Work Method Statement Constructing RC

Foundation at Lift Station and New Support

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Method Statement Title:

Constructing RC Foundation at Area

Reviewed by Kinetics Approved by

KSM Project
Submitted by Manager
Contractor Project Engineer Construction
QA/QC EHS
Manager

Signature
:

Name:

Date:

Time:

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Table of Content

Section Description

1.0 Introduction

2.0 Resources

2.1 Material

2.2 Machinery & Equipment

2.3 Manpower Involved/Plan

2.4 Contractor Involved

3.0 Primary Requirement

3.1 Coordination Requirement

3.2 Others Operation Requirement

3.3 Receiving

3.4 Handling

3.5 Storage

4.0 Work Activity Methodology/ Arrangement

4.1 Site Preparation

4.2 Mobilization & Installation

5.0 Inspection, Testing, and Commissioning Proposal

6.0 List of Attachment / Appendices / References / Drawing

7.0 Hirarc Assessment

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1.0 Introduction
This document shall address the typical reinforcement concrete foundation works.

1.1 The construction standard above is shown as following: -

IMCS Specification: -

IMCS SECTION DESCRIPTION

IMCS 03_11_00_00(03100) Concrete Forming
IMCS 03_20_00_00(03200) Concrete Reinforcing
IMCS 03_31_00_00(03310) Structural Concrete
IMCS 03_15_10_00(03151) Concrete Anchorage
IMCS 31_20_00_00 Earth Moving
IMCS 07_25_00_00 Weather barriers
IMCS 03_06_00_00 Grouting

2.0 Resources

2.1 Materials

All materials used on site must be approved type and they are as follows: -

No Type / Brand Name Description of Materials

1 Crusher run For footing subbase
2 Anti-termites (PLASMO 50) Chemical treatment
3 0.25mm per layer heavy duty Vapor barrier
polythene sheet
4 G15 concrete Act as lean concrete for leveling
purpose.
5 G40 concrete with crystalize water Special mix concrete
proofing admixture (SIKA)
6 Rebar (various size) (Ann Joo) High Tensile MS 146
7 Curing compound Concrete curing
8 J-bolt For steel column
9 BRC (various size) MS4833
10 Sika Latex Bonding Agent
11 Formwork Falsework
12 Sika Grout 215 RC rectification work
13 Sika Formol EX Form Release Agent

2.2 Machinery and Equipment

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No Type / Model Quantity

1 Lorry truck 1 lot
2 Backhoe 1 lot
3 Crane 20 Ton 1 lot
4 Concrete truck, pump truck 1 lot
5 Barricade cone & red tape Various
6 Trowel 2 sets
7 Wheelbarrow 2 Set
8 Hammer 4 Set
9 Long cement trowel 2 sets
10 Portable exhaust fan 1 Set
11 Plywood Various
12 Concrete vibrator poker 1 Set

2.3 Manpower Involved / Plan

Designation / Name (Kinetics) Key Person Quantity

Manager: / 1
Engineer: / 1
Supervisor: / 1
EHS: / 1
QA/QC: / 1

Designation / Name (DPV) Key Person Quantity

Manager: / 1
Engineer: / 1
Supervisor: / 1
EHS: / 1
QA/QC / 1
QA/QC: / 1

2.4 Contractor Involved

Company Type / Model Quantity

CSA Contractor 1 lot

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3.0 Primary Requirement

3.1 Coordination Requirement

3.1.1 Identification of existing services and structure around the working area.

3.2 Other Operation Requirement

3.2.1 Work access to the construction area need to confirm and approved by Kinetics.

3.2.2 Location for storage and the type of material to store must be approved by
Kinetics.

3.3 Receiving
3.3.1 All delivery materials to the site shall be informed to the site manager/ to have the
plan for unloading. Upon arrival of materials at the storage yard, the materials
controller will match delivery notes and shall verify the consignment.

3.3.2 Receiving/Handling/Storage for all materials must comply manufacturer’s

recommendation & IMCS

3.3.3 Upon arrival of the material, the consignment shall be verified by the supervisor to
match the packing list and inspected by Kinetics QAQC & Client.

3.3.4 All material received at site shall be visually inspected for any damages in order to
avoid of work.

3.3.5 Deliver each container with labeling intact which identifies manufacturer, type of
material, brand name, brand code, coverage, surface preparation, drying time,
cleanup, color designation, and instructions for mixing and reducing.

3.4 Handling
3.4.1 Proper methods & equipment, i.e., trolley or pallet jack to be used for transferring
of the materials or tools.

3.4.2 Supervisor shall monitor the work and ensure the work is complied with all safety
requirements.

3.5 Storage
3.5.1 Proper barricade & barrier ownership tag to be used for materials storage.

3.5.2 Proper containment tray to be used for materials storage.

3.5.3 Store materials in a sheltered dry place that is free from excessive moisture.

3.5.4 Daily housekeeping shall be carried out to ensure the cleanness of the area.

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4.0 Work Activity Methodology / Arrangement

4.1 Site Preparation

4.1.1 Planning the best route for the access to get in and out

4.1.2 Investigate & coordinate of existing buildings, structure, M&E which may affected
the progress of the works.

4.1.3 Identify the storage location for materials, tool and equipment.

4.1.4 The working areas must be barricade using barricade cone and safety tape to
avoid people to enter the working areas.

4.2 Mobilization & Installation

No Activity Sequence
1 a) To inform related Project Manager, System Owner and KINETICS EHS
management before start work for the day.

b) To obtain the entire relevant valid EHS document, SIPP and PTP before start
work.

c) To assign all the workers, stuff to attend safety induction before start work.

d) Get the valid permit for the workers and machinery to enter the site.

2 a) Inform the Project Manager or person in charge before start work

b) Detail of the activity to be performed shall be informed/briefed and explained

before starting work.

c) Precautions must be taken before and during activity in accordance with DOSH
standard and Intel Safety standard.

d) During the progress of activity, the work shall be under the continuous
supervision of an experienced foreman.

e) Provide safeguards, including related signages, barricades, temporary fences,

warning lights and other similar items that are required for protection of all
personnel during all activity involved.

3 Mobilization of tools and workers

a) To inform related Project Manager, System Owner and EHS Management before

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start work for the day.

b) Obtained the entire relevant valid EHS document before start work.

c) All Vehicles to comply the wheel stopper when loading material.

d) Shall be use manpower to mobilize the materials into the work location and
storage area.

e) Get advised from KINETICS project management team for the location for
material storage.

f) Shall be used forklift to mobilize the materials into the work area if necessary.

g) Pallet Jack shall be used during work where necessary for mobilize the material
to work location needed.

4 To brief the workers on the job sequence and streamline their job for hazard
avoidance prior work starts.

5 Hard barricade all working area by using tubular scaffolding.

6 To prepare the power supply to the working area by using extension wire for
temporary lighting at night.

Method statement
7 Preparation of work
 Construction will not commence until confirmation that all pre-construction
planning and safety checks are completed.
 Supervisor shall be familiar with the construction drawing and method of
statement.

Setting-out
 Set out dimension following IFC drawing using existing column as a reference
the footing location for excavation.
 Existing sewerage pipe and manhole location to mark out for reference during
construction of footing.

(A) Excavation & backfilling work

Introduction
 This Method Statement describes a proper work procedure shall be
carried out during the excavation works to comply with IMCS 02300 and

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stage as per specification in contract drawings.

 Site Preparation
 Setting out

Excavation Methodology
 The area to be excavated shall be properly marked and clear before starting
the works.
 The depth of excavation shall be periodically checked by a surveyor to
avoid over- excavation. The excavation executed less than 1.0 meter
following the drawing give in section details. All excavations 8 feet or less in
depth which have unsupported vertically sided lower portions shall have a
maximum vertical side of 3 1/2 feet according to CFR# 1926.651 OSHA or
the bank of the excavated area shall be sloped 53 - 45 degrees with ratio
(H: V) 1:1 – 3/4:1 and shall be maintained to avoid a collapse of the bank
into the excavated area.

 All excavated material shall be kept a minimum of 1.0 meter from the edge
of excavationor shall be stockpiled to the area designated by the Engineer.
 For all excavation activities, adequate safety barriers, signboards, advance
warning signs would be used.
 For foundation, as soon as the excavation reaches the required

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depth/elevation the surface shall be leveled and shall be compacted to 95

% of maximum dry density or MDD.
 Before the compaction starts, it shall ensure that the excavated level is free
from standing water or excessive moisture content (2%).
 Inspection would be conducted for Field Density Test (FDT) for checking
and approval of the Engineer.
 Anti-termites treatment would be conducted prior to start blinding works but
make sure the anti-termites material is approved by the Engineer. (Details
refer to work sequence for anti-termites.)
 No equipment shall be operated within 5 feet of existing structures or newly
completed construction, or within a 1:1 slope from the toe of the footings of
existing or newly completed structures, without prior review by Intel.
 Disposal of Excess Excavation: Dispose of all excess excavated materials, if
not required for backfill or fills. Dispose of materials offsite (in a place which
selection is the sole responsibility of the Contractor). If approved by Intel,
materials may be disposed of onsite, and only in the areas designated by
Intel.
 Unsuitable excess material shall be removed from the site.

(B) Backfilling Methodology

 After completion of the compaction under blinding, tie beams and ground
slab. Backfilling shall commence using similar excavated material. Care shall
be taken to remove bolder, vegetations and any other deleterious materials.
 Backfilling followed with compaction shall continue till the final level is
achieved.
 The Field Density Test (FDT) report shall be submitted to the Engineer for
approval prior to proceeding to succeeding work and every 200mm (8’’) layer
need to be compact.

(C) Dewatering
Introduction
 When water table exists at a shallow depth below ground surface, it is
essential to lower the water to carry out construction of foundation,
basement etc. This is achieved by pumping out water from multiple wells
installed at the site. The process is called as dewatering.

Dewatering Methodology
 Sufficient size and capacity of dewatering system is necessary to lower and
maintain ground water table and to allow material to be excavated in a
reasonable dry condition. Excavation slopes to be stabilized where sheeting
is not required.

 Dewatering system is to be operated continuously until backfill work has been

completed.
 Then, the structure to be constructed at the excavated area has to be
finished. The complete standby has to be available for immediate operation
as may be required, to adequately maintain dewatering on continuous basis

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and in the event that all or any other part of the system may become
inadequate or fail
 The water removed from the excavation to be disposed in such a manner
as will notendanger portions of work under construction or completed.

(D) Crusher Run and Blinding / Lean Concrete for The Base of Footing
 The final bottom founding level of excavation will be compacted as per
requirements before pouring crasher run or binding concrete
 Dewatering would be required if there is water ponding at the excavated hole.
 Footing based required 300mm-600mm thickness well compacted crusher run
and 50mm thickness lean concrete on top of crusher run. Refer to structure
drawing.
 Provide and apply two layers of 0.25mm heavy duty polythene vapour barrier,
well lapped in the joints including turned up against walls and ground beams.
 All compaction test report shall be approved before proceeding with blinding
works.
 Surveyor will validate the level based on the approved drawing and marking
around the blinding perimeter will be provided.
 All extra soil and loose material shall be removed from the excavated area
where blinding is to be done.
 Anti-termites treatment shall be applied before the plastic protection is laid.
The termiticide to be used is PLASMO 50.
 Use 10 Litres mixture of 12.5ml termiticide and to be treated at the rate of 5
liters per sq. meter before plastic protection will be applied.
 Plastic protection (polythene sheet) will be provided as per approved material
submitter (if needed).
 Spot reference level marks to be provided using sand and cement mortal (1:3
mix) or steel pieces. The top level of the reference point indicates the
designed blinding finish level. The spacing between reference points shall not
be more than 3 meters in any direction.
 Side shutter shall be fixed as per approved drawing and marking was
provided by the surveyor.
 Finishing level should be marked on the side shutter.
 The concrete shall be in accordance to approved mixed design from approved
concrete supplier with the required compressive strength of G15.
 Casting will take place using mobile pump or concrete bucket depending on
casting quantity and as per site condition.
 Blinding levels shall be determined via level mark.
 Curing will be done as per project specification. No activity will take place
without completing the required curing period as per specification.
 Lean concrete thickness 50mm.
 Top of lean concrete need to do as built before proceed rebar.

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(E) Reinforcement Works

Introduction
 This method statement covers the activities involved in the fabrication. This
method statement defines the activities of the rebar off site and in site
construction plan.

Specification Requirement
 The types of products specified for each structural element, reinforcing bars
which is has been complied as per IFC drawing.
 Steel deformed bars conforming to the requirements of project requirements.
 Rebar Order, Delivery, and Storage
 Unloading & hoisting of rebar on site
 Rebar fabrication

Rebar’s Installation Methodology

 The rebars installation procedure will be supervised by the supervisor of
the contractor. Each position of supervisor has a duplicate staff, thus night
time rebar installation will cause no problem in items of supervision.
 Rebar will be usually hoisted as bundles carried from the stockyard and
installed manually by steel fixers. However, if the site condition allows, a
portion of wall vertical rebar might be temporarily assembled at the
stockyard for efficient installation.
 Rebar will be tied firmly with wires at the designated spots. The supports,
chairs and spacers with various shapes and dimensions will be placed
underneath or at sides of rebar’s to ensure the correct concrete cover
required in the contract documents for each structural element.
 Anchor bolts, J-bolts for steel column to be installed and tied with stump
rebar after installation of rebar for stump. J-bolts with temporary base plate
will be welded to temporary rebar to secure the bolt`s position.

(F) Formwork (Install & dismantle)

Introduction
 The method statement for placing of formwork and comply with IMCS 03100
 Obtain relevant approved construction drawings from client / client’s
representatives.
 Set out the locations, center lines and levels for formwork along with reference
lines.
 Prepare necessary formwork panels to the required dimensions and sizes.
 Coat formwork surface evenly and thinly with Sika Formol-EX form release
agent.

Formwork Methodology
Fabrication
 To confirm M&E services or location with KINETIC/AE to allow opening (if
required) before proceed the fabrication of formwork.
 Erect the fabrication of formwork if item M&E and all necessary item required
was confirm.

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 Installation formwork shall be adequately supported & secured braced to be

able to withstand without deflection or movement due to the impact from self-
weight or movement of person and to prevent spilling concrete surfaces upon
removal.
 Erect formwork, shoring, and bracing to achieve design requirements in
accordance with ACI 347.
 Formed surfaces shall meet the following surface classes as defined in
IMCS/ACI 347.
 Provide bracing to ensure stability of formwork. Shore or strengthen formwork
subject to overstressing by construction loads.
 Arrange and assemble formwork to permit dismantling and stripping. Do not
damage concrete during stripping. Permit removal of remaining principal
shores.
 Align joints and make watertight using span. Keep form joints to a minimum.
 Obtain approval before framing openings in structural members that are not
indicated on drawings.
 Coordinate this section with another sections of work that require attachment
of components to formwork.
 Submit Request for Inspection Form for joint inspection with client /
client’s representative using Structural Work (Reinforcement / Concrete)
Inspection Checklist.

Application – Form Protection Coating

 Apply form protection coating on formwork by using the Sika Formal-EX
form release agent to protect the formwork from damage and the
formwork can be reuse again for other structures concreting.

(G) Insert, Embedded Parts, and Opening

 Provide formed openings where required for items to be embedded in passing
through concrete work.
 Locate and set in place items that will be cast directly into concrete.
 Coordinate with M&E in forming and placing openings, slots, reglet, recesses,
sleeves, bolts, anchors, other inserts, and components of other Work.
 Install accessories in accordance with manufacturer’s instructions, straight,
level, and plumb. Ensure items are not disturbed during concrete placement.
 Proved temporary ports or openings in formwork where required to facilitate
cleaning and inspection. Locate openings at bottom of forms to allow flushing
water to drain.
 Close temporary openings with tight fitting panels, flush with inside face of
forms, and neatly fitted joints will not be apparent in exposed concrete surfaces
(H) Form Work Dismantle
 Do not remove forms or bracing until concrete has gained sufficient strength
to carry its own weight and imposed loads.
 Loosen forms carefully. Do not wedge pry bars, hammers, or tools against
finish concrete surfaces scheduled for exposure to view.
 Store removed forms in a manner that surfaces to be in contact with fresh

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concrete will not be damaged. Discard damaged forms.

 To comply with BS 8110-1 specification.

Reuse of Forms
 To comply with IMCS 031100
 Reuse of forms may be allowed provided they are straight, clean, free of nails,
dirt, hardened concrete, and other injurious matter and edges and surfaces
are in good condition.
 Clean and repair all damage caused by placing, removal, or storage. Reuse
of formwork with patches or repairs that would result in adverse effects to
exposed concrete finish shall not be permitted.
 Reseal form faces as required to achieve concrete of specified quality.

(I) Concrete Works

Introduction
Method on how the concreting works is carried out and comply with IMCS 03310

Concrete Work Preparation

 Request for design mix based on the concrete grades specified on structural
drawings from the Ready Mixed Concrete Supplier(s).
 Submit the proposed design mix to client / client’s representative for approval.
 Submit request for inspection of structural members with client / client’s
representative prior to concreting works using Structural Work (Reinforcement
/ Concrete) Inspection Checklist and Inspection and Test Plan.
 Carry out receiving inspection of ready mixed concrete as per Material
Receiving Inspection Checklist.
 File completed Material Receiving Inspection Checklist as per Project Filing
Index.

Concrete Trial Mix

 Take concrete cube samples in period 7days and 28 days. There will be 6
cubes to be test.
 Mark the location of pour for concrete received on the delivery docket and
checklist as reference and identification.
 Cube sample to be taken after admixture waterproofing added to be concrete.
 Concreting work shall comply IMCS 03310
 Trial mixes shall be carried out after mix design approval by AE.

Concrete Work Application

 Provide adequate equipment, machinery, and manpower to carry out the
concreting works.
 Place concrete on designated locations using concrete pumps and / or crane
assisted concrete buckets. The maximum drop height or allowable free fall is
4ft.
 The height of free fall for concrete with a high-range water reducing admixture

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shall not exceed 15 feet. The height of free fall for concrete in drilled piers is
not limited.
 To do slump test and temperature before placing acknowledge QAQC
Kinetics before proceed with concreting work comply with IMCS 03310.
Concrete temperature 36°(JKR Spec). Slump test to follow design mix
approve.
 Start concreting from a fresh location or a predetermined construction joint to
follow IFC design and continue uninterrupted up to the next predetermined
construction joint or to completion.
 Construction joints shall be as shown on the drawings or as specified in these
specifications. Construction joints not shown on the Drawings or specified in
these Specifications shall be subject to prior review by the AE.
 If concreting is to commence from a construction joint, roughen the joint
before placing the concrete when wire mesh is not available.
 Place concrete from the lowest point to the final concrete level in one
operation in horizontal layers.
 Compact concrete by mechanical vibrators. Ensure that concrete is worked
into the corners of the structural members.
 Concrete shall be placed in a continuous operation without interruptions until
the sections are completed, with no more than 45 minutes elapsing between
placing of adjacent layers/sections unless a set-retarding admixture is used
and as approved in advance by the AE.

(J) Curing and Protection Method

Introduction.
Protect freshly deposited concrete from premature drying, and maintain without drying
at a relatively constant temperature for the period of time necessary for the hydration
of the cement and proper hardening of the concrete.

1. Curing material: Clean Water

2. Concrete Curing Compound: A transparent curing, sealing, and dust proofing
compound for interior and exterior concrete. (Material catalog will be
submitting separately once catalog approve)
a. Apply to concrete as recommended by manufacturer’s product data.
Verify compatibility with flooring adhesives where floor covering is
scheduled.
b. Cure concrete surfaces shall comply with ICMS 03310.
c. Immediately after placement, protect concrete from premature drying,
excessively hot or cold temperatures, and mechanical injury
d. Maintain concrete with minimal moisture loss at relatively constant
temperature

(K)Post Concrete

1. Check and repair any defects in the slab surface. Grind high spots and cut
out and re-pour low spots.
2. Install specified sealer in strict compliance with manufacturer’s

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specifications. Contractor to dispose of all waste materials resulting from

sealer application in accordance with applicable regulations.

Protection
1. Protect all concrete from mechanical damage or contamination by any
substance which would adversely affect the strength, integrity, appearance,
usefulness or successful performance of coatings, finishes, or floor
coverings applied to the concrete.
2. Contractor is solely responsible for the means and methods employed to
afford this protection.

(L)Rectification
Repair and Cleaning
 Surface defects, including tie holes, shall be repaired upon removal of forms
in accordance with ACI 301, except as modified here in.
 Honeycomb voids, rock pockets, and form tie holes shall be cleaned to sound
concrete and filled with non-shrink grout or patching mortar mixed with diluted
non-re emulsifiable bonding agent. Expansive products shall not be used.
 Surface repairs at exposed concrete surfaces shall match the finish of the
adjacent concrete surface and shall not be visible at surfaces exposed to
view.
 Structural repairs shall be made by treating the surfaces of the repair area
with a flowable non-shrink grout per Section 03_60_00_00(03600).

Structural repair of defected area following item: -

1. Exposes steel reinforcing, either from the initial defect or after cleaning to
sound concrete; or,
2. Is deeper than 1 1/2 inches in diameter and larger than could be
contained within a circle of 6 inches in diameter.
3. The Contractor shall clean all concrete splatter from exposed/finish
surfaces, and all cleaned surfaces shall be equal to the original surface
and shall not be visible.
4. Slab surface flatness and levelness that does not meet these
specifications shall be corrected at the discretion of Intel by grinding,
leveling compound, scabbling, patching mortar or other method subject to
prior review by Intel following completion of curing.
8 COVID 19 Safety Measures to be follow strictly throughout the setup.
9  Housekeeping at end of each working day is a must for any scaffolding job.
Scaffolders on the site must ensure that:
 All equipment has been cleaned and stored correctly away from access
areas
 Never leave equipment in walkways or doors
 All fire exits and emergency access points are kept clear at all times and is
never blocked by equipment or rubbish
 Report any hazards you might find to a supervisor promptly
 Dispose of rubbish quickly and safely
 the gear is consolidated and is all out of harm’s way when handing over

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scaffold
 Before leaving the site each day, make sure that clean-up has been
finalized and no hazards are visible.

5.0 Inspection, Testing and Commissioning Proposal

Inspection and test plan (ITP) shall include at the following stage.

a) Perceiving of materials/ machinery

b) In-process inspection during installation
c) Final stage before handover
d) Mockup Inspection before start installation
e) Pre and Post Test during and after installation

ITP shall also address the “Hold Point”, where approval on the work activity is required.
Refer to Attachment 1: Inspection and Test Plan
ITP Reference Number

6.0 List of Attachments / Appendices / References/ Drawing

Attachment layout of the location of wall re-painting that require cleaning, grinding, touch up and
skim coat.

Document Reference No. Document title

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