Zeiss Laser 532 Service Instructions
Zeiss Laser 532 Service Instructions
Zeiss Laser 532 Service Instructions
Service Instructions
Issue Comments
2002-01-07 Issue 1
If an error occurs during the test, this error will be stored and displayed on the control panel.
After successful startup, it is possible to switch to the different application menus or to the
Service menu from the main menu.
"Eco" mode
The user can access this mode by pressing the
"Eco" button during the system test.
This mode allows the laser slit lamp to be used
as a diagnostic slit lamp.
In this case, the VISULAS 532s only serves as
the voltage source for the slit lamp.
The laser module and the associated
temperature control system remain
deactivated, i.e. the electrical fans are
operated at a minimum number of revolutions.
When the arrow button is pressed, the system
control switches to the system start.
Press the checkmark button to exit this function and save this data.
- Language selection
Press the relevant language button and turn the encoder wheel.
The following languages are supported in the Therapy mode: German, English, French and
Spanish.
The Service mode is in English.
These include:
- Selecting the applicator
Slit lamp, Link, LIO, ENDO,
YAG IIplus laser in combination system
In the user-specific programs, the user can set the laser parameters: power, pulse
duration, pulse interval, aiming beam – as he would like to use them in the
Therapy mode after system startup.
- therapy mode
After the buttons have been pressed, the software checks whether the application is ready for
operation.
If no errors occur in this check, the software will switch to the Therapy mode or to the Service
mode if the service engineer has inserted a service connector or reset the relevant DIL switch.
Pulse duration
Pulse interval
Power
These start values will be available for P 1 to P 3 at each restart of the system.
Thus, the software controls four different programs, of which three are configurable by the user
as required.
The fourth P program includes the lowest possible start values for pulse duration, pulse
intervals, power and aiming beam brightness.
* Limitation:
The shortest selectable interval is dependent on the power set:
If the selected interval is too short, the software will correct the interval.
Pulse counter
The pulse counter counts all pulses exiting from the laser.
The pulse counter is reset to zero when the "Reset“ button is pressed.
The aiming beam laser can be switched on/off using its function button. As soon as the
aiming beam is on, the laser warning lamp on the control panel is lit.
The shutter is open.
However, the therapy laser cannot be triggered.
READY
In the "Ready" mode, the aiming beam and the laser warning lamp are always on, and
the aiming beam cannot be switched off, for safety reasons
The parameters are set in the same way as in the STANDBY mode.
When the actuator is pressed, a laser beam is emitted in accordance with the parameters set.
If a slit lamp or ENDO has been selected as the applicator, the physician's safety filter is also
activated and monitored.
VISULINK 532/U
Endofiber
If the user opts for ENDO, the PSF type used Bi t t e wähl en Si e den benut zt en
must be confirmed. Ar zt schut zf i l t er und pr üf en Si e,
ob er ei ngebaut i st .
‘ saf et y f i l t er 532nm’
ei ngebaut
‘ saf et y f i l t er 532nm’
ei ngebaut
After pressure of the button and adjustment of the encoder, brightness can be varied in
5 steps, or 10 steps as of software version 3.0.
Demo mode
Pressing the blank space at the bottom for
about 5 s switches the system to the demo
mode.
This mode allows unrestricted use of the unit
for demonstrations without any activation of
laser beams.
Service mode I
In Service mode I, you can set system
parameters.
In addition, internal readings are displayed.
Caution
If you activate the Service mode after selecting the LINK or LIO applicator, the system
will no longer recognize the light guide. All persons in the room have to wear laser
safety goggles or laser adjusting goggles.
The light guide will be recognized again after you have exited the Service mode.
real (mW): Control signal for actual power provided by a sensor on the detector PCB.
mon (mW): Monitoring signal for actual power provided by a sensor on the detector PCB.
* Limitation:
The shortest selectable interval is dependent on the power set:
TPulse
TPulse + TInterval
If you select too short an interval, the software will correct the interval.
Aim [V]: 5 selectable aiming beam levels 0.5, 1.7, 4, 7, 10
10 selectable aiming beam levels (as of software version 3.0):
0.5, 0.7, 1.0, 1.3, 1.9, 2.6, 3.6, 5.1, 7.2, 10.0
real: Aiming beam value fed back by the diode,
corresponding to a specific voltage.
Current (A): 1; 1.5; 2; 2.5; ... 40
Selectable current for the pumping diode when the "current" driver mode has
been preset.
Threshold (A): 1; 1.5; 2; 2.5; ... 40
Pumping diode threshold depending on the diode used.
Must only be adjusted to the predetermined values when the laser module has
been changed.
Max. current (A): 1; 1.5; 2; 2.5; ... 40
Admissible pumping diode current depending on the diode used.
Only needs to be adjusted to the predetermined values when the laser module
has been changed.
Caution
An unnecessary change of this current will reduce the life of the
laser system!
real (°C): Actual temperature achieved using Peltier elements (TEC) and electrical fans.
real (°C): Actual temperature achieved using Peltier elements (TEC) and electrical fans.
Temp. System
real (°C): 10 ... 60
Actual temperature of the overall system.
Driver mode: Selectable mode of action of the laser diode controller.
The laser can be operated in either the "Power" or "Current" driver mode.
Power: The pumping diode is light output-driven.
The laser diode controller uses a preset light output value.
The laser diode controller feeds the current corresponding to this light output
value to the pumping diode.
The laser power emitted at the exit of the laser system corresponds to the
laser power set at "Power“.
Transmission factors are not taken into account.
Current: The pumping diode is operated using a preset current.
It receives the current preset in "Current“ from the laser diode controller.
Use the arrow buttons to move to the position required.
Back When you press this button, the display shows the main menu.
Service mode 2 When you press the "S2“ button, you access Service mode 2.
S2
To ensure the downward compatibility of systems already installed, two different combination
versions have been implemented:
The Passive YAG Combi mode is activated using DIL switch S4 on the CPU PCB of
VISULAS 532s.
The DIL switch must be in the "OFF" position.
LPG mode
Note
The LPG mode can only be selected if
VISULAS 532s features the VITE option
and if software version 4.x or higher is
used.
The option permits the Laser Position
Generator to be activated as a further
application and to apply preset treatment
patterns for retinal coagulation.
Start program
Boot procedure
As part of the boot program, various internal tests and initialization routines are performed.
The following steps are executed:
- Power-up, initialization of the control panel
- Start of system monitoring
- Test of the watchdog circuit
- Activation of the thermo-electrical coolers and thermostat and setting of the preset
temperature values.
- Test of the shutter function.
- Firing of laser test shots.
Note
If an error occurs during the tests, this error will be displayed on the control panel.
Software versions
SW 1.x with BIOS V:01 – the update to a higher version requires the replacement of the CPU
board (with BIOS V:02).
SW 2.x can be updated to 3.01. A new user manual must be provided to the customer, and the
customer must be briefed on the new functions.
SW 3.0 must be updated to 3.01. SW 3.01 contains bug fixes and prevents the software-related
occurrence of error 23.
SW 4.x contains LPG functions which, however, are only enabled if the corresponding
hardware exists.
The two modes are distinguished using the system control’s I_P signal.
Error messages
If the system detects an error, the shutter will
be closed and the laser and TEC (Peltier)
drivers deactivated.
General errors
Error Description Error correction
12 Check cable and plugs
14 Control panel error Replace control panel
Replace CPU
Replace system control PCB
15 Touchscreen pressed for more Remove your fingers from touchscreen
than 5 seconds Replace control panel
20 Error in analog / digital Replace CPU
21 converters of CPU
23 Physician's safety filter error: Check PSF (mechanical and electrical parts), check cable to slit lamp/
too much time required for surgical microscope for defects
swinging in/out (> 50 ms)
24 Shutter error: too much time Check shutter (binding)
required for swinging in/out Unscrew Shutter PCB
(> 50 ms) Check shutter support
25 PSF not in beam path when Replace PSF
laser pulse is triggered
32 Interrupt error Replace CPU
33
Errors resulting in the system being switched off - EMERGENCY SHUT OFF
Error Description Error correction
120 Laser diode temperature too
high: > 55 °C
Device switches off
121 Laser diode temperature too
low : < 5 °C
Device switches off
122 LBO (SHG) temperature much Replace laser system
too high
Device switches off
123 LBO (SHG) temperature much
too low
Device switches off
124 Heat sink temperature too high:
> 75°C
Device switches off
125 Laser light detected when laser Replace laser system
has not been activated
Device switches off
401 LPG position test error Defective manipulator drive, cable connection, LPG calibration
Since it is not possible to use all combinations of spot diameter – spot spacing – spot number,
appropriate warnings are displayed to the user in a yellow window. They disappear after the
uncorrected value has been corrected.
The doorlock is activated, please close the door. Door interlock warning
Der Türinterlock ist aktiv, bitte Tür schließen.
La porte est ouverte, fermez la porte !
Puerta esta abierta, cierrela
The VISULAS YAG II plus is not available. YAG laser not ready for use
Der VISULAS YAG II plus ist nicht verfügbar.
VISULAS YAG II plus non disponible.
Error del VISULAS YAG II
No physician safety filter or slit lamp connected ! Physician's safety filter not detected
Spaltlampe oder Arztschutzfilter nicht angeschlossen !
Pas de filtre de protection ou de lampe à fente installé.
Filtro protector o lámpara de hendidura no conectado.
Notes on errors
If an uncritical and tolerable error is detected, a note will be displayed on the control panel.
The note will be displayed for as long as the problem persists (but at least for 1.5 seconds).
This does not affect the system control, and the user can continue working without any
restrictions.
When a problem occurs, two warning beeps are emitted.
When the note is deleted, one warning beep is emitted.
More than 20% power deviation! Power emitted differs by more than ± 20%
Mehr als 20% Leistungsabweichung! from target value.
Ecart de puissance supérieur à 20%! Check laser system or detector PCB.
Más del 20% desviación de la potencia.
The foot switch is activated. Foot switch pressed during use of the
Der Fußschalter ist betätigt. display, or foot switch does not switch.
Pédale de commande activée.
El panel de mandos pedal está activado.
Monitoring disabled, for service purpose only! System monitoring deactivated via DIL
Überwachung deaktiviert. Nur für Service-Zwecke! switch (see page 5.11) or touch panel (check
Contrôle désactivé aux seules fins d'entretien! 20%)
Vigilancia desactivada, sólo para fines de servicio!
Applicator LINK is selected, are you sure? Asks the user whether he wishes to use the
Applikator LINK selektiert, soll LINK verwendet werden? Link, as the PSF is not monitored in this
Applicateur LINK sélectionné, LINK doit-il être utilisé? case.
Aplicador LINK seleccionado, Desea utilizar LINK?
Applicator LIO is selected, are you sure? Asks the user whether he wishes to use the
Applikator LIO selektiert, soll LIO verwendet werden? indirect ophthalmoscope, as the PSF is not
Applicateur LIO sélectionné, LIO doit-il être utilisé? monitored in this case.
Aplicador LIO seleccionado, Desea utilizar LINK?
YAG
DCU
The DCU controls the color display.
The DCU incorporates a Flash-Eprom in which the display data have been stored.
The laser parameters relevant to safety are refreshed on the control panel at specific intervals.
The blinking I dot indicates to the user that the control panel is functioning properly.
Buttons
The buttons are constantly monitored.
If a button is pressed for longer than 3 s, an
error message will be displayed.
Encoder
The integrated key of the encoder is constantly
monitored. If it is pressed for longer than 10
seconds, an error message will be displayed.
To prevent the encoder from remaining in a prohibited intermediate position, the signals
provided by the encoder are constantly monitored.
1
Flap
Note
The CPU PCB is directly plugged on to the
system PCB and secured in position with
four screws.
Note
The Lambda power supply exists in an old
and new version. Since the connectors for
the key switch differ in the two versions,
the delivery package of the VEGA lambda
PSU spare part 000000-1356-888 includes a complete switch-in unit consisting of a
housing, laser stop switch, key switch and connecting cable. This permits the new
power supply to be also used as replacement for the old version.
Note
The resonator, the optics module and
the heat sink form one unit and must
not be separated.
Note
The update is performed automatically.
The progress of the update is visible on
the display.
• Check whether the unit is in the DEMO MODE. To switch off the Demo mode, press the
DEMO MODE button for a few seconds.
CPU
Note
In devices featuring the VITE option, the
CPU can only be replaced together with
the LPG PCB!
The two PCBs are paired and enabled at
CZM AG.
• Switch on the unit.
• Set Service mode I:
Note down the readings for
− Threshold
− Max. current
− Temp. LD
− Temp. SHG.
Note
In devices featuring the VITE option, the
replacement of the CPU must be followed by a calibration of the Laser Position
Generator.
(see Service Instructions LSL SM-30-6023-A2 section 3.8.4)
If still possible, use the unit in the Service mode and note down the above readings.
• Switch off the unit and pull the battery off upward.
• Insert the new battery.
• Switch on the unit and enter the readings
for:
− Treshold
− Max.current
− Temp.LD
− Temp.SHG
− Transmission SL
− Transmission LINK
− Transmission LIO
− Transmission ENDO
− V PID (0-110mW)
− V PID (120-320mW)
− V PID (330-750mW)
− V PID (1700-2500mW).
• Leave the readings entered for the controlling unit as they are:
− V PID (0-110mW)
− V PID (120-320mW)
− V PID (330-750mW)
− V PID (1700-2500mW)
Note
In devices featuring the VITE option, the Laser Position Generator needs to be
recalibrated.
Caution
The system control PCB is extremely ESD-sensitive!
Make sure to provide adequate ESD protection.
Service mode 1
Aim 10
Aim on
Tolerance: 4
To reduce the sensitivity of the potentiometers, additional resistors have been built in which can
be activated using the S2 (real) and S1 (mon) step switches.
Position 0 and prohibited intermediate positions are the most sensitive positions.
Sensitivity is reduced by turning the switches clockwise to position 4.
Caution
There are 2 different versions of the PCB!
− Presetting:
• Adjust the following on the display:
− Service mode I
− Duration 999 (CW)
− Driver mode current
− Set the current to approx.
10.5 A to 12.5 A.
• Press the foot switch.
• Turn both potentiometers (R6, R16)
clockwise back to the original position.
Watch the P_mon and P_real values in the
display.
Note
The lowest possible value should
be set.
− Initial adjustment:
• Press the foot switch.
• Slowly turn S2 step switch (real) clockwise until the "real“ display on the laser module is
between 400 mW and 1000 mW.
• Using the R16 potentiometer, adjust the reading shown on the display of the laser module
to the same value as shown on the display of the power meter.
• Slowly turn S1 step switch (mon) clockwise until the "mon“ display on the laser module is
between 400 mW and 1000 mW.
• Using the R6 potentiometer, adjust the reading shown on the display of the laser module to
the same value as shown on the power meter.
Service mode 1
Aim 4.0
Current Use the same value as for
Threshold
Driver mode Current
Aiming beam on
Laser on
The aiming beam (red) reflected from the beam splitter and the therapy beam (green) are
imaged on the black strip of paper.
Bring the aiming beam and therapy beam to coincidence.
Note
Use the aiming beam spot reflected by
the upper beam splitter surface for the
adjustment. This is the brightest
reflection.
For fine adjustment, proceed in the same way as for the aiming beam module (new
version) using the power meter to optimize the aiming beam output power
Fine adjustment
• Connect the laser fiber to the console and to
the power sensor (LM2).
• Set the power meter to a wavelength of
635 nm.
Service mode 1
Aim 10
Aiming beam ON
• Optimize the power displayed on the power meter by carefully shifting the aiming beam
PCB using a screwdriver.
• Tighten the securing screws.
Note
Watch the power meter during this process to prevent any deterioration of the
adjustment status.
In the old version of the aiming beam module, use the adjustment screws for
optimization instead of shifting the PCB.
Note
The potentiometer is preset at the
factory and must only be used to redue
the aiming beam power. If the power is
increased, this will reduce the service
life of the laser diode. If the power
measured at the SMA coupling is lower
than 800 mW, check the optical
adjustment.
Note
If the applicator is a link, a LIO or an endofiber, proceed in the same way as for the light
guide of the laser slit lamp.
Caution 4
Shutter shaft (3) is plugged in a plain
bearing on the PCB.
• Remove the shutter shaft. 3
− Check that the housing (in particular the ventilation slots) is undamaged and free from
contamination.
− Check all cables (in particular the insulation) for damage.
− Check that all notes and labels are complete and correctly positioned using the user
manual.
− Assess the general condition of the device and its accessories.
− Check the therapy beam
− Check the aiming beam
− Check the laser slit lamp.
− Check LSL 532s VITE
− Check VISULINK 532/U (if provided).
− Check the indirect ophthalmoscope.
− Check the Endo mode.
− Set the transmission factor.
During the technical safety check, the device must be tested for electrical safety.
− Perform the measurements in accordance with IEC 62353:2007 and DIN EN 62353:2008.
− The measuring results must be documented in the technical safety check report
(siehe SB 400) or in the Installationsprotokoll SM 30-6021-A1.