1

Contents
No. Name Page No.

1 Specification 3-5

2 JYHG170 general drawing 6-7

3 Deck plan 8-9

4 Remote control unit 10

5 Boat fall 11

6 Moving tackle 12

7 Head tackle 13

8 Boat support 14

9 Hydraulic system 15

10 Hydraulic arrangement 16

11 Hydraulic power unit 17

12 Electric system 18

13 Electric&connection diagram 19

14 Remote button 20

15 Electrical control box 21

16 Part list for electric control box 22-24

17 Winch general drawing 25

18 Oil type contrast 26

19 Spare parts 27-28

20 Operating , Repairing & Maintaining Manual 29-50

2
 SPECIFICATIONS
1. GENERAL REQUIREMENTS
1-1 The davit to be manufactured and tested under the approval of major
Classification Society in compliance with the requirements of the
MSC.47(66)-Amendments to SOLAS 1974 & MSC.48(66)-LSA and MSC81(70).
1-2 The davit to be designed for embarkation when the boat in DECK position and
STOWED position. The boat may be lowered without stopping in a continuous
movement at a minimum time.
1-3 The boat can be lowered by means of remote control. The crew can release and
stop the hand brake of the winch from inside of the boat by wire connection to the
brake arm and wire spool on the small drum. Alternatively the crew can operate the
hand brake on the deck.
1-4 Lashing arrangement for boat can be released manually by using the slip hooks on
forward and aft lashing.
1-5 A permanently mounted electric motor on the winch is used for hoisting the
lifeboat with persons back to the stowed position.
1-6 The winch drives are equipped with one-way brake, disc type axial friction clutch
and manual hoisting crank with safety device.
1-7 The inspections and tests of davit appliances to be in accordance with the IMO
Resolutions MSC81(70) and approved by classification society .
1-8 The warranty period is normally limited to 12 months from delivery of vessel to owner
or24 Months from the date of delivery of the equipment whichever comes first.

2. TECHNICAL SPECIFICATIONS
Model: Davit ---JYHG170
Winch ----JYWN100L lifeboat winch
Davit load: Max. 190 KN
Recovery load: Max.75KN(empty boat +2person)
Winch load: Max. 100 KN
Type of boat: JY-QFN-10.9
JY-QFN-9.35
Lowering load of davit: Min. 50 KN, Max. 190KN
Lowering speed: S=(0.4+0.02×H) (Full laden boat)

3
 Where, S=Lowering speed in m/min
H=33 m Height in meters from davit head to
waterline at the lightest seagoing condition
Lowering speed of lifeboat: -Full load of lifeboat≥S1= 60 m/min
Wire rope ≥2S1 ( 120 m/min)
-Empty lifeboat ≥S2= 47 m/min
wire rope ≥2S2 ( 94 m/min)
Hoisting speed: ≥3.0 m/min (life function)
8.95 m (JY-QFN-9.35)
Hook span:
10.5 m (JY-QFN-10.9)
Davit arm installation height: Max. height available 3 meter

Installation height to waterline: Max. 36 meters

Wire rope length: 102 m+ 102 m

Designed condition: Heel200+Trim100

Boat falls: 18×19-24-1770-I-Galv

Power source: 440V, 60Hz, 3 phases

Motor sapacity:
Life Function:
Power: 21.3 kW
Model: M2Qa-200L6A(ABB)
c/w heating element
Made: ABB
Protection grade: IP56
Insulation class F
Power station:
Power: 12.7 kW
Model: M2Qa-160M4A(ABB)
c/w heating element
Made: ABB
Protection grade: IP56
Insulation class F
Self-weight: Davit----Appr. 7,500 kg/set

4
 Life Winch----Appr. 1340 kg/set

Electric starting Method: Direct

3. MATERIAL
Frame & arm: Mild steel
Winch casing: Mild steel
Gear: Carbon steel
Chrome steel
4. SCOPE OF JIAOYAN SUPPLY
Total 5 sets of davit and 1(one) set davit supply as follows:
1 set A complete set of winch and winch base
2 set A complete of davit arm and base
1set Hydraulic pump with accumulator
1set Deck tackles
1set Electric control panel and all electric parts
1 set Spare parts for winch ,hydraulic system and electric system
All necessary wire rope.
All hydraulic pipes
All indication plate or operation plate.
All lashing hooks, sheaves, wire ropes, chocks, maintenance slings, turn buckles
and guides
All lubrication oil is supplied by yard.

5. PAINTING METHOD
Surface preparation: Shot blast to Sa2.5
Primer: 702 Zinc rich epoxy(Grey) 2X40um
Surface: Epoxy finished coat(Grey White RAL9002) 2X40um

5
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7
8
9
10
11
12
13
14
 V1(G1/2) V2(G1/2) V1(G1/2) V2(G1/2)
WORKING PRESSURE OF THIS SYSTEM IS 20MPa
SAFETY PRESSURE SETTING IS 21Mpa
MODEL NO.OF HYDRAULIC OIL USED FOR
F1(G1/2) F2(G1/2) F1(G1/2) F2(G1/2) THIS SYSTEM IS YC-N46
∅22X3

G(G3/8)
∅22X3
G1/2 G1/2
F(G3/8)
V(G3/8) G3/4
G1/2
F ∅14X2 G1/2
F(G3/8) G(G3/8) G1/2

B(G1/4)
G3/8 G3/8

G1/2 G1/2
F B
∅14X2
B(G1/4)∅14X2 B(G1/2)
M33X2
G3/8
F(G1/4) F(G1/2)
P(G1/4) G3/8
M33X2
S(G1/4)
r=1760r/min
q=11.3ml/rev

∅14X2

15
16
17
 A1 A3

A2 A4

18
19
20
 电气控制箱清单
PART LIST FOR ELECTRIC CONTROL BOX
JYHG170-00ELE-4
序号 符号 数量
名称 NAME 型号 TYPE/规格 SPEC 备注 REMARKS
NO MARK QTY

1 M1 电动机 ELECTRIC MOTOR M2Qa-160M4A 12.7KW/21.21A 1 440V/60Hz

2 M2 电动机 ELECTRIC MOTOR M2Qa-200L6A 21.3KW/37A 1 440V/60Hz

3 QF1 电源开关 POWER SWITCH C80/AD 1 80A

4 QF2 加热器开关 HEATER SWITCH C65N 1 C6A

5 QF3 充电开关 CHARGER POWER SWITCH C65N 1 C6A

RT14-20 2A 1、2、5、6FU 4
RT14-20 4A 3-4FU 2
6 FU 熔断器 FUSE
RT14-20 10A 7-8FU 2
RT14-20 6A 9FU 1

7 ZBC 整流器 CURRENT RECTIFIER QL50A-10 1 24V

8 T1 变压器 TRANSFORMAER CXM-100VA 440V/220V 1

9 T2 变压器 TRANSFORMAER CXM-400VA 440V/42V 1

10 T3 变压器 TRANSFORMAER CXM-100VA 440V/24V 1

21
序号 符号 数量
名称 NAME 型号 TYPE/规格 SPEC 备注 REMARKS
NO MARK QTY

11 PA1 互感器 INSTRUMENT TRANSFORMER 30/5A 1 25VA

12 PA2 互感器 INSTRUMENT TRANSFORMER 30/5A 1 25VA

13 KM1 接触器 CONTACTOR LC1-D18 1 220V 60Hz

14 KM2 接触器 CONTACTOR LC1-D25 1 220V 60Hz

15 FR1 热继电器 THERMAL RELAY LRD16 1 SETTING：23A

16 FR2 热继电器 THERMAL RELAY LRD22 1 SETTING：38A

17 1-2HL 运行指示灯 RUNNING PILOT LAMP AD11B 220V 2

18 3HL 电源指示灯 POWER PILOT LAMP AD11B 220V 1

19 5-6HL 加热指示灯 HEATER PILOT LAMP AD11B 220V 2

20 SB1 启动按钮 START BUTTON LA38-203 1

21 SB2 停止按钮 STOP BUTTON LA38-203 1

22 TA1 电流表 AMMETER CT30/5A 1

23 TA2 电流表 AMMETER CT30/5A 1

24 PT1 计时器 TIMER 220V/60Hz 1 0.7VA

25 PT2 计时器 TIMER 220V/60Hz 1 0.7VA

22
序号 符号 数量
名称 NAME 型号 TYPE/规格 SPEC 备注 REMARKS
NO MARK QTY

26 1YV 电磁阀 SOLENOID VALVE 24V 1

27 R1 R2 加热器 HEATER 220V 40W/40W 2 M1 M2

28 HA 蜂鸣器 BUZZER YM-220J 220V 1

29 SP 压力继电器 PRESSURE RELAY 220V 1

30 SB4 消音开关 SILENCE SWITCH LAY5-11X/1 220V 1

31 KA 中间继电器 INTERMEDIATE RELAY CA2-DN22C 1 220V

32 2YV 电磁阀 SOLENOID VALVE （充压 Charging） 24V 1

23
24
25
6.8 OIL TYPE CONTRAST
Recommendation lubrication oil
Ambient
Brand Hydraulic oil Enclosed Gear Wire rope Bearings
temperature
Gadus S2 A220
SHELL -20~500C Tellus S2 V32 Omala S2 G150 Gadus S2 A320 2
2

ESSO -20~500C Nuto HP32 Spartan EP150 Surett Fluid 4K Lithtan EP2

Rando Oil HD Meropa

CALTEX -20~500C Crater fluid M Multifak EP2
32 Lubricate 150

Rando Oil HD Meropa

TEXACO -20~500C CRATER 2K Multifak EP2
32 Lubricate 150

Multiservice
ELF -20~500C Visga 32 Epona Z150 Cardrexa DC1
epexa 2

EP Hydraulic Oil NL Gear Dura-Lith Grease

CHEVRON -20~500C Pinion Grease 100
32 Compound 150 2

Mobil D.T.E 10 Mobil Gear 600 Mobilarma Mobilgrease

MOBIL -20~500C
Excel 32 XP150 798/mobiltac 375 XHP222

Energol Energrease Energrease

BP -20~500C Energol HLP 32
GR-XP150 MP-MG2 MP-MG2

Hyspin AWH-M
CASTROL -20~500C Alpha SP 150 Biotac EP2 Biotac EP2
32

Mechanism EP Lubricant Crown Grease

GULF -20~500C Lubcote No.1
LP32 HD150 N2

Zic Supervis X Super Gear S.K Gear SK Crown

SK -20~500C
32 EP150 Compound No.1/2 Grease EP2

FUCHS -20~500C Renolin B32HVI Renolin CLP 150 Renolit CX12 Renolit CX12

Quantity per davit

150Lts 45Lts 10 Kg 2 Kg
(Yard supply)

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 LIST OF DELIVERY JYHG170-00SPARE
NO. NAME DWG. No. SKETCH QTY.

6022(122)
1 1
GB/T276-94
6028(128)
2 1
GB/T276-94
BEARING
312(6312)
3 1
GB/T276-94
316(6316)
4 1
GB/T276-94
PG40X62X12
5 1
HG4-692-67
PD90X110X12
6 1
HG4-692-67
PG60X80X12
7 1
HG4-692-67
PG150X180X16
8 1
HG4-692-67
OIL SEARING PD160X200X16
9 4
HG4-692-67
PG120X160X14
10 1
HG4-692-67
PG55X80X12
11 2
HG4-692-67

GB1152-89
12 CREASE CUP 1
M10X1

13 FRICTION LINGING JYW100-01-18-0 2

INSIDE TOOTH
14 JYW100-02-05 2
FRICTION LINGING

OUTER TOOTH
15 JYW100-02-06 3
FRICTION LINGING

GB68-85 M6X12
16 SCREW 16
(MAT’L: T3)

17 SPRING JYW100-01-14 4

27
 LIST OF DELIVERY JYHG170-00SPARE
NO. NAME DWG. No. SKETCH QTY.
4A
2
1 FUSE RT14-20
6A
4
220V WH
2
2 PILOTLAMP AD11 220V GN
2
220V OR
2
φ11X1.9 GB1235-76 10
φ20X2.4 GB1235-76 10
O TYPE RING
φ24X2.4 GB1235-76 10
14 JB982-7 4
COMBINE WISHER 20 JB982-77 10
24 JB982-77 10

28
 JIAOYAN LIFE BOAT DAVIT

JYHG170 HYDRAULIC GRAVITY DAVIT

Operating, Repairing & Maintaining

Manual

江苏佼燕船舶设备有限公司
江阴新江玻璃钢有限公司 Jiangyin Xinjiang F.R.P. Co., Ltd.

Jiangsu Jiaoyan Marine Equipment Co., Ltd.

NO.14 NORTH STREET,YUECHENG TOWN

JIANGYIN CITY, JIANGSU PROVINCE P.R.CHINA
Post Code:214404 Tel:+86 510 86581115,86581273,86585222
Fax:+86 510 86581013 E-mail: [email protected]

JYHG170-00IOM Revision No.0 Date:2009-07-20

29
 List of contents

1. General

2. Main data

3. Install procedure

4. Commission training part

Launching Rescue boat by accumulator and gravity type

Recovery lifeboat

5. Inspection item

6. Maintenance

7. On board testing

8. Call for service form

30
How to order spare parts

Please quote the davit build number and the boat build number when contacting our

company (Jiangsu Jiaoyan). The numbers are given on enclosed certificates, and are

also shown at the nameplate.

Direct all inquiries regarding spare parts and service to:

Jiangsu Jiaoyan Marine Equipment Co., Ltd.

NO.14 NORTH STREET,YUECHENG TOWN

JIANGYIN CITY, JIANGSU PROVINCE P.R.CHINA

Post Code:214404 Tel:+86 510 86581115,86581273,86585222

Fax:+86 510 86581013 E-mail: [email protected]

Regarding warranty claims:

The warranty period is normally limited to max.24 months from delivery of

equipment of 12 months from delivery of vessel to owner, whichever comes first.

31
1. General
The davit appliance is designed based on the requirements of MSC.47(66)----“Amendments to
SOLAS 1974”, MSC.48(66)---- “International codes for lifesaving appliances”, and IMO
Resolution MSC81(70) and MSC.216(82), MSC.218(82) and MSC.226(82) .
The davit is mainly used for lifting and lowering a rescue boat or liferaft. It have the functions of
electrical (manual) hoisting, gravity lowering, hydraulic slewing (Oils fed from the pump station
or accumulator). It is provided with lowering and slewing functions operated from deck or
remotely controlled from a position within the boat. According to the arrangement of ship, the
davit is of two types, right and left. Either of them is selected as per customers’ demands.

2. Main data
Max. safety working load 190 kN
Max. hoisting and recovery load 75kN(empty boat +2person)
Max. hoisting height 33 m
Hoisting speed of lifeboat ≥3 m/min
Lowering speed of lifeboat 40～60 m/min
18x19-24-1770
Size of wire rope
Min. breaking load 300 kN, Galv.
Pressure of nitrogen of accumulator 7 MPa
Max. list/trim 200/100
Operation temperature range: -20 through +45 degrees C
Charging for accumulator 19 MPa

32
3. Install procedure of davit
1） Strengthen the platform where the platform davit connect to based on the reaction forces mentioned on the general
drawing of platform davit. (The shipyard should consider of safety factor)
2） Put the davit arm, boat winch base and power unit on the deck. Cut margin of the frame as per positioning dimensions
and deck camber, then weld the davit and the foundation of boat winch on deck. While welding, the perpendicular degree of
the frame should be assured.

3） Connect the hydraulic pipe according final drawing.

4） Connect the electric motor and limit switch

33
34
5、Reeve main wire rope as final drawing Run every motion.
6. Install the boat support, shown as .

7. Fit fastening unit according to Fig. 5 and relevant drawings ,and fix lifeboat.

Fig. 5
8. Install remote control unit based on final drawing and relevant drawings.
9． Fill lubrication oil.
4. Commission training part

35
4.1 Launching Rescue boat by accumulator and gravity type
1) Check there is no obstacle effect the launching lifeboat.
2) The crews embarkation and fasten the safe belt.
3) Turn the valve A to upright position for opening the accumulator.
4) Pull the valve B up to push the davit arm out.(valve B can be operated from inside the life
boat with handle B)

5) If some passenger need embarkation from outboard position: Push down the valve B to
pull the davit arm in. So the passenger can embarkation from deck position.(Note: Because the oil
in accumulator is finite, do not pull the davit arm out too much)

6) After embarkation, turn davit arm to outboard position, and pull the remote control rope to

36
let the lifeboat lower down.

4.2 Recovery lifeboat

Note: In normal, the power is turn on when the davit is not used.
1) Open the control panel, turn on the power. If necessary, turn on the power of heater.
For charge For heater For power

2) Start the pump station.

3) After the lifeboat hook connect the boat fall chain, push the button to hoisting the lifeboat

37
 UP
HOISTING
TURN IN
TURN OUT
STOP
STOP

4) When the hoisting limit switch function, push the button PUSH IN to turn the davit arm to
stowed position

UP
HOISTING
TURN IN
TURN OUT
STOP
STOP

5) Cut-off the power and connect the fasten unit.

38
5 inspection item
This life boat and davit installation is a life saving appliance and hence should always be
ready for use. Hence it should never be used for the attachment of lines or other objects, nor
should loose objects be stored on the boat or davit, or be so placed as to obstruct the escape
path of the rescue boat.
1. Periodically check the nitrogen pressure of the accumulator in the hydraulic system.
Air charging pressure of the accumulator is 8.0Mpa, check the nitrogen pressure at least once
every month, while its nitrogen pressure is below 7.0 Mpa, it is needed to charge to 8.0Mpa by
special charging tool (see the next page).
Charging nitrogen methods for the accumulator:
a． Screw out the screw at port B1of accumulator.
b． Connect port B of filling nitrogen tool to nitrogen bottle port.
c． Connect port A of filling nitrogen tool to nitrogen bottle port.
d. Switch off the filling nitrogen tool switch, filling the nitrogen.
e. Remove the nitrogen filling tool away and screw in the screw at port B1 of accumulator.

39
2. Periodically check the hydraulic pressure of the accumulator
The system pressure is 18Mpa, if the pressure lowers than 18Mpa. So please start the pump
station, the hydraulic should be charged in the accumulator automatically. After the buzzer
calmed down, the charging is finished.
3. Check the pressure relay and buzzer function.
Turn-off the Valve Ⅲ(please see the operation procedure), the accumulator hydraulic oil
should be discharge to the pump station. The buzzer should be alert.
4. Check the brake unit of boat winch.
With the lapse of time, the friction lining will be worn and the counterweight E will gradually
droop i.e. the counter weight E turns down a certain angle. At this time, only take the counter
weight E and pull the weight rod out and then adjust one or two teeth and the weight rod at
horizontal level possible.

40
5. Check the boat winch brake unit and speed limit unit (As the regulation, it should be check by
authorized company)
Replace the friction lining of speed-limiting block when it is too thin to work normally, so as to
assure the winch to operate normally (There are spare parts for the friction lining, and its detailed
dismantling and assembling are as following).

6. Check electrical elements

a. Visible check and maintenance. Visible check the electrical elements periodically. Keep its
appearance clean, dry and periodically clean dirty off.
b. Check and measure the insulation resistance of electrical elements. Periodically check the
insulation resistance of the electrical elements, if it can’t meet the requirements of drawing.
Carefully check the el. controls cables and every element whether the el. elements connect to the
earth or wet. If the class of insulation of cables doesn’t satisfy, replace it.

41
42
c. Check and measure the el. elements. Periodically check and measure whether some screws of
contact of el. elements loose. Check whether every easily worn el. elements are damaged or
malfunctioned, such as fuse and limit switch etc. If there is, change it immediately.
7. Check the tightening of bolt
For the thread tightening torque, the following data should be used(Lightly grease the
thread and support surface)

Tightening Torque(N.m)
Thread Spec
8.8 10.9 12.9
M10 50 80
M12 80 110
M14 120 180
M16 190 270 330

M18 270 370 490

M20 370 550 650
M24 660 950 1100
M27 980 1370 1670
M30 1300 1860 2150

8. Check of the wire rope, the wire rope should be renewed in case of following condition happen.
a. 10% wire rope is worn in general.
b. The wire rope diameter is reduced 7%.
c. The wire rope is twisted and extremely deformed.
d. Davit falls are to be turned end-to end every 30 months and be renewed when necessary due to
deterioration of the falls or at intervals of not more than 5 years, whichever is the earlier.
9. Painting.
When painting the davit take care not to paint lubrication points, bearing, rubber O-rings or other
objects which should be free to move.

43
6. Maintenance

MAINTENANCE AND LUBRICATION LOG

Every
Description Weekly Monthly year Note

1)-Check oil level in hydraulic

※ Oil: ISO VG46
power pack.

2)-Start power pack and check that

※
control levers and winch.

3)-Inspect all hydraulic connections

※
for leakage, wear and tear.

4)-Lubricate all grease points ※

5)-Lubricate boat fall ※

6)-Check oil level in winch gearbox. ※ Oil: ISO VG68

7)-Change hydraulic oil in power

※
pack.

8)-Change/clean oil filter. ※

9)-Change gear oil in winch gearbox. ※

10)-Inspect slewing to ensure that he

rescue boat will achieve a clean ※
unrestricted path to outboard.
11)-Inspect the automatic release
※
hook
When required due to
12)-Replace winch wire deterioration.
At least every 5 years.

The grease nipple type GB1152-79 M10x1

44
6.1 Monthly maintenance inspection report.
Use a copy of this report for each inspection.

Monthly maintenance inspection report.

Check no.

Checked
Description Date: Yearly Note
by:
1)-Check oil level in hydraulic power
pack.

2)-Start power pack and check that

control levers, winch and davit arm.

3)-Inspect all hydraulic connections

for leakage, wear and tear.

4)-Lubricate all grease points

5)-Lubricate boat fall

6)-Check oil level in winch gearbox.

7)-Change hydraulic oil in power

pack.

8)-Change/clean oil filter.

9)-Change gear oil in winch gearbox

10) -Inspect slewing to ensure that he

rescue boat will achieve a clean
unrestricted path to outboard.

11)-Inspect the automatic release hook

When required due to

12)-Replace winch wire deterioration.At least
every 5 years.

45
6.2 Inspection log for monthly maintenance inspections.

INSPECTION LOG FOR MONTHLY INSPECTIONS.

Check No. Date Sign. Condition Actions taken

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

46
 INSPECTION LOG FOR MONTHLY INSPECTIONS.

Check No. Date Sign. Condition Actions taken

27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

47
 INSPECTION LOG FOR MONTHLY INSPECTIONS.

Check No. Date Sign. Condition Actions taken

58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88

48
7. On board testing
Test load
No Test item Test method
(KN)
Hoisting the fully empty boat with 6persons by
1 Hoisting test 1.1×G1
electric power driven.
Release the brake with the test load. Stop by
applying the brake sharply when lowering speed
2 Lowering test 1.1×G2 reaches max. And the load through a distance at
least 3m.
Measure the lowering speed

3 Turn-in test 1.1×G1 Pull the davit arm to stowed position

4 Turn-out test 1.1×G2 Push the davit arm to out position

G1:weight of empty lifeboat +2P

G2: weight of fully loaded lifeboat

49
8. Call for service form

Please use a copy of this form, and fill in as much as possible of the
following information. Please fax this form to: 0086-510-86581013

Davit type:

Davit serial no.:

Ship is built at (Yard)

Voltage/frequency onboard:
Date of delivery of ship to
owner:
Name of vessel:

Ship owner:

Contact person:

Shipping address for parts:

Telephone number:

Fax number:

E-mail:

Signature:

50