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    P-2801B-1 November 08 2023

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    rizfian1927
    1. A predictive maintenance report was prepared for the Lube Oil Pump Refrigerant Compressor B No. 1 at MOPU Prameswari 8. Vibration measurements and thermal images were taken. 2. The overall vibration levels were found to be acceptable, with the highest vibration of 0.087 IPS RMS found on the pump vertical direction. Spectrum analysis showed resonance transmitted from the refrigerant compressor. 3. Based on the vibration trends, spectrum data, and thermal images, the motor, pump and coupling were found to be in good condition and acceptable to continue operating. Continued monitoring was recommended.

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    P-2801B-1 November 08 2023

    Uploaded by

    rizfian1927
    22 views9 pages
    1. A predictive maintenance report was prepared for the Lube Oil Pump Refrigerant Compressor B No. 1 at MOPU Prameswari 8. Vibration measurements and thermal images were taken. 2. The overall vibration levels were found to be acceptable, with the highest vibration of 0.087 IPS RMS found on the pump vertical direction. Spectrum analysis showed resonance transmitted from the refrigerant compressor. 3. Based on the vibration trends, spectrum data, and thermal images, the motor, pump and coupling were found to be in good condition and acceptable to continue operating. Continued monitoring was recommended.

    Original Description:

    Vibration Analysis

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    P-2801B-1_November_08_2023

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    1. A predictive maintenance report was prepared for the Lube Oil Pump Refrigerant Compressor B No. 1 at MOPU Prameswari 8. Vibration measurements and thermal images were taken. 2. The overall vibration levels were found to be acceptable, with the highest vibration of 0.087 IPS RMS found on the pump vertical direction. Spectrum analysis showed resonance transmitted from the refrigerant compressor. 3. Based on the vibration trends, spectrum data, and thermal images, the motor, pump and coupling were found to be in good condition and acceptable to continue operating. Continued monitoring was recommended.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    22 views9 pages

    P-2801B-1 November 08 2023

    Uploaded by

    rizfian1927
    1. A predictive maintenance report was prepared for the Lube Oil Pump Refrigerant Compressor B No. 1 at MOPU Prameswari 8. Vibration measurements and thermal images were taken. 2. The overall vibration levels were found to be acceptable, with the highest vibration of 0.087 IPS RMS found on the pump vertical direction. Spectrum analysis showed resonance transmitted from the refrigerant compressor. 3. Based on the vibration trends, spectrum data, and thermal images, the motor, pump and coupling were found to be in good condition and acceptable to continue operating. Continued monitoring was recommended.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 9

    MOPU PRAMESWARI 8

    Predictive Maintenance Report

    Date : November 08th , 2023


    Area : DPCU
    Equip. Name : Lube Oil Pump Refrigerant Compressor B No.1
    Tag No. : P-2801B-1
    Wo No. :-
    Prepared By : Hermawan & Rizfian
    Table Of Content
    1. Introduction .................................................................................................................... 2
    2. Resume of Finding and Recommendation ..................................................................... 2
    2.1 Finding .......................................................................................................................... 2
    2.2 Recommendation ......................................................................................................... 2
    3. Unit Spesification ............................................................................................................ 3
    3.1 Equipment Identity ....................................................................................................... 3
    3.2 Measurement Point Scheme ........................................................................................ 3
    3.3 Analysis Parameter Setting ........................................................................................... 3
    4. Measurement Data ......................................................................................................... 4
    4.1 Operation Parameter.................................................................................................... 4
    4.2 Overall Vibration and Trends (IPS RMS) ....................................................................... 4
    4.3 Vibration Spectrum Data .............................................................................................. 5
    5. Thermography ................................................................................................................ 9

    P-2801B-1 PDM-Prameswari 8 Page 1 of 9


    1. Introduction
    Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. The
    Purpose of this program is to gain control of plant machinery, significantly reducing
    maintenance cost, increasing productivity, improving product quality, achieve plant reliability
    and profitability.

    2. Resume of Finding and Recommendation


    2.1 Finding and Analysis

    ▪ The overall vibration for all measurement point is acceptable.


    ▪ The highest vibration is 0.087 IPS RMS on NDE Pump Vertical (P2V) direction were stable
    from previous measurement. The spectrum shows dominant frequency at 298Hz, indicates
    resonance and transmitted from refrigerant compressor.

    2.2 Recommendation
    ▪ Equipment (motor and pump) are acceptable to operated.
    ▪ Continue monitoring to see the vibration trending and thermal image pattern.

    P-2801B-1 PDM-Prameswari 8 Page 2 of 9


    3. Unit Spesification
    3.1 Equipment Identity

    Equipment : Lube Oil Pump Refrigerant Compressor B No.1


    Area : DPCU
    Tag Number : P-2801B-1
    Driver : Motor
    Connection : Coupling
    Driven : Gear Pump
    Power Rate : 0.7kW
    Driver RPM : 1665
    Driven RPM : 1665
    Type Support : Rigid
    Driver Standard : ISO 10816-3
    Driven Standard : ISO 10816-3
    Bearing Driver DE : 6204-2Z
    Baring Driver NDE : 6204-2Z
    Bearing Driven DE : Bushing
    Bearing Driven NDE : Bushing

    3.2 Measurement Point Scheme

    3.3 Analysis Parameter Setting

    Analyzer VibXpert II Single channel


    AP Set Standard Measurment Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
    AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
    Sensor VIB 6.142
    Measurement Mode Continous Measurement

    P-2801B-1 PDM-Prameswari 8 Page 3 of 9


    4. Measurement Data
    4.1 Operation Parameter
    N/A

    4.2 Overall Vibration and Trends (IPS RMS)


    Standard ISO 10816-3
    Alarm(C) 0.18 Danger (D) 0.28
    Description Point Unit 21-Sep-23 10-Oct-23 08-Nov-23
    NDE M1H IPS RMS 0.061 0.056 0.03
    NDE M1V IPS RMS 0.041 0.039 0.06
    NDE M1A IPS RMS 0.037 0.026 0.06
    Motor
    DE M2H IPS RMS 0.042 0.053 0.044
    DE M2V IPS RMS 0.052 0.052 0.063
    DE M2A IPS RMS 0.044 0.033 0.031
    DE P1H IPS RMS 0.083 0.069 0.064
    DE P1V IPS RMS 0.056 0.084 0.074
    Pump NDE P2H IPS RMS 0.138 0.084 0.066
    NDE P2V IPS RMS 0.075 0.085 0.087
    NDE P2A IPS RMS 0.041 0.047 0.031

    The trends show that the motor vibrations were stable within the acceptable level.

    The trends show that the pump vibrations were stable within the acceptable level.

    P-2801B-1 PDM-Prameswari 8 Page 4 of 9


    4.3 Vibration Spectrum Data

    ▪ M1H-Motor NDE Horizontal

    ▪ M1V-Motor NDE Vertical

    ▪ M1A-Motor NDE Axial

    P-2801B-1 PDM-Prameswari 8 Page 5 of 9


    ▪ M2H-Motor DE Horizontal

    ▪ M2V-Motor DE Vertical

    ▪ M2A-Motor DE Axial

    P-2801B-1 PDM-Prameswari 8 Page 6 of 9


    ▪ P1H-Pump DE Horizontal

    ▪ P1V-Pump DE Vertical

    ▪ P2H-Pump NDE Horizontal

    P-2801B-1 PDM-Prameswari 8 Page 7 of 9


    ▪ P2V-Pump NDE Vertical

    ▪ P2A-Pump NDE Axial

    P-2801B-1 PDM-Prameswari 8 Page 8 of 9


    5. Thermography

    Description Thermal Image (0C)

    Motor

    Coupling and Pump

    Based on Thermal Pattern (qualitative method), the equipment is good condition.

    P-2801B-1 PDM-Prameswari 8 Page 9 of 9

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