WO 2016/0S8985 PCT/EP2015/073852
Teach unknown Impurity | = 0. 201% 201% = 01%
Total related substances | = 1.0% < 1.0% < 1.0% < 1.0%
7 Microbiology Sterile serie fo serie
& Endotoxins = 30 EU ym | complies | ==
9. Assay LC (melatonin) | 95.0 105.0% | 100.2% | 99.8% | 99.3% | 99.7% | 99.1%
Example 8
Preparation of 2000 ml of oral solution of melatonin (25 mg MLT/ml)..
Materials:
MLT (assay 99.1%) commercial batch n. 194343002;
Polyoxyl 40 hydrogenated castor oil commercial batch n. 23660956P0;
Ethanol 96% commercial batch n. 14073-02.
Auxiliary ingredients:
Glycerol (£422) commercial product: 10.0 %;
Xylitol (E967) commercial product: 7.0 %;
Sodium saccharinate (E054) commercial product: 0.15 %;
Cherry essence commercial product: 4.0 %;
Purified water commercial product.
Glassware as necessary; ingredients, container (38 ml amber glass bottle)
and stopper are from qualified manufacturers and additionally tested by the
quality control. All quantities are reported to 100% assay.
Cleanroom B equipped with dosing machine for bottles (temperature 21°C;
lightening system with UV filters).
Preparation of 500 mi of bulk solution (Solution A)
Step 1 - 50.45 g MLT (assay 99.1%) and 50.0 g polyoxyl 40 hydrogenated
castor oil, both accurately weighed with a precision balance, were placed in
a laboratory scale stainless steel mixer and thoroughly kneaded to yleld an
homogeneous pasty mass (about 15 minutes);
Step 2 - 500.0 ml of ethanol 96 per cent were added to pasty mass inside
the mixer (before under vacuum and then using nitrogen as a purge gas)
and stirred slowly to complete dissolution while a clear and transparent
solution is obtained (about 15 minutes). The resulting bulk solution is
62WO 2016/0S8985 PCT/EP2015/073852
placed into a 3000 ml amber glass bottle that is well closed with a suitable
stopper, protected from light (about 465 ml; step yield 93.0%).
Step 3 - 3.0 mi sample of the above bulk solution withdrawn from the
bottle was sent to the laboratory for analysis (MLT assay: 98.8 mg/ml)
Step 4 - Preparation of 1500 ml of auxiliary ingredients (Solution B)
In a 5 litres laboratory stirring tank (stainless steel) the following auxiliary
ingredients (calculated to yield 2000 mi final oral concentrated solution)
glycerol 200 g, xylitol 140 g, sodium saccharinate 3.0 g were thoroughly
mixed in 1500 ml purified water until complete dissolution.
Step 5 - Preparation oral concentrated solution (theoretical 2000 ml).
465 ml bulk solution (melatonin assay correction factor of 98.8/100=459 ml
of 100% melatonin) was placed into a laboratory stirring tank from stainless
steel and the cherry essence (8.0 g) was firstly dissolved into bulk solution
A and stirred to complete dissolution. Thereafter 1395 ml of bulk solution B
(by weight), representing the 75% of the final solution, were added and
admixed to yield the final volume of 1854.0 mi of oral concentrated
solution.
Step 6 - 3.0 mi sample of the diluted solution withdrawn from the bottle
was sent to the laboratory for analysis (MLT assay : 24.95 mg/ml).
Step 7 - Once the oral concentrated solution received approval, it was
passed through a membrane filter and the filtrate was collected directly into
a suitable amber glass bottle. The bottle containing the diluted solution was
passed to the Cleanroom B where the solution was apportioned by means of
a dosing machine into amber glass bottles (38 ml capacity) from glass Type
I (Ph. Eur.). A total 51 glass bottles filled with 30.0 mi diluted solution
dosed at 25 mg MLT/mi were obtained; bottles were automatically closed by
a suitable child proof anti-pilfer cap. The bottles were then labelled and
transferred into a dark box protected from light.
Two complete bottles were sent to quality control; solution passed physico-
chemical tests (clear and transparent), melatonin assay (24.90 mg/ml),
complied with pH range (6.5-7.5), filling volume and with microbiological
enumeration test (TAMC max 107 CFU/g; TYMC max 10 CFU/g). The
63WO 2016/0S8985 PCT/EP2015/073852
product was packed in a folding box along with a dosing plastic device to
adapt the solution dosage according to its use.
The released product (n. 49 bottles; cumulative yield 74%) were partially
used for the programmed stability tests.
Example 9
Stability studies of pharmacy and industrial bulk solution package of
melatonin for oral use of Example 8 of the invention - 30,0 ml multidose
bottle.
Study protocol
Pharmaceutical form : 30.0 ml (25 mg MLT/ml) amber glass bottle
(multidose)
Batch n.° : bottle from Example 8
(A) Type of stability : accelerated
Conditions : 40°C + 2°C / RH. 75% + 5% (climatic monitored
storage)
Duration : 6 months
Intervals : 0 (initial), 3 and 6 months.
Tests Specifications | TimeO | Smonths | 6 months
T. Appearance Free of particles | conform | conform [conform
2. Clarity Clear solution cear_| dear clear
3. Colour Corourless colourless | colourless | colourless
% Mean volume (vial) | 30.0- 31.5 ml sizmt | =
5. pH 60-75 69 70 65
@ Related Substances
=5-methoxytryptamine | < 0.5% <05% | <05% | 0.3%
= each unknown impurity | s 0.1% <0.1% | <0.1% | 0.2%
Total related substances | = 1.0% <1o0% | <10% | 05%
7. Microbiology (CFU)
Tame $10? 10? = 107
TMC 510 10 10
&, Assay LG (melatonin) | 95.0 - 105.0% 3.7% | 993% | 99.2%
(B) Type of stability : long term
64