Brickell Key Ii - A2-03 - Sections and Details - V1

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SPECIFIED

CONCRETE REPAIR NOTES:


MATERIAL:
2. UNDERCUT ALL EXPOSED, CORRODED BARS 5. IF BOND IS BROKEN , UNDERCUTTING OF NON 7. ALL HEAVY CORROSION AND SCALE SHALL IF EXISTING REINFORCEMENT HAS LOST MORE THAN 15% OF ITS DIAMETER DUE TO
1. REMOVE LOOSE OR DELAMINATED CONCRETE 4. IF NON-CORRODED REINFORCING STEEL IS EXPOSED 1
ABOVE CORRODED REINFORCING STEEL PROVIDED 3/4" CLEARANCE BETWEEN EXPOSED CORRODED BAR SHALL BE REQUIRED. RE REMOVED. CORROSION, SPLICE NEW REINFORCEMENT PER LAP SCHEDULE.
DURING THE UNDERCUTTING PROCESS, CARE SHALL
BARS AND SURROUNDING CONCRETE BE TAKEN NOT TO DAMAGE THE BAR'S BOND TO THE USE FORM AND POURABLE VERTICAL / OVERHEAD REPAIR CONCRETE AT LOCATIONS WHERE
SURROUNDING CONCRETE.
8. SUPPLEMENT HEAVILY CORRODED 2 SPALLS ARE GREATER THAN 1" DEEP. USE TROWELED ON VERTICAL/OVERHEAD OVERHEAD
3. CONCRETE REMOVAL SHALL EXTEND 6" 6. SECURE ANY LOOSE REBAR BY TYING TO OTHER
SECURED BARS
REINFORCING, SEE DETAIL. REPAIR MORTAR AT LOCATIONS WHERE SPALLS ARE 2" DEEP OR LESS, OR ARE OVERHEAD.
3 CONCRETE REPAIR DETAILS
3.A PARTIAL DEPTH CONCRETE REPAIR - REPAIR HORIZONTAL CONCRETE SPALLS UP TO 4" IN
DEPTH PER ICRI GUIDELINES SM-07

FULL DEPTH CONCRETE REPAIR - REPAIR HORIZONTAL CONCRETE SPALLS UP TO FULL


3.B SM-07
DEPTH OF THE SLAB PER ICRI GUIDELINES

3.C COLUMN CONCRETE REPAIR - REPAIR CONCRETE SPALLS AT COLUMNS PER ICRI GUIDLINES SM-08

OVERHEAD CONCRETE REPAIR - REPAIR VERTICAL AND OVERHEAD CONCRETE SPALLS PER
3.D SM-09
ICRI GUIDELINES.
CONCRETE REMOVAL METHODS: PARTIAL DEPTH REINFORCING STEEL CLEANING RUST SPOT CONCRETE REPAIR - REMOVE MISCELLANEOUS EXPOSED STEEL FROM SM-10
1. NEEDLE SCALERS 3.E
1. CHIPPING HAMMER CONCRETE AND REPAIR PER ICRI GUIDELINES SM-02
2. HYDRO REMOVAL 2. HIGH PRESSURE WATER
4 REMOVE CONCRETE 6" BEYOND ACTUAL DELAMINATED CONCRETE PER ICRI 310.IR - 2008, 6.0.
3. PNEUMATIC SCABBLER 3. ABRASIVE BLAST
4. ROTARY MILLING MACHINE 4. POWER WIRE BRUSHING
5 REFER TO CONCRETE AND GENERAL NOTES FOR ADDITIONAL INFORMATION.
CONCRETE REMOVAL METHODS: FULL DEPTH A TIGHTLY BONDED LIGHT OXIDE BUILD-UP IS NOT
1. JACKHAMMER DETRIMENTAL, HOWEVER IF GUIDELINES FOR
2. MACHINE MOUNTED BREAKERS CRACK REPAIR NOTES:
APPLIED PROTECTIVE COATINGS HAVE MORE
3. SPLITTERS
4. HYDRO DEMOLITION STRICT SURFACE CONDITION REQUIREMENTS, 1 ALL DRY CRACKS, ON THE BOTTOM SURFACE OF THE SLAB, LOCATE WITHIN 12” OF THE
THESE SHOULD BE FOLLOWED. COLUMN, BEAM OR SHEARWALL FACE SHALL BE REPAIRED AS FOLLOWS:

A COSMETIC CRACKS WIDER THAN .004” BUT LESS THAN ¼”:


DeSimone Consulting Engineers - Nicolas,/NICK - Drawing:=C:\Users\Nicolas\configuración local\temp\AcPublish_13560\BRICKELL KEY II_A2-03_SECTIONS AND DETAILS_V1.dwg [A2-03] - Date:= June 20, 2023 - 1:01PM

A1 ROUTE TO A MINIMUM 1/4” X 1/4" GROOVE.


EXPOSING AND UNDERCUTTING OF REINFORCING STEEL
1 NTS A2 APPLY BONDING AGENT
SM-01
SM-02
SM-01
A3 FILL GROOVE WITH REPAIR MORTAR
SM-02
A4 GRIND OFF EXCESS TO SMOOTH SURFACE PRIOR TO PAINTING SURFACE

B COSMETIC CRACKS WIDER THAN 1/4 ":


ADAPTED FROM ICRI - GUIDE FOR SURFACE PREPARATION FOR SM-01
NOTES: B1 PREPARE AND INJECT CRACK AS PER MANUFACTURER´S SPECIFICATIONS SM-02
THE REPAIR OF DETERIORATED CONCRETE RESULTING FROM
REINFORCING STEEL CORROSION, GUIDELINE 03730, MARCH 1995 B2 GRIND OFF EXCESS TO SMOOTH SURFACE PRIOR TO PAINTING SURFACE.
IF THE REBAR HAS LOST MORE THAN 25% OF ITS CROSS SECTION, OR TWO CONSECUTIVE PARALLEL REBARS HAVE
EACH LOST MORE THAN 20% OF THEIR CROSS SECTION, THE FOLLOWING PROCEDURE SHALL BE USED. C STRUCTURAL CRACKS WIDER THAN .004” BUT LESS THAN 1/4" :

SEAL THE CRACKS WITH EPOXY PASTE BEFORE EPOXY INJECTION, AS PER SM-03
REPAIR PROCEDURE C1 SM-04
MANUFACTURER´S SPECIFICATIONS.

LAP SPLICE * LOSS OF CROSS LAP SPLICE SM-03


§ EXPOSED BAR OR BARS FOR THE FULL LENGTH OF REDUCED SECTION PLUS LENGTH OF THE BAR WHERE BOND C2 PRESSURE INJECT THE CRACKS, AS PER MANUFACTURER´S SPECIFICATIONS
SM-04
SEE SCHED SECTION IN EXIST REBAR SEE SCHED REDUCING DETERIORATION EXISTS PLUS LAP LENGTH AT EACH END
C3 GRIND OFF EXCESS TO SMOOTH SURFACE PRIOR TO PAINTING SURFACE
§ HAND CHIP CONCRETE TO PROVIDE ¾” CLEARANCE AROUND THE BAR AND AROUND THE REPLACEMENT BAR
§ ALL HEAVY OXIDES AND SCALE SHALL BE REMOVED FROM THE BAR TO PROMOTE A MAXIMUM BOND OF D STRUCTURAL CRACKS WIDER THAN 1/4 ":
REPLACEMENT MATERIAL. THE CLEANING OF THE REINFORCING BARS SHALL BE BY OIL-FREE ABRASIVE BLASTING SEAL THE CRACKS WITH EPOXY PASTE BEFORE EPOXY INJECTION, AS PER SM-03
D1 SM-06
OR POWER-BRUSH MANUFACTURER´S SPECIFICATIONS
EXIST REBAR SUPPLEMENTAL
REBAR, MATCH EXIST § PLACE THE SUPPLEMENTAL BAR ACROSS THE AFFECTED SECTION PARALLEL TO EXISTING BARS WITH THE SM-03
D2 PRESSURE INJECT CRACKS, AS PER MANUFACTURER´S SPECIFICATIONS SM-06
BAR SIZE REQUIRED LAP SPLICE LENGTH OR WITH APPROVED MECHANICAL FASTENERS
BAR SIZE #3 #4 #5 #6 #7 #8 #9 #10 #11 § PRIME REINFORCING STEEL WITH APPROVED PAINT D3 GRIND OFF EXCESS TO SMOOTH SURFACE PRIOR TO PAINTING SURFACE
SPLICE LENGTH 1'-4" 1'-6" 2'-4" 3'-3" 4'-5" 5'-10" 7'-5" 9'-4" 11'-6" § PROCEED WITH APPROPRIATE CONCRETE PATCHING DETAIL
2 ALL WET CRACKS OR CRACKS WITH EFFLORESCENCE OR RUST STAINS SHALL BE REPAIRED
§ ALL REPAIRED AREAS SHALL BE CURED BY UTILIZING PLASTIC SHEETING TAPED ALL AROUND. SHEETING SHALL AS FOLLOWS:
*LOSSES LESS THAN 15% OF CROSS SECTION ARE REMAIN IN PLACE FOR A MINIMUM OF THREE (3) DAYS A CONCRETE SLAB SHALL BE PROBED TO IDENTIFY THE CONDITION OF THE STEEL
ACCEPTABLE AND DO NOT REQUIRE SUPPLEMENTAL STEEL
REINFORCEMENT. DESIMONE WILL REVIEW THE RESULTS OF THE PROBES AND SPECIFY A
REPAIR PROCEDURE
B IF REINFORCING STEEL SHOWS NO SIGNS OF CORROSION, THEN THE CRACK SHALL BE NOTE:
REPAIRED FOLLOWING "C" OR "D" REPAIR PROCEDURE MENTIONED ABOVE
ALL DIMENSIONS SHOWN ARE FOR REFERENCE.
C IF REINFORCING STEEL SHOWS SIGNS OF CORROSION, THEN THE CRACK SHALL BE
CONTRACTOR MUST VERIFY ALL DIMENSIONS PRIOR TO
REPAIRED PER DETAILS ON THIS SHEET
COMMENCING WORK.
8
SUPPLEMENTAL STEEL AT CORRODED REBAR CONCRETE REPAIR NOTES
2 NTS
A NTS
7
6
5

REPAIR PROCEDURE 4
PARTIAL
DEPTH 3
REMOVE
§ LAYOUT AREAS TO BE REPAIRED AND PERFORM GPR/X-RAY TO LOCATE PT CABLES AND REINFORCING STEEL CRACK 2
§ SAW CUT 3” BEYOND THE PERIMETER OF THE PATCH TO A DEPTH OF ½” OR TO THE DEPTH OF THE REINFORCING STEEL, WHICHEVER IS LESS 1
§ CHIP OUT AND REMOVE THE DETERIORATED AND DELAMINATED CONCRETE TO THE LINE OF SAW-CUT. PREVENT ANY DAMAGE TO THE PT CABLE/SHEETINGS DURING THE CONCRETE REMOVAL/CHIPPING
NO. DATE REVISION
§ IF 50% OR MORE OF THE REINFORCING IS EXPOSED, CHIP OUT A MINIMUM OF ¾” CLEARANCE AROUND AND BETWEEN EXPOSED REINFORCING AND SURROUNDING CONCRETE

OR WALL
DESIMONE

EX SLAB
§ CONCRETE REMOVALS SHALL EXTEND ALONG OXIDIZED REBARS TO LOCATIONS ALONG THE BAR, FREE OF BOND INHIBITING CORROSION, AND WHERE THE BAR IS WELL BONDED TO THE SURROUNDING CONCRETE
§ SANDBLAST OR POWER-BRUSH EXISTING CONCRETE AND REBAR TO REMOVE RUST, OXIDES, AND SCALE WHICH EFFECTIVE BOND
800 BRICKELL AVENUE 6TH FLOOR
§ REPAIR REINFORCING BARS PER STEEL REINFORCING REPAIR DETAIL MIAMI, FLORIDA 33131
§ REMOVE ALL LOOSE MATERIAL, DUST, AND ALL CONTAMINANTS BY BLOWING OUT WITH OIL-FREE COMPRESSED AIR. PRIME REINFORCING STEEL WITH APPROVED PAINT T. 305.441.0755 F. 212.481.6108
§ AT THE TIME OF APPLICATION, SATURATE THE SUBSTRATE WITH THE BONDING AGENT FULL DEPTH CRACK
FLORIDA CERTIFICATE OF AUTHORIZATION No. 5919
PARTIAL DEPTH WILLIAM R. O'DONNELL - FLORIDA P.E. No. 54759
§ IMMEDIATELY FOLLOWING THE BONDING AGENT, PLACE THE APPROPRIATE PATCHING MATERIAL. USE THE CEMENTITIOUS OR POLYMER MODIFIED PATCHING MATERIAL IN CONFORMANCE WITH THE MANUFACTURER'S REQUIREMENTS
CRACK CLIENT:
§ ENSURE A MINIMUM OF 1” OF A CONCRETE PATCH IS PROVIDED FOR ALL REINFORCING STEEL/PT WITHIN THE REPAIR AREA
§ ALL REPAIRED AREAS SHALL BE CURED BY UTILIZING PLASTIC SHEETING TAPED ALL AROUND. SHEETING SHALL REMAIN IN PLACE FOR A MINIMUM OF THREE (3) DAYS
BRICKELL KEY PHASE II
*FOLLOW CRACK REPAIR NOTES 540 BRICKELL KEY DRIVE
MIAMI
LEAVE ROUGHENED REPAIR PROCEDURE:
PROJECT:
TO A 1/8" PROFILE REPAIR MORTAR
SAWCUT
SAWCUT SPLICE CORRODED SAWCUT 6" LIMIT OF CORROSION § PLACE NEAT MIXED EPOXY GEL OVER THE CRACKS TO EXPANSION JOINT
3/4"CLR

PERIMETER TO 1/2" MIN


PERIMETER TO 1/2" REINF AS REQUIRED PERIMETER TO 1/2" DEPTH BE PRESSURE INJECTED AND AROUND EACH RESTORATION
1/2"

REPAIR MORTAR
1/2"

DEPTH DEPTH
INJECTION PORT.
1/2"

§ SET AND SPACE APPROPRIATE INJECTION PORTS TITLE:


EXISTING
EXISTING

BASED ON INJECTION SYSTEM AND CRACK DEPTH. CONCRETE REPAIR


CONC
CONC

§ ALLOW SUFFICIENT TIME TO SET BEFORE PRESSURE


INJECTING.
SECTIONS AND DETAILS
§ PRESSURE INJECT WITH APPROVED EPOXY INJECTION
1/2"

GEL. PROJECT NO. P210787.02


6" LIMITS OF CORROSION 6" REMOVE FULL DEPTH
MIN MIN LEAVE ROUGHENED § GRIND ANY EXCESS EPOXY TO BLEND REPAIR
OF SLAB WHEN DATE: SCALE:
TO A 1/8" PROFILE CORROSION IS AT EDGE W/ADJACENT SURFACES. 06/16/2023 NTS
OF SLAB
EPOXY INJECTION OF CRACKS DRAWN BY: N.C SHEET NO.

3
CONCRETE HORIZONTAL REPAIR
NTS
4
CONCRETE SLAB EDGE REPAIR
NTS
5
- STRUCTURAL
NTS
CHECKED BY: F.B
A2-03
XREF LIST:

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