PROJECT NAME:HCCB TELANGANA GREEN FIELD

Nature of JOB : JSA for unloading DU Point Ultrafiltratiion and Container (weight Maximum 3ton with help of higher capacity crane) Date : 31/07/2023 JSA NO :
using by FARANA
Location: Banda Timmapur
Name of the Contractor : Thermax limited
Contractor Project Manager : Mr. Siva Syam
Name of Safety Officer : Mr D Srinivasa Rao
Sequence of Job / Job Steps Potential Hazard Recommended Control Measures Responsibility
SL .NO
1) Untrained / Incompetent / Inexperienced worker. 1. Trained, competent and experienced workers should be deployed.
2) Lack of Knowledge. 2. Ensure competency certificates.
3) Unfit worker 3. Workers above 21 years and below 50 years of age are only allowed for height work after passing vertigo
test.
4. Pre entry medical check - up should be done. Vertigo test to be done for height work workers.
5. Only Safety inducted workers should be deploy for the performing the work.
6. Work related trainings, TBT to be provide before start the work.
7. All workers are known about the work activity.
8. HCCBPL Construction guideline must be followed.
1 Mobilization of manpower 9. Task relevant PPES should be provided and PPES compliance register to be maintained. Area Supervisor
10. Pre task meeting should be proved before start the work activity like height work training, hot work, fire
watcher trainings.
11. Provision of drinking water and other welfare facilities shall be provided.

1) Untrained / Incompetent / Inexperienced driver. 1) Allow only valid license holder operator to operate vehicle.
2) Over speeding.( 2) Operator / Driver should be aware about the HCCB and Project Safety Guideline.
3) Drink and drive 3) All necessary documents should be ensure as per HCCB requirement while entering the vehicle in the plant.
4) Vehicle hit to person or equipment or material. 3) Alcoholic person strictly prohibited.
5) Using Mobile phone while driving 5) Trained Signal Man to be deployed.
6) Vehicle failure - Mechanical / Hydraulic Failure. 6) Mobile phone not be allowed to driver or operator while driving.
7) Vehicle may struck 7) Vehicle mechanical and hydraulic part condition and working to be inspect.
8 Adhere speed and other traffic rules.
2 Material Vehicle Entry 9 Stop vehicle policy for zebra lines and pedestrian cross areas. Area Supervisor
10 15 KMAP
11. Soil should be compacted

1) Untrained / Incompetent / Inexperienced driver. 1) Allow only valid license holder operator to operate vehicle.
2) Over speeding. 2) Operator / Driver should be aware about the HCCB and Project Safety Guideline.
3) Drink and drive 3) All necessary documents should be ensure as per HCCB requirement while entering the vehicle in the plant.
4) Vehicle hit to person or equipment or material. 4) Alcoholic person strictly prohibited.
5) Using Mobile phone while driving 5) Trained Signal Man to be deployed.
6) Vehicle failure - Mechanical / Hydraulic Failure. 6) Mobile phone not be allowed to driver or operator while driving.
3 Crane entry and mobilization 7) Vehicle mechanical and hydraulic part condition and working to be inspect. Area Supervisor
8 Adhere speed and other traffic rules.
9 Stop vehicle policy for zebra lines and pedestrian cross areas.
 1.Failure of crane /lifting tools and equipment's 1.Ensure all lifting tools and tackles should be inspected by third party.
2.Fall of persons from height 1.1 TPI documents should be given to CMC before start the work
3.Fall of object from height 1.2. ensure the third party test certificate.
1.3.Ensure select the suffient load slings
1.4.Ensure proper fastening
of slings or D-shackles
4 Slings inspection and fixing 2. Safety harness to be used Area Supervisor
3. All loose materials should be tied proper ly.
4. Person should not stand near the suspended load.
5. Tag line to be used for guiding the material
6. Ensure certified ladder to be used for climbing.

1.Failure for crane /lifting tools and equipments 1. Crane inspection to be done before start the work.
2.Fall of obeject from height 1.1 Ground level should be hard and compacted.
3. Cut and crush injury 2. All loose materials should dbe tied properly.
3. Respective PPEs to be used during work.
4. Ensure person should not seat over the vehicle during unloading.
5. Ensure the Swl certificate/operator certificate/test certificate for slings/shackles current validity
Trial lifting 6..Ensure the crane working condition Area Supervisor
7.Ensure proper slings installaed

1.permit to work
2.Failure for crane /lifting tools and equipment's 1. Ensure to take permit to work before starting of the job
3.fall of persons from height 2.The unloading shall be carried out under supervision of Thermax site engineer & in day-light only.
4.fall of objects from height 3. Select the crane based on require boom length/working radius. this shall be selected 1.5times actual weight
5. Cut and crush injury 4. Ensure C G (as applicable) & weight of all items to be lifted.
6. Material may hit to person and structure. 5. Check the crane load chart /crane dimensional details/ crane SWL certificate/ operator's certificate/ test
7. Unauthorized entry. certificates for slings/shackles for current validity.(Test certificates must be certified by competent person ,
8. Poor illumination. legally approved and test
certificates supplied by manufacture is to be treated invalid).
6. Check quality, size and condition of all chain pulley blocks, slings, U-clamps, D-shackles, wire ropes etc
7. Check periodically oil, breaks, gears, horns and tyres pressure of all moving equipments.
8. Allow lifting slings as short as possible and check gunny packing at the friction points.
9. Allow crane to move only on hard, firm and leveled ground.
10. Do not allow crane to tilt its boom while moving and laso avoid swinging of load as it give shock load on
Final lifting and positioning wire rope. Area Supervisor
11.Avoid standing under the lifted load
12. Use tag line / guide rope to avoid swinging of load.
13. Tool box Talk:- discuss abut safety for material handling and lifting equipments.
Ensure proper use of all required PPE’s.
14. Sharp edge should be protected.
15. Ensure area should be barricaded during unloading.
16. Ensure sufficent illumination should be provided during unloading.

1.Failure for crane /lifting tools and equipments 1.Ensure the slings physical conditions.
worker will go to thetop of the container with 2.fall of persons from height 2.Enusre the third party test certificate.
the help of ladder for De- slinging 3.fall of obeject from height 3.Ensure material sitted ground before removing the crane

Prepared by Reviewed by Reviewed by Reviewed by Reviewed by Reviewed and Approved by

CONTRACTOR EHS Incharger, CONTRACTOR Project Engineer FABS Site Engineer FABS EHS Incharge CMC Manager HCCB project manager HCCB EHS Manager