Module 010 Quality
Module 010 Quality
Module 010 Quality
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Quality, Change and Emerging Business Model
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CIM Computer-integrated manufacturing TQM Total quality management
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Precision Usability Precision
Design Color Design
Length Thickness Length
Price Excellent materials Price
participatory
demands for ownership (e.g.,
process improvement,
equity)
labor cost has become fixed
and has diminished in total
labor cost is now a part of
factory overhead or is
integrated in account
entitled as conversion costs
Activities input-output based process based
product-oriented process-oriented
Methods inspection is made at end inspection is made before the
of the process process
organizational structure is lean and mean
hierarchal and functional organizational system,
production is labor- system-based
intensive production is technology-
use of mechanical oriented
equipment and use of electronic and
machineries mechanical equipment and
emphasis on company- machineries
customer relations emphasis on supplier-
(forward approach) company-customer relations
less investment in capital (integrated approach)
expenditures heavy investments in capital
generally, lesser cost of expenditures
production in the short- generally, lower cost of doing
run business in the long-run
Managerial terms line and staff process re-engineering
job description process value analysis
product kaizen (continuous
standards improvements)
lead time benchmarking
job order costing, process just-in-time
costing backflush costing
convenience-based life cycle costing
management activity-based costing and
convenience-based costing activity-based management
financial measures non-financial and non-
quantitative measures
balanced scorecard
theory of constraints
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Principles of Modern Management
Change, Technology and Quality
As aptly put by renaissance philosopher, “there are only three permanent things in this
world – death, taxes, and change.” Indeed, change is here to stay.
Change is the genesis of quality environment. Change is precipitated and exacerbated by
technological advancements in electronics, biogenetic engineering, physics and other fields
of modern science. Because of the incessant changes in the business environment, people
and customers have recreated their needs necessitating adjustments on the way businesses
are done. Change is triggered by technology germinated by inventions and discoveries,
which, in turn, are crafted by needs. There is change because a need is not yet satisfied and
to satisfy a need, quality becomes a necessity.
In this world of turbulent changes and awesome technological advancements, customer
satisfaction is more than ever the prime business objective of profit. In meeting
sophisticated customer demands, utmost efficiencies and productivity must be applied and
improved. Errors, wastes and delays must be eliminated and avoided and customer
relations are intensified to eradicate customer complaints. In this way, customers are
delighted!
In Search of Excellence
Many of the principles applied in modern organizations are mentioned in the book “In
Search of Excellence” authored by Tom J. Peters, Price Watermann, et.al. published in 1982.
This writing is a product of years of research in identifying excellent companies and
investigating the reasons why they performed excellently over the past 2 decades. The
authors identified the following principles practiced by excellent companies:
A bias for action
Close to customer
Autonomy and entrepreneurship
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Quality, Change and Emerging Business Model
5 S’s
One of the principles used in instituting quality is the 5S that stands for Sorting out
(Equivalent Japanese term for Seisu), Systematic arrangement (Seiton), Spic and Span
(Seiso), Standardizing (Seiketsu), and Self-discipline (Shitsuko).
All of these 5S are designed to fight inefficiencies and install order and discipline, register
higher yield, create a friendly and creative organizational climate and find out the best way
to satisfy customer needs. Sorting out means classifying tasks and processes, classifying
physical resources according to use, sizes, locations, age, etc. Systematic arrangement
refers to instituting best scientific processes to effect best methods, procedures and
processes using the best technologies. Spic and span (or sweep) refers to cleaning not
only physically but also intrinsically. Standardizing measures performance and
expectations as to output, actions, attitude, and processes. Self-discipline is the stage of
internalizing all the 5S and making it a way of living, thereby enhancing human relations,
interrelations and approaches which define organizational climate, cultures, dreams, and
excellent results.
Quality Costs
If you want quality, pay for it!
Instituting quality environment in an organization involves the top management who will
then show the way towards the possibility of attaining quality. In the process of producing
quality products and services, conformance costs and non-conformance costs are incurred.
Conformance costs cover the costs of prevention and appraisal. Non-conformance costs
include the internal failure costs and external failure costs. The major sources and specific
activity costs of these quality costs are identified as shown below:
Conformance Costs Non-Conformance Costs
Prevention Costs Appraisal Costs Internal Failure External Failure
Costs Costs
Design Product testing Repairs, rework, Product
engineering Statistical retooling warranty (e.g.,
Suppliers quality control changes (i.e., recalls and
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evaluation and costs incurred to replacements)
management correct errors, Product liability
Employee etc. before (i.e., costs
training delivery to incurred to
Equipment customers) correct errors
maintenance after delivery is
program made to
customers)
Lost CM
Specific examples Specific examples Specific examples Specific examples
of activity costs of activity costs of activity costs of activity costs
Systems Inspection and Rework costs Handling of
development tests of incoming such as labor, customer
Quality materials, in- overhead, re- complaints
engineering process goods, inspection, and Field services
Quality training and finished retesting of Warranty
Quality goods reworked repairs and
circles/cells Supervision of products replacements
Supervision of inspection and Downtimes (within and
prevention testing activities Disposal of outside the
activities Depreciation of defective warranty
Quality data test equipment products period)
gathering Maintenance of Analysis of the Product recalls
analysis and test equipment costs of defects Liability arising
reporting Supplies, utility Re-entering of from defective
Quality and other data in the products
improvement incidental costs system Sales returns
projects in the testing Debugging of and allowances
Quality technical area software errors related to
support to Testing costs at quality
suppliers the customer problems
Audits of the sites Lost
effectiveness of contribution
the quality margin on lost
system sales related to
System quality
development problems
The venues in which quality costs are incurred are tabulated below:
Suppliers Company Customers
Suppliers evaluation Design engineering External failure costs
Suppliers’ management
Employee training
Equipment maintenance program
Testing
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Conformance costs are those incurred in order to know what the customer wants,
producing the same and ensuring that the produce is in conformity with what the customer
wants. Conformance connotes precision and precision means an error-free environment.
The best way to avoid errors is to prevent them. Preventing errors should be done at the
very start. The best way to prevent an error is to cure it from the source. Quality says, “do it
right from the very first time.”
The original source of wants and needs is the customer. So, listen to what the customer
says and make a design based on it. Design has now become a very powerful tool in
manufacturing and in doing business. Designing is not the domain of only one person. The
process of designing should be participated by people from marketing, manufacturing,
distribution, finance, legal services, human resources, purchasing, supply chain, and
representatives from the customer chain. Once the design is done, suppliers are evaluated
as to their reliability and credibility, employees are trained, and equipment and
machineries are prepared, mounted, installed, and maintained.
Suppliers’ management refers to the careful selection of vendors to ensure that materials
will arrive on time and in accordance with specifications. This means cultivating long-term
relationships based on consistently meeting demands and schedules for long-term business
relationships. Employees shall be continuously trained to heighten awareness, give the best
technical preparation, improve self-esteem and self-respect, make them understand more
about people and organizational culture, and create an active, dynamic, well-motivated,
intelligent row of personnel. Employees must be involved in the problem solving at source.
Checking and inspecting of work is the responsibility of every employee, group,
department and supplier. Employees should be involved and empowered. Many companies
have restructured their production by forming manufacturing cells or work cells. In this set
up, employees learn how to work in a team and individual responsibility has been eclipsed
by team’s responsibility. Individualism has been overtaken by teamwork. Rewards and
recognition for quality improvement are grouped, oriented, and based on quality measures.
Equipment repairs are to be avoided. Repairs denote inefficiencies, machine downtimes,
and production disturbances. Errors should be avoided in the process. To avoid the
irritating occurrence of repairs, an efficient and effective equipment maintenance program
should be in place. Consequently, machines’ commercial use has been shortened,
maintenance spells machines utility and repairs shall be avoided along the way.
Inspection is done to detect conformance to established processes. In case where defects
are detected on a product before delivery to customers, internal failure costs will be
incurred. This cost includes the cost of repairs, tooling changes, and production downtimes.
Once the product is delivered and customers discover the defects or errors, an external
failure cost will be incurred. This cost includes product warranty costs, liability damages,
parts, and incremental costs of addressing and correcting the complaint.
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There is an observed inverse relationship between conformance costs and non-
conformance costs. That is, if conformance cost is increased, the non-conformance cost
consequently decreases, and vice-versa.
Quality Costs
Quality costs are accumulated from the initial point of research and development through
customer servicing. Conformance and non-conformance cots are to be accumulated per
activity, batch, and plant. Normally, if conformance costs are given more budget, the costs
of non-conformance consequently decline.
Total quality cost is the sum of conformance (e.g., prevention and detection) and non-
conformance (or failure) costs. Increasing conformance costs would reduce non-
conformance costs. The object is to reduce the cost of errors and customer complaints and
dissatisfactions. As the failure costs start declining, efforts should be directed to
intensifying prevention costs than appraisal costs. Errors are less costly when prevented
rather than when detected.
Throughput time (or manufacturing time) is the sum of all activities from input to output
which includes process time, wait time, move time and inspection time.
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A process is a collection of activities that takes one or more kinds of input and
creates an output. It is the processes that are subject to fundamental and radical
changes to achieve dramatic improvements. A re-engineered process has certain
characteristics:
Often several jobs are combined into one.
Workers often make decisions.
The steps in the process are performed in a logical order.
Work is performed where it makes most sense.
Checks and control must be reduced and quality “built-in”
One manager provides a single point of contact.
The advantages of centralized and decentralized operations are combined.
According to Hammer, the principles of BPR are:
Processes should be designed to achieve a desired outcome rather than focusing on
existing tasks.
Personnel who use the output from a process should perform the process. For
example, a company could set up a database of approved suppliers. This would
allow personnel who actually require supplies to order from themselves, perhaps
using on-line technology, thereby eliminating the need for a separate purchasing
function.
Information processing should be included in the work which produces the
information. This eliminates the differentiation between information gathering and
information processing.
Geographically dispersed resources should be treated as if they are centralized. This
allows the benefits of centralization to be obtained, for example, economies of scale
through negotiation of supply contacts, without losing the benefits of
decentralization, such as flexibility and responsiveness.
Parallel activities should be linked rather than integrated. This would involve, for
example, coordination between teams working on different aspects of a single
process.
Doers should be allowed to be self-managing. The traditional distinction between
workers and managers can be abolished. Decision aids such as expert systems can
be provided where they are required.
Information should be captured once at source.
Most business organizations that have adopted BPR have developed the following key
characteristics:
Work units change from functional departments to process teams where team
members are expected to have multi-skills in handling the tasks needed in the team.
Job enlargement and job enrichment where people do more as each team member is
responsible for results.
People empowerment where team members are empowered to make decisions
relevant to the process.
Performance measures concentrate on results rather than activities. Process teams
create value which is measurable.
Flat organizations, rather than hierarchal, is prevalent where people work as a
whole team, recognizing team’s responsibility on the task at hand, resolving
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Kaizen
Kaizen is a Japanese term which refers to the process of continuously improving systems,
interrelationships, processes, set-ups, policies, and other details of activities.
Improvements are done not in a wholesale fashion but also in retail, piece by piece manner.
Improvements and betterments could be done in every d=facet of business operations, in
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every department or unit, in every business dynamics and dealings. Small improvements
gained from different activities are powerful building blocks. As the saying goes, “a journey
to a thousand miles begins with a single step!”
Several methods are used in the objective of continuously improving processes. The Plan-
Do-Check-Act Cycle (PDCA) or the Deming Wheel is a “management by fact” or a
scientific approach to continuous improvement model based on a process-centered
approach. An interpretative PDCA matrix is shown below:
STEPS ACTIVITIES TECHNIQUES
Plan Studying the current process Process mapping, process value analysis
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customers’ demands. The team practices the musketeers’ principles of “one for all
and all for one.” The fault of a teammate is the fault and inadequacy of the team and
all its members. Employees are forced to be multi-skilled and do multi tasks. Along
the way, team standards, systems, processes, and socialization occur of which all
team members are expected to conform. Non-conformity results to delays,
inefficiencies, and poor yield.
It does not preclude, though, innovative suggestions and critical thinking with the
end in view of improving the process. Creative thinking and innovative suggestions
are highly encouraged, rewarded and recognized.
To reduce the manufacturing process or increase the velocity, the number of units in
process should be reduced or the number of units produced per day should be increased.
To illustrate further, consider the ordinal data of 4,000 units in process and 1,000 units
produced a day, let us assume that the in-process is reduced by 40%. Then, the velocity
shall be:
Before After
In-process 4,000 units 2,400 units = (4,000 x 60%)
Production rate per day 1,000 units 1,000 units
Manufacturing velocity
(4,000 units/1,000 units a day) 4 days
(2,400 units/1,000 units a day) 2.4 days
The manufacturing velocity has been reduced by 1.6 days (i.e., 4 days – 2.4 days). In
addition, the in-process inventory is significantly reduced which means savings in carrying
costs but may have consequent increase in ordering costs. One way to increase
manufacturing velocity is by increasing the production rate which is other concern of the
JIT system.
The costing system used in the JIT philosophy is backflush costing.
Activity-Based Management
The application of the activity-based costing (ABC) has been magnified into a full-blown
management philosophy known as the activity-based management. The terms activity-
based management and activity-based cost management (ABCM) are used to describe the
cost management of ABC.
The keystone of ABM system is the management of activities. Activities comprise processes
which are to be analyzed and redefined in accordance with the objective of greater
customer satisfaction. Each activity is to be tested as to its significance in the newly defined
process. It is to this reason that activities are grouped as to either value-added or non-
value-added.
Keplan, et.al. in Management Accounting defines ABM as “the management process that
uses the information provided by the activity-based cost analysis to improve organizational
profitability. Activity-based management (ABM) involves performing activities more
efficiently, eliminating the need to perform certain activities that do not add value to
customers, improving the design of products, and developing better relationships to
customers and suppliers. The goal of ABM is enable customer needs to be satisfied while
making fewer demands on organizational resources.”
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rendered indicating the manufacturing cycle, and
capacity utilization and partial productivity rates
throughput time. It may also
refer to speed in producing
goods or delivering services
and the number of times the
same goods or services are
delivered in a period (e.g., a
year)
Time It indicates the ability of the Manufacturing cycle
manager to eliminate or efficiency, throughput
reduce non-value-added time
activities resulting to quicker
response time to customers’
orders leading to to
customer satisfaction
Quality This relates to the level by Number of or percentage
which customers’ orders, in terms of customer
wants, and needs are complaints, late deliveries,
satisfied by receiving repeat sales returns, repeat
orders or initiating orders orders, new orders, etc.
from new customers. Quality
may also be manifested by
customers responses such as
return orders and
complaints.
Cost Financial measures such as Cost driver rates such as
in terms of cost per driver per set-up, per number of
should be established to parts, per order processes,
assess financial effectiveness etc.
and to properly
communicate to managers
on possible techniques of
managing activity costs.
5. Set the culture for continuous improvements
Once the environment has been converted into the ABM systems, people should be
encouraged continuously to identify areas and suggest possible mechanisms for
improvements for greater customer satisfaction. Processes should be continuously
analyzed and mapped out, activities should be carefully managed and controlled, and
chains and linkage should be improved to increase productivity, savings, speed in
response time, and systems accuracy, all in the name of increasing shareholders’ value.
Other Issues
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ABM also integrates into its systems the principles of benchmarking, business process re-
engineering, customer profitability analysis, and pricing and product mix decisions using
activity-based costing.
Benchmarking is a process where standards (i.e., marks) are set at the current level of the
highest performance, also known as “best-in-class practices”, analyzing the strategies and
techniques employed for such performance, developing models for the adoption or
improvement of such benchmarked strategies, and executing plans to meet and beat the
standards set.
Business process re-engineering is a strategic model of redefining the processes applied to
shorten business cycle time, improve the accuracy of meeting customer orders and
specifications, and create customer’s value.
Customer profitability analysis is a technique of understanding and analyzing the
contribution of each customer or group of customers to the overall profitability of an
enterprise. Profitability can vary widely between different customers because various
overhead costs are, to some extent, variable or customer-driven.
Regular and special pricing decisions need accurate costing system to set a competitive and
strategic pricing. This normally influences the decision of the customer whether to place an
order or not.
Product-mix decisions also need an accurate report as to the profitability performance of
each product. This would give critical information as to the mxing of products to optimize
returns.
Related costs are assembled per traditional accounts and subsequently allocated based
on their activity drivers, as follows:
Costs Allocation
Activities Preparatio Receipt Assessment of Expeditio Resolutio Totals OH Rate
Functional n of of customer n of n of per
Expenses quotations custome creditworthine orders customer Driver
r orders ss problems
Salaries P2,000 P2,000 P3,000 P1,000 P2,000 P10,00 P10,000
0 per DLH
Stationery 4,000 3,200 800 8,000 P160 per
letter
processe
d
Travel 1,500 1,500 1,000 5,000 P500 per
travel
order
Telephone 500 750 750 500 1,250 3,750 P250 per
telephon
e call
Equipment 3,000 600 2,400 3,000 3,000 12,000 P3,000
depreciatio per
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n machine
hour
Totals 9,500 3,350 11,850 6,000 8,050 38,750
No. of units 10,000 10,000 10,000 10,000 10,000 10,000
sold
Required:
1. Present a comparative tabulation of costs using the traditional costing system and the
activity-based costing system.
2. Determine the new cost per activity driver and the new product cost per unit after the
non-value-added activities are eliminated.
Solutions/Discussions:
1. The financial data above may be presented, with respect to traditional costing and
activity-based costing, as follows:
Traditional Analysis ABC Analysis
Salaries P10,000 Preparation of quotations P9,500
Stationery 8,000 Receipt of customer orders 3,350
Travel 5,000 Assessment of customer creditworthiness 11,850
Telephone 3,750 Expedition of orders 6,000
Equipment 12,000 Resolution of customer problems 8,050
depreciation
Total P38,750 Total P38,750
2. The new activity cost per driver and the product cost per unit are as follows:
Activity Drivers
Preparation Receipt Assessment of Expedition Resolution Total
of of customer of orders of
quotations customer creditworthiness customer
orders problems
DLH 0.2 0.2 0.1 0.2 1.0
No. of 25 25
letters
processe
d
No. of
travel
orders
No. of 2 2 5 9
telephone
calls
Machine 1 0.2 1 1 3.2
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hours
Costs Allocation
Activities Preparatio Receipt Assessment of Expeditio Resolutio Totals OH Rate
Functional n of of customer n of n of per
Expenses quotations custome creditworthine orders customer Driver
r orders ss problems
Salaries P2,857 P2,857 P1,429 P2,857 P10,00 P14,286
0 per DLH
Stationery 8,000 8,000 P320 per
letter
processe
d
Travel
Telephone 833 833 2,084 3,750 P416.67
per
telephon
e call
Equipment 3,750 750 3,750 3,750 12,000 P3,750
depreciatio per
n machine
hour
Totals 15,440 3,607 6,012 8,691 33,750
No. of units 10,000 10,000 10,000 10,000 10,000
sold
Activity P1,544 P3,607 P6,012 P8,691 P3,375
cost per
unit
Balanced Scorecard
Introduction
First, there must be a goal. Second, there must be a strategy. Then, there must be a
balanced scorecard.
Goal
A goal is an abstract expression of the enterprise’s desired state of affairs or things to
accomplish. An enterprise goal may be expressed in many ways, such as to be the leading
provider of technology, the best producer of appropriately skilled manpower, the most
efficient distributor of health products, or the least-cost provider of retail services. In
business terms, all of these goals should be geared towards an enterprise’s objective of
increasing shareholders’ value and wealth. This means that the goal should be translated
into financial terms. To accomplish it while minimizing business risk, a managerial
planning and controlling process should be in place before actions are to undertaken. This
forces the development and selection of appropriate strategy to materialize the enterprise
goals.
Strategy
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The BS Philosophy
The objective of business activities is always to maximize the owners’ wealth. This means
measuring the performance of the enterprise in terms of money. In the process of doing so,
there are activities that need to be performed. Te need of the customer must be identified,
the internal resources of the enterprise must be harnessed, and the long-term capability of
the enterprise to sustain its business must be in place.
The Balanced Scorecard has four (4) important perspectives of performance that need to
be measured as indicators of enterprise success. These perspectives are customer
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perspective, internal business perspective, innovation and learning perspective, and
financial perspective.
A tabulation of the frouping of those important perspectives and activities, together with
their inherent business goals, is shown below:
The Balanced Scorecard
Success Perspectives Activities Goals
Indicators
Lead activities Customer This involves knowing what the Satisfy the
customer really wants and customer’s wants
serving what the customer wants. and needs.
This process includes listening to
customers, making design to fit
what the customer wants,
showing prototype to confirm
what he really wants, and
delivering the goods or services
on the date the customer wanted
it to be.
Internal This measures the capability of Tap the most
business the enterprise to deliver what the fitting and
customer wants at the least cost economical
of doing business possible. In this resources
category includes the use of available.
production variables such as
machines, men, money and
materials in order to create,
produce, make or in any way
obtain the goods or services
wanted by the customer.
Production variables should
always be on their top operating
conditions, free from repairs,
errors, absences, wastages and
other forms of system
inefficiencies which would result
to lower productivity ratios.
Innovation This indicates the capability of Sustain the
and learning the enterprise to generate new capability of the
knowledge, systems, techniques, enterprise to meet
patents, inventions, methods, and future customer
processes that would contribute demands through
to better business performance in the acquisition of
terms of meeting at its best new skills and the
customer wants and improving development of
internal processes for greater new products at
market share or lower business the best business
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costs. environment
possible.
Lag activities Financial This measures the ability of the Optimize the use of
enterprise to use money and money and owners’
other enterprise resources to wealth.
generate money and other
expressions of wealth. This
involves the areas of investment
risk, financing risk, operating risk,
and general business risk which
have always the potential of
diluting the wealth of the owners.
The customer, internal business processes, and learning and growth perspectives are
considered leading activities because they are the initial and required activities to be done
to generate revenues, incur costs, derive profit, and increase the enterprise’s wealth. In
short, they lead in generating financial performance.
The BS philosophy basically says that if an enterprise precisely identifies and delivers the
needs and wants of a customer then he will be satisfied and would make repeat order or
would encourage others to make the same orders resulting to greater revenues. In the act
of delivering the precise goods or services, organizational resources would be used, and the
enterprise must organize and see to it that these resources are on their top operating
conditions, best coordination, engaging the best production operating systems to
accurately produce the goods and services at the least cost possible. In the long range, the
enterprise should endeavor to generate new systems, processes, and technology to
continuously improve the business environment, offer new products, and stay alive in the
competition. All of these are done in the name of increasing business wealth.
For each of the four (4) perspectives used in the balanced scorecard philosophy,
performance indicators are to be established to monitor and measure operating and
financial success, such as those shown in the box below:
Perspectives Goals Measures
Customer New product Percentage of sales from new products
Responsive supply On-time delivery (as defined by
customer)
Preferred supplier Share of key account’s purchases
Ranking by key accounts
Customer partnership Number of cooperative engineering
efforts
Other measures: market share,
customer retention percentage, time
taken to fulfill customer requests,
hours of customer training for using
the product
Internal business Technology capability Manufacturing configuration vs.
competition
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Manufacturing excellence Cycle time, unit cost, yield
Design productivity Silicon efficiency, engineering
efficiency
New product introduction Actual introduction schedule vs. plan
Other measures: set-up time,
manufacturing downtime, yield-defect
rates
Innovation and Technology leadership Time to develop next generation of
learning products
Manufacturing learning Process time to maturity
Product focus Percentage of products that equal 80%
sales
Time to market New product introduction vs.
competition
Other measures: new product
development time, number of new
patents, employee education and skill
level, employee satisfaction scores,
employee turnover rates, information
systems availability, percentage of
processes with advanced controls
Financial Survive Cash flows
Succeed Monthly sales growth and operating
income by division
Prosper Increase market share and ROI
Other measures: operating income,
revenue growth, cost reduction in
some areas, return on investment
Benchmarking
Benchmarking is basically standard-setting and standard-getting. The idea is to identify the
best practices in the organization and make it as the benchmark (e.g., standards) for others
to emulate. Best practices could be adapted, modified, or may serve as mark or record for
others to beat. The goal is to always be the winner. A benchmark could either be financial
or non-financial in nature, internal or external in source. The benchmarking process does
not end within the company. Best practices are identified within the industry, country, or
internationally to emulate and, eventually, to overtake.
Benchmarking process creates benchmarking teams who are responsible in identifying
benchmark and guiding people in the process of beating the benchmarks.
Computer-Aided Manufacturing
Computer integrated manufacturing (CIM) uses a high level automated manufacturing
system. It is a holistic approach of dealing with the production process from the design
stage to post-sales services with heavy application of electronic technology, automation,
and robotics. It has the advantages of flexibility, integration, and synergism.
CIM involves designing products using computer-aided design (CAD), testing design using
computer-aided engineering (CAE), manufacturing products using computer-aided
manufacturing (CAM), and integrating all components with a computerized information
system.
Pareto’s Law
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In the nineteenth century, an Italian economist, Vilfredo Pareto, observed that 80% of the
wealth of Milan is owned by 20% of its citizens. In the 1950s, Joseph Juran, a pioneering
business and industrial quality guru, observed a few causes of poor quality usually
accounted for most of the quality problems. His observation jived with the 80-20 analysis
of Pareto. Since then many researchers and analysts discovered that in many social,
educational, medical, business, and other fields of research observed data tend to cluster
with about 80% of the observations account for the 20% explanations of the situations or it
is the other way around, that about 20% of the observations explain the 80% occurrences
of the situation.
Pareto’s law has found its use in inventory management, customer profitability analysis,
human resources promotions standards, problem identification, and many more.
Contingency Theory
Contingency theory in management accounting simply states that the design of the
accounting information system depends on the need of the management using it.
To illustrate the use of contingency theory in management accounting, let us consider the
following:
JKL Corporation has been producing three products in the last five years with almost
no competition in the rubber industry. Out of this business environment, the
management has been casually receiving monthly operating reports with
consolidated totals of all its products. In the last two quarters, XYZ Corporation,
another company, has entered the market, vigorously promoted its product, and
prices while gaining significant market share along the way. These developments
prompted JKL Corporation management to instruct the management accountant to
make a detail analysis of the costing of each product, provide operating results on a
per product basis, and submit reports on a weekly basis.
This clearly exemplifies how management information needs change in relation to the
dynamics of business environment.
Emmanuel, Otley, and Merchant, on their book Accounting for Management Control have
identified the following major factors observed to have been affecting the design of
management accounting systems:
The environment
Its degree of predictability
The degree of competition faced
The number of different product markets faced
The degree of hostility exhibited by competing organizations
Organizational structure
Size
Interdependence of parts
Degree of decentralization
Availability of resources
Technology
The nature of the production process
Managerial Accounting
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Quality, Change and Emerging Business Model
Mckinsey 7S Model
The Mckinsey 7S Model describes the link between the organization’s behavior and the
behavior of the individuals within it. There are three (3) hard elements and four (4) soft
elements of business behavior.
Elements 7S Comments
Hard elements Structure The formal division of tasks in the organization and
the hierarchy of authority from the most senior to
junior.
Strategy How the organization outperforms its competitors, if
it is a business, or how it intends to achieve its
objectives. This is linked to shared values.
Systems These include the technical systems of accounting,
personnel, management information, and so forth.
These are linked to the skills of the staff.
Soft elements Style It refers to the corporate culture which is the shared
assumptions, ways of working, attitudes, and beliefs.
Shared values These are guiding beliefs of people in the organization
as why it exists (e.g., people in the hospital seek to
save lives).
Staff The people in the organization
Skills It refers to those things the organization does well.
The hard elements are easily quantified and defined, and dealt with facts and rules. All
elements, both hard and soft, must pull in the same direction for the organization to be
effective.
The use of this model would have strong implications to the management accounting
systems and processes employed by the enterprise.