Maintenance

Safety Gear Types

Summary This document contains information for maintaining all safety gears.

Note
• RF series safety gears may also be referred to as SA RF..
• GED series safety gears may also be referred to as SA GED..
• GK series safety gears may also be referred to as SA GK..
• Thyssen series safety gears may also be referred to as SA THY..
• G series safety gears may also be referred to as SA G..
• SGC series safety gears may also be referred to as SA SGC..

Modification 01 02 03 04 05 Prepared 20.03.2009 zurbrure

KA No. 160633 160737 160780 160666 158166 Reviewed 18.03.2009 legerebe
KA Date 13.07.07 16.05.08 12.09.08 16.01.09 15.05.09 Norms Chkd 19.03.2009 plattle

Safety Gear Released 15.05.2009 gensicka

Format
Maintenance A4
Classification Lead Office
INVENTIO AG CH-6052 Hergiswil
11540 EB3
EJ 604738 EN

Copyright © 2009 INVENTIO AG All rights reserved.

INVENTIO AG, Seestrasse 55, CH-6052 Hergiswil, owns and retains all copyrights and other intellectual property rights in this manual. It shall only be used by
SCHINDLER personnel or authorized SCHINDLER agents for purposes which are in the interest of SCHINDLER. Any reproduction, translation, copying or storing
in data processing units in any form or by any means without prior permission of INVENTIO AG is regarded as infringement and will be prosecuted.

Page 1/37
 Table of Contents

1 Safety Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 General Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Guide Rail Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 RF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 GED Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1 General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2 Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6 * G Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 * General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 * Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 * Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 * SGC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1 Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2 General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3 * Extended Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8 Waste Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 2/37
 1 Safety Advice

1.1 General

Safety All persons involved must know and follow all company and local safety regulations, with
Requirements special attention to the following:
• Make sure that there is enough light to work safely.
• Immediately replace damaged or lost safety equipment.
• Keep all tools in good condition.
• Follow instructions when using tools.
In addition to protective clothing, the following safety equipment must be used:
Description Safety Equipment
Safety Shoes

Hardhat

Safety Goggles

Full Body Safety

Harness

Protective
Gloves

1.2 Symbols Used

Danger
This symbol indicates a high risk of serious injury. Follow instructions to prevent serious
injury or even death.

Caution
This symbol indicates a risk of personal injury or property damage. Follow instructions to
prevent injury or property damage.

Note
This symbol indicates special or additional information.

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 3/37
 2 Preventive Maintenance

2.1 Overview

Note
Not all safety gears are currently described in this document.
• For GK Series see K 601191.
• For Thyssen Series see K 604218.

Caution
This instruction defines the minimal requirements per safety component. Recommended
maintenance activity intervals refer to the normal use of the elevator within normal
conditions. Intervals will be adapted by the maintenance company to the local requirements
(for example actual use, frequency of use, environmental aspects, national regulations,
etc.)

Task
Interval Time
Safety Gear Type Description
(Months) (Minutes)
All 6 Check guide rail condition - clean and oil if 10 ... 60
necessary1
All 12 Check movability of movable parts 5
Progressive Check symmetrical positioning and running 5
clearance of brake pads
All Check actuating mechanism 10
All Check safety contact 5
Progressive 242 Check brake pads 10 ... 60
All Clean safety gear 10
Progressive Check spring assembly 5
Progressive Check and lubricate roller cage and sliding 30
jaw unit
All - Checks and tests according to the -
Periodical Safety Inspection (PSI)
1) For a proper functioning of the safety gear the rail blade surface must be completely free from
visible dirt and rust and lightly oiled with HLP68
2) These checks must also be made after the engagement test and when the movable parts do
not move easily

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 4/37
 2.2 Preparation

Danger
After the car has been moved to the maintenance position, the installation power must be
turned off and locked out. The car must be unable to move.

Procedure
No Step
1 Put signs “Out of Service” in front of each landing door.
2 Make sure that during maintenance work the car is empty of persons or goods.
3 Switch on hoistway lights.
4 Check for any roll back or out of level conditions.
5 Record the number of trips from the trip counter in the installation record book.
6 Report any problems to the service department.

2.3 General Equipment

Part Standard
HLP 68 for guide rail oiling N5999120
Cleaning solvent NOK_5999405
Molykote grease N5999220
Rags for cleaning -
Brush for applying grease -

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 5/37
 3 Guide Rail Check

Caution
For proper functioning of the safety gear, the guide rail surface must be completely free from
visible dirt and rust, and lightly oiled with HLP68.

Warning Label

Check Guide Rail

No Step
1 Check the cleanness of the guide rail surface with a white cloth. The cloth must
be completely free from visible dirt. If not, the guide rails must be cleaned.

Guide Rail
2 Use a scraper (4) to remove large dirt build-up. Do not damage the guide rail
Cleaning and
surface (2).
Lubrication
3 Use a brush (1) to apply the cleaning solvent to the guide rail surface (2).
The cleaning solvent used must be approved by the local Schindler office.
See NOK_5999405 for approved cleaning solvents.
4 Wait 1 ... 2 minutes to allow the solvent to dissolve the rust and dirt.
5 Wipe the guide rail surface (2) clean with a rag (3) or scrub sponge soaked in the
cleaning solvent.

4
2 2 2
3

Guide Rail Cleaning

6 Remove all remaining cleaning solvent with clean dry rags.

7 Make sure that all guide shoe rollers are free from rust and dirt.
8 Apply HLP68 oil to the guide rail surface to prevent guide rail corrosion.

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 6/37
 4 RF Series

4.1 General Checks

Appearance No Step
Check
1 Check the general condition of the safety gear.
2 Clean the roller and the lower area of the roller cage.

Check Clamping 3 Check that the clamping roller moves freely.

Roller Movement
4 Check and tighten bolts and screws if necessary.

Adjust SA RF 1 5 Check the clearances between the guide rail (1), the braking surface of the
Running casing (2) and the roller (5) when the safety gear is in normal position.
Clearance
6 Adjust the clearances if necessary. Loosen the fastening screws (4) and equalize
the clearances on both sides of the guide rail.

1 2
3 4

5 1

s1 BFK s2
SA RF 1 Guide Rail Clearance
1 Guide rail
2 Braking surface of the casing
3 Roller cage
4 Fastening screws
5 Roller
BFK [mm] s1 [mm] s2 [mm]
81 3.5
9 1.5 2.5
10 ... 16 1.5
1) Not for new installations

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 7/37
Adjust SA RF 2
7 Check the clearances between the guide rail (2), the braking surface of the
Running release wedge (1) and the roller (3) when the safety gear is in normal position.
Clearance
8 Adjust the clearances if necessary. Loosen the fastening screws and equalize the
clearances on both sides of the guide rail.

s1 BFK s2

4
SA RF 2 Guide Rail Clearance

BFK [mm] s1 [mm] s2 [mm]

16/19/28.6 2 2

Tightening of the 9 Tighten all four fastening screws with the following torques:
Fastening Screws
• SA RF 1, tighten the M16 fastening screws to 215 Nm.
• SA RF 2, tighten the M20 fastening screws to 410 Nm.

Check the Safety 10 Trip the actuating mechanism by hand.

Switch
11 Check that the safety switch(es) KF has been switched.

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 8/37
 4.2 Spare Parts

1
Pos Image Description Qty 2 ID. No.
1 Pair of SA RF 1 roller No 1 59314560
safety gear

2 Pair of SA RF 2 roller No 1 59314575

safety gear

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 9/37
 5 GED Series

5.1 General Checks

Check Mobility No Step

and Running
Clearance 1 Push the safety gear downward and sideward (see arrows) and check the
horizontal and vertical mobility of the safety gear.
2 Check the correct running clearance (s1, s2) of 2 mm. If necessary adjust the gap
to 2 mm using the setting screw (1).

A
s1 = 2 mm
s2 = 2 mm

1
X = 2 mm

1 Setting Screw

Check Interface 3 Check the fastening of the connection lever (1) on the eccentric disk (2).
to Safety Gear

1 Connection lever
2 Eccentric disk

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 10/37
Check Actuation
4 Check whether the eccentric disk (1) can be brought in contact with the guide rail
by moving the governor lever (4).
5 Check the safety switch (2) for damage and replace if necessary.
6 Check whether the reset unit (5) can hold the governor lever (4) in its initial
position.

4 1
3
2

1 Eccentric disk
2 Safety switch
3 Governor lever cam
4 Governor lever
5 Reset unit

Check Seal and

7 Check seal and wire for completeness.
Wire

1 Seal and wire

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 11/37
 5.2 Extended Checks

No extended checks are necessary.

5.3 Spare Parts

1
Pos Image Description Qty2 ID. No.
- Pair of SA GED 10 progressive No 1 59344500
safety gears
Pair of SA GED 15 progressive No 1 59344550
safety gears

- Pair of SA GED 20 progressive No 1 59344600

safety gears

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 12/37
 6 * G Series

6.1 * General Checks

Check Brake No Step

Wedge Movement
and Symmetrical 1 Push the brake wedges (2) up to their highest position and check that they move
Positioning easily. If not, complete according to section "Extended Checks", including the
grease on the roller cage.
2 Make sure that the brake wedges (2) are at the same height. If not, adjust the
running clearance.

X X X

Version Drawn is SA G 01
1 Guide rail
2 Brake wedge

Check the Y-axis

Alignment of the 3 Make sure that the safety gear is aligned in the Y-axis that there is a gap of 5 mm
Brake Plates between the guide rail head (3) and the brake plates (4).

4
3

Y-axis Alignment
3 Guide rail head
4 Brake plate

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 13/37
 Caution
The disc spring stack (3) must remain turnable by hand after any adjustment.

Adjust Running
Clearance 4 Loosen the nuts (1) on both sides of the safety gear.
5 Equalize the running clearance on both sides with the adjustment screws (2).
6 Ensure that the adjustment is equalized and thereby the disc spring stack (3) can
be turned easily by hand.

1 3

00017508
s s
Version Drawn is SA G 01
1 Counter nut
2 Adjustment screw
3 Disc spring stack
7 Counter the adjustment screws (2) with the nuts (1).

Check the Safety

8 Trip the actuating mechanism by hand.
Switch
9 Check that the safety switch(es) KF, (KF1) (1) has been switched.

1 Safety switch KF

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 14/37
LLV / BFK
10 Check whether the LLV sealings (1) and the BFK sealings (2) are present.
Sealings
2 1

00017510
LLV
SA G 01 (Rel. 02)
1 BFK sealing
2 LLV sealing

00017592
LLV
G01, G11, SA G 11 (Rel. 02), G21
1 BFK sealing
2 LLV sealing

Sealing Concept
Type Sealing Description
SA G 01 (Rel. 02) LLV • Sealing wire, maximum diameter 1.2 mm
• Lead plumb bolt 12x6 mm
• Hex bolt M5x10
BFK • Sealing label
G01, G11, LLV • Sealing wire, maximum diameter 1.2 mm
SA G 11 (Rel. 02), • Lead plumb bolt 12x6 mm
G21 • Hex bolt M5x10
BFK • Sealing wire maximum diameter 1.2 mm
• Lead plumb bolt 12x6 mm
• Plastic fuse cap

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 15/37
 6.2 * Extended Checks

Caution
Do not open the roller cage (4).

Check and
No Step
Lubricate Roller
Cage 1 Bend down the tab washer (2) of the fastening screws (1) of the roller cage
bracket (3).
2 Loosen the fastening screw(s) (1) slightly until the roller cage bracket (3) can be
turned.
3 Turn the roller cage bracket (3) by 90 degrees and remove the roller cage (4).
4 Clean the roller cage using a cloth and then lubricate with grease (Molykote).

00017511
4 3 2 1
SA G 01
1 Fastening screw
2 Tab washer
3 Roller cage bracket
4 Roller cage

4 3 2 1
SA G 11
1 Fastening screw
2 Tab washer
3 Roller cage bracket
4 Roller cage

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 16/37
Clean the Brake
5 Turn the wedge jaw (1) and clean the grooves of the brake plates (2) thoroughly.
Plates

00017582
1

Version Drawn is SA G 01
1 Wedge jaw
2 Brake plate

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 17/37
 6.3 * Spare Parts

Overview
Variants

1.4 1.2 2.4

2.2

1.3 1.1 2.3 2.1

1.6 1.5 1.7 2.6 2.5 2.7

00017517
1 2

1 G01, G11, G21 (Rel. 01)

2 SA G 01, SA G 11 (Rel. 02)

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 18/37
G01, G01-DO, 1
Pos Image Description Qty2 ID. No.
G01/C, (Rel. 01)
- - Wearing part set containing: Yes 1 108498
• 4 pieces 3G brake plates
• 8 fastening screws M6x16
1.1 Wedge jaw No 1 582606
Wedge jaw, G01-D0 No 1 359440

1.2 Roller cage left, s = 3 mm No 1 359448

Roller cage left, s = 3 mm, G01-D0 No 1 359434
Roller cage right, s = 3 mm No 1 359449
Roller cage right, s = 3 mm, G01-D0 No 1 359435

1.3 S-Bracket, s = 3 mm No 1 359427

1.4 Locking sheet for S-Bracket left Yes 1 359428

Locking sheet for S-Bracket right Yes 1 359430

1.5 Hex bolt M5x10-5.6 Yes 1 105415

1.6 Lead plumb bolt diameter 12x6 Yes 1 520237

1.7 Lead wire maximum diameter 1.2 Yes 1 121516

- Type label neutral G-types Yes 1 105406

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 19/37
SA G 01 (Rel. 02) 1
Pos Image Description Qty2 ID. No.
- - Wearing part set containing: Yes 1 59314953
• 4 machined brake plates
• 8 fastening screws M6x10
• Adhesive Loctite
• 2 washers 2-tab
- - LLV plumbing set containing: Yes 1 59314964
• Locking angle
• Hex bolt M5
• Lead plumb bolt 12x6 mm
• Sealing wire diameter 1.2 mm
2.1 Wedge jaw No 1 59314921

2.2 Roller cage No 2 59314930

2.3 Roller cage bracket No 1 59314945

2.4 Washer 2-tab for roller cage Yes 1 635510

bracket, left

- Type label G series Yes 1 59314949

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 20/37
G11, G11-DO 1
Pos Image Description Qty2 ID. No.
(Rel. 01)
- - Wearing part set containing: Yes 1 108497
• 4 pieces 3G brake plates
• 8 fastening screws M6x16
1.1 Wedge jaw No 1 582638

1.2 Roller cage left, s = 3 mm No 1 108317

Roller cage right, s = 3 mm No 1 108318
Roller cage left, s = 5 mm No 1 108319
Roller cage right, s = 5 mm No 1 108320

1.3 C-Bracket, s = 3 mm No 1 108308

C-Bracket, s = 5 mm No 1 108309

1.4 Locking sheet for C-Bracket Yes 1 108274

1.5 Hex bolt M5x10-5.6 Yes 1 105415

1.6 Lead plumb bolt diameter 12x6 Yes 1 520237

1.7 Lead wire maximum Yes 1 121517

diameter 1.2
- Type label neutral G-types Yes 1 105406

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 21/37
SA G 11 (Rel. 02) 1
Pos Image Description Qty2 ID. No.
- - Wearing part set containing: Yes 1 59344096
• 4 machined brake plates
• 8 fastening screws M6x10
• Adhesive Loctite
• 2 locking plates
- - LLV plumbing set containing: Yes 1 59344095
• Locking angle
• Hex bolt M5x10
• Lead plumb bolt 12x6 mm
• Sealing wire diameter 1.2 mm
2.1 Wedge jaw No 2 59314053

2.2 Roller cage, s = 3 mm No 2 59314055

Roller cage, s = 5 mm No 2 59314056

2.3 Roller cage bracket, s = 3 mm No 1 59314022

Roller cage bracket, s = 5 mm No 1 59314021

2.4 Locking plate for C-bracket Yes 1 108274

- Type label G series Yes 1 59314949

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 22/37
G21, G211 1
Pos Image Description Qty2 ID. No.
(Rel. 01)
- - Wearing part set containing: Yes 1 108496
• 4 pieces 3G brake plates
• 8 fastening screws M6x20
1.1 Wedge jaw No 1 582639

1.2 Roller cage left, s = 3 mm No 1 108280

Roller cage right, s = 3 mm No 1 108281
Roller cage left, s = 5 mm No 1 108306
Roller cage right, s = 5 mm No 1 108307

1.3 C-Bracket, s = 3 mm No 1 108308

C-Bracket, s = 5 mm No 1 108309

1.4 Locking sheet for C-Bracket Yes 1 108274

1.5 Hex bolt M5x10-5.6 Yes 1 105415

1.6 Lead plumb bolt diameter 12x6 Yes 1 520237

1.7 Lead wire maximum Yes 1 121517

diameter 1.2
- Type label neutral G-types Yes 1 105406

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 23/37
 7 * SGC Series

7.1 Prerequisite

Special Tools Tool Figure Description

Mounting Gauge Used to position the lower yoke of the
car sling. ID No.:
• SGC01
• 59306984 for BFK = 16.0 mm
• 59306985 for BFK = 19.0 mm
540_000189_01 • SGC02
• 59306194 for BFK = 16.0 mm
• 59306195 for BFK = 19.0 mm
• 59306196 for BFK = 28.6 mm
• 59306197 for BFK = 31.75 mm
Socket Screw M6x50 for mounting gauge.
ID No. 640139.

Wrench 30 mm and 36 mm

30 mm and 36 mm

Socket Wrench 30 mm and 36 mm

30 mm and 36 mm

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 24/37
 7.2 General Checks

Check Brake No Step

Wedge Movement
1 Push the brake wedges (2) up to their highest position and check that they move
easily. If they do not, complete the Extended Checks, including checking the
grease on the roller cage and sliding jaw.
2 Make sure that the brake wedges (2) are at the same height. If they are not, adjust
the running clearance.

7±1mm
7±1mm

1
00016223

Brake Wedge Check

1 Guide Rail Head
2 Brake Wedges

Check Running 3 Check the distance between brake pad and guide rail.
Clearance
It must be within 7 ±1 mm.
4 If necessary adjust the running clearance according to the following procedure.

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 25/37
Adjust Running
5 Loosen the four fixation bolts (1) of the safety gear (2).
Clearance
6 Insert the mounting gauge (3) into the groove of the safety gear (2) and fasten with
a socket screw (4).
Make sure the mounting gauge matches the guide rail.

1 2
3 4

Align Safety Gear

1 M24x80 Hex Head Bolts
2 Safety Gear
3 Mounting Gauge
4 M6x50 Hex Socket Screw
7 Press the safety gear (2) fully against the guide rails until the mounting gauge (3)
fits tightly and use a socket wrench to tighten the four bolts (1) of the
safety gear (2) in turns, step by step.
8 Remove the socket screw (4) and mounting gauge (3).
The mounting gauge must be easily removed. Otherwise realign the safety gear
and try again to remove the mounting gauge.

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 26/37
Check Actuating
9 Check the actuating mechanism for any damage and for loose spring pins.
Mechanism
10 Check the adjustment of the governor lever stopper (10) so that
the thrust levers (1) contact the bolt (3).

Setting Check
1 Thrust Levers
2 Brake Wedges
3 Bolt
4 Contact Area (Thrust Levers and Bolt)
11 The edge of the roller cage (5) must be parallel to the guide rail.
12 Check that the tip of the thrust lever (1) is visible through the hole in the brake
wedge (2) and touches the bottom of the brake wedge (2).

Detail

Position Check
5 Roller Cage

Safety Gear
EJ 604738 05
Maintenance
Copyright © 2009 INVENTIO AG 27/37
 13 Readjust the position of the governor lever stopper (10), if necessary, by adjusting
the length of the distance screws (9).
14 Fine adjustments to the position of the governor lever stopper (10) can be made
by loosening the stopper fastening screws (11), adjusting the governor lever
stopper (10), and retightening the screws (11).

9 10
11

540_000183_02
Governor Stopper and Reinforcement
6 Rope Coupling Center Bolt with Split Pin
7 Governor Lever Bushing
8 Governor Rope Coupling
9 Distance Screws (M20x140 Hex Head Screws)
10 Governor Lever Stopper
11 Fastening Screws (M12x36 Hex Head Screws)
15 Check the governor lever bushing (7) for wear.
16 Check that the governor rope coupling (8) is securely fastened to the governor
lever.
17 Check that the center bolt and split pin (6) of the rope coupling (8) are correctly
mounted and are in good condition.
The bolt and split pin must not have any cracks or fragments.

Check Safety
18 Check the safety contact adjustment. Make sure there is no space between the
Contact contact button of the safety switch and the safety switch spring angle.

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 7.3 * Extended Checks

Check Brake No Step

Pads
19 Release the torsion springs (1,2) by taking them out of their notches.
20 Remove split pin (3) and pull bolt (4) out.

6
3

1 2
Release Torsion Springs
1 Torsion Spring
2 Torsion Spring
3 3.2x18 Split Pin
4 D10 Bolt
5 Brake Wedge
6 Thrust Levers

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Maintenance
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 21 Pull back the thrust levers (6).
22 Hold the brake wedges (5) and loosen their fixation screws (7).
When removing the fixation screw (7), the brake wedge will fall down if not
supported.
23 Slide out the brake wedges (5).
24 Check the brake pads for wear and damage.
25 Replace the brake pads if any of the following occurs:
• Diagonal cracks (B)
• Break-outs on sliding surface (C)
• Cracks through brake pad (D)

A B C D

A Fine cracks length- and crosswise

B Diagonal cracks
C Break-outs on sliding surface
D Cracks through brake pad

7
5

Remove Brake Wedges

7 Brake Fixation Screw (M6x12 hex socket screw)

Safety Gear
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Maintenance
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 Caution
The ceramic brake pad and M5x16 hex screws must be replaced together. Use
Loctite 243 to secure the screws.

Check and
26 Use a screwdriver (2) to loosen the locking brackets (1) from the c-spring
Lubricate Roller assembly (3).
Cage
27 Push the roller cage towards the guide rail and pull it down to remove it.

2 3

Loosen Locking Brackets

1 Locking Bracket
2 Screwdriver
3 C-Spring Assembly
4 Roller Cage

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 28 Use a screwdriver (2) to push on the needle flat cage. Make sure both cage
retaining springs have equal tension. If not, replace the roller cage.
29 Use a cloth to clean the roller cages and then lubricate with grease (Molykote).

Check Cage Retaining Springs

6 Cage Retainer Spring
7 Needle Flat Cage (clean and lubricate)

Check C-Spring 30 Pull out the c-spring assembly (3).

Assembly
31 Check the c-spring assembly (3) for any damage and loose screws.

Clean and
32 Remove sliding jaws (2) from the safety gear block (1).
Lubricate Sliding
Jaw

3
Remove Sliding Jaws
1 Safety Gear Block
2 Sliding Jaws
3 C-Spring Assembly

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Maintenance
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 33 Use a cloth to clean the sliding jaws and then lubricate with grease (Molykote).
34 Use a cloth to clean the roller cage side of the brake wedges (4).
35 Check the roller cage side of the brake wedges for damage.
36 Lubricate the roller cage side of the brake wedges with grease (Molykote).
Make sure the whole surface is coated.
37 Assemble sliding jaw (2), roller cage (3) and brake wedge (4).
38 Slide sliding jaw and brake wedge over the roller cage to distribute grease
(Molykote).

Distribute Grease
2 Sliding Jaw
3 Roller Cage
4 Brake Wedge
X = clean and lubricate with grease

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Maintenance
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 Caution
Make sure the ceramic brake pad (5) is not coated with grease.

Assemble SGC02 39 Insert sliding jaws.

40 Insert roller cages (3) and brake wedges (1). Secure each brake wedge with the
brake fixation screw (2).
Make sure that the screw (2) is at the bottom of the roller cage mechanical
stop (3).

Insert Brake Wedge

1 Brake Wedge
2 Brake Fixation Screw (M6x12 hex socket screw)
3 Roller Cage
41 Insert the c-spring assembly (5) and push fully into the safety gear block.
The ends of the c-spring assembly (5) must go past the edge of the sliding
jaw (4).
42 Attach the locking brackets (6) on both sides of the c-spring assembly (5).

5
4
6

Check C-Spring Assembly Position

4 Sliding Jaw
5 C-Spring Assembly
6 Locking Bracket

Safety Gear
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Maintenance
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 43 Push the thrust levers (7) towards the guide rail.
44 Replace bolt (9) and insert split pin (8).

7
540_000105b_01

10
11
Insert Bolt
7 Thrust Lever
8 3.2 Split Pins
9 D10 Bolt
10 Torsion Spring
11 Torsion Spring
45 Tension the torsion springs by putting them into their notches.

Safety Gear
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Maintenance
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 7.4 Spare Parts

Overview

Overview
1
Pos Image Description Qty2 ID. No.
Ceramic brake pad SGC01 No 1 59306961
1 Ceramic brake pad SGC02 No 1 59306061
Hex screw low lead M5x16 No 2 996583
Adhesive LOCTITE 243 10 ml No 1 457683

Roller Cage complete SGC01 No 1 59306990

2 Roller Cage complete SGC02 No 1 59306065

540_000196_01

C-Spring Clamp SGC01 No 1 59306074

3 C-Spring Clamp SGC02 No 1 59306075
(These- parts can be ordered if lost
during disassembly of the safety gear.)

- Molykote MoS2 Yes 1 59306821

100 g tube (SDS)
Molykote MoS2 Yes 1 296614
250 g tube (EBI)

- Safety Switch Impulse NPT 1/2" No 1 59306181

Safety Switch Impulse M16x1.5 No 1 59306179
Safety Switch Bistable NPT 1/2" No 1 59306639
Safety Switch Bistable M16x1.5 No 1 59306637

1) Stocked Part must be available in sufficient quantity in local stock at all times
2) Quantity

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 8 Waste Disposal

Note
All replacements are made during the normal checks. There are no special procedures for
replacement.

Part Disposal
No Part Disposal Code
1 Ceramic brake pad NM
2 Mokykote MoS2 OIL
3 Springs FE-X
4 Safety switch WEEE
5 All other components FE

Disposal Codes See J 630009 Waste Disposal Instructions for more details.
Code Component/Material Disposal Instructions Type of Disposal
OIL Oils and greases • Collect separately. Regeneration
• Return to collecting station, Incineration by
manufacturer or specialized industrial firing or
disposer. HWIP1
• Not allowed to get into water and
soil.
NM Non-metals • If recyclable, collect, sort and Recycling
recycle by type.
• Do not mix with scrap iron.
• If non recyclable, collect and Incineration with
dispose accordingly. EFGT2
• Do not mix with scrap iron. Landfill for inert
material
WEEE Electrical and • Collect separately Recycling and
electronic scrap, like • Return to collecting station, disposal by
switches, transformers, manufacturer or specialized authorized
relays, electromagnetic disposer specialist firm
switches, capacitors, • Do not dispose with garbage.
etc. • Do not dispose in landfill.
FE-X High-alloy steel Collect and recycle separated from Recycling in steel
(stainless steel) non- or low-alloy scrap iron. plant for high
alloyed steels
FE Non-alloy and low-alloy Collect and recycle separated from Recycling in steel
steel, cast iron high-alloy scrap iron. plant with filter
1) Hazardous Waste Incineration Plant
2) Enhanced Flue Gas Treatment

Safety Gear
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Maintenance
Copyright © 2009 INVENTIO AG 37/37