InteliGen4 200

Controller for multiple gen-set

applications

SW version 2.1.2
1 General information 2
2 Changes in version 2.1.2 3
3 Changes in version 2.1.1 4
4 Changes in version 2.1.0 5
5 Notes 10

Copyright © 2023 ComAp a.s.

Written by Michal Slavata
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com New Features List
1 General information
1.1 Version information
Minor version with bugfixing.

1.2 Clarification of Notation

Note: This type of paragraph calls the reader’s attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

WARNING: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

InteliGen4 200 2.1.2 New Features List 2

2 Changes in version 2.1.2
2.1 Repairs
SNMP Traps
correct text for SNMP traps generated from universal binary and analog protections
correct OID for SNMP traps generated from universal binary and analog protections
Improvement of communication with plug-in modules
Vector Shift protection state - removed
Stp Request Under Minimal PTM alarm - removed
Flashing of binary outputs on CU with plug-in module EM-BIO8-EFCP in slot B - repaired

InteliGen4 200 2.1.2 New Features List 3

3 Changes in version 2.1.1
3.1 New features
ECU screens on controller display
It is possible to select which ECU values will be added to controller screen

3.2 Bug fixes

Speed regulation for ECUs which are using kind 9 for speed regulation
ECUlist version 8.3.0 and higher is required
List of ECUs:
Cummins CM2350

Cummins CM570

Cummins CM700

Cummins CM850

Cummins PGI

Guascor LECM E6

MWM SEMC

Siemens GCS-E

InteliGen4 200 2.1.2 New Features List 4

4 Changes in version 2.1.0
4.1 New features
Implementation of LBI: FORCE IDLE. Gen-set is switched by operator to manual idle state to save fuel or to
prolong Idle time e.g. when an engine is cold.
Force Idle
Related FW 2.1.2 Related applications MINT, SPTM
Description
This LBI activates Force Idle function.
Two Ana Switch PLC blocks were added
Ana Switch 8
PLC group Other functions

Related applications MINT, SPtM

PLC Block ID 45

The block works as an analog multiplexer. The output value could be selected from up to 8
inputs according to the 'Input SW 3', 'Input SW 2' and 'Input SW 1' state is appropriate input
value copied to the output, see the table below.
Dummy Load function was added
The function may prevent an engine from running unloaded, which can shorten an engine lifespan in
some cases.
A user determines when to connect or disconnect an external load bank.
Group Load Shedding was renamed to Load Management.
Added subgroup Load Shedding and Dummy Load.
A function detecting a number of controllers on CAN2 line added
#CAN2 Units Missing Protection
Communication
Setpoint Group Alternative config no
Settings
Range HistRecOnly/Wrn/Sd/BOC
Default Value Wrn Step -
Description
This setpoint adjusts type of protection for CAN2 Units Missing alarm.

#Number Of Units On CAN2 Check

Communication
Setpoint Group Alternative config no
Settings

InteliGen4 200 2.1.2 New Features List 5

 Range Enabled/Disabled
Default Value Disabled Step -
Description
When number of detected unit is lower than value adjusted by setpoint #Number Of Units On
CAN2, alarm Wrn CAN 2 Units Missing or Sd CAN 2 Units Missing is activated. Type of alarm is
adjusted via setpoint #CAN2 Units Missing Protection

#Number Of Units On CAN2

Communication
Setpoint Group Alternative config no
Settings
Range 1..32
Default Value 1 Step 1
Description
This setpoint defines the minimum number of units supposed to be connected to CAN2.
New parameter used for configuration of J1939 ECU
This parameter defines delay for ECU Communication Fail alarm. Range of parameter is 0.3 – 10.0s
Starting overspeed protection update
Protection is active for time defined by setpoint Starting Overspeed Time
Previously it was deactivated after idle time ended
Newly the protection will be active for the whole duration of Starting Overspeed Time timer, or until
controller will switch to loaded state, whichever comes first.
A breaker control was improved.
Amount of attempts to close breaker – Setpoint Attempts To Close Breaker
The delay between the attempts – Setpoint Delay Between Closing Attempts
Attempts To Close Breaker
Setpoint Group Process Control Alternative config no
Range 1..5
Default Value 2 Step 1
Description
This setpoint adjusts the amount of attempts the controller performs when a breaker is
requested to be closed. If the breaker feedback is not received at the end of the attempt, an
alarm is not issued, unless it was the last attempt to close the breaker.

Delay Between Closing Attempts

Setpoint Group Process Control Alternative config no
Range 2..60 s
Default Value 2 Step 1
Description
This setpoint adjusts the delay between breaker closing attempts the controller performs when
a breaker is requested to be closed. Delay is one second longer than you set here due to
breaker's safety.

InteliGen4 200 2.1.2 New Features List 6

 Example: If this setpoint is set to 10 seconds, the delay between another attempt to
close the breaker will be 11 seconds.

ECU lamps control was changed when there is an ECU communications outage.
When LBI function for lamp is used, there will be no change in actual behavior – lamp is controlled by
appropriate LBI regardless of ECU communication status.
Update of ATT
ATTFilterLamp was renamed to ATTDPFLamp
Non-mission regeneration conditions were changed:
Condition of active LBI GCB DISABLED was removed.

GCB must be open only when GCB Control is internal.

Modbus communication was improved
Setpoint Modbus Mode was implemented
Modbus RTU Timing was fixed
New alarms for breakers operation failure were implemented:
Stp GCB Fail To Open
Alarm Type STP
Alarmlist message Stp GCB Fail To Open
Alarm evaluated All the time
Related applications MINT, SPtM
This alarm is issued when:
Description After 2 seconds when LBO GCB CLOSE/OPEN opened and LBI
GCB FEEDBACK did not open.

Stp GCB Fail

Alarm Type STP
Alarmlist message Stp GCB Fail
Alarm evaluated All the time
Related applications MINT, SPtM
This alarm is issued when:
Immediately when there is mismatch of LBI GCB FEEDBACK and
LBO GCB CLOSE/OPEN but LBO GCB CLOSE/OPEN did not
Description
changed position (closed → opened and vice versa).
After 500 ms when there is mismatch of LBI GCB FEEDBACK and
LBI GCB FEEDBACK NEGATIVE.

Stp GCB Fail To Close

Alarm Type STP
Alarmlist message Stp GCB Fail To Close
Alarm evaluated All the time
Related applications MINT, SPtM

InteliGen4 200 2.1.2 New Features List 7

 This alarm is issued when:
Description After 2 seconds when LBO GCB CLOSE/OPEN closed and LBI GCB
FEEDBACK did not close for the second try.
Daylight saving time updated. Rules for switching between summer and winter time were modified.
Summer Time Mode setpoint was removed.
Front panel LCD screen was modified for successful user login.
When the first item is selected in history, pressing of the UP button leads to the last history item to be
selected.
When the last item is selected in history, pressing of the DOWN button leads to the first history item to
be selected
HMI screen: Login successful was modified
After login via front panel (LCD screen) using User ID and PIN, the new screen Login successfull
appears for 5 s. The time can be shorten by pressing the Enter button.
The screen Wrong Credentials disappears automatically disappears automatically after 5 s or after
pressing the Enter button.
Pressing Page button on Production mode screen leads to the screen Login – Production Mode.
Range of Pulse Counter 1 and Pulse Counter 2 was increased to 999 999
Text "USB key" was changed to "USB drive"
Screens updates
Timer value on controller main screen will disappear after 10s from last timer that elapsed.
Actual Time and Date were added to the Statistics screen (Time First position, Date Second position).
Pulse Counters values were added to the Statistics (Pulse Counter 1 second value from end, Pulse
Counter 2 last value) – these values should be visible only when appropriate LBI is configured.
Scheduler setting via LCD was improved.
A controller remembers the information about set contrast even after power off and power on.
Mains Q measurement by LAI
LAI "MAINS IMPORT MEASUREMENT" was renamed to MAINS MEASUREMENT P
LAI "MAINS MEASUREMENT Q" added, the value of LAI is always expected to be in kVAr, no decimals.
"Mains Measurement Q" setpoint added.
Mains Measurement Q
Related FW 2.1.2 Related applications MINT, SPTM
Comm object 10598
Description

None No measurement of Q, The Value Q is "0" all the time.

Mains CT The value of reactive power is measured by AC measurement.
Analog input The value of reactive power is measured by LAI" Mains Measurement Q".

Exercise Timers (schedulers) have now option Remote Start/Stop

The function behaves the same as LBI Remote Start/Stop.

InteliGen4 200 2.1.2 New Features List 8

 Voltage autodetect function was updated.
When decimal power format selected, the value Nominal Current was 10x higher. Nominal Current
has always no decimal value regardless the power format.
Calculation of value Nominal Current in Autodetect modified:
For Connection Type: SplPhL1L2 and SplPhL1L3 power factor 1 is used in the formula of
calculation of value Nominal Current.
For the other types: High Leg Delta, 3Ph Low Y, 3Ph High Y, Mono Phase power factor 0.8 is used.
Controller AIN Calibration setpoints were removed, replaced by offset values.
Measurement Screen for Mains Current in SPTM was added.
Seen only when setpoints Mains Measurement P is adjusted to Mains CT
The screen is located between Mains and Generator Power.
Mains screen is split into 2 screens (original and the new one)
New screen displays L1 Current

4.2 Bug fixes

Two values added to SNMP list
vBreakerState and vEngineState
Power format change fixed
Value Required P now has correct units after power format change
Statistic in small power format bugfixing
Total Emergency Stop update
Total Emergency Stop alarm has Fixed Protection State
Modbus communication improved
Setpoint Modbus Mode was made visible
The controller can read/write up to 125 regs now
Values in Statistics group settings
Setting up of maintenance timers via front panel (LCD screen) or directly via InteliConfig makes
setpoints works correctly
Latitude and Longitude bug fixing
Geolocation function updated
Alternative configuration switching fixed
A process of changing the alternative configuration starts when an engine state is Ready
P and Q measurements from anolog values fixed
Mains Measurement P and Mains Measurement Q are calculated correctly
Sd Earth Fault Current culation fixed
CAN2 communication improved

InteliGen4 200 2.1.2 New Features List 9

5 Notes
5.1 Document history
Revision number Related sw. version Date Author
3 2.1.2 10.10.2023 Michal Slavata
2 2.1.1 27.7.2023 Michal Slavata
1 2.1.0 3.3.2023 Cenek Pec

InteliGen4 200 2.1.2 New Features List 10