Meat Industry
Meat Industry
Meat Industry
• Meat industry
• Statistics and production of byproducts.
• By-products in the meat industry and their utilization.
• Nutritive value of meat by products.
• Utilization of blood.
• Use of blood plasma.
• Medicinal and pharmaceutical uses of blood.
• Utilization of hides and skins.
• Stacking of hides and skin.
• Gelatin from hides and skin.
• Use of gelation in food and pharmaceuticals.
• Medicinal and pharmaceuticals uses of skins and hides.
• Utilization of bone.
• Utilization of glands and organs.
• Utilization of edible tallow and lard.
• Utilization of poultry by-products.
Meat industry
The majority of the waste, in the meat industry is produced during slaughtering.
Slaughter house waste consists of the portion of a slaughtered animal that cannot
be sold as meat or used in meat-products. Such waste includes bones, tendons,
skin, the contents of the gastro-intestinal tract, blood and internal organs. These
vary with each type of animal. The specific amounts of generated waste for each
type of animal are listed in Table 1
Table 1
Table 3
Quantity of solid waste generated from the bovine, goat, sheep and pig slaughter
houses
Quantity of solid waste
Animal
Kg/head Kg/TLWK % of animal weight
Bovine 83 275 27.5
Goat/sheep 2.5 170 17
Quantity of solid waste
Animal
Kg/head Kg/TLWK % of animal weight
Pig 2.3 40 4
The yield of edible meat by-products from pigs is around 6.7% of the
carcasses weight. The world production of edible by-products from pigs in
2004 was 625 million MT, most of it from Asia (50.4%). Europe is the
second largest producer, with 37.1% of the world total. Asia and Europe are
also the two major consumers of meat by-products, including beef and
lamb. Usage of meat by-products often requires treatments such as
collection, washing, trimming, chilling, packaging and cooling. Whether
these products are widely accepted by consumers depends on various
factors. These include the nutrient content, the price and whether there are
comparable competing products.
Utilization of blood
Animal blood has a high level of protein and heme iron, and is an important edible
by-product. In Europe, animal blood has long been used to make blood sausages,
blood
pudding, biscuits and bread. In Asia, it is used in blood curd, blood cake and
blood pudding. It is also used for non-food items such as fertilizer, feedstuffs and
binders. According to the Meat Inspection Act of the United States, blood is
approved for food use when it has been removed by bleeding an animal that has
been inspected and passed for use in meat food products.
Blood is usually sterile in a healthy animal. It has high protein content (17.0),
with a reasonably good balance of amino acids. Blood is a significant part of the
animal’s body mass (2.4–8.0% of the animal’s live weight). The average
percentage of blood that can be recovered from pigs, cattle and lambs are 3.0–
4.0, 3.0–4.0 and 3.5–4.0%, respectively. However, the use of blood in meat
processing may mean that the final product is dark in color, and not very
palatable. Plasma is the portion of blood that is of greatest interest, because of its
functional properties and lack of color.
Blood can be separated into several fractions that have therapeutic properties.
Liquid plasma is the largest fraction (63.0%). It consists of albumin (3.5%),
globulin and fibrinogen (4.0%). In the laboratory, many blood products are used
as a nutrient for tissue culture media, as a necessary ingredient in blood agar, and
as peptones for microbial use. Glycerophosphates, albumins, globulins,
sphingomyelins, and catalase are also used for biological assay. Many blood
components such as fibrinogen, fibrinolysin, serotonin, immunoglobulins and
plasminogen are isolated for chemical or medical uses. Purified bovine albumin
is used to help replenish blood or fluid loss in animals. It is used in testing for the
Rh factor in human beings, and as a stabilizer for vaccines. It is also used in
antibiotic sensitivity tests.
Animal hides have been used for shelters, clothing and as containers by human
beings since prehistoric times. The hides represent a remarkable portion of the
weight of the live animal, from 4% to as much as 11% (e.g., cattle: 5.1–8.5%,
average: 7.0%; sheep: 11.0–11.7%; swine: 3.0–8.0%).
Hides and skins are generally one of the most valuable by-products from animals.
Examples of finished products from the hides of cattle and pigs, and from sheep
pelts, are leather shoes and bags, rawhide, athletic equipment, reformed sausage
casing and cosmetic products, sausage skins, edible gelatine and glue.
stacking of hides and skins
After the hide is removed from the animal, it should be cured quickly to avoid
decomposition by bacteria and enzymes.
There are four basic treatments. One is air-drying, the second is curing with salt,
and the third and fourth are curing by mixer and raceway respectively.
Salt curing is often used for the raw hides. The quality of cured hides and skins
is usually based on their moisture and salt content. The moisture level of hides
should be in the range 40–48%, if they are to remain in good condition during
storage or shipping.
Gelatin extracted from animal skins and hides can be used for food The raw
material can also be rendered into lard.
In the United States, Latin America, Europe and some Asian countries, pork skin
is immersed, boiled, dried and then fried to make a snack food (pork rinds) and
in U.K they are called “pork scratching”.
Collagen from hides and skins also has a role as an emulsifier in meat products
because it can bind large quantities of fat. This makes it a useful additive or filler
for meat products. Collagen can also be extracted from cattle hides to make the
collagen sausage used in the meat.
Gelatin is added to a wide range of foods, as well as forming a major ingredient
in jellies and aspic. Its main use is the production of jellied desserts, because of
its “melt in the mouth” properties, but is also added to a range of meat products,
in particular to meat pies.
Gelatin is also widely used as a stabilizer for ice cream and other frozen desserts.
High-bloom gelatin is added as a protective colloid to ice cream, yoghurt and
cream pies. The gelatin is thought to inhibit the formation of ice crystals and the
recrystallization of lactose during storage.
Approximately 6.5% of the total production of gelatin is used in the
pharmaceutical industry. Most of it is used to make the outer covering of
capsules.
Gelatin can also be used as a binding and compounding agent in the manufacture
of medicated tablets and pastilles. It is used as an important ingredient in
protective ointment, such as zinc gelatine for the treatment of ulcerated varicose
veins.
Gelatin can be made into a sterile sponge by whipping it into foam, treating it
with formaldehyde and drying it. Such sponges are used in surgery, and also to
implant a drug or antibiotic directly into a specific area.
Gelatin is an excellent emulsifier and stabilizing agent for many emulsions and
foams. It is used in cosmetic products, and in printing for silk screen printing,
photogravure printing etc.
Collagen casing products were developed in Germany in the 1920s, but only
gained popularity in the United States in the 1960s.
The processing does not convert the collagen into a soluble product, as in the
case of gelatine. Instead, it results in a product which retains a relatively high
degree of the native collagen fibre, and is strong enough to be used as a casing
for sausages and other products.
The extracted collagen is mixed with water and converted into a dough, which is
extruded by either a wet or a dry process. The tube of extruded collagen is then
passed through a concentrated salt solution and a chamber of ammonia to
precipitate the collagen. The swollen gel contracts to produce a film of reasonable
strength. It can be improved by the addition of glycerine, to make it more flexible.
The tube is then dried to 10.0–15.0% water content.
Medicinal and pharMaceutical uses of hides and skins
A product made from extracted collagen can stimulate blood clotting during
surgery. Pork skin is similar to human skin, and can be converted into a dressing
for burns or skin-ulcers.
Pork skin used as a dressing needs to be cut into strips or into a patch, shaved of
hair, split to a thickness of 0.2–0.5 mm, cleansed, sanitized and packaged. It can
be used for skin grafting. When used for skin grafting, it is removed from the
carcass within 24 h of the death of the pig.
utilization of bone
Eleven percent of pork carcasses, 15% of beef carcasses and 16% of lamb
carcasses are bone. These values are higher if they include the meat clinging to
the bone.
The marrow inside some of the bones can also be used as food. The marrow may
be 4.0–6.0% of the carcass weight. For centuries, bones have been used to make
soup and gelatine.
In recent years, the meat industry has been trying to get more meat from bones,
and new techniques have been used for this purpose. The beef, pork or lamb
produced by mechanical deboning produces tissue that is called “mechanically
separated”, “mechanically deboned” or “mechanically removed”. Such meat is
now approved for use in meat products (mixed or used alone) in many countries.
In 1978, mechanically separated red meat was approved for use as red meat in the
United States.
Normally, if a high percentage of mechanically separated red meat is incorporated
into products, the flavour and quality are reduced. The colour becomes darker,
and the meat is softer with higher water content. For this reason, the level of
mechanically separated meat is usually limited.
Meat and bone meal (MBM) was widely recommended and used in animal
nutrition as a protein source in place of proteinaceous feeds because of its content
of available essential amino acids, minerals and vitamin B12. MBM and related
rendered protein commodities have potential for use in applications other than
animal feed, including use as a fuel or a phosphorus fertilizer.
utilization of glands and organs
Progesterone and oestrogen can be extracted from pig ovaries. It may be used
to treat reproductive problems in women. Relaxin is a hormone taken from the
ovaries of pregnant sows, and is often used during childbirth.
The pancreas provides insulin, which regulates sugar metabolism and is used in
the treatment of diabetes. Glucagon extracted from the cells of the pancreas is
used to increase blood sugar, and to treat insulin overdoses or low blood sugar
caused by alcoholism. Chymotrypsin and trypsin are used to improve healing
after surgery or injury.
The intestines of sheep and calves are used for the manufacture of catgut, to make
internal surgical sutures. The lining of the small intestines of pigs and cattle can
be collected while the intestines are being processed into casings. It is either
preserved in a raw state, or processed into a dry powder for shipment to heparin
manufacturers.
utilization of edible tallow and lard
Animal fats are an important by-product of the meat packing industry. The major
edible animal fats are lard and tallow. Lard is the fat rendered from the clean
tissues of healthy pigs. Tallow is hard fat rendered from the fatty tissues of cattle
or sheep.
Lard and edible tallow are obtained by dry or wet rendering. In the wet rendering
process, the fatty tissues are heated in the presence of water, generally at a low
temperature.
The quality of the lard or tallow from this process is better than that of products
from dry rendering. Low-quality lard, and almost all of the inedible tallow and
greases, are produced by dry rendering.
Rendered lard can be used as an edible fat without any further processing.
However, because of consumer demand, lard and tallow are now often bleached
and given a deodorizing treatment before being used in food.
Traditionally, tallow and lard were used for deep frying. However, this use is
declining in the fast-food industry, due to consumer health concerns.
An alternative liquid tallow product has been developed for the preparation of
French fries and other fast foods, since less fat is absorbed. Tallow and lard are
also used for margarine and shortening. Some edible lards are used in sausages
or emulsified products.
utilization of poultry by-products
Waste products from the poultry processing and egg production industries must
be efficiently dealt with as the growth of these industries depends largely on waste
management.
Animal and poultry waste management centre, at North Carolina State
University, North Carolina, USA is engaged in conversion of wastes to valuable
products and the work being supported by various organization, agencies,
companies etc.
The intensive and large-scale production of food animals and animal products has
generated an enormous disposal problem for the animal industry. These wastes,
including animal excreta, mortalities, hair, feathers and processing wastes are
convertible to useful resources.
An efficient thermophilic anaerobic digester system that converts animal manure
to methane for an energy source was reported by Shih.
Properties of a feather degrading bacterium, Bacillus licheniformis, which can
ferment and convert feathers to feather lysate, a digestible protein source for feed
use. An enzyme, keratinase, secreted by this bacterium, was purified and
characterized. The keratinase is a potent proteinase that hydrolyses collagen,
elastin and feather keratin.
Emulsion—based mutton nuggets, incorporating chicken by-products, i.e., skin,
gizzard and heart (SGH) from spent hens were evaluated by Kondaiah et al.
(1993). Incorporation of SGH resulted in better acceptability of mutton nuggets
as compared to that containing mutton fat.
Egg white flavoprotein is abundant in low-cost egg processing by-products and
could serve as a useful food ingredient, provided a cost effective procedure for its
purification is available.