bit: Phase fault" 1 ● When connecting to a 3-phase AC system and with
internal 24 V DC supply of the electronics: Phase 2
is missing.
● When connecting to a 3-phase or 1-phase AC system
and with external 24 V DC supply of the electronics:
One of the phases L1, L2 or L3 is missing.
0 All phases are available.
2 Select REMOTE (9) = "Bit: Sel. sw. RE- 1 Select in position REMOTE.
MOTE" 0 Select not in position REMOTE.
3 Select LOCAL (8) = "Bit: Selector sw. 1 Select in position LOCAL.
LOCAL" 0 Select not in position LOCAL.
4 Limit switch OPEN (12) = "Bit: Limit sw. OPEN" 1 Limit switch in end position OPEN active.
0 No signal.
5 Limit switch CLOSED (11) = "Bit: Limit sw. 1 Limit switch in end position CLOSED active.
CLOSED" 0 No signal.
6 Torque sw. OPEN (14) = "Bit: Torque sw. 1 Torque switch operated in direction OPEN.
OPEN" 0 No signal.
7 Torque sw. CLOSED (13) = "Bit: Torque sw. 1 Torque switch operated in direction CLOSE.
CLOSE" 0 No signal.
Bytes 3 and 4: Actual position
Byte 3 = high byte, byte 4 = low byte.

If a position transmitter is installed in the actuator, bytes 3 and 4 are used to transmit
the current actuator position. The value is transmitted in per mil (value: 0 – 1,000).
Byte 5: Device status
Table 3: Byte 5: Device status

0 Not ready REMOTE (22) = "Bit: Not ready RE- 1 Collective signal 04:
MOTE" Contains the result of a disjunction (OR-operation) of all
bits comprised in bytes 13 and 14 (Not ready REMOTE
1 and Not ready REMOTE 2).
The actuator cannot be operated from REMOTE.
The actuator can only be operated via the local controls.
to 0).
1 Warning (21) = "Bit: Warnings" 1 Collective signal 02:
bits of bytes 17 to 20 (Warning 1 to Warning 4).
0 In bytes 17 and 20, no warnings are active (all bits are
set to 0).
0 In bytes 15 and 16, no faults are active (all bits are set to
0).
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PROFOX actuators

3 NAMUR mainten. req. (19) = "Bit: Maintenance 1 Collective signal 09:
requ." Indication according to NAMUR recommendation NE 107
Recommendation to perform maintenance.
bits of byte 24 (Maintenance required).
0 In all bits of byte 24, no signals are active (all bits are set
to 0).
4 NAMUR out of spec. (18) = "Bit: Out of spec." 1 Collective signal 07:
Indication according to NAMUR recommendation NE 107
Actuator is operated outside the normal operation condi-
tions.
bits of bytes 25 to 28 (Out of specification 1 to 4).
to 0).
5 NAMUR funct. check (17) = "Bit: Function check" 1 Collective signal 08:
The actuator is being worked on; output signals are tem-
porarily invalid.
bits of bytes 29 and 30 (Function check 1 and 2).
to 0).
6 NAMUR failure (16) = "Bit: Failure" 1 Collective signal 10:
Actuator function failure, output signals are invalid.
bits of byte 23 (Failure).
0 In all bits of byte 23, no signals are active (all bits are set
to 0).
7 Device ok (15) = "Bit: Device ok" 1 Collective signal 05:
The device is ready for remote control.
No AUMA warnings, AUMA faults or signals according to
NAMUR are present.
Bit 7 is set if bits 0 to 6 are deleted.
0 Contains the result of a disjunction (OR-operation) of bits
0 to 6 (device status).
Byte 6: Operation status
They include information about the actuator movement.
Table 4: Byte 6: Operation status

0 Operation pause active (23) = "Bit: Op. pause act- 1 The actuator is in off-time (e.g. reversing prevention time).
ive" 0 No signal.
1 In intermediate pos. (29) = "Bit: In interm. posi- 1 The actuator is in an intermediate position e.g. neither in
tion" end position OPEN nor in end position CLOSED.
0 No signal.
2 — — No signal (reserved).
4 Actuator running (25) = "Bit: Actuator run- 1 Actuator is running (output drive is moving)
ning" Hard wired collective signal consisting of signals:
● (26) Running LOCAL
● (27) Running REMOTE
● (28) Handwheel oper.
0 No signal.
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PROFOX actuators

5 Handwheel oper. (28) = "Bit: Running via 1 Output drive rotates without electric operation command.
handw." 0 No signal.
6 Running REMOTE (27) = "Bit: Running RE- 1 Output drive rotates due to operation command from
MOTE" REMOTE.
0 No signal.
7 Running LOCAL (26) = "Bit: Running LOC- 1 Output drive rotates due to operation command from
AL" LOCAL.
0 No signal.
Byte 7: Intermediate positions
Table 5: Byte 7: Intermediate positions

0 Intermediate pos. 1 (31) = "Bit: Intermediate 1 Intermediate position 1 reached.
pos. 1" 0 No signal.
Byte 8: Discrete inputs
Table 6: Byte 8: Discrete inputs

0 Input DIN 1 (39) = "Bit: Input DIN 1" 1 A high signal (+24 V DC) is present at digital input 1.
0 No signal.
0 No signal.
0 No signal.
7 Bluetooth connected (46) = "Bit: Input DIN 7" 1 The Bluetooth interface is connected.
0 No signal.
Bytes 9 and 10: Input AIN 1
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PROFOX actuators
Bytes 9 and 10 transmit the value of the first additional free analogue current input
of the Profibus DP interface. The start and end values can be set via the display.
(For operation, please refer to the respective operation instructions for the actuator.)
If the measuring values are 0.3 mA below the initial value, a signal loss is indicated.
The value is transmitted in per mil (value: 0 – 1,000).
Bytes 11 and 12: Torque

The current actuator torque is transmitted in byte 11 and byte 12.
The value transmitted is the current torque in percent or per mil of the nominal actuator
torque.
● The value 1,000 corresponds to 127,0 % torque in direction OPEN.
● The value 500 is the torque zero point.
● The value 0 corresponds to 127,0 % torque in direction CLOSE.
Byte 13: Not ready REMOTE 1
Table 7: Byte 13: Not ready REMOTE 1

0 Wrong oper. cmd (98) = "Bit: Wrong opera- 1 Wrong operation command
tion cmd" Indicates that several operation commands were received
simultaneously via Profibus DP (e.g. Remote OPEN and
Remote CLOSE simultaneously or Remote CLOSE/Re-
mote OPEN and Remote SETPOINT simultaneously) or
that the max. value for a setpoint position has been ex-
ceeded (setpoint position > 1,000).
0 Operation commands are ok.
1 Select n. REMOTE (53) = "Bit: Sel. sw. not 1 Select in position LOCAL or in position OFF.
REMOTE"" 0 Select in position REMOTE.
2 Interlock active (52) = "Bit: Interlock active" 1 Actuator is locked.
0 No signal.
4 EMCY stop active (50) = "Bit: EMCY stop 1 Operation mode EMERGENCY stop is active (EMER-
active" GENCY stop button has been pressed).
0 EMERGENCY stop button not pressed (normal operation).
5 EMCY behav. active (49) = "Bit: EMCY be- 1 Operation mode EMERGENCY behaviour is active
hav.act." (EMERGENCY signal was sent).
0 No signal.
6 FailState fieldbus (47) = "Bit: FailState field- 1 No valid communication via fieldbus (despite available
bus" connection)
0 Communication via fieldbus is OK.
7 I/O interface (48) = "Bit: I/O interface" 1 The actuator is controlled via the I/O interface (parallel).
0 The actuator is controlled via the fieldbus.
Byte 14: Not ready REMOTE 2
Table 8: Byte 14: Not ready REMOTE 2

18
PROFOX actuators

5 PVST / valve test active (116) = "Bit: Valve test act- 1 PVST or torque profile operation (reference or comparat-
ive" ive operation) active.
0 No signal.
6 Service active (51) = "Bit: Service active" 1 Operation mode Service is active.
0 No signal.
7 Handwheel active (54) = "Bit: Handwheel 1 Manual operation is active (handwheel is engaged); op-
active" tional signal
0 No signal.
Byte 15: Fault 1
The fault signals contain the causes why the actuator cannot be operated.
Table 9: Byte 15: Fault 1

0 Configuration error (72) = "Bit: Configuration 1 Incorrect configuration, i.e. the current setting of the is
error" invalid.
0 Configuration is OK.
2 Thermal fault (56) = "Bit: Thermal fault" 1 Motor protection tripped.
0 No signal.
3 Phase fault (57) = "Bit: Phase fault" 1 ● When connecting to a 3-phase AC system and with
internal 24 V DC supply of the electronics: Phase 2
is missing.
● When connecting to a 3-phase or 1-phase AC system
and with external 24 V DC supply of the electronics:
One of the phases L1, L2 or L3 is missing.
0 No signal.
4 Torque fault OPEN (61) = "Bit: Torque fault 1 Torque fault in direction OPEN
OPEN" 0 No signal.
5 Torque fault CLOSE (60) = "Bit: Torque fault 1 Torque fault in direction CLOSE
CLOSE" 0 No signal.
6 Internal error (69) = "Bit: Internal fault" 1 Collective signal 14: Internal error.
0 No internal fault
7 Wrn no reaction (71) = "Bit: No reaction" 1 No actuator reaction to operation commands within the
set reaction time.
0 No signal.
Byte 16: Fault 2
The fault signals contain the causes why the actuator cannot be operated.
Table 10: Byte 16: Fault 2

6 Config. error REMOTE (123) = "Bit: Config error 1 Config. error of REMOTE interface active.
remote" 0 No signal.
19
PROFOX actuators
Byte 17: Warnings 1
The warning signals are for information only and do not interrupt or disable an
operation (as opposed to faults).
Table 11: Byte 17: Warnings 1

4 Torque wrn CLOSE (125) = "Bit: Torque wrn 1 Warning: Limit value for torque warning in direction
CLOSE" CLOSE exceeded.
0 No signal.
5 Torque wrn OPEN (124) = "Bit: Torque wrn 1 Warning: Limit value for torque warning in direction OPEN
OPEN" exceeded.
0 No signal.
7 Wrn no reaction (71) = "Bit: No reaction" 1 Warning: No actuator reaction to operation commands
within the set reaction time.
0 No signal.
Byte 18: Warnings 2

0 Wrn controls temp. (88) = "Bit: WrnControl- 1 Warning: Temperature within actuator controls housing
sTemp" too high.
0 No signal.
3 24 V DC external (68) = "Bit: 24 V DC, extern- 1 The external 24 V DC voltage supply of the controls has
al" exceeded the power supply limits.
0 No signal.
5 RTC voltage (126) = "Bit: RTC button 1 Warning: Voltage of RTC button cell too low.
cell" 0 No signal.
6 Time not set (77) = "Bit: RTC not set" 1 The real time clock has not yet been set on the basis of
valid values.
0 No signal.
7 Config. warning (108) = “Bit: Config. Warn- 1 Warning: Configuration setting is incorrect.
ing” The device can still be operated with restrictions.
0 No signal.
Byte 19: Warnings 3

3 Wrn input AIN 1 (91) = "Bit: Wrn input AIN 1 Warning: Loss of signal analogue input 1
1" 0 No signal.
20
PROFOX actuators

4 Internal warning (70) = "Bit: Internal warn- 1 Collective signal 15: Internal warning
ing" 0 No internal warning
5 Wrn op.mode starts (85) = "Bit: WrnOnTiStarts" 1 Warning: Max. number of motor starts exceeded
0 No signal.
6 Wrn op.mode run time (84) = "Bit: WrnOnTiRun- 1 Warning: Max. running time/h exceeded
ning" 0 No signal.
7 Op. time warning (63) = "Bit: Operat. time 1 Warning: Max. permissible operating time for an operation
warning" (OPEN-CLOSE) exceeded
0 No signal.
Byte 20: Warnings 4

2 Wrn setpoint position (95) = "Bit: WrnSetpoint- 1 Warning: Signal loss of actuator setpoint position.
Pos" 0 No signal.
3 — — 1 No signal (reserved).
4 — — 1 No signal (reserved).
5 Failure behav. active (30) = "Bit: Failure behav. 1 The failure behaviour is active.
active" 0 No signal.
6 PVST / valve test abort (118) = "Bit: Valve test 1 PVST or torque profile operation (reference or comparat-
abort" ive operation) have been aborted or could not be started.
Remedy: Perform RESERT or restart PVST / torque pro-
file operation.
0 No signal.
7 PVST/Valve test fault (117) = "Bit: Valve test 1 PVST or torque profile operation (reference or comparat-
fault" ive operation) could not be successfully performed.
0 No signal.
Bytes 21 and 22: Reserve
Reserve.
Byte 23: Failure
Causes of the Failure signal in accordance with NAMUR recommendation NE 107.
Table 15: Byte 23: Failure

0 In bytes 15 and 16, no faults are active (all bits are set to
0).
21
PROFOX actuators
Byte 24: Maintenance required
Causes of the Maintenance required signal in accordance with NAMUR

recommendation NE 107.
Table 16: Byte 24: Maintenance required

4 Mainten. interval (213) = "Maintenance inter- 1 The set maintenance interval has expired.
val" 0 No signal.
Byte 25: Out of specification 1
Causes of the Out of specification signal in accordance with NAMUR recommendation

NE 107.
Table 17: Byte 25: Out of specification 1

4 Torque wrn CLOSE (125) = "Bit: Torque wrn 1 Warning: Limit value for torque warning in direction
CLOSE" CLOSE exceeded.
0 No signal.
5 Torque wrn OPEN (124) = "Bit: Torque wrn 1 Warning: Limit value for torque warning in direction OPEN
OPEN" exceeded.
0 No signal.
7 Wrn no reaction (71) = "Bit: No reaction" 1 Warning: No actuator reaction to operation commands
within the set reaction time.
0 No signal.

0 Wrn controls temp. (88) = "Bit: WrnControl- 1 Warning: Temperature within actuator controls housing
sTemp" too high.
0 No signal.
3 24 V DC external (68) = "Bit: 24 V DC, extern- 1 The external 24 V DC voltage supply of the controls has
al" exceeded the power supply limits.
0 No signal.
5 RTC voltage (126) = "Bit: RTC button 1 Warning: Voltage of RTC button cell too low.
cell" 0 No signal.
22
PROFOX actuators

6 Time not set (77) = "Bit: RTC not set" 1 The real time clock has not yet been set on the basis of
valid values.
0 No signal.
7 Config. warning (108) = “Bit: Config. Warn- 1 Warning: Configuration setting is incorrect.
ing” The device can still be operated with restrictions.
0 No signal.

3 Wrn input AIN 1 (91) = "Bit: Wrn input AIN 1 Warning: Loss of signal analogue input 1
1" 0 No signal.
4 Internal warning (70) = "Bit: Internal warn- 1 Collective signal 15: Internal warning
ing" 0 No internal warning
5 Wrn op.mode starts (85) = "Bit: WrnOnTiStarts" 1 Warning: Max. number of motor starts exceeded
0 No signal.
6 Wrn op.mode run time (84) = "Bit: WrnOnTiRun- 1 Warning: Max. running time/h exceeded
ning" 0 No signal.
7 Op. time warning (63) = "Bit: Operat. time 1 Warning: Max. permissible operating time for an operation
warning" (OPEN-CLOSE) exceeded
0 No signal.

2 Wrn setpoint position (95) = "Bit: WrnSetpoint- 1 Warning: Signal loss of actuator setpoint position.
Pos" 0 No signal.
5 Failure behav. active (30) = "Bit: Failure behav. 1 The failure behaviour is active.
active" 0 No signal.
6 PVST / valve test abort (118) = "Bit: Valve test 1 PVST or torque profile operation (reference or comparat-
abort" ive operation) have been aborted or could not be started.
Remedy: Perform RESERT or restart PVST / torque pro-
file operation.
0 No signal.
7 PVST/Valve test fault (117) = "Bit: Valve test 1 PVST or torque profile operation (reference or comparat-
fault" ive operation) could not be successfully performed.
0 No signal.
Byte 29: Function check 1
Causes of the Function check signal in accordance with NAMUR recommendation

NE 107.
23
PROFOX actuators
Table 21: Byte 29: Function check 1

1 Select n. REMOTE (53) = "Bit: Sel. sw. not 1 Select in position LOCAL or in position OFF.
REMOTE"" 0 Select in position REMOTE.
2 Service active (51) = "Bit: Service active" 1 Operation mode Service is active.
0 No signal.
3 Handwheel active (54) = "Bit: Handwheel 1 Manual operation is active (handwheel is engaged); op-
active" tional signal
0 No signal.
4 EMCY stop active (50) = "Bit: EMCY stop 1 Operation mode EMERGENCY stop is active (EMER-
active" GENCY stop button has been pressed).
0 EMERGENCY stop button not pressed (normal operation).
5 PVST / valve test active (116) = "Bit: Valve test act- 1 PVST or torque profile operation (reference or comparat-
ive" ive operation) active.
0 No signal.
Byte 30: Function check 2
The contents are reserved for further Function check signals in accordance with
NAMUR recommendation NE 107.
Byte 31: Status fieldbus
Information on fieldbus status.
Table 22: Byte 31: Status fieldbus

0 Channel 1 active (99) = "Fieldbus Channel 1 Channel 1 is the active operation command channel.
1 active" 0 No signal.
2 Channel 1 DataEx (109) = “Bit: Pb DataEx 1 Channel 1 is in the data exchange state (DataEx).
Ch1” 0 No signal.
4 Ch.1 FailState Fieldb. (112) = “Bit: Fieldbus- 1 No valid fieldbus communication via channel 1 (application
FailsafeAct.1” does not communicate with the DCS).
0 No signal.
6 Channel 1 activity (114) = “Bit: Chan1 1 Fieldbus communication on channel 1
BusComm” 0 No signal.
Byte 32: SIL signals
The contents are reserved for future extensions.

Byte 33 to byte 40: Reserve

4.2. Output data (process representation output)
The master (controls) can control the slave (actuator) via the process representation
output.
24
PROFOX actuators
4.2.1. Process representation output arrangement
Information The actuator must be in operation mode REMOTE to be able to perform remote op-
eration.
25
PROFOX actuators
4.2.2. Description of the output data
Byte 1: Commands
Table 23: Byte 1: Commands

Bit Designation Value Description
0 Fieldbus OPEN 1 Operation command in direction OPEN.
0 No command.
1 Fieldbus CLOSE 1 Operation command in direction CLOSE.
0 No command.
2 Fieldbus SETPOINT 1 Run to setpoint.
Setpoint is provided via bytes 3 and 4.
In combination with a process controller, this bit is
used to select between process controller operation
and OPEN - CLOSE operation.
0 No command.
In combination with a process controller, this bit is
used to select between process controller operation
and OPEN - CLOSE operation.
3 Fieldbus RESET 1 Certain indications can be reset using this command
in operation mode REMOTE via fieldbus (e.g. PTC
tripping device and torque fault).
The function of this bit corresponds to the ESC at
the local controls.
0 No command.
4 Not used Fieldbus STOP.
5 — No command (reserved).
Bits 0, 1, 2 = operation Bits 0 – 2 are used to transmit operation commands to the actuator. Only one of
commands these bits may be set to 1 at any given time. If several bits are set, no operation is
performed and the following signal is given: Wrong oper. cmd
For operation commands via bit 2 (Fieldbus SETPOINT):
● If the setpoint is 0 per mil, the actuator runs to end position CLOSED; it runs
to end position OPEN for 1000 per mil.
● If the limit of 1,000 is exceeded, the actuator completely runs to end position
OPEN.
● To avoid placing too much strain on the actuator mechanics, reversion of direc-
tion is delayed. The default setting in the factory for the reversing prevention
time is 300 ms.
Bits 4, 5, 6, 7 Bits 4 through 7 are not used and must be set to 0.

Byte 2: Fieldbus speed setpoint
Byte 2 - Fieldbus speed setpoint in % (value range 0 – 100)

Bytes 3 and 4: Setpoint /(process setpoint, option)

The setpoint position is transmitted via bytes 3 and 4 (value: 0 – 1,000), using the
position controller.
26
PROFOX actuators
● The value 1,000 corresponds to the maximum setpoint, e.g. end position OPEN.
● The value 0 corresponds to the minimum setpoint, e.g. end position CLOSED.
As an alternative, the process setpoint can be transmitted via bytes 3 and 4 (value
0...1,000), using a process controller (option). Value 1,000 corresponds to the
maximum process setpoint, value 0 to the minimum process setpoint.
Byte 5: Additional commands
Table 24: Byte 5: Additional commands

3 BluetoothActivDigIn 1 Activation of Bluetooth interface.
0 Activation of Bluetooth interface disabled.
6 Fieldbus EMCY 1 EMERGENCY signal, triggers EMERGENCY beha-
viour.
0 No command.
Byte 6: Intermediate positions
Byte 6 is used for coding operation commands. Thus, 8 intermediate positions can
be directly selected via fieldbus commands. Hereby, the selected intermediate position
is approached directly, without stopping in another intermediate position.
In this case, the actuator continues running until the selected intermediate position
has been reached. Example: Operation from position 5 to 7 without stopping at
position 6.
Table 25: Byte 6: Operation commands for intermediate positions

Value Behaviour
0x01 Position 1 is approached selecting the shortest travel.
Byte 7: Digital outputs 1
The digital outputs Fieldbus DOUT 1 – DOUT 6 of the fieldbus interface can be used
as commands for the output contacts. For this, the outputs of the output contacts
have to be assigned with the signals Fieldbus DOUT 1 – Fieldbus DOUT 6.
Table 26: Byte 7: Digital outputs 1

27
PROFOX actuators

Byte 8: Digital outputs 2
Table 27: Byte 8: Digital outputs 2

0 Fieldbus DOUT 1 1 Digital output 1 is activated.
0 Output is deactivated.
7 Disable commissioning 1 Disable commissioning.
0 Enable commissioning.
Reserved for future extensions.

Bytes 11 and 12: Fieldbus output AOUT 1

Bytes 11 and 12 can be used to send an analogue value to the actuator.
The outputs "Fieldbus output AOUT 1" and "Fieldbus output AOUT 2" can be used
as output values via the analogue outputs. For this, the outputs of the analogue
outputs have to be assigned with the signals Fieldbus AOUT 1 or Fieldbus AOUT 2.
Reserved for future extensions.

Byte 15: Start torque comparative operation
Byte 15, bit 0 - Start torque comparative operation.

Start torque ref.
Byte 16 to byte 26: Reserve

4.3. Profibus DP-V1 services
Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1 services
can establish an additional acyclic communication via the fieldbus.
An actuator with activated Profibus DP-V1 services grants access to the contents of
the device ID, the operational information, and the most important parameters for
setting and the maintenance information.
This allows access from a central control station to all data of actuators connected
to the Profibus DP network for preventive maintenance or uniform parameter setting.
28
PROFOX actuators
The actuator supports an acyclic DP-V1 connection with controls (DPM1 = master
of class 1) and one acyclic DP-V1 connection with engineering stations (DPM2 =
master of class 2).
The following DP-V1 fault indications are supported:
Fault indication Error Error Cause

Class Code
Read Access.Invalid Slot 11 2 An invalid slot was accessed.
Access.Invalid Index 11 0 An invalid index was accessed.
Write Access.Invalid Slot 11 2 An invalid slot was accessed.
Access.Invalid Index 11 0 An invalid index was accessed.
Access.write length 11 1 The transmitted data length is invalid.
Access.invalid parameter 11 8 Invalid parameter value
Access.access denied 11 6 No write access permitted
Application write error 10 1 Slot/index is read only
Depending on the DCS, either a DTM (Device Type Manager) Batch or an FDI batch
is required to integrate device-specific information, data and parameters, which can
be accessed via Profibus DP-V1, into the engineering station.
The availability of the Profibus DP-V1 services is preset in the factory. For the
description of DP-V1 services, refer to appendix.
29
PROFOX actuators
Corrective action Profibus DP
5. Corrective action
5.1. Troubleshooting
In case of problems with Profibus DP communication, the actuator provides important
information on troubleshooting via the menu Detailed diagnostics M0022.
The indication and diagnostic LEDs on the Profibus DP board can also be used as
support.
Table 28: Troubleshooting table

Causes and remedies
1 Can the actuator be controlled Yes No fault
via Profibus DP?
No → Continue with 2
2 Select menu: → Continue with 3
Diagnostics M2249
Detailed diagnostics M0022
3. Select menu: → Continue with 4
for channel 1:
Profibus DP1 M0240
4 Select menu: Data Ex Profibus DP communication is OK.
for channel 1: → Continue with 5
DP1 Profibus status Wait Prm No communication between slave and master
Possible causes and remedies:
● Parameter data incorrect → Correct parameter files in master
● Parameters have not yet been sent → Send parameters
● Incorrect GSD file was possibly used → Check GSD file
● Cable connection might be interrupted or connected with incorrect
polarity → Check cable connection
Wait Cfg No communication between slave and master
Possible causes and remedies:
● Configuration data incorrect → Correct configuration in master
● Configuration data not yet sent → Send configuration data
5 Select menu: GC Clear active Slave is in the fail safe state
for channel 1: Possible remedies:
DP1 GC clear M0556 → Check all other implemented slaves at the Profibus
→ Deactivate Autoclear function in the master, if required
→ Send GC OPERATE telegram
GC Clear inactive → Continue with 6
6 Select menu: Data length 0 active Slave is in the fail safe state
for channel 1: Possible remedies:
DP1 data length 0 → Check all other implemented slaves at the Profibus
→ Deactivate Autoclear function in the master, if required
→ Send GC OPERATE telegram
Data length 0 inactive → Continue with 7
7 Operation via local controls Yes Possible causes and remedies:
possible? ● Master does not send an operation command.
● Master sends wrong operation command.
→ Check program of controls
No Possible causes and remedies:
Faults such as torque, thermal or internal fault
→ Check logic board, motor control and motor.
→ Continue with 8
5.2. Diagnostics
The menus Diagnostics M2249 or Detailed diagnostics M0022 can be used to check
the different states of the Profibus DP interface.
The <Information on Profibus DP 1> table shows the menus for the 1st DP interface.
30
PROFOX actuators
Profibus DP Corrective action
Table 29: Information on Profibus DP 1

Indication on display Value and description
M0547 Bus address (slave address)
DP1 baud rate M0099 Baud rate
DP1 watchdog status M0411 Watchdog status
Baud search The Profibus DP interface searches a baud rate. If no baud rate was
found:
● Connect bus cable
● Check bus cables
● Switch on DP master
Baud control The detected baud rate is monitored. The DP watchdog in the master is
not activated. In this instance, the safety function is not available.
DP control DP communication monitored, the DP watchdog in the master is activated.
The safety function is therefore not available.
DP1 Profibus status M0554 Profibus Status
Wait Prm The Profibus DP interface is waiting for correct parameter data.
Wait Cfg The Profibus DP interface is waiting for correct configuration data.
Data Ex The Profibus DP interface is currently exchanging data with the master.
DP1 GC clear M0556 Global Control Clear Status
GC Clear inactive
GC Clear active The Profibus DP interface has received the Global Control Clear telegram
and is waiting for the Global Control Operate telegram. In this mode, DP
communication works perfectly, however the actuator cannot be operated
via PLC. If the safety function is activated it will be initiated.
DP1 data length 0 M0557 Data length 0 status
Data length 0 inactive
Data length 0 active The Profibus DP interface receives data telegrams of the length 0. In this
mode, DP communication works perfectly, however the actuator cannot
be operated via PLC. If the safety function is activated it will be initiated.
DP1 GC freeze M0558 Global Control Freeze Status
GC Freeze inactive The Unfreeze Global Control Telegram is used to cancel the Freeze state.
GC Freeze active The Freeze Global Control Telegram is used to freeze the inputs of the
Profibus DP (feedback signals).
DP1 GC sync M059 Global Control Sync Status
GC Sync inactive The Unsync Global Control Telegram is used to cancel the Sync state.
GC Sync active The Sync Global Control Telegram is used to freeze the outputs of the
Profibus DP (operation commands signals).
DP1 config. data M1195 Configuration data (number of input and output bytes) set by the master.
Table 30: Details Profibus

DP-V1 control In this state, the actuators can only be operated using the acyclic Profibus DP-V1 services (only
possible if no cyclic DP-V0 connection is available)
DP-V1 active At least one acyclic Profibus DP-V1 connection is active
Profibus Ident no. Depending on the available functions, different IDENT numbers are assigned to the actuator:
0x1146 for Profibus DP-V0 and DP-V1
DP-V1 (SetPrm) DP-V1 function in parameter telegram (SetPrm)
Deactivated DP-V1 services were deactivated using the parameters of the parameter
telegram (SetPrm).
Activated DP-V1 services were activated using the parameters of the parameter
telegram (SetPrm).
31
PROFOX actuators
Corrective action Profibus DP

Alarms (SetPrm) Signalling alarms within the parameter telegram (SetPrm)
Deactivated Alarms were deactivated using the parameters of the parameter telegram
(SetPrm).
Activated Alarms were activated using the parameters of the parameter telegram
(SetPrm).
32
PROFOX actuators
Profibus DP Technical data
6. Technical data
Information The following tables include standard and optional features. For detailed information
on the customer-specific version, refer to the order-related data sheet. The technical
data sheet can be downloaded from the Internet in both German and English at ht-
tp://www.auma.com (please state the order number).
6.1. PROFOX Profibus DP
Setting/programming the Profibus DP interface

Baud rate setting Automatic baud rate recognition
Setting the Profibus DP interface The setting of the Profibus DP address is made via parameters using the AUMA Software CDT or AUMA
Assistant App.
Commands and signals of the Profibus DP interface

Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command
(command signals)
Process representation input ● End positions OPEN, CLOSED
(feedback signals) ● Actual position value
● Selector in position LOCAL/REMOTE/OFF
● Torque switches OPEN, CLOSED
● Limit switches OPEN, CLOSE
Process representation input ● Torque switch tripped in mid-travel
(fault signal)
Behaviour on loss of communication The behaviour of the actuator is programmable:
● Stop at current position
● Execute operation to end positions OPEN and CLOSED
● Travel to any intermediate position
● Execute last received operation command
General Profibus DP interface data

Communication protocol Profibus DP according to IEC 61158 and IEC 61784-1
Network topology ● Line (fieldbus) structure.
● When using repeaters, tree structures can also be implemented
● Coupling and uncoupling of devices during operation without affecting other devices is possible
Transmission medium Twisted, screened copper cable according to IEC 61158
Fieldbus interface EIA-485 (RS485)
Transmission rate/cable length ● Baud rate and maximum cable length (segment length) without repeater:
- between 9.6 and 93.75 kbit/s: 1,200 m
- for 187.5 kbit/s: 1,000 m
- for 500 kbit/s: 400 m
- for 1,500 kbit/s: 200 m
● Baud rate and possible cable length with repeater (total network cable length):
- between 9.6 and 93.75 kbit/s: approx. 10 km
- for 187.5 kbit/s: approx. 10 km
- for 500 kbit/s: approx. 4 km
- for 1,500 kbit/s: approx. 2 km
Device type ● DP master class 1, e.g. central controllers such as PLC, PC,.
● DP master class 2, e.g. parts programming/configuration tools
● DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators, sensors
Number of devices 32 devices without repeater, with repeater expandable to 126
Bus access ● Token-passing between masters and polling for slaves
● Mono-master or multi-master systems are possible.
Supported fieldbus functions Cyclic data exchange, sync mode, freeze mode, fail safe mode
Profibus DP ident no. 0x1146. Standard applications with Profibus DP-V0 and DP-V1
33
PROFOX actuators
Index Profibus DP
T
Index Technical data 33
Transfer mode 6
B Troubleshooting 30
Bus access 6
C
Certification 8
Commands and signals of the 33
Profibus DP interface
Commissioning 4, 8
Communication monitoring 10
Connection monitoring 10
Control clear telegram 10
Corrective action 30
D
Data interface description 12
Device Master Data (GSD) 8
Device types 7
Diagnostics 30
Directives 4
F
Fail safe telegram 10
Fieldbus address 8
Functionality 6
G
General Profibus DP interface 33
data
I
I & M functions 11
ID number 8
Input data 12
M
Maintenance 5
O
Operation 4
Output data 24
P
Parameter setting 8
Process representation input 12
Process representation output 24
Protective functions 7
Protective measures 5
Q
Qualification of staff 4
S
Safety instructions 4
Safety instructions/warnings 4
Setting/programming the 33
Profibus DP interface
Signals 12
Slave address 8, 31
Standards 4
34
35
AUMA Riester GmbH & Co. KG
P.O. Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
[email protected]
www.auma.com
Y009.290/003/en/2.22
For detailed information on AUMA products, refer to the Internet: www.auma.com

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PROFOX actuators

Manual Device integration

Read operation instructions first.

Purpose of the document:

Table of contents Page

Operation Prerequisites for safe and smooth operation:

AUMA actuators are designed for the operation of industrial valves.

The following warnings draw special attention to safety-relevant procedures in these

Indicates an imminently hazardous situation with a high level of risk. Failure

Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

Potentially hazardous situation. Failure to observe this warning could result

Safety alert symbol warns of a potential personal injury hazard.

The following references and symbols are used in these instructions:

Symbol for CLOSED (valve closed)

2. General information about Profibus DP

● Cyclic process data exchange between DP master and DP slaves.

When commissioning a Profibus DP network, the devices on the Profibus DP must

Information GSD files can be downloaded from our website: www.auma.com.

3.2. Parameter setting

● Locally via the display

Number of input bytes Number of output bytes

All these configurations (except 1 In, 1 Out) can be selected as consistent or

3.7. Communication monitoring

For activated EMERGENCY behaviour:

Risk of actuator operation due to an EMERGENCY signal or a loss of commu-

3.8. I & M functions

4. Description of the data interface

4.1.2. Description of the bytes in the process representation input

Byte 1: Logic signals

Bits 3, 6, and 7 are collective signals.

Table 1: Byte 1: Logic signals

Byte 2: Actuator signals

Table 2: Byte 2: Actuator signals

Bytes 3 and 4: Actual position

Byte 3 = high byte, byte 4 = low byte.

Table 3: Byte 5: Device status

Bit Designation Prm-Text-Def GSD file Value Description

Byte 6: Operation status

They include information about the actuator movement.

Table 4: Byte 6: Operation status

Bit Designation Prm-Text-Def GSD file Value Description

Byte 7: Intermediate positions

Table 5: Byte 7: Intermediate positions

Byte 8: Discrete inputs

Table 6: Byte 8: Discrete inputs

Bytes 9 and 10: Input AIN 1

Byte 9 = high byte, byte 10 = low byte.

Byte 11 = high byte, byte 12 = low byte.

Table 7: Byte 13: Not ready REMOTE 1

Byte 14: Not ready REMOTE 2

Table 8: Byte 14: Not ready REMOTE 2

Bit Designation Prm-Text-Def GSD file Value Description

Byte 15: Fault 1

Table 9: Byte 15: Fault 1

Byte 16: Fault 2

Table 10: Byte 16: Fault 2

Byte 17: Warnings 1

Table 11: Byte 17: Warnings 1