Material

Grade of concrete 40 Mpa

Grade of steel 450 N/mm2
Unit weight of concrete 25.00 kN/m3
Unit weight of P.C.C. 24.00 kN/m3
Unit weight of soil 18.00 kN/m3
Net bearing capacity of soil 300.00 kN/m2
Friction Coefficient 0.30

Footing
Length ( L ) 3.75 m
Width (B ) 3.75 m
Depth (D) 0.60 m
Clear cover 40 mm
Dia of Bar 16 mm
Percentage of R/f 0.13 % > 0.13%

Pedestal
Length ( l ) 0.85 m
Width ( b ) 0.80 m
Clear cover 40 mm
Dia. Of bar 16 mm
Percentage of R/f 0.60 % > 0.5%
Dia of Tie bar 8 mm
Spacing of Tie bar 250 mm

1 2 3 4 5 6 7 8 9
Unfactored
Sr. No Horizontal Vertical Horizontal Moment
Node L/C Fx kN Fy kN Fz kN Mx kN-m My kN-m
1 Max Fx 103 1089 +1 SL 186.66 1244.831 64.059 18.785 1.983
2 Min Fx 102 1094 -1 SL -230.775 -248.432 63.187 14.589 -2.212
3 Max Fy 102 1081 +1 SL 42.164 1350.61 75.997 25.587 2.181
4 Min Fy 87 1014 -1 SL -67.814 -429.609 -13.892 -1.208 -2.518
5 Max Fz 102 1083 +0.3 -51.776 805.042 84.565 35.563 0.671
6 Min Fz 83 1096 -0.3 -111.534 166.425 -24.324 -13.724 -0.893
7 Max Mx 102 1083 +0.3 -51.776 805.042 84.565 35.563 0.671
8 Min Mx 83 1096 -0.3 -111.534 166.425 -24.324 -13.724 -0.893
9 Max My 83 1009 +1 SL 63.127 1177.203 -0.412 7.684 3.383
10 Min My 83 1094 -1 SL -203.737 -361.403 -15.66 -3.574 -3.156
11 Max Mz 102 1089 +1 SL 40.119 1331.191 74.02 23.366 2.184
12 Min Mz 103 1014 -1 SL -57.925 -358.79 55.101 11.692 -2.41

Sr. No

4
Node L/C UNFACTORED LOADS
 Horizontal Vertical Horizontal Moment

Fx kN Fy kN Fz kN Mx kN-m My kN-m

Max Fx 103 1089 +1 SL 186.66 1244.831 64.059 18.785 1.983

Min Fx 102 1094 -1 SL -230.775 -248.432 63.187 14.589 -2.212
Max Fy 102 1081 +1 SL 42.164 1350.61 75.997 25.587 2.181
Min Fy 87 1014 -1 S -67.814 -429.609 -13.892 -1.208 -2.518
Max Fz 102 1083 +0.3 -51.776 805.042 84.565 35.563 0.671
Min Fz 83 1096 -0.3 -111.534 166.425 -24.324 -13.724 -0.893
Max Mx 102 1083 +0.3 -51.776 805.042 84.565 35.563 0.671
Min Mx 83 1096 -0.3 -111.534 166.425 -24.324 -13.724 -0.893
Max My 83 1009 +1 S 63.127 1177.203 -0.412 7.684 3.383
Min My 83 1094 -1 SL -203.737 -361.403 -15.66 -3.574 -3.156
Max Mz 102 1089 +1 SL 40.119 1331.191 74.02 23.366 2.184
Min Mz 103 1014 -1 S -57.925 -358.79 55.101 11.692 -2.41
 Levels
Top of pedestal EL 917.100 m
HPP EL 916.800 m
Ground level EL 916.500 m
Bottom of foundation EL 915.000 m
Bottom of P.C.C. EL 914.950 m
Water Table EL 905.000 m

Factor of safety
Overturning 1.50
Uplift 1.50
Sliding 1.30

10 11 12 13 14 15 16 17 18 19
Factored
Horizontal Vertical Horizontal Moment
Mz kN-m Node L/C Fx kN Fy kN Fz kN Mx kN-m My kN-m
150.519 Max Fx 103 2089 +1 SL 187.185 1246.845 63.471 18.146 1.996
-147.912 Min Fx 102 2094 -1 SL -231.389 -254.258 62.594 13.923 -2.211
215.184 Max Fy 102 2081 +1 SL 42.778 1356.436 76.59 26.254 2.181
-199.836 Min Fy 87 2014 -1 SL -67.814 -429.609 -13.892 -1.208 -2.518
88.699 Max Fz 102 2065 +1.2 -107.965 712.086 89.323 30.601 -0.02
-28.773 Min Fz 83 2096 -0.3 -112.301 161.643 -24.919 -14.352 -0.896
88.699 Max Mx 102 2083 +0.3 -51.162 810.868 85.158 36.23 0.67
-28.773 Min Mx 83 2096 -0.3 -112.301 161.643 -24.919 -14.352 -0.896
203.548 Max My 83 2009 +1 SL 63.127 1177.203 -0.412 7.684 3.383
-153.333 Min My 83 2094 -1 SL -204.504 -366.185 -16.255 -4.201 -3.159
216.315 Max Mz 102 2089 +1 SL 39.506 1325.366 73.427 22.699 2.185
-207.253 Min Mz 103 2014 -1 SL -57.925 -358.79 55.101 11.692 -2.41

INPUT
S Node L/C FACTORED LOADS
 Horizontal Vertical Horizontal Moment

Mz kN-m Fx kN Fy kN Fz kN Mx kN-m My kN-m Mz kN-m

150.519 103 2089 +1 SL 187.185 1246.845 63.471 18.146 1.996 150.667 1

-147.912 102 2094 -1 SL -231.389 -254.258 62.594 13.923 -2.211 -147.573 2
215.184 102 2081 +1 SL 42.778 1356.436 76.59 26.254 2.181 214.845 3
-199.836 87 2014 -1 S -67.814 -429.609 -13.892 -1.208 -2.518 -199.836 4
88.699 102 2065 +1.2 -107.965 712.086 89.323 30.601 -0.02 37.675 5
-28.773 83 2096 -0.3 -112.301 161.643 -24.919 -14.352 -0.896 -28.27 6
88.699 102 2083 +0.3 -51.162 810.868 85.158 36.23 0.67 88.359 7
-28.773 83 2096 -0.3 -112.301 161.643 -24.919 -14.352 -28.27 8
203.548 83 2009 +1 S 63.127 1177.203 -0.412 7.684 3.383 203.548 9
-153.333 83 2094 -1 SL -204.504 -366.185 -16.255 -4.201 -3.159 -152.83 10
216.315 102 2089 +1 SL 39.506 1325.366 73.427 22.699 2.185 216.654 11
-207.253 103 2014 -1 S -57.925 -358.79 55.101 11.692 -2.41 -207.253 12
 20 21 22 23 24 25 26
Tengs Chart Parameters

Mz kN-m El / L Eb / B x z K
150.667 0.00 0.00 1.00 1
-147.573 0.00 0.00 1.00 2
214.845 0.00 0.00 1.00 3
-199.836 0.61 0 0.20 0.20 1.00 4
37.675 0.00 0.00 1.00 5
-28.27 0.00 0.00 1.00 6
88.359 0.00 0.00 1.00 7
-28.27 0.00 0.00 1.00 8
203.548 0.00 0.00 1.00 9
-152.83 0.26 0.01 0.20 0.20 1.00 10
216.654 0.00 0.00 1.00 11
-207.253 0.35 0.02 0.20 0.20 1.00 12
 Tengz Chart Parameters
Pressure
El / L Eb / B x z K σ max σ min Check
0.61 0.00 0.20 0.20 1.00 29.1 -16.7 SAFE
0.02 0.00 0.00 0.00 1.00 144.5 106 SAFE
0.15 0.01 0.00 0.00 1.00 37.6 0.6 SAFE
0.03 0.00 0.00 0.00 1.00 160.2 105.4 SAFE
0.61 0.00 0.20 0.20 1.00 29.1 -16.7 SAFE
0.02 0.01 0.00 0.00 1.00 108.1 79.9 SAFE
0.01 0.01 0.00 0.00 1.00 53.4 43.8 SAFE
0.02 0.01 0.00 0.00 1.00 108.1 79.9 SAFE
0.01 0.01 0.00 0.00 1.00 53.4 43.8 SAFE
0.03 0.00 0.00 0.00 1.00 144.5 96.4 SAFE
0.26 0.01 0.20 0.20 1.00 28.9 -6.8 SAFE
0.03 0.00 0.00 0.00 1.00 158.7 104.1 SAFE
0.35 0.02 0.20 0.20 1.00 36.2 -13.7 SAFE
Teng Chart Help

x z K Remark
0.00 0.00 1.00 Footing in compressoin
From ChartFrom ChartFrom ChartFooting in loss of contact

Input into this sheet

Staad Input
Tengs Chart Input
Calculation Output
 Check for Overturning Check for Uplift
Loss of
% Loss of contact Actual Actual Actual
Ulift Check contact check Ratio in X Check Ratio in z Check Ratio
LOSS OF CONTACT TAK 2% SAFE 135.4 SAFE 0.8 UNSAFE N/A
FOOTING IS TOTALLY I 0% SAFE 175.8 SAFE 21.9 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 34.5 SAFE 3.4 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 136.8 SAFE 16.3 SAFE N/A
LOSS OF CONTACT TAK 2% SAFE 135.4 SAFE 0.8 UNSAFE N/A
FOOTING IS TOTALLY I 0% SAFE 69.7 SAFE 27.9 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 93.4 SAFE 44.5 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 69.7 SAFE 27.9 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 93.4 SAFE 44.5 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 413.4 SAFE 15.6 SAFE N/A
LOSS OF CONTACT TAK 2% SAFE 81.6 SAFE 1.9 SAFE N/A
FOOTING IS TOTALLY I 0% SAFE 148.3 SAFE 16 SAFE N/A
LOSS OF CONTACT TAK 2% SAFE 25.4 SAFE 1.4 UNSAFE N/A
FOUNDATION DESIGN
Reinforcement
Check for Uplift Check for Sliding Fdn Depth Check Transverse / Along Z
Actual Depth Min. Provided
Check Ratio Check dreq. Check Rqd in X Reqd. in X AST Check
SAFE 0.4 UNSAFE 71 SAFE 151 780 804 Y16@250 Ok
SAFE 2.7 SAFE 159 SAFE 762 780 804 Y16@250 Ok
SAFE 0.3 UNSAFE 80 SAFE 193 780 804 Y16@250 Ok
SAFE 6.4 SAFE 167 SAFE 847 780 1005 Y16@200 Ok
SAFE 0.4 UNSAFE 71 SAFE 151 780 804 Y16@250 Ok
SAFE 4 SAFE 129 SAFE 498 780 804 Y16@250 Ok
SAFE 1.8 SAFE 96 SAFE 277 780 804 Y16@250 Ok
SAFE 4 SAFE 138 SAFE 570 780 804 Y16@250 Ok
SAFE 1.8 SAFE 96 SAFE 277 780 804 Y16@250 Ok
SAFE 8.1 SAFE 159 SAFE 761 780 804 Y16@250 Ok
SAFE 0.2 UNSAFE 71 SAFE 149 780 804 Y16@250 Ok
SAFE 6.6 SAFE 166 SAFE 834 780 1005 Y16@200 Ok
SAFE 0.6 UNSAFE 79 SAFE 188 780 804 Y16@250 Ok
IGN
Reinforcement One way Shear
 Longitudinal / Along X Transverse Longitud
Shear Actual Per. Shear
Min. Provided Plane Shear Shear Plane
Rqd in Z Reqd. in Z AST Check check Stress Stress Check check
142 780 804 Y16@250 Ok Ok 0.05 0.29 SAFE Ok
713.57 780 804 Y16@250 Ok Ok 0.25 0.29 SAFE Ok
180.87 780 804 Y16@250 Ok Ok 0.06 0.29 SAFE Ok
793.87 780 804 Y16@250 Ok Ok 0.27 0.31 SAFE Ok
141.85 780 804 Y16@250 Ok Ok 0.05 0.29 SAFE Ok
467.21 780 804 Y16@250 Ok Ok 0.16 0.29 SAFE Ok
259.63 780 804 Y16@250 Ok Ok 0.09 0.29 SAFE Ok
533.86 780 804 Y16@250 Ok Ok 0.19 0.29 SAFE Ok
259.63 780 804 Y16@250 Ok Ok 0.09 0.29 SAFE Ok
712.93 780 804 Y16@250 Ok Ok 0.25 0.29 SAFE Ok
139.42 780 804 Y16@250 Ok Ok 0.05 0.29 SAFE Ok
781.78 780 804 Y16@250 Ok Ok 0.27 0.31 SAFE Ok
176.48 780 804 Y16@250 Ok Ok 0.06 0.29 SAFE Ok
ay Shear
 Longitudinal Two way Shear
Actual Per. Shear Shear Pure axial
Shear Shear Plane Plane Actual load
Stress - Z Stress Check check-X check-Z Shear Per. Shear Check Axial load capacity
0.05 0.29 SAFE Ok Ok 0.02 4.74 SAFE -429.6 13543.6
0.25 0.29 SAFE Ok Ok 0.5 4.74 SAFE 1246.8 13543.6
0.06 0.29 SAFE Ok Ok 0.08 4.74 SAFE -254.3 13543.6
0.27 0.29 SAFE Ok Ok 0.54 4.74 SAFE 1356.4 13543.6
0.05 0.29 SAFE Ok Ok 0.02 4.74 SAFE -429.6 13543.6
0.16 0.29 SAFE Ok Ok 0.35 4.74 SAFE 712.1 13543.6
0.09 0.29 SAFE Ok Ok 0.19 4.74 SAFE 161.6 13543.6
0.18 0.29 SAFE Ok Ok 0.38 4.74 SAFE 810.9 13543.6
0.09 0.29 SAFE Ok Ok 0.19 4.74 SAFE 161.6 13543.6
0.25 0.29 SAFE Ok Ok 0.49 4.74 SAFE 1177.2 13543.6
0.05 0.29 SAFE Ok Ok 0.04 4.74 SAFE -366.2 13543.6
0.27 0.29 SAFE Ok Ok 0.53 4.74 SAFE 1325.4 13543.6
0.06 0.29 SAFE Ok Ok 0.05 4.74 SAFE -358.8 13543.6
PEDESTAL DESIGN
 Longitudinal R/F Lateral ties
Balanced No.of No.of
Max sec. Bars Bars Spacing Spacing Spacing
Moment Moment Check Required Provided AST Required Provided Check AST
204.0 1549.0 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
163.8 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
154.3 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
229.3 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
204 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
53.1 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
35.1 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
106.8 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
35.1 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
215.9 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
156.4 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
230.7 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
212.9 1549 SAFE 20 22 22 - Y16 602 250 Ok Y8@250
 Gamsberg Phase II
Owner:
1 Penge Road, Aggeneys,

Northern Cape Province,

South Africa

Owner’s Consultant:
JC 30/A, Sector III

Salt Lake, Kolkata 700 106

EPC:
#126, Block A, East Wing-4E,

PO Box - 293616,

Dubai Airport Free zone, Dubai,

United Arab Emirates

4.0 MMTPA STANDALONE ZINC CONCENTRATOR PLANT

Document Title : Design Calculation of Foundation for Project Management Office

Document No. : ZI-GAM02-U4110-CLS-CL-0013

Revision No. : A

Issue Date : 11/22/2022

Signature Block:

Name & Sirname Designation Signature Date Revision Description

Ramkumar Gupta Engineer RG 22-Nov-22 Issued for Review

 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

CALCULATIONS FOR THE DESIGN OF FOUNDATION F2 :

As per SANS 10100-Part 1

1) Schematic arrangement:

Top of pedestal EL 917.100 m

HPP EL 916.800 m
Ground level EL 916.500 m
Vertical direction,

Bottom of foundation EL 915.000 m

Bottom of P.C.C. EL 914.950 m

SECTIONAL ELEVATION
Longitudinal direction, X
Z

0.85 m
1.875 m
X 0.800 m X
Transverse direction,

1.875 m

3.750 m

PLAN
Longitudinal direction, X

Area of Pedestal
Length ( l ) = 0.850 m
Width ( b ) = 0.800 m

Area of Footing
Length ( L ) = 3.750 m
Width (B ) = 3.750 m
Area of Footing = 14.063 m2
Depth (D) = 0.600 m
Effective (d) = 0.536 m
Section Modulus
Zx = L*B*B / 6 = 8.789 m3
Zz = B*L*L / 6 = 8.789 m3

ZI-GAM02-U4111-CLS-CL-0014 19 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

2) Loading Data (Factored) at bottom of foundation

Load Case 1014

a) Axial load (P) - Including pedestal weight = -429.6 kN
b) Horizontal force along X axis (Fx) = -67.8 kN
c) Horizontal force along Z axis (Fz) = -13.9 kN
d) Moment along X axis (Mx) = -1.2 kN m
e) Moment along Z axis (Mz) = -199.8 kN m

3) Material Input:
Grade of concrete = 40
Grade of steel = 450
Unit weight of concrete = 25 kN/m3
Unit weight of PCC = 24 kN/m3
Unit weight of soil = 18 kN/m3
Net bearing capacity of soil = 300 kN/m2
Gross bearing capacity = 300 + (916.5 - 914.95) * 18 = 327.9 kN/m2
Water Table Elevation = = 905.000 m
Friction coefficient (µ ) = 0.30

4) Loads of various components of foundation:

a) weight of pedestal = l x b x height x unit wt of concrete

= 0.85*0.8*(917.1 - 915 - 0.6)*25 = 0.0 kN

b) weight of footing slab = L x B x Depth x unit wt of concrete

= 3.75 * 3.75 * 0.6 * 25 = 210.9 kN

d) weight of soil = (L x B - l x b) x Depth x unit weight of soil

= ( 3.75 * 3.75 - 0.85 * 0.8 ) * ( 916.8 - 915 - 0.6 ) * 18 = 289.1 kN

e) weight of P.C.C. = Depth x unit weight of P.C.C.

= ( 915 - 914.95 ) * 3.75 * 3.75 * 24 = 16.9 kN

f) Total Dead Load (D) = 0 + 210.94 + 289.06 + 16.87 = 516.9 kN

5) Check for maximum pressure : Forces at bottom of footing

Total axial load (P1) = Axial load + Total dead load

= -429.61 + 516.87 = 87.3 kN

Moment about X axis (Mx) = -1.208+-13.892*(917.1 - 915) = 1.2 kN-m

Moment about Z axis (Mz) = -199.836+-67.814*(917.1 - 915) = 199.8 kN-m

P1 Mx Mz P/ A Mx/ Zx Mz/ Zz σ max σ min CHECK

(kN) (kNm) (kNm) kN/m2 kN/m2 kN/m2 kN/m2 kN/m2

87.27 1.21 199.84 6.21 0.14 22.74 29.08 -16.67 SAFE

ZI-GAM02-U4111-CLS-CL-0014 20 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

NOTE:- LOSS OF CONTACT TAKES PLACE

Using Teng's chart to recalculate the pressure and area of contact:

El = (Mz / P) = 199.84 / 87.27 = 2.29

Eb = (Mx / P) = 1.21 / 87.27 = 0.01

El / L = 2.29 / 3.75 = 0.61

Eb / B = 0.01 / 3.75 = 0.00

From Teng's chart

1) x = Loss of contact of footing along X axis = 0.20

2) z = Loss of contact of footing along Z axis = 0.20
3) K = Coefficient = 1.00

xl = Loss of contact lengtn of footing along X axis = x*L = 0.2 * 3.75 = 0.75 m
zb = Loss of contact width of footing along Z axis = z*B = 0.2 * 3.75 = 0.75 m

Loss of contact area = 1 / 2 * (0.75 * 0.75) = 0.28 m2

% Loss of contact = 0.28 * 100 / (3.75 * 3.75) = 2.00 % <= 20% SAFE

6) Check for overturning:

Factor of safety for overturning = 1.5

Transverse direction

MO = Overturning moment at the face of footing = Mx = 1.2 kN-m

MR = Resistant moment at the face of footing = P * B/2 = 87.27*3.75 /2 = 163.6 kN-m

Stability ratio = MR / MO = 163.62 / 1.21 = 135.4

Stability ratio > 1.5 SAFE

Longitudinal direction

MO = Overturning moment at the face of footing = Mz = 199.8 kN-m

MR = Resistant moment at the face of footing =P * L/2 =87.27*3.75 /2 = 163.6 kN-m

Stability ratio = MR / MO = 163.62 / 199.84 = 0.8

Stability ratio < 1.5 UNSAFE

ZI-GAM02-U4111-CLS-CL-0014 21 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

7) Check for uplift:

Factor of safety for Uplift = 1.5

FU = Uplift force due to water = Watertable is lower than foundation bottom = 0.0 kN

FR = resistant force = Total dead weight - weight of soil = 227.8 kN

Stability ratio = FR / FU = 227.81 / 0 = N/A

Stability ratio > 1.5 SAFE

8) Check for Sliding:

Factor of safety for Uplift = 1.3

Fs = Resultant Shear force = Fx 2 + Fz 2 = 69.2 kN

FR = Resistant Shear force = µ x Total Vetical Load = 26.2 kN

Stability ratio = FR / FU = 26.18 / 69.22 = 0.4

Stability ratio < 1.3 UNSAFE

9) Check for depth:

Loading Data (Factored) at bottom of footing

Load Case 2014

a) Axial load (P) - Excluding footing weight = -430 kN
b) Horizontal force along X axis (Fx) = -68 kN
c) Horizontal force along Z axis (Fz) = -14 kN
d) Moment along X axis (Mx) = -1 kN m
e) Moment along Z axis (Mz) = -200 kN m

Check for maximum pressure :

Total axial load (P1) = Axial load + Total dead load

= -429.61 + 516.87 = 87.3 kN

Moment about X axis (Mx) = -1.208+-13.892*(917.1 - 915) = 1.2 kN-m

Moment about Z axis (Mz) = -199.836+-67.814*(917.1 - 915) = 199.8 kN-m

P1 Mx Mz P/ A Mx/ Zx Mz/ Zz σ max σ min

(kN) (kNm) (kNm) kN/m2 kN/m2 kN/m2 kN/m2 kN/m2

1842.24 1.21 199.84 131.00 0.14 22.74 158.24 108.13

ZI-GAM02-U4111-CLS-CL-0014 22 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

Hence, revised pressures are

σ max = K*P1 / (B * L)+(Mx/Zx)+(Mz/Zz)= 29.08 kN/m2 <= 300.00 kN/m2

σ min = 0.00 kN/m2

Governing σ max = 29.1 kN/m2

Cantilever along X axis, m = (L-l)/2 = 1.5 m

Cantilever along Z axis, n = (B-b)/2 = 1.5 m

Assuming σ max is acting uniformly over entire base area of footing.

M1x = σ max * m2 / 2 = 31.6 kN-m/m

M1z = σ max * n2 / 2 = 30.6 kN-m/m

Hence, Governing moment = max( M1x, M1z) = 31.6 kN-m

k = (As per Cl. 4.3.3.4.1) = 0.2

dreq = 31.63*10E6 = 71.2 mm

0.156*40*1000

Assuming, Dia. 0f bar = 16.0 mm

Bottom cover of reinforcement = 40.0 mm

Dreq = 71.2 + 40 + 16 + 16 / 2 = 135.2 mm

Provided depth (D) = 600.0 mm

As, Dreq <= Dprov SAFE

10) Reinforcement calculations:

Design Data:

Grade of concrete, (fcu) = 40 N/mm2

Grade of steel, (fy) = 450 N/mm2
Dia. Of bar, (Ф1) = 16 mm
Cover to the reinforcement, (d1') = 40 mm
Depth provided ( D ) = 600 mm

ZI-GAM02-U4111-CLS-CL-0014 23 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

Transverse direction

Effective depth (d1) = 600 - 40- 16 - 16 / 2 = 536 mm

Design moment = M1x = 31.63 kN-m/m

= 31.64 x10^6 = 0.0028

1000X536^2X40

Considering unit meter width of footing

Ast = MBB = 151.2 mm2

, (As per Cl.4.3.3.4)
0.87 fy d1 [0.5 + 0.25 - k
0.9
Ast,min = 0.13 / 100 * (1000 * 600) = 780.0 mm2

Hence,
Provide 16 mm dia. bars @ 250 mm c/c at bottom (both way) (Ast = 804 mm2) Ok

Longitudinal direction

Effective depth (d1) = 600 - 40- 16/2 = 552 mm

Design moment = M1x = 30.57 kN-m/m

= 30.58 x10^6 = 0.0025

1000X552^2X40

Considering unit meter width of footing

Ast = MBB = 141.9 mm2

, (As per Cl.4.3.3.4)
0.87 fy d1 [0.5 + 0.25 - k
0.9
Ast,min = 0.13 / 100 * (1000 * 600) = 780 mm2

Hence,
Provide 16 mm dia. bars @ 250 mm c/c at bottom (both way) (Ast = 804 mm2) Ok

ZI-GAM02-U4111-CLS-CL-0014 24 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

11) Check for one way shear:

Critical section lies at the distance d1 from the face of the pedestal

0.800 m

0.536 m

3.750 m

B
A A
0.552 m

3.75 m

Assuming max pressure is acting uniformly on the base area of footing

Transverse direction

Shear force = σ max * (m - d1) * B = 99.7 kN

v = 99.67*1000
= 0.05 N/mm2
3.75*1000*536
As per SANS 10100, Cl. NO. 4.3.4.1. -- Permissible shear stress is,

As,provided = П/4X16^2X1000
= 804 mm2
250.00
0.33 0.33 0.25
= 0.75 40 100 x 804 400 =
0.29 N/mm2
1.5 25 1000 x 536 536

Vc = lesser of 0.75 * fcu or 4.75 or 0.290 = 0.29 N/mm2

Hence, V <= Vc SAFE

ZI-GAM02-U4111-CLS-CL-0014 25 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

Longitudinal direction

Shear force = σ max * (n - d1) * L = 102.4 kN

v = 102.4*1000
= 0.0 N/mm2
3.75*1000*552
As per SANS 10100, Cl. NO. 4.3.4.1. -- Permissible shear stress is,
As,provided = П/4X16^2X1000
= 804 mm2
250.00
0.33 0.33 0.25
= 0.75 40 100 x 804 400 =
0.29
1.5 25 1000 x 552 552

Vc = lesser of 0.75 * fcu or 4.75 or 0.285 = 0.29

Hence, V <= Vc SAFE

12) Check for two way shear(Punching):

Critical section lies at the distance 0.75 d1 from the face of the pedestal

0.850 m

X x = 1.604 m 3.750 m
0.800 m

1.65 m

3.750 m

Punching shear will occur at 0.75d = 0.402 m

V = P1 = 87.27 kN

Perimeter at critical section

u0 = 2 * (1.654 + 1.604) = 6.52 m

v = V / (u0 * d1) = 0.02 N/mm2

As per SANS 10100, Cl. NO. 4.4.5.2 -- Permissible shear stress,

Vc = (lesser of 0.75 fcu or 4.75 Mpa) = 4.74 N/mm2

Hence, v <= Vc
SAFE

ZI-GAM02-U4111-CLS-CL-0014 26 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

13) Design of pedestal Loads are considered at the bottom of pedestal

Axial Force (N) = -430 kN

Horizontal force along X axis (Fx) = -68 kN
Horizontal force along Z axis (Fz) = -14 kN
Mx1 = Moment about X axis = -1.2 kN-m
Mz1 = Moment about Z axis = -199.8 kN-m

Length of pedestal = L = (917.1 - 915 - 0.6) * 1000 = 1500 mm

Effective length of pedestal = 2 x L = (917.1 - 915 - 0.6) * 1000 = 3000 mm

Effective length of pedestal 3000

Least lateral dimension
= = 3.8 < 12
800

Hence, Pedestal is designed as short column

As per SANS 10100, Cl. NO. 4.7.2.3, minimun eccentricity is

ex,min = 0.05 b = 40.0 mm > 20 mm Hence, ex,min = 20.0 mm

ez,min = 0.05 l = 42.5 mm > 20 mm Hence, ez,min = 20.0 mm

Design moments

Mx2 = P * ex,min = -8.6 kN-m < 1.21 kN-m Hence, Mxx = 8.6 kN-m
Mz2 = P * ez,min = -8.6 kN-m < 199.84 kN-m Hence, Mzz = 199.8 kN-m

Design Data:

Dia. Of bar, (Ф) = 16 mm

Clear cover = 40 mm
Effective cover to the reinforcement, (d') = 48 mm
Effective depth, (d) = 802 mm
Min. percentage of reinforcement, (pt) (As per Table 23) = 0.6 %

Pure axial load capacity, Nuz = [0.45 * fcu * Ac + 0.75 * fy * Asc]1000

= [0.45 * 40 * (800 * 850 - 4080) + 0.75 * 450 * 4080] / 1000
= 13543.6 kN
N/ Nuz = -429.61 / 13543.56 = -0.03
N/(b x h x fcu) = 0.02

βb (As per Table 21) = 0.521

Mux = Mxx+βb x (b/h) x Mzz (As per Cl. 4.7.4.4) = 119.2

Muz = Mzz+βb x (h/b) x Mxx (As per Cl. 4.7.4.4) = 204.0

Area of steel, (Asc) = pt * b* l / 100 = 4080 mm2

Balancing moment = 0.87 x fy x Asc x (d-d') / 2 + 0.046 x fcu x b x d2 (As per Cl.7.1.1) = 1549.0 kNm
Resultant Moment = MAX(Mux,Muz) = 204.0 kNm

ZI-GAM02-U4111-CLS-CL-0014 27 OF 52
 GAMSBERG PH-II MINE EXP. PROJECT

DOC TITLE: DESIGN CALCULATION OF FOUNDATION &

PEDESTALS FOR PROJECT MANAGEMENT OFFICE
PMC:
TATA CONSULTING ENGINEERS DOC NO.: Rev - A 22-Nov-22
ZI-GAM02-U4111-CLS-CL-0014

Mres / Mbal = 0.13 < 1.0 SAFE

No. of bars required = Ast / (П*Ф2/4) = 20.3 Say 22 Nos

Hence,
Provide 22 No. of 16 mm dia. bars as main reinforcement

Lateral ties
As per SANS 10100, Cl 4.11.4.2, diametere of ties should be greater than

a) Ф/4 = 16 / 4 = 4 mm
b) 6 mm

Providing dia. of tie bars, (Ф') = 8 mm

As per SANS 10100, Cl 4.11.4.2, the spacing of ties should not be greater than

a) 0.75*d = 0.75x802 = 601.5 mm

Providing spacing of ties = 250 mm Ok

Hence, Provide lateral ties of 8 mm dia. bars @ 250 mm c/c

ZI-GAM02-U4111-CLS-CL-0014 28 OF 52
CALCULATIONS FOR THE DESIGN OF FOUNDATION FOR TT1: 2
As per SANS 10100-Part 1

1) Schematic arrangement:

Top of pedestal EL 917.100 m

HPP EL 916.800 m
Ground level EL 916.500 m
Vertical direction,

Bottom of foundation EL 915.000 m

Bottom of P.C.C. EL 914.950 m

SECTIONAL ELEVATION
Longitudinal direction, X
Z

0.85 m
1.875 m
X 0.800 m X
Transverse direction,

1.875 m

3.750 m

PLAN
Longitudinal direction, X

Area of Pedestal
Length ( l ) = 0.850 m
Width ( b ) = 0.800 m

Area of Footing
Length ( L ) = 3.750 m
Width (B ) = 3.750 m
Area of Footing = 14.063 m2
Depth (D) = 0.600 m
Effective (d) = 0.536 m
Section Modulus
Zx = L*B*B / 6 = 8.789 m3
Zz = B*L*L / 6 = 8.789 m3
2) Loading Data (Factored) at top of pedestal
Load Case 1068.0
a) Axial load (P) - Exclusing pedestal and footing weight = 562.7 kN
b) Horizontal force along X axis (Fx) = 1.1 kN
c) Horizontal force along Z axis (Fz) = 134.1 kN
d) Moment along X axis (Mx) = 0.0 kN m
e) Moment along Z axis (Mz) = 0.0 kN m

3) Material Input:
Grade of concrete = 40.0
Grade of steel = 450.0
Unit weight of concrete = 25.0 kN/m3
Unit weight of P.C.C. = 24.0 kN/m3
Unit weight of soil = 18.0 kN/m3
Net bearing capacity of soil = 300.0 kN/m2
Gross bearing capacity = 300 + (916.5 - 914.95) * 18 = 327.9 kN/m2
Water Table Elevation = = 905.0 m
Friction coefficient (µ ) = 0.3

4) Loads of various components of foundation:

a) weight of pedestal = l x b x height x unit wt of concrete

= 0.85*0.8*(917.1 - 915 - 0.6)*25 = 25.5 kN

b) weight of footing slab = L x B x Depth x unit wt of concrete

= 3.75 * 3.75 * 0.6 * 25 = 210.9 kN

d) weight of soil = (L x B - l x b) x Depth x unit weight of soil

= ( 3.75 * 3.75 - 0.85 * 0.8 ) * ( 916.8 - 915 - 0.6 ) * 18 = 289.1 kN

e) weight of P.C.C. = Depth x unit weight of P.C.C.

= ( 915 - 914.95 ) * 3.75 * 3.75 * 24 = 16.9 kN

f) Total Dead Load (D) = 25.5 + 210.94 + 289.06 + 16.87 = 542.4 kN

5) Check for maximum pressure : Forces at bottom of footing

Total axial load (P1) = Axial load + Total dead load

= 562.70 + 542.37 = 1105.1 kN

Moment about X axis (Mx) = 0+134.122*(917.1 - 915) = 281.7 kN-m

Moment about Z axis (Mz) = 0+1.139*(917.1 - 915) = 2.4 kN-m

P1 Mx Mz P/ A Mx/ Zx Mz/ Zz σ max σ min CHECK

(kN) (kNm) (kNm) kN/m2 kN/m2 kN/m2 kN/m2 kN/m2

1105.07 281.66 2.39 78.58 32.05 0.27 110.90 46.26 SAFE

NOTE:- FOOTING IS TOTALLY IN COMPRESSION

Using Teng's chart to recalculate the pressure and area of contact:

El = (Mz / P) = 2.39 / 1105.07 = 0.00

Eb = (Mx / P) = 281.66 / 1105.07 = 0.25

El / L = 0 / 3.75 = 0.00
Eb / B = 0.25 / 3.75 = 0.07

From Teng's chart

 1) x = Loss of contact of footing along X axis = 0.50
2) z = Loss of contact of footing along Z axis = 0.70
3) K = Coefficient = 3.20

xl = Loss of contact lengtn of footing along X axis = x*L = 0.5 * 3.75 = 1.88 m
zb = Loss of contact width of footing along Z axis = z*B = 0.7 * 3.75 = 2.63 m

Loss of contact area = 1 / 2 * (1.88 * 2.63) = 2.46 m2

% Loss of contact = 2.46 * 100 / (3.75 * 3.75) = 17.50 % <= 20% SAFE

6) Check for overturning:

Factor of safety for overturning = 1.5

Transverse direction

MO = Overturning moment at the face of footing = Mx = 281.7 kN-m

MR = Resistant moment at the face of footing = P * B/2 = 1105.07*3.75 /2 = 2072.0 kN-m

Stability ratio = MR / MO = 2072.01 / 281.66 = 7.4

Stability ratio > 1.5 SAFE

Longitudinal direction

MO = Overturning moment at the face of footing = Mz = 2.4 kN-m

MR = Resistant moment at the face of footing =P * L/2 =1105.07*3.75 /2 = 2072.0 kN-m

Stability ratio = MR / MO = 2072.01 / 2.39 = 866.3

Stability ratio > 1.5 SAFE

7) Check for uplift:

Factor of safety for Uplift = 1.5

Considering watertable is at FGL

FU = Uplift force due to water = (-0.1 - ) * 14.0625 * 0.6 * 10 = 0.0 kN

FR = resistant force = Total dead weight - weight of soil = 253.3 kN

Stability ratio = FR / FU = 253.31 / 0 = N/A

Stability ratio > 1.5 SAFE

8) Check for Sliding:

Factor of safety for Uplift = 1.3

Fs = Resultant Shear force = Fx 2 + Fz 2 = 134.1 kN

FR = Resistant Shear force = µ x Total Vetical Load = 331.5 kN

Stability ratio = FR / FU = 331.52 / 134.13 = 2.5

Stability ratio > 1.3 SAFE

9) Check for depth:

Loading Data (Factored) at top of pedestal

Load Case 2068
a) Axial load (P) - Exclusing pedestal and footing weight = 671.3 kN
b) Horizontal force along X axis (Fx) = 0.6 kN
c) Horizontal force along Z axis (Fz) = 150.8 kN
d) Moment along X axis (Mx) = 0.0 kN m
e) Moment along Z axis (Mz) = 0.0 kN m

Check for maximum pressure :

Total axial load (P1) = Axial load + Total dead load

= 671.32 + 542.37 = 1213.7 kN

Moment about X axis (Mx) = 0+150.775*(917.1 - 915) = 316.6 kN-m

Moment about Z axis (Mz) = 0+0.632*(917.1 - 915) = 1.3 kN-m

P1 Mx Mz P/ A Mx/ Zx Mz/ Zz σ max σ min CHECK

(kN) (kNm) (kNm) kN/m2 kN/m2 kN/m2 kN/m2 kN/m2

1213.69 316.63 1.33 86.31 36.03 0.15 122.48 50.13 SAFE

Hence, revised pressures are

σ max = K*P1 / (B * L) = 276.18 kN/m2 <= 300.00 kN/m2 SAFE

σ min = 0.00 kN/m2

Cantilever along X axis, m = (L-l)/2 = 1.5 m

Cantilever along Z axis, n = (B-b)/2 = 1.5 m

Assuming σ max is acting uniformly over entire base area of footing.

M1x = σ max * m2 / 2 = 300.4 kN-m/m

M1z = σ max * n2 / 2 = 290.3 kN-m/m

Hence, Governing moment = max( M1x, M1z) = 300.4 kN-m

k = (As per Cl. 4.3.3.4.1) = 0.2

dreq = 300.44*10E6 = 219.4 mm

0.156*40*1000

Assuming, Dia. 0f bar = 16.0 mm

Bottom cover of reinforcement = 40.0 mm

Dreq = 219.42 + 40 + 16 + 16 / 2 = 283.4 mm

Provided depth (D) = 600.0 mm

As, Dreq <= Dprov SAFE

10) Reinforcement calculations:

Design Data:

Grade of concrete, (fcu) = 40

Grade of steel, (fy) = 450
Dia. Of bar, (Ф1) = 16 mm
Cover to the reinforcement, (d1') = 40 mm
=
Depth provided ( D ) = 600 mm

Effective depth (d1) = 600 - 40- 16 - 16 / 2 = 536 mm

Governing moment = max( M1x, M1z) = 300.44 kN-m/m

= (132.54 x 10^6) = 0.0261

(1000 x 392^2 x 40)

Considering unit meter width of footing

Ast = MBB = 1475.9 mm2

, (As per Cl.4.3.3.4)
0.87 fy d1 [0.5 + 0.25 - k
0.9
Ast,min = 0.13 / 100 * (1000 * 600) = 780.0 mm2

Hence,
Provide 16 mm dia. bars @ 150 mm c/c at bottom (both way) (Ast = 1340 mm2 )
And,
Provide 16 mm dia. bars @ 150 mm c/c at top (both way) (Ast = 1340 mm2 )
11) Check for one way shear:

Critical section lies at the distance d1 from the face of the pedestal

0.800 m

0.536 m

3.750 m

B
A A
0.536 m

3.75 m

Assuming max pressure is acting uniformly on the base area of footing

VAA = σ max * (n - d1) * L = 972.5 kN

VBB = σ max * (m - d1) * B = 946.6 kN

Governing shear force = Max ( VAA , VBB ) = 972.5 kN

v = 972.51*1000
= 0.48 N/mm2
(3750*536)
As per SANS 10100, Cl. NO. 4.3.4.1. -- Permissible shear stress is,

As,provided = (П*Ф 202 / 4) *1000

= 1340 mm2
150.00
0.33 0.33 0.25
= 0.75 40 100 x 1340 400 =
0.34 N/mm2
1.5 25 1000 x 536 536

Vc = lesser of 0.75 * fcu or 4.75 or 0.343 = 0.34 N/mm2

Hence, V > Vc UNSAFE

12) Check for two way shear(Punching):

Critical section lies at the distance (d1)/2 from the face of the pedestal

Z
0.850 m

X 0.80 m x = 1.604 m 3.750 m

1.65 m

3.750 m Perimeter of the punching shear

Punching shear will occur at 0.75d = 0.402 m

V = P1 = 1213.69 kN

Perimeter at critical section

u0 = 2 * (1.654 + 1.604) = 6.52 m

v = V / (u0 * d1) = 0.35 N/mm2

As per SANS 10100, Cl. NO. 4.4.5.2 -- Permissible shear stress,

Vc = (lesser of 0.75 fcu or 4.75 Mpa) = 4.74 N/mm2

Hence, v <= Vc
SAFE
13) Design of pedestal Loads are considered at the top of pedestal

Axial Force (N) = 671.3 kN

Horizontal force along X axis (Fx) = 0.6 kN
Horizontal force along Z axis (Fz) = 150.8 kN
Mx1 = Moment about X axis = 0.0 kN-m
Mz1 = Moment about Z axis = 0.0 kN-m

Length of pedestal = L = (917.1 - 915 - 0.6) * 1000 = 1500 mm

Effective length of pedestal = 2 x L = (917.1 - 915 - 0.6) * 1000 = 3000 mm

Effective length of pedestal 3000

Least lateral dimension
= = 3.8 < 12
800

Hence, Pedestal is designed as short column

Factored design forces are, At bottom of Pedestal

Axial Force (N) = 671.32+25.5 = 696.8 kN

Horizontal force along X axis (Fx) = 0.6 kN
Horizontal force along Z axis (Fz) = 150.8 kN
Mxx = Moment about X axis = 0+150.775*(917.1 - 915) = 316.6 kN-m
Mzz = Moment about Z axis = 0+0.632*(917.1 - 915) = 1.3 kN-m

As per SANS 10100, Cl. NO. 4.7.2.3, minimun eccentricity is

ex,min = 0.05 b = 40.0 mm > 20 mm Hence, ex,min = 20.0 mm

ez,min = 0.05 l = 42.5 mm > 20 mm Hence, ez,min = 20.0 mm

Design moments

Mx2 = P * ex,min = 13.4 kN-m < 316.63 kN-m Hence, Mxx = 316.6 kN-m
Mz2 = P * ez,min = 13.4 kN-m < 1.33 kN-m Hence, Mzz = 13.4 kN-m

Design Data:

Dia. Of bar, (Ф) = 16 mm

Clear cover = 40 mm
Effective cover to the reinforcement, (d') = 48 mm
Effective depth, (d) = 802 mm
Min. percentage of reinforcement, (pt) (As per Table 23) = 0.6 %
 Pure axial load capacity, Nuz = [0.45 * fcu * Ac + 0.75 * fy * Asc]1000
= [0.45 * 40 * (800 * 850 - 4080) + 0.75 * 450 * 4080] / 1000
= 13543.6 kN
N/ Nuz = 671.32 / 13543.56 = 0.05
N/(b x h x fcu) = 0.03

βb (As per Table 21) = 0.534

Mux = Mxx+βb x (b/h) x Mzz (As per Cl. 4.7.4.4) = 324.2

Muz = Mzz+βb x (h/b) x Mxx (As per Cl. 4.7.4.4) = 172.6

Area of steel, (Asc) = pt * b* l / 100 = 4080 mm2

Balancing moment = 0.87 x fy x Asc x (d-d') / 2 + 0.046 x fcu x b x d2 (As per Cl.7.1.1) = 1549.0 kNm
Resultant Moment = MAX(Mux,Muz) = 324.2 kNm

Mres / Mbal = 0.21 < 1.0 SAFE

No. of bars required = Ast / (П*Ф2/4) = 20.3 Say 22 Nos

Hence,
Provide 22 No. of 16 mm dia. bars as main reinforcement

Lateral ties
As per SANS 10100, Cl 4.11.4.2, diametere of ties should be greater than

a) Ф/4 = 16 / 4 = 4 mm
b) 6 mm

Providing dia. of tie bars, (Ф') = 8 mm

As per SANS 10100, Cl 4.11.4.2, the spacing of ties should not be greater than

a) 0.75*d = 0.75x802 = 601.5 mm

Providing spacing of ties = 250 mm

Hence, Provide lateral ties of 8 mm dia. bars @ 250 mm c/c