JOB NO. : 18.00.

39 REV
CONSTRUCTION METHOD
DOC. NO. : 0039-M1-CR-002-R 0
FOR

PT. REKADAYA ELEKTRIKA TURBINE GENERATOR ERECTION WORK DATE BY CHCK APVD
05-09-2018 ENH ADP MZR

1. GENERAL

This method statement covers the detailed procedure to be followed for the installations of Turbine
Generator work needs 3.74 MW KOMBIH4 HYDROELECTRIC POWER PLANT. All of these work
shall be carried out under controlled condition. Subcontractor can recommend a better method
statement or modify this method to complete this work.

2. CONSTRUCTION SEQUENCE

The following is the construction sequence of Turbine Generator Erection Work.

Turbine-Generator
Start preparation work Erection and
Positioning
AL
N
FI

Turbine-Generator Turbine-Generator
finish Auxilliary Centering and
Equipment Leveling

3. EQUIPMENT LIST

Main equipment list is in table as below:

No Equipment

1 Lifting Equipment and accessories

2 Wire Sling / Chain Sling
3 Mini Low Bed Trucks
4 Marking and Alignment Tools
5 Pressure Gauge
6 Digital vibration meter
7 Labour Tools

5
 JOB NO. : 18.00.39 REV
CONSTRUCTION METHOD
DOC. NO. : 0039-M1-CR-002-R 0
FOR

PT. REKADAYA ELEKTRIKA TURBINE GENERATOR ERECTION WORK DATE BY CHCK APVD
05-09-2018 ENH ADP MZR

4. MANPOWER LIST
Manpower list is in table as below:

No Manpower

1 Foreman
2 Crane Operator
3 Driver
4 Helper
5 Signal Man
6 Surveyor

5. CONSTRUCTION METHOD
5.1. Preparation Work
5.1.1 Checking the Powerhouse Equipment
AL

1) The electric overhead travelling crane has been installed and provided for the erection
turbine generator.
N

2) Diesel engine generating set for lighting at powerhouse when emergency.

FI

3) Handling equipment for turbine generator assembly.

5.1.2 Marking the Centreline

1) Mark the centreline on the foundation surface of horizontal francis turbine according to
the civil centreline of foundation (assisted by surveyor).

2) Set the mark of plant elevation on the nearest column.

3) Check the position on the elevation of the foundation bolt and anchor block from
centreline of turbine.

5.1.3 Embedded Part Work (Chipping Foundation)

1) Secure the thread of the foundation bolts by taping to prevent from any damage during
chipping work.
2) Chip the top surface of the foundation, where the seating plate will be set and grout will
be applied until the cover of sleeve for the foundation bolt will appear.
3) Clean the chipping area with vacuum cleaner

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 JOB NO. : 18.00.39 REV
CONSTRUCTION METHOD
DOC. NO. : 0039-M1-CR-002-R 0
FOR

PT. REKADAYA ELEKTRIKA TURBINE GENERATOR ERECTION WORK DATE BY CHCK APVD
05-09-2018 ENH ADP MZR

5.1.4 Setting of the base frame

1) Placing of base frame for turbine pedestals.
2) Adjusting of base frame level
3) Centering of the base frame
4) Setting of the key for pedestal

5.2. Erection Work

5.2.1 Installation of Turbine Pedestal
1) Clean the surface of the base frame. (Remove the burrs if any)
2) Install the pedestal
3) Level setting of pedestal
5.2.2 Installation of Turbine
1) Prior to placing the francis turbine, assemble the centering beam to pedestal.
2) Clean each part and then lift up the francis turbine and place it in position on the
AL
pedestals carefully. Temporarily tighten the bolts for centering beam with centering
beam liner to make the pedestals in position.
N

3) Measure the height and level of the horizontal surface. Set it as per the design
alignment by adjusting the shim liners between turbine casing. Keep the record of the
FI

liner and shim liner inserted at the casing support after the adjusting.

5.2.3 Installation of Generator

1) Installation of Generator, excitation system, and associated equipment.
2) Installation of Generator Housing. The generator housing shall be of a welded steel
structure, incorporating all generator parts, including rotating part of the excitation
system. Main and neutral terminal boxes shall be mounted on the outside of the
generator housing.

5.2.4 Installing of Cooling Water System for the Turbine Generator Units
The cooling air of the turbine-generator shall be cooled by air to water heat exchangers.
All tubing shall be of a CuNi alloy suitable for the cooling water quality. The generator
bearings shall be water cooled. Separate motor operated valves for the water cooling
shall be installed for the cooling water feeding the bearing lubricating oil tank and the
main generator coolers. Wetted surfaces of the valves shall be corrosion protected by

7
 JOB NO. : 18.00.39 REV
CONSTRUCTION METHOD
DOC. NO. : 0039-M1-CR-002-R 0
FOR

PT. REKADAYA ELEKTRIKA TURBINE GENERATOR ERECTION WORK DATE BY CHCK APVD
05-09-2018 ENH ADP MZR

stainless steel/ non corrosive alloys. A shut-off valve before the inlet and a control valve
after the outlet valve shall be installed at each heat exchanger.

5.2.5 Provisional Centering

1) Set the dial gauge on the turbine rotor-coupling portion
2) Measure the radial offset and axial clearance rotor during rotating the rotor by
360degree.

3) Provisional centering between the turbine and Generator

5.2.6 Level Check of Turbine Casing and Pedestal

1) Check the level of turbine and pedestal
Confirm that the level of the casing and the pedestals are within the criteria.
2) Adjusting the thickness of the coupling spacers and liners and installation.
 Determine the thickness of the coupling spacer
AL
Set each rotor with the L-dimension and measure the gap between the
couplings and determine the thickness of the coupling spacer.
N

 Centering beam
Eccentric bush for the centering beam shall be fixed by caulking to retain. And
FI

spot-weld the locking bar of the eccentric pins to retain.

 Installation of L shaped liner and fiat liner for anchor block (before grouting)
Measure the gap for the liner to be installed between the anchor block and the
slot of the base plate. And decide the thickness of the liner and machine the
liner as per the dimension decided above. Adjust them in field and install them
with the design clearance.

5.2.7 Grouting
1) Set the form around the seating plates.
2) Pour the non-shrink grout under the base plates.
3) After curing the grout, remove the form and the extra grout.

5.2.8 Final Centering

Check the alignment and re-adjust, if necessary.

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 JOB NO. : 18.00.39 REV
CONSTRUCTION METHOD
DOC. NO. : 0039-M1-CR-002-R 0
FOR

PT. REKADAYA ELEKTRIKA TURBINE GENERATOR ERECTION WORK DATE BY CHCK APVD
05-09-2018 ENH ADP MZR

5.2.9 Coupling
1) Set the coupling spacer.
2) Insert the coupling bolt and set the nut.
3) Tighten the coupling bolt and nut, and measure the coupling bolt length by outside
micrometer.
4) Repeat the tightening and measuring until the coupling bolt length reaches within the
criteria.

6. HSE CONTROL

a. Personnel who involve in this work must use safety protective equipment such as safety boots,
hard hats, safety glove, etc.
b. Personnel who involve in this work must skilled and experienced.
c. All tools and equipment must be inspected first by Rekadaya
d. Steam turbine generator erection should be supervised by manufacturer representative.
AL

7. QUALITY ASSURANCE
N

Quality of installation and materials will be ensured by team which is consits of Project Manager,
FI

Project Engineer, Site Manager, QA/QC and Foreman.