GRIPPERS & ACCESSORIES

CATALOGUE
CONTENTS INDIVIDUAL COMPLETE SOLUTIONS
TOOL STANDARDS ....................................................... 4 FROM ONE SOURCE.
MEDIUM TRANSFER .................................................... 5

STEEP TAPER 30 ........................................................... 6 For more than four decades, the name OTT-JAKOB has been standing for technically
demanding solutions in the field of tool clamping technology. As a provider of complete
STEEP TAPER 40 ........................................................... 8 systems and development partner of the world’s leading spindle and machine tool
manufacturers, we offer unique expertise in executing custom clamping system projects.
STEEP TAPER 50 ........................................................... 10 The modular set up of our product range provides an almost unlimited variety of
configuration possibilities. The result: custom-made clamping systems for all areas of
STEEP TAPER 50 REINFORCED .................................. 12 application.

STEEP TAPER 60 ........................................................... 14

MEASURING DEVICE STEEP TAPER CONTROL-EDGE 16

HSK ................................................................................ 17

HSK STANDARD (TYPE K) ............................................ 18

HSK BLACK (TYPE B) ................................................... 20

HSK BLACK (TYPE BK) ................................................. 22

HSK 2S (TYPE C) ........................................................... 23

HSK HIGHER TRANSFORMATION RATIO (TYPE D) .... 24

COMBINATION OPTIONS ............................................. 25

REPAIR-CLAMPING-UNITS ......................................... 26

PSC ................................................................................ 27

MEASURING DEVICE HSK CONTROL-EDGE .............. 28

MAINTENANCE HSK ..................................................... 29

ASSEMBLY TIPS ............................................................ 30

MOUNTING TOOLS HSK ................................................ 31

Subject to modification due to technical advance! 3

 TOOL STANDARDS MEDIUM TRANSFER

CODE TOOL STANDARD

All OTT-JAKOB clamping systems allow the transfer of different types of media, such as coolant and cleaning air. Our product range
e includes solutions for radial and axial media supply, which are partially based on the specifications of the tool gripper’s tool standard.
A DIN 69871 / 69872
ISO 7388 / 1 / 2 There are mechanisms within the clamping system that enable different ways of feed through during rotation and standstill.
type A
G H I
+/- 0.25 +/- 0.25

Steep Taper 30 31.75 71.65 66.65 TYPES OF MEDIUM TRANSFER

Steep Taper 40 44.45 94.25 88.25

STEEP TAPER HSK
Steep Taper 50 69.85 135.60 126.60

ANSI B5.50-1978
ISO/DIS 7388/2 Type B
Steep Taper 60 107.95 201.65 191.65 1 Without transfer
C ANSI B5.50-1978
ISO 7388 / 1 / 2
type B
G J K
+/- 0.30 +/- 0.30

Steep Taper 30 31.75 59.30 55.65 2 Axial transfer

Steep Taper 40 44.45 84.50 79.25
ISO/DIS 7388/1
Steep Taper 50 69.85 127.00 119.40

Steep Taper 60 107.95 199.95 189.45

E MAS 403-1982 BT/PT 2 (30°)

3 Radial transfer
G E F
+/- 0.25 +/- 0.25
G

Steep Taper 30 31.75 71.35 66.35

Steep Taper 40 44.45 100.35 93.35

MAS 403-1982 BT Steep Taper 50 69.85 146.75 136.75

4 Radial coolant transfer
axial air transfer
(transfer collar)

F MAS 403-1982 BT/PT 1 (45°)

M
G L M
+/- 0.25
+/- 0.25
5 Radial transfer
Steep Taper 30 31.75 71.35 66.35 cleaning air via spring room

Steep Taper 40 44.45 100.35 93.35

MAS 403-1982 RT Steep Taper 50 69.85 146.75 136.75

coolant cleaning air in rotation during standstill

4 Subject to modification due to technical advance! 5

 STEEP TAPER 30 STEEP TAPER 30

INNER CONTOUR GRIPPER HOLDER FORM

135
FORM I
106 -0,5 (only medium transfer 3)

91+0,5

76+0,2

59+0,1 CLAMPED
5
measured from the spindle face ±0,1

‘50“

A
Max.allowable of gage dimension

8°17

X 22° Y 30
° X
Z
ø 31,75

15°

E.M±0,1
ejection path ±0,45 5,3

ø 19H8
R 0,5
ø 20,2+0,2
ø 19,5+0,1

ø 22,5G7
ø 27+0,2

0,01 A
ø 23

UNCLAMPED

M 10-5H

ø 12H8
3
10
23
DETAILS L1

X (5:1) Y (5:1) Z (5:1)

only medium transfer 3
Tool Standard A C E F
Case-hardened
59+0,1 60+2 HRC Gripper holder form I
Eht. 1+0,4
15° Medium transfer 1/2/3 1/2 1/2/3
Pull force FE max. (N) 6,000
Stroke min. (mm) 5.5
Ejection path (mm) 0.95 1.6 0.95 0.95
Gauge dimension E.M. (mm) 70.7 57.7 70.4 70.4
0,2
Ra 0,8 x 3.8 2.9 3.1 3.05
G7
ø 31,75

R
ø 22,5

Edge rounded L1 57.1 69.8 57.8 57.8

0,01 A ø3
Order number
Gripper with holder 95.101.452.3.2 95.101.450.3.2 95.101.453.3.2 95.101.451.3.2
Lock screw included in delivery
Mounting tool 95.101.280.9.2

6 Subject to modification due to technical advance! 7

 STEEP TAPER 40 STEEP TAPER 40

INNER CONTOUR GRIPPER HOLDER FORM

170

117+1 FORM I CLAMPED UNCLAMPED

E.M. ±0,1
ejection path±0,45 collar 6,2
79,5+0,1
0“

7
measured from the spindle face ±0,1

8°17‘5
Max.allowable of gage dimension

X 0,01 A

M14x1,5-5H
4
Y X 11

ø 18H8
10° Z
ø 44,45

25° 24,5

ø 27H6
L1
Ra 0,4 FORM II E.M. ±0,1
ejection path±0,45 collar 6,2
ø 27,6+0,1

ø 40+0,2
ø 34G7
ø 34,5

Edge max. 0,5 rounded and polished

M14x1,5-5H
ø 22+0,1
ø 10H7
5
X 19
27
DETAILS 79,5+0,1 L1
Case-hardened
60-2 HRC
X (5:1) Y (5:1) Eht. 1-0,4 Z (5:1) FORM III E.M. ±0,1
ejection path±0,45 collar 6,2
ø 44,45

Ra 0,8 Edge
ø 34G7

rounded
2

M14x1,5-4g
0,

ø 15f7
ø4
R

15°
13
X 23
L1
0,01 A

Tool Standard A A A A A A C C C C C C E E F F
Gripper holder form I I I I II III I I I I II III I II I II
Medium transfer 1 2 3 4 1/2 1/2 1 2 3 4 1/2 1/2 1/2 1/2 1/2 1/2
Pull force FE max. (N) 15,000 15,000
Stroke min. (mm) 5.5 5.5
Ejection path (mm) 0.65 1.6 0.65
Gauge dimension E.M. (mm) 93.6 82.9 99.7
x 4 4 4 4 4 4 2.65 2.65 2.65 2.65 2.65 2.65 3.85 3.85 3.85 3.85
L1 67.1 66.4 67.4 67.4 41.4 56.4 77.9 77.5 77.9 78.2 51.6 67.3 60.3 35.3 60.3 35.3

Order number starting with 95.10...

Gripper with holder 1.288.3.2 1.216.3.2 1.202.3.2 1.223.3.2 1.684.3.2 1.570.3.2 1.287.3.2 1.233.3.2 1.290.3.2 1.295.3.2 1.685.3.2 1.569.3.2 1.485.3.2 1.687.3.2 1.486.3.2 1.686.3.2
Lock screw 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1 1.372.5.1
Mounting tool 1.281.9.2 1.281.9.2 1.281.9.2 1.281.9.2 0.975.4.2 0.975.4.2 1.281.9.2 1.281.9.2 1.281.9.2 1.281.9.2 0.975.4.2 0.975.4.2 1.281.9.2 0.975.4.2 1.281.9.2 0.975.4.2

8 Subject to modification due to technical advance! 9

 STEEP TAPER 50 STEEP TAPER 50

INNER CONTOUR GRIPPER HOLDER FORM

230
192-0,5 FORM I CLAMPED UNCLAMPED
163 +1 E.M. ±0,1
116,5+0,1 ejection path 1±0,45 collar 11,2

8
0“
8°17‘5
measured from the spindle face ±0,1
Max. allowable of gage dimension

M16x1,5-5H
ø 20H8
0,01 A 4,5
X
Y 10° 12
25° Z
ø 69,85

31,5

ø 40H8
L1
Ra 0,4 FORM II
E.M. ±0,1
ejection path±0,45
X collar 11,1
ø 43+0,1

ø 56+0,2

ø 49,5
ø 49G7

ø 20H8
M16x1,5-5H
Edge max. 0,5 rounded and polished 4,5
9,5
L1
DETAILS

X (5:1) Y (5:1) Case-hardened Z (5:1) FORM III E.M. ±0,1

116,5+0,1
60+2 HRC
Eht. 1-0,4 ejection path 1±0,45 collar 10,8

Edge
ø 69,85

Ra 0,8 rounded

M16x1,5-4g
ø 18f7
,2

ø 49G7
R0

15° 0,01 A ø4
20
X 31,1
L1

Tool Standard A A A A A C C C C E F

Gripper holder form I I I II III I I II III I I

Medium transfer 1/2 3 4 1/2 1/2 1/2 4 1/2 1/2 1/2 1/2
Pull force FE max. (N) 25,000 25,000
Stroke min. (mm) 6 6
Ejection path (mm) 1 1
Gauge dimension E.M. (mm) 134.6 126 145.75
x 3.6 3.6 3.6 3.7 3.6 3.65 3.65 3.65 3.65 3.55 3.55
L1 79.7 79.7 79.7 46.2 66.8 87.9 87.9 55 75.9 68.8 68.8
Order number starting with 95.10...
Gripper with holder 1.297.3.2 1.298.3.2 1.356.3.2 1.540.3.2 1.386.3.2 1.306.3.2 1.522.3.2 1.668.3.2 1.385.3.2 1.476.3.2 1.506.3.2
Lock screw 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1 3.636.5.1
Mounting tool 1.337.9.2 1.337.9.2 1.337.9.2 1.337.9.2 0.421.4.2 1.337.9.2 1.337.9.2 1.337.9.2 0.421.4.2 1.337.9.2 1.337.9.2

10 Subject to modification due to technical advance! 11

 STEEP TAPER 50 REINFORCED STEEP TAPER 50 REINFORCED

INNER CONTOUR GRIPPER HOLDER FORM

CLAMPED UNCLAMPED
197 (only radial coolant transfer 3/4) E.M. ±0,1
170 ejection path 1±0,45 collar 11,4
70
116,5+0,1 45 FORM I
2 ø 5 (2x180°)
0“
8°17‘5
measured from the spindle face ±0,1
Max. allowable of gage dimension

X
6

°
30
Y
20° Z
ø 69,85

ø 40H8

M25x1,5-5H
ø 22H8
23
Ra 0,4
32,4

L1
0,01 A FORM II
E.M. ±0,1
collar 12,3
ejection path 1±0,45
ø 43,1+0,1

ø 52+0,2

ø 43G7

ø 44

ø 14H8

M25x1,5-5H
X
28
DETAILS
L1

X (5:1) Y (5:1) Z (5:1)

Tool Standard A C A C

15°
Gripper holder form I I II II
Medium Transfer 1/2/3 1/2/3 1/2/3 1/2/3
Case-hardened Pull force FE max. (N) 35,000
60+2 HRC Stroke min. (mm) 9
Eht. 1+0,4
Ejection path (mm) 1
,2
ø 69,85

R0 Ra 0,8 Gauge dimension E.M. (mm) 134.6 126 134.6 126

Edge
ø 43G7

0,01 A ø5
rounded x 4.25 3.95 3.35 3.25
L1 95 103.6 62.5 71.5
Order number
Gripper with holder 95.101.781.3.2 95.101.782.3.2 95.102.161.32 95.102.237.32
Lock Screw 95.101.273.4.1 95.101.273.4.1
Mounting tool 95.101.336.9.2 95.101.336.9.2

12 Subject to modification due to technical advance! 13

 STEEP TAPER 60 STEEP TAPER 60

INNER CONTOUR GRIPPER HOLDER FORM

FORM I - TOOL STANDARD A

255+0,5
235,9-0,1 90
230
+0,1
181,3
39 2 CLAMPED
‘50“
measured from the spindle face ±0,1

8°17
Max. allowable of gage dimension

X
0,01 A-B

° Y Z
45
°
30
ø 107,95

ø 52H8
Ra 0,4 X

E.M. ±0,1
collar 17,5
ejection path 1,15±0,45

M30x1,5-5H
ø 65+0,1

ø 78+0,2

ø 66,2
ø 65G7

ø 26H8
UNCLAMPED

3
35
2
52
DETAILS
L1

X (5:1) Y (5:1) Z (5:1)

Tool Standard A C E

Gripper holder form I I I

181,3+0,1 Case hardened Medium Transfer 1/2

60+2 HRC
Eht. 1+0,4
Pull force FE max. (N) 80,000
45°
Stroke min. (mm) 8.5
45
°

Ejection path (mm) 1.15 0.95 1.1

Gauge dimension E.M. (mm) 200.5 199 225.65
ø 107,95

Ra 0,8
R0

x 5.75 5.6 5.75

,6

Ra 0,8
,6
R0

R0,
,2

L1 130.5 132.2 106.2

ø 62H8

0,04 A-B
2
R0
,2

0,01 A-B
G7
R0

ø 65

15° Order number

Gripper with holder 95.101.308.3.2 95.101.307.3.2 95.103.199.32
Lock screw included in delivery
Mounting tool 95.101.284.9.2 95.101.284.9.2 95.101.284.9.2

14 Subject to modification due to technical advance! 15

 MEASURING DEVICE HSK

STEEP TAPER CONTROL-EDGE HSK CLAMPING SYSTEM

Use the measuring device for measuring: FOR AUTOMATIC TOOL CHANGE
(DIN 69893 / ISO 12164)
the position of the diameter d
the measure l Studies at the RWTH-Aachen and customer applications have The automatic interfaces HSK 25 - HSK 160 are available
shown significant advantages in precision and stiffness of the in 4 forms:
HSK-interface compared to the steep taper interface.

Higher position accuracy of the tool due to axial face Form A

and taper position. Is the most common tool standard with internal drive keys.
Ideal for high speed machining. Form B
Max. allowable Easy tool handling due to low weight and dimensions Has external drive keys, a larger flange diameter,
deviation of gage of the short taper. and is used mainly for heavy duty chip removal.
dimension measured Heavy duty chip removal can be achieved through Form E
from the spindle face: total stiffness of the Interface, high pull forces and the Without drive key, is used for high speed operation.
±0,1 mm resulting transmittable torque. Form F
Has no sealing against coolant and is used mainly in
the wood working and plastic industry.

All automatic tool clamping systems (Form A / B / E / F) are equipped with the patented OTT-JAKOB gripper geometry. This con-
Size l Ød Ød4 Tool Standard Order number tour allows to triple the transmittance of the pull force. The forces therefore, occur mainly in the interface area of the spindle.

DIN 69871 / 69872 //

Steep Taper 30 ISO 7388 / 1 / 2 Type A
Universal 59 31.75 22.5 ANSI B 5.50 – 1978 // 95.102.575.3.2
contour ISO 7388 / 1 / 2 Type B
MAS 403-1982 BT/PT 30° / 45°
DIN 69871 / 69872 //
ISO 7388 / 1 / 2 Type A
Steep Taper 40 DIN 2080 (OTT-Rille)
Universal 79.5 44.45 34 95.100.120.3.2
ANSI B 5.50 – 1978 //
contour ISO 7388 / 1 / 2 Type B
MAS 403-1982 BT/PT 30° / 45°
DIN 69871 / 69872 //
ISO 7388 / 1 / 2 Type A
Steep Taper 50 DIN 2080 (OTT-Rille)
Universal 116.5 69.85 49 95.101.270.3.2
ANSI B 5.50 – 1978 //
contour ISO 7388 / 1 / 2 Type B
MAS 403-1982 BT/PT 30° / 45°
DIN 69871 / 69872 //
Steep Taper 60 ISO 7388 / 1 / 2 Type A
Universal 181.3 107.95 65 95.101.274.2.2
ANSI B 5.50 – 1978 //
contour ISO 7388 / 1 / 2 Type B

16 Subject to modification due to technical advance! 17

 HSK STANDARD (TYPE K) HSK STANDARD (TYPE K)

Gauge ejection path to be adjusted only

E.M. = Einstellmaß A40 A50 A63
in unclamped position of the gripper A32
B50 B63 B80 A80 A100 A125
A = ejection
Ausstoß path Type E25 B40 A160
l7 E40 E50 E63 B100 B125 B160
E32
a1 F50 F63 F80
Clamping
force 2,800 5,000 6,800 11,000 18,000 28,000 45,000 70,000 115,000
F max. (N)*
Stroke max.
SW1

7.0 7.5 8.0 9.0 10.0 11.0 12.5 15.8 24.5

(mm)
E.M. +/- 0.1
6.5 8.5 8.5 10.5 10.5 13.0 13.0 16.5 17.0
(mm)
d1

Ejection
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0
(mm)
FSpring (N) 980 1,750 2,400 3,850 6,000 9,200 15,000 24,500 40,000

d6
Stroke with
4.6 5.1 5.6 6.4 7.4 8.3 9.15 10.8 17.5
tool
Lock screw SW 3 SW 3 SW 4 SW 4 SW 5 SW 6 SW 6 SW 14 SW 16
A
sw1 SW 10 SW 12 SW 15 SW 18 SW 22 SW 27 SW 36 SW 46 SW 55
H0 H1 Hmax. Zugstangenhub
Limit the strokebegrenzen
of drawbarauf Hmax.to
shaft ! Hmax.!
a1 5.5 19.5 27 26.5 31.5 31.5 34.5 40.5 56
A/
25 32 40 50 63 80 100 125 160
E
d1 min.
B/
40 50 63 80 100 125 160
F
Features
d6 14 17 21 26 34 42 53 67 85
• Parallel moving gripper segments l7 40 62.5 78 84 94 98 124 149 188
• High static and dynamic stiffness
• Large contact area Order number
Clamping 95.600. 95.600. 95.600. 95.600. 95.600. 95.600. 95.600. 95.600. 95.600.
unit 011.3.6 008.3.6 007.3.6 004.3.6 001.3.6 002.3.6 003.3.6 009.3.6 010.3.6
F50 = F63 = F80 =
95.600. 95.600. 95.600.
016.3.6 083.3.2 015.3.6
95.600. 95.600. 95.600. 95.101. 95.601. 95.103. 95.103. 95.600. 95.600.
Lock screw
271.4.1 121.4.1 122.4.1 597.5.1 475.4.1 636.5.1 636.5.1 101.4.1 372.4.1
Mounting 95.601. 95.601. 95.601. 95.601. 95.601. 95.601. 95.601. 95.601. 95.601.
tool 561.3.2 111.3.1 112.3.1 113.3.1 114.3.1 115.2.1 116.2.1 117.2.1 118.2.1

* The clamping forces in this table correspond to the HSK standard ISO 12164. Our HSK clamping units can realise much higher
clamping forces. Please contact us for further information.

18 Subject to modification due to technical advance! 19

 HSK BLACK (TYPE B) HSK BLACK (TYPE B)

A shorter tool changing time represents a constant challenge, which even increased with HSC-manufacturing. In response to the A40 A50 A63
A32
increased technical requirements, OTT-JAKOB has developed a new generation of HSK clamping units for automatic clamping B50 B63 B80 A80 A100 A125
systems. Type E20 E25 B40 A160
E40 E50 E63 B100 B125 B160
E32
F50 F63 F80
MEASURES TO MEET THE INCREASED REQUIREMENTS:
Clamping 1,800 2,800 5,000 6,800 11,000 18,000 28,000 45,000 70,000 115,000
force
F max. (N)*
Stroke max. 6.5 7.0 7.5 8.0 9.0 10,.0 11.0 12.5 15.8 24.5
(mm)
E.M. +/- 0.1 5.5 6.5 8.5 8.5 10.5 10.5 13.0 13.0 16.5 17.0
(mm)
BRONZE BUSHING
to conserve the coolant pipe. Ejection 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0
(mm)
Fspring (N) 600 980 1,750 2,400 3,850 6,000 9,200 15,000 24,500 40,00
TRANSFER SEAL Stroke with 3.5 4.6 5.1 5.6 6.4 7.4 8.3 9.15 10.8 17.5
long-life seal for secure sealing of the coolant pipe.
tool
Lock screw SW 2 SW 3 SW 3 SW 4 SW 4 SW 5 SW 6 SW 6 SW 14 SW 16
sw1 SW 8 SW 10 SW 12 SW 15 SW 18 SW 22 SW 27 SW 36 SW 46 SW 55
ADVANCED COATING TECHNOLOGY
a1 7 5.5 19.5 27 26.5 31.5 31.5 34.5 40.5 56
ensures minimum friction, thus guaranteeing high pull forces in the long-term.
A/ 20 25 32 40 50 63 80 100 125 160
E
d1 min. B 40 50 63 80 100 125 160
PERFORMED AN EXTENSIVE TEST /
over 9 million cycles with a cycle time of only 0,13 seconds. F
d6 11 14 17 21 26 34 42 53 67 85
l7 32 40 62.5 78 84 94 98 124 149 188

Order number
Clamping
THE LOCKING GEOMETRY unit 149.3.6 038.3.6 113.3.6 034.3.6 035.3.6 033.2.6 036.2.6 037.2.6 182.1.6 205.1.6
guarantees trouble free clamping and unclamping. 95.600. ...
Lock screw 603. 600. 600. 600. 101. 601. 103. 103. 600. 600.
95. ... 185. 271. 121. 122. 597. 475. 636. 636. 101. 372.
4.1 4.1 4.1 4.1 5.1 4.1 5.1 5.1 4.1 4.1

Features
* The clamping forces in this table correspond to the HSK standard ISO 12164. Our HSK clamping units can realise much higher
• Parallel moving gripper segments clamping forces. Please contact us for further information.
• High static and dynamic stiffness
• Locking geometry
• High life expectancy

20 Subject to modification due to technical advance! 21

 HSK BLACK (TYPE BK) HSK 2S (TYPE C)

Our HSK-clamping unit type B is also available in shorter versions. (Note: Not to be confused with repair-clamping-units The HSK clamping unit 2S (2 Step) is the next generation of OTT-JAKOB clamping units. This clamping unit features a holding
on page 26) function for the tool. When the clamping unit is positioned for tool change, the tools are held by a specified force in the tool change
position. With automatic tool changing, the tool changer must be rigidly designed to withstand the tool pull forces.
All types of clamping units of the same size fit in the same spindle contour.

STANDARD VERSION

SHORT VERSION

Dimensions l9 l8 l11
B 95.600.113.3.6 30 43 62.5
A32 Features
B-K 95.600.045.3.6 25 38 57.5
B 95.600.034.3.6 44 58 78 • Parallel moving gripper segments
A40 • High static and dynamic stiffness
B-K 95.600.173.2.6 25.5 35 50 • Locking geometry
B 95.600.035.3.6 45 61 84 • High life expectancy
• Tool holding function
A50 B-K 95.600.118.3.6 31.5 45 64
B-K 95.600.176.2.6 30 37.5 53
B 95.600.033.2.6 52 69 94
A63 B-K 95.600.051.2.6 40 57 82
B-K 95.600.172.2.6 38 46.5 65
B 95.600.036.2.6 56 72 98
A80
B-K 95.600.152.1.6 45 59 77
B 95.600.037.2.6 70 93 124
A100
B-K 95.600.156.1.6 55 73.5 92
B 95.600.182.1.6 86 112.5 149
A125
B-K 95.600.159.1.6 68 88 107

22 Subject to modification due to technical advance! 23

 HSK HIGHER TRANSFORMATION RATIO (TYPE D) COMBINATION OPTIONS

HSK Type D is based on Type B. Although having an identical inner contour, this clamping unit offers a higher transmission ratio. COMBINATIONS TO FIT YOUR NEEDS
Type D is the right choice, when the spring force is lower than usually due to lack of space, but the normal pull force is required. Every HSK type allows to combine the higher transmission ratio with either holding or short clamping units. This flexibility enables
us to offer a variety of options and products that are tailored to our customer’s needs. Many combination variants have already been
realised successfully and are available on demand.

E.M. = reference gauge

A = ejection

a1
d1

Type D Type B Type K Type B-K Type C

H1

Hmax stroke limited to Hmax.!

Features
• Higher transformation ratio
• High static and dynamic stiffness
• Parallel moving segments
• Positive guide
• Low-wear

24 Subject to modification due to technical advance! 25

 REPAIR-CLAMPING-UNITS PSC

REGRINDING OF THE SPINDLE SHAFT

If fashioning of the spindle inside contour in the tool holder area is necessary, special repair-clamping-units are available.

The polygon shank cone owes its name to its unique tapered polygonal shape. Its basic construction is identical to the HSK interface.
The face contact ensures that the tool is held in position securely with no play. Also, PSC transmits high torques force- and form-fit
without any additional elements, such as drive keys.
at
E.M. = reference gauge

A = ejection a1

d1
A
Nominal Clamping Unit Repair-clamping-units Repair-clamping-units H1
size HSK B HSK B-E 0.3 HSK B-E 0.6 Hmax stroke limited to Hmax!

complete l9 complete l9 complete l9

E25 95.600.038.3.6 18.5 95.600.071.9.6 18.2 95.600.087.9.6 17.9 Features

A32 / B40 / • Part of the OTT-JAKOB modular system

95.600.113.3.6 30.0 95.600.072.9.6 29.7 95.600.088.9.6 29.4 • Mounting group including spindle sleeve for
E32
cleaning air and medium transfer
A40 / B50 /
95.600.034.3.6 44.0 95.600.073.9.6 43.7 95.600.090.9.6 43.4 • Low wear
E40
• Suitable for coolant operation
A50 / B63 /
95.600.035.3.6 45.0 95.600.074.9.6 44.7 95.600.091.9.6 44.4
E50
A63 / B80 /
95.600.033.2.6 52.0 95.600.075.9.6 51.7 95.600.095.9.6 51.4
E63 Nominal size 63 80 100
A80 / B100 95.600.036.2.6 56.0 95.600.076.9.6 55.7 95.600.096.9.6 55.4 d1 min 63 80 100
A 0.8 1 1
A100 / B125 95.600.037.2.6 70.0 95.600.077.9.6 96.7 95.600.097.9.6 69.4
E.M. ±0,1 10.2 19 19
Hmax. 9 10 11.5
REGRINDING OF THE CONTROL-EDGE H1 6.4 7.4 8.3
If fashioning of the control-edge is necessary, special repair-clamping-units with -0,3mm and -0,6mm are available. SW1 22 24 27
Please contact us for further information.
a1 41.5 58 64.5

26 Subject to modification due to technical advance! 27

 MEASURING DEVICE MAINTENANCE HSK

HSK CONTROL-EDGE
PREVENTIVE MAINTENANCE SCHEDULE
The measuring device for the HSK control-edge is used to determine the measurement l9:

To guarantee the function of the power drawbar and comply with the warranty conditions,
REFERENZMESSUNG
the following preventive maintenance schedule must be adhered to.
at

Every week
Check the packing ring in the clamping unit (visual check)
Check the gripper: is it damaged or dirty, is it sufficient greased (visual check)
Pay attention to:
The regrease cycle depends on the loss of lubrication of the clamping unit.
Cause for the loss of lubrication:
› Seal in the clamping cone is defective
› Type of medium used can desolve grease
› Cleaning spray from outside directly on the clamping unit etc.
Note: METAFLUX Moly-Spray No. 70-82 is recommended for a quick regreasing
of the clamping unit without gripper-disassembly

Every six month or after 200,000 tool changes at the latest

In unclamped position: Check dimension gauge E.M.
Counter again through a clamped tool
Nominal size „reference length“ L1 nominal Order number Test pull-in-force (our recommendation: use pull force measurement device Power-Check 2):
If the pull-in-force is lower than 70% of the nominal value, the procedures below
l9 js8 (at d3) have to be performed in the following sequence:
E 20 15 ±0.003 (11) 15.577 95.601.923.3.2 › regrease and test pull-in-force again
› exchange gripper and test again
E 25 18.5 ±0.0165 (14) 19.077 95.601.342.3.2 › exchange drawbar completely
A 32 / B 40 / E 32 30 ±0.0165 (17) 30.577 95.601.340.3.2
A 40 / B 50 / E 40 44 ±0.0195 (21) 44.577 95.601.332.3.2
Every year or after 500,000 tool changes at the latest
A 50 / B 63 / E 50 / F 63 45 ±0.0195 (26) 45.577 95.601.322.3.2 Exchange the packing ring
A 63 / B 80 / E 63 / F 80 52 ±0.023 (34) 52.866 95.600.760.3.2
A 80 / B 100 56 ±0.023 (42) 56.577 95.601.358.3.2
A 100 / B 125 70 ±0.023 (53) 70.866 95.601.361.3.2
A 125 / B 160 86 ±0.027 (67) 86.866 95.601.363.3.2 GREASE FOR HSK-CLAMPING UNIT AID FOR REGREASING
A 160 ±0.027 (85) 113.866 95.601.365.3.2 with paste in mounted state (clamped without tool)
113
Name Quantity Order number Name HSK-size Order number
A 50 short / B 63 short / ±0.0195 METAFLUX-grease-
31.5 (26) 32.077 95.601.329.3.2
E 50 short / F 63 short 4g 0.929100.012 brush A50 - A100 06.16001.001
paste Nr. 70-8508*
A 63 short 40 ±0.0195 (34) 40.866 95.600.898.3.2 METAFLUX-moly-
400 ml 06.21001.010
A 63 short - 38 38 ±0.0195 (34) 38.866 95.601.204.3.2 spray Nr. 70-82 * original lubrication and first equipment.
KLÜBER-grease- Note: Do not mix greases of different manufacturers!
A 80 short - 45 45 ±0.0195 (42) 45.577 95.601.748.3.2 10 g 06.21001.014
paste ME 31-52
A 100 short - 55 55 ±0.023 (53) 55.866 95.601.723.3.2
KLÜBER-spray
A 125 short - 68 68 ±0.023 (67) 68.866 95.601.859.3.2 ALTEMP Q NB 50
400 ml 06.21001.015

28 Subject to modification due to technical advance! 29

 ASSEMBLY TIPS MOUNTING TOOLS HSK

BONUS INFORMATION
 ASSEMBLY PLIERS
for sealing bushings and
ASSEMBLY

radial-axial-bushings

Size Order number

A32-50 95.602.735.3.2
 Clean spindle inside contour
A63-A125 95.600.977.3.2
 make sure that edges are properly rounded
 grease O-rings

 mount o-ring in the spindle (where applicable) MOUNTING TOOL+ DISMOUNTING TOOL
For bushings
Size Order number
 grease spacer with mounting grease A32 95.602.617.3.2

 push spacer into spindle and check for ease of movement A40-A100 95.601.609.3.2





mount o-ring on the drawbar; use protective sleeve for threaded drawbar end


MOUNTING SLEEVE
for assembly of drawbar

grease area of contact to protect sealings of sealing
 METAFLUX-Paste 70-8508 or KLÜBER-Paste ME 31-52 bushings and radial-axial-
Do not mix the grease! bushings


for assembly of drawbar seal




snap gripper segments in the spacer; ensure that the numbers match MOUNTING TOOL

for easier assembly of HSK-Gripper segments



 

 
put the distance piece into the clamping cone Order
Nominal size thread L Nominal size  Order number 
 
screw the clamping cone onto the drawbar and tighten it number  


A 32 / B 40 / E 32 M6 95.604.790.4.1  Type K Type B 
 
A 40 / B 50 / E 40 M8 95.603.394.4.1 
(silver) (black) 

 / F 50 E25  95.601.561.3.2

IN UNCLAMPED POSITION: A 50 / B63 / M10 95.603.795.3.1  
  A 32 / B 40 / E 32 95.601.111.3.1
 detect the difference to the gauge dimension E.M. E 50 / F 63
M12 95.604.590.4.1  

screw out the clamping cone A 40 / B 50 / E 40 / F 50 95.601.112.3.1
  
match up the distance piece A 63 / B 80 / M14 95.601.169.4.1 A 50 / B63 / E 50 / F 63 95.601.113.3.1 –
  
screw the clamping cone with the distance piece onto the drawbar again and tighten it E 63 / F 80

 MA = 10 Nm A 63 / B 80 / E 63 / F 80 95.601.114.3.1 –
A 80 / B 100 M16 29.4 95.605.252.4.1
check the gauge dimension E.M A 80 / B 100 95.601.115.2.1 –
 A 100 / B 125: M16 40 95.601.360.4.1
only for drawbar A 100 / B 125 95.601.116.2.1 –
 A 100 / B 125: M20 95.602.168.3.1 A 125 / B 160 95.601.117.2.1 –
 only if HSK  A 160 95.601.118.2.1 –
 M20x1,5 



A 125 / B 160 M24 95.602.384.4.1








30 Subject to modification due to technical advance! 31
 OTT-JAKOB Spanntechnik GmbH
Industriestrasse 3–7
87663 Lengenwang // Germany
+49 (0)8364 9821 -0 // -10
[email protected]

OTT-JAKOB
is part of the

08/2016
JAKOB Group

95.102.025.P.E

www.ott-jakob.de