This document provides a procedure for conducting Rockwell hardness testing of steel plates. The procedure involves cleaning the steel plate, placing it in a Rockwell hardness testing machine, selecting an appropriate scale and indenter based on the steel grade, applying load to the indenter to create an indentation, releasing the load and measuring the hardness reading displayed. Multiple tests should be done at different locations to account for variations. Hardness values are represented by a letter scale (HRB or HRC) and number. Example readings using the Rockwell B and C scales with different indenters and loads are also shown.
This document provides a procedure for conducting Rockwell hardness testing of steel plates. The procedure involves cleaning the steel plate, placing it in a Rockwell hardness testing machine, selecting an appropriate scale and indenter based on the steel grade, applying load to the indenter to create an indentation, releasing the load and measuring the hardness reading displayed. Multiple tests should be done at different locations to account for variations. Hardness values are represented by a letter scale (HRB or HRC) and number. Example readings using the Rockwell B and C scales with different indenters and loads are also shown.
This document provides a procedure for conducting Rockwell hardness testing of steel plates. The procedure involves cleaning the steel plate, placing it in a Rockwell hardness testing machine, selecting an appropriate scale and indenter based on the steel grade, applying load to the indenter to create an indentation, releasing the load and measuring the hardness reading displayed. Multiple tests should be done at different locations to account for variations. Hardness values are represented by a letter scale (HRB or HRC) and number. Example readings using the Rockwell B and C scales with different indenters and loads are also shown.
This document provides a procedure for conducting Rockwell hardness testing of steel plates. The procedure involves cleaning the steel plate, placing it in a Rockwell hardness testing machine, selecting an appropriate scale and indenter based on the steel grade, applying load to the indenter to create an indentation, releasing the load and measuring the hardness reading displayed. Multiple tests should be done at different locations to account for variations. Hardness values are represented by a letter scale (HRB or HRC) and number. Example readings using the Rockwell B and C scales with different indenters and loads are also shown.
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compliance with the terms and proceed to AFC conditions of the contract. NO YES ✔ ALL CHANGES TO THIS DOCUMENT SHALL BE CLOUDED BY THE SUPPLIER PROCEDURE FOR HARDNESS TESTING Hardness testing of steel plates is an important quality control procedure to assess the material's hardness and, indirectly, its mechanical properties. There are several methods for hardness testing, but the two most commonly used methods for steel plates are the Rockwell hardness test and the Brinell hardness test. Here's an engineering procedure for most commonly used method:
Rockwell Hardness Test:
Equipment needed:
Rockwell hardness testing machine
Rockwell hardness indenter (usually a steel ball or a diamond cone) Steel plate specimens
Procedure: Add reference of Reliance RPMS Spec., ASME Sec II Part A, ASME Sec VIII Div.1
1. Clean the surface of the steel plate to remove any dirt, oil, or contaminants that could affect the test results.
2. Place the steel plate specimen on the anvil of the Rockwell hardness testing machine.
3. Select the appropriate scale and indenter type based on the steel grade and expected hardness range. The most common scales for steel plates are B and C.
4. Lower the indenter gently onto the surface of the steel plate using the testing machine's lever.
5. Apply the main load to the indenter. The machine will automatically apply the required load, which is maintained for a specific dwell time to allow for indentation.
6. Release the load, allowing the machine to return to its initial position.
7. Measure and record the Rockwell hardness value displayed on the machine's scale or digital display. For example, if you used the B scale, the result could be expressed as HRB (Rockwell B hardness).
8. Perform multiple hardness tests at different locations on the steel plate to account for any possible variations in hardness.
In Rockwell hardness testing, the hardness value is determined based on the depth of penetration of the indenter into the material. The hardness values are represented by an alphabetic letter followed by a numeric value. For example, HRB 65 or HRC 30, where "HR" stands for Rockwell hardness, "B" or "C" indicates the type of scale used, and the numeric value represents the hardness reading. The table below shows an example of readings in Rockwell hardness testing for steel samples using the Rockwell B and Rockwell C scales:
Please note that the hardness readings will vary depending on the material being tested, the condition of the material's surface, and the accuracy of the testing equipment. Additionally, the loads and indenter types used may differ based on the specific Rockwell scale used and the material's hardness range. It is essential to follow the appropriate standards and guidelines for Rockwell hardness testing to obtain accurate and reliable results. Hardness testing of steel plates using a portable hardness testing machine is a practical and convenient way to assess the material's hardness quickly in the field or on-site. The following procedure outlines the steps for conducting hardness testing using a portable hardness tester:
Equipment Needed: Portable hardness testing machine (e.g., a portable Rockwell, Brinell, or Vickers hardness tester) Steel plate specimens Surface preparation tools (cleaning materials, if needed) Calibration block (if required) Procedure: Prepare the Surface: Ensure the surface of the steel plate is clean and free from any contaminants that could affect the test results. Clean the surface using a wire brush, solvent, or other appropriate cleaning materials. Calibration (if required): Some portable hardness testers may require periodic calibration using a known reference material. Check the manufacturer's guidelines for calibration procedures specific to your device. Select the Hardness Scale: Depending on the portable hardness testing machine you're using, select the appropriate hardness scale (e.g., Rockwell, Brinell, Vickers) based on the material and the expected hardness range. Choose the Indenter and Load: For Rockwell hardness testing, select the appropriate indenter type (steel ball or diamond cone) and load based on the scale and the steel's hardness range. Consult the manufacturer's instructions for load selection. For Brinell and Vickers hardness testing, ensure that the machine is equipped with the appropriate indenter (a hardened steel ball for Brinell, and a diamond pyramid for Vickers) and load application system. Position the Tester: Place the portable hardness testing machine on the surface of the steel plate where you want to measure hardness. Ensure it's stable and properly aligned. Apply Load and Measure Hardness: Follow the manufacturer's instructions to apply the load. This often involves activating the machine to apply the load and hold it for a specified time. The machine will calculate and display the hardness reading on its screen. Ensure the reading has stabilized before recording it. Repeat Measurements: For accuracy, it's a good practice to take multiple hardness measurements at different locations on the steel plate. This helps account for potential variations in hardness within the material. Record and Report: Record the hardness values obtained at each measurement point. Note the scale and any relevant information. If required, report the average hardness value and include it in your documentation or inspection report. Post-Test Cleaning: Clean the surface of the steel plate again if necessary, especially if it was contaminated during the testing process. Data Analysis: Analyze the hardness data in the context of your project requirements or quality control standards. Determine whether the hardness values meet the specified criteria.
