OWNER’S CONTRACT NO.

: SP-19147
CONTRACTOR’S JOB CODE : 0-0790-05-0000
CONTRACTOR DOC. NO. :
S-00-1670-0101-RDMP-N REV.
DATE: 12-MAY-2020 1
PREP’D SHEET 1 OF 44
A. L. SOELISTYAWATI
CHK’D ALS / JK
/ JATMIKO KRETARTO
PEBRIAN ZEZI
APP’D PZ / BR
/ BETANTO RACHMAT
JSW CONSORTIUM
APP’D WAYAN SURISMA WS

SHOP & SITE INSPECTION AND TEST PLAN (ITP)

FOR
MECHANICAL STATIC EQUIPMENTS

OWNER has :
[ ] A: Approved
[ ] B: Approved except minor comment
Work may proceed for Approval Item

[ ] C: Revised as comment
Work Cannot proceed
FOR APPROVAL
[ ] F: Not subject to review,
Resubmission not required

DATE: BY:
FEED RDMP RU VI - Balongan Phase-1
CDU Light Distillate Section Upgrading Project

FEED RDMP RU VI - Balongan Phase-1

CDU Light Distillate Section Upgrading Project PCWBS:
000
Balongan – West Java, Indonesia

REV DATE PAGE DESCRIPTION PREP’D CHK’D APP’D

A 12-MAY-20 All Issued for Review ALS / JK PZ / BR WS

1 26-MAY-20 34 Issued for Approval ALS / JK PZ / BR WS

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written permission
of JGC CONSORTIUM
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 2 of 44

Revision List Table

No Revision Page Description Remarks

1 1 34 Update description for equipment receiving report

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 3 of 44

TABLE OF CONTENTS

1. INTRODUCTION ...................................................................................................... 4
2. DEFINITION & ABBREVIATION ............................................................................ 4
3. PURPOSE AND SCOPE............................................................................................ 4
4. CODES, STANDARDS AND DOCUMENT ................................................................ 5
4.1. Design Code ..................................................................................................... 5
4.2. ASME Codes ..................................................................................................... 5
4.3. API Standards .................................................................................................. 5
4.4. NACE Standard ................................................................................................ 6
4.5. AISC "American Institute of Steel Construction" .............................................. 6
4.6. Project Specification.......................................................................................... 6
4.7. Standard Drawings ........................................................................................... 6
5. RESPONSIBILITIES ................................................................................................ 7
6. INSPECTION INTERVENTION LEVEL .................................................................. 7
7. ATTACHMENT ......................................................................................................... 9
7.1. Shop Inspection and Test (ITP) for Pressure Vessel .......................................... 9
7.2. Shop Inspection and Test (ITP) for Shell and Tube Heat Exchangers ................ 9
7.3. Shop Inspection and Test (ITP) for Filter .......................................................... 9
7.4. Shop Inspection and Test (ITP) for Tray............................................................ 9
7.5. Site Inspection and Test (ITP) for Static Equipment Installation ...................... 9
7.6. Site Inspection and Test (ITP) for Tray and Internal Vessel Installation ........... 9

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 4 of 44

1. INTRODUCTION

This documents covers specific Shop Inspection and Test Plan (ITP) for Pressure Vessel
Fabrication that to be used in FEED RDMP RU VI – Balongan Phase-1 CDU Light Distilate
Section Upgrading Project for PT.Pertamina (Persero) (hereinafter “OWNER”)..

2. DEFINITION & ABBREVIATION

FEED RDMP RU VI - Balongan Phase-1

Project
CDU Light Distillate Section Upgrading Project
RDMP Refinery Development Master Plan
OWNER PT. Pertamina (Persero)
CONTRACTOR JSW Consortium
A Consortium consisting of PT. JGC Indonesia , PT. Synergy
Engineering and PT. Wijaya Karya to undertake a FEED contract
JSW Consortium
for RDMP RU VI - Balongan Phase-1 : CDU Light Distillate Section
Upgrading Project

JIND PT. JGC Indonesia

SYN PT. Synergy Engineering
WIKA PT. Wijaya Karya (Persero) Tbk.
JOC Jakarta Operation Center in PT. JGC Indonesia Office
YOC Yokohama Operation Center in JGC Head Office
Owner or Contractor designated and authorized by Owner to
PURCHASER
purchase equipment on its behalf
Any organization who supply material and fabrication of Pressure
MANUFACTURER
Vessel for project
Any organization who provides service of construction and/or
SUBCONTRACTOR
installation of Equipment and/or material for project
Directorate of Oil and Gas (Direktorat Jendral Minyak dan Gas
MIGAS
Bumi)
PI Perusahaan Inspeksi

3. PURPOSE AND SCOPE

The purpose of this document is to ensure that all Fabrication works are inspected and
tested in accordance with the relevant Codes, Standards, Government Regulations,
Procedures and Project Specifications. This document is generic test plan as guideline for
MANUFACTURER/SUBCONTRACTOR to develop the specific inspection plan in
accordance with contract scope of work.

This document covers inspection and test items and its intervention point of each party for
each work category during fabrication and installation stage at shop and site installation
for FEED RDMP RU VI – Balongan Phase-1 CDU Light Distilate Section Upgrading Project.

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 5 of 44

This Shop ITP can be adopted by MANUFACTURER/SUBCONTRACTOR subject to approval

by CONTRACTOR.
All the check lists and inspection formats reported herein shall be followed by
MANUFACTURER to maintain uniformity in checklists / formats even when a
MANUFACTURER is preparing its own Shop ITP based on this document guidelines

4. CODES, STANDARDS AND DOCUMENT

4.1. Design Code

The inspection and testing of static equipment shall conform to ASME Code Sect. VIII, Div. 1,
"Pressure Vessels", 2019 Edition, or Div. 2, "Pressure Vessels – Alternative Rules”, 2019 Edition,
and TEMA Standard Class "R" 10th Edition 2019.

The following codes and standards shall be used as supplements.

4.2. ASME Codes

(1) ASME Code Sect. V, "Non-destructive Examination", 2019 Edition.
(2) ASME Code Sect. IX, "Welding Qualifications", 2019 Edition.
(3) ASME Code Sect. II, "Material Specification", 2019 Edition.
(4) ASME B18.2.1, 2012 Edition.
"Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex Flange, Lobed
Head, and Lag Screws (Inch Series)”
(5) ASME B18.2.2, 2015 Edition.
"Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and
Coupling Nuts (Inch Series)”
(6) ASME B16.5, 2017 Edition.
"Pipe Flanges and Flanged Fittings NPS ½ through NPS 24 Metric/Inch Standard"
(7) ASME B16.11- 2016 Edition.
"Forged Steel Fittings, Socket Welding and Threaded"
(8) ASME B16.20, 2017 Edition.
“Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound, and Jacketed “
(9) ASME B16.47 Series B, 2017 Edition.
“Large Diameter Steel Flanges: NPS 26 through NPS 60 Metric/Inch Standard “
(10) Other standards referred in the codes and this specification.

4.3. API Standards

API RP 941, Eight Edition, 2016.
"Steels for Hydrogen Service at Elevated Temperature and Pressure in Petroleum Refineries and
Petrochemical Plants"

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 6 of 44

4.4. NACE Standard

MR0103/ISO 17945, 2015 Edition
"Petroleum, petrochemical and natural gas industries - Metallic materials resistant to sulfide
stress cracking in corrosive petroleum refining environments”
4.5. AISC "American Institute of Steel Construction"
"Manual of Steel Construction" 15th Edition.
4.6. Project Specification

(1) S-00-1351-001J-RDMP-M Project Specification for Pressure Vessels

(2) S-00-1352-001J-RDMP-M Project Specification for Column Tray
(3) S-00-1353-001J-RDMP-M Project Specification for Shell & Tube Heat Exchanger
(4) S-00-1391-0001-RDMP-N Project Specification for Insulation
(5) S-00-13A1-001J-RDMP-M Project Specification for Painting

4.7. Standard Drawings

No Documents No Standard Drawing Title

1 D-00-1351-001-RDMP-N Standard Drawing for Tolerance Column and Drum
2 D-00-1351-002-RDMP-N Standard Drawing for Internal Ladder for Column and Drum
3 D-00-1351-003-RDMP-N Standard Drawing for Baffle for Column and Drum
4 D-00-1351-004-RDMP-N Standard Drawing for Vortex Breakers Type "II"
5 D-00-1351-005-RDMP-N Standard Drawing for Internal Flange for Column and Drum
6 D-00-1351-006-RDMP-N Standard Drawing for Tolerances for Installation of Tray Supports
7 D-00-1351-007-RDMP-N Standard Drawing for Wire Mesh Blanket Support Type "II"
8 D-00-1351-008-RDMP-N Standard Drawing for Support Ring for Hot Insulation
9 D-00-1351-009-RDMP-N Standard Drawing for Column Davit
10 D-00-1351-010-RDMP-N Standard Drawing for Skirt and Base Plate for Vertical Vessels
11 D-00-1351-011-RDMP-N Standard Drawing for Lifting Lug (Weight Lifted: 10 ~ 300 ton)
12 D-00-1351-012-RDMP-N Standard Drawing for Davit for Horizontal Type Manhole
13 D-00-1351-013-RDMP-N Standard Drawing for Earth Lug
14 D-00-1351-014-RDMP-N Standard Drawing for Fireproofing Tie Wire Nut
15 D-00-1351-015-RDMP-N Standard Drawing for Special Pipe Support for Vertical Loading
16 D-00-1351-016-RDMP-N Standard Drawing for Name Plate for Vessel
17 D-00-1351-017-RDMP-N Standard Drawing for Tailing Lug (Weight Lifted: 10 ~ 300 ton)
18 D-00-1351-018-RDMP-N Standard Drawing for Equipment Platform ― Side Platform for
Vertical Vessel
19 D-00-1351-019-RDMP-N Standard Drawing for Equipment Platform on Vessel
20 D-00-1351-020-RDMP-N Standard Drawing for Equipment Platform Ladder
21 D-00-1351-021-RDMP-N Standard Drawing for Equipment Platform Floor and Passage
22 D-00-1351-022-RDMP-N Standard Drawing for Tolerances for Platforms and Ladders
23 D-00-1351-023-RDMP-N Standard Drawing for Equipment Platform Support on Vessel
24 D-00-1351-024-RDMP-N Standard Drawing for Carbon Steel Integral Reinforced Nozzle
Neck for Pressure Vessels
25 D-00-1351-025-RDMP-N Standard Drawing for General Notes for Platform and Ladder
26 D-00-1351-026-RDMP-N Standard Drawing for Saddle for Horizontal Drum (Heavy Load)
Type "VHC" (ID 1300 - ID 2600)
27 D-00-1351-027-RDMP-N Standard Drawing for Saddle for Horizontal Drum (Heavy Load)
Type "VHD" (ID 2800 - ID 4000)
28 D-00-1351-028-RDMP-N Standard Drawing for Vortex Breakers Type "I"
29 D-00-1353-001-RDMP-N Standard Drawing for Finishing of Contact Faces of Floating Tube
Sheet and Backing Device

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 7 of 44

No Documents No Standard Drawing Title

30 D-00-1353-002-RDMP-N Standard Drawing for Seal strip and sliding shoe
31 D-00-1353-003-RDMP-N Standard Drawing for Flexi Seal Longitudinal Baffle for Heat
Exchangers
32 D-00-1353-004-RDMP-N Standard Drawing for Lifting Lugs for Heat Exchangers
33 D-00-1353-005-RDMP-N Standard Drawing for Saddle for Heat Exchanger Type "HEB"
(500 I.D -700 I.D)
34 D-00-1353-006-RDMP-N Standard Drawing for Saddle for Heat Exchanger Type "HEC"
(750 I.D -1,000 I.D)
35 D-00-1353-007-RDMP-N Standard Drawing for Saddle for Heat Exchanger Type "HED"
(1.100 I.D -1.600 I.D)
36 D-00-1353-008-RDMP-N Standard Drawing for Name Plate for Heat Exchanger

5. RESPONSIBILITIES

MANUFACTURER/SUBCONTRACTOR shall be responsible to prepare and submit Inspection

& Test Plan (ITP) related to their scope of work to CONTRACTOR for review and approval prior
to commence the fabrication and installation work.
CONTRACTOR and OWNER shall be responsible to review and approve the ITP submitted by
MANUFACTURER/SUBCONTRACTOR.
When required, the MANUFACTURER’s/SUBCONTRACTOR’s ITP shall be submitted to
MIGAS by OWNER for determination of their witness or hold points on the inspection and test
items during fabrication stage.

6. INSPECTION INTERVENTION LEVEL

Letter Abbreviation Description

Preparation for and execution of measurement,
M Implementation observation, examination and/ or testing and
reporting.
CONTRACTOR/OWNER intends to conduct witness
inspection/test. MANUFACTURER shall submit
inspection notification to CONTRACTOR.
H Hold point
MANUFACTURER is not allowed to proceed with the
inspection/test unless a written release is issued by
CONTRACTOR.
CONTRACTOR/OWNER intends to witness the test/
inspection, however MANUFACTURER can proceed
with the test/inspection when the CONTRACTOR
W Witness Point
inspector is not present at the notified time.
CONTRACTOR/OWNER should be informed as least
10 calendar days prior to inspection..
MANUFACTURER is requested to notify
CONTRACTOR of the initial inspection date/ time.
MANUFACTURER can proceed with the test/
IW Initial Witness
inspection when the CONTRACTOR inspector is not
present at the notified time. Subsequent test/
inspection may not be witnessed if no deficiency is

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 8 of 44

Letter Abbreviation Description

found at the initial inspection.

Spot witness specified the operation test/ examination

where the CONTRACTOR’s Inspector must be
SW Spot Witness
notified in advance and may be present during the
specified activity.
MANUFACTURER is not requested to notify
CONTRACTOR. The CONTTRACTOR inspector will
S Surveillance
monitor work in progress, tests and inspections
during his visit or periodical inspection.
MANUFACTURER is requested to provide the official
OR Official Record
record to be submitted as Material Data Report
MANUFACTURER is requested to provide internal
records for CONTRACTOR inspector to verify the
IR Internal Record
quality, such as welding consumable control record,
etc.
MANUFACTURER is requested to submit the
R Record Review
documents or records to CONTRACTOR to review.

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 9 of 44

7. ATTACHMENT

7.1. Shop Inspection and Test (ITP) for Pressure Vessel

7.2. Shop Inspection and Test (ITP) for Shell and Tube Heat Exchangers
7.3. Shop Inspection and Test (ITP) for Filter

7.4. Shop Inspection and Test (ITP) for Tray

7.5. Site Inspection and Test (ITP) for Static Equipment Installation

7.6. Site Inspection and Test (ITP) for Tray and Internal Vessel Installation

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 10 of 44

ATTACHMENT – 1
Shop Inspection and Test Plan (ITP)
For
Pressure Vessel

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 11 of 44

SHOP INSPECTION AND TEST PLAN (ITP) FOR PRESSURE VESSEL

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
1 Pre- Inspection Meeting H H H
2 Documents Datasheet Owner Datasheet &
- Drawing & Design Calculation Approval Design M R R R - OR
Calculation
3 Check validity of calibration of Manufacturer Within Callibration
measuring equipment recommendation validity Certificate
M W R R - -
or the applicable Period
procedure
4 Material
4.1 Material Certificate (including ASTM ASTM and Material
supplementary mechanical certificate Certificate and
properties), NDE Report, heat shall be as per Receiving
treatment at mill maker EN Material Record M R R R - OR
10204 type 3.2
for pressure
parts.
4.2 Identification of Materials and ASTM China and Material
Traceability (country of raw India is Certificate and
material origin as per PO restricted Material M IW R R - OR
condition). Traceability
Record
4.3 Visual Inspection of Materials ASME SECT. ASME Inspection Report
M W W R - OR
VIII SECT. VIII
4.4 Transfer of Material Marking ASME SECT. ASME Material
M IW R R - OR
(Material, Heat No., etc.) VIII SECT. VIII Traceability

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 12 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
Record
5 Procedure / Qualification
5.1 Welders / Operators ASME SECT.IX ASME Welder
Qualifications SECT.IX Certificate by M W R R - OR
MIGAS
5.2 Welding Procedure Specification ASME SECT.IX ASME WPS with
(WPS) SECT.IX MIGAS Approval M W R R - OR

5.3 Welding Procedure Qualification ASME SECT.IX ASME PQR with

Record (PQR) SECT.IX MIGAS Approval M R R R - OR

6 Non Destructive Testing of Material and Weld/weldments

6.1 Liquid Penetrant / Magnetic Project ASME NDE Report
M SW R R - OR
Particle Examination Specification SECT. VIII
6.2 Ultrasonic Examination Project ASME NDE Report
M SW R R - OR
Specification SECT. VIII
6.3 Radiographic Examinations Project ASME NDE Report
M SW R R - OR
Specification SECT. VIII
6.4 Hardness Checks Project ASME NDE Report
M SW R R - OR
Specification SECT. VIII
6.5 PMI Test Project ASME NDE Report
M SW R R - OR
Specification SECT. VIII
7 Destructive Testing
7.1 Production Test Coupons - - - - - - -
8 Fabrication
8.1 Welding Consumable Control ASME SECT.IX ASME Material
M S - R - IR
WPS/PQR SECT.IX Certificate for

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 13 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
WPS/PQR Electrode
8.2 Bevel Preparation / Fit up ASME SECT.IX ASME Welding
WPS/PQR SECT.IX Inspection M SW - R - IR
WPS/PQR Record
8.3 Back Gouging before Welding ASME SECT.IX ASME Welding
Reverse Side WPS/PQR SECT.IX Inspection M S - R - IR
WPS/PQR Record
8.4 Welding Parameters / Operation & ASME SECT.IX ASME Welding
Repairs WPS/PQR SECT.IX Inspection M S - R - IR
WPS/PQR Record
8.5 Forming Project ASME Inspection Report
-Thickness after forming check Specification & SECT. VIII &
M W - R - -
-Surface condition after bending Mill Certificate Design
Calculation
8.6 Nozzle Marking & Cutting Approved Approved Inspection Report
H H W R - -
inspection Drawing Drawing
8.7 Leak Test for Pad Plate Project ASME Inspection Report
M SW R R - OR
Specification SECT. VIII
8.8 PWHT Project ASME Inspection Report
- Location Heater, Thermocouples, Specification SECT. VIII &
Dimension of insulation,Review of PWHT Chart
Records Record M SW R R - OR

- Number and location of

reinforcing jig
8.9 Dimensional / Visual Check Project ASME Inspection Report
M W - W/R - OR
- With Gauge Plate after PWHT Specification SECT. VIII

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 14 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
8.10 Hydrostatic or Pneumatic Test (as Project ASME Inspection Report
applicable) Specification SECT. VIII & M H H W W OR
Chart Record
8.11 Tightness Test (as applicable) Project ASME Inspection Report
M S - R - OR
Specification SECT. VIII
9 Painting Inspection
9.1 Shot Blasting / Painting Project Project Painting Report
Specification & Specification
M S - R - OR
ASTM-D1186 &
ASTM-D1186
9.2 Dry Film Thickness Project Project Painting Report
Specification & Specification
M S - R - OR
ASTM-D1186 &
ASTM-D1186
10 Preparation for Shipment
10.1 Drying / Preservation Project Project Inspection Report
Specification & Specification M W - R - IR
Procedure & Procedure
10.2 Packing / Marking Project Project Inspection Report
Specification & Specification M W - R - IR
Procedure & Procedure
11 Final Inspection
11.1 Final inspection Project Project Inspection Report
Specification & Specification M W W W - OR
Procedure & Procedure
11.2 Manufacturers Data Record (MDR) MDR Index MDR Index MDR
M H R R - OR
review

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 15 of 44

ATTACHMENT – 2
Shop Inspection and Test Plan (ITP)
For
Shell and Tube Heat Exchangers

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 16 of 44

SHOP INSPECTION AND TEST PLAN (ITP) FOR SHELL & TUBE HEAT EXCHANGER

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
1 Pre- Inspection Meeting H H H
2 Documents Datasheet Owner Datasheet &
- Drawing & Design Calculation Approval Design M R R R - OR
Calculation
3 Check validity of calibration of Manufacturer Within Callibration
measuring equipment recommendation validity Certificate
M W - R - -
or the applicable Period
procedure
4 Material
4.1 Material Certificate (including ASTM ASTM and Material
supplementary mechanical certificate Certificate and
properties), NDE Report, heat shall be as per Receiving
treatment at mill maker EN Material Record M R R R - OR
10204 type 3.2
for pressure
parts.
4.2 Identification of Materials and ASTM China and Material
Traceability (country of raw India is Certificate and
material origin as per PO restricted Material M R R R - OR
condition). Traceability
Record
4.3 PT test for edge of tube and U- Project No Defect Inspection Report
M H - R - OR
bend portion Specification found
4.4 Visual Inspection of Materials ASME SECT. ASME Inspection Report
M W W R - OR
VIII SECT. VIII

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 17 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
4.5 Transfer of Material Marking ASME SECT. ASME Material
(Material, Heat No., etc.) VIII SECT. VIII Traceability M IW R R - OR
Record
5 Procedure / Qualification
5.1 Welders / Operators ASME SECT.IX ASME Welder
Qualifications SECT.IX Certificate by M R R R - OR
MIGAS
5.2 Welding Procedure Specification ASME SECT.IX ASME WPS with
(WPS) SECT.IX MIGAS Approval M R R R - OR

5.3 Welding Procedure Qualification ASME SECT.IX ASME PQR with

Record (PQR) SECT.IX MIGAS Approval M R R R - OR

5.4 Mock Up test for tube to TEMA & Project TEMA & Inspection Report
tubesheet joint Specification Project M W - - - -
Specification
5.5 Mock up test for shell to TEMA & Project TEMA & Inspection Report
tubesheet joint Specification Project M W - - - -
Specification
6 Non Destructive Testing of Material and Weld/weldments
6.1 Liquid Penetrant / Magnetic Project ASME NDE Report
M R R R - OR
Particle Examination Specification SECT. VIII
6.2 Ultrasonic Examination Project ASME NDE Report
M R R R - OR
Specification SECT. VIII
6.3 Radiographic Examinations Project ASME NDE Report
M R R R - OR
Specification SECT. VIII
6.4 Hardness Checks Project ASME NDE Report M R R R - OR

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 18 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
Specification SECT. VIII
6.5 PMI Test Project ASME NDE Report
M R R R - OR
Specification SECT. VIII
7 Destructive Testing
7.1 Production Test Coupons - - -
- - - - -

8 Fabrication
8.1 Welding Consumable Control ASME SECT.IX ASME Material
WPS/PQR SECT.IX Certificate for M S - R - IR
WPS/PQR Electrode
8.2 Bevel Preparation / Fit up ASME SECT.IX ASME Welding
(including nozzles, pass partition WPS/PQR SECT.IX Inspection M S - R - IR
internal / external attachments) WPS/PQR Record
8.3 Back Gouging before Welding ASME SECT.IX ASME Welding
Reverse Side WPS/PQR SECT.IX Inspection M S - R - IR
WPS/PQR Record
8.4 Welding Parameters / Operation & ASME SECT.IX ASME Welding
Repairs WPS/PQR SECT.IX Inspection M - - R - IR
WPS/PQR Record
8.5 Forming Project ASME Inspection Report
-Thickness after forming check Specification & SECT. VIII &
M W - R - -
-Surface condition after bending Mill Certificate Design
Calculation
8.6 Nozzle Marking & Cutting Approved Approved Inspection Report
H H W R - -
inspection Drawing Drawing
8.7 Leak Test for Pad Plate Project ASME Inspection Report
M W R R - OR
Specification SECT. VIII

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 19 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
8.8 PWHT Project ASME Inspection Report
- Location Heater, Thermocouples, Specification SECT. VIII
Dimension of insulation,Review of
Records M SW R R - OR

- Number and location of

reinforcing jig
8.9 Local PWHT (If Any) Project ASME Inspection Report
M W/R R R - OR
Specification SECT. VIII
8.10 Dimensional / Visual Check Project ASME Inspection Report
- With Gauge Plate after PWHT (if Specification SECT. VIII M W - W/R - OR
any)
8.11 Visual check for tube hole internal TEMA & TEMA & Inspection Report
surface & groove after drilling Project Project
M SW - - - -
(roughness check, damage Specification Specification
occurrence)
8.12 Visual inspection for tube hole TEMA & TEMA & Inspection Report
internal & tube edge surface before Project Project M SW - - - -
tube insertion Specification Specification
8.13 PT for tube to tubesheet weld TEMA & TEMA & Inspection Report
Project Project M W R R - OR
Specification Specification
8.14 Dimensional inspection for tube TEMA & TEMA & Inspection Report
before & after expanding Project Project M SW - - - -
Specification Specification
8.15 Hydrostatic or Pneumatic Test (as Project ASME Inspection Report
M H H W W OR
applicable) Specification SECT. VIII

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 20 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
8.16 Tube to tubesheet joint leak test Project ASME Inspection Report
M W R R - OR
Specification SECT. VIII
8.17 Reinforcing pad leak test Project ASME Inspection Report
M W R R - OR
Specification SECT. VIII
8.18 Tightness Test (as applicable) Project ASME Inspection Report
M W R R - OR
Specification SECT. VIII
9 Painting Inspection
9.1 Shot Blasting / Painting Project Project Painting Report
Specification & Specification
M S - R - OR
ASTM-D1186 &
ASTM-D1186
9.2 Dry Film Thickness Project Project Painting Report
Specification & Specification
M S - R - OR
ASTM-D1186 &
ASTM-D1186
10 Preparation for Shipment
10.1 Internal Cleaning / Drying / Project Project Inspection Report
Preservation Specification & Specification
M W R R - IR
Procedure & Procedure

10.2 Packing / Marking Project Project Inspection Report

Specification & Specification M W - R - IR
Procedure & Procedure
11 Final Inspection
11.1 Final inspection Project Project Inspection Report
Specification & Specification M W W W - OR
Procedure & Procedure

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 21 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
11.2 Manufacturers Data Record (MDR) MDR Index MDR Index MDR
M R R R - OR
review

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 22 of 44

ATTACHMENT – 3
Shop Inspection and Test Plan (ITP)
For
Filter

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 23 of 44

SHOP INSPECTION AND TEST PLAN (ITP) FOR FILTER

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
1 Pre- Inspection Meeting H H H -
2 Documents Datasheet Owner Datasheet &
- Drawing & Design Calculation Approval Design R R R R - OR
Calculation
3 Check validity of calibration of Manufacturer Within Callibration
measuring equipment recommendation validity Certificate
R R R R - -
or the applicable Period
procedure
4 Material
4.1 Material Certificate (including ASTM ASTM and Material
supplementary mechanical certificate Certificate and
properties), NDE Report, heat shall be as per Receiving
treatment at mill maker EN Material Record R R R R - OR
10204 type 3.2
for pressure
parts.
4.2 Identification of Materials and ASTM China and Material
Traceability (country of raw India is Certificate and
material origin as per PO restricted Material IW IW R R - OR
condition). Traceability
Record
4.3 Transfer of Material Marking ASME SECT. ASME Material
(Material, Heat No., etc.) VIII SECT. VIII Traceability IW IW R R - OR
Record
5 Procedure / Qualification

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 24 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
5.1 Welders / Operators ASME SECT.IX ASME Welder
Qualifications SECT.IX Certificate by R W R R - OR
MIGAS
5.2 Welding Procedure Specification ASME SECT.IX ASME WPS with
(WPS) SECT.IX MIGAS Approval R W R R - OR

5.3 Welding Procedure Qualification ASME SECT.IX ASME PQR with

Record (PQR) SECT.IX MIGAS Approval R R R R - OR

6 Non Destructive Testing of Material and Weld/weldments

6.1 Liquid Penetrant / Magnetic Project ASME NDE Report
W IW R R - OR
Particle Examination Specification SECT. VIII
6.2 Ultrasonic Examination Project ASME NDE Report
W IW R R - OR
Specification SECT. VIII
6.3 Radiographic Examinations Project ASME NDE Report
R R R R - OR
Specification SECT. VIII
6.4 Ferrite/Hardness Checks Project ASME NDE Report
W IW R R - OR
Specification SECT. VIII
6.5 PMI Test Project ASME NDE Report
W IW R R - OR
Specification SECT. VIII
7 Destructive Testing
7.1 Production Test Coupons Project ASME Inspection Report
H W R R - OR
Specification SECT. VIII
8 Fabrication
8.1 Welding Consumable Control ASME SECT.IX ASME Material
WPS/PQR SECT.IX Certificate for M S - R - IR
WPS/PQR Electrode

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 25 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
8.2 Bevel Preparation / Fit up ASME SECT.IX ASME Welding
WPS/PQR SECT.IX Inspection IW S - R - IR
WPS/PQR Record
8.3 Back Gouging before Welding ASME SECT.IX ASME Welding
Reverse Side WPS/PQR SECT.IX Inspection IW S - R - IR
WPS/PQR Record
8.4 Welding Parameters / Operation & ASME SECT.IX ASME Welding
Repairs WPS/PQR SECT.IX Inspection S - - R - IR
WPS/PQR Record
8.5 Forming Project ASME Inspection Report
-Thickness after forming check Specification & SECT. VIII &
S IW - R - -
-Surface condition after bending Mill Certificate Design
Calculation
8.6 Nozzle Marking & Cutting Approved Approved Inspection Report
H H W R - -
inspection Drawing Drawing
8.7 Leak Test for Pad Plate Project ASME Inspection Report
W W R R - OR
Specification SECT. VIII
8.8 PWHT Project ASME Inspection Report
- Location Heater, Thermocouples, Specification SECT. VIII &
Dimension of insulation,Review of PWHT Chart
Records Record
W R R R - OR

- Number and location of

reinforcing jig

8.9 Dimensional / Visual Check Project ASME Inspection Report

H W W W/R - OR
- With Gauge Plate after PWHT Specification SECT. VIII

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 26 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
8.10 Hydrostatic or Pneumatic Test (as Project ASME Inspection Report
applicable) Specification SECT. VIII & H H H W W OR
Chart Record
8.11 Tightness Test (as applicable) Project ASME Inspection Report
H W R R OR
Specification SECT. VIII
9 Painting Inspection
9.1 Shot Blasting / Painting Project Project Painting Report
Specification & Specification
IW S - R - OR
ASTM-D1186 &
ASTM-D1186
9.2 Dry Film Thickness Project Project Painting Report
Specification & Specification
IW W - R - OR
ASTM-D1186 &
ASTM-D1186
10 Preparation for Shipment
10.1 Drying / Preservation Project Project Inspection Report
Specification & Specification IW S - R - IR
Procedure & Procedure
10.2 Packing / Marking Project Project Inspection Report
Specification & Specification IW S - R - IR
Procedure & Procedure
11 Final Inspection
11.1 Final inspection Project Project Inspection Report
Specification & Specification
Procedure & Procedure
H H - R - OR

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 27 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
11.2 Manufacturers Data Record (MDR) MDR Index MDR Index MDR
H H R R - OR
review

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 28 of 44

ATTACHMENT – 4
Shop Inspection and Test Plan (ITP)
For
Tray

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 29 of 44

SHOP INSPECTION AND TEST PLAN (ITP) FOR TRAY

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
1 Pre- Inspection Meeting H H H - -
2 Documents Datasheet Owner Datasheet &
- Drawing & Design Calculation Approval Design M R R - -
Calculation
3 Check validity of calibration of Manufacturer Within Callibration
measuring equipment recommendation validity Certificate
R R R - -
or the applicable Period
procedure
4 Material
4.1 Material Certificate (including ASTM ASTM and Material
supplementary mechanical certificate Certificate and
properties). shall be as per Receiving
EN Material Record R R R - - OR
10204 type 3.2
for pressure
parts.
4.2 Identification of Materials and ASTM China and Material
Traceability (country of raw India is Certificate and
material origin as per PO restricted Material IW IW R - - OR
condition). Traceability
Record
4.3 Transfer of Material Marking ASME SECT. ASME Material
(Material, Heat No., etc.) VIII SECT. VIII Traceability IW IW R - - OR
Record
5 Procedure / Qualification

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 30 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
5.1 Welders / Operators ASME SECT.IX ASME Welder
Qualifications SECT.IX Certificate by R R R - -
MIGAS
5.2 Welding Procedure Specification ASME SECT.IX ASME WPS with
(WPS) SECT.IX MIGAS Approval R R R - -

5.3 Welding Procedure Qualification ASME SECT.IX ASME PQR with

Record (PQR) SECT.IX MIGAS Approval R R R - -

6 Non Destructive Testing of Material and Weld/weldments

6.1 Liquid Penetrant / Magnetic - - -
- - - - -
Particle Examination
6.2 Ultrasonic Examination - - - - - - - -
6.3 Radiographic Examinations - - - - - - - -
6.4 Ferrite/Hardness Checks - - - - - - - -
6.5 PMI Test - - - - - - - -
7 Destructive Testing
7.1 Production Test Coupons - - -
- - - - -

8 Fabrication
8.1 Welding Consumable Control ASME SECT.IX ASME Material
WPS/PQR SECT.IX Certificate for S S - - -
WPS/PQR Electrode
8.2 Bevel Preparation / Fit up - - - - - - - -
8.3 Back Gouging before Welding - - -
- - - - -
Reverse Side
8.4 Welding Parameters / Operation & - - - - - - - -

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 31 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
Repairs
8.5 Forming Project ASME Inspection
Specification & SECT. VIII & Report
S S - - -
Mill Certificate Design
Calculation
8.6 Leak Test - - -
- - - - -
(Will be done at site)
8.7 PWHT - - -
- Location Heater, Thermocouples,
Dimension of insulation,Review of
Records - - - - -

- Number and location of

reinforcing jig
8.8 Dimensional / Visual Check Project ASME Inspection
H W W - - OR
Specification SECT. VIII Report
8.9 Hydrostatic or Pneumatic Test (as - - -
- - - - -
applicable)
8.10 Trial Assembly Project ASME Inspection
H W R - - OR
Specification SECT. VIII Report
9 Preparation for Shipment
9.1 Drying / Preservation - - -
- - - - -

9.2 Packing / Marking Project Project Inspection

Specification & Specification Report IW S - - -
Procedure & Procedure
10 Final Inspection

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 32 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria MANUFACTURER JSW PTM PI MIGAS
(Record)
10.1 Final inspection Project Project Inspection
Specification & Specification Report H H - - -
Procedure & Procedure
10.2 Manufacturers Data Record MDR Index MDR Index MDR
(MDR) H H R - - OR
review

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 33 of 44

ATTACHMENT – 5
Site Inspection and Test Plan (ITP)
For
Static Equipment Installation

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 34 of 44

SITE INSPECTION AND TEST PLAN (ITP) FOR STATIC EQUIPMENT INSTALLATION

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
1 Check availability of the latest Vendor Align with latest -
equipment drawing document list revision of M W R - -
drawing
2 Check validity of calibration of Manufacturer Within validity Callibration
measuring equipment recommendation Period Certificate
M W R - -
or the applicable
procedure
3 Equipment Receiving Inspection
3,1 Name Plate Vendor's Comply with Material Receiving Inspection to be
packing packing Report done by site
M W R - -
document document Material Control
/ Warehouse
3.2 Removal o temporary (shipping) Packing Sketch Removed as Material Receiving Inspection to be
support Drawing applicable Report done by site
M W R - -
Material Control
/ Warehouse
3.3 Visual inspection on external surface Applicable No damage on Material Receiving Inspection to be
vendor drawing surface Report done by site
M W R - -
Material Control
/ Warehouse
3.4 Check of preservation during Applicable Compliance Material Receiving Inspection to be
shipment in compliance with the vendor with procedure Report done by site
procedure procedure M W R - - Material Control
/ Warehouse

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 35 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
4 Foundation completion check ( Foundation Release from Civil)
4.1 Foundation : Civil Verification and Inspection Report
- Setting Position Foundation acceptance of
M W R - -
- Level drawing civil foundation
- Marking record
4.2 Anchor : Civil Verification and Inspection Report
- Location Foundation acceptance of
- Size drawing civil foundation
M W R - -
- Projection record and no
- Verticality damage
- Thread Condition inclination
5 Foundation Chipping and liner plate installation
5.1 - Completion of chipping Installation 1) AFC Drawing Inspection Report
- Cleanliness of chipped surface procedure or 2) Installation
inspection & procedure or
M W R - -
testing inspection &
procedure testing
procedure
5.2 - Setting of liner plate Installation 1) AFC Drawing Inspection Report
- Size procedure or 2) Installation
- Quantity of the liner plate inspection & procedure or
M W R - -
- Elevation testing inspection &
procedure testing
procedure
6 Setting of Equipment Installation 1) AFC Drawing Inspection Report
- Orientation procedure or 2) Installation
M W SW - -
- Elevation inspection & procedure or
testing inspection &
CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 36 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
procedure testing
procedure
7 Equipment Allignment Installation 1) AFC Drawing Inspection Report
procedure or 2) Installation
Vertical Vessel inspection & procedure or
- Verticality testing inspection &
procedure testing M W W - -
Horizontal Vessel procedure
- Horizontality
- Necessary slope (if required)

8 Tightening Anchor Bolt Installation 1) AFC Drawing Inspection Report

procedure or 2) Installation
inspection & procedure or
M W R - -
testing inspection &
procedure testing
procedure
9 Free movement on sliding side for N/A No tightening Inspection Report
M W R - -
horizontal vessel and lock nuts
10 Grouting Installation 1) AFC Drawing Inspection Report
procedure or 2) Installation
inspection & procedure or
M W R - -
testing inspection &
procedure testing
procedure
11 Check Installation and cleanliness of Installation 1) AFC Drawing Inspection Report
internals procedure or 2) Installation M H W - -
inspection & procedure or
CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 37 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
testing inspection &
procedure testing
procedure
12 Check cleanliness before manhole N/A Acceptable Inspection Report
M H W - -
closure cleaning
13 Manhole closure (box-up) N/A Correct Bolting Inspection Report
Usage of permanent bolt and new and Gasket M H W - -
gasket
14 Installation of ladders, handrails, Installation 1) AFC Drawing Inspection Report
platform, gratings etc. associated procedure or 2) Installation
with the equipment and its bolt inspection & procedure or
M W R - -
tightening as per approved drawing testing inspection &
procedure testing
procedure
15 Final external inspection Applicable Completion of Inspection Report
vendor drawing all external
M H W - -
work and
acceptance
16 Installation of Electrical parts Refer to Site Inspection and Test Plan (ITP) for Electrical
(i.e.grounding)
17 Installation of Instrument parts Refer to Site Inspection and Test Plan (ITP) for Instrument
(i.e.level gauge, transmitter, etc)

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
SHOP & SITE INSPECTION FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
PLAN FOR MECHANICAL OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
STATIC EQUIPMENTS CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 38 of 44

ATTACHMENT – 6
Site Inspection and Test Plan (ITP)
For
Tray and Vessel Internals Installation

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 39 of 44

SITE INSPECTION AND TEST PLAN (ITP) FOR TRAY AND VESSEL INTERNAL INSTALLATION

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
1 Check availability of the latest Vendor Align with -
equipment drawing document list latest revision M R R - -
of drawing
2 Check validity of calibration of Manufacturer Within validity Calibration
measuring equipment recommendation period certificate
M R R - -
or the applicable
procedure
3 Confirm approval of applicable Approved ASME IX and WPS / PQR
M R R - -
WPS/PQR (if applicable) WPS/PQR List Pj Specification
4 Confirm approval of welder Approved ASME IX and Welder Certificate
M R R - -
qualification (if applicable) Welder List Pj Specification
5 Material confirmation at site BOM / BOQ as BOM / BOQ as Inspection report
before installation, material to per AFC per AFC from
M R R - -
be checked Drawing Drawing manufacturer
(MDR)
6 Column Tray Installation
6.1 Pre-assembly inspection outside Installation 1) AFC Inspection Report
of the equipment procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.2 Sorting out the correct pieces Installation 1) AFC Inspection Report
M W SW - -
and fastening parts in the procedure or Drawing

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 40 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
sequence of the actual inspection & 2) Installation
installation testing procedure or
procedure inspection &
testing
procedure
6.3 Verification of Tray support ring Installation 1) AFC Inspection Report
levelness procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.4 Confirmation of Weir Height Installation 1) AFC Inspection Report
and Down comer clearance procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.5 Final inspection before closing Installation 1) AFC Inspection Report
tray manway (Except chimney/ procedure or Drawing
Draw off Tray) inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.6 Check tightness of 10% of the Installation 1) AFC Inspection Report
M W SW - -
bolted hardware (by torque procedure or Drawing

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 41 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
wrench) inspection & 2) Installation
testing procedure or
procedure inspection &
testing
procedure
6.7 Clamps should be oriented Installation 1) AFC Inspection Report
radially with a minimum of procedure or Drawing
15mm min. overlap on the inspection & 2) Installation
support ring and vertical height testing procedure or M W SW - -
equal to the thickness of the procedure inspection &
support ring or other equipment testing
to be tightened procedure
6.8 Evenness of tray Installation 1) AFC Inspection Report
procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.9 Visual inspection of cleaning Installation 1) AFC Inspection Report
and manway closure procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.10 Leak test for Chimney/ Draw off Installation 1) AFC Inspection Report
M W SW - -
Tray procedure or Drawing

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 42 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
inspection & 2) Installation
testing procedure or
procedure inspection &
testing
procedure
6.11 Check completion of seal weld Installation 1) AFC Inspection Report
procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
6.12 Check completion of gasket Installation 1) AFC Inspection Report
installation procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure
7 Other Internal Installation
7.1 Installation of demister Installation 1) AFC Inspection Report
procedure or Drawing
inspection & 2) Installation
testing procedure or
M W SW - -
procedure inspection &
testing
procedure

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 43 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
7.2 Bolt tightness by torque wrench Installation 1) AFC Inspection Report
procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure

7.3 Cleanliness for entire internal Installation 1) AFC Inspection Report

prior installation of top cover procedure or Drawing
inspection & 2) Installation
testing procedure or M W SW - -
procedure inspection &
testing
procedure

8 Verification of test completion Installation 1) AFC Inspection Report

and equipment MH Closing procedure or Drawing
inspection & 2) Installation
testing procedure or M W W - -
procedure inspection &
testing
procedure

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.
 FEED RDMP RU VI - Balongan Phase-1: CDU Light Distillate Section Upgrading Project
SHOP & SITE INSPECTION PLAN FOR MECHANICAL STATIC EQUIPMENTS OWNER’S CONTRACT NO. : SP-19147
CONTRACTOR’S Doc. No. : S-00-1670-0001-RDMP-N Rev. 1
CONTRACTOR’S JOB CODE : 0-0790-05-0000 Sheet 44 of 44

Legend :
M : Implementation SW : Spot Witness JSW : Consortium of PT. JGC Indonesia , PT. Synergy Engineering and PT. Wijaya Karya
H :Hold Point S : Surveilance R : Record Review PI : Perusahaan Inspeksi
W :Witness Point OR : Official Record PTM : PT. Pertamina (Persero)
IW : Initial Witness IR : Internal Record MIGAS : Direktorat Jenderal Minyak dan Gas Bumi
Verified Inspection Intervention Level
Reference Acceptance
No Description Document Remark
Document Criteria SUBCONT JSW PTM PI MIGAS
(Record)
9 Installation Report Installation 1) AFC Inspection Report
procedure or Drawing
inspection & 2) Installation
testing procedure or M R R - -
procedure inspection &
testing
procedure

CONFIDENTIAL INFORMATION
Re-production, copy, used for any other purpose and disclose to other parties are PROHIBITED without the express of written
permission of JGC CONSORTIUM.