Handout Safety Checklist and Manuals
Handout Safety Checklist and Manuals
Handout Safety Checklist and Manuals
For all items marked as “U,” list the item, person responsible, and expected completion date.
Action Item Person Responsible Due Date Verified by
HAZ ARDOUS
CHEMIC ALS
The use of toxic chemicals is never to be taken
lightly. Accidentally released, they are a poten-
tial – and frequently an actual – danger to
human life and the environment.
Although, when an incident occurs our reaction
may be to blame it on bad luck and say, "well,
it could have happened at any time and in any
case it was beyond our control", if appropriate
measures have been taken in the first place,
most industrial accidents can be prevented or
their effects, at least, minimized.
IT IS EVERYONE’S CONCERN
IF YOUR COMPANY USES,
PRODUCES, STORES, OR
TRANSPORTS HAZARDOUS
CHEMICALS
Organisation for Economic Co-operation and Development - Organisation de Coopération et de Développement Économiques
● A liquid-level alarm device could have
alerted staff about the overflow.
LEARNING ● A spillage retention device could have
ANTICIPATING
FROM contained the overflow.The waste-water
treatment plant also needed a device to
RISKS
EXPERIENCE deal with this kind of an emergency.
● Immediately blocking the factory drains Another approach to risk management is to vi-
would have prevented the polluted run sualize an accident and conceptually model its
-off from flowing towards the waste- consequences.The lessons which can be drawn
water plant. will help improve safety.
Avoidable incidents are frequently caused A major hazard lies in the accidental mixing
by factors regarded as unrelated to the po- of solutions, creating, as a result, toxic substan-
tential hazards within a system. In this case ces, which may lead to fire, explosion, or pol-
the error was to have considered a refrigera- lution. The outcome can lead to a major
In May 1995, cyanide contaminated-water tion coil to be free of risk when it was not... catastrophe, particularly if the installation is
from the zinc plating unit of an electroplating situated in a populated area or in a highly
factory poured into a river in St.Gallen, active industrial zone.
Switzerland. For example, in the electroplating process sul-
The installation was equipped with a refrige- phuric acid is periodically added to the sul-
ration system designed to maintain its so- phate bath in order to maintain the strength
dium cyanide plating bath at a constant tem- of the solution. Let us suppose that instead of
perature.The bath itself contained a cooling adding the acid to the sulphate bath a worker
coil. mistakenly adds it to the nearby sodium cya-
Although a retention device had been instal- nide (NaCN) plating bath. If there is sufficient
led to prevent any accidental run-off of liquid NaCN to react with the acid, an extremely
from the plating bath, the cooling coil, becau- toxic gas (HCN) will immediately be emitted
se it contained only a harmless chemical, was into the atmosphere.
disregarded as a safety risk. From a routine task to a deadly incident! Modelling shows that this can lead to the for-
Therefore, despite regular safety checks, no mation of an instantly lethal cloud that can
one noticed that the cooling coil was corro- In March 1997, in a meat-cutting factory in spread over a distance of more than 150 m.
ding. The outcome of this lack of attention Montreal, Canada, a box in the storage area
fell onto, and broke, an insulated refrigeration IT CAN HAPPEN!
was that the coil became the means through
which the cyanide solution leaked into the pipe.Ammonia from the refrigeration system Chemical containers are often unclearly label-
plant’s refrigeration tank, causing it to over- poured out of the break into the factory ba- led or even unlabelled. Sometimes they are
flow. sement. identical in colour, shape and size, despite their
different contents.If drums containing acid are
Because the factory had no overall liquid re- THE CONSEQUENCE kept near those containing cyanide, a disaster
tention system, the cyanide-contaminated A worker who was unable to escape through is in-the- making. All that is needed to make
water flowed through its drains and pipes the barred windows was gassed and burned it happen is when a worker, under pressure to
into the local water treatment plant. In order to death. meet a delivery deadline, being too confident
to protect this plant’s biological treatment in his work habits, or insufficiently aware of
pond from contamination, the inflow coming Being unaware of the presence of ammonia,
the emergency services arrived with the risks involved, fails to
from the factory had to be blocked off. As a pay due care and at-
result the cyanide-contaminated water pou- inadequate equipment.The rescue lasted for
an hour and a half, leaving 19 workers and tention to what he
red directly into the near-by river. is doing. The re-
5 firemen hospitalized with severe burns
THE CONSEQUENCE and ammonia poisoning. sults can be
fatal.
The consequence was an ecological disaster LESSONS LEARNED
that killed some 50,000-100,000 fish and
● Pipework should have been installed
extensively contaminated 20 km of the river’s
biotope. out of harm’s way, or well protected, and
regularly inspected.
LESSONS LEARNED ● An emergency escape plan should have Could t
h
● The refrigeration system, an unrecognised been prepared and implemented. in your is type of acc
potential outlet for the cyanide, should ● The local emergency services should
plant? ident h
appen
have been included within the safety have been aware of the type of danger
management plan. they may encounter in this place.
REDUCING HAZ ARDS IN TOWARDS
Y OUR INST ALL A TION SAFETY
Experience can teach, if we are willing to learn. An accident points to causes and consequences
MANAGEMENT
and provides us with opportunities to prevent similar incidents from happening. Here are some
essential hazard management concepts which should prove to be useful for reducing risks.
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ENGLISH
Electrocutions
Fall
Protection
Struck-By
Caught
Inbetween
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Housekeeping
The areas within and surrounding the construction site can become very hazardous to workers if
the debris created from the activities on the site are allowed to build up.
Follow these tips to keep your worksite clean and to reduce possible injury:
1. All floors, walkways, and stairs must be kept in good repair. Keep them free of
anything that may cause a slip or trip hazard.
2. Do not allow waste materials to build-up in working areas (around saw horses,
cutting stations, tool boxes). Maintain an ongoing routine of waste disposal at
regular intervals.
3. Maintain adequate lighting in all work areas.
4. Use waste bins, garbage cans, and dumpsters to prevent the build-up of debris
5. Ensure that there are no protruding nails on loose or fixed materials that may snag cloth-
ing or cause an abrasion or puncture.
6. Post signs and use danger or caution tape where hazards might not be readily seen
on the job-site. Chicagoland
7. Ensure that all ground surfaces are firm and level before setting scaffolds or ladders.
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6. Post signs and use danger or caution tape where hazards might not be readily seen
on the job-site.
7. Ensure that all ground surfaces are firm and level before setting scaffolds or ladders.
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Gloves
4 Apron
2 or Vest
Boots
Health hazards
Hazards to an employee’s health can come from other areas that in some instances can be over-
looked. Some of these hazards occur due to the materials used in construction or they are the by
product of one or more job site activities.
Training should be provided to all employees on how substances at work can negatively affect their
health and well being. Exposure to Asbestos, Lead and Silica have been identified as health
hazards on construction job sites.
ASBESTOS
• Used in older buildings for insulation, heat and fire resistance
• Used in electrical, pipe, and roof insulation for heat and fire resistance
• The inhalation of asbestos fibers can cause serious illnesses, lung cancer, and/or
calcifications in the lung. Since the mid 1980s, many uses of asbestos have been
banned in many countries.
LEAD
• Because lead is very easy to work with and resistant to corrosion it is extensively
used in building construction, external coverings of roofing joints, pipe solder and
in paints.
• Lead is a potent neurotoxin that accumulates in soft tissues and bone over time and
cause blood and brain disorders.
• Lead may still be found in harmful quantities in vinyl (such as that used for tubing
and the insulation of electrical cords).
• Old paint should not be stripped by sanding, as this produces inhalable dust.
SILICA
• Silica is most commonly found in nature as sand or quartz, it is a principal compo-
nent of most types of glass and substances such as concrete, mortar mix, stucco, and
stone.
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• Inhaling silica dust in very small quantities over time can lead to silicosis, bronchitis
or (much more rarely) cancer, as the dust becomes lodged in the lungs and continu-
ously irritates them, reducing lung capacities (silica does not dissolve over time).
Protection from these job site health hazards
• Work rules to avoid exposure (only specifically trained workers do work)
• Engineering controls (such as wet cutting concrete or block)
• Personal Protective Equipment (respirator)
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Ladder safety
1. Choose the right equipment. Use ladders mainly for climbing to or from other
levels.
2. Choose the right ladder length.
3. A sticker on a commercial ladder tells you its maximum weight capacity. Use only
type I, IA, or IAA ladders. Ladder rungs, cleats, and steps must be parallel, level, and
evenly spaced
4. The rungs and steps of metal ladders must be grooved or roughened to minimize
slipping. Side rails must be at least 11.5 inches apart.
5. If you use two or more ladders to reach one spot, they must have a platform or land-
ing between them.
6. Ladder parts must be smooth to prevent punctures or cuts or snagging of clothing.
7. Wood ladders must not be painted with a coating that can hide defects.
8. Stepladders: All four legs must be on solid, level ground. The spreaders must be
locked fully open.
9. Never climb on the cross-bracing. Never lean a stepladder against a wall.
10. Straight and extension ladders: The ladder base should be 1 foot from the building
(or top support, such as an eave) for every 4 feet of ladder length up to the resting
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position. Counting rungs will give you a good estimate of the ladder length; rungs
are about 1 foot apart.
11. When working from or climbing keep yourself positioned between the rails of the
ladder.
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6’+ 6’+
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Scaffolding
1. All scaffolding inspected daily by competent person
2. Erected on sound rigid footing
3. Base plates and mudsill are being used
4. Tied to structure, if required
5. Guardrails in place; top rail, intermediate, and toe board
6. Sturdy and sound planking on all working levels
7. Proper access provided
General Requirements
1. Support own weight and 4X’s intended load
2. Platform fully planked or decked (no gaps greater than 1”)
3. Front edge of platform no more than 14” from face of work
4. Planks extend at least 6” but not more than 12” past support
5. Planks overlap 12” over supports
6. No mixed scaffold components
7. If higher than 4:1 ratio, restrained from tipping
8. Maintain power line clearance
9. No work during storms or high wind
10. Fall protection required at 10’ Chicagoland
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6. Use non-conductive wood or fiberglass ladders when working near power lines.
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Frayed Wire
No Ground Pin
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No Hat
No Safety Goggles
No Protection
DO
Cord NO
gw
ith USET
Plu Angle
ing
Pull on an
4
3 2
W
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Machine guarding
The point of operation is where work is performed on the material, such as cutting, shaping,
boring, or forming of stock.
These components include flywheels, pulleys, belts, connecting rods, couplings, cams,
spindles, chains, cranks, and gears Crushed hands and arms, severed fingers and limbs,
lacerations and abrasions safeguards are essential for protecting workers from preventable injuries.
1. Guards must not create potential hazards and must be attached to the machine
where possible.
2. If guards cannot be attached to the machine, attach elsewhere.
3. Rotating motion can be dangerous; even smooth, slowly rotating shafts can grip
hair and clothing. In-running nip point hazards are caused by the rotating parts on
machinery.
4. Nip points can occur between rotating and fixed parts which create a shearing,
crushing, or abrading action.
5. Reciprocating motions may be hazardous because, during the back-and-forth or
up-and-down motion, a worker may be struck by or caught between a moving and a
stationary part.
6. Objects with movement in straight, continuous lines creates a hazard because a
worker may be struck or caught in a pinch or shear point by the moving part.
7. Cutting action may involve rotating, reciprocating, or transverse motion.
8. The danger of cutting action exists at the point of operation where finger, arm and
body injuries can occur and where flying chips or scrap material can strike the head,
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3’
2’
1.5
:1
.75
1
:1
:1
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7. Be sure the person responsible for signaling the crane operator stays in visual con-
tact with the operator and has been trained to use the correct signals.
Line Clearance Distance
10’ Min.
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8. Driving: Seat belts and rollover protection should be used on equipment and
vehicles as the manufacturer recommends.
STOP
SLOW
FLAGGER
AHEAD
Buffer Space
(Lateral) Traffic Space
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