KENR7523-03

March 2015
FLUID POWER SYMBOLS
20
DL 18 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

22 VALVE ENVELOPES VALVES VALVE PORTS

10
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES

32 36 AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

VIEW OF AREA “A” FLUID STORAGE RESERVOIRS

EPB (ROTATED FOR CLARITY)

30
WDP A 525D, 535D, 545D, and 555D
VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

WP
Wheel Skidder
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

525D: 535D: 545D: 555D:

15 GKP1-UP MTP1-UP KGP1-UP 5L51-UP
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

11 31 2L51-UP 3L51-UP 4L51-UP PGY1-UP MANUAL CONTROL SYMBOLS

GRAPPLE AND WINCH PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE

SPRING

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

6 7 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SUPPLY PRESSURE

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Locations
Part Schematic Machine
ELECTRICAL SYMBOLS TABLE
Description
Number Location Location HYDRAULIC SYMBOLS (ELECTRICAL)
Accumulator GP - Brake 239-9941 D-7 1
Accumulator GP - Pilot Oil 170-8531 D-6 2
Control GP - Pedal (Service Brake) 378-9914 D-5 3
G
Core AS - Oil Cooler
Cylinder GP - Arch (LH)
431-2115
417-0069
E-5
D-1
4
5
M
Cylinder GP - Arch (RH) 417-0070 D-1 6
Cylinder GP - Boom 416-8963 D-1 7 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
Cylinder GP - Dozer 379-9122 D-3 8
5

(Dimensions: 34 inches x 28 inches)

Cylinder GP - Steering 385-7264 F-3 9
416-1346
Cylinder GP - Tong D-2 10
425-1756
Filter GP - Charge Oil (Logging Winch) 201-2744 B-2 11

KENR7523-03
Motor GP - Fan 340-2104 F-4 12
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Pump GP - Fan/Brake HRC: 419-8920 (ADJUSTABLE) SWITCH
A-7 13
8 Pump GP - Implement/Steering
LRC: 399-5055
422-7940 B-6 14
Pump GP - Logging Winch 388-0454 B-3 15
ELECTRICAL SYMBOLS (ELECTRICAL)
Pump GP - Metering 351-6137 E-3 16
Pump GP - Secondary Steering 177-9742 A-5 17
378-9916
Rotator GP - Tong E-2 18
378-9917
MACHINE COMPONENT LOCATIONS Sensor Gp - Pressure 344-7389 E-7 19
PRESSURE TEMPERATURE LEVEL FLOW
Sensor GP - Pressure (Autograb) 344-7391 E-2 20
Sensor GP - Pressure (Brake) 344-7391 D-7 21 SWITCH SWITCH SWITCH SWITCH
Sensor Gp - Pressure (Parking Brake Oil) 344-7389 F-6 22
19 D Sensor GP - Pressure (Secondary Steering) 344-7389 B-5 23 WIRE NUMBER IDENTIFICATION CODES
Tank GP - Hydraulic 367-4102 A-4 24
Valve AS - Check (Secondary Steering) 9T-1013 A-5 25 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Valve AS - Hydraulic Oil Temperature 360-5604 E-5 26
24 26 4 Valve GP - Brake Charge 347-3251 C-7 27
CURRENT STANDARD CURRENT STANDARD

PA Valve GP - Check 263-8476 C-5 28

HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
Valve GP - Fan Reversing 383-6675 F-4 29 WIRE
Valve GP - Flow Divider 276-5034 E-2 30

24 Page,
12 21 29 1 (5 Section) Dozer, Arch,
(1 Section) Dozer:
Boom, Tong, Rotate:
360-8069
360-8071
325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
Valve GP - Implement C-1 31
(5 Section) Dozer, Arch, Tong, Rotate, Winch: 360-8070
Radiator (6 Section) Dozer, Arc, Boom, Tong, Rotate, Winch: 360-8072
CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK
Valve GP - Park Brake Control W/Diff Lock/Winch 454-8977 F-7 32
PP DF Valve GP - Pilot Supply 383-6673 E-7 33 PREVIOUS STANDARD
Valve GP - Priority (Steering) 307-3181 C-6 34
WIRE WIRE COLOR
Valve GP - Shuttle (Load Sense) 8J-6875 B-5 35
VIEW OF AREA “B” Logging: 375-2708
Winch GP B-2 36 B A
(ROTATED FOR CLARITY) Retrieval: 375-2709 325-PK-14
BP
14 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

IP G1
33
B 27

FP
2 Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
16 Description
35 FLS
Number Location
17 WP
FLS
Winch Pump Pressure
Fan Load Sense Pressure
B-2
B-7
G1 Fan / Brake Pump Pressure B-7
34 3 FP Fan Pressure C-6

25 BP
PP
Brake Pressure
Pilot Pressure
D-7
D-7
23 PA Accumulator Pilot Pressure D-6
13 D Diff Pressure E-7
DF Diff Pressure (Front) E-6
28 DL Diff Lock Pressure F-7
WDP Winch Drive Pressure F-5
9 EPB Parking Brake Control Pressure E-5
IP Implement / Steering Pump Pressure C-6
CHASSIS RADIATOR STEERING SYSTEM
 7 6 5 4 3 2 1
(22) SENSOR GP
PRESSURE (PARKING BRAKE OIL)
(32) VALVE GP 344-7389
PARK BRAKE CONTROL
W/DIFF LOCK/WINCH
454-8977
DL WFS WDP
(12) MOTOR GP REAR AXLE
FRONT AXLE

WFS
STEERING

DLR

WDAG
DLRG

PB

PBS
FAN (9) CYLINDER GP
WDA 340-2104 (29) VALVE GP STEERING
F PRV2 SV1 SV2 SV3 SV4 B A FAN REVERSING 385-7264 F
PRV1 383-6675
WDA
B A
PARKING
LEFT BRAKE
EPB3

P
LS
RV
T
EPB2

EPB1 (16) PUMP GP

METERING
L R 351-6137
EPB
D DF
(33) VALVE GP
DLG DLFG
PILOT SUPPLY (18) ROTATOR GP
383-6673 TONG
DLF
378-9916
T P 378-9917 (20) SENSOR GP
E (26) VALVE AS PRESSURE (AUTOGRAB) E
DLS
HYDRAULIC OIL TEMP 344-7391
DLR 360-5604
(19) SENSOR GP LS T P
PRESSURE (5) CYLINDER GP
(30) VALVE GP ARCH
344-7389 (4) CORE AS
PL2 FLOW DIVIDER LH: 417-0069
OIL COOLER (7) CYLINDER GP
276-5034
431-2115 BOOM
PS
PL1
(6) CYLINDER GP
RAISE ARCH 416-8963
RH: 417-0070
T
PLG1 ACC
WDR
PLG2
(8) CYLINDER GP ARCH

RAISE
(1) ACCUMULATOR GP PP PA DOZER (10) CYLINDER GP

OPEN
(2) ACCUMULATOR GP TONG BOOM
BRAKE PILOT OIL 379-9122 TONG
DOZER
239-9941 170-8531 416-1346
425-1756

RWA RWB
D D
RAISE

(21) SENSOR GP
P A A B A B A B A B A B A B
PRESSURE (BRAKE)
T0 Ps
344-7391 T
BP

PSG A1 A2 PS2 (27) VALVE GP P A

BRAKE CHARGE
347-3251
(3) CONTROL GP
PEDAL (SERVICE BRAKE)
(Dimensions: 34 inches x 28 inches)

378-9914
PS LS

CP
KENR7523-03

(34) VALVE GP
PRIORITY (STEERING)
C LS
307-3181 C

(28) VALVE GP
IP CHECK
P EF 263-8476
F
CF

LS
FG P

FP T DOZER WINCH ROTATE TONG ARCH BOOM

(35) VALVE GP
T
SHUTTLE
(11) FILTER GP
(LOAD SENSE)
CHARGE OIL (LOGGING WINCH) (31) VALVE GP
8J-6875
24 Page,

201-2744 IMPLEMENT
P PG
(15) PUMP GP 1 SECTION (DOZER): 360-8069
WP 5 SECTION (DOZER, ARCH, TONG, ROTATE, WINCH): 360-8070
LOGGING WINCH
G1 388-0454 5 SECTION (DOZER, ARCH, BOOM, TONG, ROTATE): 360-8071
6 SECTION (DOZER, ARCH, BOOM, TONG, ROTATE, WINCH): 360-8072
(23) SENSOR GP
B PRESSURE B
(36) WINCH GP
(14) PUMP GP (SEC. STEERING) WINCH FREE
LOGGING: 375-2708 SPOOL FUNCTION
IMPLEMENT / STEERING 344-7389
RETRIEVAL: 375-2709 WFS
FLS 422-7940 M5
F E M3
MA

X M4 MB L1
(25) VALVE AS RWA
A B
CHECK
MB
(13) PUMP GP (SEC. STEERING) (24) TANK GP flow out A C6

FAN / BRAKE (17) PUMP GP 9T-1013 HYDRAULIC L4 L4

SEC. STEERING WINCH
HRC: 419-8920 367-4102 min.
disp.
LRC: 399-5055 177-9742
cw

P
B
B A
L3 L2
RWB
T MA M4 M5
L2 L1 S MB
M
L2 S WDA
S
S
WINCH DRIVE
LINE PATTERNS AWAY FUNCTION
S L2 L1 L
Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
WDR
Pilot / Load Sensing Pressure PILOT OIL CIRCUIT
IMPLEMENT / STEERING PUMP CIRCUIT
A L4 Drain / Return Lines SECONDARY STEERING PUMP CIRCUIT
FAN / BRAKE PUMP CIRCUIT
A
S Component Group LOAD SENSE CIRCUIT
STEERING CIRCUIT
Air Line TONG CYLINDER CIRCUIT
SUPPLY LINE
CALLOUTS TONG ROTOR CIRCUIT THIS SCHEMATIC IS FOR THE 525D, 535D, 545D, AND 555D WHEEL SKIDDER
BRAKE CIRCUIT
BOOM CYLINDER CIRCUIT
HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter)
WINCH / LOGGING WINCH CIRCUIT MEDIA NUMBER: KENR7523-03
DRAIN / RETURN LINE
DL DL D Connectors (By letter) ARCH CYLINDER CIRCUIT SCHEMATIC PART NUMBER: 378-9927, CHANGE: 01, VERSION: -
FAN CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component
in neutral and with parking brake set.
(Machine Location from (52) VALVE GP - CONTROL Name DOZER CYLINDER CIRCUIT
Component LocationsTable)
138-1234 Part Number
PARK BRAKE CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
FAN / BRAKE LOAD SENSE CIRCUIT Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1