CONTRACT No: 560‐S28

CORROSION REPAIR AND PROTECTION WORKS

METHOD STATEMENT
FOR COATING OF STAINLESS RAILING
AT AL‐FANATIR SHORE PROTECTION STRUCTURE

Rev. Date Description Prepared By Checked By Approved By

ISSUED FOR SINOOF RIZWAN E.S. KIM

0 21‐05‐2014
APPROVAL Engineer QC Manager Project Manager

Document No.:01‐XXX‐00
 CONTRACT 560-S28
CORROSION REPAIR AND PROTECTION
WORKS

TABLE OF CONTENTS

1.0 PURPOSE 03
2.0 SCOPE OF WORK 03
3.0 REFERENCES 03
4.0 PLANT, EQUIPMENT AND MATERIALS 03
4.1 LIST OF EQUIPMENT 03
4.2 MATERIALS 03
5.0 SITE PLANNING AND PREPARATION 04
6.0 WORK PROCEDURE 04
6.1 SURFACE PREPARATION OF EXISTING RAILING 04
6.2 APPLICATION OF 1ST COAT 04
6.3 APPLICATION OF 2ND COAT 04
6.4 SITE CLEAN UP AND RESTORATION 04
7.0. HEALTH AND SAFETY 05
7.1. RISK ASSESSMENTS 05
8.0 QUALITY CONTROL 05
9.3. INSPECTION AND TESTING 05
9.4. REQUEST FOR INSPECTION (RFI) 05
9.0 APPENDICES 05

Method Statement for the Coating of Stainless

Steel Railing at Al‐Fanatir Shoreline Structure Page 2 of 5 Rev. 0
 CONTRACT 560-S28
CORROSION REPAIR AND PROTECTION
WORKS

1.0 PURPOSE
The intent of this document is to provide a complete Method Statement for the use of proposed stainless
steel coating product. it includes the manpower and construction methodology in compliance with RC
requirements, drawings and technical specification with safety measures and quality control.
2.0 SCOPE OF WORK
The Royal Commission intends to coat the stainless steel railing at Al-Fanatir shoreline protection
structure. This method statement sets out requirements for the surface preparation, application
requirement and coating thickness on stainless steel railing as per RC Guideline and Specification (RC
GLS).
3.0 REFERENCES
The following documents has mainly been used as reference in the preparation of this Method
Statement
 CONTRACT DOCUMENT
 SUPPLIER COATING PROPOSAL
 SUPPLIER APPLICATION METHOD STATEMENT
 RC IFC 560-801-20TY-CE-002: GENERAL NOTES
 RC IFC 560-801-20TY-CE-038: RAILING AT AL-FANATIR SHORLINE PROTECTION STRUCTURE
 RC GLS SEC. 09960 HIGH-PERFORMANCE COATINGS

4.0 PLANT, EQUIPMENT AND MATERIALS

4.1 List of Equipment
1. Total Station
2. Level machine
3. Generator Set
4. Air Blower
5. Air Compressor
6. Fire Extinguishers
Permits to be attained
1. Encroachment Permit
2. Work Permit
3. Hot Works, (if any)
4.2 MATERIALS
Following materials will be used at the site
1. SIPCLEAN 615
2. SIPOXY SS CLEAR COAT 671
Material handling and delivery on site
Materials will be delivered and received in the lay down area store room, in secured and controlled
room, or temporary lay down area at site. For the ready mix concrete it will be deliver on site by
transit mixer and it will be poured using a concrete pump.

Method Statement for the Coating of Stainless

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 CONTRACT 560-S28
CORROSION REPAIR AND PROTECTION
WORKS

5.0 SITE PLANNING AND PREPARATION

Encroachment permit will be obtained first before starting of any activity in the site. Once the area is
determined and granted, the safety personnel will established the perimeter barricade to warn others and
to prevent the public from entering the worksite. If rerouting is necessary the safety personnel will
establish access roads and install warning devices to warn passing traffic in the area. Once all necessary
equipment is positioned, commence the preparatory job. This isolation method will be strongly
employed throughout the duration of the project to prevent hazard to the public. Also a Safety
watchman will be available during working hours for public and workers safety

6.0 WORK PROCEDURE

6.1 SURFACE PREPARATION OF EXISTING RAILING
1.0 Remove the portions(s) of Railing from the selected area and barricade the selected area of removed
railing as required
2.0 Store the anchor bolts and anchoring assembly properly for future use.
3.0 Place the railing in such a way it can be clean all around.
4.0 Cordon off the surrounding of railing such that dust particles carry by wind does not stick on the
surface after cleaning.
2.0 Rinse the railing pipes with cleaning solvent
3.0 Let the surface area dry up to required time
6.2 APPLICATION OF 1ST COAT
1.0 Add thinner on coating product by 5% to 10 % in volume.
2.0 Directly apply coating product on pre-cleaned surface of railing with a minimum dry film thickness
of 80 micron by spray application.
3.0 An orifice nozzle of 0.013”-0.014” can be used as required with a nozzle pressure of 90-100 bars.
4.0 Let the surface dry for at least 16 hours after 1st Coat.
6.3 APPLICATION OF 2ND COAT
1.0 Add thinner on coating product by 5% to 10 % in volume
2.0 Directly apply coating product on pre-coated surface of railing with a minimum dry film thickness
of 80 micron by spray application.
3.0 An orifice nozzle of 0.013”- 0.014” can be used as required with a nozzle pressure of 90-100 bars.
4.0 Let the surface dry for at least 16 hours after 2nd Coat/Final Coat.

6.4 SITE CLEAN UP AND RESTORATION

1.0 Once coating is dried. Reinstall the railing to its original position.
2.0 Ensure the fixing bolts and base plates are in good position. Repair the damaged portion of concrete
caused by the removal of anchor bolts if any.
3.0 Clean and clear the site orderly in condition.
4.0 Remove all tools used, equipment and materials from the demolition site upon completion of work

Method Statement for the Coating of Stainless

Steel Railing at Al‐Fanatir Shoreline Structure Page 4 of 5 Rev. 0
 CONTRACT 560-S28
CORROSION REPAIR AND PROTECTION
WORKS

7.0. HEALTH AND SAFETY

7.1. RISK ASSESSMENTS
Detailed Risk assessment for all activities is provided in the Appendix-12
9.0 QUALITY CONTROL
9.1 INSPECTION AND TESTING
Refer Appendix-1 for complete ITP’s.

9.2 REQUEST FOR INSPECTION (RFI)

Request for Inspection of Work (RFI) shall be issued to RC Field Engineer 24 hours in
advance

10.0 APPENDICES

APPENDIX-1 INSPECTION AND TEST PLAN (ITP’s)

APPENDIX-2 IFC DRAWINGS

APPENDIX-3 MSDS — SIPOXY SS CLEAR COAT 671 (SIPCO)

APPENDIX-4 RISK ASSESSMENTS

Method Statement for the Coating of Stainless

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