Check Valve Installation for

HT2000/HT2000LHF/HT4001
Gas Consoles

Kit: 128339

Field Service Bulletin

IM-336
(P/N 803360)

Revision 0 September, 1998

HYPERTHERM, Inc.
P.O. Box 5010
Hanover, New Hampshire 03755-5010
Tel.: (603) 643-3441
Fax: (603) 643-5352
http://www.hypertherm.com
email:[email protected]

© Copyright 1998 Hypertherm, Inc.

All Rights Reserved

HYPERTHERM and POWERMAX are trademarks of Hypertherm, Inc. and may be

registered in the United States and/or other countries
Hypertherm Offices Worldwide:

Hypertherm, Inc.
Etna Road, P.O. Box 5010
Hanover, NH 03755 USA
Tel.: (603) 643-3441 (Main Office)
Fax: (603) 643-5352 (All Departments)
Tel.: (800) 643-9878 (Technical Service)
Tel.: (800) 737-2978 (Customer Service)

Hypertherm Plasmatechnik GmbH

Technologiepark Hanau
Rodenbacher Chaussee 6
D–63457 Hanau-Wolfgang, Germany
Tel.: 49 6181 58 2100
Fax: 49 6181 58 2134

European Technical Support Organization (ETSO)

Technologiepark Hanau
Rodenbacher Chaussee 6
D–63457 Hanau-Wolfgang, Germany
Tel.: 49 6181 58 2100
Fax: 49 6181 58 2134

Hypertherm Singapore Pte Ltd

No. 19 Kaki Bukit Road 2
K.B. Warehouse Complex
Singapore 417847, Republic of Singapore
Tel.: 65 841 2489
Fax: 65 841 2490

Hypertherm U.K.
9 Berkeley Court • Manor Park
Runcorn, Cheshire, England WA7 1TQ
Tel.: 44 1928 579 074
Fax: 44 1928 579 604

Hypertherm France
10, Allée de I’lsara
F-95000 Cergy-Pontoise, France
Tel.: 33 1 34 24 03 05
Fax: 33 1 34 25 09 64

Hypertherm Italy
Via Stilicone 18
20154 Milan, Italy
Tel.: 39 2 34 53 22 11
Fax: 39 2 34 53 20 18
 Check Valve Installation for HT2000/HT2000LHF/HT4001 Gas Consoles
Kit: 128339

WARNING

INSTALLATION MUST BE PERFORMED ONLY BY HYPERTHERM DISTRIBUTORS OR QUALIFIED

TECHNICIANS!!

INTRODUCTION
This field service bulletin will enable a qualified technician to install check valves on the O2 and N2 input ports of
the HT2000, HT2000LHF and HT4001 gas consoles. The installation of the check valves will prevent gas back-flow
problems that may occur under certain conditions. Systems that have gas back-flow problems may also experience
cut quality and starting problems.

KIT 128339 CONTENTS

Part Number Description Qty

006077 Check Valve:1/8FPT 2

015517 Nipple:1/8 X CL Hex Brass 2

803360 Check Valve Installation FSB 1

CHECK VALVE ASSEMBLY

006077 015517
Check valve arrow direction

1. Assemble 006077 and 015517 as shown above using red Loctite pipe sealant on the threads. Note the
direction of the check valve arrow.

2. Tighten with wrenches.

Page 1 of 4
 Check Valve Installation for HT2000/HT2000LHF/HT4001 Gas Consoles
Kit: 128339

HT2000 Check Valve Installation

O2 Filter fitting
(behind O2 adapter)
O2 adapter

N2 Filter fitting
(behind N2 adapter)
N2 adapter

HT2000 CHECK VALVE INSTALLATION

1 Set the power supply power switch to O (off), unplug the power cable and turn off the supply gases.

2. Disconnect the O2 and N2 gas supply hoses from the O2 and N2 input adapters at the gas panel. Note:
Position a backup wrench on the adapters when unscrewing the hoses.

3. Remove the adapters at the N2 and O2 input ports. Note: Position a backup wrench on the filter fittings
behind the adapters when unscrewing. If you are unable to position a backup wrench properly, remove the
rear panel.

4. Apply red Loctite pipe sealant to the threads of the 015517 nipple and connect the check valve assemblies
to the O2 and N2 input ports. Note: The arrow on the check valves point in toward the gas panel. Tighten
each check valve assembly to the input ports with 2 wrenches.

5. Apply red Loctite pipe sealant to the O2 and N2 adapters and screw them into the check valve assemblies.
Tighten the adapters to the check valve assemblies with 2 wrenches.

6. Connect the O2 and N2 supply hoses to the O2 and N2 input adapters. Apply red Loctite pipe sealant to the
threads and tighten the hoses to the adapters with 2 wrenches.

7. Turn the supply gases on.

8. Leak test the fittings before energizing the plasma system.

Page 2 of 4
 Check Valve Installation for HT2000/HT2000LHF/HT4001 Gas Consoles
Kit: 128339

HT2000LHF Check Valve Installation

O2 Filter fitting
(behind O2 adapter)
O2 adapter

N2 Filter fitting
(behind N2 adapter)
N2 adapter

HT2000LHF CHECK VALVE INSTALLATION

1 Set the power supply power switch to O (off), unplug the power cable and turn off the supply gases.

2. Disconnect the O2 and N2 gas supply hoses from the O2 and N2 input adapters at the gas panel. Note:
Position a backup wrench on the adapters when unscrewing the hoses.

3. Remove the adapters at the N2 and O2 input ports. Note: Position a backup wrench on the filter fittings
behind the adapters when unscrewing. If you are unable to position a backup wrench properly, remove the
rear panel.

4. Apply red Loctite pipe sealant to the threads of the 015517 nipple and connect the check valve assemblies
to the O2 and N2 input ports. Note: The arrow on the check valves point in toward the gas panel. Tighten
each check valve assembly to the input ports with 2 wrenches.

5. Apply red Loctite pipe sealant to the O2 and N2 adapters and screw them into the check valve assemblies.
Tighten the adapters to the check valve assemblies with 2 wrenches.

6. Connect the O2 and N2 supply hoses to the O2 and N2 input adapters. Apply red Loctite pipe sealant to the
threads and tighten the hoses to the adapters with 2 wrenches.

7. Turn the supply gases on.

8. Leak test the fittings before energizing the plasma system.

Page 3 of 4
 Check Valve Installation for HT2000/HT2000LHF/HT4001 Gas Consoles
Kit: 128339

HT4001 Check Valve Installation

O2 Filter fitting
(behind O2 adapter)
O2 adapter

N2 Filter fitting
(behind N2 adapter)
N2 adapter

HT4001 CHECK VALVE INSTALLATION

1 Set the power supply power switch to O (off), unplug the power cable and turn off the supply gases.

2. Disconnect the O2 and N2 gas supply hoses from the O2 and N2 input adapters at the gas panel. Note:
Position a backup wrench on the adapters when unscrewing the hoses.

3. Remove the adapters at the N2 and O2 input ports. Note: Position a backup wrench on the filter fittings
behind the adapters when unscrewing. If you are unable to position a backup wrench properly, remove the
rear panel.

4. Apply red Loctite pipe sealant to the threads of the 015517 nipple and connect the check valve assemblies
to the O2 and N2 input ports. Note: The arrow on the check valves point in toward the gas panel. Tighten
each check valve assembly to the input ports with 2 wrenches.

5. Apply red Loctite pipe sealant to the O2 and N2 adapters and screw them into the check valve assemblies.
Tighten the adapters to the check valve assemblies with 2 wrenches.

6. Connect the O2 and N2 supply hoses to the O2 and N2 input adapters. Apply red Loctite pipe sealant to the
threads and tighten the hoses to the adapters with 2 wrenches.

7. Turn the supply gases on.

8. Leak test the fittings before energizing the plasma system.

Page 4 of 4