EXHAUST

General Description
EXHAUST

1. General Description
A: COMPONENT
(5) (8)

T7 (6)
(7) (5)

(4)
(3)
(2) (5)
T7 (6)

(5)
(1)
(11)
T3
(19)

(10)
T3
(17)
(25)

(9)

(24) T2
(23)

T5

(12) T1
(13) (14)

(21) T1
(15)

(16)
T1
(18) T6
(20) T1

(21)

(26) T4

T4
T1

(22)

T1

(27)

(28)
T1
EX-02142

EX(H4SO)-2
 General Description
EXHAUST

(1) Gasket (14) Center exhaust pipe rear lower (25) Front catalytic converter upper
(2) Spring cover cover
(3) Chamber (15) Rear catalytic converter lower (26) Front catalytic converter lower
(4) Rear exhaust pipe cover cover
(5) Cushion rubber (16) Center exhaust pipe front lower (27) Front exhaust pipe lower cover RH
(6) Self-locking nut cover (28) Front exhaust pipe lower cover LH
(7) Gasket (17) Front oxygen (A/F) sensor
(8) Muffler (18) Front catalytic converter Tightening torque: N⋅m (kgf-m, ft-lb)
(9) Center exhaust pipe front upper (19) Rear oxygen sensor T1: 13 (1.3, 9.4)
cover (20) Gasket T2: 18 (1.8, 13.0)
(10) Rear catalytic converter upper (21) Gasket T3: 21 (2.1, 15.2)
cover (22) Front exhaust pipe T4: 30 (3.1, 22.4)
(11) Center exhaust pipe rear upper (23) Front exhaust pipe upper cover LH T5: 35 (3.6, 26.0)
cover (24) Front exhaust pipe upper cover T6: 40 (4.1, 29.5)
(12) Center exhaust pipe RH T7: 48 (4.9, 35.4)
(13) Rear catalytic converter

B: CAUTION
• Wear work clothing, including a cap, protective
goggles, and protective shoes during operation.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly, and replacement.
• Be careful not to burn yourself, because each
part on the vehicle is hot after running.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Before disconnecting electrical connectors of
sensors or units, be sure to disconnect the ground
cable from battery.

EX(H4SO)-3
 Front Exhaust Pipe
EXHAUST

2. Front Exhaust Pipe 7) Remove the bolt which installs the front and cen-
ter exhaust pipe assembly to hanger bracket.
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the front oxygen (A/F) sensor con-
nector (A) and rear oxygen sensor connector (B).

(A)

EX-02123

8) Remove the front and center exhaust pipe as-

(B) sembly from vehicle.
FU-02734
CAUTION:
• Be careful not to let the front and center ex-
3) Lift-up the vehicle. haust pipe assembly fall off when removing as
4) Separate the front and center exhaust pipe as- it is quite heavy.
sembly and rear exhaust pipe. • After removing the front and center exhaust
CAUTION: pipe assembly, do not apply excessive pulling
Be careful, the exhaust pipe is hot. force on the rear exhaust pipe.
9) Separate the front exhaust pipe from center ex-
haust pipe.

EX-02121

5) Remove the under cover.

EX-02124
6) Remove the nuts which hold the front exhaust
pipe onto cylinder heads. 10) Remove the front oxygen (A/F) sensor and the
rear oxygen sensor. <Ref. to FU(H4SO)-36, RE-
CAUTION:
MOVAL, Front Oxygen (A/F) Sensor.> <Ref. to
Be careful not to pull down the front and center
FU(H4SO)-37, REMOVAL, Rear Oxygen Sensor.>
exhaust pipe assembly.
B: INSTALLATION
CAUTION:
If the covers have been removed, tighten the
front catalytic converter cover first for noise
suppression. Then install the other covers.
1) Install the front oxygen (A/F) sensor and the rear
oxygen sensor. <Ref. to FU(H4SO)-36, INSTALLA-
TION, Front Oxygen (A/F) Sensor.> <Ref. to
FU(H4SO)-37, INSTALLATION, Rear Oxygen
EX-02122 Sensor.>
2) Install the front exhaust pipe to center exhaust
pipe.
NOTE:
Replace the gaskets with new ones.

EX(H4SO)-4
 Front Exhaust Pipe
EXHAUST

Tightening torque: Tightening torque:

40 N⋅m (4.1 kgf-m, 29.5 ft-lb) 18 N⋅m (1.8 kgf-m, 13.0 ft-lb)

EX-02124 EX-02121

3) Install the front and center exhaust pipe assem- 8) Tighten the bolt which holds the front and center
bly to vehicle. exhaust pipe assembly to hanger bracket.
4) Temporarily tighten the bolt which installs the
Tightening torque:
front and center exhaust pipe assembly to hanger
35 N⋅m (3.6 kgf-m, 26.0 ft-lb)
bracket.

EX-02123
EX-02123

5) Tighten the nuts which hold the front exhaust 9) Lower the vehicle.
pipe onto cylinder heads. 10) Connect the front oxygen (A/F) sensor connec-
tor (A) and rear oxygen sensor connector (B).
Tightening torque:
30 N⋅m (3.1 kgf-m, 22.4 ft-lb)

(A)

(B)

FU-02734

EX-02122
11) Connect the ground cable to battery.

6) Install the under cover.

C: INSPECTION
7) Tighten the bolts which install the front and cen- 1) Make sure there are no exhaust leaks from con-
ter exhaust pipe assembly to rear exhaust pipe. nections and welds.
2) Make sure there are no holes or rusting.

EX(H4SO)-5
 Center Exhaust Pipe
EXHAUST

3. Center Exhaust Pipe

A: REMOVAL
After removing the center and front exhaust pipes
as one unit, separate them. Refer to the procedure
for removing the front exhaust pipe. <Ref. to
EX(H4SO)-4, REMOVAL, Front Exhaust Pipe.>
B: INSTALLATION
Install the center exhaust pipe and front exhaust
pipe as one unit. Refer to the procedure for install-
ing the front exhaust pipe. <Ref. to EX(H4SO)-4,
INSTALLATION, Front Exhaust Pipe.>
C: INSPECTION
1) Make sure there are no exhaust leaks from con-
nections and welds.
2) Make sure there are no holes or rusting.

EX(H4SO)-6
 Rear Exhaust Pipe
EXHAUST

4. Rear Exhaust Pipe 2) Install the rear exhaust pipe bracket to cushion
rubber.
A: REMOVAL
1) Separate the rear exhaust pipe from center ex-
haust pipe.
CAUTION:
Be careful, the exhaust pipe is hot.

EX-02126

3) Install the rear exhaust pipe to muffler.

NOTE:
Replace the gaskets and self-locking nuts with new
ones.
EX-00214
Tightening torque:
2) Separate the rear exhaust pipe from muffler. 48 N⋅m (4.9 kgf-m, 35.4 ft-lb)
CAUTION:
Be careful not to pull down the rear exhaust
pipe.

EX-00024

4) Install the rear exhaust pipe to center exhaust

pipe.
EX-00024
Tightening torque:
3) Apply a coat of spray type lubricant to the mating
18 N⋅m (1.8 kgf-m, 13.0 ft-lb)
area of cushion rubbers in advance.
4) Remove the rear exhaust pipe bracket from
cushion rubber.

EX-00214

C: INSPECTION
EX-02126 1) Make sure there are no exhaust leaks from con-
B: INSTALLATION nections and welds.
1) Apply a coat of spray type lubricant to the mating 2) Make sure there are no holes or rusting.
area of cushion rubbers in advance. 3) Make sure the cushion rubber is not worn or
cracked.

EX(H4SO)-7
 Muffler
EXHAUST

5. Muffler 3) Make sure the cushion rubber is not worn or

cracked.
A: REMOVAL
1) Separate the muffler from rear exhaust pipe.
CAUTION:
Be careful, the exhaust pipe is hot.

EX-00024

2) Apply a coat of spray type lubricant to the mating

area of cushion rubbers in advance.

EX-00127

3) Remove the front, right and left cushion rubber,

and detach the muffler assembly.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Replace the gasket and self-locking nuts with new
ones.
Tightening torque:
48 N⋅m (4.9 kgf-m, 35.4 ft-lb)

EX-00024

C: INSPECTION
1) Make sure there are no exhaust leaks from con-
nections and welds.
2) Make sure there are no holes or rusting.

EX(H4SO)-8