Material Submittal

Specification
Stadium Envelope Specifications

for
Ras Abu Aboud Stadium and Precinct project
Prepared for: Supreme Committee for Delivery and Legacy

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04
Prepared by: HBK CONTRACTING COMPANY
P.O. Box 1362, Doha – Qatar

Tel: +974-44451000
Fax: +974-44451111
Approval sheet
Document owner : HBK CONTRACTING COMPANY
Signature: Date: 11/11/2019
Revision history
Revision Date Additions/modifications

00 06/10/2018 Detail Design
01 25/01/2019 Issue for Construction
CONTRACTOR: We have reviewed this document for completeness and for compliance with the Contract
before submission.
Title Signature Date
Prepared by Matías García Façade Specialist 11/11/2019
I have prepared this document FIA
having identified SC requirements.
Reviewed by Olga Redondo Project Director 11/11/2019

I have reviewed this document for FIA
its layout and format, and to meet
SC requirements.
Checked by Javier Iribarren Snr Partner 11/11/2019
I have checked this document for FIA
its accuracy and technical content,
and to meet SC requirements.
Checked by Amol Arvind Rajhans QA/QC Manager 11/11/2019
I have checked this document for HBK Contracting
its accuracy and technical content, Company
Checked by Pavel Hladik Design Manager 11/11/2019

I have checked this document for HBK Contracting
its accuracy and technical content, Company
Approved by Rohit Kakroo Acting Project Director 11/11/2019
I have approved this document for HBK Contracting
implementation. Company
Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 2 of 157

CSC: We have no objection to the content and implementation of this document.

No Objection
No Objection
PMCM: We have no objection to the content and implementation of this document.

No Objection
No Objection
SC: We have no objection to the content and implementation of this document.

No Objection
No Objection

Acronyms and Abbreviations
Contractor HBK Contracting Company
SC Supreme Committee for Delivery & Legacy
PMCM Project Management Construction Management
CSC Construction Supervision Consultant
QCS Qatar Construction Specification
QA/QC Quality Assurance and Quality Control
HSE Health, Safety, and Environment
FIFA Federation Internationale de Football Association
MEP Mechanical, Electrical, and Plumbing
QMS Quality Management Plan
ICT Information Communications Technology
DPR Daily Project Report
WPR Weekly Project Report
WPL Weekly Report
MPR Monthly Report

Terms and Definitions
Project Name Ras Abu Aboud Stadium and Precinct Project
Client Supreme Committee for Delivery & Legacy
PMCM TiME Qatar
CSC Louis Berger
Main Contractor HBK Contracting Company
Stadium Precinct The site of Stadium and its Immediate Surroundings
Logistics Logistics is the management of the flow of things between the point of origin and
the point of consumption in order to meet requirements of customers
Long Lead Item Long lead item refers to the equipment, product or system that is identified at the
earliest stage of a project to have a delivery time long enough to affect directly
the overall lead time of the project

RAS ABU ABOUD STADIUM AND PRECINCT PROJECT
DOHA, STATE OF QATAR
ENVELOPE GENERAL SPECIFICATIONS
STADIUM ENVELOPE DESIGN

GENERAL REQUIREMENTS
Qatar Construction Specification (QCS) shall form the basis of the Project Specification.
This Specification is supplemental to QCS and shall be read in conjunction with QCS. In case of
contradiction or discrepancy between QCS and the Technical Specification, the CONTRACTOR
shall incorporate whichever is more stringent. Where a question remains on which requirement is the
more stringent, the CONTRACTOR shall submit the issue to the CLIENT REPRESENTATIVE in
writing. The decision of the CLIENT REPRESENTATIVE shall be considered to be final.
This section is a Performance Specification for Design and Implementation by the CONTRACTOR.
It includes the following sub-headings:
1. General
2. The Technical Scope of the Work
3. Technical Procedures
4. Performance Requirements
5. Testing
6. Materials
7. Finishes
8. Structural Silicone Glazing
9. Quality Control
10. Fabrication
11. Handling and Storage
12. Installation
13. Maintenance

1.0 General
1.1 Introduction
A. This Section is to understand the building envelope design together with all the different
sections that will affect the design.
Related Sections:
- Section SC-C06-STA-HBK-SPE-AR-00007-Rev 00_01 00 00 General Requirements
- Section SC-C06-STA-HBK-SPE-AR-00008-Rev 00_01 81 13 - Sustainable Design
Requirements
- Section SC-C06-STA-HBK-SPE-AR-00012-Rev 00_05 05 00 Common Works Results
for Metals
- Section SC-C06-STA-HBK-SPE-AR-00014-Rev 00_05 05 23 Metal Fastenings
- Section SC-C06-STA-HBK-SPE-AR-00022-Rev 00_07 21 00 Thermal Insulation
- Section SC-C06-STA-HBK-SPE-AR-00025-Rev 00_07 92 00 Joint Sealants
- Section SC-C06-STA-HBK-SPE-AR-00026-Rev 00_08 05 23 Gaskets
- Section SC-C06-STA-HBK-SPE-AR-00030-Rev 00_08 44 00 Curtain Wall and Glazed
Assemblies
- Section SC-C06-STA-HBK-SPE-AR-00031-Rev 00_08 44 23 Structural Sealant Glazed
Curtain Walls
- Section SC-C06-STA-HBK-SPE-AR-00032-Rev 00_08 56 53 Security Windows
- Section SC-C06-STA-HBK-SPE-AR-00034-Rev 00_08 80 00 Glazing
- Section SC-C06-STA-HBK-SPE-AR-00037-Rev 00_09 21 16 Gypsum board
assemblies
- Section SC-C06-STA-HBK-SPE-AR-00039-Rev 00_09 25 36 Cement Plastering
- Section SC-C06-STA-HBK-SPE-AR-00052-Rev 00_10 22 13 Wire mesh partitions
B. Environmental Goals: As specified in Section 018113 - Sustainable Design Requirements.
1. Participation in the GSAS green building rating program to achieve 4 Stars: As

specified in Section 01 18 13 – and the Sustainability GSAS Design Report (SC-
C06-STA-HBK-RED-AD-00004.
2. In order to achieve the target score of 3 points for IE.9, no materials generating
VOC can be procured and used within the project, if they exceed those in the
maximum limit values listed below.
b. To achieve the targeted 3 points for IE.9 the total measured

VOC (VOC_emi_total) of the project must be at least 40%
less than baseline, as per the IE.9 Calculator that must be
completed with details of the measured VOC content (g/l
less water) and the volume (litres) for all VOC generating
materials. Quantities of each listed material must be filled

into the calculator and the overall result must be at least

40% less than the baseline. The targets in the column may
be exceeded in a few circumstances but only up to the
maximum level and so long as the volumes result in an
overall score of at least 3 is achieved.
c. Adhesives and sealants: For field applications that are

inside the weatherproofing system, adhesives and sealants
shall comply with VOC content limits of authorities having
jurisdiction and the following VOC content limits:


d. Aerosol adhesives: For field applications that are inside the

weatherproofing system, aerosol adhesives shall comply
with VOC content limits of authorities having jurisdiction
and the following VOC content limits:
e. Paints and Coatings: For field applications that are inside

the weatherproofing system, paints and coatings shall
comply with VOC content limits of authorities having
jurisdiction and the following VOC content limits:

f. Clear wood finishes, floor coating, stains, sealers, and

shellacs: For field applications that are inside the
weatherproofing system, Clear wood finishes, floor
coating, stains, sealers, and shellacs shall comply with
VOC content limits of authorities having jurisdiction and
the following VOC content limits:


1.1.1 The Building

The Ras Abu Aboud Stadium at Doha will be one of the venues which will host matches
in the 2022 FIFA World Cup Qatar (the Tournament). The stadium will be the host
venue for the quarter finals matches throughout the competition. The Stadium will be
designed and constructed to meet the Federation lnternationale de Football Association
(FIFA) standards in Tournament mode and will house 40,000 Net spectators and have
46,007 Gross seats during the World Cup.
1.1.2 The Works

The Envelope Works (list of cladding types) included in this Specification are the
following:
A. Stadium Envelope opaque wall.
B. Elevator façade.
C. Staircase facade.
D. Exterior curtain wall.
E. Interior curtain wall.
F. Ground floor exterior walls.
G. Exterior trapezoidal metal partitions.
H. One side multiple layer enclosures.
1.2 Design Responsibility

The CONTRACT DRAWINGS and this Contract Document are indicative of the
design intent and define the performance criteria, the mandatory geometry of the
exposed surfaces and joint positions and detail the required principal materials and
visible finishes. The CONTRACTOR shall be responsible for developing and
completing the design in accordance with the above and the other Contract Documents.
The CONTRACTOR can put forward alternatives for consideration by Client
REPRESENTATIVE. All bids shall conform to the project and be fully costed as per
the design intent. Alternatives will be presented in addition to the basic design.
Additionally, any suggested solutions described on the CONTRACT DRAWINGS
shall not in any way relieve the CONTRACTOR from his responsibility for the design

and construction of the whole of the Works.
1.3 Role of the CONTRACTOR

In addition to the requirements specified in other Contract Documents, the
CONTRACTOR shall:
a) Liaise with the CONTRACT DRAWINGS and the CLIENT REPRESENTATIVE
and provide all information necessary to complete the Health & Safety File required by
the CDM Regulations, or local equivalent approved.
b) Use only recognized good practices and comply with all relevant National Standards
and Codes of Practice, unless requirements conflict with this document, in which case
this document takes precedent.
c) Comply with all appropriate National and Local Government Regulations and obtain
all necessary approvals from the Statutory Authorities.
d) Prepare a programme for the execution of the Works, including the design
development, testing and mock-ups, and submit two copies of it to the CLIENT
REPRESENTATIVE within four weeks of the Award of Contract.
e) Prepare a detailed drawing list, related to elevations and plans showing locations of
2D and 3D drawings, and identify when in the programme these will be produced.
f) Complete the design intent provided to produce Works that comply with the
architectural design intent and the technical requirements of this Contract Document.
g) Provide trade literature, samples of components and elements of the Works to
demonstrate the quality of design, material and workmanship and methods of
fabrication.
h) Produce, and submit formally, design development drawings based on the compliant
solutions, calculations, samples and other supporting evidence to corroborate it as
necessary. These drawings shall illustrate the proposals including the continuity of air
and weather seals, vapour barrier, insulation, drainage routes and ventilation, allowance
for movements, tolerances and fixings, and sequencing, shape and layering of elements
at these locations.
i) Attend regular meetings with the CLIENT REPRESENTATIVE to discuss and
develop the detailed design.
j) Prepare the necessary shop drawings.
k) Provide samples, design development mock-ups, test specimens and final off site
visual quality control specimens as required by this document.
l) Test the specimens.
m) Carry out modifications to the design and construction of specimens and retest
these in the event of failure during test. Ensure any modifications to the design are
incorporated into the design development drawings.
n) Carry out the necessary fabrication.
o) Organize the delivery of components to the site so that the Works can be installed in

proper sequence without omissions, which would require modification of the design.
p) Ensure that all people engaged in the design, fabrication and installation of the Works
are adequately trained, proficient and experienced.
q) Instruct all those engaged in the installation of the Works of the principles of its
design, of any unusual details, which might be overlooked, and of the particular
techniques to be used in its construction.
r) Provide on-site quality control samples.
s) Ensure that the Works are installed to the agreed standards set by the quality control
samples.
t) Carry out hose tests on selected areas of the installed works.
u) Protect the Works, check the proper operation of all opening vents and carry out final
clean down.
v) Provide a comprehensive maintenance manual and ‘as-built' drawings.
1.4 Submissions
1.4.1 Procedural Matters
The CONTRACTOR shall assemble the submissions as required in this Specification
and submit these to the CLIENT REPRESENTATIVE for review by the appropriate
member of the Design Team. The recording of this process shall be in accordance with
the requirements of the Contract Documents.
When Works are ready for inspection and/or testing, the CONTRACTOR shall submit
these to the CLIENT REPRESENTATIVE for review by the appropriate member of
the Design Team. The notification and recording of this process shall be in accordance
with the requirements of the Contract Documents.

2.0 Technical scope of the Work

2.1 Nature of the Specification
This specification describes the technical requirements for the Works. For the full scope
of the Works, refer to the Contract Documents.
2.2 Description of Elements (Cladding types)

The following elements and general items form the Works:
2.2.1 Façade type A: Stadium Envelope opaque wall.
This typology of façade is divided in 6 subcategories according to the overall performance
requirements specified for each area of the building. The following table describes the performance
targets for each of the subcategories. Refer section 2.2.11.4 for D-04 (steel opaque door) description.
External
Thermal Acoustic
Subcategory SR2 SR3 FR120 metal
insulation insulation
sheet
A.1 √ √ √ √
A.2 √ √ √ √ √
A.3 √ √ √ √ √
A.4 √ √ √
2.2.1.1 Façade type A.1

The Stadium exterior opaque wall is a light-weight on-site façade system closing the
interior conditioned spaces to the open concourse. The opaque wall is a non-load-
bearing, double leaf outer wall with metal studs at 400mm and top and bottom
horizontal profile.
A. Wall build-up
The wall build-up is composed from outside to inside of the following materials:
• Trapezoidal metal deck (same metal profile, thickness and material used for
the Containers) fixed to a horizontal substructure providing an open cavity with
20mm of mineral wool 70kg/m3 or superior density and moisture resistant..
• External panel of 2x15mm fire resistance drywall panels with a Tyvek
weatherproof layer or equivalent material.
• Interior cavity infill of 100mm mineral wool insulation 40kg/m3 density. and
2x15mm fire resistance drywall panels. The composition shall provide test to
ensure 2-hour fire rated (EI120 according to European Standards).
• In between the studs and the fire resistance drywall panels a Vapour retarder
layer is to be used.
B. Cladding geometry

This cladding is one-storey height wall. Studs are fixed to metallic prefabricated slab
or directly to steel beams when the wall and structure are aligned.
Total wall thickness is 260mm for a typical floor to floor distance of 4,20m, but wall
height typically spans 3,40m. On areas between main structural beams the free-height
is 3,90m.
C. External metal covering

The external covering is a continuous vertical-corrugated steel sheet (also named
“trapezoidal metal sheet” in this document). The steel sheet is constructed with 2mm
thick. The geometry is defined in drawings and it has to be identical to the steel sheets
used for the Containers (please refer to 05 80 00 for further details of Containers
Specification).
Joints between panels are overlap and sealed. All connections to steel substructure are
to be with stainless steel self-taping screws with head painted with same top-coating
of each steel sheet. Fixings are to be dimensioned and positioned following structural
basis of design defined at this document.
Substructure for metal sheet fixation are horizontal hot dip galvanized steel T profiles
(70x40x3mm) at each 600mm. These profiles are fixed with angular brackets to outer
layer panel aligned with vertical studs.
D. Outer and internal panel description

Interior layer is made of two 15mm thick fire board drywall panels with class A1 fire
reaction. Further specification of material, assembly requirements and testing is
included at Section 092116 GYPSUM BOARD ASSEMBLIES of Master
Specification 2014.
E. Substructure
Hot dip galvanized 90 microns minimum thickness single stud construction of
continuous base and head point connection with edge sections, support consisting of C
100x70x2mm fixed to horizontal profiles. Installation of the upright sections at a unit
spacing of 400 mm to bear outer and inner drywall panel, section values as well as
means of fastening and anchoring are to be chosen according to the post stability
calculations. Edge areas and other wall areas exposed to higher wind pressure and
suction loads call for a reduction of the post distances according to the post stability
certificates.
Vertical studs are bottom supported on Horizontal profiles. Horizontal profiles are
continuously fixed with Galvanized bolts with inserted on site A2 stainless steel riveted
nuts to steel slab. Bolt diameter and distance are to be provided by the Contractor
following structural basis of design defined at this document.

F. Thermal and Acoustic insulation

Acoustic and thermal performance is provided by one layer of 100mm or two layers of
60mm thickness mineral wool insulation as wall cavity insulation, caulked fit and safe
from slipping. The mineral wool insulation has to provide the performance targets set
in this document. In areas where there is only one-layer density is to be 40kg/m3. For
two densities in order to improve the acoustic insulation, the first layer is 40kg/m3 and
the second layer is 100kg/m3.
A. Wall build-up
• External panel of 2x15mm fire resistance drywall panels plus 19mm plywood
and expanded metal mesh type Securilath of Exmesh company with a Tyvek
weatherproof layer or equivalent material. The materials and fixations are to
be installed according to LPS 1175 SR2 class.
2x15mm fire resistance drywall panels.
is 3,90m.

Specification).

D. Outer panel description

The external panel is composed by of 2x15mm thick fire board drywall panels with
class A1 fire reaction. This two boards are cladded internally with a 19mm Plywood
facing the exterior with external covering for external conditions and interior metal
mesh type Securilath of Exmesh company with SR2 (Cert 731b01) according to LPS
1175.
E. Substructure
spacing of 400 mm to bear outer and inner drywall panel. The section values as well as
certificates.

G. Internal panel
Specification 2014.

A. Wall build-up

be installed according to LPS 1175 SR2 class for each layer and SR3 in the
combination of the external and internal layer.
2x15mm fire resistance drywall panels plus 19mm plywood and expanded
metal mesh type Securilath of Exmesh company. The metal mesh and plywood
board are to be installed in the interior part of the cladding.
is 3,90m.

Specification).
D. Internal and external panels description

Both internal and external build-up of the cladding is composed by of 2x15mm thick

fire board drywall panels with class A1 fire reaction. This two boards are cladded
internally with a 19mm Plywood facing the exterior with external covering for external
conditions and interior metal mesh type Securilath of Exmesh company with SR2
(Cert 731b01) according to LPS 1175.
Further specification of material, assembly requirements and testing is included at
Section 092116 GYPSUM BOARD ASSEMBLIES of Master Specification 2014.
E. Substructure
certificates.


This cladding type has the same build-up of Façade type A.1 with the difference of
the external metal sheet covering.
• Insulation exposed to exterior made of 20mm of mineral wool 70kg/m3 or
superior density and moisture resistant..

A. Cladding geometry
is 3,90m. Secondary structural beams are included at 3,4m height connected to main
structure and with anchors fixing top-head profile of the cladding in order to keep the
same structural profile for all the locations.
B. Outer and internal panel description

Specification 2014.
C. Substructure
certificates.
D. Thermal and Acoustic insulation


A. Wall build-up
• Insulation exposed to exterior made of 20mm of mineral wool 100kg/m3
density.
be installed according to LPS 1175 SR2 class.
2x15mm fire resistance drywall panels.
is 3,90m.
C. Outer panel description

The external panel is composed by of 2x15mm thick fire board drywall panels with
class A1 fire reaction. This two boards are cladded internally with a 19mm Plywood
facing the exterior with external covering for external conditions and interior metal
mesh type Securilath of Exmesh company with SR2 (Cert 731b01) according to LPS
1175.
D. Substructure
certificates.

E. Thermal and Acoustic insulation

F. Internal panel
Specification 2014.

A. Wall build-up
• Insulation exposed to exterior made of 20mm of mineral wool 70kg/m3 or
superior density and moisture resistant..
be installed according to LPS 1175 SR2 class for each layer and SR3 in the
combination of the external and internal layer.
2x15mm fire resistance drywall panels plus 19mm plywood and expanded
metal mesh type Securilath of Exmesh company. The metal mesh and plywood
board are to be installed in the interior part of the cladding.
height typically spans 3,40m. At areas, in between main structural beams the free-
height is 3,90m.

C. Internal and external panels description

Both internal and external build-up of the cladding is composed by of 2x15mm thick
fire board drywall panels with class A1 fire reaction. This two boards are cladded
internally with a 19mm Plywood facing the exterior with external covering for external
conditions and interior metal mesh type Securilath of Exmesh company with SR2
(Cert 731b01) according to LPS 1175.
D. Substructure
certificates.


2.2.1 Façade type B: Elevator facades

This typology of façade is divided in 2 subcategories according to the overall
performance requirements specified for each area of the building. The following table
describes the performance targets for each of the subcategories.
Thermal Acoustic Air
Subcategory FR120
insulation insulation permeable
B.1 √ √ √
B.2 √
2.2.2.1 Façade type B.1

interior conditioned spaces to the exterior at the elevator areas. The system is composed
of a solid wall supported of the main structure. The structural support of the wall is
provided by galvanized studs @400mm. The system is cladded outside with a flat
composite panel continuously bonded along four edges to an aluminum "T-section"
fixed back to the metal studs via aluminium helping hand support brackets, 2x15mm
fire rated boards on both sides of the studs provide the required 120 fire resistance.
A. Wall build-up
• Flat metal composite panel fixed to a vertical and horizontal substructure
providing an open cavity with 20mm of mineral wool 100kg/m3 density.
This cladding is continuous from level 0 to level 5. Structurally the cladding is
supported at each slab edge beam. Studs are fixed to metallic prefabricated slab or
directly to steel beams when the wall and structure are aligned.
Total wall thickness is 250mm for a typical floor to floor distance of 4,20m with a wall
height typically span of 3,40m. Cladding alignment is set by the horizontal profile
which has the external flange aligned to main structure outer beam edge.
Aluminium external cladding geometry is 4,2m x 0,8m.

C. External and metal covering

The external covering is a continuous vertical flat aluminium sheet with sealed joints.
The steel sheet is an aluminum composite panel 4mm thick. (please refer to 07 64 00
Sheet Metal Wall Cladding for further details of Specification).
Panel is structurally bonded to frame with coloured neutral silicone sealed joint
between panels. All panels will have redundant connections to aluminum substructure
to secure panels in case of debonding. External fixings are to be with stainless steel
self-taping screws with head painted with same top-coating of each steel sheet. Bonding
and fixings are to be dimensioned and positioned following structural basis of design
defined at this document.
Substructure for metal sheet fixation are vertical and horizontal anodized aluminium T
profiles (50x50x3mm) at each 800mm. These profiles are fixed with angular brackets
to outer layer panel aligned with vertical studs.
D. Substructure
certificates.

F. Outer and internal panel description

Specification.


The system is composed of an opaque wall supported of the main structure. The
structural support of the wall is provided by galvanized RHS spanning between floors.
The system is cladded on both sides with a perforated aluminium panel. Cladding
panels are fixed to a continuous T section connected to the RHS sections via aluminum
helping hand brackets.
A. Wall build-up
• Perforated flat metal solid panel fixed to a vertical substructure.
• Intermediate steel substructure.
• Perforated flat metal solid panel fixed to a vertical substructure.

The external and internal covering is a continuous vertical flat aluminium sheet with
open joints. The perforated steel sheet is a solid aluminum panel 4mm thick. (please
refer to 07 64 00 Sheet Metal Wall Cladding for further details of Specification).
Panel is structurally bonded to frame. All panels will have redundant connections to
aluminum substructure to secure panels in case of debonding. External fixings are to
be with stainless steel self-taping screws with head painted with same top-coating of
each steel sheet. Bonding and fixings are to be dimensioned and positioned following
structural basis of design defined at this document.
D. Substructure
Hot dip galvanized 90 microns minimum thickness single stud construction with
80x60x5mm at every 800mm.

Vertical studs are top-hung with base plates at top and bottom structure. Fixings to main
structure are specified with Galvanized bolts with inserted on site A2 stainless steel
riveted nuts to steel slab. Bolt diameter and distance are to be provided by the
Contractor following structural basis of design defined at this document.
interior non-conditioned spaces to the exterior at the elevator areas. The system is
composed of a solid wall supported by the main structure. The structural support of the
wall is provided by galvanized studs @400mm. The system is cladded outside with a
flat composite panel continuously bonded along four edges to an aluminum "T-section"
fixed back to the metal studs via aluminium helping hand support brackets, 2x15mm
fire-rated boards on both sides of the studs provide the required 120 fire resistance. The
build-up is the same used at B.1 with the exception of the thermal insulation infill that
is not required at this cladding type.
A. Wall build-up
The wall build-up is composed from outside to the inside of the following materials:
providing an open cavity.
• An external panel of 2x15mm fire resistance drywall panels with an EPDM
• Interior panels are 2x15mm fire resistance drywall panels. The composition of
the entire build-up shall provide a test to ensure 2-hour fire rated (EI120
according to European Standards).


D. Substructure
certificates.
E. Outer and internal panel description

Intermediate and interior layers are made of two 15mm thick fire board drywall panels
with class A1 fire reaction. Further specification of material, assembly requirements
and testing are included at Section 092116 GYPSUM BOARD ASSEMBLIES of
Master Specification.

The Stadium exterior opaque wall is an one side light-weight on-site façade system
closing the interior non-conditioned spaces to the exterior at the elevator areas. The
system is composed of a solid wall supported by the main structure. The structural
support of the wall is provided by galvanized studs @400mm. The system is cladded
outside with a flat composite panel continuously bonded along four edges to an
aluminum "T-section" fixed back to the metal studs via aluminium helping hand
support brackets, 2x15mm fire-rated boards on both sides of the studs provide the
required 120 fire resistance. The build-up is the same used at B.1 with the exception of
the thermal insulation infill that is not required at this cladding type.
F. Wall build-up


providing an open cavity.
• An external panel of 2x15mm fire resistance drywall panels with an EPDM
G. Cladding geometry
H. External metal covering

I. Substructure
certificates.

J. Outer panel description

Intermediate layer is made of two 15mm thick fire board drywall panels with class A1
fire reaction. Further specification of material, assembly requirements and testing is
Specification.

2.2.3 Façade type C: Staircase facades

The system is composed of an opaque wall supported of the main structure. The system
is supported of the stair's main structure via continuous horizontal "T-section" vertically
spaced @1m center.
Refer section 2.2.11.5 for D-05 (steel opaque door) description.
The system is cladded on one side. This cladding is used for covering the perimeter
staircases of the stadium.
describes the performance targets for each of the subcategories.
Air
Subcategory SR2 FR120
permeable
C.1 √
C.2
C.3 √
C.4 √ √
C.5 √
C.6 √ √
2.2.3.1 Façade type C.1

Open metallic mesh in front of staircase structure with profiles creating frames.
A. Wall build-up
• Metal fabric.
• Horizontal profiles (flat & angle bars) for tensioning the metal mesh.
supported at each column edge profile. Metal mesh is subdivided in 2810mm distance
with horizontal profiles attached to main structure to provide tension of the mesh.
The metal mesh is aligned to trapezoidal metal sheet of the lateral of the staircase.
Metal mesh frame geometry is 3300mm x 2810mm.
C. Metallic mesh
The metal mesh is a stainless steel AISI 316 and finish powder coating in Antracite
grey RAL 9006 with minimum open area of 55% type Omega 1530 of GKD

manufacturer. This mesh is fixed on horizontal frames but perimeter contained by a

frame.
D. Substructure and framing

The metal mesh is clamped by perimeter frame made by flat and angle bars of 60mm
width visible, with a threaded rod welded to the angle bar for tensioning via nuts. Al
framing members are Stainless steel with painted finishing with colour according to
drawings.
Horizontal frames are post-tensioned to a cold formed profile of hot dip galvanized and
painted steel of 80x120x5mm. These profiles are continuous and fixed directly to main
steel columns. Joints between profiles are only at the corners. Intermediate fixings shall
provide free movement capacity at long axis.
All connections between profiles are to be A2 Stainless steel bolts.

This cladding is a single layer closed façade with continuous trapezoidal metal sheet
fixed to main structural columns of staircases through horizontal substructure. This is
the typology defined for staircases façades where there are no requirements of Fire
resistance or Security rating.
A. Wall build-up
the Containers) fixed to a horizontal substructure.
This cladding is discontinuous from level 1 to level 6. Structurally the cladding is
supported at each column edge profile. Metal steel is subdivided in 2810mm distance
with horizontal profiles.
The external face of the trapezoidal metal sheet is 140mm from the main structure outer
edge. Each level of trapezoidal metal sheet is subdivided in 2810mm height with
intermediate profiles.
The metal sheet is fixed to horizontal secondary steel profiles that spans from column
to column with three bays. These profiles are evenly distributed with 1m distance
between axis.


Specification).
D. Substructure
Horizontal profiles are steel T-shape profiles 100x100x10mm. The metal sheet is
vertically interrupted in height every 2810mm with a folded metal sheet (same finish
to trapezoidal metal sheet and colour to be defined in Architectural finishing drawings).
All substructure elements visible from the inside are to be Hot dip galvanized 60
microns minimum thickness with top coating in colour defined by the Architect.
Horizontal profiles are punctually fixed to main steel columns through angular
brackets. Connections are to be Galvanized bolts with inserted on site A2 stainless steel

This cladding is a single-layer closed façade with continuous trapezoidal metal sheet
the typology defined for staircases façades where there are Fire resistance requirements.
A. Wall build-up
• 2x25mm fire resistance drywall panels. The composition shall provide test to
supported at each column edge profile. Metal sheet is subdivided in 2810mm distance

between axis.
Specification).
D. Internal panel description

reaction. This panels are fixed to secondary vertical hot dip galvanized omega profiles.
E. Substructure

the typology defined for staircases façades where there are Fire resistance and security
requirements.
A. Wall build-up
• 2x25mm fire resistance drywall panels. The composition shall provide test to


• Plywood board of 19mm and metal mesh for SR2 classification.
between axis.

Specification).

This two boards are cladded internally with a 19mm Plywood facing the exterior and
interior metal mesh type Securilath of Exmesh company with SR2 (Cert 731b01)
according to LPS 1175. Further specification of material, assembly requirements and
testing is included at Section 092116 GYPSUM BOARD ASSEMBLIES of Master
Specification 2014.
E. Substructure


the typology defined for staircases façades where there are security requirements.
A. Wall build-up
• Plywood board of 19mm and metal mesh for SR2 classification.
between axis.

Specification).

Interior layer is made of a 19mm Plywood facing the exterior and interior metal mesh
type Securilath of Exmesh company with SR2 (Cert 731b01) according to LPS 1175.
E. Substructure

Open metallic mesh in front of staircase structure with profiles creating frames with
security requirements.
A. Wall build-up
• Metal mesh SR2 class.
• Frame.
supported at each column edge profile. Metal mesh is subdivided in 2810mm distance
with horizontal profiles attached to main structure to provide tension of the mesh.
The metal mesh is aligned to trapezoidal metal sheet of the lateral of the staircase.
Metal mesh frame geometry is 3300mm x 2810mm.
C. Metallic mesh
The metal mesh is a hot dip galvanized and painted steel expanded mesh type 1576
with dimensions 38.10 x 16.93 x 4.75 x 3.00 mm and 14.5 kg/sqm of Exmesh
manufacturer. This mesh is fixed on vertical post and horizontal frame.
D. Substructure and framing

The metal mesh is fixed to vertical post and horizontal transoms (stringers). The total
height (2,8m) is subdivided by 6 stringers to achieve LPS 1175 SR2 classification.
Vertical posts are RHS hot dip galvanized and painted steel of 100x50x3mm.
All connections between profiles and between mesh and profiles shall be done
according to manufacturer specifications to achieve the security classification.

2.2.4 Façade type D: Exterior curtain wall

The following paragraph is intentionally only a technical definition of the curtain wall
system design for this Project. Technical specifications about material and system
quality requirements are defined at MasterFormat specifications 08 44 00, 08 80 00 and
08 44 23. Please refer to this documents in case of any incoherence or requirement does
it is not included in this document
Facade type D is to be found on the external side of the Hospitality lounge located on
the west side of Level-01and VVIP lounge on the East side on Level 03.
This façade is a galvanized and painted steel Stick system curtain wall with structural
silicone glass (toggle fixed). The glass is fixed via a plant-on system screwed-on
rectangular hollow sections (RHS) that compose the galvanized steel framework
installed on site.
As per fire engineer the requirement of FR120 on the façade is achieved by means of
sprinklers, hence the curtain wall does no need to be fire rated.
The opaque panels above the vision glazed area of the façade are offset 500mm inwards
in order to provide a pop-out effect to the curtain wall to achieve a container lookalike
appearance.
A. Curtain wall
Stick-system vertical curtain wall with mullions and transoms with visible dimensions
of 100x50mm made out of standard RHS with a plant-on system type VISS Basic SG
or equivalent approved with thermal insulation profiles and external flush joints sealed
with light grey coloured neutral silicone. Transoms are interior aligned with mullion
same dimension and with gasketry overlapping externally to provide waterproof
drainage path. Mullions and transoms are to be made of hot dip galvanized and painted
steel (minimum 85 microns) in accordance with BS EN ISO 1461.
Curtain wall is compound by fixed elements, typical module ranges from 1.5 to 1.8 m
wide and 3.7 m high, with an intermediate transom at 2,6m AFFL.
As described in the details, the surface of hot dip galvanized framing will be blast
cleaned to Sa2½ of BS EN ISO 8501, followed by the application of a primer Coat of
Epoxy zinc phosphate to minimum DFT 100 microns shop applied and the finish shop
applied is to be 9006 RAL of at least 2x50 microns or as specified by paint
manufacturer in order to achieve the C4 required environmental protection.
Mullion of maximum bay is 3,7m (distance between brackets). Typical mullion section
requirements are Ix>250cm4 and Wx>30cm3. Transom minimum required inertia and
resistance modulus are lx>36cm4, ly>125cm4 and wx = wy >5cm3. Inertia
requirements are defined by the loads and deformation limits specified on Chapter 4 of
this Specification. It is important to note that Inertia and resistance modulus
requirements are provided considering steel S355 properties.
The curtain wall mullions are anchored to the steel edge beams, with S355 hot dip
galvanized steel anchoring, with three – dimensional regulation, fixed at one point and
floating in the rest, dimensioned to bear the reactions and with tolerance installation

requirements defined at the detail drawings. Dead load is bear at the upper bracket,
while horizontal and lateral loads are shared between the two brackets. Horizontal
transoms will be fixed to the mullions allowing its free expansion and will be fixed to
the mullion with minimum 4 fixations with 6mm diameter minimum using local welded
studs and screw-in studs made from stainless steel. Bolts connecting aluminium to
aluminium or galvanized steel to aluminium will be Stainless Steel grade A4/70
minimum. Façade contractor must define number and diameter required justified by
their calculation according to Structural calculation requirements defined on Chapter 3.
All brackets are fixed on-site to the steel structure with stainless-steel riveted nuts and
bolts RIVNUT from BOLLHOF or equivalent approved with minimum diameter of
M12 and painted in the same RAL as the curtain wall profiles. Façade contractor must
ask for thickness of the steel plates of the main structure where the brackets will be
fixed to determine if an amendment from this type of anchoring is required. Any
Galvanized steel element will fulfil the protection required for atmospheric
classification specified in this document.
Glazing weatherstrip made from continuous EPDM weatherstrips (ULTRA-VIOILET
rays action resistant, with vulcanized asymmetric squares stick to the base of the
profiles) on the inside and outside. Weatherstrip joints overlap. The EPDM internal
weatherstrips, which are to be installed on the isolators of the load-bearing structure by
means of local perforation, block water and air movement for the glazing rebate. The
horizontal weatherstrip with weatherstrip lips is continuous, whereby the top glass edge
seal is covered. The vertical weatherstrip is inserted in between. The weatherstrip joints
in the intersection points, T-joints and corner points must be sealed carefully using a
suitable adhesive and sealing compound.
Rebate base ventilation and drainage of the glazing rebate is carried out to the outside,
field by field, by means of deflector blocks in the transom area above the mullion area
according to the system´s fabrication schemes. The base point in the attachment to
building structure area must be designed such that correct ventilation and drainage of
the glazing rebate is guaranteed.
All the elements included in the Curtain wall system shall comply with the quality
control regulations ISO 9001, perimeter tightness EPDM sheet; the perimeter sealing
would be done with neutral silicone ULTRA-VIOILET rays resistant on top on cellular
cord non-stick to the silicone.
B. Glazing
Float glass with metallic-oxide or metallic-nitride coating deposited by vacuum
deposition process alter manufacture and heat treatment, in order to avoid Roller Wave
excess or colour deviations.
Temperable coatings will be not accepted. Structural glazing: To comply with EN
Standard ETAG 002, chapter 5.2.3 Glass adhesion surface.
In order to guarantee coating adhesion to the silicone it is recommended to protect the
glass edges with a stripe before coating application. Heat strengthened glazing must
fulfils the European Standard EN 1863 regarding to the local bow. The roller wave
distortion shall keep under 0,10 mm each 300 mm.

- Glass Type A(GL-A):

Outer pane: Laminated Heat Strengthened Ipawhite glass (Low iron with 91% Light
Transmittance, General Colour Rendering Index in Transmittance = 100 and in Outside
Reflectance = 99) 6.6.1,52* (2pvb = 2x0,76 mm), ground edges (KGN), with a high
selective coating (solar control + low-e) INTERPANE Ipasol sky 30/17 on # 2, ground
edges (KGN)
Cavity: 16 mm Air sealed with grey silicon, aluminium spacer prepared to anchor
mechanically to curtain wall profiles.
Inner pane: Laminated Heat Strengthened Ipawhite glass (low iron with 90% Light
Reflectance = 99) 5.5.0,76*(2 pvb = 2x0,76 mm), ground edges (KGN).
C. Opaque panels and finishes

The distance between the upper and lower transom and the steel edge beam will be
filled with mineral insulation minimum thickness of 60mm and cladded with an
insulated panel with an outer opaque glass pane hiding the Mineral wool infill and a
galvanized sheet on the back. The cavity is to be closed by a continuous seal at the
perimeter to avoid dust accumulation. There will be ventilation holes to avoid
overheating of the chamber and the glazing is to be thermally treated to resist thermal
stress.
D. Shadow box detail

The area between the steel edge beam and the vision glazed, is cladded with an
insulated panel with mineral wool (thickness as per thermal requirements) on the back
of the mullions a special detail is included to provide the Fire compartmentation
between levels required on the project. The insulated panel build-up is composed of a
3mm solid Aluminium sheet PPC coated in 9006 RAL certified with QUALICOAT
class 3 Seaside quality control system on the external side, mineral wool infill and
1.6mm thick aluminum sheet PPC class 2 in 906 RAL on the internal side when visible
and anodized finish in case it is hidden in the build-up of the cladding.
The cavity is to be closed by a continuous seal at the perimeter to avoid dust
accumulation. There will be ventilation holes to avoid overheating of the chamber and
the glazing is to be thermally treated to resist thermal stress.

2.2.5 Façade type E1: Level 01 Internal Curtain Wall

Facade type E1 is to be found on the facades of the Hospitality lounge and VIP lounge
facing the bowl on Level 01.
This façade is a flat vertical self-supporting galvanized and painted steel Stick curtain
wall system. Glazing is held by means of screwed-on vertical and horizontal aluminium
pressure plates. Pressure plates are covered horizontally and vertically by aluminium
or stainless-steel cover profiles.
Façade systems (including doors) to be RC2 rated (EN 1627) and glazing to be P4A
(EN 356) as per security consultant requirements.
A. Curtain wall
of 100x50mm made out of standard RHS with a plant-on system type VISS Basic TV
same dimension and with gasketry overlaping externally to provide waterproof
drainage path. Mullions and transoms are to be made of hot dip galvanized steel
(minimum 85 microns) in accordance with BS EN ISO 1461 and painted with Top
coating finishing.
Curtain wall is compound by fixed elements, typical module ranges from 1,6 to 1,8 m
wide and 2,6 to 3,1 m high.
manufacturer in order to achieve the required environmental protection.
resistance modulus are lx>24cm4, ly>15cm4 and wx = wy > 3 cm3. Inertia


The curtain wall mullions are anchored to the steel edge beams and metal slabs, with
S355 hot dip galvanized steel anchoring, with three – dimensional regulation, fixed at
one point and floating in the rest, dimensioned to bear the reactions and with tolerance
installation requirements defined at the detail drawings. Dead load is bear at the upper
bracket, while horizontal and lateral loads are shared between the two brackets.
Horizontal transoms will be fixed to the mullions allowing its free expansion and will
be fixed to the mullion with minimum 4 fixations with 6mm diameter minimum using
local welded studs and screw-in studs made from stainless steel. Bolts connecting
aluminium to aluminium or galvanized steel to aluminium will be Stainless Steel grade
A4/70 minimum. Façade contractor must define number and diameter required justified
by their calculation according to Structural calculation requirements defined at Chapter
3. All brackets are fixed on-site to the steel structure with stainless-steel riveted nuts
and bolts RIVNUT from BOLLHOF or equivalent approved with minimum diameter
of M12 and painted in the same RAL as the curtain wall profiles. Façade contractor
must ask for thickness of the steel plates of the main structure where the brackets will
be fixed to determine if an amendment from this type of anchoring is required. Any
B. Glazing
excess or colour deviations. Glazing to be P4A (EN 356) as per security consultant
requirements.


In order to guarantee coating adhesion to the silicon it is recommended to protect the
- Glass Type B(GL-B):

Outer pane: Fully tempered 10mm Ipawhite glass (Low iron with 91% Light
Reflectance = 99), ground edges (KGN). All toughened glass to be Heat Soak Tested
(HST) to BS EN 14179
Cavity: 16 mm Air sealed with grey silicone, aluminium spacer prepared to anchor
Reflectance = 99) 6.6.1,52*(2 pvb = 2x0,76 mm) with low-e coating type iplus Top 1.1
on # 3, ground edges (KGN).
- Glass Type D (GL-D):

Outer pane: Laminated Heat Strengthened Ipawhite glass (low iron with 90% Light
C. Shadow box detail

insulated panel with mineral wool (thickness as per thermal requirements). The
insulated panel build-up is composed of a 3mm Aluminium sheet PPC coated in 9006
RAL aluminium of 90 microns certified with QUALICOAT quality control system on
the external side, mineral wool infill and 1.6mm thick aluminum sheet PPC in 9006
RAL on the internal side. The cavity is to be closed by a continuous seal at the perimeter
to avoid dust accumulation. There will be ventilation holes to avoid overheating of the
chamber and the glazing is to be thermally treated to resist thermal stress. Shadow box

to provide same degree of security against manual attach than façade system.
D. Doors
The curtain wall includes door types:
D-01: Double leaf, side hung, outside opening, flush fitted glazed doors. Heavy duty
door type JANISOL from JANSEN PPC coated 9006 RAL. Double leaf door manual
opening in steel surface finish as per curtain wall RAL. Aluminum breaks out lock with
coffers. Glazing as defined on Glass type GL- D Doors height is 2.60m. The doors will
have anti-panic bar (door handle – push bar) with electric locking devices when
required. Refer section 2.2.5.1 for D-01 description.
D-02: RC2 rated Double leaf, side hung, outside opening, flush fitted glazed doors.
Heavy duty door type JANISOL from JANSEN PPC coated 9006 RAL. Double leaf
door manual opening in steel surface finish as per curtain wall RAL. Aluminum breaks
out lock with coffers. Glazing as defined on Glass type GL- D Doors height is 2.60m.
The doors will have anti-panic bar (door handle – push bar) with electric locking
devices when required. Refer section 2.2.11.2 for D-02 description.
2.2.6 Façade type E2: Level 03 Internal Curtain Wall

Facade type E2 is to be found on the facades of the VVIP lounge facing the bowl on
Level 03.
This façade is a flat vertical self-supporting galvanized and painted steel Stick curtain
wall system. Glazing is held by means of screwed-on vertical and horizontal aluminium
pressure plates. Pressure plates are covered horizontally and vertically by aluminium
or stainless-steel cover profiles.
Façade systems (including doors) to be RC3 rated (EN 1627) and glazing to be P5A
(EN 356) as per security consultant requirements.
A. Curtain wall
of 100x60mm made out of standard RHS with a plant-on system type VISS Basic TV
same dimension and with gasketry overlapping externally to provide waterproof
drainage path. Mullions and transoms are to be made of hot dip galvanized steel

(minimum 85 microns) in accordance with BS EN ISO 1461.

Curtain wall is compound by fixed elements, typical module ranges from 1,5 to 1,7m
wide and 3,9m high with an intermediate transom at 2,6m AFFL.
resistance modulus are lx>15cm4, ly>118cm4, wx > 3 cm3 and wy > 6. Inertia
The curtain wall mullions are anchored to the structural metal slabs, with S355 hot dip
requirements defined at the detail drawings. Dead load is bear at the bottom bracket,
while horizontal and lateral loads are shared between the two brackets. Horizontal
transoms will be fixed to the mullions allowing its free expansion and will be fixed to
the mullion with minimum 4 fixations with 6mm diameter minimum using local welded
studs and screw-in studs made from stainless steel. Bolts connecting aluminium to
aluminium or galvanized steel to aluminium will be Stainless Steel grade A4/70
minimum. Façade contractor must define number and diameter required justified by
their calculation according to Structural calculation requirements defined at Chapter 3.
All brackets are fixed on-site to the steel structure with stainless-steel riveted nuts and
bolts RIVNUT from BOLLHOF or equivalent approved with minimum diameter of
M12 and painted in the same RAL as the curtain wall profiles. Façade contractor must
ask for thickness of the steel plates of the main structure where the brackets will be
fixed to determine if an amendment from this type of anchoring is required. Any


B. Glazing
excess or colour deviations. Glazing to be P5A (EN 356) as per security consultant
requirements.
fulfil the European Standard EN 1863 regarding to the local bow. The roller wave
Outer pane: Fully tempered 10mm Ipawhite glass (Low iron with 91% Light
Reflectance = 99), ground edges (KGN ). All toughened glass to be Heat Soak Tested
(HST) to BS EN 14179
Reflectance = 99) 6.6.2,28*(3pvb = 3x0,76 mm =2,28mm) with low-e coating type
iplus Top 1.1 on # 3 , ground edges (KGN).
- Glass Type D (GL-D):

Outer pane: Laminated Heat Strengthened Ipawhite glass (low iron with 90% Light


RAL on the internal side.The cavity is to be closed by a continuous seal at the perimeter
to avoid dust accumulation. There will be ventilation holes to avoid overheating of the
chamber and the glazing is to be thermally treated to resist thermal stress. Shadow box
to provide same degree of security against manual attach than façade system.
D. Doors
The curtain wall includes door types:
D-03: RC3 rated Double leaf, side hung, outside opening, flush fitted glazed doors.
Heavy duty door type JANISOL from JANSEN PPC coated 9006 RAL. Double leaf
door manual opening in steel surface finish as per curtain wall RAL. Aluminum breaks
out lock with coffers. Glazing as defined on Glass type GL- D Doors height is 2.60m.
The doors will have anti-panic bar (door handle – push bar) with electric locking
devices when required. Refer section 2.2.11.3 for D-03 description.
2.2.7 Façade type E3: Level 03 Presentation Studios

Facade type E3 is to be found on the facades of the Presentation Studios facing the bowl
on Level 03.
This façade is a flat vertical self-supporting galvanized steel Stick curtain wall system
where the vision glazed is tilt 5º inwards. The glass is fixed via a plant-on system
screwed on rectangular hollow sections (RHS) with structural silicone glazing (toggle
fixed) on mullions and screwed-on vertical and horizontal aluminium pressure plates
on transoms. Pressure plates are covered horizontally and vertically by aluminium or
stainless-steel cover profiles.
A. Curtain wall
of 100x60mm made out of standard RHS with a plant-on system type VISS Basic Semi
SG TVS (toggle on mullions – pressure plates on transoms) or equivalent approved

with thermal insulation profiles and external flush joints sealed with light grey
coloured neutral silicone. Transoms are interior aligned with mullion same dimension
and with gasketry overlaping externally to provide waterproof drainage path. Mullions
and transoms are to be made of hot dip galvanized steel (minimum 85 microns) in
accordance with BS EN ISO 1461.
Curtain wall is compound by fixed elements, typical module ranges from 1,5 to 1,7m
wide and 3,9m high with intermediate transoms at 2,6m AFFL and 3,35 AFFL.
requirements are Ix>200cm4 and Wx > 45cm3. Transom minimum required inertia
and resistance modulus are lx>76 cm4, ly>170 cm4, wx > 5 cm3 and wy > 24. Inertia
requirements are defined by the loads and deformation limits specified on Chapter 4
of this Specification. It is important to note that Inertia and resistance modulus
The curtain wall mullions are anchored to the structural metal slabs, with S355 hot dip
requirements defined at the detail drawings. Dead load is bear at the bottom bracket,
while horizontal and lateral loads are shared between the two brackets. Due to the large
size of the transoms (up to 5,5m), precambering will be required in order to avoid the
Dead load deflection of the transoms, moreover additional Dead load supports are
required under glass bearing blocks and an out-of-plane restrain is also required at mid-
span in order to transfer the wind loads acting on the curtain wall. Horizontal transoms
will be fixed to the mullions allowing its free expansion and will be fixed to the mullion
with minimum 4 fixations with 6mm diameter minimum using local welded studs and
screw-in studs made from stainless steel. Bolts connecting aluminium to aluminium or
galvanized steel to aluminium will be Stainless Steel grade A4/70 minimum. Façade
contractor must define number and diameter required justified by their calculation
according to Structural calculation requirements defined at Chapter 3. All brackets are
fixed on-site to the steel structure with stainless-steel riveted nuts and bolts RIVNUT
from BOLLHOF or equivalent approved with minimum diameter of M12v and painted
in the same RAL as the curtain wall profiles. Façade contractor must ask for thickness
of the steel plates of the main structure where the brackets will be fixed to determine
if an amendment from this type of anchoring is required. Any Galvanized steel element
will fulfil the protection required for atmospheric classification specified in this
document.
Glazing weatherstrip made from continuous EPDM weatherstrips (ULTRA-
VIOILET rays action resistant, with vulcanized asymmetric squares stick to the base
of the profiles) on the inside and outside. Weatherstrip joints overlap. The EPDM
internal weatherstrips, which are to be installed on the isolators of the load-bearing
structure by means of local perforation, block water and air movement for the glazing
rebate. The horizontal weatherstrip with weatherstrip lips is continuous, whereby the

top glass edge seal is covered. The vertical weatherstrip is inserted in between. The
weatherstrip joints in the intersection points, T-joints and corner points must be
sealed carefully using a suitable adhesive and sealing compound.
Rebate base ventilation and drainage of the glazing rebate is carried out to the
outside, field by field, by means of deflector blocks in the transom area above the
mullion area according to the system´s fabrication schemes. The base point in the
attachment to building structure area must be designed such that correct ventilation
and drainage of the glazing rebate is guaranteed.
B. Glazing
excess or colour deviations.
Reflectance = 99) 10.10.1,52*(2 acoustic pvb = 2x0,76 mm), ground edges (KGN).
Reflectance = 99) 10.10.1,52*(2 acoustic pvb = 2x0,76 mm) with low-e coating type
iplus Top 1.1 on # 3, ground edges (KGN).

RAL on the internal side. The cavity is to be closed by a continuous seal at the
perimeter to avoid dust accumulation. There will be ventilation holes to avoid
overheati1ng of the chamber and the glazing is to be thermally treated to resist thermal

stress.
2.2.8.1 Façade type F.1: Ground floor exterior walls

A. Wall build-up
• 15mm thick mortar render, laid on both sides (external/internal) of load bearing
blockwork. Finish and colour as per architectural requirements.
• Load bearing solid blockwork wall. The materials and fixations are to be
installed according to LPS 1175 to achieve a SR2 rated class and to provide a
120minutes Fire rating resistance. The internal side of the mortar render is
dressed over with an EPDM membrane.
• Interior cavity infill: a continuous layer 30mm thick of mineral wool is placed
in between the studs and the blockwork to avoid the thermal bridging of the
SFS profiles. An SFS construction with 70mm deep studs is filled with mineral
wool insulation 70kg/m3 density and cladded with 2x15 mm fire resistance
gypsum board panels.
This cladding is one-storey height wall. Load bearing blockwork wall is restrained at
the steel beam and bottom supported on the ground floor slab.
Total wall thickness is 360mm.
C. Load bearing concrete blockwork

Solid concrete blockwork with nominal face dimensions of 400x200 (390x190mm
work size), thickness as indicated on drawing details.
- Average compressive strength: 17.4 N7mm2 (These value is to be considered as a
lower bound performance values, blockwork with higher compressive strength is
to be provided as per structural requirements)
- Density: 1400 kg/m3
- Dry shrinkage: Maximum 0.003-0.004 %
- Fire rating: 120 minutes
- Security rating: SR2
- Rw = 40dB
- Acoustic requirements:
D. SFS internal panel description

70 mm deep hot dip galvanized 90 microns minimum thickness single stud construction
of continuous base, head point connection and intermediate restrains at blockwork wall
as required on structural calculations. Including edge and intermediate forizontal
profiles, consisting of C-sections 70x70x2mm. Installation of the upright sections at a
unit spacing of 400 mm to bear outer and inner drywall panel. The section values as
well as means of fastening and anchoring are to be chosen according to the post stability
certificates.
Acoustic and thermal performance is provided by a 30mm thick external continuous
layer of mineral wool insulation and 70 mm thick wall cavity insulation, caulked fit and
safe from slipping. The mineral wool insulation has to provide the performance targets
set in this document. In areas where there is only one-layer density is to be 40kg/m3.
For two densities in order to improve the acoustic insulation, the first layer is 40kg/m3
and the second layer is 100kg/m3.
Interior layer is made of two 12.5mm thick fire board drywall panels with class A1 fire
Specification 2014.
2.2.8.2 Façade type F.2: Ground floor exterior walls with moisture resistant interior
A. Wall build-up
• 15mm thick mortar render, laid on both sides (external/internal) of load bearing
blockwork. Finish and colour as per architectural requirements.
• Load bearing solid blockwork wall. The materials and fixations are to be
installed according to LPS 1175 to achieve a SR2 rated class and to provide a
120minutes Fire rating resistance. The internal side of the mortar render is
dressed over with an EPDM membrane.
• Interior cavity infill: a continuous layer 30mm thick of mineral wool is placed
in between the studs and the blockwork to avoid the thermal bridging of the
SFS profiles. An SFS construction with 70mm deep studs is filled with mineral
wool insulation 70kg/m3 density and cladded with 2x15 mm moisture
resistance gypsum board panels.
This cladding is one-storey height wall. Load bearing blockwork wall is restrained at
the steel beam and bottom supported on the ground floor slab.

Total wall thickness is 360mm.
C. Load bearing concrete blockwork

Solid concrete blockwork with nominal face dimensions of 400x200 (390x190mm
work size), thickness as indicated on drawing details.
- Average compressive strength: 17.4 N7mm2 (These value is to be considered as a
lower bound performance values, blockwork with higher compressive strength is
to be provided as per structural requirements)
- Density: 1400 kg/m3
- Dry shrinkage: Maximum 0.003-0.004 %
- Fire rating: 120 minutes
- Security rating: SR2
- Rw = 40dB
- Acoustic requirements:
D. SFS internal panel description
70 mm deep hot dip galvanized 90 microns minimum thickness single stud construction
of continuous base, head point connection and intermediate restrains at blockwork wall
as required on structural calculations. Including edge and intermediate forizontal
profiles, consisting of C-sections 70x70x2mm. Installation of the upright sections at a
unit spacing of 400 mm to bear outer and inner drywall panel. The section values as
well as means of fastening and anchoring are to be chosen according to the post stability
certificates.
Acoustic and thermal performance is provided by a 30mm thick external continuous
layer of mineral wool insulation and 70 mm thick wall cavity insulation, caulked fit and
safe from slipping. The mineral wool insulation has to provide the performance targets
set in this document. In areas where there is only one-layer density is to be 40kg/m3.
For two densities in order to improve the acoustic insulation, the first layer is 40kg/m3
and the second layer is 100kg/m3.
Interior layer is made of two 12.5mm thick fire board drywall panels with class A1 fire
Specification 2014.

2.2.9.1 Façade type G.1: Two-side exterior trapezoidal metal partitions.

A. Wall build-up
the Containers) fixed to vertical substructure.
• Galvanized substructure
• In Trapezoidal metal deck (same metal profile, thickness and material used for
This cladding is one-storey height wall. Galvanized substructure is fixed to metallic
prefabricated slab or directly to steel beams when the wall and structure are aligned.
is 3,90m.
C. External-Internal metal covering

Specification).
Metal sheet fixation is carried out directly onto hot dip galvanized SHS substructure
profiles (80x6,3mm) at each 600mm. These profiles are fixed with curtain wall
bracketry to the main structure.
D. Substructure
Hot dip galvanized 90 microns minimum thickness SHS 80x6,3mm fixed to steel main
structure. Installation of the upright sections at a unit spacing of 600 mm. The section
values as well as means of fastening and anchoring are to be chosen according to the
post stability calculations. Edge areas and other wall areas exposed to higher wind
pressure and suction loads call for a reduction of the post distances according to the
post stability certificates.
Vertical substructure SHS are top hang and bottom restrained. SHS are fixed by means

of galvanized steel curtain wall brackets with Galvanized bolts with inserted on site A2
stainless steel riveted nuts to steel slab. Bolt diameter and distance are to be provided
by the Contractor following structural basis of design defined at this document.

No requirements
F. Fire requirements
No fire resistance is required however, in some locations cladding type G needs to act
as a smoke wall partition
G. Security requirements
No security requirements are to be considered
2.2.9.2 Façade type G.2: One-side exterior trapezoidal metal partitions.

A. Wall build-up
is 3,90m.

Specification).

D. Substructure

No requirements
No security requirements are to be considered
2.2.9.3 Façade type G.3: Two-side exterior trapezoidal metal partitions with Security
requirements.
A. Wall build-up
• 19mm Plywood facing the exterior and interior metal mesh type Securilath of
Exmesh company with SR2 (Cert 731b01) according to LPS 1175.
• In Trapezoidal metal deck (same metal profile, thickness and material used for

is 3,90m.
C. External-Internal metal covering

Specification).
D. Substructure

No requirements
SR2 classification has to be ensured.

2.2.10 Façade type H: Single layer enclosures.

describes the performance targets for each of the subcategories. Refer section 2.2.11.4
for D-04 (steel opaque door) description.
External
Thermal Acoustic
Subcategory SR2 SR3 FR60 FR120 metal
insulation insulation
sheet
H.1 √ √
H.2 √ √ √ √ √
H.3 √ √ √
H.4 √ √
H.5 √ √ √ √
H.6 √ √ √ √
H.7 √ √ √ √
2.2.10.1 Façade type H.1

This typology is a cladding of space between containers and concourse. Consequently,
this is a multi-layer system with installation only from one side. This cladding is not
part of the thermal line of the conditioned spaces.
A. Wall build-up
• Intermediate panel made of two boards of 15mm of thick fire board drywall
panels.
is 3,90m.


Specification).

Intermediate panel made of two boards of 15mm of thick fire board drywall panels with
A1 fire rating class.
E. Substructure
spacing of 400 mm to bear outer and inner drywall panel The section values as well as
certificates.

this is a single layer system with installation only from one side. In this subcategory
security requirements are higher level (SR3) what requires two layers construction from
one side.
A. Wall build-up

• Intermediate panel made of two boards of 15mm of thick fire board drywall
panels with an EPDM waterproof layer on the exterior side.
• Two layers of plywood board of 19mm and metal mesh for SR2 classification.
• Thermal and acoustic insulation of 100mm fixed in between vertical studs.
is 3,90m.

Specification).
D. Outer panel description

Specification.
E. Intermediate and interior panel description

Each of the two layers are made of a 19mm Plywood facing the exterior and interior
metal mesh type Securilath of Exmesh company with SR2 (Cert 731b01) according to
LPS 1175 in order to provide overall security requirements of SR3.
F. Substructure
There are two layers of substructure. Interior layer has 70x70x2mm C profiles vertical

studs and exterior layer has 100x70x2mm C profiles vertical studs.

fixed to horizontal profiles. Installation of the upright sections at a unit spacing of 400
mm to bear outer and inner drywall panel. The section values as well as means of
fastening and anchoring are to be chosen according to the post stability calculations.
Edge areas and other wall areas exposed to higher wind pressure and suction loads call
for a reduction of the post distances according to the post stability certificates.
G. Thermal and Acoustic insulation


This typology is a cladding of space between containers and interior spaces.
Consequently, this is a single layer system with installation only from one side without
trapezoidal metal sheet finish.
A. Wall build-up
• Stainless steel sheet of 1mm thick with sealed and overlapped joints to provide
a continuous vapor and weatherproof barrier for hot and humid air.
• Intermediate and interior layers are made of two 15mm thick fire board drywall
panels. Interior layer has a vapour retardant film.
• Thermal and acoustic insulation of 70mm fixed in between vertical studs and
40mm thermal and acoustic insulation placed between the two layers of steel
stud substructure.

is 3,90m.
C. Panel description
D. Substructure
70x50x2mm and 50x50x2mm fixed to horizontal profiles. Installation of the upright
sections at a unit spacing of 400 mm to bear outer and inner drywall panel. The section

Acoustic and thermal performance is provided by two layers, one of 40mm and other
of 70mm thickness mineral wool insulation as wall cavity insulation caulked fit and
safe from slipping. The mineral wool insulation must provide the performance targets
set in this document. For two layers densities the first layer is 40kg/m3 and the second
layer is 70kg/m3.

this is a multi-layer system with installation only from one side. This cladding is not
part of the thermal line of the conditioned spaces.
A. Wall build-up

• Interior layer is made of two 25mm thick fire board drywall panels.
is 3,90m.

Specification).
D. Panel description
E. Substructure
certificates.


A. Wall build-up
• Interior layer is made of two 25mm thick fire board drywall panels.
• Interior panel of plywood board of 19mm and metal mesh for SR2
classification.
is 3,90m.

Specification).
D. Panel description
This two boards are cladded internally with a 19mm Plywood metal mesh type
Securilath of Exmesh company with SR2 (Cert 731b01) according to LPS 1175.


E. Substructure
certificates.

A. Wall build-up
• Interior panel of plywood board of 19mm and metal mesh for SR2
classification.
stud substructure.

is 3,90m.
At the exterior stud frame layer the cladding type has a 19mm Plywood metal mesh
type Securilath of Exmesh company with SR2 (Cert 731b01) according to LPS 1175.
Interior and intermediate layers are made of two 15mm thick fire board drywall panels
with class A1 fire reaction. This panels are fixed to secondary vertical hot dip
galvanized omega profiles. Further specification of material, assembly requirements
and testing is included at Section 092116 GYPSUM BOARD ASSEMBLIES of Master
Specification 2014.
D. Substructure

layer is 70kg/m3.


A. Wall build-up
• Interior and intermediate panel of plywood board of 19mm and metal mesh for
SR3 classification.
stud substructure.
is 3,90m.
At the exterior and interior of both stud frame layers the cladding type has a 19mm
Plywood metal mesh type Securilath of Exmesh company. Both layers are to provide
SR3 classification according to LPS 1175
Interior and intermediate layers are made of two 15mm thick fire board drywall panels
with class A1 fire reaction. This panels are fixed to secondary vertical hot dip
galvanized omega profiles. Further specification of material, assembly requirements
and testing is included at Section 092116 GYPSUM BOARD ASSEMBLIES of Master
Specification 2014.
D. Substructure


layer is 70kg/m3.

2.2.11 Door types

Following architectural plans, the opening types included in the project are:
2.2.11.1 D-01 Curtain wall glazed doors
D-01 is to be found on Level01 on the curtain wall of the Hospitality Lounge.
D-01 Double leaf, side hung, outside opening, flush fitted glazed doors, with thermally
broken steel profiles and DGU as defined in the standard curtain wall elements
JANISOL. Two-leaf door, manual opening with thermally insulated Janisol steel
profiles.
Finish and color: According to Cladding type definition and upon confirmation by the
CLIENT REPRESENTATIVE finish to inside and outside in a visual mock-up.
Thermal insulation: The thermally insulated Janisol steel system consists of two
cold-rolled steel half profiles and continuous, glass fibre-reinforced isolators. The
high-quality insulating bar securely joins the half profiles together. It withstands the
short-term temperature increases during welding without melting or burning. Proof
of the shear bond in accordance with EN 14024 must be provided.
Components: Only tested fittings and handles belonging to the system may be used.
This is binding for compliance with the CE marking.
Profile joints: Door leaves flush-fitted on the inside and outside with all-round
shadow joint 5 mm wide and double all-round rebate weatherstrip. Depending on the
design, with one or two weatherstrips in the threshold area. The infill units are
installed on both sides with EPDM weatherstrips or packing tape and permanently
elastic sealing compound. All corner and T-joints are securely welded together. The
visible welds must be fully smoothed.
Profile Selection: The face width of the profiles (without end stops) is 25 mm, 50 mm
or 85 mm. Appropriate profiles shall be selected according to the proposed application
from the system manufacturer’s catalogue. The effective moments of inertia given by
the system manufacturer must be taken into consideration when selecting profiles.
Fitting: All fittings and associated components must be designed for all anticipated
loads in accordance to with our specification and be corrosion inhibited. Only fitting
supplied by the System Manufacturer may be used. The system must allow for
concealed and surface mounted fitting.
Gasket: The internal rebated gasket must be inserted continuously all round and must
not be broken by hinges and corner pivot areas. For increased thermal insulation,
glazing gaskets with fins must be used. Visible gaskets can be grey or black.
Glass Thickness: The window must cater for glass thickness of up to 50 mm in vents
and 40 mm in fixed lights
Doors size: included in the previous cladding types description. The doors will have
when required: Automatic drive for emergency exits and disabled access doors:
opening through spring force, electromotive closing, single or double leaf for
customer’s stop doors, adjustable as electro hydraulic door drive with electromagnetic
locking device, with adjustable spring force, opening and closing speed as well as

damping, hold-open time adjustable from 0 – 60 seconds, dynamic hold-open time

extension. Opens mechanically in the event of power failure. Connection option and
evaluation of testable safety sensors. Parametrization via service menu and display of
possible error messages using LED or with an external programmed switch tested and
certified in accordance with DIN 18650
Anti-panic bar with locks with horizontal activation bar in accordance with DIN EN
1125
D-02 is to be found on Level01 on the curtain wall of the VIP Lounge.
Double leaf, side hung, outside opening, flush fitted glazed doors, with thermally
profiles.
Doorset to be RC2 rated in accordance to EN1927 and infill glazing to be P4A in
accordance to EN 356.

1125

D-03 is to be found on Level03 on the curtain wall of the VVIP Lounge.
Double leaf, side hung, outside opening, flush fitted glazed doors, with thermally
profiles.
Doorset to be RC3 rated in accordance to EN1927 and infill glazing to be P5A in
accordance to EN 356.

1125
2.2.11.4 D-04 Opaque steel doors

D-04 groups all the steel opaque doors found on the thermal envelope of the lounges.
Depending on the location of the door different requirements are to be considered. On
the following table, all the steel opaque door typologies have been identified attending
to their performance requirements:
Acoustic
Thermal insulation
Subcategory SR2 SR3 FR45 FR90
insulation
(Rw30dB)
D-04-A √ √ √ √
D-04-B √ √ √ √
D-04-C √ √
D-04-D √ √
Doors to be double leaf/single leaf as per architectural drawings, side hung, refer
architectural for opening direction, flush fitted, with steel profiles. When glazed
infills are included on the doors to respect the design intent, glazed infills to comply
with manufacturer recommendations.

Finish and color: According to Cladding type definition and upon confirmation by
the CLIENT REPRESENTATIVE finish to inside and outside in a visual mock-up.
Thermal Insulation: Thermally insulated construction with inner and outer rebate
gasket, flush fitted outside. The basic thermally insulating material infill to provide a
thermal insulation value between the range of 1.8-1.9 W/m2K
Components: Only tested fittings and handles belonging to the system must be used.
Profile Selection: Appropriate profiles shall be selected according to the proposed

application from the system manufacturer’s catalogue. The effective moments of inertia
given by the system manufacturer must be taken into consideration when selecting
profiles.
loads in accordance to our specification and be corrosion inhibited. Only fitting
Doors size: refer architect´s setting out.
The doors will have when required: Automatic drive for emergency exits and disabled
access doors: opening through spring force, electromotive closing, single or double leaf
for customer’s stop doors, adjustable as electro hydraulic door drive with
electromagnetic locking device, with adjustable spring force, opening and closing
speed as well as damping, hold-open time adjustable from 0 – 60 seconds, dynamic
hold-open time extension. Opens mechanically in the event of power failure.
Connection option and evaluation of testable safety sensors. Parametrization via service
menu and display of possible error messages using LED or with an external
programmed switch tested and certified in accordance with DIN 18650
1125
2.2.11.5 D-05 Staircase opaque steel doors

D-04 groups all the steel opaque doors found on the thermal envelope of the lounges.
Depending on the location of the door different requirements are to be considered. On
the following table, all the steel opaque door typologies have been identified attending
to their performance requirements:
Subcategory SR2 FR90
D-05-A √
D-05-B √ √

Doors to be double leaf/single leaf as per architectural drawings, side hung, refer
architectural for opening direction, flush fitted, with steel profiles. When glazed
infills are included on the doors to respect the design intent, glazed infills to comply
with manufacturer recommendations.
Finish and color: According to Cladding type definition and upon confirmation by
the CLIENT REPRESENTATIVE finish to inside and outside in a visual mock-up.
Components: Only tested fittings and handles belonging to the system must be used.
Profile Selection: Appropriate profiles shall be selected according to the proposed

application from the system manufacturer’s catalogue. The effective moments of inertia
given by the system manufacturer must be taken into consideration when selecting
profiles.
loads in accordance to our specification and be corrosion inhibited. Only fitting
Doors size: refer architect´s setting out.
The doors will have when required: Automatic drive for emergency exits and disabled
access doors: opening through spring force, electromotive closing, single or double leaf
for customer’s stop doors, adjustable as electro hydraulic door drive with
electromagnetic locking device, with adjustable spring force, opening and closing
speed as well as damping, hold-open time adjustable from 0 – 60 seconds, dynamic
hold-open time extension. Opens mechanically in the event of power failure.
Connection option and evaluation of testable safety sensors. Parametrization via service
menu and display of possible error messages using LED or with an external
programmed switch tested and certified in accordance with DIN 18650
1125

3.0 Technical procedures

3.1 Sources of Information
The CONTRACTOR’s design, materials and workmanship shall comply with the local codes, or at
least the UK Building Regulations, current standards and codes. Where their recommendations or
requirements are to a lower standard than required by this Contract Document, this document shall
take precedence.
3.2 Prescriptive design requirements
3.2.1 General Prescriptive Requirements
a) Visual consistency of the surfaces of fabricated panels shall be achieved by limiting the number of
moulds being used where possible.
c) Cast in fixings/sockets in to the concrete shall be stainless steel.
d) Compatibility certificates for staining and adhesion, for all interfacing components (such as
silicone sealants) shall be provided by the CONTRACTOR.
e) All fixings outside or through the vapour control line shall be stainless steel A4/70.
f) All brackets outside the vapour control line shall be stainless steel or aluminium.
g) Where insulation must be locally reduced in thickness, high performance insulation shall be
provided to match the overall performance of the surrounding insulation.
h) Site applied sealant shall not be acceptable as part of the primary sealing system unless shown on
the Architect's drawings or noted within this specification.
i) All gaskets, where possible, shall be accessible for inspection/ replacement.
j) The use of toughened glass shall be kept to a minimum.
Monolithic annealed and heat strengthened glass shall not be used within 800mm of finished floor
level.
k) Where glazing is vertical with unsupported edges, horizontal, or sloped (up to 85° degrees from
the horizontal) it shall be laminated.
l) Wherever glass performs the role of a barrier, as defined in BS 6180, it shall be laminated safety
glass Class 1 (BS 12600).
m) The air/ vapour control line shall be designed to resist the maximum design wind load. Flexible
membranes shall not be permitted to span further than 100mm without support.
n) Where an inner vapour control line and outer weathering membrane are present in the same wall
construction, the vapour control line shall have lower water vapour permeability than the outer
weathering membrane.
o) Where flexible or sheet vapour control membranes are connected together or to other systems they
shall be continuously sealed and positively clamped.
p) Smoke and fire stops shall be provided as required by the Building Regulations.
q) When two materials with a risk of galvanic pair would be in contact, especial separator have to be
designed to avoid galvanic corrosion.

3.2.2 Curtain Walling

These systems shall:
a) Be designed as pressure equalised
b) Incorporate a secondary drainage system behind the weathering seals, that drains to the outside
c) Allow complete drainage of water from rebates to outside.
d) Allow ventilation of the edges of the double-glazed units, panes and panels.
e) Incorporate an internal air seal and vapour check that shall also act as second line of defence against
water ingress.
f) Eliminate standing water on/ or around the edge of double glazed units, panes and panels.
g) Incorporate isolation devices to minimise thermal bridging.
h) Provide the following when all tolerances are accommodated and the most onerous combination
of movements occur (including wind sway):
i)Sufficient edge cover on all double-glazed units, panes and panels to maintain weathering and
structural performance around their perimeter.
j) Clearance to edges of all glass panes or panels in accordance with Table 20 of BS 6262: 1982
k) Be capable of being re-glazed from the outside of the building.
l) Incorporate bottom edge support to panes of single and both panes of double glazed units, and
panels, to prevent the gravity loads of the glass and panels being supported by the structural silicone
seals alone.
m) Incorporate discrete edge support to single and double-glazed units and panels to prevent the wind
load acting on the units and panes being supported by the structural silicone seals alone.
n) Incorporate black coloured spacers within double glazed units
3.2.3 Ventilated Rainscreen Cladding Systems
These systems shall:
a) Allow replacement of damaged or broken elements without removing adjacent
panels.
b) Have concealed fixings.
c) Have openings in the rainscreen sufficient to ventilate the cavity and allow water,
which may accumulate in the cavity, to drain to the outside.
d) Protect horizontal edges of insulation from standing water, e.g. copings
e) Include a nominal air gap between the internal face of the external rainscreen panel
and the cavity face of the insulation. To be agreed with CLIENT REPRESENTATIVE.
f) Include fire stops as required extending across the cavity so that the cavity is closed
to within 5mm of the back of the external rainscreen panel.
g) Include continuous cavity trays, sealed to the supporting structure/vapour control
layer above fire stops, so that any water is drained to the outside.

3.2.4 External grill for air in-take and out-take

a) Air intake and discharge openings shall be protected by framed slat bladed sections.
b) Slats shall be weatherproofed with horizontal angled blades to prevent entry of
driving rain and heavy particulate matter.
c) Slats shall restrict rain penetration to the appropriate classification of the
HEVAC/BSRIA test method. The minimum effectiveness shall be 0.95, Class B.
d) The inlet section immediately behind or below slats shall be tanked and adequately
drained to remove deposits of moisture. All internal metal surfaces shall be anodised.
The bottom side of the inlet section shall slope downwards towards the slats.
e) Any carried-over moisture shall be contained by an adequately sized closed-end
gutter section at the bottom of each slat or slat section. Drain gutters shall have an
outlet branch piped to the nearest gulley or to discharge on an adjacent drained roof as
applicable.
f) Frames shall be weather sealed and acoustically sealed into openings with a suitable
sealant. Flanges shall fully mask the opening.
g) All materials, including fixings, shall be corrosion resistant or treated to resist
corrosion.
h) Frames and blades fabricated from galvanized mild steel or aluminium sections and
sheet shall normally be bolted together. If welding methods of assembly are used the
external corrosion protection shall be reinstated immediately on completion of
welding.
i) Frames and blades fabricated from aluminium alloy extruded sections shall be inert
gas shielded arc-welded, or bolted or riveted together.
j) Galvanized wire insect screens shall be fitted to the inner face of slats, shall be
removable for cleaning, extend over the full face of the slats and be of 3mm mesh size.
3.3 Calculations, Computer Analyses and Test Reports

3.3.1 Calculations Generally
Calculations shall be in English, readable, comprehensively tabulated and cross referenced. A
calculation issue register shall be maintained, which lists the full set of calculations provided for the
project, dates of submission and revision numbers. Calculations shall be done in accordance with
appropriate recognised standards, codes of practice and procedures, using diagrams and extracts from
drawings to explain what is being analysed. Basic data used and all assumptions made must be clearly
stated. Evidence that the engineer responsible for the calculations has appropriate qualifications and
is a chartered member of an appropriate recognised professional institution shall be provided.
Evidence of internal checking of the calculations by the CONTRACTOR shall also be provided.
3.3.2 Structural Calculations
Structural calculations shall include the following:
a) All load cases, load factors and combinations of load cases including dead loads,
climatic loads, imposed loads and barrier loads where appropriate.

b) Where appropriate, assessment of overall stability and resistance to progressive

collapse.
c) Details of assumptions for stress limits for factored or un-factored loads as
appropriate for different materials including references to codes giving such values.
d) Description or diagram of load paths to explain the structural system, which sets out
the detailed structural calculations to follow.
e) Where finite analysis models are used, identification of restraint types, property
types, axis systems and applied loads. Checks are also required to demonstrate that the
global reactions are in accordance with the loading assumptions.
f) Tables of reactions
g) Calculations for brackets incorporating movement allowance shall anticipate the
most onerous position for the application of loads.
h) Reference to the number and revision of the drawings that were used to prepare the
calculations.
3.3.3 Assessing Thermal Performance
3.3.3.1 Thermal Transmittance (U-value)
The heat transferred through windows, curtain walling and other thermally complex elements shall
be assessed by 2 dimensional (or 3 dimensional for locations where structure penetrates the cladding)
numerical analysis. The software shall be shown to be validated against the examples given in EN
ISO 10077-2. The results of the assessment shall be summarised as thermal transmittance (U-value)
for the centre of the panels, edge effects and frames of each relevant window, curtain walling and
metal cladding type. Overall U values for each relevant window, curtain walling and metal cladding
type shall be calculated as a weighted average of constituent areas.
The calculation method shall take into account the internal and external air temperatures and surface
heat transfer coefficients. These coefficients and the parameters, which affect them, shall be quoted.
The method shall take into account the effects of any air spaces and the thermal interaction between
elements of the facade.
The calculation shall be carried out in accordance with the requirements of BS EN 13947.
When applicable, linear and/or point thermal transmittances shall be calculated for thermal bridges
through the façade, in accordance with BS EN ISO 10211.
3.3.3.2 Condensation
The risk of condensation shall be assessed in accordance with the requirements of BS EN 10211, BS
EN ISO 13788 and BS 5250 with internal and external boundary conditions as specified.
Contractor shall provide full calculations of superficial and intersticial condensation according to 2D
detailed sections in Therm, WUFI or Bisco. The outside temperature and humidity is to be obtain
from historical weather data of Qatar climate. The historical weather data shall span the latest 15
years minimum of historical data and must also include projections till horizon (date of Design +15
years) as per the projection for Qatar of the IPCC climate change model A1B.

3.3.4 Solar and Light Performance

Assessing compliance of proposed glazing with specified performance requirements shall be based
on the methods described in BS EN 410. Calculations shall be based on the spectral properties of
single glass panes.
3.3.5 Computer Analyses
Where computer analyses are used the following information shall be presented:
a) A clear statement of the method of analysis.
b) Proprietary program used.
c) The nature of the program e.g. finite element, linear flow, steady state, standard
compliance etc.
d) Where used, a clear statement of whether finite analysis is linear or non-linear.
e) The input data.
f) All assumptions made and used.
g) The output data.
h) A clear statement of the method of interpretation of the results.
i) The interpretation of the results.
3.3.6 Test Reports

All test reports shall include details of:
a) The nature and objectives of the test, measurement or chemical analysis.
b) The credentials of the organization undertaking the test including their accreditation
for such testing, measurement or analysis.
c) The dates, weather and witnesses present.
d) Details of the samples, the method used and the limits of accuracy.
e) A factual account of the results (N.B. not an opinion on the results interpretation).

4.0 Performance Requirements

4.1 Principles of Design Intent
4.1.1 The building
The intent for the building is to provide safe, dry, temperate and comfortable conditions under all
extremes of weather conditions that can be reasonably anticipated.
4.1.2 The Works
The Works shall withstand and accommodate the stresses and movements induced by the specified
cambers, estimated deflections, relative deflections and the long-term movements associated with the
settlement of the foundations, or any other movements of the structure, changes in temperature and
chemical changes. They shall include suitable allowances for the specified construction tolerances.
They shall withstand the specified deleterious and degrading effects of radiation from the sun,
weathering, atmospheric pollution, vandalism, vermin, fungi and other growths for the required
service life described herein without maintenance in excess of routine cleaning and minor repairs.
They shall have a resistance to combustion and fire spread appropriate to each part and shall prevent
casual and unlawful entry into the building, all as specified. Cleaning and maintenance of the Works
shall be carried out easily, without interfering with the function of the building.
4.2 General Principles of Performance for the Works

The Works shall perform at the levels set out herein as a minimum.
4.3 Warranties
Warranties shall be provided for the Works and its components in accordance with the Contract.
4.4 Applied Loads
4.4.1 General
The Works shall transmit the design loads as specified below to the building structure via the points
of attachment as designed and built, with an adequate margin of safety appropriate to each material
and product. As required by the appropriate Codes of Practice, the various load cases and
combinations of load cases acting together shall be considered.
4.4.2 Gravity
The Works shall support its self-weight and transmit this weight safely back to the supporting
structure without overloading or permanently displacing any of its components.
4.4.3 Wind
Wind loading values of the Wind Tunnel Test carried out during the design phase are to be used.
Works shall support these wind Loads and transmit them safely back to the supporting structure
without overloading or permanently deforming any of its components.
STRUCTURAL CALCULATION REPORT includes a wind load table for the Cladding types result
from the Wind tunnel test as a Summary of the complete Wind tunnel report.

4.4.4 Cleaning loads

4.4.4.1 Vertical surfaces. Cleaning from Ladders
A static load of 500 N applied horizontally through a 100mmX100mm square on any part of the
building envelope shall be considered for all vertical surfaces in the Works.
4.4.4.2 Horizontal surfaces. Cleaning from Ladders

All skylights shall sustain safely and without damage, a static load of 1kN applied normal to the glass
through a square of 100 mm side on any part of the glazing and surface metalwork.
4.4.5 Handrails and barriers

Handrails and barriers shall be designed in accordance with the requirements of BS 6180.
Where the Works support handrails or provide barrier, it shall sustain safely and without damage, the
following horizontal imposed loads given in EN 1991-1-1. They shall also be designed for the vertical
loads given in clause 10 of BS 6399-1. The criteria considered during the Project is detailed at
STRUCTURAL CALCULATION REPORT.
4.4.6 Access and Maintenance

Any gutters, copings or flat or near-flat roof surfaces in the Works shall sustain the loads given in UK
National Annex to BS EN 1991-1-1, Table NA7.
The stadium roof life load of 0.6 kN/m2 allows for maintenance access only and is assumed to act on
an area of 10m2.
4.4.7 Building Occupants

Internal ledges, horizontal framing members and horizontal surfaces shall sustain safely and without
damage, a vertical point load of 1kN applied anywhere or a uniformly distributed load of 0.6kN/m²,
whichever is the most onerous.
4.4.8 Sand
The Works shall sustain any loads created by sand and shall transmit these loads back to the
supporting structure safely without overloading or permanently deforming any of its components.
Sand load shall be treated as snow load in accordance with BS EN 1991-1-3. Calculations for review
by the Architect shall be provided in accordance with the Schedule of Submissions.
4.4.9 Thermal Loads in Glass

The CONTRACTOR shall ensure that no glass or glazing combination develops stresses that may
lead to damage of glass, glazing materials, components and/or framing systems.

The CONTRACTOR shall conduct a thermal stress analysis, undertake thermal calculations and
allow for any heat-treated glass, which may be required and shall submit these for review.
He shall take into account shading stresses that might occur from adjacent components and buildings
including shading devices.
4.4.10 Internal Loads on Insulating Glass Units

The building is at an altitude of <50 metres. The combined effects of temperature, altitude,
atmospheric pressure, together with the other specified loads, shall be considered in the design of
insulating glass units in accordance with prEN 16612 and DIN18008.
4.4.10.1 Limits on Distortion (Pillowing)

The CONTRACTOR shall calculate the maximum deviation of the centre of the outer glass panes for
cladding types D, E1, E2 and E3 under agreed atmospheric conditions and submit this to the CLIENT
REPRESENTATIVE for review.
The outer panes of insulating glass units shall be stiffer than the inner panes in order to minimise
distortions in the external reflections from the glass as a result of atmospheric loads.
4.4.12 Temporary conditions

The Works shall sustain any temporary loading that may arise from lifting, storing, transporting,
hoisting and installing them, or any other works, which will induce stresses greater than those which
will be induced when the Works are completed. The CONTRACTOR shall submit design calculations
for review by the CLIENT REPRESENTATIVE showing that these requirements have been met.
4.5 Movement and Deflection

4.5.1 Accommodation of movement generally
The Works shall accommodate the movements noted below without any reduction in the performance
below the minimum levels required herein:
a) Deflections due to design dead loads and live loads.
b) Deflections under repeated cycles of the design wind loads.
c) Changes in dimension and shape arising from specified building movements,
including settlement, shrinkage, elastic shortening, floor beam deflections, creep, wind
sway, twisting and racking and thermal and moisture movement.
d) Due to movement of any joint in the supporting structure or building frame.
e) The CONTRACTOR shall provide estimates of nominal, minimum and maximum
joint widths accounting for tolerances and movements at all movement joints and shall
confirm to the CLIENT REPRESENTATIVE that the joints shown on the Design
Intent Drawings will accommodate them.

4.5.2 Accommodation of Building Movement

The Works shall accommodate the movements as specified in the Structural Engineers’ Movement
and Tolerances Report without any reduction in the performance.
4.5.3 Cladding Deflection Limits

Under the action of the most onerous combination of loads, deflections of framing members shall not
exceed the values given in section 3.5.2 of the Centre for Window and Cladding Technology’s
Standard for systemised building envelopes. The deflection shall be recovered fully when the loads
are removed.
Precise deflection limits are included for each structural element in the STRUCTURAL
CALCULATION REPORT. Refer to section 5.0 for test method.
4.5.4 Accommodation of Thermal Movement

The Works shall accommodate changes in dimension resulting from changes in temperature in any
of its parts, its supporting framework and bracketry without any reduction in the performance below
the minimum levels required herein.
The approach for assessing thermal movement shall be the one given in BS EN 1991-1-5.
a) The surface temperature ranges shall be:
External surface temperatures
Heavyweight materials, light colour: 0°C to +70°C
Heavyweight materials, dark colour: 0°C to +85°C
Lightweight insulated materials, light colour: 0°C to +80°C
Lightweight insulated materials, dark colour: 0°C to +100°C
Clear glass 0°C to +70°C
Fritted and body tinted glass 0°C to +110°C
4.5.5 Accommodation of Moisture Movement

The Works shall accommodate the following movements without any reduction in the specified
performance:
a) Due to changes in the moisture content of its components, and wetting due to rain.
b) Expansion of absorbed or retained moisture due to freezing.
c) Due to changes in the moisture content of the supporting structure and interfacing
construction.
4.5.6 Design of Sealant Joints to Accommodate Movement

Movement joints using sealant shall be designed in accordance with BS 6093.

4.6 Weather tightness

4.6.1 Interfacing Construction
The weathering principles incorporated within the Works and interfacing with adjacent elements of
work shall be compatible with the weathering principles adopted by the adjacent elements of work.
The Design has considered the following weathering principles for interfacing elements of work:
a) Windows and curtain walling to insulation behind rain screen cladding systems:
continuous water proofing and vapour control membrane from the windows lapped,
sealed and mechanically clamped to the waterproofing and vapour control membrane
over the external insulation.
b) Curtain walling to roof finishes: continuous waterproofing and vapour control
membrane from curtain wall system lapped, sealed and mechanically clamped to roof
waterproofing and vapour control.
4.7.1 Air Permeability

4.7.1.1 The Building
The air exfiltration rate through the building envelopes of Hospitaly, VIP and VVIP lounges shall
be a maximum of 10 m3/hr/m² at a pressure of 50Pa, as required by the Building Services Engineer.
4.7.1.2 The Works
At the peak test pressure, the permissible air infiltration rate shall not exceed 1.5 cu.m./hr/m²
excluding any leakage through opening joints. The peak test pressure shall be as required to achieve
Class A4 in accordance with BS EN 12152.
Interfaces between curtain wall cladding and other cladding types shall not be more than 1.5 m³/hr
per metre length of the perimeter of the interface, at the maximum pressure for the specified curtain
wall class.
Doors incorporated into curtain walling shall have the same performance as the curtain walling.
At peak test pressure the permissible air infiltration rate through the opening joints of individual
windows and doors not in curtain walling shall not exceed 2.5cu.m/hr/lin.m. The peak test pressure
shall be as required to achieve Class 4 in accordance with BS EN 12207.
The interface between the internal face of the cladding and the structural floor slab shall not be more
than 0.5 m³/hr/m length of interface at 50Pa differential pressure.
4.7.2 Water Penetration Resistance

4.7.2.1 General
All joints within the Works shall maintain their water tightness under the loads and movements
specified herein.
The drainage of water along edge seals of double glazed units is not permitted unless written
confirmation is provided by the unit manufacturer stating that the design life, required service life and
warranty, of the unit is unaffected.

4.7.2.2 The Works

The Works including all joints between it and other elements of work, shall prevent leakage of water
into the interior of the building from the outer face of the assembly, under the action of wind pressure
kinetic energy, gravity, surface tension, or capillary action. It shall also prevent water entering into
those parts of the cladding that would be adversely affected by the presence of water.
At all pressures up to and including the peak test pressure, there shall be no water leakage onto the
internal face of the curtain wall. The peak test pressure shall be as required to achieve Class R7 or
superior in accordance with BS EN 12154. Interfaces between curtain wall cladding and other
cladding types shall meet the same requirements as the specified curtain wall class.
Individual windows and doors not in curtain walls: at all pressures up to and including the peak test
pressure, there shall be no water leakage onto the internal face of the wall. The peak test pressure
shall be as required to achieve Class 3A in accordance with BS EN 12208.
Refer to Section 5.0 for test.
4.7.3 Rainwater disposal

The Contractor shall be responsible for verifying the size of the drainage channels and rainwater
outlets in accordance with the requirements of BS EN 12056-3. He shall provide calculations to
demonstrate that the proposed profiles and outlets can accommodate the anticipated levels of rainfall
and that there are sufficient numbers of rainwater outlets for each roof area.
The Contractor shall make provision in his design for a redundancy factor for each roof area to allow
for outlet blockage between maintenance inspections.
4.8 Thermal Performance

4.8.1 Thermal transmittance
The Contractor shall demonstrate compliance with MEP engineering and LEED requirements.
The Works shall provide average U-values equal or better than the values given below.
Cladding Type Overall U-Value (W/m²K)
Curtain wall Facades Types D, E1, E2, E3 1,90
Opaque wall Façade Types A, B, C, F 0,35
Glazed doors Façade Types E1, E2 1,90
The specified values are overall U-values for the different cladding types / elements. Overall U-values
are calculated as the area-weighted averages of the centre of pane U-value (glazing and panel) and
frame U-value including all edge effects (spacer and frame) and thermal bridges.
Glazed doors within glazed walls shall have the same U-values as the walls.
Data shall be submitted at Tender confirming that the Works meet the required performance. Detailed
calculations prepared by the CONTRACTOR, shall be submitted to the CLIENT

REPRESENTATIVE for review during the design development stage.
4.8.2 Vapour Control Layers

Vapour control layers shall maintain their performance and properties for the expected service life of
the product. They shall resist the deleterious effects of water vapour, temperature variations expected
from the specified temperature ranges, gaseous pollutants (including ozone), weak acids deriving
from gaseous pollutants dissolved in water and UV radiation to which they may be exposed during
installation and in service.
The vapour control layer shall have the required vapour resistance to avoid interstitial condemsation.
The vapour resistance (BS EN ISO13788+ BS 5250) of the material shall preclude the passage of
water vapour from the external to the cold side of the construction in order to avoid the formation of
interstitial condensation. Any water vapour already in the construction shall be allowed to evaporate
to the cooler side. Any joint of the vapour layers will be sealed.
4.8.3 Condensation
The Works shall include thermal breaks where required to prevent interstitial condensation and
energy loss.
Condensation that forms on the outside surfaces of the facades shall not damage materials, affect
cleaning and/or maintenance or affect the overall specified performance of the façade. Condensation
shall not form on internal surfaces or hidden areas.
The CONTRACTOR shall assess the risk of surface or interstitial condensation forming, based on
the worst case environmental conditions as specified below. The CONTRACTOR shall confirm these
values with the CLIENT REPRESENTATIVE prior to carrying out his calculations. Dew-point
calculations prepared by the CONTRACTOR shall be submitted to the CLIENT
The CONTRACTOR’s calculations shall include assumptions for the inner wall construction; this
may include a number of variations regarding substrate.
a) External conditions:
Summer - + 45 ºC
50% RH
Winter - + 12 ºC
70% RH
b) Internal conditions:
Internal conditions for different zones are listed Table 1.14.3 in the Final Engineering Design
Development Report.
4.8.4 Insulation

Thermal insulation shall be inert, durable, rot and vermin proof, CFC and HCFC free, shall not
support mould fungal or bacteria growth and shall provide the specified performance for the service
life of the Works. Due allowance shall be made for the reduced performance of insulation due to the
effects of moisture and ageing. All thermal insulation must be A2 rated according to BS EN 13150.
Thermal insulation shall be sufficiently robust and cohesive to allow it to be removed and replaced
in case of necessary adjustment during installation without loss of material or performance. It shall
not be injurious to human health when being properly installed, when in service and when being
removed or replaced. Thermal insulation shall have a Global Warming Potential (GWP) of less than
5. It shall also have zero Ozone Depletion Potential (ODP). Thermal insulation shall be non-
combustible as per QCDFSS-3.2, External Cladding Materials and Fire.
4.8.5 Solar and Light Performance
The glass areas shall provide solar control values equal or better than the following:
Glazing Type Total Solar Light External Colour

Energy Transmittance Light Rendering
Transmittance Reflectance Index in
(LT) Transmittance
(g-value) (LR) % (Ra)
GL-A < 0.17 > 0.30 < 0.17 > 0.86
GL-B < 0.65 > 0.83 < 0.13 > 0.98
GL-C < 0.65 > 0.83 < 0.13 > 0.98
GL-D < 0.65 > 0.83 < 0.13 > 0.98
The visible light transmittance refers to the vision glass and does not account for a frit applied to the
glass surface. For the g- values of fritted surfaces, performance data shall be obtained by measuring
actual glass, frit colour and frit pattern samples to ensure an accurate assessment.
4.9 Acoustic Performance

Refer to separate acoustics report for performance requirements in clauses below.
4.9.1 Airborne Sound Insulation
The complete building facade construction, including glazing and opaque areas, shall provide the
minimum sound reduction indices. when measured in a laboratory in accordance with BS EN ISO
10140: 2010, Acoustics – Laboratory measurement of sound insulation of building elements Parts 1
to 5.
Any opening window areas are to be shut during testing, but shall be opened and closed at least ten
times before testing. A sample size of at least 10m2 shall be used.

Airbourne Sound Insultation

Cladding Type
Rw
Ax 50dB
B1 50dB
B2 N/A
C N/A
D 30 dB
E1, E2 35dB
E3 50dB
F 50dB
G N/A
H1 N/A
H2 40dB
H3 45dB
H4 45dB
H5 N/A
4.9.2 Flanking Sound

Flanking sound performance requirement as per Acoustic consultant requirement.
4.9.3 Doors in Façade

The door sets, including all necessary supports, framing, glazed vision panels, door furniture and
seals, shall provide the following minimum weighted sound reduction indices when measured in a
laboratory in accordance with BS EN ISO 140-3: 1995 and weighted in accordance with BS EN ISO
717/1-1997.
Cladding Type Weighted sound reduction Indices, Rw
All cladding types as per wall requirements.
Doors are to be shut during testing, but shall be opened and closed at least ten times before testing.
4.9.4 Seals
The standard of sealing of the works shall ensure no reduction in sound insulation performance for
the service life.
Gaskets and seals used to achieve the required weather and airflow resistance shall be selected to
accommodate fully the range of dimensional tolerances associated with fabrication, installation and
movement in situ of the works sufficient to maintain the acoustic performance required. Materials
for gaskets and seals shall be capable of maintaining their elastic qualities, dimensions and resistance

to physical or chemical attack.

Details and samples of gaskets and seals shall be provided at tender stage.
4.9.5 Demonstration of Acoustic Performance

The CONTRACTOR shall carry out such testing as is necessary to demonstrate compliance without
causing any delay to the Works. The CONTRACTOR shall provide details of any such intended test
at least six weeks prior to testing, for review and agreement by the CLIENT REPRESENTATIVE.
Three copies of the test report shall be provided to the CLIENT REPRESENTATIVE within two
weeks of completion of the tests.
4.9.6 Movement Noise Control

The works shall take account of the effects of thermal and structural movements and of wind and air
movement, so that creaking, rattling, whistling, ‘slip-stick’ noise and any other noises shall be limited
as per acoustic consultant requirements.
4.9.7 Wind Noise Control

The works shall take account of, and avoid, the possibility of the generation of tonal noise as a result
of wind blowing through or over elements in the building façade.
Some amplification of wind noise might result if the elements generating the tonal noise are rigidly
fixed to the building envelope and match a natural resonance in the structure. Even without
amplification, structure borne noise may be transmitted to the interior as well as airborne noise.
To limit the generation of vortex shedding, the main mechanism for creating discrete frequencies, the
following shall be avoided:
D. apertures and exposed elements with sharp edges and dimensions less than 80mm;
E. regular arrays of grillages, meshes, etc;
F. small diameter wires or hollow sections with a diameter less than 50mm;
G. and cavities which might be excited to organ pipe resonance when excited by vortices
generated by other elements.
Wind noise shall be limited as per acoustic consultant requirements. The wind noise limits shall be
met under any wind conditions up to 5m/s.

4.10 Fire Performance

4.10.1 General
The Works, including junctions with other works, and fire breaks that may be incorporated to meet
the performance requirements, shall not be composed of materials that readily support combustion
and add significantly to the fire load.
The external cladding materials shall comply with QCD FSS-3.2, External Cladding Materials and
Fire.
4.10.3 Surface spread of Flames

4.10.3.1 External wall surfaces
External wall surfaces should achieve the required minimum classification as follows when tested
in accordance with BS 476-6 and BS 476-7 (National Class) or BS EN 13501-1 (European Class).
The external wall coverings should achieve a minimum:
A. Index (I) not more than 20 (National Class) or C-s3, d2 (European Class) or better up to a
height of 18m above ground level.
B. Class B-s3, d2 in accordance with BS EN 13501-1 on any areas more than 18m above
ground level.
4.10.3.2 Internal wall surfaces

All internal linings of the façade shall meet the criteria specified in Table 35 of BS 9999,
dependent on the use of the space.
• Internal linings which are within circulation spaces shall achieve a minimum Class 0 rating
(National Class) or class B-s3, d2 (European Class).
• Internal linings which are within any other area shall achieve a minimum Class 1 rating
(National Class) or class C-s3, d2 (European Class).
4.10.4 Compartmentation
The Works shall comply with the relevant fire resistance and fire stopping recommendations of BS
9999 and BS 1364-4.
Where a fire rated wall or fire rated floor meets an external wall (the façade) the junction should
maintain the fire resistance of the fire rated wall or fire rated floor.
Where the facade abuts compartment floors, the facade shall be restrained at floor level to limit the
movement of the facade away from the compartment floor when exposed to fire.
Proprietary fire stopping and sealing systems (including those designed for service penetrations)
which have been shown by test to maintain the fire resistance of the wall or other element shall be
used (BS 9999 provides guidance on allowable fire stopping materials).

4.10.5 Fire and smoke stopping

The Works shall comply with the relevant fire resistance and fire stopping recommendations of
Approved Document B to the UK Building Regulations, and BS 476: Parts 20+22.
4.10.6 Material test qualification prior to construction

All materials and constructive systems used at the Façade Cladding types included at this
Specification are to have passed Fire reaction test according to ASTM E84 and comply with NFPA
285 otherwise they would be rejected by the CLIENT REPRESENTATIVE.
Considering the bespoke design of the Envelope it may occur that some of the Façade materials does
not have at the Tender stage the qualification according to latest paragraph.
Manufacturer shall present an intention letter to carry-out the Test and Materials modification in case
they do not pass the Test without any cost repercussion to the Client.
4.10.7 External spread of flame

All exterior materials at the envelope and interior skin of the roof shall performed better to Class B
according to ASTM E108. For precise definition of affected materials refer to Fire consultant report.
4.11 Doors in Curtain Walling

4.11.1 Strength, Mechanical Durability and Operating Forces
In addition to requirements noted elsewhere in this specification, doors in curtain walling shall
comply with the requirements of BS EN 14351, BS EN 12217 y la BS EN 1192.
The strength of doors in Cladding shall be class 3 - 4 in accordance with BS EN 1192.
The mechanical durability of doors in shall be class 7 in accordance with BS EN 12400.
The operating force requirement of manually operated the doors in all Cladding Types shall be class
3 in accordance with BS EN 12217.
4.11.2 Controlled Door Devices

Controlled door closing devices shall comply with BS EN 1154.
Electrically powered hold-open devices for swing doors shall comply with BS EN 1155.
4.12 Wind resistance: safety

When tested at both positive and negative applications of the design wind loads, multiplied by a factor
of 1.5, there shall be no permanent damage to framing members’ panels or anchors. Framing
members shall not be buckled. Panels, glazing beads, structural silicone assemblies and decorative
capping pieces shall remain securely held and gaskets shall not be displaced. Opening vents shall
remain closed and shall not be disengaged from their frames.
Permanent deformation to framing members shall not exceed 1/500 of the span measured between

points of attachment to the structure after loading. Displacement of framing members at supports shall
not exceed 3.0mm taken as the difference between the position under peak positive load and peak
negative load.
Refer to section 5.0 for test method.
4.13 Impact resistance performance

4.13.1 External impact
4.13.1.1 Soft Body Impact
The Works, except curtain walling, shall satisfy the following requirements in accordance
with CWCT Technical Note 76:
Test Exposure Categories (Table 3 of Impact Energy Performance (Tables 1 & 2 of

CWCT Technical Note TN 75) CWCT Technical Note TN 75)
(Joules / Nm)
Serviceability B, C, E & F 120 Class 1
Safety B&C 500 Negligible risk
E&F 350
The most onerous Impact Energy should be used for each and every cladding Type.
Cladding type Exposure Category Class for serviceability performance Class for safety performance
CT - A E Class 1 Negligible risk
CT - B B Class 1 Negligible risk
CT - C B Class 1 Negligible risk
CT - F B Class 1 Negligible risk
CT - G E Class 1 Negligible risk
CT - H E Class 1 Negligible risk

4.13.1.2 Hard Body Impact
The Works, excluding glazing, shall satisfy the following requirements in accordance with
CWCT Technical Note 76:
Test Exposure Categories (Table 3 of Impact Energy Performance (Tables 1 & 2 of

CWCT Technical Note TN 75) (Joules / Nm) CWCT Technical Note TN 75)
Serviceability B 10 Class 1
C&E 6
F 3
Safety B, C & E 10 Negligible risk
F 3
The most onerous Impact Energy should be used for each and every Façade Type.
Cladding type Exposure Category Class for serviceability performance Class for safety performance
CT - A E Class 1 Negligible risk
CT - B B Class 1 Negligible risk
CT - C B Class 1 Negligible risk
CT - F B Class 1 Negligible risk
CT - G E Class 1 Negligible risk
CT - H E Class 1 Negligible risk

4.13.2 Internal impact

4.13.2.1 Soft Body Impact
The Works shall satisfy the following requirements in accordance with BS 5234-2.
Cladding Test Exposure Categories Impact Energy Performance (Tables 1 & 2 of

type (Table 1 of BS 5334-2) (Joules / Nm) CWCT Technical Note TN 75)
CT - A Serviceability Severe Duty (SD) 100 Class 1
CT - B Severe Duty (SD) 100
CT - C Severe Duty (SD) 100
CT - F Severe Duty (SD) 100
CT - G Severe Duty (SD) 100
CT - H Severe Duty (SD) 100
CT - A Safety Severe Duty (SD) 120 Negligible risk

4.13.2.2 Hard Body Impact
The Works, excluding glazing, shall satisfy the following requirements in accordance with
BS 5234-2.
Cladding Test Exposure Categories Impact Energy Performance (Tables 1 & 2 of

type (Table 1 of BS 5334-2) (Joules / Nm) CWCT Technical Note TN 75)
CT - A Serviceability Severe Duty (SD) 10 Class 1
CT - A Safety Severe Duty (SD) 30 Negligible risk

4.13.3 External curtain walling including opening windows
For curtain walling only, the Works should satisfy the following requirements in
accordance with BS EN 14019 (external and internal impact, soft body only). Exposure
categories in accordance with table 3 of CWCT Technical Note TN75.
For hard body, refer to 4.15.1.2.and 4.15.2.2.
For glazing, also refer to 3.4.4 and 3.4.5.
Test Exposure Categories (Table 3 of CWCT Drop height Performance (Tables 1 & 2 of
Technical Note TN 75) (mm) BS EN 14019)
Serviceability B, C, E & F 300 Class E2/ Class I2
Safety B&C 700 Class E4/ Class I4
E&F 450 Class E3/ Class I3
Cladding type External Exposure Category Internal Exposure Category
CT – D E B
CT – E1 B B
CT – E2 B B
CT – E3 B B
4.13.2 Doors – soft and hard body impact

External and internal surfaces of doors shall be Class 3-4, in accordance with BS EN 1192 when
tested in accordance with BS EN 949 and BS EN 950.
After hard body impact testing, the mean value of the diameters of the indentations left by any hard
body impact shall not exceed 20mm and the mean value of the depth of the indentations shall not
exceed 1.0mm and the maximum value shall not exceed 1.5mm.

4.13.3 Internal glazed areas – soft body impact
Glazing should be Class 1(B)1 in accordance with BS EN 12600.
Cladding type Glass Type Class in accordance with BS EN 12600
D GL-A 1(B)1
E1 GL-B, GL - D 1(B)1
E2 GL-B, GL - D 1(B)1
E3 GL-C 1(B)1
4.13.4 Shard resistance

All glazing exposed to exterior shall provide proven resistance to 3a or 3b dynamic overpressure
loading criteria of US GSA test.
4.14 Lightning Protection

The Works shall meet the requirements of BS EN 62305, BS 7671, and BS 7430. The
CONTRACTOR shall co-ordinate as necessary with the contractor responsible for the main lightning
protection systems for the building and shall agree appropriate connection points with him for review
by the CLIENT REPRESENTATIVE. No visible connections will be accepted.
4.15 Equipotentiality
Metal component parts in the curtain wall shall be mechanically connected together with the building
structure to provide an equipotential bond to the earth circuit of the building.
The electrical resistance of the bond of the curtain wall shall not exceed 10Ω when tested in
accordance with annex A of BS EN 13830. No external tapes or visible connections will be accepted
4.16 Vibration
The primary brackets and all fixings shall be designed so that there will be no risk of loosening due
to the effects of vibrations, or to the cyclic effects of load, deflections and thermal movement.
4.17 Corrosion
The CONTRACTOR shall select and install each material so that it is, and will remain compatible
with the other materials around it within its range of influence for the service life of more to 15 years
before first major repairmen for all the Works. As agreed during the design phase, the environment
category will be defined as "C4".

Additionally, the Atmospheric Corrosivity Category for all enclosed cavities or weather- protected
cavities ventilated to outside, and inside the vapour barrier, shall be taken as C3.
Zinc coated components outside the vapour barrier that cannot be inspected and/or replaced once
installed in the Works, shall be Primary Components as defined in section 7.2.4 of the CWCT
Standard for systemised building envelopes. The use of continuously zinc coated coil is not permitted
in these locations.
He shall ensure that adequate measures shall be taken to prevent bimetallic corrosion between
dissimilar metals. To this end, attention is drawn to publication PD 6484 `Commentary on corrosion
at bimetallic contacts and its alleviation'.
Where different metallic materials are used, separators shall be fitted to eliminate the risk of corrosion.
All aluminium or galvanised steel components in direct contact with, but not totally encased in,
cementitious surfaces shall be isolated with thin dense PVC or EPDM isolation packs. The use of
bituminous paint shall not be accepted.
4.18 Infestation
Materials used in the Works shall not be attacked or infested by micro-organisms, fungi, insets or
other vermin.
4.19 Security
To be confirmed by the security consultant, security requirement as follows:
Cladding Type Reference security standard Security requirement
A1-A4 LPS1175 N/A
A2-A5 LPS1175 SR2
A3-A6 LPS1175 SR3
B LPS1175 N/A
C1-C2-C3 LPS1175 N/A
C4-C5-C6 LPS1175 SR2
D EN 1627 N/A
E1 EN 1627 RC2
E2 EN 1627 RC3
E3 EN 1627 N/A
F LPS1175 SR2
G LPS1175 N/A
H1-H5 LPS1175 SR2
H2 LPS1175 SR3
H3-H4 LPS1175 N/A

4.20 Bird Deterrents

Bird deterrents shall be provided on all horizontal or near horizontal surfaces. They will be spike lines
of stainless steel. The CONTRACTOR shall provide details of the bird deterrent in accordance with
the Schedule of Submissions.
4.21 Brackets and Fixings

The CONTRACTOR shall be responsible for the design of all fixings supporting and/or restraining
the Works. He shall co-ordinate as necessary all the interfacing elements of work to the satisfaction
of the CLIENT REPRESENTATIVE. Prior to installation he shall provide details with supporting
calculations of his design for every type of fixing together with the loading on those fixings,
proving compliance with the requirements of the Building Regulations Approved Document A
Section 3 to the CLIENT REPRESENTATIVE for review.
All anchors and supports shall be designed, fabricated and installed in full compliance with the
performance criteria specified without distress to any component or assembly or panel joint integrity.
The general requirement for torquing of bolts shall be highlighted on the CONTRACTOR’s drawings
and tightening torque values to be clearly stated.
All fixings outside or through the vapour barrier shall be stainless steel A4/70 or superior. All
brackets outside the vapour barrier shall be stainless steel or equivalent protection that fulfils Class
5M according to EN 12944 or Anodized Aluminium. Any devices indicated on the Contract Drawings
are schematic only and do not necessarily represent the type shape or profile.
The design of the fixings shall allow for the following:
All movements and dimensional changes that may occur in the building due to thermal changes,
deflections, settlement and creep. All movements and dimensional changes that may occur to the
cladding itself.
Constructional inaccuracies of the supporting structure.
Adjustments by small increments in and out, up and down and side to side in the position of the
cladding supports to accommodate the full variations in the underlying construction.
Shimming required accommodating local variations only in construction tolerances. The maximum
allowable shim dimension shall be stated in the CONTRACTOR's drawings.
Any reduction in safe working loads in fixings due to their spacing, location in areas of tension, near
edges or proximity to cast in inserts/existing fixings, or thickness of shims.
Where post drilled or site fixings are used for connections to the external structural steel frame, the
integrity of the steel corrosion protection system shall not be compromised.
Calculations submitted to the CLIENT REPRESENTATIVE shall show the extent of movements,
which have been allowed for in the design of fixings.
Bolts, screws and nuts used for fixings the cladding to the structure shall be of adequate strength for
their purpose. The CONTRACTOR shall state in his calculation the factor of safety he will achieve.
Nuts shall be fully tightened after adjustment to prevent loosening due to movements and/or
vibrations.
The design of brackets for site drilled fixings shall allow for the possibility of reinforcement being

encountered and the fixing position being moved as a result of this event occurring. No reinforcement
shall be cut. The CONTRACTOR shall demonstrate to the CLIENT REPRESENTATIVE that the
use of all proprietary fixings installed have been reviewed and approved by the fixing manufacturer
and shall, prior to the installation, submit the Manufacturer's written certification that the details
proposed by the CONTRACTOR are appropriate for their intended use.
4.22 Locked-in Stresses

The CONTRACTOR shall avoid in his design and detailing of fixings, the introduction of locked-in
stresses that may be detrimental to the performance of the Works during the service life.
The stresses that are referred to are those that can develop in an individual panel, if the various fixings
that secure that panel in position are so rigid that they do not allow for thermal or other movement in
that panel.
The careful positioning of fixings and preventing slots, which are intended to allow for movements,
shall avoid such rigidity and resistance.

5 Testing
5.1 General
5.1.1 Introduction
The CONTRACTOR shall demonstrate to the CLIENT REPRESENTATIVE, at times set out in the
Schedule of Submissions that the performance requirements of this specification can be met by:
a. Where possible, presenting test certificates and calculations of:
• The weathering performance certificates of the Cladding Types D and E proposed system(s)
The test result of a completed installation utilizing a similar system and of similar size and
geometry.
• Thermal, Acoustical and Structural calculations backing-up Cladding systems’
performance.
• Testing certificates of materials, finishes, fixings and components to justify the performance
requirements.
b. Laboratory testing specific for the Project:

• Weather Performance Testing on Cladding Type D.
• Impact Testing on Cladding Types A, B, C and G.
c. On-site testing:
• Site hose testing of the completed Works including weathering interfaces of Cladding types
• Blow door test of the VIP and Hospitality Lounge on L1, and VVIP Lounge on L3.
• Testing on fixings as described on section 5.13
Subject to all the above information being submitted to the satisfaction of the CLIENT
REPRESENTATIVE, no off-site performance testing of specimens will be required, except as noted
in (e) and (f) above. Shall the CLIENT REPRESENTATIVE deemed the information unsatisfactory,
the CONTRACTOR shall be required to carry out performance tests as required, at his own cost.
The number and extent of the test areas for the above tests, and the mock-ups and test specimens
required will be identified by the CLIENT REPRESENTATIVE on the CONTRACT DRAWINGS.
Representatives from the CLIENT REPRESENTATIVE shall be given the opportunity to witness all
tests. The CONTRACTOR shall identify all testing, on his program for the Works. The
CONTRACTOR shall give the CLIENT REPRESENTATIVE fourteen notice days of any tests.
5.1.2 Testing authority
Testing shall be conducted by an Independent Testing Authority identified by the CONTRACTOR
and agreed with the CLEINT REPRESENTATIVE.
Either the testing facilities of the Independent Testing Authority or those of the CONTRACTOR may
be used, but in either case, the calibration of the equipment, and the witnessing, reporting and
certification of the results shall be by the Independent Testing Authority. The CONTRACTOR shall
submit details of the proposed Independent Testing with his Tender.
The appropriate National Authority shall have accredited the Independent Testing Authority.
All measurement devices used in the tests shall be calibrated, to National Standards and shall have
current calibration certificates available for inspection by the CLIENT REPRESENTATIVE.

5.2 Post-contract Samples

After award of contract, the CONTRACTOR shall provide all samples required on the architectural
specifications.
5.3 Visual Design and Development Mock-up

5.3.1 General
The CONTRACTOR shall construct, in his yard or at an agreed location, visual mock-ups of the
elements described on the architectural specifications.
These mock-ups shall, unless otherwise agreed by the CLIENT REPRESENTATIVE, be constructed
in the orientation that they will be in the finished Works on temporary supporting structures that will
allow inspection of internal and external surfaces. They shall, unless otherwise agreed by the CLIENT
REPRESENTATIVE, be placed outside so that the effects of sunlight and shade can be assessed.
The CONTRACTOR shall note that the components are only required to show the internal and
external appearance, arrangement and dimensions. Final extrusion profiles will not be required. The
glass proposed in the Works and current colours of elements as proposed by the CLIENT
REPRESENTATIVE will be required. The intention is to agree the visual appearance of the as-
installed glass, to show the relationship between glazing, metalwork framing and their joints, etc.,
and allow any final minor adjustments to be made to the design prior to fabrication.
5.3.2 Mock-up types
The CONTRACTOR shall install before Architectural approval of proposed facades systems the
following mock-ups:
Cladding Subcategories Mock-up Dimensions Finishing
type included
A A.1 to A.6 6,0m width x floor-ceiling height. Exterior and interior including
one door
B B.1 and B.2 6,0m width x floor-ceiling height. Exterior and interior including
elevator door
C C.1 to C.5 3m width x 5,6m (2 panel-height) Exterior and interior including
conection to main structure
D 2 modules width x floor-ceiling Exterior and interior
height.
E E.1 and E.2 3 modules width x floor-ceiling Exterior ceiling and interior
height. finishings connection details.
Include one door
F 3m width x floor-ceiling height. External and internal
G Typical detail between containers External and internal
and columns
H H.1 to H.5 6,0m width x floor-ceiling height. External and including
connection detail with container

5.4 Laboratory test. Test Specimen

5.4.1 General
The test specimens shall be designed and constructed using the same methods, materials and sequence
as for the Works. The techniques, skills and quality control used for the installation of the test
specimen shall be those that are to be used for the installation of the Works.
The test specimens shall be of sufficient size to establish that all elements of the cladding in the
specified test area are capable of complying with the specified performance criteria.
The CONTRACTOR, in consultation with the Testing Authority, shall provide drawings, at the time
noted in the Schedule of Submissions, showing the size and arrangements of the specimen to be
tested. The CONTRACTOR shall also provide assembly drawings, details and method statement, and
calculations if necessary, of the test specimen. These shall be reviewed, revised as necessary, and
agreed with the CLIENT REPRESENTATIVE prior to construction of the test specimen.
The above information shall include details of all jointing, fixing techniques, materials used, type,
number and size of drainage/ventilation apertures, and section properties of framing members,
strength of concrete, fixings etc. The CONTRACTOR shall co-ordinate all the interfacing elements
of work included in the test specimen.
The specimen shall also be used to review proposed assembly and erection methods. If the CLIENT
REPRESENTATIVE requires it, he shall arrange for the CONTRACTOR to photograph the test
specimen.
Any defects in the test specimen shall be corrected to the satisfaction of the CLIENT
REPRESENTATIVE and the modifications shall be incorporated into the remainder of the Works.
The test specimens shall be mounted in the test rigs with the conditions of attachment and supports
structurally equivalent approved to those in the Works. The structure supporting the test specimen
shall be equivalent approved in stiffness to that in the building. The CONTRACTOR shall detail the
interface between the test chamber and the specimen so that the test chamber and its seal to the test
specimen does not influence the results of the test.
5.5 Weather Performance Testing

5.5.1 Testing Procedure and sequence
The test specimen shall be subjected to tests for air permeability, water leakage and resistance to wind
loads, using Test Sequence B, clause 8.12.2 in the Centre for Window and Cladding Technology’s
Standard for systemized building envelopes.
No tests shall be carried out unless all previous tests in the sequence have been passed to the
satisfaction of the Independent Testing Authority. In addition, the specimen shall be thoroughly
checked from inside the test box prior to each test to ensure that there is no water on the inside face
of the specimen. If any modifications are made to the test specimen, including dismantling and re-
assembly, the CLIENT REPRESENTATIVE or the Independent Testing Authority, can request

that the sequence shall begin again at the first test.

5.5.2 Impact Testing
Soft and hard body impact tests shall be carried out in accordance with EN 13049 and EN 950. The
following locations shall be impacted:
a) External mullions (triple and single plate);
b) External transoms;
5.5.3 Erection and Dismantling
The Independent Testing Authority shall witness the installation and dismantling of the test specimen.
He shall record any variations to the details and method statements on a set of the test specimen
assembly drawings prepared beforehand by the CONTRACTOR. He shall also record the extent of
water penetration into the system together with any other evidence of damage or displacement
revealed during the dismantling.
The CONTRACTOR shall ensure that any adjustments, additions or changes made to the test
specimen to achieve the performance required are included on his drawings prior to any site
installation being carried out.
5.5.4 Reporting
Four copies of the performance test report shall be prepared by the Independent Testing Authority
and submitted to the CLIENT REPRESENTATIVE for review. The report shall contain the
information as described in Clause 8.15 of CWCT Standard for Curtain Walling.
5.6 Acoustic Testing

The building façade offered shall be tested in an independent laboratory constructed in accordance
with BS EN ISO 10140: 2010 and BS EN ISO 10848-1: 2006, approved by the CLIENT
REPRESENTATIVE, to demonstrate compliance with the specification requirements.
Where existing data is available from a recognized independent laboratory it shall be considered
acceptable providing the tests have been carried out for the exact system being offered.
If new tests are necessary, sufficient data shall be submitted at tender stage to provide confidence that
the offered system will subsequently meet the specified requirements
5.7 Impact testing

Impact testing shall be carried out in accordance with BS EN 12600 and BS EN 950, to demonstrate
compliance with this Contract Document.
Impact test specimen(s), as shown on the Architect’s Drawings, shall be constructed for these tests.
5.8 Evaluation of the colour of coated glass

3 No. samples taken from the first batch of each configuration of glass unit shall be tested for
compliance with the specified performance, for colour in reflection and transmission.
After measurement, the tested units shall be installed as required, but their location in the Works shall

be precisely recorded on elevation drawings.

The results and drawings showing where the tested units have been installed shall be shall be
presented to the Architect for review.
5.9 Test fixings to perforated aluminum panel – prior to processing

5.9.1 Samples for testing
Full size aluminium panel shall be tested. The Independent Testing Authority shall keep all test
specimens after testing to allow further inspections if necessary.
5.9.2 Pull out tests for stud fixings
The following tests shall be carried out:
a) 20 No. pull out tests to destruction with the proposed stud fixings inserted into the appropriate
thickness of perforated aluminium panel;
b) Calculate the mean and standard deviation of the failure loads for each set of 20 results;
c) Calculate the characteristic pull out value for each set as the mean pull out value of each set minus
1.83 times the standard deviation. The characteristic pull-out value to be used for design shall be the
lowest characteristic value calculated;
5.10 Cladding panel benchmarks

The first panel of each panel type that comes off the fabrication line shall be used as the benchmark
for quality. Each panel shall be set up outside in the orientation they will be in the finished works.
Each panel shall be inspected and signed off by the Architect.
Inspections shall be carried out at a range of angles under a variety of lighting conditions, noting the
lighting conditions and the prominence of aspects such as; ream, anisotropy, roller marks, orange
peel, longitudinal fine waves or other distortions caused in manufacture or by processing. The visual
quality of the benchmark panels will be taken to represent the expected minimum standard. For
reference throughout the project, the glass processor shall retain records of the production equipment
and process parameters used to produce the visual quality samples.
The samples shall be retained until the whole of the Works are complete and signed-off by the
Architect. The glass incorporated into the Works shall comply with the accepted samples as a
minimum.
5.11 On-site Quality Control Samples

5.11.1 General
The CONTRACTOR shall erect the first area of each type of the Works and offer these to the CLIENT
REPRESENTATIVE as on-site quality control samples.
The standard of workmanship for the Works shall be to an agreed standard established by the
construction of the On-site Quality Control Samples. The CLIENT REPRESENTATIVE shall review
and comment on the On-site Quality Control Samples. If the CONTRACTOR continues with the
installation of any of the Works before the CLIENT REPRESENTATIVE has reviewed and

commented on the On-site Quality Control Samples, he does so at his own risk. The CLIENT
REPRESENTATIVE may require parts of the sample to be dismantled to allow inspection of
concealed details. Upon acceptance, the on-site control samples shall remain as part of the installed
permanent Works. The CLIENT REPRESENTATIVE shall reject workmanship that falls below
the accepted standard and shall require the CONTRACTOR to remove it and re-install it to the
acceptable standard.
Prior to construction a programme that details these areas shall be agreed with CLIENT
REPRESENTATIVE. The programme shall identify when they will be inspected and hose tested
(see Site Hose Tests below).
The CLIENT REPRESENTATIVE may wish to inspect items that will be concealed in the final
works, prior to covering up, and this programme shall identify such intermediate inspections.
5.12 Site Hose Tests

5.12.1 Areas to be Tested
CLIENT REPTRESENTATIVE will determine the number, location and extension of the areas to be
tested. Site hose tests shall be arranged by the CONTRACTOR and shall be carried out by the
Independent Testing Authority. They shall be carried out on areas of the completed Works,
randomly selected by the CLIENT REPRESENTATIVE. The Contractor shall allow for five (5)
full days of hose testing for these randomly selected areas. Tests shall be conducted, witnessed
and reported in accordance with the requirements contained in this Contract Document.
Where the performance criteria specified in this document are not met, the construction shall be
opened up, the cause identified, remedial work carried out and the area re-tested. Any remedial work
shall be agreed with the CLIENT REPRESENTATIVE before it is carried out.
This procedure shall be continued until the Works meet the performance criteria. The
CONTRACTOR shall then ensure that any modifications are incorporated into all similar areas of the
Works. Furthermore, where the performance criteria are not met, the CLIENT REPRESENTATIVE
shall determine the need for additional testing at the CONTRACTOR’s expense.
5.12.2 Hose Testing
Hose tests shall be carried out in accordance with the requirements of the Centre for Window and
Cladding Technology’s Standard test methods for building envelopes, Section 9.Spray bar tests shall
be carried out in accordance with BS EN 13051.
The order in which the joints in the Works will be tested shall be agreed between the CLIENT
REPRESENTATIVE, the Independent Testing Authority and the CONTRACTOR.
The Independent Testing Authority shall check for leaks at the test area and at the floor below the test
area inside the building.
5.12.3 Reporting
4 copies of site hose testing reports shall be prepared and submitted to the CLIENT
The reports shall contain the information listed under the following headings:
a. Date of test, and of report.

b. Identification of the areas tested.

c. A note of the weather conditions particularly wind strength and direction at the time
of test.
d. The duration of the test with at statement of how water was applied, where the test
started, how it was progressed and where it finished.
e. A statement that the test carried out was in accordance with the standards referred
to in this document, or a full description of any deviation from the standards previously
agreed by the CLIENT REPRESENTATIVE.
f. A statement that the test was successful, or alternatively, a note of any leakage
through and/or directly below the area being tested, together with an indication of
the severity of leakage.
g. Name and author of report.
h. Name and address of Independent Testing Authority that conducted tests, and the
requester of the tests.
i. Signature of person responsible for supervision of tests and list of official observers
5.13 Tests to Fixings

5.13.1 General
In order to demonstrate that his proposed fixings are adequate, the CONTRACTOR shall provide all
the necessary test data, calculations and technical literature in accordance with the Schedule of
Submissions in STRUCTURAL CALCULATION REPORT.
In the event that the CONTRACTOR cannot demonstrate the fixings are adequate by providing the
information stated, he shall carry out a programme of testing.
Laboratory tests shall be carried out generally in accordance with BS 5080-1 and BS 5080-2. Site
tests shall be carried out in accordance with the methods described in Construction Fixing Association
Guidance Note: Procedure for site testing construction fixings.
After testing, all test specimens shall be retained by the Independent Testing Authority for inspection
by the Sub-contractor and Architect.
The details are to be agreed with the CLIENT REPRESENTATIVE prior to starting the programme.
The following items or systems are to be checked by the only mean of an adequate test carried out in
an Independent laboratory and according to the Regulations defined at this document:
a. Trapezoidal metal deck fixing of cladding type A.
b. Riveted bolt to structural steel hollow slab
5.13.2 Site inspections of fixings
As the Works proceed, the CONTRACTOR shall carry out inspections to check that:
a. The fixings as detailed on the CONTRACTOR’s installation drawings have been
installed.
b. Every cladding fixing to structure is the right size and is in the right place and has

1
been correctly tightened using a calibrated torque wrench.

c. Fixings do not restrain any intended movement and generate locked-up stresses.
5.14 Materials Testing

Materials testing shall be carried out in accordance with the requirements of this Contract Document.
5.15 Finishes Testing

Finishes testing shall be carried out in accordance with the requirements of this Contract Document.
5.16 On-site Watertightness Testing

All waterproof membrane layers must be tested on site. Where due to envelope inclination it is not
possible to carry out the watertightness test with flood testing the following protocol will be applied:
• PVC and TPO Waterproofing layers:
Waterproofing layers described at this document does fully support Electric Field Vector Mapping
testing method. The Contractor should ensure that any alternative product suggested fulfils the
requirement for this type of testing method. The Testing agency shall survey entire roof area for
potential leaks using electric field vector mapping (EFVM).
The EFVM test shall testing of the integrity of the waterproofing membrane along the whole life of
the facility. The Contractor should provide access to EFVM testing cable(s) shall integrate fully all
detailing requirements.
The Contactor Bill of Quantities and specifications shall identify clearly all components required by
the EFVM test including any EFVM grounding grid or mesh or felt required to be installed during
construction to ensure EFVM testing is possible as per exact building envelope Build-up and substrate
where waterproofing is installed.
5.17 Galvanic corrosion test

All the metal connections between Aluminium and Steel and between Stainless steel and Galvanized
steel will require to test the performance according to Standard ISO 21207 with test method B.


6 Materials
6.1 General
6.1.1 Compliance with Standards
Unless otherwise described, all materials shall conform to the appropriate current European or British
Standard Specifications. The CONTRACTOR shall provide the CLIENT REPRESENTATIVE, on
request, with guarantees, or certificates of conformity, from the prime material manufacturers and
suppliers proving that the materials to be used do in fact conform to such specifications. These
guarantees or certificates shall also confirm that the materials are suitable and appropriate for their
intended use within the Works and will satisfy this Contract Document.
6.1.2 Sources of Materials
In accordance with the schedule of submissions, the CONTRACTOR shall provide for the CLIENT
REPRESENTATIVE’s review a list of the proposed materials and their sources. He shall also provide
documents from the sources as evidence of their ability to carry out the tasks expected of them, and
written confirmation that the materials they are supplying are suitable and appropriate for their
intended use and will satisfy this Contract Document.
The CONTRACTOR shall obtain the total quantity of each material from the same manufacturer.
The CONTRACTOR shall obtain materials from established and reputable manufacturers,
particularly those who are prepared to assist him with the design process, through to the fabrication
and final installation on site.
6.1.3 Responsible sourcing of materials
6.1.3.1 Responsible sourcing of the facade
The facade shall be responsibly sourced to either standard BES 6001 or BS 8902.
6.1.3.2 Responsible sourcing of identified components in the facade
Identified components within the facade shall be responsibly sourced to BES 6001 or BS 8902 or
appropriate other industry protocol that follows their principles.
6.1.3.3 Occupational Health and Safety
As required by the Schedule of Submissions documentation shall be produced for the Works by the
Sub-contractor following the principles and guidelines of BS OHSAS 18001 or equivalent approved,
to demonstrate how management of occupational health and safety will be implemented from award
of Contract through to Contract Completion.
6.1.3.4 Environmental management
As required by the Schedule of Submissions documentation shall be produced for the Works by the
Sub-contractor following the principles and guidelines of BS EN ISO 14001 or equivalent approved,
to demonstrate how environmental management will be implemented from award of Contract through
to Contract Completion.
6.1.3.5 Supply Chain Management
The Sub-contractor shall have in place a documented management system for his purchasing process
and approval of his suppliers. This management system shall cover Health and Safety, Environment,
and Quality. This shall follow the principles of Sub-clause 7.4 of BS EN ISO 9001 (2008) and be
integrated with the Sub-contractor’s overall quality management system.

6.1.4 Identification of materials

All principal materials delivered to the factory or site shall bear the manufacturer’s name, brand name
or any other data that may be required to verify the exact nature of the material and relate it to the
requirements of this Contract Document. Where applicable, the material shall bear the Works test
certificates, British Standards Certification, Trade Mark, CE Mark and/or British Board of Agrément
Certificate mark. Test certificates shall include, whenever applicable, the location in the Works or the
delivery or batch which the sample represents.
6.1.5 Compatibility of materials
The CONTRACTOR shall select and install each material so that it is, and will remain, compatible
with the other materials around it and within its range of influence for the service life of the Works.
6.1.6 Unspecified materials
As part of his submissions after appointment, the CONTRACTOR shall submit a list of all materials
he proposes to use that are not specifically described in this Contract Document.
These materials shall conform to the general requirements specified herein.
Unspecified materials shall be subject to review by the CLIENT REPRESENTATIVE.
6.1.7 Deleterious materials
Materials shall be selected by reference to the good practice guide “Good Practice in the Selection of
Materials” available from the British Council of Offices (BCO) and the British Property Federation
(BFP).
6.2 Aluminium Components

6.2.1 Extrusions
All extruded aluminium for framing members shall have the chemical composition and temper
appropriate for its function, exposure and applied finish. They shall comply with BS EN 755, BS
1161 and BS EN 515.
Design shall comply with BS 8118. The extrusions shall have the webs, walls, and flanges of
sufficient thickness to satisfy all structural requirements and eliminate permanent distortion of
elements in the finished Works.
6.2.2 Sheet, Strip and Plate
Sheets for hidden flashings shall not be less than 1.6 mm thick. Sheets for all components exposed to
view or to impact including copings, panels and visible closures shall not be less than 3 mm, and shall
have the chemical composition and temper appropriate for its function.
They shall comply with BS EN 485 and BS EN 573.
6.2.3 Aluminium mesh
Anodized or mill finished aluminium used in mesh screens or similar that are visible in the final works
shall be supplied from the same batch of basic aluminium.
6.2.4 Aluminium Welding and Consumables
Consumables shall be stored, handled and used in accordance with manufacturers' recommendations.

They shall comply with BS 2901- 4, and BS 8118.
6.3 Steel Components

6.3.1 Stainless Steel
6.3.1.1 Plate, sheet and strip
Stainless steel in plate, sheet and strip shall comply with BS EN 10029, BS EN 10048, BS EN ISO
9445 and BS EN 10088 as appropriate.
Unless noted otherwise, grade 1.44xx (formerly 316) shall be used for visible components, in all
other circumstances grade 1.43xx (formerly 304) shall be used. For the Calligraphy shall be used
1.4362.
6.3.1.2 Fixings and fasteners
Fixings and fasteners shall comply with BS EN ISO 3506-1 and BS EN ISO 3506-2.
Unless noted otherwise, grade A4 shall be used for visible fasteners, in all other circumstances grade
A2 shall be used.
The fastener property class shall be selected by the CONTRACTOR so as to meet the performance
criteria specified herein.
6.3.1.3 Sections
Stainless steel sections shall comply with BS EN 10088-3.
6.3.1.4 Welding consumables
Welding consumables shall comply with EN 1011-3 and BS EN ISO 14343.
6.3.2 Mild Steel
6.3.2.1 Generally
Steelwork shall be designed in accordance with the appropriate parts of BS EN 1993-1-1 to -1-12
inclusive and the UK National Annex to BS EN 1993.
The use of mild steel shall only be permitted where the component is readily accessible forregular
inspection and maintenance.
Where used, it shall be one of the following:
a) Hot rolled steel complying with the requirements of BS EN 10025.
b) Hot rolled sections to BS 4: Part 1, BS EN 10210-2 and BS EN 10021-1, tubes
to BS 6323: Parts 1, 2 & 3 and angles to BS EN10056-1.
c) Cold formed pre-galvanised steel sections to BS EN 10143.
d) Steel sheet to EN 10131.
e) Ordinary bolts and nuts to BS EN ISO 4032, BS EN ISO 4033, BS EN ISO 4034.
f) All plain and tapered washers to ISO 7089, ISO 7090 y ISO 7091.
6.3.2.2 Hot dip galvanising
Where mild steel sections or fabrications are hot dip galvanised the following additional

specification shall apply:

(a) Mild steel shall have a carbon equivalent approved (calculated by the IIW
formula) equal to or less than 0.43%
(b) All welding procedures and welding procedure specifications shall be limited
to a maximum carbon equivalent approved of 0.43%.
6.3.2.3 Welding Procedures and Consumables

Consumables shall be stored, handled and used in accordance with the manufacturers’
recommendations.
Consumables for use in metal arc welding shall comply with BS EN ISO 2560, BS EN ISO 14341,
BS EN ISO 17632 as appropriate.
6.4 Glass
(This chapter covers the Part2 Chapter 25 of the QCS Specifications)
6.4.1 General
Basic soda lime silicate glass shall comply with the provisions of BS EN 572 and BS 952.
The CONTRACTOR shall obtain the total quantity of each glass material from the same material
manufacturer. In the case of coated glasses, or other processed glass products, the CONTRACTOR
shall ensure that all products are processed from ‘raw’ glass material obtained from one manufacturer.
The thickness and dimensions of glass shown on the CONTRACT DRAWINGS are not prescribed
thickness or dimensions. The CONTRACTOR shall calculate the glass thickness, using validated
design methods to meet the structural, environmental, acoustic and safety requirements.
6.4.2 Visual Acceptance Criteria for Basic Float Glass
6.4.2.1 General
All basic float glass shall be clear glass in accordance with BS EN 572-2.
The quality of the glass of the float line for both supplied sizes and final cut sizes shall be assessed
for optical and visual faults as described in BS EN 572-8.
Where final cut sizes are supplied, the quality of the cut edge shall be in accordance with Table 14 of
BS EN 572-8.
6.4.2.2 Optical faults
When viewed under the conditions of observation described in Clause 5.2.1 of BS EN 572-2, the
angle a at which there is no disturbing distortion shall not be less than the appropriate critical viewing
angle given in Clause 8.3.1 of BS EN 572-8 for supplied sizes and final cut sizes.
6.4.2.3 Visual faults
Spot faults shall be no worse than Category C in Table A.1 of BS EN 572-8.
The allowable number of spot faults shall be in accordance with Table 8 of BS EN 572-8 for supplied
sizes and Table 11 of BS EN 572-8 for final cut sizes.

6.4.2.4 Linear/extended faults

Linear/extended faults shall be in accordance with Clause 6.3.3.1 of BS EN 572-8 for supplied sizes
and Clause 6.3.3.2 of BS EN 572-8 for final cut sizes.
6.4.2.5 Edge working of annealed glass
Edge working of all glass type shall be polished.
6.4.3 Sizes
All glass shall be cut to accurate sizes and, if applicable, delivered to site in the required sizes. No
on-site cutting or nipping shall be allowed. The glass shall be clearly marked to show its intended
final position and orientation.
6.4.4 Safety marking on glass
Safety marking on glass shall comply with Building Regulations Approved Document Part N.
Safety marking on glass providing protection from impact from people shall comply with the
requirements of Clauses 7.1 and 7.2 of BS 6262-4.
6.4.5 Thermally Toughened Glass
Thermally toughened glass shall comply with BS EN 12150. Flat glass shall be processed
horizontally.
All toughened glass shall be heat soak tested in accordance with BS EN 14179.
Flat glass shall be processed horizontally.
Each pane of heat soak tested toughened glass shall be traceable to individual heat soak test batches,
in order that, in the event of failure, it shall be possible to identify and locate all panels from that heat
soaked test batch.
Edge working shall be flat ground and arissed. Corners shall be dubbed. Small shells and / or chips
shall be ground out prior to toughening. Any remaining chips and/or shells shall not affect the
structural performance of the glass and shall not be visible in the installed Works.
The appearance of anisotropy or ‘Leopard Spots’, a multi-coloured pattern, is known to be associated
with toughened glass under certain polarised lighting conditions. Processing shall be strictly
controlled to ensure that this effect is kept to an absolute minimum.
6.4.6 Heat Strengthened Glass
Heat strengthened glass shall comply with BS EN 1863. Flat glass shall be processed horizontally.
Edge working shall be arissed. Corners shall be dubbed. Small shells and / or chips shall be ground
out prior to toughening. Any remaining chips and/or shells shall not affect the structural performance
of the glass and shall not be visible in the installed Works.
The appearance of anisotropy or ‘Leopard Spots’, a multi-coloured pattern, is known to be associated
with toughened glass under certain polarised lighting conditions. Processing shall be strictly
controlled to ensure that this effect is kept to an absolute minimum.
6.4.7 Laminated Glass
Laminated glass shall comply with BS EN 12543.
Laminated glass and laminated safety glass shall meet the durability requirements set out in BS EN

ISO 12543-3.
Where the edge of laminate glass is to be exposed, the interlayer material must be shown to be
resistant to the effects of moisture absorption, including clouding and de-lamination.
Impact resistance shall be as specified elsewhere in this document.
Evaluation of conformity/product standard shall be in accordance with BS EN 14449.
Defects in the vision area shall be in accordance with clause 4 of BS EN ISO 12543-6.
Defects in the edge area for edges that are framed in the final works shall be in accordance with clause
5 of BS EN ISO 12543-6.
Defects in the edge area for edges that are not framed in the final works shall be in accordance with
clause 8 of BS EN ISO 12543-6.
Vents shall not be permitted.
Creases and streaks shall not be permitted in the vision area.
The edges of individual panes in a laminated sheet supported on setting blocks shall not be stepped.
6.4.8 Coated Glass
Coated glass shall comply with BS EN 1096.
Processing shall be strictly controlled to ensure even coating, minimum colour variation and no
streaking or patching.
Where coatings are applied to thermally toughened glass or heat strengthened glass, these must not
increase the tendency to show these effects.
Performance requirements and colour consistency shall be as specified.
6.4.9 Screen Printing
Ceramic ink shall be applied to areas of heat-treated glass as indicated on the Contract Documents
using the silk screen process.
All ceramic ink shall be free from lead, lithium, cadmium or any other substances that are considered
hazardous when released into the environment during manufacture, in use or during demolition and
re-cycling.
6.4.9.1 Performance criteria
The ceramic ink shall be fused to the surface of the glass during the heat treatment process, as
described in EN 12150 and EN 1863. It shall be permanent and durable and shall be resistant for the
specified service life of the glass to:
a) Mechanical damage or abrasion when subjected to the normal use and maintenance
specified.
b) Weathering, fading chalking or discolouration due to attack from the specified
environmental conditions.
Any run-off from the fritted areas onto clear vision glass or other surfaces below shall not affect the
visual quality or surface of these areas.
6.4.9.2 General quality control

3 No. samples, minimum size 300mm x 300mm, for each different colour shade and for each different
glass thickness shall be submitted, prior to manufacture, for approval by the Architect. Once
approved, one set of the approved samples shall be kept by each of the frit manufacturer, the Trade
Contractor, the Architect and the Client.
Frit colours shall be applied and processed so that there will be no visible difference in hue, chroma
or value as defined by the Munsell system when viewed in normal daylight between panels of
identical or different thicknesses, batches or base glasses.
Frit shall be applied evenly, so that when viewed from inside or outside at a distance of 1m in normal
daylight, the following shall not be visible.
Pinholes, fish eyes or bubbles
Streaks, patches or different colour densities
Patterns shall be applied accurately achieving neat lines and edges of dots or other patterns with a
maximum deviation of +/- 0.5mm off the nominal line and a maximum deviation of +/-1.5mm off the
nominal position on the panel
During production, the fritted panels shall be examined using the procedure described in BS 3900-
D9 (EN ISO 3668) and the finishes shall match the approved colour control samples. Colour
variations shall not exceed those specified below.
The Trade Contractor shall make provision for the cost of a minimum of three acceptance inspections
to be conducted during production, by an independent inspection authority. The independent
inspection authority shall be experienced in the assessment of fritted finishes. The Trade Contractor
shall provide details of the proposed independent inspection authority, at the time of Tender.
In the case of a dispute between the frit applicator’s results and those of the independent inspection
authority, the results of the independent inspection authority shall take precedence.
Sample measurements shall be taken and documented at the beginning and end of each batch
production for checking against the approved colour samples. A batch shall be taken as a production
run of a particular glass thickness or frit colour.
Inspections shall be carried out on fritted glass sheets, in the frit applicator’s factory and prior to any
further assembly of the sheets of fritted glass.
6.4.9.3 Etch effect quality control
Where frit is applied to the outermost face of the finished installation (surface 1), the frit applicator
shall provide test certificates and warranties that verify compliance of the frit with the specification,
at time of Tender.
Colour retention shall be demonstrated by calculation in accordance with ASTM D 2244, section 6.3
after the minimum exposure test described in section 7.9.1.1. Colour change shall be limited to a
maximum of 5E units (Hunter).
Resistance and durability tests shall be carried out in accordance with the following:
a) 10% citric acid test to ASTM C724-91.
b) 3.5% HCl test to ASTM C724-91.
c) Moist air sulphur dioxide Kesternich Test to DIN 50018 and EN ISO 3231.
d) Condensation water test atmospheres to DIN EN ISO 6270-2 for a period of 500

hours.
e) Accelerated weathering test to EN ISO 11341 for a period of 1000 hours.
f) Abrasion resistance test to ISO 9227 and DIN 50021.
Colour change shall be limited to a maximum of 2E units (Hunter) during production.
6.4.9.4 Coloured frit quality control
Where the frit is applied to surfaces that are not exposed to the external environment in the finished
installation, the frit applicator shall provide test certificates and warranties that verify compliance of
the frit with the specification, at time of Tender.
Colour retention shall be demonstrated by calculation in accordance with ASTM D 2244, section 6.3
after the minimum exposure test described in section 7.9.1.1.
Resistance and durability tests shall be carried out in accordance with the following:
a) Moist air sulphur dioxide Kesternich Test to DIN 50018 and EN ISO 3231.
b) Condensation water test atmospheres to DIN EN ISO 6270-2 for a period of 500
hours.
c) Accelerated weathering test to EN ISO 11341 for a period of 1000 hours. ∆E units
(Hunter).
6.4.9.4 Additional production samples of coloured frit
In addition to the production samples prepared at the beginning and end of each production batch, the
Trade Contractor shall arrange for the frit manufacturer to provide an additional sample (min size
600mm x 600mm unless otherwise agreed with the Architect) of each of the individual colour batches
for colours.
Following the production of these additional colour samples and before any further assembly work is
carried out on the sheets of fritted glass, the Trade Contractor shall give two weeks notice to the
Architect to allow an opportunity for him to view the samples in the frit applicator’s factory.
6.5 Gaskets
Gaskets and seals used to achieve the required weather and air tightness shall be selected in
accordance with BS EN 12365-1 to fully accommodate the range of dimensional tolerances
associated with fabrication and installation of the Works. They shall be formed with materials capable
of maintaining their elastic qualities, dimensions and resistance to physical and chemical attack
sufficient to maintain the full performance during the design life. Gaskets providing the water and air
seals shall be formed into complete frames with factory formed injection moulded vulcanised corner
joints.
Gaskets shall be free from contact and migration stain and shall be compatible with all substrate,
sealant and finishes with which they are likely to come into contact. The gaskets shall be free of
mould flash.
Extruded rubber gaskets shall comply with BS 4255. Cellular profiled gaskets shall comply with
ASTM-C509. The CONTRACTOR shall comply with the manufacturer’s recommendations for
specific conditions of use wherever a range of hardness or compressibility is available for a product.
All materials must be compatible with substrate, sealants, finishes and other materials in joint

systems.
6.6 Thermal Insulation

Thermal insulation shall be inert, durable, rot and vermin proof, CFC and HCFC free, shall not
support mould fungal or bacteria growth and shall provide the specified performance for the service
life of the Works. Due allowance shall be made for the reduced thermal performance of insulation
due to the effects of moisture and ageing.
Thermal insulation shall be sufficiently robust and cohesive to allow it to be removed and replaced
in case of necessary adjustment during installation without loss of material or performance. It shall
not be injurious to human health when being properly installed, when in service and when being
removed or replaced.
80% of the insulation shall be responsibly sourced.
The insulation in the Works shall be selected to achieve a LEED GOLD rating as defined in the Green
Guide to Specification.
Insulation materials shall be one of the following, with the Specifications as per the European Norm
attached:
• Mineral wool to BS EN 13162-2008
• Cellular glass to BS EN 13167-2008
6.7 Setting Blocks

Setting blocks shall be polychloroprene (Neoprene), polypropylene or EPDM of an appropriate Shore
A hardness. Carbon compounds for fillers and durability agents shall not leach out over time and
cause staining.
6.8 Sealant (non-structural)

In general, sealant shall be selected and applied in accordance with the guidelines contained in BS
6213, BS EN ISO 11600 and CIRIA Guide 178. Sealant shall be:
a) Silicone sealant.
b) One or two part polysulphide sealant.
c) As proposed by the CONTRACTOR to the appropriate British or European
Standard, subject to written conformation being provided by the manufacturer that
his product is being used in appropriate manner in an appropriate situation.
Backing rods shall be closed cell polyethylene foam. When closed cell sections are used non-gassed
produced shall be selected.
The colour of visible sealant used shall be as specified on the CONTRACT DRAWINGS.

6.9 Materials used for Flashings and Vapour Control Layers

Flashings shall maintain their performance and properties for the expected service life of the product.
They shall resist the deleterious effects of water, cleaning agents, temperature variations expected
from the specified temperature ranges, gaseous pollutants (including ozone), weak acids deriving
from gaseous pollutants dissolved in water and UV radiation to which they may be exposed during
installation and in service.
Flashings shall have appropriate water vapour permeability. The water transmission properties of the
material and the complete construction shall preclude the inward passage of liquid water, but permit
the release to outside over time of harmful condensation and other trapped water.
Flashings shall have the necessary mechanical properties to withstand installation and specified
design loads.
The material used shall be lead, stainless steel, coated aluminium or one of the following membranes:
• Flexible ethylene-propylene diene monomer (EPDM)
• Flexible polyvinyl chloride (PVC)
• Flexible chlorosulphonated polyethylene
• Flexible chloroprene. Non-cellular chloroprene products shall comply with the
requirements of BS 4255-1
• Flexible butyl rubber
Flexible membranes shall meet the requirements of BS EN 13984.
Vapour control layers shall have a minimum vapour resistance, of 200 MN.s/g. The vapour resistance
(BS EN ISO13788+ BS 5250) of the material shall preclude the passage of water vapour from the
internal to the cold side of the construction in order to avoid the formation of interstitial condensation.
Any water vapour already in the construction shall be allowed to evaporate to the outside.
Performance shall be maintained at joints between the individual pieces of the vapour control layer
material.
Proprietary membrane waterproofing systems shall be CE marked and shall have product data sheets
giving details of performance and verification testing The CONTRACTOR shall also provide written
confirmation from the manufacturer that the manufacturer has seen the details and stating that his
material is suitable and appropriate for its intended use.
6.10 Breather membranes

Breather membrane shall be Type 1 as defined in BS 4016.
6.11 PVC membrane

Stretched PCV (polyvinyl chloride base) membrane shall be guaranteed as cadmium free.
The membranes shall be custom produced according to exact field measurements. To achieve the
appropriate size the membranes shall be connected together by factor welds. Seams and welds shall
be lapped and weld location shall be agreed with the Architect.

A semi rigid PVC harpoon will be welded at the factory onto the perimeter of the ceiling membrane.
The harpoon shall be white.
The membrane shall not be less than 0.78 mm thick and shall not have a weight of more than 1,250
g per square meter.
Membranes / sheets shall be washable.
All waterproof membranes shall be compatible with the EFVM testing procedure.
6.12 PTFE membrane

PTFE (polytetrafluroethlyene) coated high translucency fiberglass fabric.
6.12.1 PTFE coated membrane
For the duration of the guarantee period commencing with the issue of the Practical Completion
Certificate, and subject to appropriate inspections and maintenance being carried out:
• Provide a material which retains >90% tensile strength,
• Provide a material which remains 100% flame retardant,
• Provide a material that does not exhibit wicking either at cut edges or emanating from
points on either surface,
• The coating must provide a continuous layer that fully encapsulates the yarns,
• The PTFE coating and any further coatings / treatments / finishes must remain in fact
with no peeling or visible degradation,
• The fabric must remain ‘cleanable’, i.e. when cleaned with a mild detergent (or
alternative specified by the fabric manufacturer) and soft brush the fabric must return
to a white finish with uniform light transmission which meets the levels given in this
specification.

7 Finishes
7.1 Anodising Aluminium
7.1.1 General
Anodic oxidation of wrought aluminium shall comply with the minimum requirements of BS3987.
The anodising shall carried out by an Anodiser nominated by the CONTRACTOR and shall be
subject to the approval of the CLIENT REPRESENTATIVE. The same Anodiser shall be used for
the duration of the Works. The Anodiser shall operate an ISO 9001 approved quality assurance
system.
7.1.2 Materials
Materials shall comply with Appendix C of BS 3987 and other performance criteria detailed in this
specification.
The CONTRACTOR shall provide details of the chosen alloys to the CLIENT REPRESENTATIVE
for approval before procuring any materials.
7.1.3 Significant surfaces
All visible surfaces and other surfaces exposed to the external environmental conditions shall be
deemed to be significant surfaces. These shall include any drained and ventilated cavities and pressure
equalisation chambers.
The CONTRACTOR shall note all significant surfaces on his drawings and provide the CLIENT
REPRESENTATIVE with written confirmation from the Anodiser that full coverage in accordance
with this specification is achieved.
7.1.4 Fabrication Requirements
Fabrications may be from pre-finished lineals or machine lengths at the recommendation of the
Anodiser. Care shall be taken to avoid scratching and damage to the anodic coatings during the
fabrication. Where machining could leave exposed un-anodised surfaces, e.g. pivot hung ventilators,
etc or visible cut edges on sheet metalwork, the work shall be anodised after all machining. Where
anodising is to be carried out after machining, satisfactory jigging points shall be agreed between the
CONTRACTOR and the Anodiser and then the CLIENT REPRESENTATIVE. Two sample joints
shall be submitted to the CLIENT REPRESENTATIVE for approval, prior to fabrication.
7.1.5 Anodising conditions
Anodising shall be carried out under conditions of acceptable good practice for CLIENT
REPRESENTATIVE. The processing conditions shall be held constant for the duration of the
period required for completion of the contract. Records of these conditions shall be kept and made
available for inspection in the event of a dispute as to the quality of the finished anodic coating.
7.1.6 Anodising process
The anodic finish colour shall be as specified by the CLIENT REPRESENTATIVE or as noted on
the CONTRACT DRAWINGS.
7.1.7 Colour Control
Colour control limits shall be submitted with the Tender. Prior to commencement of the anodic
coating, the CONTRACTOR, in conjunction with the Anodiser, shall submit to the CLIENT
REPRESENTATIVE for approval, the following samples showing the variations in colour and

texture:
(a) 2No.extrusions, typical for the Works, each 1200mm long showing the upper
and lower range limits.
(b) 2No. sheets, typical for the Works, but each not less than 1200mm x 200mm,
showing the upper and lower range limits.
Once approved and signed off by the CLIENT REPRESENTATIVE, the CONTRACTOR shall label
and sign each sample in five separate locations and arrange for the samples to be cut into five equal
sized pieces. The sample pieces shall then be distributed as follows:
1) The CONTRACTOR
2) The CLIENT REPRESENTATIVE (2 pieces)
3) The Anodiser
4) The Independent Inspector
The respective parties shall keep them for the duration of the Works. The CLIENT
REPRESENTATIVE shall use these samples to agree or otherwise any disputed finishes.
7.1.8 Acceptance testing
7.1.8.1 Third party inspection
The CONTRACTOR shall make provision for the cost of a minimum of three acceptance
inspections to be conducted by an independent inspection authority. The independent inspection
authority shall be experienced in the assessment of anodised aluminium finishes.
The CONTRACTOR shall provide details of the proposed independent inspection authority with his
Tender, which shall be subject to the approval of the CLIENT REPRESENTATIVE.
If, for whatever reason, third party inspection is not implemented as specified, the CLIENT
REPRESENTATIVE shall instruct an independent inspection authority to carry out the specified
inspections, and shall make an adjustment to the Sub-contract sum to cover the costs of the
inspections. In the case of dispute between the Anodiser’s results and those of the independent
inspection authority, the results of the independent inspection authority shall take precedence.
7.1.8.2 Sampling procedure
Sampling procedures and plans shall comply with BS 6001: Part 1 (ISO 2859/2), for
general inspection Level 2, AQL = 1%. These inspections must be carried out at the finishing plant
prior to fabrication
7.1.8.3 Visual appearance
The visual appearance of anodised aluminium shall comply with the requirements of BS3987
7.1.8.4 Sealing Quality
Sealing of the anodic coating shall comply with BS 3987. Cold impregnation sealing processes
shall not be used.
For production control purposes, the sealing quality shall be determined using BS EN 12373- 5. The
corrected admittance value (i.e. the value it would be at 25°C and at a thickness equivalent approved

to 20μm) shall not exceed 25μs.

In cases of dispute the method described in BS 3987 shall be used as the referee method.
A minimum of 2 No. samples with the highest admittance values shall be selected at random and
tested.
7.1.8.5 Surface abrasion resistance
Surface abrasion resistance shall comply with BS 3987. In cases of dispute, the surface abrasion
resistance shall be assessed using the method described in BS EN ISO 12373:
Part 9. A minimum of 8 No.samples shall be selected at random from the batch of material suspected
of low surface abrasion resistance. Anodic oxide films produced in sulphuric acid electrolytes shall
have a wear index of not greater than 1.4.
7.1.8.6 Certification
Inspection certificates demonstrating that all relevant tests required by BS 3987 and this specification
have been carried out and that the anodic finish complies with the minimum requirements in all
respects, shall be submitted on request, to the CLIENT REPRESENTATIVE for review.
7.1.9 Temporary protection
All coated surfaces vulnerable to damage during handling and installation or by subsequent site
operations, shall be fully protected for the duration of the Works.
Protective coverings shall be resistant to all weathers. Prior to installation, they shall be removed from
areas inaccessible after installation. Where necessary, they shall be partially removable and
replaceable for access to fixing points during installation and/or subsequent site operations.
Any protective tapes used in direct contact with the coating shall be low tack, self-adhesive type in
white or any colour lighter than the coating to be covered. It shall be applied and removed in
accordance with the recommendations of the Anodiser’s guidelines.
Protective tapes shall not be kept in contact with coated surfaces for longer than 6 months.
Shall the protective covering need to remain in place following installation, the CONTRACTOR,
shall, with the CLIENT REPRESENTATIVE, agree a programme for monthly inspections and make
good/replace the coverings as may be required.
7.1.10 Damages to anodized aluminium finishes
The rectification of damage to anodized aluminium finishes shall not be permitted. Any components
with damaged anodized finishes shall be replaced with new.
7.1.11 Maintenance
The CONTRACTOR shall provide comprehensive instructions for the maintenance of the coating.
He shall ensure that the Anodiser has endorsed the recommendations and that, when applied as
specified, they fulfil the requirements of the coating Warranty.
The recommendations shall include, but not be limited to the following:
(a) Frequency of washing

(b) Solutions/detergents to be used and recommended dilution levels

(c) Type of cleaning materials

(d) Recommendations(ifany) for deep cleaning processes (including
solutions/compounds etc.) and their frequency
7.2 Stainless Steel Finishes

Stainless steel shall be supplied with finishes to both sheet and rolled components.
Generally, all visible surfaces in stainless steel materials shall be 1K finish for hot-rolled materials
and 2K for cold rolled materials as defined in BS EN 10088-2. The direction of the texturing shall be
the same in any continuous run of panels. The stainless-steel finish selected shall not discolour during
its design life when subjected to normal atmospheric conditions.
Samples are to be submitted for approval by the CLIENT REPRESENTATIVE prior to manufacture.
With the exception of hidden welds, welds shall be fully finished, butt welds shall be finished to a
maximum 4mm arris unless otherwise advised, to the above finishes standard
7.3 Polyvinylidene Flouride

7.3.1 General
All PVF2 coating shall comply with the minimum requirements of BS 4842. This section applies to
factory-applied spray coatings only. The coating shall be carried out by an applicator nominated by
the CONTRACTOR, and approved by the PVF2 manufacturer and agreed by the CLIENT
REPRESENTATIVE. The same applicator shall be used for the duration of the works.
7.3.2 Colour
The coating finish shall be as specified by the CLIENT REPRESENTATIVE, or as noted on the
drawings. Where two or more coats of a product are to be applied, different shade shall be used for
each separate coat.
7.3.3 Life to first maintenance
The minimum life to first maintenance of the finished PVF2 coating shall be 15 years.
7.3.4 Significant surfaces
All visible surfaces and other surfaces exposed to the external environmental conditions shall be
deemed to be significant surfaces. These shall include any drained and ventilated cavities and pressure
equalization chambers.
The CONTRACTOR shall annotate all significant surfaces on his drawings and provide the CLIENT
REPRESENTATIVE with written confirmation from the PVF2 applicator of the ability to coat
surfaces so marked.
7.3.5 Agreement certificate
Where available the PVF2 coating and its application shall be in full compliance with the British
Board of Agreement approved Agreement certificate. A copy, headed with the name of the project
and counter-signed by a director of the coating applicator shall be submitted to the CLIENT
REPRESENTATIVE before any production commences.

7.3.6 Control samples

Prior to the commencement of PVF2 coating, the CONTRACTOR in conjunction with the applicator
shall submit to the CLIENT REPRESENTATIVE the following samples showing variations in colour
and texture:
a) 2 No. (or more if required) extrusions, typical of the works, each 1200mm long
showing the lower and upper range of limit(s).
b) 2 No. (Or more if required) sheets, typical for the works, but not less than
1200mm x 200mm each showing the lower and upper range of limit(s).
and sign each sample in four separate locations and arrange for the samples to be cut into five equal
sized pieces. The samples shall then be distributed as follows:
1. The CONTRACTOR
2. The CLIENT REPRESENTATIVE ( 2 pieces)
3. The PVF2 applicator
4. The Independent Inspector
The respective parties shall keep these for the duration of the Works. The CLIENT
REPRESENTATIVE shall use these samples to agree or otherwise any disputed finishes.
7.3.7 Performance requirements for the PVF2 liquid organic coating
The PVF2 coating shall comply with the minimum requirements of BS 4842 Section 2, and the
additional requirements below.
The coating shall satisfy the performance requirements for both artificial and natural weathering. In
the case of natural weathering the coating shall additionally meet the weathering performance criteria
of either:
AAMA 2604-98 High Performance Organic Coatings on Aluminium Extrusions and Panels), or
AAMA 2605-98 Superior Performance Organic Coatings on Aluminium Extrusions and Panels
7.3.8 Manufacturer’s certificate
The coating applicator shall provide a copy of the PVF2 manufacturer’s certificate of compliance
with BS 4842, together with proof that the coating meets the additional performance criteria specified
above.
7.3.9 Performance requirements for the finished PVF2
The finished PVF2 shall satisfy the requirements of BS 4842 Section 3, and the additional
requirements below.
7.3.10 Acceptance testing
7.3.10.1 Third party inspection
The CONTRACTOR shall make provision for the cost of a minimum of three acceptance inspections
to be conducted by an Independent Inspection Authority. The Independent
Inspection Authority shall be experienced in the assessment of liquid organic coatings. The
CONTRACTOR shall provide details of the proposed Independent Inspection Authority at the time

of tender, which shall be subject to the approval of the CLIENT REPRESENTATIVE.

7.3.10.2 Sampling Procedure
Sampling procedures and plans shall comply with BS6001: Part 1 (ISO2859/1) for general inspection
level 2, AQL = 1% on each colour and finish used in the Works. These inspections must be carried
out in the PVF2 applicators plant prior to fabrication.
7.3.10.4 Coating thickness
The total dry-film thickness utilising the ASTM D 1400 method shall be calculated to be a minimum
of 30 microns on significant exposed surfaces. 80% of measurements shall meet or exceed 30 microns
total film thickness. In no case shall measurements be below 25 microns or 85% of the film thickness
specified.
On multiple coat applications involving a primer, the top-coat shall be 25 microns minimum plus a
primer thickness of 7.5 ± 2.5 microns.
Film thickness specified and number of coats may be increased to be consistent with colour selection
and type of coating as recommended by the coating manufacturer.
Double coating of damaged or rejected material shall be rejected.
7.3.10.5 Applicators Certificate
The coating applicator shall provide a certificate of compliance verifying that the finish complies with
the specification. This certificate shall be supplied to the CLIENT REPRESENTATIVE prior to the
work being delivered to site.
7.3.13 Temporary protection
All surfaces that are vulnerable to damage during handling and installation or by subsequent site
operations shall be fully protected for the duration of the works.
Protective coverings shall be resistant to all weathers and be removed from areas inaccessible after
installation. They shall be partially removable and replaceable for access to fixing points during
installation and/or subsequent site operations.
Any protective tapes used in direct contact with the coating shall be a low tack, self-adhesive type in
white or any colour lighter than the coating to be covered. It shall be applied and removed in
accordance with the recommendations of the powder manufacturer guidelines.
Protective tapes shall not be kept in contact with coated surfaces for longer than 6 months.
The coating manufacturer prior to use shall provide written confirmation to the CLIENT
REPRESENTATIVE that he approves any such temporary protection method.
7.3.14 Damaged coatings
Site rectification of damage to the finish shall not be permitted. Damaged components shall be
replaced by new.
7.4 Steelwork Corrosion Protection – Galvanizing

Mild steel components shall be hot-dip galvanised after forming and drilling in accordance with BS
EN 1461.The cutting, drilling or working of galvanised components shall not be permitted.

The galvaniser shall control dipping rates to ensure distortion is minimised, and cracking due to
differential expansion is avoided.
All galvanised components shall be subject to the following inspections to ensure freedom from
cracking.
(a) 100% visual inspection
(b) Magnetic particle inspection of areas indicated on the CONTRACT
DRAWINGS
(c) All inspections shall be recorded
(d) Any cracked components shall be rejected.
Cut ends or surface working to pre-galvanised sheet steel or any damage to galvanizing (hot-dip or
otherwise) shall be repaired with zinc rich paint complying with BS4652.
7.5 Steelwork Corrosion Protection – Paint

7.5.1 General
Painting shall follow the requirements of The National Structural Steelwork Specification for
Building Construction (NSSSBC) 5rd Edition, Section 10, Protective Treatment. The following
clauses in section 10 are not required:
- Surface preparation - clause 10.2.1.
- Sprayed metal coatings - clause 10.3.
Painting shall be carried out in accordance with the Paint Manufacturer’s instructions and section 10
of the NSSSBC. The painting shall be carried out by an Applicator approved by the Paint
Manufacturer and reviewed by the Architect. The same Applicator shall be used for the duration of
the Works. The CONTRACTOR shall also obtain from the Applicator a detailed method statement
for the preparation and coating process and submit it to the Architect for review and approval.
7.5.2 Performance Criteria
The colours and gloss levels shall be as specified on the Architects Drawings.
The finished coating shall be maintenance free with the exception of regular cleaning as prescribed,
be durable and have a colour fast life of at least 15 years. The CONTRACTOR shall collate
comprehensive maintenance requirements from the Paint Manufacturer and the Applicator for
inclusion in the maintenance manual.
The CONTRACTOR shall note the anticipated surface temperatures and environmental conditions
described herein, and shall obtain written confirmation from the Paint Manufacturer that the system
as specified will comply with the requirements.
7.5.3 Application
All visible surfaces and other surfaces exposed to the external environment conditions shall be
painted. These shall include any drainage and ventilated cavities. The minimum dry film thickness
(DFT) shall be those quoted herein.
The finished surface shall be as per the control samples submitted to and approved by the Architect.

All materials shall comply with the max VOC given in the current edition of the Secretary of State's
Process Guidance Note PG 6/23.
7.5.4 Control Samples
Prior to commencement of the coating, the CONTRACTOR in conjunction with the Applicator shall
submit to the Architect for approval the following samples showing variations in colour, texture and
gloss.
(a) 2 No rolled steel sections 1200mm long showing the upper and lower range
limits.
(b) 2 No folded sheet sections 1200mm x 200mm showing the upper and lower
range limits.
and sign each sample in four separate locations and arrange for the samples to be cut into four equal
sizes. The samples shall then be distributed as follows:
(1) The CONTRACTOR
(2) The Architect (2 No. samples)
(3) The Applicator
The respective parties shall keep them for one year after Practical Completion. The Architect shall
use these samples to agree or otherwise any disputable finishes in the Works.
7.5.5 Remedial Works
Repairs and remedial works shall be carried out in accordance with the original approved
specification.
The CONTRACTOR shall submit to the CLIENT REPRESENTATIVE for review, a detailed
method statement for making good damaged areas of coating. Details are to include surface
preparation of both exposed steel and other coatings, choice of materials if these differ from those
originally used, means of application, conditions of application and any other relevant considerations.
All remedial works shall be subject to trials and rejections shall be at the discretion of the Architect.
The Architect shall keep the approved trial sample as a control sample. Repair record sheets shall be
logged by the CONTRACTOR and placed in the Operations and Maintenance manual as a record of
the as-built works.
7.5.6 External Environment Paint System
Surface Blast clean to Sa2½ of BS 7079 Part A1
Preparation
Primer Coat Zinc-rich epoxy to minimum DFT 75 µm. Shop applied Example: Interzinc 52 of
International
Intermediate Epoxy micaceous iron oxide (MIO) to minimum DFT 100-125 µm. Shop
Coat applied. Example: Intergard 475 of International
Finish 2 coats of Acrylic / Urethane to minimum DFT 60 µm. Shop/site applied.

Example: Interfine 878 of International

7.5.7 Internal Environmental Paint System

Surface Blast clean to Sa2½ of BS 7079 Part A1.
Preparation
Primer Coat Epoxy zinc phosphate to minimum DFT 50 µm. Shop applied.
Finish As required by the Architect and recommended by the manufacturer. Shop/site

applied.

8 Structural Silicone Glazing

8.1 General
The structural silicone glazing shall be carried out by the CONTRACTOR, or a specialist applicator
nominated by the CONTRACTOR and shall be subject to the approval of the CLIENT
REPRESENTATIVE. The same specialist applicator shall be used for the duration of the Works. The
specialist applicator shall operate a quality assurance system based on ISO 9001. Where structural
silicone glazing includes double glazed units, the same sealant manufacturer shall provide the
structural sealant and the sealant for the double-glazed unit vapour seals and weather seals.
Structural silicone glazing systems shall meet the performance criteria specified elsewhere in this
Contract Document. Verification of performance of the structural sealant shall follow the
requirements of the European Organisation for Technical Approvals (ETAG) document 002.
The structural sealant manufacturer shall establish the structural silicone seal dimensions. Guidance
on the method of calculation is given in clause 5.1.4.7 in ETAG 002. The need for any mechanical
devices in addition to the structural seals holding the glazing shall be established with the Building
Control Officer prior to commencement of detailed design by the CONTRACTOR. Guidance on the
design of mechanical devices shall they be required is given in clause 5.1.4.3 in ETAG 002.
Where double glazed units are used as part of the structural silicone glazing, the structural sealant
manufacturer shall provide the design of the hermetic seal of the double-glazed units. Guidance on
the design of the hermetic seal is given in clause 5.2 in BS EN 13022-1.
The design of the structural silicone glazing system shall permit removal and replacement of
individual assemblies from the building without affecting adjacent assemblies or supporting
framework. The design of the system shall prevent standing water on or adjacent to the structural
silicone seals.
Generally, all structural silicone glazing shall be carried out off site in factory controlled conditions.
On-site structural silicone glazing shall only be permitted in special circumstances and shall be subject
to the approval of the CLIENT REPRESENTATIVE.
8.2 Materials
Structural silicone sealant shall be supplied from manufacturers who provide a full detailed design
and testing service and a warranty for the design of the sealant joint and the material. The material
for the whole of the Works shall be supplied from one manufacturer only.
The sealant manufacturer shall provide verification of performance in the form of current test reports
or ETA certificates and shall confirm in writing the suitability of the proposed structural sealant for
use in structural sealant applications. The verification shall demonstrate that the structural sealant
meets the requirements of ETAG 002. For factory glazing, two component silicones shall be used.
Surfaces to which the structural silicone sealant shall be bonded shall be those described in clause 2.1
in ETAG 002. The sealant shall be compatible with all the materials in direct contact with it, and shall
adhere properly to the bonding surfaces on each side of the structural joint.

8.3 Testing
8.3.1 Pre-Production Testing and Reviews
The CONTRACTOR through the specialist applicator shall arrange for the structural sealant
manufacturer to provide a written structural silicone glazing manual and written confirmation of
material testing carried out on a project specific basis. The written confirmation and manual shall be
submitted to the CLIENT REPRESENTATIVE for review in accordance with the Schedule of
Submissions.
The CONTRACTOR shall arrange for samples of all the surfaces to which the structural sealant is to
be bonded, to be sent to the sealant manufacturer for adhesion testing. Testing shall be based on the
tests described in section 5.1.4 in ETAG 002, where applicable. The CONTRACTOR shall also
provide the sealant manufacturer with appropriate technical data from the manufacturers/suppliers of
the bonding surfaces, on the durability of the bonding surfaces. The CLIENT REPRESENTATIVE
may request a meeting between the CONTRACTOR, the sealant applicator, the sealant
manufacturer and the bonding surface suppliers to establish that all the relevant technical data has
been exchanged and has been clearly understood by all parties.
The CONTRACTOR shall arrange for samples of all other materials in contact with the structural
silicone seals to be sent to the sealant manufacturer for compatibility testing.
Testing shall be based on the tests described in section 5.1.4 in ETAG 002.
The CONTRACTOR through the sealant manufacturer shall provide the CLIENT
MREPRESENTATIVE with copies of letters from the sealant manufacturer confirming that he has
carried out the adhesion and compatibility tests and found them to be satisfactory. He shall also
provide the CLIENT REPRESENTATIVE with copies of letters from the sealant manufacturer
confirming that he has checked and approved the CONTRACTOR’s structural silicone design and
detail drawings. He shall also supply copies of the production-testing regime that the sealant
manufacturer requires the CONTRACTOR and structural sealant applicator to carry out in order that
the sealant manufacturer can provide a warranty.
Guidance on testing regimes is given in Table 10 in ETAG 002.
The CONTRACTOR shall inform the sealant manufacturer of any changes physical or chemical in
bonding surface materials and contact materials that may affect the performance of the structural
silicone seals. When changes occur, he shall instruct the sealant manufacturer to carry out further
adhesion tests and compatibility tests as necessary.
8.3.2 Production Testing
During production, the CONTRACTOR shall arrange for the sealant applicator to carry out the
production testing required by the sealant manufacturer in order that the sealant manufacturer can
provide a warranty. For two-part structural sealant, production testing shall include glass or butterfly
tests, snap tests and mixing ratio measurements. For all structural sealant, adhesion testing shall be
carried out using the peel adhesion or the piece method.
The CONTRACTOR shall arrange for 5 randomly selected units that have achieved proper cure and
adhesion to be de-glazed to check cohesion, adhesion and filling of joints if these are concealed.
The CONTRACTOR shall arrange for the sealant manufacturer to make regular factory inspections
to ensure that the production-testing regime is being properly carried out and correctly recorded the
project logbook. The sealant manufacturer’s records of these inspections together with any non-

conformity reports shall be made available to the CLIENT REPRESENTATIVE for review shall he
request them.
8.3.3 Warranty
The sealant manufacturer shall provide a warranty for the structural sealant. Where structural silicone
glazing includes double glazed units, the warranty shall include the hermetic and weather seals in the
double-glazed units. The warranty shall list the drawings, calculations and details that have been
approved and the production testing that has been carried out.
8.3.4 Approvals and Test results
All sealant joints or kits included in curtain wall or double-glazing units are to be tested according to
ETAG 002 and the curtain wall manufacturer shall provide with a valid ETA and CE Mark for the
system including also the water and air tightness and durability test according to EN 1279.
8.4 Fabrication
8.4.1 Assembly
Generally, structural silicone glazing shall be assembled in a factory with a controlled environment.
Sealant shall not be applied when the temperature is below 10 °C, or above 35 °C, or when the relative
humidity is above 85%. Prior to commencement of manufacture, sufficient time shall be allowed for
component temperatures to approximate to those of the assembly area in order to avoid the formation
of condensation on the contact surfaces.
Assembly shall proceed in accordance with the drawings and method statements prepared by the
CONTRACTOR in conjunction with the sealant applicator and the sealant manufacturer and
approved by the CLIENT REPRESENTATIVE. All the components shall comply with the
requirements of this Contract Document.
8.4.2 Preparation of bonding surfaces
All bonding surfaces shall be cleaned and primed in accordance with the sealant manufacturer’s
application specification. A minimum time shall be allowed between cleaning and priming and the
application of the structural seal. This time shall be agreed with the sealant manufacturer but shall not
be more than 4 hours.
8.4.3 Seal Production
For two-part sealant, glass or butterfly tests, snap time tests and mixing ratio tests shall be carried out
in accordance with the sealant manufacturer’s requirements. The results of these tests shall be
recorded in the project log book as soon as they have been completed
Prior to application of structural sealant, the components shall be set in place and suitably supported
to avoid induced stresses being introduced in the seals after curing and following installation on site.
Masking tape, spacers and or backing rods shall be installed as required.
Sealant shall be applied to the joint cavity in one continuous operation using a gun or pump and
applying a positive pressure sufficient to fill the whole joint without entrapment of any air bubbles
and tool the sealant with a light pressure immediately after application.
Following application of the sealant units can either be moved immediately to a storage area before
any curing has taken place and left there suitably supported and without any further movement until

sufficiently cured and adhesion is fully developed, or left for the same period in the place they were
sealed.
Units stored for curing shall be kept under cover and shall not be exposed to direct sunlight,
temperatures in excess of 30 °C or relative humidity in excess of 85%.
8.4.4 Factory Production Control
Notwithstanding the quality assurance requirements of this Contract Document, the CONTRACTOR
shall set up factory production control procedures with the sealant applicator and sealant manufacturer
specific to the fabrication of the structural silicone glazing assemblies. Guidance on the procedures
to be followed can be found in ETAG 002 sub-sections 8.3.2.4 and 8.3.2.5.
Information to be submitted to the CLIENT REPRESENTATIVE for approval shall include:
a) Documentation of the sealant manufacturer’s requirements for the particular
substrates of the construction including joint sizes, limitations, requirements for
mixing, cleaning, surface preparation, priming and application.
b) Written confirmation from the sealant manufacturer that the sealant
manufacturer has reviewed all sealant details and tested the contact surfaces and finds
them suitable to use with the proposed sealant. The written confirmation shall also
confirm that the sealant will not stain the surfaces to which the sealant will be
applied. This written confirmation on suitability, adhesion and staining shall be
accompanied by test results on production substrates performed in accordance with
the procedures noted herein.
c) The sealant manufacturer’s calculations for structural sealant joint sizes
determined from the design wind pressure and panel size using the procedures
described herein.
d) Details of test methods to check adhesion are to be provided and agreed with the
Employer’s Agent.
e) Glazing procedures including, cleaning, priming (if necessary), gunning,
tooling, handling after glazing and curing.
f) Silicone batch logging procedures to record all batches and their expiry dates,
used including batch manufacture, date and arrival date of each batch at the fabrication
works. Similar logging procedures are required for solvents and primers.
g) Details of testing carried out to ensure continued high quality of silicone being
used on a weekly or batch basis whichever is the least.
h) Details of substrate testing carried out on a daily basis to ensure continued high
quality of and consistency of silicone adhesion to the substrate.
i) Frame logging at time of assembly which shall include identifying every panel
by a unique number. The position of each panel on the building shall be recorded on a
set of elevation drawings prepared by the Contractor. The glazing record for each panel
shall include silicone type, batch reference and date, curing time, date of application,
glazier’s name, and temperature and humidity measured inside the factory at a
nominated time each day.
j) Details of procedures to deal with non-conformities. The procedure shall provide

for the identification of all frames of unacceptable quality and their re-glaze or
rejection. When non-conformity is established as a result of a random de-glaze, then
the sealant manufacturer shall call for further de-glazing of the frames glazed on the
same day and using the same silicone batch as the rejected frame.
k) A copy of the Quality Management Records and logbook shall be included in
the Operations and Maintenance manual as a record of the as-built works.
8.5 Transport and Storage

Generally, the requirements for transport and storage shall be as described elsewhere in this Contract
document. Units shall not be moved before the agreed cure time and full adhesion has been achieved.
Finished panels shall be stored in the orientation that they will have in the finished works. For
supported systems, the structural sealant shall not be subjected to the self-weight of the glass.
8.6 Installation
The CONTRACTOR shall provide for the CLIENT REPRESENTATIVE’s approval, installation
drawings showing where each structural glazing assembly is located. He shall provide for the
CLIENT REPRESENTATIVE’s approval a detailed method statement for lifting and fixing the
assemblies to the façade structure, procedures for accurate alignment and installation of weather seals.
The method statement shall identify procedures for ensuring that weather seals do not block drainage
holes, surfaces for weather seals are properly prepared prior to sealing. It shall also ensure that any
mechanical supports and setting blocks for glass self-weight are properly located and design shear
stresses in the structural silicone seals are not exceeded. Experienced and properly trained operatives
with normal levels of skill shall carry out the installation. Details of their training shall be made
available on request for the CLIENT REPRESENTATIVE to review.
8.7 Maintenance
The CONTRACTOR shall document an ongoing inspection/maintenance programme for the
structural silicone and list suitable independent inspection authorities to carry out these inspection
works. This shall include the following: Acceptable cleaning agents based on the tests described in
ETAG 002 sub- section 5.1.4.2.4, frequency of cleaning and cleaning methods to be used.
a) Details of the frequency of inspections, the number and location of panels to be
inspected at each inspection, the features of the assemblies that shall be inspected
and tested and the pass/fail criteria. Procedures for dealing with assemblies that do
not meet the acceptance criteria shall be described. The CONTRACTOR shall
provide inspection forms for the Building Owner nto pass on to the independent
inspection authority as required. The form shall state the full procedures for the
inspection. The independent inspection authority shall be required to produce a report
based on its findings and recommendations for any remedial works, and shall submit
his report to the Building Owner.
b) A series of H- test samples made at the same time as the quality control samples
made during production. These samples shall be left out on the roof of the building.
The samples shall be tested in accordance with clause 5.1.4.1.1 in ETAG 002. The

number of samples and the points at which they shall be made during the production
process shall be agreed between the CLIENT REPRESENTATIVE and the sealant
manufacturer. As a minimum, 10 samples shall be made at the start of production, 10
half way through and 10 at the end. 5 of these samples randomly selected off the roof
shall be tested one year after Practical Completion of the project. 5 shall be tested after
three years, 5 after five years, 5 after ten years, 5 after twenty years and the remainder
after thirty years.
The independent testing authority shall carry the testing and the results shall be passed to the Building
Owner and the sealant manufacturer for review.

9 Quality Control
9.1 Quality Plan
This section sets out the minimum requirements for the production of a Quality Plan for the Works.
Much of the necessary documentation shall already exist as part of the CONTRACTOR's standard
procedures and shall be supplemented where necessary by project specific procedures.
As required by the Schedule of Submissions an outline Quality Plan and a project specific Quality
Plan shall be produced by the CONTRACTOR following the principles and guidelines of BS EN ISO
9001 to demonstrate how quality management will be implemented from award of Contract through
to Contract Completion.
9.2 Quality Control Procedures

The CONTRACTOR shall develop inspection procedures, check lists and audits for monitoring the
Works at the various stages.
A clear system shall be implemented to track information flow and check that work is being designed
and installed to the most up-to-date revisions of specifications, drawings, interface drawings and this
Contract Document.
The documented procedures shall cover but shall not necessarily be limited to the following:
(a) Names and CV's of the Quality Manager and his team
(b) Quality assessment
(c) List of design development drawings required and the rate at which they will be
produced.
(d) Inspection and test procedures to be adopted in checking the Works
(e) Stages at which checklists will be used and samples of those checklists
(f) Statements on works procedures on the correct use of materials and components,
both off site and on site.
(g) List of product information with latest revisions.
(h) Trade contractors appointed by the CONTRACTOR that are involved in the
Works.
(i) The trade contractor’s quality systems and details of their checklists.
(j) Design, procurement, material checking, fabrication, storage, handling, transport
and protection requirements.
(k) Procedure for checking compliance with the Contract Documents and with
accepted good practice.
(l) Procedure for registering and reporting non-compliance.
(m) Procedure for ensuring that non-compliance do not recur.
(n) Calibration records of measuring equipment.

(o) Certification that the Works are considered by the CONTRACTOR to be

complete and are ready for inspection by the CLIENT REPRESENTATIVE.
(p) Checklist register to ensure that all items have been inspected by the
CONTRACTOR and non- compliance discharged.
(q) Protection of work in progress and work completed, including primary brackets,
seals and fire stops.
(r) Compliance with the requirements of the CDM Regulations.
During fabrication, checklists shall include inspection requirements for all components and finishes
that cannot be inspected at later stages in manufacture, assembly, or erection of components.
During erection, checklists shall include such items as survey spot checks of primary brackets,
condition of components and assemblies and finishes, joint cleaning, backer rod and sealant
installation, and fire stopping.
Completed quality checklists shall accompany the components at all stages of production up to the
final erection on site and be available for inspection at any stage.
The CONTRACTOR shall keep full records of all quality management documents for a period not
less than twelve years from Practical Completion. Copies of the quality management documents shall
be included in the Operations and Maintenance manual as a record of the as-built works.
Detailed method statements as referred to in this Contract Document shall be required before the work
commences.

10 Fabrication
10.1 General
As required by the Schedule of Submissions, the CONTRACTOR shall prepare general arrangement,
component and assembly drawings and method statements and shall submit them to the CLIENT
REPRESENTATIVE for review. The drawing review procedure is described in the Contract
Documents The Works shall be fabricated in accordance with these drawings and method
statements, modified as necessary to meet the requirements of the Contract Documents. The
CONTRACTOR's fabrication team shall be involved with the design development.
Materials delivered to the CONTRACTOR’s works shall have supporting documentation verifying
compliance with this Contract Document.
Methods used in the fabrication shall be selected to achieve the specified performance.
Methods used shall be based upon the use of suitable equipment and experienced operatives.
The assembly of components shall be carried out in a factory environment to the extent that it is
possible to do this.
Components shall be checked by the CONTRACTOR for compliance with drawings and method
statements that have been reviewed by the CLIENT REPRESENTATIVE, prior to assembly in
accordance with his quality procedures.
No modification or adaptation of the reviewed drawings and method statements shall be undertaken
without the written consent of the CLIENT REPRESENTATIVE. All changes shall be recorded on
a master set of documents and shall be included in the Operations and Maintenance manual as a record
of the as-built works.
10.2 Assembly
10.2.1 Framework
Grinding, cutting and shaping of metals shall be carried out using tools which will not contaminate
them with particles which could stain or corrode them.
Joints shall be accurately formed without lipping or offsets in visible surfaces unless designed
otherwise. Other joints shall be rigidly secured to prevent all but designed movement, unless shown
otherwise.
Metals shall be welded in accordance with the relevant standards using methods to avoid distortion.
The type, size and spacing of welds shall be shown on drawings and reviewed by the CLIENT
REPRESENTATIVE, prior to fabrication.
Welds shall be fully bonded throughout their length without holes, inclusions, cracks or porosity so
that the long-term performance is not compromised and the welds are strong enough for the design
requirements. The welds shall be ground smooth and flush with the adjoining surfaces where visible
or impinging on other work. Site welding shall not be carried out. The completed welded construction
shall be finished to prevent corrosion. All welds shall be cleaned as necessary to ensure the durability
of the connections.
10.2.2 Mild steel for hot dip galvanising
Mild steel cut or shaped by either flame cutting or Plasma cutting shall be to procedures agreed by

the CLIENT REPRESENTATIVE. These procedures shall demonstrate that the surface hardness is
less than 270 Hv10. Random inspection of the steel shall be required to ensure that the hardness level
is not exceeded. Alternatively, all cut edges shall be surface dressed to remove hardened material.
All punched holes shall be undersized by 1.0mm and be reamed to the finished size.
All radius edges used in changes of section shall be typically 20mm.
All welding procedures and welding procedure specifications shall limit the hardness in the weld,
parent metal or heat affected zone to less than 270 Hv 10.
Following pickling operations, the steel shall be held at more than 100 deg C to ensure a uniform
temperature, either prior to, or after fluxing.
10.2.3 Cutting, drilling and milling
Arc cutting and acetylene gas cutting shall not be used.
10.2.4 Pressing and folding
The folding and forming of aluminium sheet shall be carried out over dies or mandrels with the
minimum radii recommended by the Aluminium Federation in such publications as The Properties of
Aluminium and Its Alloys and The Designer's Guide to rolled Aluminium, Part 2. Trial bends shall
be made on scrap material of the alloy, temper and thickness being used to ensure that it is not cracked,
torn, unevenly stretched or separated at grain boundaries.
10.2.5 Welding of aluminium
Welding procedures shall comply with BS EN 15614-2.
Welders shall be certified to BS EN ISO 9606-2.
Welding shall comply with BS EN 1011-4.
Welding shall be tested in accordance with BS EN 895, BS EN 1320, BS EN 1321 and BS EN ISO
5173.
All stud welding shall be by the capacitor discharge process on freshly cleaned, degreased and oxide-
free base metal shielded with argon gas, 99.95% pure, in accordance with Recommended Practice for
Stud Welding by the American Welding Society.
10.2.6 Welding of steels
Welding procedures shall comply with EN ISO 15614-1.
Welders shall be certified to BS EN 287.
Welding of carbon manganese steels shall comply with BS EN 1011-2.
Welding of stainless steels shall comply with BS EN 1011-3.
Testing of welds shall comply with the National Structural Steelwork Specification, 5th Edition.
10.3 Sealant Application

10.3.1 Sealant application (non-structural)
Sealant shall be applied to clean surfaces, primed as necessary, in accordance with the manufacturer's
recommendations and procedures following adhesion and application tests.

Conditions of application and cure shall be conducive to producing satisfactory results and avoid
undue stress in uncured material.
Quality control adhesion tests shall be carried out throughout the period of manufacture to monitor
the effectiveness of the material and application techniques.
Sealant shall be applied over bond breakers/backer rods, set into the joint to control the depth of
sealant and to prevent three-sided adhesion.
Backing rods shall be selected and used strictly in accordance with the sealant manufacturers’
recommendations.
10.4 Glass
10.4.1 Preparing Panes of Glass
Annealed glass panes, including those for double glazed units, shall be cut to size in the factory by
scoring to produce clean cut edges. These edges shall not be dressed, worked or otherwise modified.
The edges of all panes and double-glazed units shall be inspected during processing and before and
after installation in their frames. Any edges with defects likely to initiate cracks in service including
feather (shark's teeth) or whisker (serration's) deeper than half the thickness' of the pane, vents (flake
chips) greater than 6mm across, or impact damage shall not be incorporated in the Works.
10.4.2 Insulating Glass Units
Insulating glass units shall comply with BS EN 1279. The visual quality of the installed units shall
be assessed in accordance with clause 12.4.2 and 12.4.3 of this specification.
10.4.3 Preparing Double Glazed Units
The spacers separating the panes of glass shall be aluminium alloy with a natural anodized finish,
stainless steel, glass fibre reinforced plastic, thermoplastic or silicone foam and shall have adequate
rigidity for their purpose. They shall be specifically designed to accommodate the seal and contain
desiccant, allowing both to operate at maximum efficiency. All bent edge spacers shall be limited to
a maximum two joints in any one assembly. Spacer pieces shall not be less than 200mm in length.
Joints shall not be allowed within 50mm of any corner.
The units shall have a mechanically applied primary poly-iso-butylene seal, located between glass
and spacer providing a vapour-proof barrier, which shall be continuous and of a minimum width of
3mm, and a secondary two-part silicone seal extending around the perimeter of the double-glazed
unit.
Polysulphide secondary seals shall only be used in fully framed systems.
Glass coatings shall overlap the primary seal with no uncoated gap.
Any breather tubes used for transportation shall be nipped closed.
Where argon filled units are proposed, the supplier of the units shall provide written evidence that the
units have undergone accelerated ageing tests in accordance with BS EN 1279 -3.
The units shall not employ edge tape. The edges shall be finished in a way which permits visual
inspection of the glass edge, edge seals and the positions of the metal spacers.
Identification marks and /or manufacturers’ logos shall be sized as small as possible. They shall be

located in the bottom left hand corner of the double-glazed units when viewed from the inside to the
outside.
Pressure release tubes shall be located so that they point downwards in the finished works.
10.5 Gaskets
Gaskets jointed by bonding with adhesive are not accepted as a substitute for moulded frame gaskets.
In the event that adhesive bonded joints are required to be formed, this shall be brought to the attention
of the CLIENT REPRESENTATIVE for review before such work is carried out.
All gasket frames shall be normally manufactured to a small but predetermined oversize tolerance, to
ensure that when seated into position, the lineal lengths and corners of the gaskets are in slight
compression.
Gaskets shall be installed in accordance with the manufacturer’s recommendations and utilising the
correct tools.
10.6 Membranes
Membranes used for flashing, waterproofing and vapour control shall be continuous and shall be fixed
mechanically and with adhesive to the backing components and completely sealed. They shall be
formed into shapes compatible with the building interfaces. They shall be sealed at all joins, and
fixing penetrations.
The closures of junctions at interfaces shall be formed of membrane, on its own for narrow gaps and
in combination with aluminium alloy sheet for wider gaps where support is required to prevent
damage under design wind load.
All joins between the various pieces of membrane shall be made by gluing and clamping them
together where they are supported by a firm substrate and by gluing, vulcanising, solvent welding or
heat welding them together where they are unsupported along the line of the joint.
Membranes forming aprons and collars around windows and glazed walls shall be made completely
continuous by gluing, vulcanising, solvent welding or heat welding the joints between their various
segments.
Membranes shall be attached to the supporting components by sealing and clamping them to the
supporting components. The clamps shall be sufficiently stiff and shall be fixed with fasteners
sufficiently close together to maintain a complete seal and sufficiently strong to resist any design
wind load on the barrier.
Any damage to flashings, waterproofing or vapour control layers shall be brought to the attention of
the CLIENT REPRESENTATIVE and remedial proposals shall be submitted for review by the
CLIENT REPRESENTATIVE. Special attention shall be required where the vapour control layer
forms an external surface.

10.7 Fabrication Tolerances

10.7.1 Metal cutting tolerances
The maximum allowable tolerances for framework shall be:
± 1.5mm on length of mullion
± 1.0mm on length of transom
± 0.5mm on length and width of sheet
± 1.0mm on length of diagonal of sheet and not more than 2.0mm difference in the
length between the two diagonals.
10.7.2 Annealed glass cutting sizes
Tolerances on cut annealed glass shall be in accordance with BS EN 572-2.
10.7.3 Thermally toughened and heat strengthened glass
After processing, individual pieces of heat treated glass shall be within the following tolerances.
Length and width As required by BS EN 14179

Squareness measured along the As required by BS EN 14179
diagonals
Roller wave 0.15mm between peak and trough
Edge dip 0.25mm
Bow/Local bow As required by BS EN 14179
10.7.4 Laminated glass

After laminating, individual pieces of laminated glass shall be within the tolerances given in BS EN
ISO 12543-5.
10.7.5 Double glazed units
Finished double glazed units shall be within the tolerances given below
Length and Width on units up to 3m² +3mm, - 0mm
Length and Width on units 3m² to 8.5m² +4.5mm, - 0mm
Length and width on units over 8.5m² +6mm, - 0mm
Thickness for 2 panes of glass each 6mm + or – 1.0mm
or less plus air space
Thickness for 2 panes of glass each over + or – 1.5mm
6mm plus air space
Variation in thickness round the Not more than 1mm
perimeter of any one unit.
Length of diagonals 4mm max. difference in length

Glass alignment along bottom edge. + or – 0.5mm

Glass alignment on other edges + or – 1.0mm
Stripping of coating on surface 2 and or Completely stripped up to nominal value of + or –
3 of the double-glazed unit 1.0mm. Over-stripping max 1.0mm. Edge of
coating shall be overlapped by butyl by not more
than 2mm
10.7.6 Structurally glazed double-glazed units

Sub-frame length and width + 1.0mm – 2.0mm
Sub-frame squareness measured along 5.0mm difference in the length of each diagonal
the diagonals
Double glazed unit length and width ± 1.5mm
Spacer bar position ±1.0mm from the nominal position in the plane of
the two panes of glass
Sub-frame and double-glazed unit ± 1.5mm
combined thickness
Alignment of outer edge of glass and ± 2.0mm
outer edge of sub-frame – extreme point
10.7.7 Aluminium panels

The maximum allowable tolerances for metal panels shall be as follows:
Length and width ± 1.0mm up to 4.0m
Depth ± 0.5mm up to 150mm deep
Squareness measured on the diagonals ± 2.0mm on the length of each diagonal and not
more than 4.0mm difference in length between each
diagonal
Edge straightness ± 0.5mm over 1.0m measured from the true line
Bow/flatness 0.2% of longest panel side up to a maximum of
4.0mm measured from the true surface
Twist One corner not more than 3.0mm up from the plane
containing the other three corners
10.8 Material Protection
Materials, assembled units, elements of framing and all components shall be protected in such a
manner that will prevent damage, distortion, uneven weathering or degradation under normal
conditions of handling and storage. Particular attention shall be given to the protection of edges,
projecting features, corners and other vulnerable areas

11 Handling and Storage

11.1 General
The CONTRACTOR shall provide a method statement detailing the proposed methods of storage
and handling, including transportation. This shall clearly demonstrate that all possible steps have been
taken to minimise the risk of damage to fabricated panels.
The method statement shall include:
a) Details of manufacturer's requirements for the correct storage of materials and

components, in the factory and on-site prior to erection, and protection at all times.
b) Details of temporary support arrangements for the assemblies, both on and off site.
c) Details of lifting arrangements
d) Transportation arrangements
e) Materials, assembled units, elements of framing and all components of the
permanent Works shall be protected and stored in such a manner that will prevent
damage, distortion, uneven weathering or degradation.
f) All elements and components shall be clearly labelled for identification and
traceability.
g) Inspection shall be undertaken in line with the agreed quality procedures for elements
and components prior to their use. All damage shall be recorded and remedial
procedures agreed with the CLIENT REPRESENTATIVE prior to incorporation into
the Works.

12 Installation
12.1 General
12.1.1 Documents
As required by the Schedule of Submissions, the CONTRACTOR shall prepare installation drawings
and method statements and shall submit them to the CLIENT REPRESENTATIVE for review. The
drawing review procedure is described in the Contract Documents. The Works shall be installed in
accordance with the reviewed drawings and method statements, modified as necessary to meet the
requirements of the Contract Documents.
Methods used in the installation of the Works shall be selected to achieve the specified performance.
The equipment and operatives employed in all stages of installation shall be appropriate to the
methods adopted.
The method statement shall set out the CONTRACTOR’s procedures including programme,
sequence of erection, temporary works, dealing with adverse weather conditions, tools and plant,
ancillary materials, labour, protection, co-ordination with other elements of work, and regular
inspections.
Installation drawings, method statements and quality control procedures shall be supplied to the site
installation team. The CONTRACTOR shall co-ordinate between the site installation team and the
works suppliers and his own designers and site staff so that all those parties are made aware of the
important items to be checked during installation.
The installation drawings, method statements and procedures shall detail all the elements used to
construct the Works and shall clearly describe all operations including the following:
(a) Setting out and control points.

(b) Cross reference to the identification of elements.
(c) Details of isolation and packing.
(d) All joints requiring sealant together with details of cleaning and, if required,
priming of surfaces.
(e) Details of position, type and size of backing rods and bond-release tapes etc.
(f) The tolerances to be achieved in the location of elements and the alignment of
joints.
(g) All fixings requiring specific torque
(h) Details of equipment necessary to lift elements and components onto the
building and to hold, line and level them once they have been positioned on the building.
(i) Details of points that are susceptible to damage or shall not be loaded during
installation.
(j) Details of protection.
(k) Position of all hidden fixings.
(l) How all CDM requirements are incorporated into the installation process.

No modification or adaptation of the agreed drawings and method statements shall be undertaken
without the prior agreement of the CLIENT REPRESENTATIVE. All changes shall be recorded on
a master set of documents and shall be included in the Operations and Maintenance manual as a
record of the as- built works.
12.1.2 Site work
The CONTRACTOR shall employ only competent experienced installers to carry out the Works. He
shall provide and maintain records to demonstrate his employees experience and all related training.
The Works shall be installed to the dimensions indicated with the permissible deviations estimated
by the CONTRACTOR and marked on his drawings. These permissible deviations shall be
confirmed to the CLIENT REPRESENTATIVE by the CONTRACTOR during his detailed design
development stage and be appropriate for the materials and methods employed to achieve the project
requirements for appearance and fit as specified in the Contract Documents.
As installation proceeds, the CONTRACTOR shall check the work and shall record all
noncompliance.
Remedial proposals shall be reviewed and agreed with the CLIENTREPRESENTATIVE as soon as
possible after the problem has been identified. The CONTRACTOR shall not cut, drill or otherwise
alter any work without review by the CLIENT REPRESENTATIVE.
12.1.3 On-site control samples

The standard of workmanship for the Works shall be to the standard established by the reviewed on-
site quality control samples. Until the CLIENT REPRESENTATIVE has accepted the control
samples, the CONTRACTOR proceeds with further installation work at his own risk. Upon
acceptance, the on-site control samples shall remain as part of the Works. The CLIENT
REPRESENTATIVE shall reject all workmanship vmu
that falls below the accepted standard.
12.2 Tolerances
12.2.1 Building frame tolerances
The CONTRACTOR shall establish the anticipated tolerances for the building frame and shall allow
for these tolerances in the design of fixings and components such that the Works are always within
the tolerances specified herein.
The CONTRACTOR shall be responsible for obtaining any further tolerance information he may
require having taken into account all criteria which in his specialist knowledge are relevant to the
design and installation the Works.
12.2.2 Site survey
The CONTRACTOR shall check the position of all elements of the building structure and other work
that interfaces with the Works during the CONTRACTOR’s detailed design development period to
verify their compliance with the Contract Documents. He shall do this by undertaking a line and level
survey of the preceding elements of work including the details of points of attachments for the primary

brackets where appropriate. He shall do this as soon as possible and shall submit the results to the
CLIENT REPRESENTATIVE without delay.
Shall the CONTRACTOR find the preceding elements of work including any prepared fixing points
to be outside the tolerances he anticipated and allowed for, he shall inform and review with the CLIEN
REPRESENTATIVE his proposed remedial action.
12.2.3 Accuracy of erection
12.2.3.1 Structural aluminium work
Structural aluminium shall be erected in accordance with the tolerances given in BS EN 1999
12.2.3.2 Structural steelwork
Structural steelwork shall be erected in accordance with the tolerances given in the Structural
Engineer’s Tolerance and Movement Report.
12.2.3.3 Aluminium curtain walls
The Works shall be installed to the following permitted deviations:
Line ± 2.0mm in any one storey height, or structural bay width
Level ± 2.0mm in any one structural bay
Plumb ± 2.0mm in any one storey height
Plane ± 2.0mm in any one storey height, or structural bay
Intersection ± 2.0mm in alignment in any direction in the plane of the wall,

between any two adjoining panels, at a 4-way intersection of panels
The following criteria shall also apply to the Works independent of the above permitted
deviations:
Within the length of any joint The greatest width shall not exceed the least width
(including in line continuations by more than 25%. Any variation shall be evenly
across transverse joints) distributed with no sudden changes
The offset end elevation between Not more than 15% of the width of the transverse
nominally in-line edges across a joint
transverse joint
The offset in plan or section Not more than 15% of the width of the joint
between flat faces of adjacent
panels across any joint
12.3 Fixings
Fixings including primary fixings to the building structure shall be installed in accordance with the
fixing manufacturer's recommendations and required procedures, where necessary following site

trials and tests. The details of primary fixings including the following shall be checked and recorded:
(a) Type of proprietary fixings, their size and location
(b) Embedment, spacing and edge distances
(c) Torque levels
(d) Locking washers or nuts and engagement of serrated washers.
(e) Isolation of dissimilar metals and of mill finish aluminium from cementitious
material in wet environment.
(f) Whether the fixing was tested or not. If tested, results of test.
For all bolt assemblies, the strength grade combination of bolts/nuts/washers shall be as prescribed
or recommended in the relevant British Standard.
The CONTRACTOR shall secure all nuts used in connections to prevent loosening during the life of
the Building.
The length of bolt shall be such that at least one clear thread shows above the nut after tightening, and
at least one thread plus the thread run out shall be clear between the nut and the unthreaded shank of
the bolt.
Where site drilling, cutting, grinding etc is carried out all swarf shall be removed and all surfaces left
clean.
12.4 Cast-in Channels

12.4.1 General
Cast-in channels in the concrete structure required for cladding attachment, shall be demonstrated to
have sufficient strength and shall be adequately embedded to ensure that the loads applied to them
are sufficiently distributed to avoid over-stressing the concrete.
The CONTRACTOR shall provide cast-in channels and their locations to the concreting
CONTRACTOR. The concreting CONTRACTOR shall co-ordinate these locations with the layout
of the steel reinforcement in the concrete and shall install them.
Materials for the cast-in channels shall comply with the requirements of this specification.
12.4.2 Protection of Cast-in Channels
The concreting CONTRACTOR shall ensure that the cast-in channels do not get blocked with
concrete, concrete slurry, or any other material that prevents the cladding fixings from being installed.
12.4.3 Tolerance on Placement
Cast-in channels shall have a permitted deviation of ± 15mm from the required position. The
minimum distance from the edge of any cast-in channels and a concrete edge shall not be less than
100mm.
After installation, the exact position and condition of the cast-in channels shall be checked and
verified by the CONTRACTOR. Any discrepancy or in-accuracy shall be reported to the CLIENT
REPRESENTATIVE immediately.
12.4.4 Remedial Work

Where remedial action is required to rectify out-of-tolerance or damaged cast-in channels, proposals
shall be submitted to the CLIENT REPRESENTATIVE by the CONTRACTOR as soon as possible
after the discrepancies have been established and confirmed. These proposals shall be approved by
the CLIENT REPRESENTATIVE prior to any remedial work being carried out on site.
The CONTRACTOR shall verify the adequacy of all remedial work by means of load testing.
The testing regime shall be developed in conjunction with the manufacturer of the anchors proposed
and the CLIENT REPRESENTATIVE, and shall be agreed by the CLIENT REPRESENTATIVE
and manufacturer prior to any remedial work being carried out on site.
Testing methods shall be those described the Construction Fixing Association Guidance
Note: Procedure for site testing construction fixings.
12.5 Concrete anchors

Concrete anchors shall comply the requirements of ETAG standards.
12.6 Glass
12.6.1 General
Glazing shall be carried out in accordance with manufacturer's recommendations, which shall take
into account the recommendations of the Glass and Glazing Federation, and the requirements of BS
6262, and BS 8000-7.
Setting blocks and anti-walk devices shall be installed in accordance with the requirements of BS
6262, modified where noted in this specification.
It is envisaged that the large panels of glass will be gravity supported in locations outside those
described in BS 6262 and BS 8200. The CONTRACTOR shall provide calculations to justify the
support conditions.
No grinding or welding shall be permitted within 10m of unprotected glass.
12.6.2 Insulating glass units
Pressure release tubes shall be cut and sealed. They shall be located so that they point downwards in
the finished works.
12.6.3 Visual acceptance criteria for installed glass
The guideline prepared by the Technical Advisory Board of the Institute of Glazing Trade for Glazing
Technology and Window Manufacture, Hadamar (IGH, Hadamar) and the Federal Association for
Wholesale CLIENT REPRESENTATIVE Structural Glazing, Insulating Glass Manufacture, High
Performance Glazing, Troisdorf dated June 2004 shall be used to assess the visual quality of insulating
glass units, except that clause 10.7.3 of this specification shall be used to assess roller wave for heat
strengthened and thermally toughened glass.
12.6.4 Visual acceptance criteria for installed fritted glass
Except where noted in clause 6.4.10.3, the guideline prepared by the Federal Association for
Wholesale Architectural Glazing, Insulating Glass Manufacture, High Performance Glazing and the
Professional Association for Architectural Glazing, 2002, titled “Guideline for Visual Assessment of

the Visible Quality of Enamelled and Screen-printed Glass” shall be used to assess the visual quality
of fritted glass installed in the Works.
12.6.5 Evaluation of colour of glass
12.6.5.1 Requirements on site
The samples tested in the laboratory and installed in the Works shall be re-tested in-situ on site and
the results compared with the laboratory measurements.
The site-measured samples shall be used as benchmarks for colour shall any dispute arise regarding
variations in colour in units of the same configuration.
The results shall be presented to the Architect for review.
12.6.5.2 Disputes
In the event that there is a dispute regarding colour in reflection when viewed from the outside, the
Sub-contractor shall arrange for the disputed units to be tested in-situ and the results shall be
compared with the units measured in accordance with clause 12.6.5.1 above.
In the event that there is a dispute regarding colour in transmission and/or reflection when viewed
from inside to out, the Sub-contractor shall arrange for 3 of the disputed units to be de-glazed and
tested for colour in transmission and/or reflectance in the laboratory.
12.6.4 Damaged Glass
Damaged glass shall be rejected and shall be removed and replaced with new glass.
12.7 Gaskets
Gaskets shall be installed as described elsewhere in this Contract Document.
12.8 Insulation (not including Tensotherm)

Insulation shall be installed as shown on the CONTRACTOR's drawings in accordance with
manufacturer’s recommendations. It shall be held in place by non-ferrous fixings mechanically
attached to the supporting components. Installations relying upon adhesives only shall not be
permitted. Where mechanical fixings pass through waterproof membranes or vapour barriers, they
shall be properly sealed to the waterproof membranes or vapour barriers.
The method of attachment to the supporting components shall be selected to eliminate the risk of
bulging, sagging, delamination or detachment of the insulation. It shall be installed so that there are
no gaps or lips between individual pieces of insulation or between insulation and any penetrations
through the insulation.
12.9 Membranes
Membranes used for flashing, waterproofing and vapour control shall be continuous and shall be fixed
mechanically and with adhesive to the backing components and completely sealed. They shall be
formed into shapes compatible with the building interfaces. They shall be sealed at all joins, and
fixing penetrations.

The closures of junctions at interfaces shall be formed of membrane, on its own for narrow gaps and
in combination with aluminium alloy sheet for wider gaps where support is required to prevent
damage under design wind load.
All joins between the various pieces of membrane shall be made by gluing and clamping them
together where they are supported by a firm substrate and by gluing, vulcanising, solvent welding or
heat welding them together where they are unsupported along the line of the joint.
Membranes forming aprons and collars around windows and glazed walls shall be made completely
continuous by gluing, vulcanising, solvent welding or heat welding the joints between their various
segments.
Membranes shall be attached to the supporting components by sealing and clamping them to the
supporting components. The clamps shall be sufficiently stiff and shall be fixed with fasteners
sufficiently close together to maintain a complete seal and sufficiently strong to resist any design
wind load on the barrier.
Any damage to flashings, waterproofing or vapour control layers shall be brought to the attention of
the CLIENT REPRESENTATIVE and remedial proposals shall be submitted for review by the
CLIENT REPRESENTATIVE.
12.10 PVC membrane

The PVC membrane shall be stretched over the sub-frame and hooked into the aluminum rails without
glue or clips.
The stretch membrane shall be removable by hand and approved tolls for visible inspection, to
provide subsequent re-installation.
The installation of the membrane shall not start until spaces to receive it have not been enclosed,
sufficient heat is provided, dust generation activities have terminated, and overhead mechanical and
electrical work is completed, tested and approved.
Wet work shall be dried out prior to commencement of installation.
12.11 Finishes
Surface areas likely to be damaged during installation or by other Contractors shall be fully protected
until completion of all work in the area of the installation. If during installation any damage does
occur, this shall be rectified by the CONTRACTOR, progressively and shall not be allowed to
accumulate. The CONTRACTOR shall report all damage and these reports together with the
CONTRACTOR’s proposals for rectification shall be submitted to the CLIENT
Where significant surface damage occurs to cosmetic clip-on components, such components shall be
removed and renewed.
12.12 Protection and Cleaning

Protection from the following trades or operations shall provide specific protection from the
anticipated hazards. In particular vulnerable coated surfaces, glass, metal edges, corners and features

shall be protected.
Unless agreed otherwise protection shall remain in place until all work potentially damaging to the
components or their finish has been undertaken.
Materials used for temporary protection shall be compatible with the surface and finishes.
They shall be removed without detriment to the finish and the component suppliers and finishers shall
approve methods for removal.
Removal of protection and cleaning of the Works shall be carried out on completion unless agreed
otherwise.


13 Maintenance access equipment

13.1 Operations and Maintenance Manual
The Sub-contractor shall produce an Operations and Maintenance manual for the Works. Two copies
of the manual will be required. A draft copy of the proposed manual shall be submitted to the
Architect not less than six weeks before the programmed date for Completion. The manual shall be
developed in parallel with the design and shall include, but not be limited to, the following
information:
• The name, address and telephone number of each firm and/or Contractor involved in the
supply or fabrication of materials, components, assemblies and finishes.
• A clear and concise description of the construction used to form the various elements
within the Works. It shall be set out in chapters dealing with each element in turn. Its
contents shall be comprehensively tabulated and its text cross-referenced. It shall be
illustrated with sketches and Trade Literature and shall refer to the 'as-built' drawings.
• Copies of material, components and finishes certification and test reports and
photographs as required by the Contract Documents.
• A method statement based on the access strategy shown on the Contract Documents
showing the means of access to all parts of the Works with recommended safe loading.
• A method statement covering the procedures for replacement of damaged or otherwise
defective materials or components, and materials and components that have a design life
less than the design life of the Works and will therefore require replacement during its
life.
• Quality management record sheets including records of repairs to coatings.
• Recommendations and procedures for inspections, routine maintenance, lubrication,
cleaning, suitable cleaning agents and painting.
• Guidance and recommendations for effective and efficient operation of solar and
thermal control features on the building façade with regards to their energy and
environmental objectives
• The Method Statement and Disassembly Plan as defined in Clause 2.3.1 of this
Specification.
• A full set of as-built construction drawings, updated to include any changes made up to
the time of completion.
• The terms and conditions of any Warranties. Note that all Warranties for finishes shall
be valid for periods of one year between cleaning.
Following hand over of the Building at Completion, the Sub-contractor shall allow for providing an
experienced member of staff to familiarise the Facilities Manager of the Building with the use of, and
information contained within, the Operations and Maintenance manual.
13.2 Access of Cleaning and Inspection

The Sub-contractor in consultation with the Architect shall recommend methods and procedures to
be utilised to allow inspection at the intervals stated in the Operations and Maintenance manual. This
will allow systematic monitoring of the condition of the Works, assist in the prediction of the need
for preventative maintenance and redecoration during the life of the Works, and inspection and testing
of structural silicone glazing as required by this Contract Document.

13.3 Glass Replacement

The Sub-contractor in consultation with the Architect shall recommend methods and procedures to
be utilized in glass replacement
END OF SECTION

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Specification

Stadium Envelope Specifications

Prepared for: Supreme Committee for Delivery and Legacy

Prepared by: HBK CONTRACTING COMPANY

P.O. Box 1362, Doha – Qatar

Document owner : HBK CONTRACTING COMPANY

Signature: Date: 11/11/2019

Revision Date Additions/modifications

Reviewed by Olga Redondo Project Director 11/11/2019

Checked by Pavel Hladik Design Manager 11/11/2019

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 2 of 157

Title Signature Date

PMCM: We have no objection to the content and implementation of this document.

Title Signature Date

SC: We have no objection to the content and implementation of this document.

Title Signature Date

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 3 of 157

Contractor HBK Contracting Company

SC Supreme Committee for Delivery & Legacy

PMCM Project Management Construction Management

CSC Construction Supervision Consultant

QCS Qatar Construction Specification

QA/QC Quality Assurance and Quality Control

HSE Health, Safety, and Environment

FIFA Federation Internationale de Football Association

MEP Mechanical, Electrical, and Plumbing

QMS Quality Management Plan

ICT Information Communications Technology

DPR Daily Project Report

WPR Weekly Project Report

WPL Weekly Report

MPR Monthly Report

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 4 of 157

Client Supreme Committee for Delivery & Legacy

PMCM TiME Qatar

CSC Louis Berger

Main Contractor HBK Contracting Company

Stadium Precinct The site of Stadium and its Immediate Surroundings

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 5 of 157

STADIUM ENVELOPE DESIGN

Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 6 of 157

B. Environmental Goals: As specified in Section 018113 - Sustainable Design Requirements.

1. Participation in the GSAS green building rating program to achieve 4 Stars: As

b. To achieve the targeted 3 points for IE.9 the total measured

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into the calculator and the overall result must be at least

c. Adhesives and sealants: For field applications that are

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Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 9 of 157

d. Aerosol adhesives: For field applications that are inside the

e. Paints and Coatings: For field applications that are inside

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f. Clear wood finishes, floor coating, stains, sealers, and

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Document Reference number: SC-C06-STA-HBK-SPE-AR-00005 Rev04 Page 12 of 157

1.1.1 The Building

1.1.2 The Works

1.2 Design Responsibility