PFD File
PFD File
PFD File
The estimated approx. capital cost of the proposed project shall be approx. Rs.7.30 Cr. Out of
which Rs. 42 Lakhs will be used for Environmental Management System and Rs. 8.4 Lakhs
as recurring cost per annum. Rs. 18.25 Lakhs will be used for Enterprise Social Commitment
(i.e. equivalent to 2.5 % of project cost).
EC applied
Total after
CTO for additional
Name of EC
Sr. No. CAS No. available / new End Use
Products expansion
(MTM) production
(MTM)
(MTM)
1. Benzyl Pharmaceutical
100-51-6 6 19 25
(Existing) Alcohol & Perfumery
Ortho/Para
Chloro Benzyl
2. 17849-38-6 Pharmaceutical
Alcohol (2- -- 25 25
(New) & Drugs
chloro Benzyl
Alcohol)
Pharmaceuticals
3. Benzylidine
1896-62-4 20 30 50 & Electro
(Existing) Acetone
Plating
Ortho Chloro
4.
Benzyl 611-19-8 40 235 (Max)
(Existing)
Chloride
5. Benzyl
100-44-7 15 260 (Max)
(Existing) Chloride
Para Chloro
Benzyl
6. Chloride
104-83-6 --
(New) (4-Chloro
Benzyl
Chloride)
2-Methyl
Benzyl 275 (Either
7. Pesticide,
Chloride 552-45-4 -- individual
(New) Perfumery, Dyes
(2-chloro or total of 7
& Drugs
Ortho xylene) products)
275 (Max)
Dichloro Ortho
8. Xylene
612-12-4 --
(New) (2,2-Dichloro
Ortho Xylene)
2,4-Dichloro
9.
Benzyl 94-99-5 --
(New)
Chloride
10. Meta-Chloro
(New) Benzyl
-- --
Chloride
EC applied
Total after
CTO for additional
Name of EC
Sr. No. CAS No. available / new End Use
Products expansion
(MTM) production
(MTM)
(MTM)
11. Ortho Chloro
89-98-5 4 296 (Max)
(Existing) Benzaldehyde
12. Para Chloro
89-98-5 -- 300 (Max) 300 (Either Drugs,
(New) Benzaldehyde
individual Pesticides,
13. or total of 4 pharmaceutical
(Existing) Benzaldehyde 100-52-7 88 212 (Max) products) & Perfumery
14. 2,4-Dichloro
-- -- 300 (Max)
(New) Benzaldehyde
15. N-Chloro 37
543-59-9
(Existing) Pentane (Either
16. N-Butyl individual Perfumery,
109-69-3 or total of 288 (Max) 325 (Either
(Existing) Chloride pharmaceutical,
individual
3 drugs, Oxidizing
17. 1,6-Dichloro or total of 4
2163-00-0 products) agent, Dyes
(Existing) Hexane products)
intermediates
18. N-Hexyl
544-10-5 -- 325 (Max)
(New) Chloride
Total Products 210 790 (Max) 1000
LAND REQUIREMENT
The unit has total 16200 sq. m plot area. The proposed expansion is to be carried out in the
existing premises itself, but the construction will slightly increased inside the plant premises.
The area allocated for green belt development 5347.49 sq. m. is marked in the layout and
forms 33% of the total land area.
POWER REQUIREMENT
The total power requirement will increase from 250 kVA to 500 kVA upon the proposed
expansion. Unit fulfils its power requirement through Madhya Gujarat Vij Company Ltd.
(MGVCL). There are two D.G. Sets of 175 KVA and 75 KVA is already being utilized during
power failures, so there will be no additional D.G. Set required as a part of the expansion.
FUEL REQUIREMENT
Existing fuel consumption: Briquette/Agro-waste: 5.0 MT/day, LDO: 42.0 Litres/hr. Total fuel
consumption after proposed expansion: Briquette/Agro-waste or Sawmill waste/Coal - 10.0
MT/day, LDO- 42.0 Litres/hr. *saw mill waste/coal will only be used on unavailability of
Briquette/Agro-waste.
Total
Proposed
Sr. Existing Proposed Total
Product Name Production Raw Materials
No (MTM) (MTM) (MTM)
Capacity
(MTM)
Dichloro Ortho O-Xylene NIL 178.75 178.75
8 275 (Max)
Xylene Chlorine NIL 236.50 236.50
TOTAL NIL 415.25 415.25
2,4-Dichloro 2,4-Dichloro Toluene NIL 233.75 233.75
9 275 (Max)
Benzyl Chloride Chlorine NIL 110.00 110.00
TOTAL NIL 343.75 343.75
Meta. Chloro Meta. Chloro Toluene NIL 233.75 233.75
10 275 (Max)
Benzyl Chloride Chlorine NIL 151.25 151.25
TOTAL NIL 385.00 385.00
Ortho Chloro Ortho Chloro benzal chloride 5.58 412.62 418.20
11 300 (Max)
Benzaldehyde Water 0.64 47.36 48.00
TOTAL 6.22 459.98 466.20
Para Chloro Para Chloro Benzal Chloride NIL 418.20 418.20
12 300 (Max)
Benzaldehyde Water NIL 48.00 48.00
TOTAL NIL 466.20 466.20
Toluene 42.24 101.76 144.00
Chlorine 31.68 76.32 108.00
13 Benzaldehyde 300 (Max)
Water 16.72 40.28 57.00
Benzal Chloride 44.09 106.21 150.30
TOTAL 134.73 324.57 459.30
2,4-Dichloro Toluene NIL 246.00 246.00
2,4-Dichloro
14 300 (Max) Chlorine NIL 417.00 417.00
Benzaldehyde
Water NIL 30.00 30.00
TOTAL NIL 693.00 693.00
n-Pentanol 30.60 238.18 268.78
15 n-Chloro Pentane 325 (Max)
Hydrochloric acid 15.28 118.94 134.23
TOTAL 45.88 357.12 403.00
n-Butanol 29.60 230.40 260.00
16 n-Butyl Chloride 325 (Max)
Hydrochloric Acid 17.58 136.80 154.38
TOTAL 47.18 367.20 414.38
1,6-Di Chloro 1,6-Hexandiol 28.31 220.32 248.63
17 325 (Max)
Hexane Hydrochloric Acid 20.17 156.96 177.13
TOTAL 48.47 377.28 425.75
N-Hexanol NIL 273.98 273.98
18 n-Hexyl Chloride 325 (Max)
HCl gas NIL 121.88 121.88
TOTAL NIL 395.85 395.85
WATER REQUIREMENT:
Source of water supply is ground water i.e. bore-well. Existing bore-well is efficient enough
to abstract water after proposed expansion. At present, domestic water consumption is 12.4
KLD and industrial water consumption is 27.6 KLD as per current CTO. After proposed
expansion, domestic water consumption will be NIL as existing water is sufficient for
proposed expansion. Industrial water consumption will be 50.3 KLD. Total water
consumption after proposed expansion will be 79.1 KLD, from which 16.4 KLD water will
be recycled from sewage treatment plant and industrial waste-water. Hence, total fresh water
requirement after proposed expansion will be 62.7 KLD.
*For 30% HCl Solution preparation and for 10% NaOCl Solution preparation total 44.0 KLD
water will be used respectively.
**Boiler Blow down, RO Reject, Cooling & process water (2.5 + 2.67 + 1 + 0.23 = 6.4
KLD) is being used in HCl scrubbing to form 30% HCl solution and Cl2 scrubbing to form
10% NaOCl solution, hence total fresh water requirement for APCM will be 37.6 KLD.
***The domestic 10 KLD Waste-water generated is treated in Sewage Treatment Plant and
used for green belt development, hence total fresh water requirement for green belt will be
NIL.
****Existing Domestic water consumption will be sufficient after proposed expansion (for
total manpower of 100 people).
DETAILS OF EXISTING FLUE GAS STACKS & EMISSION DETAILS (AS PER CTO)
Air Pollution
Stack
Sr. Stack Control Permissible
Capacity Height Parameters
No. Attached to Measure Limit
(m)
(APCM)
1 IBR Boiler 02 TPH PM 150 mg/Nm3
30.0 Multi Cyclone
IBR Boiler SO2 100 ppm
2 02 TPH Separator
(Standby) NOX 50 ppm
Air Pollution
Stack
Sr. Stack Control Permissible
Capacity Height Parameters
No. Attached to Measure Limit
(m)
(APCM)
3 D.G. set 175 KVA 3.0
To be used during power failure
4 D.G. set 75 KVA 3.0
Air Pollution
Stack
Stack Control Permissible
Sr. No. Capacity Height Parameters
Attached to Measure Limit
(m)
(APCM)
1 Bag Filter &
IBR Boiler 03 TPH
(New) Multi Cyclone PM 150mg/Nm3
30.0 Separator SO2 100 ppm
2 IBR Boiler NOX 50 ppm
02 TPH
(Existing) (Standby)
3
D.G. set 175 KVA 3.0
(Existing)
To be used during power failure
4
D.G. set 75 KVA 3.0
(Existing)
Existing Additional
Sr. No. Name of Equipment
Nos. Capacity Nos. Capacity
Reactors O.C Bcl + O Bcl +
1 7 1 KL/day 10 1 KL /day
Bcl2
2 Separation Units 10 1 KL/day 15 1 KL/day
3 Distillation Units 8 1 KL/day 15 1 KL/day
4 Glass Line Reactors(BHY) 4 1.6 KL 4 1.6 KL
5 S.S. Vessel 2 3.5 KL 3 3.5 KL
6 N. Chloro Pantane 5 1.6 KL 4 1.6 KL
7 N. Chloro Butane 4 1.6 KL 4 1.6 KL
8 P.C.B, O.C.B Distillation 2 1 KL/day 6 1 KL/day
9 BDA Rectors 2 2 KL/day - NA
10 BDA Distilation 2 0.8 KL 2 0.8 KL
11 BHY Distilation 3 1.5 KL/day 2 1.5 KL/day
12 Sepration Bcl2 8 1 KL/day 12 1 KL/day
13 Boiler 2 2MT 1 3 MT
14 Ref. Unit/ (gas) F22 1 20 TR 1 40 TR
2 100 TR
15 Cooling Tower 5 100 TR
3 40 TR
16 Vacuum System 2 - 2 -
17 R.O Plant 1 1 KL/hr 1 1 KL/hr
18 HCl Scrubber 16 20 KL 16 20 KL
19 Caustic Scrubber 2 1 KL/day 3 1 KL/day