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THE GAS
AND
PROCESS
DIVISION
Products
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COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,

towards the environment and the people around us.
We make performance stand the test of time. This is what
we call – Sustainable Productivity.
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THE GAS AND PROCESS DIVISION

 With our Division we set focus on the Gas and Process industry and enhance our Group’s position as a leading
supplier of custom built gear type centrifugal compressors, turbo expanders, and Organic Rankine Cycle plants.

 The division has the resources to produce and packaging facilities in Europe, the U.S.A., the Far East and India.

 It’s strategically located parts and service centres as well as over 50 customer centres offer support world-wide.

 Gas and Process serves customers around the globe.

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ATLAS COPCO GAS AND PROCESS DIVISION WORLDWIDE

Application Center and

Manufacturing Plant Europe
Location: Cologne (Germany)
Core Competence: Centrifugal
compressors and turbo
expanders for all applications.

Production Facility

Application Center

Regional Offices

Customer Center Application Center and

Manufacturing Plant Far East
Location: Shanghai (China)
Service Center Core Competence: Packaging
of turbo compressor and
expander products.

Application Center and

Application Center and Manufacturing Plant USA Application Center and
Manufacturing Plant Atlas Copco Comptec Packaging Facility India
Atlas Copco Mafi-Trench Location: Voorheesville (NY) Location: Pune (India)
Location: Santa Maria (CA) Core Competence: Centrifugal Core Competence: Packaging
Core Competence: Turbo compressors for air separations & for centrifugal compressors,
expanders for hydrocarbon various hydrocarbon application, primarily for air separation
applications and geothermal. including power generation. applications.
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THE GAS AND PROCESS DIVISION

Headquarters Gas and Process Division AC Energas

Sales, Application and Sales, Application and Sales, Application and Sales, Application and
Production Center Europe Production Center USA Production Center China Production Center India

Central Office
North and South America

Central Office Central Office Central Office

Europe, Middle East and Africa Far East India
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DEVELOPMENT OF THE GAP DIVISION

1984 1993 1997 2000 2007 2011

Atlas Copco Packaging Atlas Copco Divestment of Atlas Copco Atlas Copco
acquires starts in acquires Atlas Copco acquires acquires
Linde-owned India Crepelle Rotoflow to Mafi-Trench JC Carter
Energas General
Electric

1980 1990’s 1999 2003 2010 2015

Atlas Copco Rotoflow Atlas Copco ACT reforms Production Divestment of
acquires acquired by Crepelle to become factory opens Atlas Copco
Turbonetics Atlas Copco transition to Atlas Copco in China JC Carter to
(Comptec) Oil-Free Air Gas and Nikkiso
Process
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GAS AND PROCESS PRODUCTS OVERVIEW

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GAS AND PROCESS PRODUCTS

 Single & multi-stage (1-8 stages) gear type centrifugal compressors, custom-designed

 Standard-geared centrifugal compressors, 2 to 5 stages

 Expansion turbines for air and natural gas and for energy recovery applications
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COMPRESSOR PRODUCTS

 Single and multi-stage (1-8 stages) gear type

centrifugal compressors,

 Compression up to 200 bar

 Driver power up to 48 MW

 Flow up to 400,000 m³/h

 Electrical drive or steam turbine

 Wide operating range due to variable

Inlet Guide Vanes (IGV) and variable
Discharge Guide Vanes (DGV)
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COMPRESSOR SOLUTIONS FOR ALL MARKETS

 Air Separation

 Fuel Gas Boosting

 (Petro)-Chemical/Fertilizer

 HYCO*/Syngas

 LNG

 Carbon Capture and Storage

* Hydrogen and carbon monoxide production

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TURBOEXPANDER PRODUCTS

 Compressor-loaded, generator-loaded
and hydraulic brake-loaded configuration

 Single and multi-stage gear type

centrifugal expander,

 Inlet pressure up to 150 bar

 Variable inlet nozzles allow

control range of 10% to 150%

 Up to 25 MW per stage

 Oil bearing or Active Magnetic Bearing

for compressor-loaded expanders
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EXPANDER SOLUTIONS FOR ALL MARKETS

 Air Separation

 Gas Treatment

 LNG-Nitrogen Cooling Cycles

 Hydrocarbon

 Pressure Let Down

 Geothermal/Heat Recovery
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ENERGY RECOVERY MARKETS

 Geothermal

 Industrial Waste Heat

 Gas and Diesel Engine Exhaust Gas

 Gas Turbine Exhaust Gas

 Cold Energy Recovery (LNG Regasification)

 Pressure Let Down

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GAS AND PROCESS PRODUCT RANGE

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PRODUCT OVERVIEW

Type Model No. of Stages Max. Power kW Max. Pressure bar a Types of Gases

GT 1-8 40,000 200 All

Compressors SC/TP 1-5 6,000 80 All

H 1-4 4,500 30 Air/N2

ET 1-4 25,000 100 All

Expanders
EC/EG 1-4 25,000 150 All
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COMPRESSOR RANGE
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COMPRESSOR PRODUCT OVERVIEW

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COMPRESSOR LAYOUT
GT Series

GT six-stage multi section GT three-stage

turbocompressor CO turbocompressor air
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COMPRESSOR LAYOUT
SC/TP Series

SC-28 single-stage compressor TP6/6 two-stage compressor

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COMPRESSOR LAYOUT
H Series

H three-stage air compressor H single-stage air compressor

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EXPANSION TURBINES
Compressor Generator Hydraulic
loaded loaded brake
Pressure: 80 bar Pressure: 63 bar
Pressure: 70 bar
Air Separation Flow: 400,000 m3/h Flow: 10,000 m3/h
Flow: 300,000 m3/h
Power: 8,000 kW Power: 100 kW

Pressure Letdown Pressure: 80 bar Pressure: 80 bar

+ Flow: 200,000 m3/h Flow: 200,000 m3/h X
Hot Gas Expander Power: 4,000 kW Power: 10,000 kW

Pressure: 63 bar Pressure: 63 bar

Syngas X Flow: 150,000 m3/h Flow: 50,000 m3/h
Power: 2,000 kW Power: 150 kW

HC Processing
Pressure: 150 bar Pressure: 100 bar Pressure: 100 bar
+
Power: 15 MW Power: 20 MW Power: 100 kW
Ethylene

Geothermic +
Pressure: 100 bar
Waste Heat X Power: 25 MW X
Recovery
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EXPANSION TURBINES OVERVIEW - APPLICATION SOLUTIONS

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EXPANDER LAYOUT
ET Series

Turboexpander Gas treatment plant Turboexpander ETB 190 NS Air Separation plant
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EXPANDER LAYOUT
EC/EG Series

EC in natural gas processing EG in Geothermal Power Plant

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INTRODUCTION TO ATLAS COPCO

GAS AND PROCESS COMPRESSORS
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LOWEST OPERATIONAL COST

Availability Reliability IMR&O Forced DT MTBF
Compressor type
[%] [%] [h/year] [h/year] year

Receipt, conv. non lube 91.3 92.3 766.1 670.1 0.3

Receipt, lubricated 97.3 97.8 237.2 189.2 0.5

Receipt, labyrinth piston 97.6 98.3 207.2 147.2 2.0

Oil flooded screw 97.7 98.8 199.9 99.9 1.5

Oil free screw 99.0 99.7 90.0 30.0 5.0

Centrifugal* 99.7 99.8 24.8 v 8.0

IMR&O: Inspection, maintenance, repair and overhaul
MTBF: Mean time between failure
Based on a statistic presented in
Forced DT: Forced down time Hydrocarbon Processing, January 1999

*Clean service
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INTEGRAL GEAR TECHNOLOGY

Our integral gear technology offer:

First stage
 Improved efficiency Expander stage
Volute
Bull gear
 Compact design
Gear
 Multi-speed capability
for optimal speed in Impeller
each stage

 Easy inspection and maintenance

 Combined service operation

Pinion
Shaft seal

Second stage Third stage

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FLEXIBILITY WITH DRIVERS

Multi-service compressor stages

Max. 4 high speed pinions

Hot or cold gas expander

stages

Steam turbine directly

connected to the pinion gear

Motor or steam turbine drive

connected to the bull gear
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GAS COOLER DESIGN

Standard concept water in tubes, gas in shell

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PACKAGE CONCEPT
Customized packaging solution for air & gas compressors, as well as highly specified packaging solutions in line with API.

Full-packaging Semi-packaging Free arrangement

 Most compact approach  Heavier machines  Large compressors

(approx. 80 tons)
 Entire assembled machine  Components source locally
(core unit, coolers, piping)  Flow volume up to 120,000 m3/h (saves transport costs and times)

 Flow volume up to  Selected components  Components delivered separate

52,000 m3/h (motor or foundation) are and installed as one unit on site
produced and installed
 Quick installation & operations
separately
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PACKAGE CONCEPT (WITH INTERCOOLERS)

Compressor Driver
Process piping

Baseframe

Oil system

Water header Intercooler

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PACKAGING CONCEPT (WITHOUT INTERCOOLERS)

Compressor Driver

Process piping

Baseframe

Oil system (or external oil system)

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INTEGRALLY GEARED COMPRESSOR

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COMPANDER
Gearbox

Expander

Compressor
stages

Driver shaft
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CORE UNIT DESIGN

Pre-engineered integrally-geared compressors

Casings Bearings

Impeller family Coupling

Seals IGV or DGV

Gears with max. 3 pinions For flow & pressure control

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IMPELLERS
Atlas Copco Gas and Process experience is based on
manufacturing thousands of compressor stages

 Atlas Copco Gas and Process impellers are:

 Individually designed for customers process requirements
and provide optimum efficiency and reliability
Open impeller
 Having a strong track record for use with corrosive
and challenging gases
 Performance tested
 Covering a broad range of use An aerodynamic
 Available in open or closed configuration impeller calculation
in CFD
 Tested by R & D (all geometries)

Closed impeller
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IMPELLERS

Smallest impeller build: Largest impeller build:

Diameter 12 mm Diameter 1,530 mm
Speed 350,000 rpm Speed 5,370 rpm
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IMPELLERS
Impellers are mounted on the pinion shaft using Hirth serration or Microspline.
Their design ensure easy assembly and high reliability.

Hirth serration Microspline

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QUALITY MANAGEMENT
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COMMITTED TO SUSTAINABLE QUALITY

Your partner from start to finish-and beyond

* Front-End Engineering & Design/** Engineering/Procurement/Construction

Designed and constructed for a minimum service life of 20 years and at least 3 years of uninterrupted operation.
Our quality promise to you:  Compliance with marine-relevant specifications (where required)
 A lifelong service responsibility guarantee for your machine  Support of electric standards (where required)
 Adherence to the application standards  Documentation in your own language
 Global quality management according to ISO 9001  Compliance with ISO14001 and OHSAS 18001
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TEST FACILITIES
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TEST FACILITIES ‒ COMPRESSORS AND EXPANDERS

Each product company maintains a state-of-the-art test facility and is able
to perform acceptance testing on all products produced by that product company.

 One of the world’s most technically advanced test

facilities

 Test runs of both compressors and expansion

turbines are a standard step in the Gas and Process
delivery process

 Test facility processes and equipment enable

optimum testing conditions

 Witnessed testing process by customer

 Tests fully comply with all relevant standards incl.

DIN, ISO, VDI 2045, ASME, PTC10, API 617/672
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ATLAS COPCO GAS AND PROCESS AND API

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ATLAS COPCO GAS AND PROCESS AND API

 We are a member of API and actively participate in  Our track record includes:
standards development
- 100-plus integrally geared units built
 We focus on and are committed to serving the according to API 617/API 672,
Gas and Process industry Chapter 3
 We have extensive experience meeting API standards - 100-plus expanders built to API 617,
Chapter 4
 We are proud to be a leading supplier of custom-built solutions
- 3 700-plus pumps built to API 610
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COMMITTED TO
SUSTAINABLE PRODUCTIVITY.