Automation Systems and Control Components: Consistent, Intelligent and Future-Proof

Electric Drives Linear Motion and
and Controls Hydraulics Assembly Technologies Pneumatics Service
Automation Systems and

Control Components
Consistent, intelligent and future-proof

Bosch Rexroth is the worldwide leader
in all relevant drive, control and motion
technologies – with industry-specific
automation systems and innovative
control components.
Content
Competent in Automation 4
1
Automation Systems Summary 10
2
IndraLogic – Open PLC System 12
2.1
IndraMotion MLD – Drive-Based Motion-Logic System 20
2.2
IndraMotion MLC – Controller-Based Motion-Logic System 24
2.3
IndraMotion MTX – CNC System for Machine Tools 30
2.4
IndraMotion for Metal Forming – Solution for the Forming Industry 40
2.5
IndraMotion for Handling – Solution for the Handling, Assembly and Robotics Industry 42
2.6
IndraMotion for Packaging – Solution for the Food Processing and Packaging Industries 44
2.7
Control Components Summary 46
3
IndraControl L – Rack-Based Controls 48
3.1
IndraControl V – Human-Machine Interfaces (HMI) and Industrial PCs 68
3.2
Inline – Cabinet-mount (IP20) I/O Technology 98
3.3
Fieldline – Machine-Mount (IP67) I/O Technology 144
3.4
Software – IndraWorks Engineering Framework 154
3.5
Glossary 164
4
Advanced Information: www.boschrexroth.com/brc/products
01 Competent in Automation
Rexroth Automation House –

Simply Smart
The Rexroth Automation House Consistent PLC logic according Safety on board – certified
now provides an entirely new to IEC 61131-3 integrated safety system
automation system. This unique Using the PLC runtime system The internal drive safety system
modular system increases the IndraLogic in all of your auto “safety on board” provides reliable
capacity, flexibility and, above all, mation solutions, you will be able personnel protection for all motion
the economic efficiency of your to standardize your application applications. With the IndraDrive
production facilities. The ideal programs in conformity with family, the “safety on board” system,
interplay of motion, logic and IEC 61131-3. With its user-friendly certified according to DIN 954-1,
visualization allows you to handling, this programming system provides comprehensive safety
access tomorrow’s machine that is fully integrated in Indra functions which you can easily
automation – in the following Works facilitates the creation of integrate in your applications by
industries: modularized and object-oriented simple parameterization.
• Machine tool manufacture applications.
• Food processing and SERCOS III – Ethernet-based
packaging industries Maximum flexibility with communication
• Handling and assembly integrated motion logic The 3rd generation SERCOS
• Forming technology The family of open system soft- interface meets all requirements
ware combines all components for a forward-looking machine
of the Automation House to network – open, consistent and
provide consistent solutions with fast. From drives and controls to
Uniform engineering software motion and logic control. Using I/O peripherals, all automation
for all solutions IndraMotion, you can implement components are easily combined to
IndraWorks now allows you to all of your centralized and distri form a transparent and capable
solve all of your tasks with one buted control designs, customized overall system. With real-time and
single software – from project to your industry-specific require innovative features, SERCOS III
planning and programming to ments. provides maximum performance
visualization and diagnostics. Its and flexibility in all applications.
innovative feature: IndraWorks is Scalable platforms for all control
consistently available in all of our topologies
automation systems as a uniform The scalable control, visualization
engineering software – will profit and I/O hardware platforms allow
from the fast access to all functions easy, flexible and consistent
and data of the control compo automation of your applications.
nents and from the increased Combined with open communica
transparency of your automation tion interfaces, these hardware
solution. platforms provide automation
solutions that are also reliable in
the future and allow factory
automation with any degree of
freedom.

IndraWorks
1
Consistent engineering tool for
Competent in Automation
project planning, programming,
visualization and diagnostics

IndraMotion
Scalable system software for
highly productive motion control
applications
IndraLogic
IEC-conforming PLC solution for
intelligent automation
IndraControl
Scalable control platform for more
transparency in manufacture
IndraDrive and IndraDyn

Intelligent drive solution and
comprehensive motor range for
optimum dynamics
Our Automation House, which forms a

unique modular system, accommodates
all constituents for successful automati-
on designs – from drives and controls
to a capable framework for uniform
engineering and user-friendly operation.
This innovative system opens up all
choices of modern automation technolo-
gy – consistent, intelligent and future-
proof.
Automation Systems for Your Industry

Our innovative automation systems have set milestones in focused industries. These best-in-class solutions
from the Rexroth Automation House present the decisive added value: absolute user-orientation, leading
technology and worldwide usability – with the only goal of optimizing the economic utilization of machines
and plants.
IndraLogic IndraMotion MLD IndraMotion MLC

Open PLC systems for universal use Drive-based automation solution for Controller-based motion-logic solution
single-axis and multi-axis applications for all multi-axis applications
IndraMotion MTX IndraMotion for Metal Forming IndraMotion for Handling

Highly productive CNC solution for all Scalable automation system for materi- Turnkey automation system for
machine tools al transport in the forming industry handling, assembly and robotics
IndraMotion for Packaging

Flexible automation system for food
processing and packaging machines
Control Components
for Your Automation System

With IndraControl, the Rexroth Automation House offers all control platforms for your preferred automation
1
solutions. Irrespective of the system you selected, you will profit from consistent and harmonized hardware
architectures – versatile, sturdy and modular.
IndraControl L IndraControl V Inline
Rack-based controls Human-Machine Interface (HMI) Cabinet-mount (IP20) I/O technology
devices and industrial PCs
Fieldline IndraWorks
Machine-mount (IP67) I/O technology Engineering framework
Automation System and Control

Components at a Glance
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Drive-based motion-logic system Controller-based motion-logic system

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Ethernet
IndraWorks
VPP21 VPP VPB VSP

IndraControl V Industrial PC
IndraControl L L10 L15 L20 L40

Controller-based control
Fieldbus
Inline/Fieldline
Bus coupler Bus coupler I/O block I/O block
PROFIBUS DeviceNet Digital Analog
Input/output modules
IndraDrive
IndraDrive C IndraDrive M
Drives
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IndraMotion MTX IndraLogic
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Techno-Artworks
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CNC systems PLC systems
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Verwendungsnachweis
Engineering
VSB VDP VAK VAM VEP VEH VCP VCH

Control panels/keyboards Embedded PC Controller
L45 L65
Modular Inline Fieldline M12 Fieldline M12 Fieldline M12 Fieldline M8 Bus coupler I/O block I/O block
bus terminal PROFIBUS DeviceNet PROFIBUS SERCOS III Digital Analog
bus coupler SERCOS III SERCOS III
Input/output modules
IndraDrive C IndraDrive M
Drives
10 02 Automation Systems
Automation Systems –
CNC, PLC and Motion Control
IndraLogic –
12
Open PLC System 11
2.1 2
Automation Systems
IndraMotion MLD –
20
Drive-Based Motion-Logic System
2.2
IndraMotion MLC –
24
Controller-Based Motion-Logic System
2.3
IndraMotion MTX –
30
CNC System for Machine Tools
2.4
IndraMotion for Metal Forming –

40
Solution for the Forming Industry
2.5
IndraMotion for Handling –

42
Solution for the Handling, Assembly
and Robotics Industry 2.6
IndraMotion for Packaging –

44
Solution for the Food Processing
and Packaging Industries 2.7
12 2.1 Automation Systems • IndraLogic
IndraLogic –
Open PLC Systems for Universal Use
The Rexroth IndraLogic PLC system On various platforms, the capacity Your benefits
sets new standards for open auto- and functionality of IndraLogic can • High performance through
mation with a consistent control, be customized precisely to your innovative control platform
programming and communication centralized and distributed • All degrees of freedom for
design. Whether PC, controller or automation architecture: centralized and distributed
drive, IndraLogic provides a uniform • Controller-based PLC systems automation
platform for any configuration while - IndraLogic L10 • Highest performance and
being fully compatible with the - IndraLogic L15 functionality
IEC 61131-3 standard. - IndraLogic L20 • Scalable PLC solution according
- IndraLogic L40 to IEC 61131-3
• Open standardized communication
• PC-based PLC systems interfaces
- IndraLogic VE • Comprehensive libraries and
- IndraLogic VS function blocks for motion control
- IndraLogic VP according to PLCopen
• Consistent PLC runtime system in
all automation solutions
• Quick expansion and easy connec-
tion of I/O and function modules
• Integrated or easy connection of
HMI solutions
• Intuitive engineering and
diagnostics with IndraWorks
Rexroth IndraLogic is the complete

PLC solution from the future-oriented
Automation House for successful auto-
mation designs – efficient, scalable and
standardized.
Efficient and
standardized
l Consistent automation solution
l Comprehensive functions and numerous interfaces
l Uniform engineering and convenient operation
Your benefit
Logic Logic
controller-based PC-based
Engineering
Engineering Operation
Operation
13
Ethernet
Ethernet
2.1
Automation Systems • IndraLogic

Fieldbus
Fieldbus
IndraControl
IndraControlLL IndraControl
IndraControlVV IndraControl
IndraControlVV
Fieldbus
Fieldbus Fieldbus
Fieldbus Fieldbus
Fieldbus
IndraControl
IndraControlVV
IndraDrive
IndraDrive IndraDrive
IndraDrive
Inline
Inline Fieldline
Fieldline
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraLogic L IndraLogic V
IndraLogic – the PLC solution in the controller or in the PC can always be customized precisely to your centralized
and distributed automation architectures.
Additional information
Control hardware IndraControl L10, L15, L20, L40 Chapter 3.1
Centralized and distributed input/output modules
Inline Chapter 3.3
in IP20
Distributed input/output modules in IP67 Fieldline Chapter 3.4
Visualization devices, controller-based IndraControl VCP Chapter 3.2
Visualization devices, embedded PC IndraControl VEP Chapter 3.2
Visualization devices, standard industrial PC IndraControl VSP, VSB Chapter 3.2
Visualization devices, high-end industrial PC IndraControl VPP, VPB Chapter 3.2
Drive family IndraDrive IndraDrive and IndraDyn product catalog
Engineering framework IndraWorks Chapter 3.5
IndraLogic L10 and L15

Technical data IndraLogic L10 and L15
Hardware platform IndraControl L10 and L15

User memory (code/data) 3 MB (1/2 MB)
Retentive memory 16 kB
Number of tasks 4
Types of task Time-controlled, cyclic, periodic, free-running, controlled by external event
Processing time Typically 300 µsec (1,000 instructions in IL, bit and word commands)
I/O 128 I/Os (centralized), 300, 8 In/4 Out on board
Programming system IndraWorks
Programming languages (IEC 61131-3) ST, IL, LD, SFC, FBD, CFC
Programming interface Ethernet
Functions for program test Break point, single step, singly cycle, write/force, monitoring, sampling trace, simulation, online change
Supplied libraries IEC 61131-3 standard, communication
Communication interfaces Ethernet TCP/IP, EtherNet/IP Adapter (Slave), PROFInet Slave (L10/L15), SERCOS III Easy I/O (L15)
Ordering data
Order code Description
FWA-CML10-IL*-xxVRS-DO-0003 IndraLogic L10 firmware
FWA-CML15-IL*-xxVRS-DO-0003 IndraLogic L15 firmware
Ordering data for accessories

SWA-IWORKS-IL*-xxVRS-DO-CD650 Engineering framework IndraWorks
Documentations
in preparation
xx = software/firmware version
IndraLogic L20
Technical data IndraLogic L20
15
2.1
Hardware platform IndraControl L20

Number of tasks 8
I/O 256 I/Os (centralized), distributed via PROFIBUS DP interface (max. 126 users with 9 kB I/O each), 8 In/8 Out on board
Programming interface Ethernet, RS232
Supplied libraries PLCopen, IEC 61131-3 standard, communication
Communication interfaces RS232, Ethernet TCP/IP, EtherNet/IP Adapter (slave), PROFIBUS DP
Ordering data
FWA-CML20*-IL*-xxVRS-DO-0003 IndraLogic L20 firmware

Documentations
DOK-CONTRL-IL**PRO*Vxx-AWxx-DE-P PLC program development with IndraLogic (German)
DOK-CONTRL-IL**PRO*Vxx-AWxx-EN-P PLC program development with IndraLogic (English)
DOK-CONTRL-IC*L20*****-AWxx-DE-P IndraLogic L20 PLC system description, operating and programming instructions (German)
DOK-CONTRL-IC*L20*****-AWxx-EN-P IndraLogic L20 PLC system description, operating and programming instructions (English)
IndraLogic L40
Technical data IndraLogic L40
Hardware platform IndraControl L40

Number of tasks 16
I/O 512 I/Os (centralized), extension via PROFIBUS DP (max. 126 users with 8 kB I/O each), 8 In/8 Out on board
Programming interface Ethernet, RS232
Communication interfaces RS232, Ethernet TCP/IP, EtherNet/IP Adapter (Slave), PROFIBUS DP
Ordering data
FWA-CML40*-IL*-xxVRS-DO-0008 IndraLogic L40 firmware

Documentations
DOK-CONTRL-IL**IC*L40*****-AWxx-DE-P IndraLogic L40 PLC system description, operating and programming instructions (German)
DOK-CONTRL-IL**IC*L40*****-AWxx-EN-P IndraLogic L40 PLC system description, operating and programming instructions (English)
IndraLogic VP
Technical data IndraLogic VPP 21 IndraLogic VP
17
2.1
Hardware platform IndraControl VPP 21 IndraControl VPP, VPB

Operating systems Windows XP Windows XP/Windows 2000
Realtime VxWorks/VxWin VxWorks/VxWin
Runtime system IndraLogic IndraLogic
User memory (code/data) 24 MB (8/16 MB) 24 MB (8/16 MB)
Retentive memory 2 MB, battery-buffered 2 MB on HD (with UPS)
Number of tasks 32 32
Types of task Time-controlled, cyclic, free-running, event-controlled Time-controlled, cyclic, free-running, event-controlled
Typically 50 µsec (1,000 instructions in IL, Typically 30 µsec (1,000 instructions in IL,
Processing time
bit and word commands) bit and word commands)
Distributed via PROFIBUS DP (max. 126 users, Distributed via PROFIBUS DP (max. 126 users,
I/O
with 7 kB I/O each) with 7 kB I/O each)
Programming system IndraWorks IndraWorks
Programming languages (IEC 61131-3) ST, IL, LD, SFC, FBD, CFC ST, IL, LD, SFC, FBD, CFC
Programming interfaces Ethernet, RS232 or directly on target hardware Ethernet, RS232 or directly on target hardware
Supplied libraries PLCopen, IEC 61131-3 standard, communication PLCopen, IEC 61131-3 standard, communication
Communication interfaces RS232, USB, Ethernet TCP/IP, EtherNet/IP Adapter (Slave) RS232, USB, Ethernet TCP/IP, EtherNet/IP Adapter (Slave)
Break point, single step, singly cycle, write/force, monitoring, Break point, single step, singly cycle, write/force, monitoring,
Functions for program test
sampling trace, simulation, online change sampling trace, simulation, online change
Ordering data
Type code Description
FWA-VPP21*-IL*-xxVRS-D0-0032 IndraLogic VPP 21 firmware
FWA-VPXVSX-IL*-xxVRS-D0-0024 IndraLogic VP firmware

SWA-IWORKS-IL*-xxVRS-D0-CD650 Engineering framework IndraWorks
Documentations
DOK-CONTRL-IL*VPP*21*****-AWxx-DE-P IndraLogic VPP 21 system description (German)
DOK-CONTRL-IL*VPP*21*****-AWxx-EN-P IndraLogic VPP 21 system description (English)
DOK-CONTRL-IL*V*******-AWxx-DE-P IndraLogic V system description (German)
DOK-CONTRL-IL*V*******-AWxx-EN-P IndraLogic V system description (English)
IndraLogic VS
Technical data IndraLogic VS
Hardware platform IndraControl VSP, VSB

Operating systems Windows XP
Realtime VxWorks/VxWin
Runtime system IndraLogic
Retentive memory 2 MB on HD (with UPS)
Number of tasks 32
Types of task Time-controlled, cyclic, free-running, event-controlled
I/O Distributed via PROFIBUS DP (max. 126 users, with 7 kB I/O each)
Programming interfaces Ethernet, RS232 or directly on target hardware
Communication interfaces RS232, Ethernet TCP/IP, EtherNet/IP Adapter (Slave), PROFIBUS DP
Ordering data
FWA-VPXVSX-IL*-xxVRS-D0-0024 IndraLogic VS firmware

SWA-IWORKS-IL*xxVRS-D0-CD650 Engineering framework IndraWorks
Documentations
DOK-CONTRL-IL*V******-AWxx-DE-P IndraLogic VP/VS system description (German)
DOK-CONTRL-IL*V******-AWxx-EN-P IndraLogic VP/VS system description (English)
IndraLogic VE
Technical data IndraLogic VE
19
2.1
Hardware platform IndraControl VEP

Operating systems Windows CE .Net 4.2
Realtime Windows CE .Net 4.2
Runtime system IndraLogic
Retentive memory 256 kB on flash
Number of tasks 16
Types of task Time-controlled, periodic, free-running, event-controlled
I/O Distributed via PROFIBUS DP (max. 126 users, with 7 kB I/O each)
Programming interface Ethernet
Communication interfaces RS232, Ethernet TCP/IP, EtherNet/IP Adapter (Slave), field buses
Ordering data
SWL-VE**01-ILC-xxVRS-NN IndraLogic VE firmware

SWA-IWORKS-IL*-xxVRS-D0-CD650 Engineering framework IndraWorks
Documentations
DOK-CONTRL-IL*VEP*****-AWxx-DE-P IndraLogic VE system description (German)
DOK-CONTRL-IL*VEP*****-AWxx-EN-P IndraLogic VE system description (English)
20 2.2 Automation Systems • IndraMotion MLD
IndraMotion MLD –
Drive-Based Automation Solution
for Single-Axis and Multi-Axis Applications
IndraMotion MLD combines motion This drive-based solution is available Your benefits
and PLC functions to form a modern as a single-axis control for simple • Compact system for modular distri-
open automation platform for modu applications as well as a multi-axis buted architectures
lar machine designs. The decentra- control for applications with a maxi- • Scalable as single-axis or multi-axis
lized control architecture establish mum of 8 axes. Ready-to-use function control
es a compact motion-logic system, libraries simplify the use of intelligent • Electronic synchronization of up
based on the scalable IndraDrive drive functions of our IndraDrives. In to 8 servo-axes
platform, so that higher-order con- addition, PLCopen-conforming func- • Ready-to-use function libraries
trols are no longer necessary. tion blocks provide access to standard according to PLCopen
ized motion-control functions. The • Intelligent drive functions already
open technology and communication integrated
interfaces facilitate integration of • Optional technology and communi-
IndraMotion MLD in your automation cation interfaces
design. • Drive-integrated motion-control
and PLC runtime system according
to IEC 61131-3
• Integrated Safe Motion system
according to EN 954-1, Cat. 3
• Intuitive engineering with the
IndraWorks software framework
• Additional software options with
function libraries, technology
packages and turnkey solutions
IndraMotion MLD from Rexroth helps

you to integrate your valuable know-
how directly in the drive, thus ensuring
your competitive edge.
Compact, intelligent and
economic
l Very cost effective solution for single-axis and multi-
axis applications without any additional hardware
l Minimized engineering through conformity with
IEC and PLCopen
l Faster implementation of your system solution
Your benefit
through predefined technology packages
Motion-Logic Motion-Logic
drive-based drive-based
Operation
Operation Engineering
Engineering
EthernetEthernet
PROFIBUS
PROFIBUS PROFIBUS
PROFIBUS 21
2.2
Automation Systems • IndraMotion MLD

EthernetEthernet EthernetEthernet
IndraControl
IndraControl
V V IndraControl
IndraControl
V V
IndraDrive
IndraDrive
MLD MLD MLD MLD
Inline Inline Inline Inline
IndraDynIndraDyn IndraDynIndraDyn
IndraMotion MLD-S IndraMotion MLD-M
IndraMotion MLD combines high-capacity motion and PLC functions to form an efficient motion-logic system.
Drive platform IndraDrive IndraDrive and IndraDyn product catalog
Centralized and distributed input/output modules in IP20 Inline Chapter 3.3
22 2.2 Automation Systems • IndraMotion MLD
IndraMotion MLD
Technical data MLD-S MLD-S MLD-M
BASIC ADVANCED ADVANCED
Number of axes 1 1 up to 8
Hardware requirements (Master) BASIC control unit CSB ADVANCED control unit CSH CSH control units with optional CCD
Optional firmware TF ML ML
Performance
Depending on the utilization of the 100 µs per 1,000 instructions in IL with bit and word processing
BASIC drive
Tasks
Number of tasks 4
Types of task Time-controlled, periodic, free-running or event-controlled
Cycle time 2 ms 1 ms 1 ms
Program memory
Firmware 03VRS 192 kB –
Firmware 04VRS Typically 350 kB
Programming
Instruction List (IL), Structured Text (ST), Ladder Diagram (LD), Sequential Function Chart (SFC),
Programming languages
Function Block Diagram (FBD), Continuous Flow Chart (CFC)
Programming interfaces RS232, Ethernet
Supplied libraries System-specific, drive-specific and PLCopen
Master communication
SERCOS interface, PROFIBUS, PROFInet IO, DeviceNet, CANopen, parallel interface, analog interface,
analog/digital for OPEN LOOP operation, IndraMotion MLD
Digital inputs and outputs
Inputs 51) 7
Inputs/outputs (any adjustment) 31) 4
Depending on the number and type of
MD1 option – 12 I/8 O
control units and options used
MD2 option – 16 I/16 O
Parallel interface 16 I/16 O 16 I/16 O
Analog inputs and outputs
From control unit –1) 1 I/2 O Depending on the number and type of
control units and options used
With MA1 option 2 I/2 O 2 I/2 O
1)
with control unit CSB01.1C
Ordering data for firmware and software

Firmware for IndraMotion MLD

FWA-INDRV*-MPB-xxVRS-xx-x-xxx-TF IndraDrive BASIC firmware with TF option
FWA-INDRV*-MPH-xxVRS-xx-x-xxx-ML IndraDrive ADVANCED firmware with ML option
IndraWorks software
SWA-IWORKS-D*-xxVRS-DO-CD650 Engineering framework IndraWorks
SWS-IWORKS-CAM-xxVRS-DO License for CamBuilder option
xx = IndraDrive configuration or software/firmware version
23
2.2
Automation Systems • IndraMotion MLD

24 2.3 Automation Systems • IndraMotion MLC
IndraMotion MLC –
Controller-Based Solution
with Integrated Motion Logic
The compact motion-logic system By combining motion-control, PLC Your benefits
IndraMotion MLC from Rexroth and technology functions, you can • Quick integration in various pro-
gives you any freedom you wish synchronize multi-axis applications very cesses, machines and plants
for your consistent and modern ma easily – freely scalable for centralized • Scalable for centralized and distri-
chine automation. Innovative soft- or distributed solutions with a flexible buted architectures with maximum
ware and firmware functions with control platform. Motion functions, performance
simple engineering and open system such as Master axes, electronic gears • Integrated runtime system with
interfaces provide maximum flexi and cams, can be used quickly and motion, logic and robot control
bility in all motion applications with transparently. The PLCopen-confor- as well as innovative technology
real-time. ming user interface with its standard function blocks
ized function blocks according to • Function block libraries conforming
IEC 61131-3 facilitates integration in to IEC 61131-3 and PLCopen
various machine designs. • Compact control platform
IndraControl L with flexible
expansion capability
• Open interfaces for communication
and technology functions
• Intuitive framework IndraWorks
for all engineering tasks
IndraMotion MLC is the integrated

controller-based system solution from
the Rexroth Automation House. Ready-
to-use technology functions accelerate
engineering, for example in packaging
and handling applications.
Simple, open and flexible
l Overall solution with integrated motion logic
l Simple in use and scalable in performance and
function
l Optimum performance for all mechatronic solutions
Your benefit
Motion-Logic
controller-based
Ethernet
25
Cross Communication Fieldbus
2.3
Automation Systems • IndraMotion MLC

IndraControl L IndraControl L
IndraControl V
Inline Inline
IndraDyn IndraDyn
IndraMotion MLC
Centralized or distributed – IndraMotion MLC reduces expenditure and expense for integration, test, diagnostics and maintenance in
the overall automation of your machines and systems.
Control hardware IndraControl L40 Chapter 3.1
Visualization devices, embedded PC IndraControl VEP Chapter 3.2
Visualization devices, standard industrial PC IndraControl VSP Chapter 3.2
IndraMotion MLC
1 Drives
BASIC and ADVANCED with MPB/MPH firmware l
1.1 IndraDrive
Dual-axis control units with MPD firmware l
1.2 IndraDrive Mi l
1.3 EcoDrive Cs l
1.4 SERCOS Pack Profile l
1.5 HNC100 Hydraulic drive l
1.6 Master communication
1.6.1 SERCOS interface l
1.6.2 SERCOS III l
1.6.3 Min. SERCOS cycle time 1 ms
2 IndraControl L40 control
2.1 Interfaces
2.1.1 SERCOS interface On board l
2.1.2 SERCOS III Function module °
2.1.3 Cross-communication of Master axes (ELS) SERCOS interface function module °
2.1.4 PROFIBUS Master On board l
2.1.5 PROFIBUS Slave On board l
2.1.6 PROFIBUS Master Function module °
2.1.7 DeviceNet Master Function module °
2.1.8 RS232 On board l
2.1.9 Ethernet 10/100 Mpbs On board l
2.1.10 Cam controller Function module °
2.1.11 Master axis encoder Function module q
2.1.12 SRAM Function module for robot control °
2.2 On-board-diagnostics and settings
2.2.1 Status display (boot, SERCOS, test) Display l
2.2.2 Errors, warnings, messages, system reset Display, keys l
2.2.3 Ethernet settings (IP address) Display, keys l
2.2.4 Voltage monitoring, watchdog l
2.2.5 Relay output ready for operation l
3 Inputs and outputs
3.1 On board
3.1.1 High-speed digital inputs Interrupt capability, typically 50 µs 8
3.1.2 High-speed digital outputs 0.5 A, typically 500 µs 8
3.2 Local
3.2.1 FAST I/O function module – high-speed digital inputs Interrupt capability, typically 40 µs 8/16
3.2.2 FAST I/O function module – high-speed digital outputs Max. 0.5 A, typically 70 µs 8/16
3.2.3 Inline (digital, analog, relay, technology) 64 bytes, max. 512 I/O °
3.3 Distributed via fieldbus
3.3.1 Inline (IP20)
3.3.1.1 PROFIBUS On board °
3.3.1.2 DeviceNet Function module °
3.3.2 Fieldline (IP67)
3.3.2.1 PROFIBUS On board °
3.3.2.2 DeviceNet Function module °
l = default
° = optional
q = in preparation
4 HMI
PROFIBUS °
4.1 IndraControl VCP (controller-based) DeviceNet °
Ethernet l
4.2 IndraControl VEP (embedded PC) Ethernet, OPC °
4.3 IndraControl VSP, VPP (industrial PC) Ethernet, OPC °
5 Communication interfaces 27
5.1 SERCOS interface Real-time motion bus l
2.1
5.2 SERCOS III Real-time Ethernet bus °
SERCOS interface °
5.3 Master axis grouping
SERCOS III (C2C) °
5.4 Control grouping Ethernet TCP/UDP/IP l
5.5 PROFIBUS DP-V1 Master e. g. peripherals, HMI l/° 27
5.6 PROFIBUS DP-V1 Slave l
2.3
5.7 DeviceNet-Master (explicit/implicit messaging) e. g. peripherals, HMI °
5.8 RS232 l

TCP/IP (e. g. HMI, engineering) l
5.9 Ethernet
EtherNet/IP Adapter (Slave) l
6 Firmware functions
6.1 General
6.1.1 Runtime system Integrated motion-logic system l
6.2 Logic control
6.2.1 IndraLogic kernel according to IEC 61131-3 l
6.2.2 Freely configurable tasks Time-controlled, cyclic, free-runing, event-controlled 8
Synchronously with SERCOS cycle 1
6.2.3 External event tasks
System-specific (e. g. error reaction) 1
6.2.4 Status/setting of cycle times e. g. SERCOS cycle (1/2/4/8 ms) l
6.2.5 Program organization According to IEC 61131-3 l
MC_MoveAbsolute l
MC_MoveRelative l
MC_MoveVelocity l
6.2.6 Motion commands according to PLCopen (choice)
MC_Home l
MC_CamIn, MC_CamOut l
MC_GearIn, MC_GearOut l
MB_ReadListParameter l
MB_WriteListParameter l
MB_GearInPos l
6.2.7 Extended motion commands (choice)
ML_PhasingSlave l
MB_ClearAxisError l
MB_ClearSystemError l
6.3 Motion control
6.3.1 Number of axes Virtual, real, encoder, grouping 32
6.3.2 Synchronization (ELS – electronic line shaft) Multi-axes
6.3.2.1 Virtual axes Virtual masters l
6.3.2.2 Encoder axes Real masters l
6.3.2.3 Real axes Servo drives l
l = default
° = optional
q = in preparation
IndraMotion MLC
6 Firmware functions
6.3.2.4 Grouped axes Cross-communication l
6.3.2.5 Dynamic synchronization l
6.3.2.6 Master axis grouping l
6.3.2.7 Master axis cascading l
6.3.3 Positioning Single-axis l
6.3.4 Electronic gears l
6.3.5 Electronic cams
6.3.5.1 In the drive Max. 1,024 intermediate points 4
6.3.5.2 In the control Profiles per axis with up to 16 segments 2
6.3.6 Diagnostics Status, warnings, errors
6.3.6.1 Function blocks Software l
6.3.6.2 Parameter access to diagnostics memory Software l
6.3.6.3 Locally via display Control hardware l
6.3.6.4 Axis monitoring e. g. utilization, encoders, limit values l
6.3.6.5 Diagnostics memory 64 kB, max. 999 messages l
6.4 Robot control
6.4.1 Number of interpolation axes 6
6.4.2 Sequential motion programming l
6.4.3 Multi-axis kinematics l
6.4.4 Kinematics transformations l
6.4.5 LINEAR, CIRCULAR, PTP types of interpolation l
6.4.6 Block transitions l
6.4.7 Override l
6.4.8 Teach-in function l
6.4.9 Approximate positioning l
6.4.10 Belt synchronization l
6.4.11 Speed limitation For path and axes l
6.4.12 Acceleration limitation For path and axes l
6.4.13 Safety zones
6.5 Technology (choice)
6.5.1 Register control l
6.5.2 Flying cut-off l
6.5.3 Measuring wheel l
6.5.4 Probe l
6.5.5 Cam control l
6.5.6 Cross cutter l
6.5.7 Sag control l
6.5.8 Winder l
6.5.9 Tension control l
l = default
° = optional
q = in preparation
FWA-CML40*-ML*-xxVRS-D0 Firmware IndraMotion MLC (for IndraControl L40)
IndraWorks software
SWA-IWORKS-ML*-xxVRS-D0-CD650 Engineering framework
SWS-IWORKS-CAM-xxVRS-D0 License for CamBuilder option
Ordering data for control hardware

CML40.2-SP-330-NA-NNNN-NW IndraControl L40 assembly
Accessories for IndraControl L40 29
CAL01.1-F1 Fan
2.3
R-IB IL CML S01-PLSET Connector set
R-IB IL FIELD 2 Labeling field

Function modules for IndraControl L40
CFL01-V1 DeviceNet Master
CFL01-P1 PROFIBUS Master
CFL01-Q2 Maser axis grouping SERCOS interface
CFL01-R3 SERCOS III
CFL01-N1 Cam controller
CFL01-E2 Fast I/O
CFL01-Y1 SRAM
xx = software/firmware/hardware version
30 2.4 Automation Systems • IndraMotion MTX
IndraMotion MTX –
Highly Productive CNC Solution
for All Machine Tools
Rexroth IndraMotion MTX is the Wether you control a standard machine Your benefits
individually scalable CNC platform or a fully automated production system • Advanced technology functions for
with integrated PLC for successful – IndraMotion MTX always ensures turning, milling, drilling, grinding,
machining and forming designs. highly dynamic processing with mini- bending, nibbling, punching and
Excellent performance data and mized down times in your application. laser cutting
comprehensive technology func- The following system versions are • Open system platform with
tions open new horizons for maxi- available: modular configuration
mum productivity and flexibility. • Uniform operational design for
• IndraMotion MTX compact – space- easy programming
saving rack version for distributed • Performance and function
control technology individually scalable
• IndraMotion MTX standard – plug-in • Innovative CNC kernel with com-
control in a sturdy industrial PC prehensive technology functions
• IndraMotion MTX performance – and libraries
high-capacity plug-in control in a • Shortest CNC cycle times, even
special high-end industrial PC for high-speed machining
• Minimum PLC processing times
• Flexibly configurable user interface
• Particular machine-specific
functions
• Open standards for easy connec-
tion of higher-order ERP systems
IndraMotion MTX is the customized

CNC solution for turning, milling, drilling,
grinding, bending, nibbling, punching
and laser cutting.
Open, complete and efficient
l Highest manufacturing precision down to the
nanometer range
l Modern CNC solution for excellent performance
l Shortest CNC and PLC cycle times for dynamic
machining
Your benefit
CNC
PC-based
Engineering
Ethernet
Plug-in-Card
VAC 30
Esc
IndraControl V IndraControl V
IndraControl V 31
2.4
Automation Systems • IndraMotion MTX

IndraDrive
Inline Fieldline
IndraDyn
IndraMotion MTX
With its modular system design, its open control structure and its international standard interfaces, IndraMotion MTX solves
any machining task in CNC technology with utmost dynamics and precision.
Visualization devices, high-end industrial PC IndraControl VPP Chapter 3.2
Visualization devices, displays IndraControl VDP Chapter 3.2
Visualization devices, embedded PC IndraControl VEP, VEH Chapter 3.2
Visualization devices, machine control panels IndraControl VAM Chapter 3.2
IndraMotion MTX
1 Machining technologies MTX compact MTX standard MTX performance
1.1 Turning l l l
1.2 Milling l l l
1.3 Drilling l l l
1.4 Grinding – l l
1.5 Nibbling, laser cutting – l l
1.6 Reforming – l l
2 Axis control MTX compact MTX standard MTX performance
2.1 Default number of axes 8 l 8 l 8 l
2.2 Max. number of axes 8 l 8 l 64 °
2.3 Max. number of spindles thereof 2 l 2 l 32 °
2.4 Default number of independent channels 2 l 2 l 3 l
2.5 Max. number of independent channels 2 l 2 l 12 °
2.6 Default number of interpolating axes per channel 4 l 4 l 4 l
2.7 Max. number of interpolating axes per channel 4 l 4 l 8* °
2.8 Linear axes l l l
2.9 Rotary axes l l l
2.10 Endlessly turning rotary axis l l l
2.11 Hirth axes l l l
2.12 Spindle/C-axis switching l l l
2.13 Max. number of gantry axes per channel 4 2 ° 4 2 ° 8 2 3 °
2.14 Max. number of synchronous groups per channel 4 1 2 ° 4 1 2 ° 8 1 2 3 °
2.15 Channel-crossing axis transfer l l l
2.16 Cams l l l
2.17 Software limit l l l
2.18 Main spindle synchronization 1 2 ° 1 2 ° 1 2 3 °
Integrated safety system of Cat. 3 according to DIN 954-1
2.19 o o o
(safe stop, safely reduced speed, safe end positions)
3 Interpolation functions MTX compact MTX standard MTX performance
3.1 Linear interpolation l l l
3.2 Linear interpolation with/without exact stop l l l
Circular interpolation with radius and center-point programming,
3.3 l l l
helical interpolation
3.4 Circular interpolation with tangential entry l l l
3.5 Rigid tapping cycle l l l
3.6 Thread cutting l l l
3.7 NC block preview, look-ahead with jerk limitation Max. 30 blocks l Max. 30 blocks l Max. 1,000 blocks °
3.8 5/6 axis transformation with TCP programming – – 3 °
3.9 Jogging with active transformation – – 3 °
Spline interpolation,
3.10 C1 + C2, continuous cubic splines, 1 2 ° 1 2 ° 1 2 3 °
B-splines, NURBS
3.11 Nanometer resolution l l l
l Default 1 “Turning 1” technology package 4 “Turning” shop programming * Option requiring official approval for
° Optional 2 “Milling 1” technology package 5 “Milling” shop programming export according to Part I C of the
n Optional in connection with a PC 3 “Milling 2” technology package Export List (EG-VO), Pos. 2D002
® Optional with IndraDrive
4 Feed functions MTX compact MTX standard MTX performance
4.1 Feed in mm/min or inch/min l l l
4.2 Time programming l l l
4.3 Feedrate per revolution l l l
4.4 Constant cutting speed 1 ° 1 ° 1 °
4.5 Feed on positive stop l l l
4.6 Torque reduction l l l
5 Shifts and compensations MTX compact MTX standard MTX performance
5.1 Mirroring, scaling, rotating l l l
5.2 Zero offsets l l l
5.3 Compensations and zero offsets programmable through PLC l l l
5.4 Compensations and zero offsets programmable through CPL l l l
5.5 Placements (FRAMES) 2 ° 2 ° 2 3 °
5.6 2D compensation l l l
5.7 3D cutter radius compensation – – 3 °
5.8 Compensation with plane switching l l l 33
5.9 Tangential tool guidance l l l 2.4
6 Tool management MTX compact MTX standard MTX performance
6.1

Integrated flexible tool management l l l
6.2 Configurable tool database l l l
Freely definable tool compensation (length, radius,
6.3 l l l
cutting position compensation, user data)
6.4 Additive tool compensations (D-compensations) l l l
6.5 Access to tool data from PLC l l l
6.6 Access to tool data from CNC l l l
7 CNC programming MTX compact MTX standard MTX performance
7.1 Creation of parts program DIN 66025/RS427 l DIN 66025/RS427 l DIN 66025/RS427 l
High-level language programming, CPL
7.2 l l l
(customer programming language)
7.3 Graphical NC programming 4 5 n 4 5 ° 4 5 °
7.4 Graphical NC simulation 4 5 n 4 5 ° 4 5
7.5 CNC user memory 64 MB 64 MB 64 MB
7.6 Static memory 8 MB 8 MB 8 MB
8 MB
PC hard disk PC hard disk
7.7 Max. size of parts program PC hard disk n
(network file system) (network file system)
(network file system)
8 Technology cycles MTX compact MTX standard MTX performance
8.1 Drilling 1 2 n 1 2 ° 1 2 3 °
8.2 Turning 1 4 n 1 4 ° 1 4 °
8.3 Milling 2 5 n 2 5 ° 2 5 3 °
l Default 1 “Turning 1” technology package 4 “Turning” shop programming
° Optional 2 “Milling 1” technology package 5 “Milling” shop programming
n Optional in connection with a PC 3 “Milling 2” technology package
IndraMotion MTX
9 Functions MTX compact MTX standard MTX performance
9.1 Dwell time in seconds l l l
9.2 Acceleration programming, loop gain programming l l l
9.3 Homing through NC program l l l
9.4 Absolute dimension, relative dimension l l l
9.5 Switching between inch and mm l l l
9.6 Probe, static/on-the-fly measurement l l l
9.7 Read process and drive data through SERCOS interface l l l
9.8 Roundings and chamfers l l l
9.9 Laser power control l l l
9.10 Digitizing l l l
9.11 NC block defined by PLC l l l
10 Support for control elements MTX compact MTX standard MTX performance
10.1 Configurable operator screens n l l
10.2 Cycle header/input support, OEM cycles n l l
10.3 NC program restart/block search l l l
10.4 Dry run l l l
10.5 Retracting from and returning to the contour l l l
11 PLC programming MTX compact MTX standard MTX performance
11.1 Integrated PLC: IndraLogic l l l
Programming languages according to IEC 61131-3
11.2 l l l
(IL, LD, CFC, ST, SFC, FBD)
11.3 PLC program memory 8 MB 8 MB 8 MB
11.4 Number of high-speed inputs/outputs – 8/8 ° 8/8 °
11.5 Number of fieldbus inputs/outputs in bytes 8,192/8,192 8,192/8,192 8,192/8,192
11.6 Multitasking l l l
11.7 Max. number of PLC tasks 16 16 16
12 Diagnostic and startup tools MTX compact MTX standard MTX performance
Integrated, system-crossing
12.1 n l l
engineering framework IndraWorks
12.2 Automatic system monitoring units l l l
12.3 Instructions and error messages in plaintext n l l
12.4 Integrated drive project planning n l l
12.5 Drive oscilloscope n l l
12.6 Integrated PLC project planning n l l
12.7 Logic analyzer n l l
12.8 Remote diagnostics I-Remote ° ° °
13 Open architecture MTX compact MTX standard MTX performance
13.1 Configurable user interface with all standard functions n l l
13.2 Projectable user-specific operator screens n l l
Adaptation and integration through standardized interfaces
13.3 n l l
(OPC, XML, ActiveX, .NET)
l Default
° Optional
n Optional in connection with a PC
14 Control hardware and interfaces MTX compact MTX standard MTX performance
14.1 CPU IndraControl L40 Plug-in card Plug-in card
Digital drive interface
14.2 2 to 16 Mbauds l 2 to 16 Mbauds l 2 to 16 Mbauds l
SERCOS interface
14.3 PROFIBUS DP Master 12 Mbauds l 12 Mbauds l 12 Mbauds l
14.4 Ethernet 100 Mbits l 100 Mbits l 100 Mbits l
14.5 Ethernet/IP Adapter (Slave) ° – °
14.6 DeviceNet Scanner (Master) ° – °
15 Software and hardware MTX compact MTX standard MTX performance
15.1 Operating system Windows XP
Panel PC IndraControl VSP 16/40
- CPU: Celeron, 2 GHz
- RAM: 512 MB
- Hard disk: min. 30 GB
- TFT display: 12”/15”
15.2 - TFT resolution: 800 x 600/1,024 x 768 ° ° °
- Floppy disk (USB): 1.44 MB 35
- DVD-RW/DVD-ROM drive
- Ethernet, 100 Mbits, 2 COM, 1 LPT, keyboard, mouse 2.4
- USB interface/IP65: 2/1
- 16 machine control keys

Panel PC IndraControl VPP 16/40
- CPU: Celeron M, 1.3 GHz
- RAM: 512 MB/1 GB
- Shock-proof hard disk: min. 20 GB
- TFT display: 12”/15”
- TFT resolution: 800 x 600/1,024 x 768
15.3 - Floppy disk (USB): 1.44 MB ° – °
- Ethernet, 100 Mbits, 2 COM, 1 LPT, keyboard, mouse
- USV port (optional batteries)
- Integrated temperature and fan monitoring
Industrial PC IndraControl VSB 40
- CPU: Celeron, 2 GHz
- RAM: 512 MB
- Hard disk: min. 30 GB
15.4 - Floppy disk (USB): 1.44 MB ° ° °
Industrial PC IndraControl VPB 40
- CPU: Celeron M, 1.3 GHz
- RAM: 512 MB/1 GB
- Shock-proof hard disk: min. 20 GB
- Floppy disk (USB): 1.44 MB
15.5 ° – °
- USV port (optional batteries)
- Integrated temperature and fan monitoring
l Default
° Optional
n Optional in connection with a PC
IndraMotion MTX compact

CML40.2-SP-330-NA-NN-NN-NW IndraControl L40 with SERCOS interface, PROFIBUS interface

FWA-CML40*-MTX-xxVRS-NN Firmware for IndraMotion MTX compact
IndraWorks for IndraMotion MTX-CNC systems,
SWA-IWORKS-MTX-xxVRS-D0-CD650-SIMULATOR
offline and remote programming, MTX simulator (DE/EN)

SWS-MTX***-RUN-NNVRS-D0-TUR1 Technology package – turning 1
SWS-MTX***-RUN-NNVRS-D0-SFPT Shop programming – turning (DE/EN)
SWS-MTX***-RUN-NNVRS-D0-BAZ1 Technology package – milling 1 (DE/EN)
SWA-MTX***-SED-xxVRS-IT-CD650 Language extension, Italian
SWA-MTX***-SED-xxVRS-FR-CD650 Language extension, French
SWA-MTX***-SED-xxVRS-CS-CD650 Language extension, Czech
SWA-MTX***-SED-xxVRS-RU-CD650 Language extension, Russian
SWA-MTX***-SED-xxVRS-PT-CD650 Language extension, Portuguese
SWA-MTX***-SED-xxVRS-SV-CD650 Language extension, Swedish
Documentations
DOK-MTX***-SYS*DES*Vxx-PRxx-EN-P System description, project planning
DOK-MTX***-SOFTINS*Vxx-IBxx-EN-P Software installation
DOK-MTX***-PLC*INT*Vxx-PRxx-EN-P PLC interface, project planning
DOK-MTX***-MA*PAR**Vxx-PAxx-EN-P Machine parameters, parameter description
DOK-MTX***-NC*OP***Vxx-AWxx-EN-P IndraMotion standard NC operation
DOK-MTX***-NC*FUNC*Vxx-FKxx-EN-P Functional description
DOK-MTX***-NC**PRO*Vxx-AWxx-EN-P Programming manual, application description
DOK-MTX***-SF*PROG*Vxx-AWxx-EN-P Turning and milling shop programming, operating and programming instructions
DOK-MTX***-DIAGMES*Vxx-IFxx-EN-P Diagnosis messages
DOK-CONTRL-IL**PRO*Vxx-AWxx-EN-P IndraLogic programming manual
DOK-MTX***-OPC*INT*Vxx-PRxx-EN-P OPC interface, project planning
DOK-IWORKS-IREMOTE*Vxx-AWxx-EN-P I-Remote maintenance software, application description
IndraMotion MTX standard
CFG-VSN01E1-H-NN-NN-NN-NN-NN IndraControl VS basic device with IndraControl P40 plug-in card
IndraControl VS basic device with IndraControl P40 plug-in card
CFG-VSN01E1-H-IC-NN-NN-NN-NN
and high-speed I/O interface (8 In/8 Out)

FWA-CMP40*-MTX-xxVRS-NN Firmware for IndraMotion MTX standard
Standard CNC operating and programming software (operation and engineering)
SWA-IWORKS-MTX-xxVRS-D0-CD650-OPDENG
incl. WinStudio Lite Runtime and Editor (DE/EN)
SWA-IWORKS-MTX-xxVRS-D0-CD650-OPD Standard CNC operating software (operation) incl. WinStudio Lite Runtime (DE/EN)
SWA-IWORKS-MTX-xxVRS-D0-CD650-COM Communication interface for customer-specific user interfaces (DE/EN)
37
Ordering data for accessories 2.4

SWS-MTX***-RUN-NNVRS-D0-BAZ1 Technology package – milling 1 (DE/EN)
Documentations
IndraMotion MTX performance

CFG-VSN01E1-GC-NN-NN-NN-NN-NN IndraControl VS basic device with IndraControl P60 plug-in card
IndraControl VS basic device with IndraControl P60 plug-in card
CFG-VSN01E1-GC-IC-NN-NN-NN-NN
CFG-VPN01A1-GC-NN-NN IndraControl VP basic device with IndraControl P60 plug-in card
IndraControl VP basic device with IndraControl P60 plug-in card
CFG-VPN01A1-GC-IC-NN
IndraControl VP basic device with IndraControl P60 plug-in card
CFG-VPN01A1-V1-GC-NN
and DeviceNet scanner (Master)
IndraControl VP basic device with IndraControl P60 plug-in card,
CFG-VPN01A1-V1-GC-IC
DeviceNet scanner (Master) and high-speed I/O interface (8 In/8 Out)

FWA-CMP60*-MTX-xxVRS-NN Firmware for IndraMotion MTX performance

SWW-IWORKS-MTX-xxVRS-D0-CD650 Extended functions – interpolation groups with more than 4 axes for path control
License for additional 8 axes and 2 CNC channels,
SWS-MTX***-RUN-NNVRS-D0-08A02C
multiple use for up to max. 64 axes and/or 12 channels
SWS-MTX***-RUN-NNVRS-D0-BAZ1 Technology package – milling 1
SWS-MTX***-RUN-NNVRS-D0-BAZ2 Technology package – milling 2
SWS-MTX***-RUN-NNVRS-D0-SFPM Shop programming – milling (DE/EN)
Documentations
39
2.4

40 2.5 Automation Systems • IndraMotion for Metal Forming

Individual Automation System
for Material Transport
IndraMotion for Metal Forming is The customized automation design is • Single-axis applications with
the modular and scalable system based on the IndraMotion MLD and IndraMotion MLD-S
solution for cost effective single- IndraMotion MLC system solutions. - Roll feeds
axis and multi-axis applications in With its integrated and branch-specific - Feed straighteners
belt systems and parallel running extended technology functions, it is - Flying cut-off
separation equipment. Preprogram exactly tailored to the requirements of - Cross cutter
med controls, compact control modern production plants. Whether - Unwinder
units and intelligent drives with a the material to be machined is metal, - Straightener
wide range of rotational and linear plastic, paper or wood – IndraMotion
motors ensure maximum produc for Metal Forming solves any and all • Multi-axis applications with MLD-M
tivity and highest product quality. synchronization and positioning tasks and MLC
with cost effective efficiency. To meet - Belt systems
the various requirements in your pro- - Parallel running separation
duction plant, IndraMotion for Metal equipment
Forming is available in the following - Profiling systems
versions: - Profiling presses
- Zigzag feed
Your benefits
• Scalable drive platforms with highly
dynamic motors
• Standardized programming tools
according to IEC 61131-3 and
PLCopen
• Drive-integrated technical safety
system, certified according to
EN 954-1, Cat. 3
• Intuitive engineering with the
IndraWorks software framework
• Low assembly and installation
requirements as well as fast
startup through matching and pre-
configured system components
• Exact synchronization between
press and feeding equipment
• Optional technology and communi-
cation interfaces
• Ready technology functions for
branch-specific “ready-to-apply”
solutions
• Easy incorporation of distributed
drive solutions in existing or new
control designs
• Easy implementation of process
functions

modular and scalable system solution
for perfect and economic material
transport
Complete, perfect and economic
l Innovative function blocks, such as function
libraries, user libraries, technology packages
and user programs
l Saving of external peripheral components
l Longer machine life through reduced
mechanical wear
Your benefit
Motion-Logic Motion-Logic Motion-Logic

drive-based drive-based controller-based
Engineering
Engineering
Operation
Operation
Ethernet
Ethernet
Ethernet
PROFIBUS
PROFIBUS
PROFIBUS PROFIBUS
PROFIBUS
PROFIBUS
Cross
Cross
Communication
Cross
Communication
Communication
Ethernet
Ethernet
Ethernet Ethernet
Ethernet
Ethernet
IndraControl
IndraControl
IndraControl
L L L IndraControl
IndraControl
IndraControl
V V V
IndraControl
IndraControl
IndraControl
V V V IndraControl
IndraControl
IndraControl
V V V
PROFIBUS
PROFIBUS
PROFIBUS 41
2.5
IndraDrive
IndraDrive
IndraDrive
IndraDrive
Automation Systems • IndraMotion for Metal Forming

MLDMLD MLD MLDMLD MLD
InlineInlineInline InlineInlineInline InlineInlineInline

DDLDDL DDL
IndraDyn
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraDyn
Hydraulics Pneumatics
IndraMotion MLD-S IndraMotion MLD-M IndraMotion MLC
Whether drive-based or rack-based, whether single-axis or multi-axis application, IndraMotion for Metal Forming is a modular and
scalable system that will always provide the proper solution.
Automation system IndraMotion MLD Chapter 2.2
Automation system IndraMotion MLC Chapter 2.3
Control hardware IndraControl L Chapter 3.1
42 2.6 Automation Systems • IndraMotion for Handling
IndraMotion for Handling –

Turnkey Automation Solution
for All Handling Tasks
IndraMotion for Handling is the The essential highlights of IndraMotion Your benefits
system solution for efficient coor- for Handling are: easy operation, teach • Maximum performance and
dination of axis movements in fully ing and programming of time-optimized functionality through innovative
automated production. This intelli- motion sequences to ensure highest control platform
gent design is based on uniform product quality. This turnkey automati- • Free PLC functionality according
control and drive platforms and on on solution with open-source software to IEC 61131-3
international software standards. facilitates engineering and maximizes • Open standardized communication
The precisely matching compo- the flexibility in your individual appli interfaces
nents allow you to implement your cation. • Flexible scalability for various
handling applications in any confi- HMI devices
guration you desire. Based on the IndraLogic and • Easy teaching, defining and
IndraMotion MLC systems, this solu programming of motion sequences
tion has been optimized to meet the through HMI, PC or PLC
requirements of handling, assembly, • Turnkey open-source solution
palletizing and pick-and-place applica- with PLC basic program
tions as well as of machine tools. • Complete PLC library and
PLCopen function blocks
• Multiple kinematics for various
applications
• Quick expansion and easy connec-
tion of I/O and function modules
EN 954-1, Cat. 3
• Intuitive engineering with
IndraWorks
IndraMotion for Handling – the perfect

automation design for time-optimized
multi-axis movements in handling and
assembly applications.
Turnkey, flexible
and efficient
l Exact positioning with highest precision accuracy
l Easy operation and programming
l Time-optimized motion sequencing for minimum
cycle times
Your benefit
Motion-Logic Logic
controller-based controller-based
Operation
Operation Engineering
Engineering
Ethernet
Ethernet
VAC 30 VAC 30 VAC 30 VAC 30
Esc Esc
IndraControl
IndraControlL L IndraControl
IndraControlVV IndraControl
IndraControlL L IndraControl
IndraControlVV
IndraControl
IndraControlVV
IndraDrive
IndraDrive
43
2.6
Automatision Systems • IndraMotion for Handling

Inline
Inline Inline
Inline
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraMotion MLC IndraLogic L
IndraMotion for Handling provides all degrees of freedom for centralized and distributed automation, with numerous options for control
and visualization devices.
Automation system IndraLogic L Chapter 2.1
Visualization devices, embedded PC IndraControl VEH Chapter 3.2
Visualization devices, controller-based IndraControl VCP, VCH Chapter 3.2
44 2.7 Automation Systems • IndraMotion for Packaging
IndraMotion for Packaging –

Flexible Automation Systems for the Food
Processing and Packaging Industries
IndraMotion for Packaging ensures IndraMotion for Packaging will always Your benefits
shorter cycle times and quicker provide the technically and economi • Scalable controls on various
format change, with simultaneous cally optimal system solution for your platforms
increased precision. This system application – according to your control • Integrated motion logic functions,
allows you to automate your pro- architecture and functional require- standardized according to IEC
cesses more easily, flexibly and ments: 61131-3 and PLCopen
quickly – covering the entire range • Time-saving engineering through
from the single machine to the link • IndraMotion MLD – for drive-based process-specific technology
ed production system. Scalable topologies with up to 8 axes, e.g. for functions and comprehensive
control platforms and international carton erectors, labelers software libraries
software standards allow you to • IndraMotion MLC – for controller- • Wide range of HMI devices and
implement your various applica- based topologies with up to 32 I/O components
tions in any configuration you axes, e.g. for cartoning systems, • Scalable drive platforms with highly
desire. vertical tubular bag machines dynamic motors
• IndraMotion MLP – for PC-based • Flexible through various technology
topologies with up to 32 axes, e.g. functions
for palletizing machines, pick-and- • Intuitive software tools for
place applications or flow wrappers engineering and operation
• Open and scalable architectures
with standardized communication
interfaces
EN 954-1, Cat. 3
IndraMotion for Packaging – open and

scalable complete solution for suc-
cessful automation designs in the food
processing and packaging industries.
Flexible, open and intelligent
l Universal solution for all types of machines
l Standardized interfaces for use worldwide
l Innovative solution for shorter cycle times and
faster format changes
Your benefits
Motion-Logic Motion-Logic Motion-Logic

drive-based controller-based PC-based
Engineering
Engineering
Operation
Operation
Ethernet
Ethernet
Ethernet
PROFIBUS
PROFIBUS
PROFIBUS
Ethernet
Ethernet
Ethernet
IndraControl
IndraControl
IndraControl
L LIndraControl
LIndraControl
IndraControl
V V V IndraControl
IndraControl
IndraControl
V V V
IndraControl
IndraControl
IndraControl
V V V
IndraDrive
IndraDrive
IndraDrive
MLDMLDMLD
45
Inline
Inline
Inline Inline
Inline
Inline Inline
Inline
Inline 2.7
Automation Systems • IndraMotion for Packaging

IndraDyn
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraDyn IndraDyn
IndraDyn
IndraDyn
IndraMotion MLD IndraMotion MLC IndraMotion MLP
IndraMotion for Packaging, the flexible automation system with scalable control structure is tailored to perfectly meet the requirements
of the food processing and packaging industries.
Automation system IndraMotion MLD Chapter 2.2
Automation system IndraMotion MLP In preparation
Visualization devices, high-end industrial PC IndraControl VPP Chapter 3.2
46 03 Control Components
Control Components –
Components, Peripherals and Software
IndraControl L –
Controller-Based Controls 48
3.1
IndraControl V –
Human-Machine Interface (HMI)
68
Devices and Industrial PCs
3.2
Inline –
Cabinet-Mount (IP20) I/O Technology
98
3.3
47
Control Components
Fieldline –
Machine-Mount (IP67) I/O Technology
144
3.4
Software –
Engineering Framework IndraWorks
154
3.5
48 3.1 Control Components • IndraControl L
IndraControl L –
Controller-Based Control Components
IndraControl L the controller-based IndraControl L is the flexibly configur • Scalable hardware platform
platform from Rexroth allows easy able hardware platform for open con- • Standardized communication
and consistent automation for all trol architectures. Whether you intend interfaces
centralized and distributed architec- to implement a motion-control, a CNC • Optional expansion through
tures. This technically and economi- or a PLC application – it is always the function and technology modules
cally optimized control design offers same hardware you use. Your applica- • Ideal for centralized and distributed
a great number of benefits, both for tion is only defined by the software. To control topologies
the machine manufacturer and the ensure that it matches your application • Individually expandable with high-
end user. in the best way possible, our control grade Human-Machine Interface
platform is available in various perfor- (HMI) components
mance classes. Its open architecture, • Modular I/O units
in combination with many different
function modules, facilitates integra
tion in heterogeneous system topolo-
gies. Configurable fieldbus interfaces
allows the imigration as master and/or
slave, depending on the needs of the
system.
IndraControl L – modular and control-

ler-based control hardware allowing
any factory automation desired, which
will also be reliable in the future.
Scalable, future-proof and
flexible
l Individual control platform for any topology
l Standardized communication interfaces
l Scalable performance and function
Your benefit

IndraControl L – compact IndraControl L – function modules
control platform
Rexroth IndraControl L is the space- A range of function modules (fieldbus

saving control platform for easy interfaces and technologie modules)
DIN-rail mounting, requiring less are available to integrate the
wiring work. It is available in various IndraControl L into heterogeneous
performance classes with many control topologies. The modules use
expansion options. In combination the high-speed system bus to com
with our PLC system IndraLogic or our municate with the control processor –
motion-control solution IndraMotion, this ensures that the high requirements
IndraControl L provides a maximum for performance and functionality are
of flexibility and openness for the met. Partitial implementation of
most varying system designs. functions into the modules reduce
the load on the controller CPU.
• Uniform hardware platform for all
49
controller-based Rexroth controls • Easy expansion of the functions of
• Performance and function with the IndraControl L controls 3.1
flexible scalability • Many communication and
• Individual expansion capability technology interfaces
through Human-Machine Interface • Flexible combination options Control Components • IndraControl L
(HMI) and I/O • Ergonomic design
components
• Quick assembly and installation
without any tools
• Open through standardized com-
munication interfaces
IndraControl L10
Technical data IndraControl L10
CPU SH4 compatible

RAM 16 MB
Removable storage medium CF Card/128 MB
Diagnostics Temperature monitoring, watchdog, powerfail
Real-time clock –
Display –
Degree of protection IP20
Dimensions (H x W x D) 121 x 123 x 63 mm
Interfaces
I/O modules Inline interface
Communication interfaces 1 x Ethernet TCP/IP (RJ45, 10/100 Base-T)
Inputs/outputs (digital) 8 DC-isolated inputs (with interrupt capability) 4 DC-isolated outputs
I/O expansion Up to 63 Inline I/O modules with up to 128 I/O (16 bytes)
Function modules –
Power supply
Rated value 24 V DC
Tolerance –15/+20 % (without residual ripple)
Residual ripple ±5 %
Umax 30 V DC
Umin 19.2 V DC
Power consumption from ULS max. 1.25 A
Power consumption from UM + US max. 8 A
Environmental conditions
Ambient temperature (operation) +5 to +55 °C
Ambient temperature (transport/storage) –25 to +70 °C
Relative humidity RH-2; 5 % to 95 % acc. to DIN EN 61131-2, no dewing
Atmospheric pressure (operation) Up to 2,700 m above sea level acc. to DIN 60204
Atmospheric pressure (transport/storage) Up to 3,000 m above sea level acc. to DIN 60204
Mechanical strength
Vibration/shock resistance Tested according to EN 60068-2-6/EN 60068-2-27
EMC immunity Tested according to EN 61000-6-2/EN 61000-6-4/EN 61131-2
Availability
Automation system IndraLogic
Ordering data
CML10.1-NN-110-NB-NNNN-NW IndraControl L10 hardware (in preparation)
IndraControl L15
CPU SH4-compatible
RAM 16 MB
Real-time clock –
Display –
Interfaces
1 x Ethernet TCP/IP (RJ45, 10/100 Base-T)
Communication interfaces
1 x SERCOS III-Easy I/O
Inputs/outputs (digital) 8 DC-isolated inputs (with interrupt capability) 4 DC-isolated outputs
Power supply
Rated value 24 V DC
Umax 30 V DC
51
Umin 19.2 V DC
Power consumption from ULS max. 1.25 A 3.1
Control Components • IndraControl L

Relative humidity RH–2; 5 % to 95 % acc. to DIN EN 61131-2, no dewing
Mechanical strength
Availability
Ordering data
CML15.1-NS-110-NB-NNNN-NW IndraControl L15 hardware with SERCOS III-Easy I/O (in preparation)
IndraControl L20
CPU SH4-compatible
RAM 16 MB
Real-time clock Integrated
Display 1 line, 4 operator keys
Interfaces
Communication interfaces 1 x RS232
1 x PROFIBUS DP-Master/Slave interface
Inputs/outputs (digital) 8 DC-isolated inputs (with interrupt capability), 8 DC-isolated outputs
Power supply
Rated value 24 V DC
Umax 30 V DC
Umin 19.2 V DC
Power consumption from ULS max. 3 A
Mechanical strength
Availability
Ordering data
CML20.1-NN-120-NA-NNNN-NW IndraControl L20 hardware
CML20.1-NP-120-NA-NNNN-NW IndraControl L20 hardware with PROFIBUS interface
53
3.1

IndraControl L40
CPU x86-compatible, L40.1 266 MHz/L40.2 500 MHz

RAM L40.1 32 MB/L40.2 64 MB
Retentive memory L40.1 64 kB/L40.2 128 kB
Interfaces
Function modules Yes
Communication interfaces (standard)
1 x serial RS232 interface
1 x SERCOS interface
Communication interfaces (optional) 1 x PROFIBUS DP master/slave interface
1 x single-pole ready contact
Inputs/outputs (digital) 8 DC-isolated inputs (with interrupt capability), 8 DC-isolated outputs
Function modules Up to 4
Power supply
Rated value 24 V DC
Umax 30 V DC
Umin 19.2 V DC
Ambient temperature (operation) +5 to +55 °C; if the ambient temperature exceeds 45 °C, the optional fan must be installed
Relative humidity RH–2; 5 to 95 % acc. to DIN EN 61131-2, no dewing
Mechanical strength
Availability
Automation system IndraLogic, IndraMotion MLC, IndraMotion MTX compact
Ordering data
CML40.1-NP-220-NA-NNNN-NW Hardware IndraControl L40, PROFIBUS interface, 32 MB RAM, 64 kB NvRAM, CPU 266 MHz x86-compatible
Hardware IndraControl L40 with SERCOS interface, PROFIBUS interface, 32 MB RAM, 64 kB NvRAM,
CML40.1-SP-220-NA-NNNN-NW
CPU 266 MHz x86-compatible
CML40.2-NP-330-NA-NNNN-NW Hardware IndraControl L40, PROFIBUS interface, 64 MB RAM, 128 kB NvRAM, CPU 500 MHz x86-compatible
Hardware IndraControl L40 with SERCOS interface, PROFIBUS interface, 64 MB RAM, 128 kB NvRAM,
CML40.2-SP-330-NA-NNNN-NW
CPU 500 MHz x86-compatible
55
3.1

IndraControl L45
CPU x86-compatible/500 MHz

RAM min. 256 MB
Retentive memory min. 128 kB
Dimensions (H x W x D) 120 x 175 x 97.5 mm
Interfaces
1 x SERCOS III interface (2 x RJ45)
1 x PROFInet I/O master or slave (2 x RJ45)
Communication interfaces (optional) 1 x PROFIBUS DP master or slave interface
1 x EtherNet/IP scanner (master) or adapter (slave) (2 x RJ45)
1 x DeviceNet master or slave
8 DC-isolated inputs
Inputs/outputs (digital)
8 DC-isolated outputs
Power supply
Rated value 24 V DC
Umax 30 V DC
Umin 19.2 V DC
Mechanical strength
Availability
Automation system IndraLogic, IndraMotion MLC, IndraMotion MTX compact
Ordering data
CML45.1-xx-xxx-NA-NNNN-NW IndraControl L45 hardware (in preparation)
57
3.1

IndraControl L65
CPU x86-compatible/1,000 MHz

RAM min. 512 MB
Retentive memory min. 128 kB
Dimensions (H x W x D) 120 x 175 x 97.5 mm
Interfaces
1 x SERCOS III interface (2 x RJ45)
1 x PROFInet I/O master or slave (2 x RJ45)
Communication interfaces (optional) 1 x PROFIBUS DP master or slave interface
1 x EtherNet/IP scanner (master) or adapter (slave) (2 x RJ45)
1 x DeviceNet master or slave
8 DC-isolated inputs
Inputs/outputs (digital)
8 DC-isolated outputs
Power supply
Rated value 24 V DC
Umax 30 V DC
Umin 19.2 V DC
Mechanical strength
Availability
Automation system IndraLogic, IndraMotion MLC
Ordering data
CML65.1-xx-xxx-NA-NNNN-NW IndraControl L65 hardware (in preparation)
59
3.1

IndraControl L –
Function Modules
PROFIBUS DP master SERCOS III
Additional PROFIBUS DP Communication interface

master communication interface SERCOS III
For implementation of the

Ethernet-based real-time
communication interface
SERCOS III, as interface to
drives and I/O peripherals
DeviceNet master Cross-communication
Communication interface Cross-communication module for

DeviceNet master IndraControl L
For implementation of high-

speed data exchange between
motion-control controls, based
on SERCOS interface with Fiber
Optics
Master axis encoder Fast I/O
1 x EnDat interface Function interface, high-speed

(in preparation) inputs and outputs for short
reaction times
For implementation of I/O

with very short reaction times;
8 inputs, 8 outputs and 8 user
configurable inputs or outputs
Cam controller SRAM module
Function interface, cam Memory module with 8 Mbytes

controller with 16 high- SRAM, battery-buffered
61
speed outputs
For implementation of additional 3.1
For implementation of high- storage capacity for CNC and

speed cams for motion- motion-control applications
control applications
IndraControl L –
Function Modules
Technical data PROFIBUS DP master DeviceNet master SERCOS III Cross-communication
Degree of protection IP20 IP20 IP20 IP20
Dimensions (H x W x D) mm 120 x 20 x 70 120 x 20 x 70 120 x 20 x 70 120 x 20 x 70
Adjustable ring cycle time ms – – – 2, 4, 8
max. number of slaves – – – 15, 31, 63
Power supply
Internal System bus System bus System bus System bus
Internal power consumption W 1.65 1.4 2.05 2.3
External V DC – 24 (DeviceNet voltage) – –
External power consumption W – 1.4 – –
Ambient temperature (operation) °C +5 to +55
Ambient temperature
°C –25 to +70
(transport/storage)
Atmospheric pressure
Up to 3,000 m above sea level acc. to DIN 60204
(transport/storage)
Mechanical strength
Vibration/shock resistance Tested according to EN 60068-2-6, EN 60068-2-27
EMC immunity Tested according to EN 61000-6-2, EN 61000-6-4
Availability
IndraMotion MLC, IndraMotion MLC,
Automation system IndraMotion MLC IndraMotion MLC
IndraLogic IndraLogic, IndraMotion MTX
Type code CFL01.1-P1 CFL01.1-V1 CFL01.1-R3 CFL01.1-Q2
Technical data Cam controller Fast I/O SRAM
Degree of protection IP20 IP20 IP20
Dimensions (H x W x D) mm 120 x 20 x 70 120 x 20 x 70 120 x 20 x 70
Memory MB – – 8 (SRAM)
Buffer time – – min. 4 years
CR2450 3 V Lithium battery
Battery type – –
(CAP01.1-B2)
Power supply
Internal System bus System bus System bus
Internal power consumption W 2.8 0.3 1.0
External V DC 24 24 –
Tolerance (without residual ripple) % –15/+20 –15/+20 –
Residual ripple % ±5 ±5 –
Umax V 30 30 –
Umin V 19.2 19.2 –
Power consumption (max.) A 4 4 –
Digital inputs
max. 16 (of which 8 are fixed and 8 can
Number – –
be bitwise configured as input or output)
Connection method – 1-wire –
Potential isolated from logic voltage – Yes –
Reverse polarity protection – Yes –
Input voltage at “0”/”1” V DC – –3 to +5/+11 to +30 –
Sensor supply V DC – 24 –
Digital outputs
max. 16 (of which 8 are fixed and 8 can
Number 16 –
be bitwise configured as input or output)
Connection method 1-wire 1-wire –
Output type Semiconductor, no retaining Semiconductor, no retaining –
Output voltage, nominal value V 24 24 –
63
Rated output current A 0.5 0.5 –
Lamp load at 8 Hz W 5 5 – 3.1
Inductive load at 1 Hz W 6.2 (SG 1) 6.2 (SG 1) –

Ambient temperature (operation) °C +5 to +55
Ambient temperature
°C –25 to +70
(transport/storage)
Atmospheric pressure
Up to 3,000 m above sea level acc. to DIN 60204
(transport/storage)
Mechanical strength
Vibration/shock resistance Tested according to EN 60068-2-6, EN 60068-2-27
EMC immunity Tested according to EN 61000-6-2, EN 61000-6-4
Availability
Automation system IndraMotion MLC IndraMotion MLC IndraMotion MLC, IndraMotion MTX
Type code CFL01.1-N1 CFL01.1-E2 CFL01.1-Y1
Note: The various function modules are not entirely supported by every system. For information on which function modules are supported by the system version used, please
refer to the appropriate system-specific manual.
IndraControl L –
Function Modules
Ordering data
Fieldbus interfaces
CFL01.1-P1 PROFIBUS DP master
CFL01.1-V1 DeviceNet master
Communication interfaces
CFL01.1-R3 SERCOS III
CFL01.1-Q2 Cross-communication (SERCOS interface with FO)
Function interfaces
CFL01.1-N1 Cam controller with 16 high-speed outputs
CFL01.1-E2 High-speed inputs/outputs, 8 inputs, 8 outputs, 8 freely configurable I/O
CFL01.1-Y1 8 Mbyte SRAM, battery-buffered
CFL01.1-G1 (in preparation) Master axis encoder interface, 1 x EnDat interface
Additional accessories
CAL01.1-F1 Fan
CAP01.1-B2 Spare battery for SRAM module CFL01.1-Y1
R-IB IL CML S01-PLSET Connector set for IndraControl L20, L40, L45, L65
R-IB IL FIELD 2 Labeling field, narrow
R-IB IL FIELD 8 Labeling field, wide
I/O expansion
See Inline modules Chapter 3.3
Ethernet cable sets
RKB0007 Crosslink Cat 5; 2-pair, shielded, RJ45/IP20, RJ45/IP20
RKB0008 Patch cable Cat 5; 2-pair, shielded, RJ45/IP20, RJ45/IP20
RS232 cable sets
RKB0009 RS232 cable, D-SUB, D-SUB
Documentations
DOK-CONTRL-IC*L40*****-PRxx-EN-P Project planning for IndraControl L40 and L40 with SERCOS interface
DOK-CONTRL-IC*L20*****-PRxx-EN-P Project planning for IndraControl L20
Advanced documentations
DOK-CONTRL-R-IL*PBSSYS-AWxx-EN-P Inline PROFIBUS DP, application description
DOK-CONTRL-R-IL*PB*-BK-FKxx-EN-P Inline PROFIBUS DP terminal and module supply, functional description
65
3.1

IndraControl L10, L15 and L20
IndraControl L10 and L15

123 63
121
IndraControl L20
175.4 75.9
126.7
IndraControl L20
IndraControl L40, L45 and L65
IndraControl L40
175.4 175.4 75.9 75.9
126.7
126.7
IndraControl L40 IndraControl L40

IndraControl L45 and L65
175.9 175.9 97.5 97.5
126.7
126.7
67
IndraControl L65 IndraControl L65
3.1
68 3.2 Control Components • IndraControl V
IndraControl V –
Trend-Setting Human-Machine Interface
(HMI) Devices and Industrial PCs

Rexroth IndraControl V is the com- IndraControl V integrates all functions IndraControl V is available
prehensive HMI system range for required for cost effective automation in the following versions:
individual control, operation and – from convenient operation and clear-
visualization in all industries. The ly organized visualization to integrated • Controller-based
program range covers controller- controls and diagnostics. When com- - IndraControl VCP
based devices, compact embedded bined with the proven system solutions - IndraControl VCH
PCs and high-performance industri- from Rexroth, IndraControl V provides
al PCs. With its scalable hardware you with a complete automation solu • Embedded-PC-based
and software, IndraControl V can be tion for: - IndraControl VEP
precisely adapted to your machine- - IndraControl VEH
specific requirements. • Machine tools
• Transfer machines • PC-based
• Printing presses and processing - IndraControl VSP
machines - IndraControl VPP
• Food processing and packaging - IndraControl VDP
machines - IndraControl VPB
• Forming machines - IndraControl VSB
• Wood processing machines
• Textile machines • Additional components
• Handling and assembly systems - IndraControl VAK
- IndraControl VAM
IndraControl V – the comprehensive

product range for individual control,
operation and visualization in all
industries.
Versatile, sturdy and modular
l Consistent range for control, operation and
visualization
l Reliable system technology, even in hostile
industrial environments
l Reliable in the future through modern
PC technology
Your benefit

IndraControl VCP – controller- IndraControl VCH – compact manual IndraControl VEP – embedded-PC-
based compact operator terminals operator panel for mobile use based operator terminals
These controller-based compact oper Irrespective of the particular location – These terminals allow you to operate
ator terminals allow you to edit your IndraControl VCH 08 allows operation, your machine easily and conveniently
production data simply by pressing a setup, parameterization and diagnos- via a touchscreen or a virtual key-
key or touching the screen. The tics via Ethernet TCP/IP. During board. These “almost a PC” devices
Control Components • IndraControl V

system versions cover a range from connection and disconnection, the only use embedded components to
simple small graphics displays to stop function is overridden automati- maximize reliability. Through the multi-
touchscreens with full graphics capa- cally, thus ensuring smooth work. tude of interfaces and slots, the
bilities – with the number of function Together with the optimal design, the IndraControl VEP devices can be
keys depending on the system low weight allows fatigue-free work optimally adapted to comply with
design. The comprehensive interface and high operator convenience. The machine and system requirements.
range fulfills almost all of your com- integrated 3-step enabling button and This flexibility allows you to use the
munication wishes, whether Ethernet, the 2-circuit stop button are looped in devices only for visualization, or to
fieldbus or serial. through the junction box VAC 30, expand them with our soft PLC
thus ensuring maximum safety. solution IndraLogic.
• Inexpensive operation and
visualization • Safety functions for man and • Compact system design for
• Compact dimensions machine attachment in control cabinet
• Easy configuration of the system • Handles with integrated enabling or to pendants
visualization and stop buttons • Hardware without hard disk or
• Comprehensive functions with the • Sturdy structure for industrial use rotating media 69
visualization software VI-Composer • Optimum ergonomics for reliable • Control and visualization in a single 3.2
• Support of Asian characters sets fatigue-free handling device
• Brilliant 3.8“ graphics display and • Integrated short-time UPS
universal-use touch panel for con • Visualization, operation and observa-
venient operation and visualization tion with the common WinStudio
visualization software
IndraControl VEH – manual operator IndraControl VSP – cost-effective IndraControl VPP – PC solution for
panel for mobile use PC technology for industrial use high-end industrial requirements
Irrespective of the particular location – The operator terminals of the Owing to their mechanic and electric
IndraControl VEH 30 allows operation, IndraControl VSP series integrate PC, design, the compact PC operator
setup, parameterization and diagnos- operator and visualization to form one terminals IndraControl VPP are
tics via Ethernet TCP/IP. The hot-plug compact unit. This device allows you designed for use in extreme industrial
principle facilitates trouble-free con- to control, operate and visualize single environments. They are specifically
nection and disconnection during run- machines or stations and even com- characterized by an integrated UPS
ning operation, while the stop function plex production lines – economically and a shock-mounted hard disk. The
is reliably overridden. To ensure fatigue- and with maximum transparency in your optimized cooling system and temper
free handling, highest operator conve- production. This makes IndraControl ature monitoring unit additionally
nience and ergonomics were the key VSP the ideal platform for all tasks in ensure highest reliability. The devices
factors in the design development. The PC-based automation. and software packages, which are
integrated 3-step enabling button and available for an extended time, offer
the 2-circuit stop button are looped in • Highest performance through latest maximum investment protection in
through the junction box VAC 30, thus PC technology the design and production of your
ensuring maximum safety. • High investment protection through machines.
standardized hardware and software
• Flexible use through hot-plug • Open and flexible for customer- • Best industry compatibility through
principle specific solutions the use of reliable hardware com-
• Safety functions for man and • High production reliability through ponents
machine EMC-certified design • Vibration resistance up to
• Handles with integrated enabling • Operator- and service-friendly 1 g during operation
and stop buttons system construction • Shock loading capacity up to 15 g
• Sturdy structure for industrial use • Complete traceability of all modifica- • Low heat losses through optimized
• Optimum ergonomics for reliable tions over the entire service life cooling system
fatigue-free handling • Ensured service capability, at least • Components, such as processors,
• Brilliant 8.4“ touchscreen for conven 3 years motherboards, etc. available over
ient operation and visualization the long term
• Complete traceability of all modifi-
cations over the entire service life
• Ensured service capability, at least
5 years
IndraControl VPP 21 – complete PC IndraControl VSB, VPB and VDP – IndraControl VAK and VAM –
control units for pendant mounting ideal PC solution for distributed ergonomic industrial keyboards
architecture and machine control panels
IndraControl VPP 21 integrates PC, IndraControl VSB, VPB and VDP pro- The compact industrial keyboards and
control, visualization and operating vide a professional solution for appli- the comfortable machine control
elements in a single ergonomic cations where PC and control unit panels allow you to configure a perfect

housing. Precisely matching compo- have to be separated. While the indus- and individual control and visualization
nents, minimized weight and passive trial PC is safely kept in the control design of your machine. These addition
cooling design optimize this control cabinet, the sturdy and extremely thin al components are precisely matched
unit for pendant mounting. All inter- operator display can be attached to our IndraControl V devices and,
faces for control, programming and directly to the machine. To meet vari- with the industry-compatible design,
networking are already on board. For ous industrial requirements, both the ensure reliable and safe operation.
various applications, it is available PCs and the displays are available in
with touchscreen or with integrated different versions. Slide-out keyboards VAK
machine control panel. • Alphanumeric keyboard and
• Cost-effective cabinet PC (VSB) integrated mouse
• Complete solution for control, with latest technology for standard • Protection to IP65 both
operation and visualization applications when closed and when open
• Optimized cooling system for • Extreme duty cabinet PC (VPB) with
maintenance-free use special hardware for hostile industri- Touch panels VAK
• Start, stop and E-stop buttons al environments • Robust complete keyboard with
already integrated • Thin displays (VDP), with optional configurable keys and separate 71
• Large brilliant 14“ display keys or touchscreen number pad 3.2
• Operator- and service-friendly • Open and flexible for customer- • Protection to IP65
structure specific requirements • Low installation depth
• Internal buffering of retentive data • Individual solution for distributed
operating and control designs Machine control panels VAM
• Optimized control design for
standard machine tools and
automated production
• Protection to IP54
IndraControl VCP
Technical data VCP 02 VCP 05 VCP 08 VCP 11 VCP 20 VCP 25
FSTN FSTN-touch FSTN STN-color touch

With full graphics
With graphics capability
Display capability
5 grey tones 125 colors
3.0“ 3.0“ 3.8“ 3.8“ 5.7“ 5.7“
Resolution 160 x 80 160 x 80 320 x 240 320 x 240 320 x 240 320 x 240, 1/4 VGA
Keyboard/touch Membrane keys Touchscreen Membrane keys Touchscreen
Function keys/ 4/ 6/ 15 (12 with LED)/ 16 (8 with LED)/
– –
system keys 7 (2 with LED) 24 (3 with LED) 22 (3 with LED) 8
Application memory 3 MB
Flash memory 16 MB
Slot for expansions 1
Line voltage 24 V DC
Interfaces 1 x Ethernet, 2 x USB host, optional: 1 RS232/RS485 module

Fieldbus PROFIBUS DP slave, DeviceNet (optional)
Approvals CE/UL/CSA
Front protection degree IP65
Temperature 5 to 45 °C
Dimensions (W x H x D) 144 x 96 x 58 mm 120 x 168 x 55 mm 155 x 205 x 55 mm 130 x 96 x 55 mm 300 x 160 x 55 mm 203 x 147 x 66 mm
Availability
Automation system IndraMotion MLD, IndraMotion MLC, IndraMotion MTX, IndraLogic (technical details available on request)
IndraControl VCP 02 and VCP 05
IndraControl VCP 02 144 144 58 58
IndraControl VCP
IndraControl
02 VCP 02
3.0” 3.0”
96
96
IndraControl VCP 05 120120 55 55

IndraControl
IndraControl
VCPVCP
05 05
3.0”3.0”
168
168
73
3.2
IndraControl VCP 08
155 55
IndraControl VCP 08
3.8”
205
IndraControl VCP 11
130130 55 55
IndraControl
IndraControl
VCP 11VCP 11
3.8”3.8”
96
96
IndraControl VCP 20
300300 55 55
IndraControl
IndraControl
VCP 20VCP 20
5,7”5,7”
160
160
IndraControl VCP 25

203 66
IndraControl VCP 25
5.7”
147
75
3.2
IndraControl VCH
Technical data VCH 08
Display 3,8" grey tones

Resolution 320 x 240
Touchscreen –
Keyboard 40 membrane keys
Function keys 18 freely definable function keys
Stop button l
Enabling button 2 two-circuit, three-step buttons
Override potentiometer °
Handwheel °
Processor XScale
RAM 64 MB
Compact flash 64 MB
Human-Machine Interface (HMI) VI-Composer
Approvals UL 508, UL 1740, SIBE
Temperature 5 – 45 °C
Dimensions (W x H x D) Diameter 250 x 55 & 37 handle
Weight 1.1 kg
Max. height of fall 1.5 m
Cable length 8m
Availability
Automation system IndraMotion MLD, IndraMotion MLC, IndraMotion MTX, IndraLogic (technical details available on request)
Accessories
Connection unit VAC 30 (interfaces: RJ45, Ethernet, terminals for stop and enabling buttons)
Wall-mounted holder VAS 01.1-002
l Default
° Optional
IndraControl VCH 08
252 114
IndraControl VCH 08
3.8”

77
3.2
IndraControl VEP
Technical data VEP 30 VEP 40 VEP 50 VEP 30 CG
Display 8.4" TFT 12.1" TFT 15" TFT 8.4" TFT

Resolution 800 x 600, SVGA 800 x 600, SVGA 1,024 x 768, XGA 800 x 600, SVGA
Touch screen l
Through virtual keyboard
Keyboard
– 5 additional keys
Processor Celeron 400 MHz
RAM 128 MB
Compact flash 128 MB
Module slots 2 1
Interfaces RS232, VGA, PS/2, 2 x USB, Ethernet
Fieldbus Fieldbus module (PROFIBUS DP master) occupies 1 slot
UPS Short-time UPS for data backup (512 kB) to compact flash
Operating system Windows CE
Approvals CE/UL/CSA
Front protection degree IP65 Front IP64/overall IP40
Dimensions of 1 slot (W x H x D) 296 x 200 x 72 mm 350 x 290 x 78 mm 407 x 370 x 82 mm 306 x 241 x 90 mm
Dimensions of 2 slots (W x H x D) 296 x 200 x 92 mm 350 x 290 x 98 mm 407 x 370 x 103 mm –
Availability
Automation system IndraMotion MLC, IndraMotion MTX, IndraLogic (technical details available on request)
Accessories
Keybord expansion – VAS 02
l Default
IndraControl VEP 30 and VEP 30CG
IndraControl VEP 30
296 92.5
200
8,4"

IndraControl VEP 30CG
306
306 93
93
8,4"
8.4"
242
242
79
3.2
IndraControl VEP 40 and VEP 50

350350 83.3
83.3
IndraControl VEP 40
290
290
12.1"
12.1"
407 87
IndraControl VEP 50
15.0"
370
81
3.2 Control Components • IndraControl V

IndraControl VEH
Technical data VEH 30
Display 8.4" TFT

Resolution 800 x 600 SVGA
Touchscreen l
Keyboard Through virtual keyboard
Function keys 34 membrane keys: 2 x 6 jog keys; 2 x 8 free definable; 4 navigation keys; 1 x OK key; 1 x ESC key
Stop button 2-circuit button
Enabling button 2 two-circuit, three-step buttons (optional)
Override potentiometer °
Handwheel °
Processor 300 MHz, Intel-based
RAM 128 MB
Compact flash 128 MB
Operating system Windows CE
Approvals CE/UL/CSA/BG approval
Dimensions (W x H x D) 240 x 250 x 80 + 55 mm handle
Weight 1.6 kg
Max. height of fall 1m
Cable length 8m
Availability
Accessories Connection unit Wall-mounted holder

VAC 30 VAS 01
RJ45, Ethernet, series terminals

Interfaces
for stop and enabling buttons
l Default
° Optional
IndraControl VEH 240 134.3
IndraControl VEH30
8.4"
250

83
3.2
IndraControl VSP
Technical data VSP 16 VSP 16 VSP 40 VSP 40
Display 12" TFT 15" TFT

Resolution 800 x 600, SVGA 1,024 x 768, XGA
Touchscreen l – l –
Machine/function/additional keys – 16/16/14 – 16/16/14
Alphanumeric keyboard Additional components VAK
Front USB
1
(protection degree IP65)
Processor/RAM Celeron 2 GHz/512 MB
Slots (PCI/combined) 6/0
Line voltage 90 – 264 V AC, alternatively 24 V DC
Hard disk > 30 GB l
DVD-ROM/DVD-RW °
Interfaces PS/2 mouse, PS/2 keyboard, VGA, LPT, COM, 2 x USB (2.0), 1 x Ethernet
Status LED Voltage, hard disk
UPS External
Operating system Windows XP
Approvals CE/UL/CSA
Vibration/shock 0.25 g/5 g
Dimensions (W x H x D) 350 x 290 x 210 mm 350 x 290 x 210 mm 407 x 370 x 210 mm 407 x 370 x 210 mm
Availability
l Basic equipment
° Optional
IndraControl VSP 16 and VSP 40
IndraControl VSP 16
350 350 217.5 217.5 17 17
IndraControl VSPIndraControl
16 VSP 16
290
290
12.1" 12.1"

IndraControl VSP 40
407 215.6 17
IndraControl VSP 40
85
3.2
370
15"
IndraControl VPP
Technical data VPP 16 VPP 16 VPP 40 VPP 40
Display 12" TFT 15" TFT

Resolution 800 x 600, SVGA 1,024 x 768, SVGA
Touchscreen l – l –
Machine/function/additional keys – 16/16/14 – 16/16/14
Alphanumeric keyboard Additional components VAK
Front USB (protection degree IP65) 1
Processor/RAM Celeron M 1.3 GHz/at least 512 MB
Slots (PCI/combined) 2/1 or 3/1
Line voltage 85 – 264 V AC, alternatively 24 V DC
Hard disk > 20 GB, vibration-damped l
DVD-ROM/DVD-RW °
Interfaces PS/2 mouse, PS/2 keyboard, VGA, LPT, COM, 2 x USB, 1 x Ethernet
UPS Integrated electronics, external battery
Monitoring software Voltage, UPS battery voltage, temperature and fan
Status LED Voltage, hard disk, UPS and temperature
Approvals CE/UL/CSA
Vibration/shock 1 g/15 g
Temperature 5 to 45 ° C
Dimensions of 3 slots (W x H x D) 350 x 290 x 146 mm 350 x 290 x 146 mm 407 x 370 x 146 mm 407 x 370 x 146 mm
Dimensions of 4 slots (W x H x D) 350 x 290 x 166 mm 350 x 290 x 166 mm 407 x 370 x 166 mm 407 x 370 x 166 mm
Availability
l Default
° Optional
IndraControl VPP 16 and VPP 40
IndraControl VPP 16
350
350 158.2
158.2 1717
IndraControl
IndraControl
VPPVPP
10 10
12"
12"
290
290

IndraControl VPP 40
407
407 156
156 1717
IndraControl
IndraControl
VPP VPP
40 40
87
3.2
370
370
15"
15"
IndraControl VPP 21
Technical data VPP 21 VPP 21
Display 14.1" TFT

Resolution 1,024 x 768, XGA
Touchscreen l –
3 pushbuttons (start, stop, E-stop)
3 pushbuttons (start, stop, E-stop)
/12 function buttons/
Machine/function/additional keys /-/
6 navigation, 16 operating, 8 special keys,
6 navigation keys
numeric block, cursor keys with button mouse
Processor/RAM Pentium III 700 MHz/512 MB
Slots (PCI) 1
Hard disk > 20 GB l
Compact flash, external °
Interfaces PS/2 mouse, PS/2 keyboard, VGA, LPT, COM, 1 x USB, 2 x Ethernet
Fieldbus master PROFIBUS DP
UPS External
Monitoring functions Status LED, PC box: voltage, hard disk, battery SRAM and temperature
Approvals CE/UL/CSA
Degree of protection (front/overall) IP64/40
Vibration/shock 0.25 g/5 g
Temperature 5 to 45° C
Dimensions (W x H x D) 402 x 302 x 140 mm 402 x 468 x 140 mm
Availability
l Default
° Optional
402 402 140 140 24 24
IndraControl VPP 21
IndraControl
IndraControl
VPP 21 VPP 21
14.1"14.1"
458
458

INFO INFO
IndraControl VPP 21 402 402 140 140 24 24
IndraControl
IndraControl
VPP 21 VPP 21
302
302
14.1"14.1"
89
3.2
IndraControl VSB, VPB and VDP

Technical data VSB 40 VPB 40 VDP 16 VDP 40
Display – 12" TFT 15" TFT

Resolution – 800 x 600, SVGA 1,024 x 768, SVGA
Touchscreen – l
Machine/function/additional keys – As alternative for touch 16/16/14
Alphanumeric keyboard – Additional components VAK
Front USB (protection degree IP65) – 1
Processor/RAM Celeron 2 GHz/512 MB Celeron 1.3 GHz/512 MB –
Slots (PCI/combined) 6/0 2/1 or 3/1 –
Line voltage 90 to 264 V AC 85 to 264 V AC Via VPB/VSB
Line voltage, alternative – 24 V DC –
Hard disk > 30 GB, permanently installed l – –
Hard disk > 20 GB, vibration-damped ° l –
DVD-ROM/DVD-RW ° –
PS/2 mouse, PS/2 keyboard, VGA, LPT, COM, PS/2 mouse, PS/2 keyboard, 4 x USB,
Interfaces
2 x USB, 1 x Ethernet PROFIBUS DP slave machine keys (optional)
PC-VDP connection G4 G1/G3/G4 G4
Integrated electronics,
UPS External –
external battery
Voltage HDD,
Status LED – Display of all LEDs same as with VPP/VSP
UPS, temperature
Operating system Windows XP –
Approvals CE/UL/CSA CE/UL/CSA
Degree of protection IP20 Front IP65
Vibration/shock 0.25 g/5 g 1 g/15 g 1 g/15 g
Temperature 5 to 45° C 5 to 45 °C
Dimensions (W x H x D) See below See below 350 x 290 x 65 mm 407 x 370 x 69 mm
Dimensions, 3 slots – 364 x 130 x 214 mm –
Dimensions, 4 slots – 364 x 130 x 214 mm –
Dimensions, 6 slots 360 x 260 x 190 mm – –
Availability
l Default
° Optional
IndraControl VSB 40 and VPB 40
IndraControl VSB 40
262 363.8 262

190
190
IndraControl VPB 40

364 235.7
130
91
3.2
IndraControl VDP 16 and VDP 40
IndraControl VDP 16
350 350 69.5 17 69.5 17
IndraControl VDP 16 IndraControl VDP 16
12" 12"
290
290
IndraControl VDP 40
407407 73.5
73.5 17 17
IndraControl
IndraControl
VDP 40
VDP 40
15"15"
370
370
93
3.2 Control Components • IndraControl V

IndraControl VAK and VAM

Technical data VAK 10/40 VAK 11/41 VAM 10/40 VAM 11/41
Slide-out keyboard Touch panel Machine control panel for Machine control panel for
Type
(full keyboard) (full keyboard) standard machine tools automated production
Keyboard Short-stroke keys –
86 keys, alphanumeric block, 106 keys, alphanumeric block,

Function and additional keys – –
integrated mouse pointer 4 variable keys, keyboard mouse
Illuminated pushbutton – 2 x 15 short-stroke buttons 3 x 5 short-stroke buttons

E-stop pushbutton – – 2 break contacts
Override – Feed and spindle
Flexible module field – VAM 40 VAM 41
Key switch – 4-step switch with forced and DC-isolated contacts
Pre-cutouts, 22.5 mm
– – 7 ea/8 ea
in diameter
Fieldbus – PROFIBUS DP slave
Logic supply UL – 24 V DC (19.2 ... 30 V), PELV
Power consumption from UL – max. 0.5
Input/output supply UQ – 24 V DC (19.2 ... 30 V), PELV
Power consumption 0.01 A 0.01 A max. 1.7 A max. 1.7 A
Line voltage 5 V DC (via PS/2) 24 V DC
Interface PS/2 Interface for external handwheel, 16/8 digital I/O, 24 V DC
Approvals CE/UL/CSA
Front protection degree IP65 IP54
Dimensions (W x H x D) 350/407 x 88 x 200 mm 350/407 x 140 x 40 mm 350/407 x 169 x 102 mm 350/407 x 210 x 102 mm
Panel cutout (W x H) 324 x 58/376 x 58 mm 318 x 108/375 x 108 mm 318 x 137/375 x 137 mm 318 x 178/375 x 178 mm
Power cord 1m –
Weight in kg typ. 2.5/2.6 typ. 1.3/1.4 typ. 1.17/1.38 typ. 1.17/1.38
Color Light grey RAL 7035
Availability
IndraControl VAK 10, VAK 11, VAK 40 and VAK 41
IndraControl VAK 10, VAK 40
VAK 10: 350

88 VAK 40: 407 211.5 19
IndraControl VAK 11, VAK 41

VAK 11: 350
VAK 41: 407 34

VAK 11
140
95
3.2
IndraControl VAM 10 and VAM 40
IndraControl VAM 10
350 63 39
VAM 10
169
IndraControl VAM 40
407 63 39
VAM 40
169
IndraControl VAM 11 and VAM 41
IndraControl VAM 11 350 63 39
VAM 11
210
IndraControl VAM 41 407 63 39

VAM 41
210
97
3.2
98 3.3 Control components • Inline
Inline –
Compact I/O Technology
in the Control Cabinet
Rexroth Inline is the flexibly scal Fieldbus coupler Analog modules
able modular I/O system with IP20
protection for time-saving installa-
tion in a control cabinet – whether
locally at the IndraControl L or as a
distributed I/O station.
Rexroth Inline is available for all cur-

rent fieldbus systems in the following
two versions:
• Inline-Modular – finely scalable

modular I/O system for individual
configuration
• Inline-Block – bus coupler with
integrated I/O as an ideal solution
for nodes with limited I/O scope
Fieldbus couplers form the first Analog I/O modules allow the
module in an Inline station and are measurement and output of analog
the interface to the fieldbus system. signals from standard sensors and
The various I/O modules can be analog actuators with 16-bit resolu-
directly connected to these fieldbus tion.
couplers.
Rexroth Inline – the flexible I/O system

for centralized and distributed
system architectures.
Compact, modular and simple
l Space-saving I/O technology for attachment to
standard rails
l Individually combinable modules
l Well-considered assembly and installation design
Your benefit
Digital modules Power supply/segment modules Function modules
Digital I/O modules – for connection Power supply/segment modules Function modules can be used to read
of digital signals, from pushbuttons, allow the insertion of logic voltage or relative or absolute positions or angu-
limit switches or proximity switches. to isolate segments in Inline stations. lar positions.
Control components • Inline

Relay modules DDL master modules Block I/O modules
99
3.3
Relay modules allow switching of an DDL master modules allow easy Rexroth Inline Block is the ideal soluti-
isolated voltage of up to 230 V AC. connectivity to pneumatic valves. on for low complexity applications with
limited I/O requirements. The bus
couplers have built-in inputs and out-
puts. The compact design saves
space and gives you additional options
when you develop your automation
solution.
Bus couplers
Technical data R-IL PB BK DI8 DO4-PAC R-IL S3 BK DI8 DO4-PAC
PROFIBUS DP SERCOS III
Interfaces
Local bus Local bus
System data
Number of users per station max. 63 (including 2 users at the bus coupler) max. 63 (including 2 users at the bus coupler)
Total of all I/O data per station max. 244 bytes max. 244 bytes
Transmission speed in the local bus 500 kbaud or 2 Mbaud (automatic detection) 500 kbaud or 2 Mbaud (automatic detection)
Digital outputs
Number 4 4
Nominal output voltage UOut 24 V DC 24 V DC
Differential voltage at INom ≤1V ≤1V
Nominal current INom per channel 0.5 A 0.5 A
Nominal current tolerances +10 % +10 %
Total current 2A 2A
Protection Short-circuit, overload Short-circuit, overload
Actuator connection type 2-, 3 wire connection 2-, 3 wire connection
Digital inputs
Number 8 8
Design According to EN 61131-2 type 1 According to EN 61131-2 type 1
Switching max. voltage at low level ULmax <5V <5V
thresholds max. voltage at high level UHmax > 15 V > 15 V
Common potentials Segment supply, ground Segment supply, ground
Nominal input voltage UINom 24 V DC 24 V DC
Permissible nominal input voltage range –30 < UINom < +30 V DC –30 < UINom < +30 V DC
Nominal input current at UINom typ. 3 mA typ. 3 mA
Delay time tOn – –
Delay time tOff – –
Permissible line length 30 m 30 m
Sensor connection type 2-, 3 wire connection 2-, 3 wire connection
Segment feed US/UM
Nominal value 24 V DC 24 V DC
Tolerances –15/+20 % –15/+20 %
Load current max. 8 A max. 8 A
Logic supply UL
Nominal value 7.5 V (converted from the external 24 V DC voltage) 7.5 V (converted from the external 24 V DC voltage)
Load current max. 2 A max. 2 A
Analog supply UANA
Nominal value 24 V DC 24 V DC
Tolerances –15/+20 % –15/+20 %
Permissible voltage range 19 to 30 V DC 19 to 30 V DC
Load current max. 0.5 A max. 0.5 A
Ambient conditions
Permissible temperature (operation) –25 to +55 °C –25 to +55 °C
Permissible temperature (storage) –25 to +85 °C –25 to +85 °C
Permissible air humidity (operation) 5 to 90 % 5 to 90 %
Permissible air humidity (storage) 5 to 95 % 5 to 95 %
Mechanical data
Width W 80 mm 80 mm
Height H 121 mm 121 mm
Depth D 70 mm 70 mm
Dimension drawing (see pp. 140 – 143) Type 1 Type 1
Weight (including plug) 320 g 320 g
Degree of protection IP20 IP20
Protection class Class 3 according to VDE 0106, IEC 60536 Class 3 according to VDE 0106, IEC 60536
Technical data R-IBS IL 24 BK-T/U R-IBS IL 24 BK-DSUB R-IL DN BK R-IL CAN BK-PAC R-IL SE BK
INTERBUS INTERBUS DeviceNet CANopen SERCOS interface (FO)
Interfaces
Local bus Local bus Local bus Local bus Local bus
System data
Number of users
max. 63 max. 63 max. 63 max. 63 max. 40
per station
Total of all I/O data max. 32 bytes inputs
max. 192 bytes max. 192 bytes max. 192 bytes max. 192 bytes
per station and 32 bytes outputs
Transmission speed
500 kbaud 500 kbaud 500 kbaud 500 kbaud 500 kbaud
in the local bus
Segment feed US/UM
Nominal value 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Tolerances –15/+20 % –15/+20 % –15/+20 % –15/+20 % –15/+20 %
Load current max. 8 A max. 8 A max. 8 A max. 8 A max. 8 A
Logic supply UL
7.5 V (converted from the 7.5 V (converted from the 7.5 V (converted from the 7.5 V (converted from the 7.5 V (converted from the
Nominal value
external 24 V DC voltage) external 24 V DC voltage) external 24 V DC voltage) external 24 V DC voltage) external 24 V DC voltage)
Load current max. 2 A max. 2 A max. 2 A max. 2 A max. 2 A
Analog supply UANA
Nominal value 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Tolerances –15/+20 % –15/+20 % –15/+20 % –15/+20 % –15/+20 %
Permissible voltage range 19 to 30 V DC 19 to 30 V DC 19 to 30 V DC 19 to 30 V DC 19 to 30 V DC
Load current max. 0.5 A max. 0.5 A max. 0.5 A max. 0.5 A max. 0.5 A
Ambient conditions

Permissible temperature
–25 to +55 °C –25 to +55 °C –25 to +55 °C –25 to +55 °C –25 to +55 °C
(operation)
Permissible temperature
–25 to +85 °C –25 to +85 °C –25 to +85 °C –25 to +85 °C –25 to +85 °C
(storage)
Permissible air humidity
5 to 90 % 5 to 90 % 5 to 90 % 5 to 90 % 5 to 90 %
(operation)
Permissible air humidity
5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 %
(storage)
Mechanical data
Width W 48.8 mm 90 mm 90 mm 90 mm 90 mm
Height H 120 mm 120 mm 120 mm 120 mm 121 mm
Depth D 70 mm 70 mm 70 mm 70 mm 70 mm
101
Dimension drawing (see
Type 3 Type 2 Type 2 Type 2 Type 2
pp. 140 – 143) 3.3
Weight (without plug) 210 g 210 g 210 g 210 g 320 g
Degree of protection IP20 IP20 IP20 IP20 IP20
Class 3 according to Class 3 according to Class 3 according to Class 3 according to Class 3 according to
Protection class
VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536
Digital inputs
Technical data R-IB IL 24 DI 2 R-IB IL 24 EDI 2-DES R-IB IL 24 DI 2-NPN-PAC
Digital inputs
2 digital inputs
Number 2 2
+ 2 diagnostic inputs
Design According to EN 61131-2, type 1 According to EN 61131-2, type 1 According to EN 61131-2, type 1
Switching max. voltage at low level ULmax <5V <6V <5V
thresholds max. voltage at high level UHmax > 15 V > 13 V > 15 V
Common potentials Segment supply, ground Segment supply, ground Segment supply, ground
Nominal input voltage UINom 24 V DC 24 V DC 24 V DC
Permissible nominal input voltage range –30 < UINom < +30 V DC –30 < UINom < +30 V DC –30 < UINom < +30 V DC
Nominal input current at UINom min. 5 mA min. 3 mA min. 5 mA
Delay time tOn – – –
Delay time tOff – – –
Permissible line length 30 m 30 m 30 m
According to DESINA specification
Sensor connection type 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection
or 2-, 3 wire connection
Electric data
Logic voltage UL 7.5 V 7.5 V 7.5 V
Power consumption from local bus UL 35 mA 31 mA 35 mA
Nominal current consumption from US max. 0.5 A (2 x 0.25 A) max. 0.25 A max. 0.5 A
Operating mode: process data mode 2 bits 4 bits 2 bits
Transmission speed 500 kbaud 500 kbaud 500 kbaud
Error message to the higher level control system – Yes –
Ambient conditions
Permissible temperature (operation) –25 to +55 °C –25 to +55 °C –25 to +55 °C
Permissible temperature (storage) –25 to +85 °C –25 to +85 °C –25 to +85 °C
Permissible air humidity (operation) 5 to 90 % 5 to 90 % 5 to 90 %
Permissible air humidity (storage) 5 to 95 % 5 to 95 % 5 to 95 %
Mechanical data
Width W 12.2 mm 12.2 mm 12.2 mm
Height H 120 mm 120 mm 120 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
Dimension drawing (see pp. 140 – 143) Type 4 Type 4 Type 4
Weight (without plug) 38 g 43 g 41 g
Class 3 according to VDE 0106, Class 3 according to VDE 0106, Class 3 according to VDE 0106,
Protection class
IEC 60536 IEC 60536 IEC 60536
Technical data R-IB IL 24 DI 4 R-IB IL 24 DI 8 R-IB IL 24 DI 16
Digital inputs
Number 4 8 16
Switching max. voltage at low level ULmax <5V <5V <5V
thresholds max. voltage at high level UHmax > 15 V > 15 V > 15 V
Nominal input current at UINom min. 3 mA min. 3 mA min. 3 mA
Delay time tOn – – –
Delay time tOff – – –
Sensor connection type 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection
Electric data
Nominal current consumption from US max. 1.0 A max. 2.0 A max. 4.0 A
Error message to the higher level control system – – –
Ambient conditions

Mechanical data
Width W 12.2 mm 48.8 mm 48.8 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
Protection class
IEC 60536 IEC 60536 IEC 60536
103
3.3
Digital inputs
Technical data R-IB IL 24 DI 16-NPN-PAC R-IB IL 24 DI 32/HD R-IB IL 24 DI 32/HD-NPN-PAC
Digital inputs
Number 16 32 32
Switching max. voltage at low level ULmax <5V < 5 V DC < 5 V DC
thresholds max. voltage at high level UHmax > 15 V > 15 V DC > 15 V DC
Nominal input current at UINom 3 mA 2.8 mA 2.8 mA
Delay time tOn – 2 ms 2 ms
Delay time tOff – 4 ms 4 ms
Sensor connection type 2-, 3 wire connection 1 wire connection 1 wire connection
Electric data
Nominal current consumption from US max. 4.0 A – –
Error message to the higher level control system – – –
Ambient conditions
Mechanical data
Width W 48.8 mm 48.8 mm 48.8 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
Protection class
IEC 60536 IEC 60536 IEC 60536
Technical data R-IB IL 24 DI 8-2MBD-PAC R-IB IL 24 DI 16-2MBD-PAC
Digital inputs
Number 8 16
Design According to EN 61131-2, type 1 According to EN 61131-2, type 1
Switching max. voltage at low level ULmax <5V <5V
thresholds max. voltage at high level UHmax > 15 V > 15 V
Common potentials Segment supply, ground Segment supply, ground
Nominal input voltage UINom 24 V DC 24 V DC
Permissible nominal input voltage range –30 < UINom < +30 V DC –30 < UINom < +30 V DC
Nominal input current at UINom min. 3 mA min. 3 mA
Delay time tOn – –
Delay time tOff – –
Permissible line length 30 m 30 m
Sensor connection type 2-, 3 or 4 wire connection 2-, 3 wire connection
Electric data
Logic voltage UL 7.5 V 7.5 V
Power consumption from local bus UL 80 mA 80 mA
Nominal current consumption from US max. 2.0 A max. 4.0 A
Operating mode: process data mode 8 bits 16 bits
Transmission speed 2 Mbaud 2 Mbaud
Error message to the higher level control system – –
Ambient conditions

Mechanical data
Width W 48.8 mm 48.8 mm
Depth D 71.5 mm 71.5 mm
Weight (without plug) 118 g 122 g
Degree of protection IP 20 IP20
105
3.3
Digital outputs
Technical data R-IB IL 24 DO 2-2A R-IB IL 24 DO 2-NPN-PAC R-IB IL 24 DO 4 R-IB IL 24 DO 8
Digital outputs
Number 2 2 4 8
Nominal output voltage UOut 24 V DC 24 V DC 24 V DC 24 V DC
Differential voltage at INom ≤1V ≤1V ≤1V ≤1V
Nominal current INom per channel 2A 2A 0.5 A 0.5 A
Nominal current tolerances +10 % +10 % +10 % +10 %
Total current 4A 1A 2A 4A
Protection Short-circuit/overload Short-circuit/overload Short-circuit/overload Short-circuit/overload
nominal resistive load (12 Ω/48 W) typ. 200 µs typ. 200 µs typ. 100 µs typ. 100 µs
Signal delay upon
nominal lamp load (48 W) typ. 200 µs typ. 200 µs typ. 100 µs typ. 100 µs
power on of
nominal inductive load (1.2 H, 12 Ω) typ. 250 ms typ. 250 ms typ. 100 µs typ. 100 µs
nominal resistive load (12 Ω/48 W) typ. 200 µs typ. 200 µs typ. 1 ms typ. 1 ms
Signal delay upon
nominal lamp load (48 W) typ. 200 µs typ. 200 µs typ. 1 ms typ. 1 ms
power down of
nominal inductive load (1.2 H, 12 Ω) typ. 250 ms typ. 250 ms typ. 50 ms typ. 50 ms
Actuator connection type 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection 2-, 3 wire connection 2-, 3 or 4 wire connection
Electric data
Logic voltage UL 7.5 V 7.5 V 7.5 V 7.5 V
Power consumption from local bus UL max. 35 mA max. 32 mA max. 44 mA max. 60 mA
Segment supply voltage US 24 V DC (nominal value) 24 V DC (nominal value) 24 V DC (nominal value) 24 V DC (nominal value)
Nominal current consumption from US max. 4 A (2 x 2 A) max. 1 A (2 x 0.5 A) max. 2 A (2 x 0.5 A) max. 4 A (8 x 0.5 A)
Operating mode: process data mode 2 bits 2 bits 4 bits 8 bits
Transmission speed 500 kbaud 500 kbaud 500 kbaud 500 kbaud
Short-circuit/overload Short-circuit/overload Short-circuit/overload Short-circuit/overload
Error message to the higher level control system
of an output of an output of an output of an output
Ambient conditions
Permissible temperature (operation) –25 to +55 °C –25 to +55 °C –25 to +55 °C –25 to +55 °C
Permissible temperature (storage) –25 to +85 °C –25 to +85 °C –25 to +85 °C –25 to +85 °C
Permissible air humidity (operation) 5 to 90 % 5 to 90 % 5 to 90 % 5 to 90 %
Permissible air humidity (storage) 5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 %
Mechanical data
Width W 12.2 mm 12.2 mm 12.2 mm 48.8 mm
Height H 120 mm 120 mm 121 mm 120 mm
Depth D 71.5 mm 71.5 mm 71.5 mm 71.5 mm
Dimension drawing (see pp. 140 – 143) Type 4 Type 4 Type 5 Type 6
Weight (without plug) 46 g 42 g 46 g 130 g
Class 3 according to Class 3 according to Class 3 according to Class 3 according to
Protection class
VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536
Technical data R-IB IL 24 DO 8-2A R-IB IL 24 DO 8-NPN-PAC R-IB IL 24 DO 16
Digital outputs
Number 8 8 16
Nominal output voltage UOut 24 V DC 24 V DC 24 V DC
Differential voltage at INom ≤1V ≤1V ≤1V
Nominal current INom per channel 2A 0.5 A 0.5 A
Nominal current tolerances +10 % +10 % +10 %
Total current 8 A (at 50 % synchronism) 4A 8A
Protection Short-circuit/overload Short-circuit/overload Short-circuit/overload
nominal resistive load (12 Ω/48 W) typ. 50 µs typ. 100 µs typ. 500 µs
Signal delay upon
nominal lamp load (48 W) typ. 75 ms typ. 100 ms typ. 100 ms
power on of
nominal inductive load (1.2 H, 12 Ω) typ. 50 ms typ. 100 ms typ. 100 ms
nominal resistive load (12 Ω/48 W) typ. 500 µs typ. 1 ms typ. 1 ms
Signal delay upon
nominal lamp load (48 W) typ. 500 µs typ. 1 ms typ. 1 ms
power down of
nominal inductive load (1.2 H, 12 Ω) typ. 150 ms typ. 50 ms typ. 50 ms
Actuator connection type 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection 2-, 3 wire connection
Electric data
Logic voltage 7.5 V 7.5 V 7.5 V
Power consumption from local bus UL max. 60 mA max. 60 mA max. 90 mA
Segment supply voltage US 24 V DC (nominal value) 24 V DC (nominal value) 24 V DC (nominal value)
Nominal current consumption from US max. 8 A max. 4 A (8 x 0.5 A) max. 8 A (16 x 0.5 A)
Short-circuit/overload Short-circuit/overload
Error message to the higher level control system –

of an output of an output
Ambient conditions
Mechanical data
Width W 48.8 mm 48.8 mm 48.8 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
107
Class 3 according to VDE 0106, Class 3 according to VDE 0106, Class 3 according to VDE 0106, 3.3
Protection class
IEC 60536 IEC 60536 IEC 60536
Digital outputs
Technical data R-IB IL 24 DO 32/HD R-IB IL 24 DO 32/HD-NPN-PAC R-IB IL 24 DO 2-2A-2MBD-PAC
Digital outputs
Number 32 32 2
Nominal current INom per channel 0.5 A 0.5 A 2A
Total current 8A 8A 4A
Signal delay upon
nominal lamp load (48 W) typ. 100 µs typ. 100 µs typ. 200 µs
power on of
nominal inductive load (1.2 H, 12 Ω) typ. 100 µs typ. 100 µs typ. 250 µs
Signal delay upon
power down of
Actuator connection type 1 wire connection 1 wire connection 2-, 3 or 4 wire connection
Electric data
Logic voltage 7.5 V 7.5 V 7.5 V
max. 8 A (16 x 0.5 A max. 8 A (16 x 0.5 A
Nominal current consumption from US max. 4 A (2 x 2 A)
or 32 x 0.25 A) or 32 x 0.25 A)
Transmission speed 500 kbaud 500 kbaud 2 Mbaud
Short-circuit/overload Short-circuit/overload Short-circuit/overload
of an output of an output of an output
Ambient conditions
Mechanical data
Width W 48.8 mm 48.8 mm 12.2 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
Protection class
IEC 60536 IEC 60536 IEC 60536
Technical data R-IB IL 24 DO 4-2MBD-PAC R-IB IL 24 DO 8-2MBD-PAC R-IB IL 24 DO 16-2MBD-PAC
Digital outputs
Number 4 8 16
Nominal current INom per channel 2A 0.5 A 1A
Total current 4A 4A 8A
Signal delay upon
power on of
Signal delay upon
power down of
Actuator connection type 2-, 3 or 4 wire connection 2-, 3 or 4 wire connection 2-, 3 wire connection
Electric data
Nominal current consumption from US max. 2 A (4 x 0.5 A) max. 4 A (8 x 0.5 A) max. 8 A (16 x 0.5 A)
Transmission speed 2 Mbaud 2 Mbaud 2 Mbaud
Short-circuit/overload Short-circuit/overload Short-circuit/overload

of an output of an output of an output
Ambient conditions
Mechanical data
Width W 12.2 mm 48.8 mm 48.8 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
109
Class 3 according to VDE 0106, Class 3 according to VDE 0106, Class 3 according to VDE 0106, 3.3
Protection class
IEC 60536 IEC 60536 IEC 60536
Analog inputs
Technical data R-IB IL 24 AI 2/SF R-IB IL 24 AI 2/SF-230-PAC
Analog inputs
Number 2 anlog single-ended inputs 2 anlog single-ended inputs
Digital filtering (averaging) Across 16 measurement values (can be switched off) Across 16 measurement values (can be switched off)
Conversion time of A/D converter typ. 120 µs typ. 120 µs
Voltage inputs
Measuring ranges 0 to 10 V, ±10 V 0 to 10 V, ±10 V
Input resistance > 220 kΩ > 220 kΩ
Limit frequency (–3 dB) of input filters 40 Hz 230 Hz
Process data update of either channel < 1.5 ms < 1.5 ms
Current inputs
Input resistance 50 Ω 50 Ω
Measuring ranges 0 to 20 mA, ±20 mA, 4 to 20 mA 0 to 20 mA, ±20 mA, 4 to 20 mA
Limit frequency (–3 dB) of input filters 40 Hz 230 Hz
Process data update of either channel < 1.5 ms < 1.5 ms
Max. permissible current in each input ±100 mA ±100 mA
Resolution 16 bits 16 bits
Sensor connection type 2-, 3 wire connection 2-, 3 wire connection
Electric data
Power consumption from local bus UL typ. 45 mA typ. 45 mA
Peripheral supply voltage UANA 24 V DC 24 V DC
Power consumption at UANA typ. 12 mA typ. 12 mA
Transmission speed 500 kbaud 500 kbaud
Failure of supply voltage UANA, Failure of supply voltage UANA,
peripheral/user error peripheral/user error
Ambient conditions
Permissible air humidity (operation) 5 to 90 %, no dewing 5 to 90 %, no dewing
Permissible air humidity (storage) 5 to 95 %, no dewing 5 to 95 %, no dewing
Mechanical data
Technical data R-IB IL AI 8/IS-PAC
Analog inputs
Number 8 analog single-ended inputs
Digital filtering (averaging) None or across 4, 16 or 32 measurement values
Conversion time of A/D converter max. 10 µs
Current inputs
Input resistance 25 Ω
Measuring ranges 0 to 20 mA, 4 to 20 mA, ±20 mA, 0 to 40 mA, ±40 mA
Limit frequency (–3 dB) of input filters 3.5 kHz
Process data update of either channel Synchronous with the bus
Max. permissible current in each input ±100 mA
Resolution 16 bits
Sensor connection type 2-, 3 wire connection
Electric data
Logic voltage UL 7.5 V
Power consumption from local bus UL typ. 52 mA, max. 65 mA
Peripheral supply voltage UANA 24 V DC
Power consumption at UANA typ. 31 mA, max. 40 mA
Operating mode: process data mode 2 words
Transmission speed 500 kbaud
Error message to the higher level control system Failure of supply voltage UANA, peripheral/user error
Ambient conditions
Permissible temperature (operation) –25 to +55 °C
Permissible temperature (storage) –25 to +85 °C

Permissible air humidity (operation) 5 to 90 %, no dewing
Permissible air humidity (storage) 5 to 95 %, no dewing
Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
Dimension drawing (see pp. 140 – 143) Type 10
Weight (without plug) 125 g
Protection class Class 3 according to VDE 0106, IEC 60536
111
3.3
Analog inputs
Technical data R-IB IL 24 AI 8/SF-PAC
Analog inuts
Voltage inputs
Measuring ranges 0 to 10 V, ±10 V, 0 to 5 V, ±5 V, 0 to 25 V, ±25 V, 0 to 50 V
Input resistance min. 240 kΩ
Process data update of either channel < 1.5 ms
Current inputs
Resolution 16 bits
Sensor connection type 2 wire connection
Electric data
Operating mode: process data mode 32 bits
Ambient conditions
Mechanical data
Width W 48.8 mm
Height H 120 mm
Depth D 71.5 mm
Technical data R-IB IL SGI 2/F-PAC
Analog inputs
Number 2 input channel for strain gauges (4 voltage inputs)
Bridge voltage U0 3.3 V (±0.5 V) or 5 V (±0.5 V)
Measured value representation 15 bits + sign
Process data update Synchronous with the bus
Bus cycle time ≥ 1 ms
Limit frequency of differential bridge input typ. 1.6 kHz
Strain gauge connection type Six- and four-wire principle
Outputs
Number 2 voltage outputs (UV = 3.3 V, UV = 5 V)
Total impedance of Inline module > 60 Ω
Electric data
Power consumption from local bus UL typ. 75 mA
Without strain gauge typ. 8 mA
With maximum load 60 Ω 32 mA (typ. bei UV = 5 V)
Error message to the higher level control system Yes
Ambient conditions

Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
113
3.3
Analog inputs
Technical data R-IB IL 24 AI 8/SF-2MBD-PAC
Analog inputs
Voltage inputs
Measuring ranges 0 to 10 V, ±10 V, 0 to 5 V, ±5 V, 0 to 25 V, ±25 V, 0 to 50 V
Input resistance min. 240 kΩ
Current inputs
Resolution 16 bits
Electric data
Transmission speed 2 Mbaud
Ambient conditions
Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
Technical data R-IB IL SGI 2/F-2MBD-PAC
Analog outputs
Number 2 voltage outputs (UV = 3.3 V, UV = 5 V)
Total impedance of Inline module > 60 Ω
Analog inputs
Number 2 input channel for strain gauges (four voltage inputs)
Bridge voltage U0 3.3 V (±0.5 V) or 5 V (±0.5 V)
Measured value representation 15 bits + sign
Process data update Synchronous with the bus
Bus cycle time ≥ 1 ms
Limit frequency of differential bridge input typ. 1.6 kHz
Strain gauge connection type Six- and four-wire principle
Electric data
Power consumption at UANA
Without strain gauge typ. 8 mA
With maximum load 60 Ω typ. 32 mA (at UV = 5 V)
Error message to the higher level control system Yes
Ambient conditions

Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
115
3.3
Temperature modules
Technical data R-IB IL TEMP 2 RTD R-IB IL TEMP 4/8 RTD-2MBD-PAC
Analog inputs
Number 2 inputs for resistive temperature sensors 8 inputs for resistive temperature sensors
Usable sensor types Pt, Ni, Cu, KTY Pt, Ni, Cu, KTY, linear resistors
According to DIN, According to DIN EN 60751: 07/1996,
Characteristic current
according to SAMA according to SAMA RC 21-4-1966
Conversion time of A/D converter typ. 120 µs typ. 5 µs, max. 10 µs
Voltage input range – –15 bis +85 mV
Process data update Depending on connection method Depending on connection method
Both channels acc. to two-wire principle 20 ms –
One channel acc. to two-wire principle,
20 ms –
one channel acc. to four-wire principle
Both channels acc. to three-wire principle 32 ms –
Sensor connection type 2-, 3 or 4 wire connection 2-, 3 wire connection
Electric data
Peripheral supply voltage UANA 24 V DC 24 V DC
Power consumption at UANA typ. 11 mA typ. 41 mA
Transmission speed 500 kbaud 2 Mbaud
Failure of supply voltage UANA, Failure of supply voltage UANA,
peripheral/user error peripheral/user error
Ambient conditions
Mechanical data
Technical data R-IB IL TEMP 2 UTH-PAC
Analog inputs
Number 2 inputs for thermcouples or linear voltages
Usable sensor types B, C, E, J, K, L, N, R, S, T, U, W, HK
Characteristic current DIN EN 60584-1: 1995 (B, E, J, K, N, R, S, T) DIN 43710 (U, L)
Voltage input range –15 to +85 mV
Conversion time of A/D converter typ. 120 µs
Process data update max. 30 ms for either channel
Limit frequency of analog filter 48 Hz
Electric data
Power consumption at UANA typ. 11 mA
Ambient conditions
Mechanical data

Width W 12.2 mm
Height H 135 mm
Depth D 71.5 mm
117
3.3
Temperature modules
Technical data R-IB IL TEMP 4/8 RTD-PAC
Analog inputs
Number 8 inputs for resistive temperature sensors
Usable sensor types Pt, Ni, Cu, KTY, linear resistors
Characteristic current According to DIN EN 60751: 07/1996; according to SAMA RC 21-4-1966
Voltage input range –15 to +85 mV
Conversion time of A/D converter typ. 5 µs, max. 10 µs
Process data update Depending on connection method
Electric data
Ambient conditions
Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
Analog outputs
Technical data R-IB IL AO 2/U/BP
Analog outputs
Number 2 single-ended outputs
Voltage ranges –10 to +10 V/0 to +10 V
Basic error limit ±0.02 %
Output load min. 2 kΩ
Resolution 16 bits
Process data update including conversation time of D/A converter < 1 ms
Actuator connection type 2 wire connection
Electric data
Error message to the higher level control system Failure or logic voltage UL not reached
Ambient conditions
Mechanical data
Width W 12.2 mm

Height H 135 mm
Depth D 71.5 mm
119
3.3
Analog outputs
Technical data R-IB IL AO 1/SF
Analog outputs
Number 1, automatically configured in relation to the terminal point used
Current ranges 0 to 20 mA, 4 to 20 mA
Voltage ranges 0 to 10 V
Output load
Voltage ouput 2 kΩ
Current output 0 to 500 Ω
Resolution 16 bits
Process data update including conversion time of D/A converter < 1 ms
Electric data
Error message to the higher level control system Failure or logic voltage UL not reached
Ambient conditions
Mechanical data
Width W 24.4 mm
Height H 135 mm
Depth D 71.5 mm
Technical data R-IB IL AO 2/SF-PAC
Analog outputs
Current ranges 0 to 20 mA, 4 to 20 mA
Basic error limit within current range ±0.003 %
Output load
Voltage ouput min. 2 kΩ
Resolution 16 bits
Electric data
Error message to the higher level control system Failure of supply voltage UANA
Ambient conditions

Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
121
3.3
Analog outputs
Technical data R-IB IL AO 2/SF-2MBD-PAC
Analog outputs
Current ranges 0 to 20 mA, 4 mA to 20 mA
Basic error limit within current range ±0.003 %
Output load
Voltage ouput min. 2 kΩ
Resolution 16 bits
Electric data
Error message to the higher level control system Failure of supply voltage UANA
Ambient conditions
Mechanical data
Width W 48.8 mm
Height H 135 mm
Depth D 71.5 mm
Technical data R-IB IL AO 4/8/U/BP-2MBD-PAC
Analog outputs
Number 8
Voltage ranges 0 to 10 V, 0 to 5 V, ±10 V, ±5 V
Basic error limit typ. ±0,1 % of output range and value
Output load typ. 30 kΩ, min. 2 kΩ
Resolution 16 bits
Process data update including conversation time of D/A converter 2 ms
Actuator connection type 2 wire connection with shield connection
Electric data
Error message to the higher level control system Failure or logic voltage UL not reached, failure of internal peripheral voltage supply
Ambient conditions
Mechanical data
Width W 12.2 mm

Height H 135 mm
Depth D 71.5 mm
123
3.3
Power supply/segment modules

Technical data R-IB IL PWR IN R-IB IL 24 PWR IN/2F-D-2MBD-PAC
24-V peripheral supply (main circuit UM)
Rated value 24 V DC 24 V DC
Permissible range 19.2 to 30 V 19.2 to 30 V
Permissible current max. 8 A max. 8 A
Electric data
Operating mode: process data mode – 2 bits
Error message to the higher level control system – Yes
Ambient conditions
Mechanical data
Technical data R-IB IL 24 SEG/F R-IB IL 24 SEG/F-D-2MBD-PAC

Voltage supply is in the bus terminal or in the supply terminal. No connections for the supply voltage are required at the segment terminal.
The appropriate terminal points are available for testing purposes.
Permissible total current in the potential terminals of the main and segment circuits
Nominal terminal current 6.0 A 6.0 A
Max. permissible value 8.0 A 8.0 A
Electric data
Operating mode: process data mode – –
Error message to the higher level control system – Yes
Ambient condition
Mechanical data
Technical data R-IB IL PWR IN/R-PAC
24-V power supply for generation of UL and UANA
Rated value 24 V DC
Permissible range 19.2 to 30 V DC
Power consumption at nominal voltage
24-V module supply 1.25 A DC
Rated value 7.5 V DC
Logic supply
max. output current 2 A DC
Rated value 24 V DC
Analog supply
max. output current 0.5 A DC
Rated value 24 V DC
Permissible range 19.2 to 30 V
Permissible current max. 8 A
Electric data
Operating mode: process data mode –
Ambient conditions
Permissible air humidity (operation) 5 to 90 %
Permissible air humidity (storage) 5 to 95 %
Mechanical data

Width W 48.8 mm
Height H 120 mm
Depth D 71.5 mm
125
3.3
Function modules
Technical data R-IB IL CNT – counter module
Digital inputs
Number 4
1 counter input for 24-V signals
1 counter input for 5-V signals
1 control input for 24-V signals
1 control input for 5-V signals
Nominal input voltage UIn 24 V DC
Nominal input current UIn 5 mA
Delay time < 5 µs
24-V sensor connection type 2-, 3 wire connection
5-V sensor connection type 2 wire connection
Switching output
Number 1
Nominal output voltage UOut 24 V DC
Nominal current INom max. 0.5 A
Electric data
Nominal voltage US 24 V DC
Nominal current consumption at US max. 1 A
Error message to the higher level control system Short-circuit/overload of sensor supply
Frequency measurement f ≤ 100 kHz
Event counting f ≤ 100 kHz
0.25 ms ≤ t ≤ 131 ms (Resolution 2 µs, without relation conditons)
1 ms ≤ t ≤131 ms (Resolution 2 µs, with relation conditions)
Time measurement
2 ms ≤ t ≤ 131 s (Resolution 2 ms)
Pulse generator 1 kHz ≤ f ≤ 10 kHz
Ambient conditions
Mechanical data
Width W 24.4 mm
Height H 135 mm
Depth D 71.5 mm
Technical data R-IB IL INC-IN-PAC – incremental-encoder module
Digital inputs
Number 3
Design of inputs According to EN 61131-2, type 1
Permissible range –30 < UIn < +30 V DC
Nominal input current at UIn typ. 2.7 mA
Delay time < 1 ms
Digital outputs
Number 1 (double assignment of input E3)
Output type NPN (switches against ground)
Actuator connection type 2-, 3 wire connection
Incremental-value-encoder inputs
Number 1
Encoder signals 2 pulse strings (A and B, electrically shifted by 90°) and 1 reference signal (Z)
Encoder types
Symmetrical incremental-value encoders Encoder supply 5 or 24 V DC
(symmetrical pulse train (RS422) with Signal connection type A and A inverted, B and B inverted, Z and Z inverted
transverse trace) Input frequency max. 300 kHz
Encoder supply 5 or 24 V DC
Asymmetrical incremental-value encoder
Signal connection type A, B, Z
(asymmetrical pulse train without transverse trace
Input frequency max. 300 kHz
Electric data

Power consumption from local bus UL max. 70 mA
Nominal voltage UM typ. 24 V DC
Nominal current consumption at UM typ. 340 mA
Ambient conditions
127
Mechanical data
Width W 24.4 mm 3.3
Height H 141 mm
Depth D 71.5 mm
Function modules
Technical data R-IB IL INC-PAC – incremental-encoder module (in preparation)
Digital inputs
Number 4
Nominal input current at UIn typ. 5 mA
Delay time < 1 ms
Digital outputs
Number 4
Nominal current per output INom 0.5 A
Total current of outputs 2A
Incremental-value-encoder inputs
Number 1
2 pulse strings (A and B, electrically shifted by 90°)
Encoder signals
and 1 reference signal (Z)
Encoder types
Symmetrical incremental-value encoders Encoder supply 5 or 24 V DC
(symmetrical pulse train (RS422) with Signal connection type A and A inverted, B and B inverted, Z and Z inverted
transverse trace) Input frequency max. 500 kHz
Encoder supply 5 or 24 V DC
Asymmetrical incremental-value encoder
Signal connection type A, B, Z
(asymmetrical pulse train without transverse trace
Input frequency max. 50 kHz
Electric data
Segment supply voltage US 24 V DC
Main supply voltage UM 24 V DC
Nominal current consumption at UM max. 1 A
Failure or overload of encoder supply/
no encoder connected/core break at one of the encoder lines
Ambient conditions
Mechanical data
Width W 48.8 mm
Height H 141 mm
Depth D 71.5 mm
Technical data R-IB IL SSI-PAC – SSI module (in preparation)
Digital inputs
Number 4
Nominal input current at UIn typ. 5 mA
Delay time < 1 ms
Digital outputs
Number 4
Nominal current per output INom 0.5 A
Total current of outputs 2A
Number 1
Absolute-value encoder
Encoder signals Clock pulse, inverted clock pulse, data, inverted data
Encoder types
Types Single-turn or multi-turn
Resolution 8 to 26 bits (parameterizable)
Code type Gray Code, binary code
Parity monitoring None, even, uneven
Rotation direction reversal Yes
Encoder supply 5 V (500 mA) or 24 V (500 mA)

Transmission frequency 400 kHz
Electric data
Nominal voltage UM 24 V DC
Nominal current consumption at UM max. 2 A
Failure or overload of encoder supply/no encoder connected/
core break at one of the encoder lines
Ambient conditions
129
Permissible air humidity (operation) 5 to 90 %, no dewing 3.3
Mechanical data
Width W 48.8 mm
Height H 141 mm
Depth D 71.5 mm
Function modules
Technical data R-IB IL PWM/2-PAC – PWM output module (in preparation)
Digital outputs, 24 V DC
Number 2
Differential voltage at INom ≤1V
Nominal current INom per channel 0.5 A
Nominal current tolerances +10 %
Protection Short-circuit/overload
nominal resistive load (12 Ω/48 W) typ. 80 µs
Signal delay upon power on of nominal lamp load (48 W) typ. 100 µs
nominal inductive load (1.2 H, 12 Ω) typ. 150 µs
nominal resistive load (12 Ω/48 W) typ. 500 Hz
Signal delay upon power down of nominal lamp load (48 W) typ. 500 Hz
nominal inductive load (1.2 H, 12 Ω) typ. 0.3 Hz
Digital outputs, 5 V DC
Number 2
Differential voltage at INom 0.5 V
Nominal current INom per channel 10 mA
Nominal current tolerances +10 %
Protection Short-circuit/overload
Signal delay on activation of a nominal resistive load 2 µs
Signal delay on deactivation of a nominal resistive load 2 µs
Switching frequency at a nominal resistive load 50 kHz
Electric data
Power consumption from local bus UL 130 mA
Ambient conditions
Mechanical data
Width W 24.4 mm
Height H 135 mm
Depth D 71.5 mm
Technical data R-IB IL CNT-2MBD-PAC – counter module (in preparation)
Digital inputs
Number 4
1 counter input for 24 V signals
1 counter input for 5 V signals
1 control input for 24 V signals
1 control input for 5 V signals
Nominal input current at UIn 5 mA
Delay time < 5 µs
24 V sensor connection type 2-, 3 wire connection
5 V sensor connection type 2 wire connection
Switching output
Number 1
Nominal ouput voltage UOut 24 V DC
Nominal ouput current INom max. 0.5 A
Electric data
Power consumption from local bus UL 60 mA

Frequency measurement f ≤ 100 kHz
Event counting f ≤ 100 kHz
0.25 ms ≤ t ≤ 131 ms (Resolution 2 µs, without relation conditons)
1 ms ≤ t ≤131 ms (Resolution 2 µs, with relation conditions)
Time measurement
Pulse generator 1 kHz ≤ f ≤ 10 kHz
Ambient conditions
131
Mechanical data
Width W 24.4 mm 3.3
Height H 135 mm
Depth D 71.5 mm
Communications modules
Technical data R-IB IL RS 232-PRO-PAC R-IB IL RS485/422-PRO-PAC
Serial interface
V.24 interface with DTR/CTS handshake, designed as
Half-duplex RS485 or full-duplex RS422, electric data
Type data terminal equipment (DTE), electric data acc. to
acc. to EIA (RS) 485, EIA (RS) 422, CCITT V.11
EIA (RS) 232, CCITT V.28, DIN 66259 Part 1
Transmission rate adjustable to 38.4 kbaud 38.4 kbaud
Receiver buffer 4 kbytes 4 kbytes
Transmitter buffer 1 kbyte 1 kbyte
Electric data
Transmission speed 500 kbaud 500 kbaud
Ambient conditions
Mechanical data
Technical data R-IB IL RS232-PRO-2MBD-PAC R-IB IL RS485/422-PRO-PAC
Serial interface
V.24 interface with DTR/CTS handshake, designed as
Half-duplex RS485 or full-duplex RS422, electric data
Type data terminal equipment (DTE), electric data acc. to
acc. to EIA (RS) 485, EIA (RS) 422, CCITT V.11
EIA (RS) 232, CCITT V.28, DIN 66259 Part 1
Transmission rate adjustable to 37.5 kbaud 37.5 kbaud
Receiver buffer 4 kbytes 4 kbytes
Transmitter buffer 1 kbyte 1 kbyte
Electric data
Transmission speed 2 Mbaud 500 kbaud
Ambient conditions
Mechanical data

133
3.3
Communication modules
Technical data R-IBS IL 24 RB-T
Interface
Type INTERBUS branch module
Max. number of connectable Inline terminals 63
Electric data
Logic voltage UL –
Power consumption from local bus UL –
Analog supply voltage UANA 24 V DC
Nominal current consumption at UANA 29 mA
Operating mode: process data mode –
Ambient conditions
Mechanical data
Width W 12.2 mm
Height H 120 mm
Depth D 71.5 mm
Technical data R-IB IL 24 FLM-PAC
Serial interface
Type Fieldline M8 local bus
Electric data
Segment supply voltage US 24 V DC
Nominal current consumption at US
Fieldline M8 local bus max. 3 A (with voltage supply through return line), max. 6 A (with infeed on either side)
Internal max. 55 mA
Error message to the higher level control system Through upstream segment terminal IB IL 24 SEG/F-D
Ambient conditions
Mechanical data
Width W 12.2 mm
Height H 120 mm
Depth D 71.5 mm

Technical data R-IB IL DDL – for pneumatic valves

Interface
Type DDL master
Electric data
Error message to the higher level control system DDL diagnostics
135
Ambient conditions
Permissible temperature (operation) –25 to +55 °C 3.3
Mechanical data
Width W 24.4 mm
Height H 135 mm
Depth D 71.5 mm
Relay modules
Technical data R-IB IL 24/230 DOR 1/W R-IB IL 24/230 DOR 4/W R-IB IL 24/230 DOR 4/W – 2 MBD-PAC
Relay output
Number 1 4 4
Max. switching voltage 253 V AC, 250 V DC 253 V AC, 250 V DC 253 V AC, 250 V DC
Max. switching capacity 750 VA 750 VA 750 VA
Electric data
Transmission speed 500 kbaud 500 kbaud 2 Mbaud
Error message to the higher level
– – –
control system
Ambient conditions
Mechanical data
Width W 12.2 mm 12.2 mm 12.2 mm
Depth D 71.5 mm 71.5 mm 71.5 mm
Protection class
IEC 60536 IEC 60536 IEC 60536
Block I/O modules
Technical data R-ILB PB 24 DI16/DO16 R-ILB IB 24 DI16/DO16 R-ILB DN 24 DI16/DO16 R-ILB S3 24 DI16 DIO16
Interfaces PROFIBUS DP INTERBUS DeviceNet SERCOS III
Digital inputs
32 (16 fixed, 16 freely
Number 16 16 16
configurable)
According to According to According to According to
Design
EN 61131-2, type 1 EN 61131-2, type 1 EN 61131-2, type 1 EN 61131-2, type 1
Switching max. voltage at low level ULmax <5V <5V <5V <5V
thresholds max. voltage at high level UHmax > 15 V > 15 V > 15 V > 15 V
Common potentials Segment supply, ground Segment supply, ground Segment supply, ground Segment supply, ground
Nominal input voltage UINom 24 V DC 24 V DC 24 V DC 24 V DC
–30 < UINom –30 < UINom –30 < UINom –30 < UINom
Permissible nominal input voltage range
< +30 V DC < +30 V DC < +30 V DC < +30 V DC
Nominal input current at UINom min. 3 mA min. 3 mA min. 3 mA min. 3 mA
Delay time tOn – – – –
Delay time tOff – – – –
Permissible line length 30 m 30 m 30 m 30 m
Sensor connection type 2-, 3 wire connection 2-, 3 wire connection 2-, 3 wire connection 2-, 3 wire connection
Digital outputs
Number 16 16 16 16
Nominal output voltage UOut 24 V DC 24 V DC 24 V DC 24 V DC
Differential voltage at INom ≤1V ≤1V ≤1V ≤1V
Nominal current INom per channel 1A 1A 1A 1A
Nominal current tolerances 10 % 10 % 10 % 10 %

Total current 8A 8A 8A 8A
Protection Short-circuit/overload Short-circuit/overload Short-circuit/overload Short-circuit/overload
nominal resistive load (12 Ω/48 W) typ. 500 µs typ. 500 µs typ. 500 µs typ. 500 µs
Signal delay on
nominal lamp load (48 W) typ. 100 ms typ. 100 ms typ. 100 ms typ. 100 ms
activation of a
nominal inductive load (1.2 H, 12 Ω) typ. 100 ms typ. 100 ms typ. 100 ms typ. 100 ms
Actuator connection type 2-, 3 wire connection 2-, 3 wire connection 2-, 3 wire connection 2-, 3 wire connection
Ambient conditions
Permissible temperature (operation) –25 to +55 °C –25 to +55 °C –25 to +55 °C –25 to +55 °C
Permissible temperature (storage) –25 to +85 °C –25 to +85 °C –25 to +85 °C –25 to +85 °C
Permissible air humidity (operation) 5 to 90 % 5 to 90 % 5 to 90 % 5 to 90 %
Permissible air humidity (storage) 5 to 95 % 5 to 95 % 5 to 95 % 5 to 95 %
Mechanical data
137
Width W 155.8 mm 155.8 mm 155.8 mm 155.8 mm
Height H 55 mm 55 mm 55 mm 55 mm 3.3
Depth D 141 mm 141 mm 141 mm 141 mm
Weight (including plug) 500 g 500 g 500 g 500 g
Class 3 according to Class 3 according to Class 3 according to Class 3 according to
Protection class
VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536 VDE 0106, IEC 60536
Block I/O modules

Technical data R-ILB S3 AI4 AO2 (in preparation)
Interfaces SERCOS III
Analog inputs
Number 4 analog differential inputs
Conversion time of A-D converter 180 µs
Signal connection type 2-, 3 or 4 wire connection
Analog differential voltage inputs
Number 4
Input range 0 to 10 V, ±10 V, 0 to 5 V, ±5 V
Input resistance > 240 kΩ
Analog differential current inputs
Number 4
Input range 0 to 20 mA, ±20 mA, 4 to 20 mA
Input resistance < 100 Ω
Analog differential RTD inputs
Number 4
Input range PT 100, PT 500, PT 1000, Ni 100, Ni 1000 L&G, 0 to 2500 Ω, 0 to 9500 Ω
Analog outputs
Number 2
Conversion time of A-D converter max. 180 µs
Voltage output RLmin = 2 kΩ
Output load
Current output RLB = 0 to 500 Ω
Signal connection type 2 wire connection
Ambient conditions
Permissible air humidity (storage) 5 to 95 %
Mechanical data
Width W 155.8 mm
Height H 55 mm
Depth D 141 mm
Weight (including plug) 500 g
Accessories
Ordering data
D-SUB cable sets

IKB0033 Bus cable PROFIBUS, D-SUB, cable outlet 45 °C, D-SUB, cable outlet 45 °C
IKB0034 Bus cable PROFIBUS, D-SUB, cable outlet 45 °C, free line end
Cables which can be prepared in the field
REB0001 Bus cable PROFIBUS, standard cable, fast connect
REB0002 Bus cable PROFIBUS, drag cable, fast connect
D-SUB connectors
RBS0013 D-SUB connector, PROFIBUS, cable outlet 90 °C, insulation displacement
RBS0015 D-SUB connector, PROFIBUS, cable outlet 180 °C, insulation displacement
RBS0014 D-SUB connector, PROFIBUS, cable outlet 90 °C, with additional D-SUB socket, insulation displacement
RBS0010 D-SUB connector, PROFIBUS, cable outlet 90 °C, screwed connection
RBS0012 D-SUB connector, PROFIBUS, cable outlet 180 °C, screwed connection
RBS0011 D-SUB connector, PROFIBUS, cable outlet 90 °C, with additional D-SUB socket, screwed connection

139
3.3
Bus couplers
Type 1 80
80 71.5
71.5
120
120
Type 2 85
85 71.5
71.5
120
48.8
48.8 71.5
71.5
Type 3
135
135
Digital modules
Type 4 Type 5
12.2
12.2 71.5
71.5 12.2
12.2 71.5
71.5
120
120
141
141
Type 6 Type 7
48.8 48.8 71.5 71.5 48.8 48.8 71.5 71.5

120
120
141
141
141
3.3
Inline analog, temperature,

communication and function modules
12.2 12.2 71.5 71.5
Type 8
135
135
24.4 24.4 71.5 71.5

Type 9
135
135
48.8 71.5
Type 10
135
Block I/O modules
Type 11
156 156 57 57
141
141

Type 12
156156 57 57
143
141
141
3.3
144 3.4 Control Components • Fieldline
Fieldline –
Robust I/O Technology for Use in the Field
Rexroth Fieldline enables on-ma Fieldline-Stand-Alone M12 – Your benefits
chine installation with particularly is excellently suited for connecting • High degree of protection IP67
high operational reliability even in sensors and actuators through stand for harsh industrial environments
harsh environment – thanks to IP67 ard M12 connectors in harsh indus- • Easy handling
enclosure rating. User-friendly oper trial environments. The standard bus • Flexible assembly
ation, easy installation and flexible systems INTERBUS, PROFIBUS and • Simple operation and application
assembly enable I/Os to be con- DeviceNet are available. • Quick and convenient diagnostics
nected over shorter wiring distance • Intelligent voltage concept for
and without a control cabinet. Fieldline-Modular M8 – owes its spe- selective power off
cial capability of connecting sensors • Fast and perfect installation
and actuators under the most difficult • High operational reliability under
mounting conditions in the immediate extreme environmental conditions
vicinity of the process to its compact • Compact space-saving design
design and the M8 connection system.
The Fieldline modules can be coupled
to our Fieldline-Modular coupler for
PROFIBUS or to an Inline-Modular
station.
Rexroth Fieldline – allows reliable

I/O signal transmission directly
at the machine
Robust, reliable and
cost-effective
l Ideal for on-machine installation
l Reliable even in harsh industrial environments
l Time-saving and cost-effective installation
Your benefit
Fieldline-Stand-Alone M12 – PROFIBUS Fieldline-Stand-Alone M12 – INTERBUS

Fieldline-Stand-Alone M12 for the PROFIBUS fieldbus Fieldline-Stand-Alone M12 for the INTERBUS fieldbus
system for connecting sensors and actuators through system for connecting sensors and actuators through
standard M12 connectors. standard M12 connectors.
Control Components • Fieldline
145
3.4
Fieldline-Stand-Alone M12 – DeviceNet Fieldline-Modular M8

Fieldline-Stand-Alone M12 for the DeviceNet fieldbus Fieldline-Modular M8 – the I/O system with IP67 protec-
system for connecting sensors and actuators through tion degree for connecting sensors and actuators through
standard M12 connectors. standard M8 connectors.
Fieldline-Stand-Alone – PROFIBUS
Technical data RF-FLS PB M12 DI 8 M12 RF-FLS PB M12 DIO 4 M12 RF-FLS PB M12 DO 8 M12-2A RF-FLS PB M12 DIO 8 M12
Digital inputs
Number 8 4 – 8
Design of inputs according to IEC 61131-2, type 1 – IEC 61131-2, type 1
max. low-level
Definition of ULmax < 5 V – ULmax < 5 V
voltage
switching
min. high-level
thresholds UHmin > 11 V – UHmin > 11 V
voltage
Nominal input voltage 24 V DC – 24 V DC
Range –30 < UIn < +30 V DC – –30 < UIn < +30 V DC
Nominal input current 5 mA – 3 mA
Current flowing linearly in the range of 1 < UIn < 30 V – 1 < UIn < 30 V
Delay time tOn = 3,1 ms/tOff = 4,1 ms – tOn = 3 ms; tOff = 3 ms
Permissible line length to the sensor 100 m – < 30 m
Digital outputs
Number – 4 8
Nominal output voltage UOut – UAxx –1 V
Differential voltage at INom – ≤1V
Nominal current INom per channel – 2A 500 mA
Total current – 8 A (observe derating) 16 A (observe derating) 4 A (observe derating)
Short-circuit current – max. 22 A for 300 µs
Protection – Short-circuit/overload
Electric data
Supply voltage 24 V DC
Range 18 to 30 V DC
Power consumption at UL at 24 V DC typ. 35 mA, max. 100 mA typ. 40 mA, max. 100 mA
typ. 10 mA + sensor
Power consumption at US at 24 V DC typ. 4.5 mA + sensor current, max. 700 mA typ. 3 mA, max. 700 mA
current, max. 500 mA
Power consumption at UAxx at 24 V DC – 6 mA + actuator current, max. 4 A 12 mA + actuator current, max. 4 A 6 mA + actuator current, max. 4 A
Transmission medium PROFIBUS-conforming copper cable
Transmission rate 9.64 kbaud to 12 Mbaud autobaud selection
Transmission speed 12 Mpbs
Operation mode 8 bits 4 bits 8 bits
Sensor connection type 2-, 3 or 4 wire connection – 2-, 3 or 4 wire connection
Actuator connection type – 2-, 3 wire connection
Ambient conditions
Permissible air humidity 95 %
Permissible atmospheric pressure
80 to 106 kPa (up to 2,000 m above MSL)
(operation)
Permissible atmospheric 70 to 106 kPa (up to 3,000 m above MSL)
pressure (storage)
Mechanical data
Housing dimensions (W x H x D) 60 x 161 x 44.5 mm 60 x 178 x 49.3 mm
Weight 310 g 340 g 350 g 340 g
Degree of protection IP65/IP67 according to IEC 60529
Vibration test (sinusoidal oscillations)
5 g load in each spatial direction
acc. to EN 0068-2-6
Shock test according to EN 60068-2-27 30 g load, half sine wave positive and negative in each spatial direction
Fieldline-Stand-Alone – INTERBUS
Technical data RF-FLS IB M12 DI 8 M12 RF-FLS IB M12 DIO 4 M12 RF-FLS IB M12 DO 8 M12-2A
Digital inputs
Number 8 4 –
Design of inputs according to IEC 61131-2 type 1 –
Definition of max. low-level voltage ULmax < 5 V –
switching thresholds min. high-level voltage UHmin > 11 V –
Nominal input voltage 24 V DC –
Range –30 < UIn < +30 V DC –
Nominal input current 5 mA –
Current flowing linearly in the range of 1 V < UIn < 30 V 1 V < UIn < 30 V –
Delay time tOn = 3.1 ms/tOff = 4.1 ms –
Permissible line length to the sensor 100 m –
Digital outputs
Number – 4 8
Differential voltage at INom – <1V
Nominal current INom per channel – 2A
Total current – 8 A (observe derating) 16 A (observe derating)
Electric data
Range 18 to 30 V DC
Power consumption at UL at 24 V DC typ. 65 mA, max. 100 mA typ. 60 mA, max. 100 mA typ. 80 mA, max. 100 mA
Power consumption at US at 24 V DC 5 mA + sensor current, max. 700 mA 3.5 mA
Power consumption at UAxx at 24 V DC – 3 mA + actuator current, max. 4 A 12 mA + actuator current, max. 4 A

Transmission rate 500 kbaud
Sensor connection type 2-, 3 or 4 wire connection –
Ambient conditions
Permissible atmospheric pressure (operation) 80 to 106 kPa (up to 2,000 m above MSL)
Permissible atmospheric pressure (storage) 70 to 106 kPa (up to 3,000 m above MSL)
Mechanical data
147
Weight 310 g 340 g 350 g
Degree of protection IP65/IP67 according to IEC 60529 3.4
according to EN 0068-2-6
Fieldline-Stand-Alone – DeviceNet
Technical data RF-FLS DN M12 DI 8 M12 RF-FLS DN M12 DIO 4 M12 RF-FLS DN M12 DO 8 M12-2A
Digital inputs
Number 8 4 –
Design of inputs according to IEC 61131-2, type 1 –
Definition of ULmax <5V –
switching thresholds UHmin > 11 V –
Nominal input voltage 24 V DC –
Range –30 < UIn <+30 V DC –
Nominal input current 5 mA –
Current flowing linearly in the range of 1 V < UIn < +30 V DC –
Delay time tOn = 3.1 ms, tOff = 4.1 ms –
Permissible line length to the sensor < 30 m –
Digital outputs
Number – 4 8
Differential voltage at INom – ≤1V
INom per channel – 2A
Total current – 8 A (observe derating)
Electric data
Range 18 to 30 V DC
Power consumption at UL at 24 V DC typ. 65 mA, max. 100 mA typ. 60 mA, max. 100 mA typ. 680 mA, max. 100 mA
Power consumption at US at 24 V DC 5 mA + sensor current, max. 700 mA 4.5 mA + sensor current, max. 700 mA 3.5 mA
Power consumption at UAxx at 24 V DC – 12 mA + actuator current, max. 4 A
Transmission medium Copper cable according to DeviceNet specification
Transmission rate 125 kbaud, 250 kbaud, 500 kbaud
Sensor connection type 2-, 3 or 4 wire connection –
Ambient conditions
Permissible atmospheric pressure (operation) 80 to 106 kPa (up to 2,000 m above MSL)
Permissible atmospheric pressure (storage) 70 to 106 kPa (up to 3,000 m above MSL)
Mechanical data
Weight typ. 310 g typ. 340 g typ. 350 g
Degree of protection IP65/IP67 according to IEC 60529
Protection class Class 3, according to VDE 0106, IEC 60536
according to EN 0068-2-6
Fieldline-Modular M8 – digital inputs and outputs
Technical data RF-FLM DI 8 M8 RF-FLM DIO 8/4 M8
Digital inputs
Input description 4 fixed, 4 freely selectable
Connection method 2-, 3 wire connection
Number 8
Protective circuit Reverse polarity protection
Filter time 3 ms
Input characteristic IEC 61131-2, type 1
Input voltage 24 V DC
Input voltage range, low level –30 to 5 V DC
Input voltage range, high level 13 to 30 V DC
Digital outputs
Output description – Can also be used as inputs
Connection method – 2-, 3 wire connection
Number of outputs – 4
max. output current per channel – 500 mA
Protective circuit – Short-circuit protection
Output voltage – 24 V DC
max. output current per channel – 500 mA
Electric data
Designation UL
Supply voltage range 18 to 30 V DC, IEC 61131-2 (ripple included)
Supply current 3A
Connection type M8 connector

Ambient conditions
Ambient temperature (operation) –25 to 60 °C
Ambient temperature (transport/storage) –25 to 85 °C
Permissible air humidity (storage/transport) 10 to 95 %
Atmospheric pressure (operation) 80 to 106 kPa (up to 2,000 m above MSL)
Atmospheric pressure (transport/storage) 70 to 106 kPa (up to 3,000 m above MSL)
Mechanical data
Housing dimensions (W x H x D) 29.8 x 143 x 26.5 mm
Weight 137 g
Drill hole spacing 133 mm
Mounting type Mounted to walls
149
Test section to peripherals 500 V AC
Degree of protection IP65/67 3.4
Protection class 3, VDE 0106, IEC 60536
Fieldline-Modular M8 – bus couplers

Technical data RF-FLM BK PB M12 DI 8 M12
Digital inputs
Connection type M12 connectors
Connection method 2-, 3 or 4 wire connection
Number of inputs 8
Protective circuit Reverse polarity protection
Filter time 3 ms
Input voltage 24 V DC
Input voltage range, low level –30 to 5 V DC
Input voltage range, high level 13 to 30 V DC
Local bus Gateway
Connection type M12 connectors, B-coded
Max. number of local bus users 16
Max. length of local bus 20 m
Interface
Designation PROFIBUS DP
Connection type 2 M12 connectors, B-coded
Transmission rate 9.64 to 12 Mbaud, autobauds
Address space assignment 1 to 127, adjustable
Number of pins 5
Electric data
Connection method M12 connectors
Designation UL
Supply voltage range 18 to 30 V DC, IEC 61131-2 (ripple included)
Ambient conditions
Ambient temperature (operation) –25 to 60 °C
Ambient temperature (transport/storage) –25 to 85 °C
Permissible air humidity (storage/transport) 95 %
Atmospheric pressure (operation) 80 to 106 kPa (up to 2,000 m above MSL)
Atmospheric pressure (transport/storage) 70 to 106 kPa (up to 3,000 m above MSL)
Mechanical data
Housing dimensions (W x H x D) 70 x 178 x 50 mm
Weight 331 g
Drill hole spacing 168 mm
Mounting type Mounted to walls
Test section to peripherals 500 V AC
Degree of protection IP65/67
Protection class 3, VDE 0106, IEC 60536
Accessories
Ordering data
M12 cable sets

IKB0048/xxx Bus cable PROFIBUS, M12 male, straight, shielded, 5 pins, B-coded, free line end
IKB0049/xxx Bus cable PROFIBUS, M12 female, straight, shielded, 5 pins, B-coded, free line end
IKB0050/xxx Bus cable PROFIBUS, M12 male, straight, shielded, 5 pins, B-coded, M12 female, straight, shielded, 5 pins, B-coded
IKB0045/xxx Bus cable INTERBUS, M12 male, straight, shielded, 5 pins, B-coded, free line end
IKB0046/xxx Bus cable INTERBUS, M12 female, straight, shielded, 5 pins, B-coded, free line end
IKB0047/xxx Bus cable INTERBUS, M12 male, straight, shielded, 5 pins, B-coded, M12 female, straight, shielded, 5 pins, B-coded
IKB0042/xxx Bus cable DeviceNet, M12 male, straight, shielded, 5 pins, B-coded, free line end
IKB0043/xxx Bus cable DeviceNet, M12 female, straight, shielded, 5 pins, B-coded, free line end
IKB0044/xxx Bus cable DeviceNet, M12 male, straight, shielded, 5 pins, B-coded, M12 female, straight, shielded, 5 pins, B-coded
IKL0267/xxx Voltage cable, female, straight, unshielded, M12 A-coded, 4 pins, open line end
IKL0268/xxx Voltage cable, male, straight, unshielded, M12 A-coded, female, straight, unshielded, M12 A-coded, 4 pins
RKB0003/xxx Voltage cable, Y-connector, straight, M12 on 2 x female, straight, M12
M12 connectors
RBS0001 M12 connector, male, straight, shielded, with screwed connection, 5 pins, B-coded
RBS0002 M12 connector, female, shielded, with screwed connection, 5 pins, B-coded
RBS0003 M12 connector, male, straight, unshielded, A-coded, 4 pins
RBS0004 M12 connector, female, straight, unshielded, A-coded, 4 pins
RBS0005 M12 connector – insulation displacement, male, straight, unshielded, A-coded, 4 pins
RBS0006 M12 connector – insulation displacement, female, straight, unshielded, A-coded, 4 pins
RBS0008 M12 connector, male, shielded, with screwed connection, 5 pins, A-coded
M12 accessories
INS0762/CNN M12 terminating resistor, PROFIBUS, B-coded, 5 pins

M8 cable sets
RKB0014/xxx Local bus cable, M8 male, straight, free line end
RKB0015/xxx Local bus cable, M8 female, straight, free line end
RKB0016/xxx Local bus cable, M8 female, straight, M8 male, straight
RKB0017/xxx Voltage cable, M8 female, straight, free line end
M8 accessories
FLM ADAP M12/M8 Adapter, M12/M8
xxx = cable length in meters
151
3.4
Fieldline-Stand-Alone M12
Type 1
60
60 44.5
44.5
161
161
60
60 49.3
49.3
Type 2
178
178
Fieldline-Stand-Alone M8
Type 3 70 70 49.3 49.3
178
178

Type 4
29.829.8 26.526.5 6 6
143
143
153
3.4
154 3.5 Control Components • IndraWorks
IndraWorks –
the Tool for all Engineering Tasks
Rexroth IndraWorks allows you to Your benefits • Uniform programming according to
solve all tasks in a uniform and • Available for all systems and the PLC standard IEC 61131-3
intuitive software environment – from solutions from the Rexroth • PLCopen-conforming function
project planning and programming Automation House block and technology libraries
to visualization and diagnostics. • Integrated framework for all • Standardized interfaces for
engineering tasks communication
The uniform engineering framework • Consistent operating environment • Transparent access to all system
IndraWorks is consistently available for project planning, programming, components
for all systems from the Rexroth visualization and diagnostics • Integrated FDT/DTM interface for
Automation House. You, as user, profit • Central project management with integration of the DTM of third
from the fast and transparent access intuitive system navigation party manufacturers
to all functions and system data of the • Intelligent operation with wizard
automation components. The standard support
ized tools and interfaces help you to • Comprehensive online help
solve all engineering tasks centrally
with a single software.
Project development Operation
o th I n dr a W o
xr r
Programming Visualization
Re
ks
Parameterization Service
ng
Eng
a ti
in
er
er
p
e
in O
g
Tools Add-ons
IndraWorks – the universal
engineering framework
l One tool for all automation tasks
l Goal reached quickly through startup guide
l Offline configuration of projects
l Comfortable programming environment
Your benefit
Project development Programming Operation and visualization
The overall system is uniformly and The IndraLogic runtime system that is Apart from providing engineering
consistently projected for all solu integrated in all solutions is consistent- functions, IndraWorks is also an
tions. User and multi-project manage- ly programmed in IndraWorks. The HMI front end for various applications.
ment are available in all instances. complete language scope specified IndraWorks allows you to project
The project and device explorers in IEC 61131-3 is available. System- machine- or system-specific screens.
provide access to all control compo- specific additional functions, such as Using the project development tool
nents. With its clearly organized dia- motion blocks according to PLCopen WinStudio, you can easily integrate
log boxes, IndraWorks guides you or technology blocks, can be quickly standard screens in the user interface.
intuitively through the configuration and transparently implemented in your In addition, you can easily integrate
of your system. logic programs. prefabricated ActiveX controls in your
HMI applications.
Parameterization Diagnostics Tools
Control Components • IndraWorks
The project explorer provides access Comprehensive tools are implemented The tools for all engineering tasks are
to all data of the system compo in Indraworks to facilitate startup or integrated in IndraWorks. Additional
nents. Wizards guide you through all service activities. Such tools cover the solution-specific tools are consistently
engineering steps, interactively and in complete range from four-channel available in the software framework.
sequence. Control and drive options oscilloscope and logic analyzer through Using menus or the project tree, you
or motion axes can be parameterized debugging functions of the PLC logic can access, for example, CamBuilder
155
easily and clearly, even offline. I/O to manifold status messages and for creating cams, simulation tools,
peripherals and communication inter- system diagnostics. To provide com- firmware management, or system-com- 3.5
faces can be configured through the prehensive detailed information on patible programming editors.
integrated configurators. The online controls, drives, HMI, and peripherals,
help provides you with all necessary you just have to press a button.
information.
IndraWorks
1. IndraWorks Engineering 1. IndraWorks Engineering
1.1 General information 1.3.3 Data types
1.1.1 Multilingualism of framework l 1.3.3.1 Standard according to IEC 61131-3 incl. LREAL l
1.1.2 Multilingualism of projects l 1.3.3.2 User-defined: arrays, structures, enumeration, alias, pointer l
1.1.3 Export/import of texts of the PLC projects l 1.3.4 Special editor features
1.1.4 Firmware management l 1.3.4.1 Syntax coloring l
1.1.5 Deactivating/parking drives in the project ® 1.3.4.2 Multiple undo/redo l
1.1.6 Switching between online and offline modes l 1.3.4.3 Context-sensitive input help l
1.1.7 Automatic system monitoring units l 1.3.4.4 Context-sensitive menus l
1.1.8 Real-time logic analyzer l 1.3.4.5 Auto-declaration l
1.1.9 Oscilloscope function l 1.3.5 Library management l
1.1.9.1 Graphical output with zoom function l 1.3.6 Libraries
1.1.9.2 Display of signal values of drives l 1.3.6.1 General information l
1.1.9.3 Scaling l 1.3.6.2 System ®
1.1.9.4 Measuring with/without trigger l 1.3.6.3 PLCopen ®
1.1.10 System-specific expansions ® 1.3.6.4 Technology functions ®
1.2 Configuration and project planning 1.3.7 Online debugging/commissioning l
1.2.1 System configurator l 1.3.7.1 Monitoring of variables (trace) l
1.2.2 Device library for controls, drives, visualization, peripherals l 1.3.7.2 Forcing of variables and variable sets l
1.2.3 Assistants for commissioning of controls and drives l 1.3.7.3 Project debugging l
1.2.4 Project navigator l 1.3.7.4 Power flow (sequential check) l
1.2.5 I/O configurator l 1.3.7.5 Online exchange of function blocks l
1.2.6 Fieldbus configurator l 1.3.7.6 Offline simulation of PLC variables l
1.2.7 Project archiving l 1.3.7.7 Parameter monitor l
1.2.8 Parameter monitor for controls and drives l 1.3.8 Offline programming l
1.2.9 Offline parameterization of controls and drives l 1.4 CNC programming ®
1.2.10 System-specific expansions ® 1.4.1 Parts programming l
1.2.11 Cams editor ® 1.4.2 High-level language programming l
1.2.11.1 Graphical creation of cams l 1.4.3 Graphical NC programming l
1.2.11.2 Kinematic laws according to VDI 2143 l 1.4.4 Graphical NC simulation l
Interpolation point calculation: linear, square, sinusoidal, 1.5 RC programming ®
1.2.11.3 l
polynomial up to 8th degree, trapezoidal 1.5.1 Textual robot-control programming l
1.2.11.4 Analytic cam disks for motion profiles l 1.5.2 Parameterization of kinematics l
1.2.11.5 Wizards for specific applications l 1.6 HMI project planning ®
1.2.11.6 Import/export l 1.6.1 Project development tool WinStudio (Lite, 500 variables) l
1.3 PLC programming WinStudio extensions (1,500/4,000/64,000/512,000
1.6.2 °
1.3.1 Graphical editors variables)
1.3.1.1 Sequential function chart (SFC) l 1.7 Kinemtaic simulation °
1.3.1.2 Ladder diagram (LD) l
1.3.1.3 Function Block Diagram (FBD) l 2. IndraWorks Operation
1.3.1.4 Continuous Function Chart (CFC) l 2.1 Operation and visualization ®
1.3.2 Textual editors 2.2 Configurable user interfaces with all standard functions ®
1.3.2.1 Instruction List (IL) l 2.3 Configurable user screens ®
1.3.2.2 Structured Text (ST) l 2.4 Automatic system monitoring units ®
l Default 2.5 Instructions and error messages in plaintext ®
° Optional 2.6 System-specific expansions °
® System-relating
Ordering data
SWA-IWORKS-D**-xxVRS-D0-CD650-COPY IndraWorks for drive system IndraDrive
SWA-IWORKS-IL*-xxVRS-D0-CD650 IndraWorks for all IndraLogic systems
SWA-IWORKS-ML*-xxVRS-D0-CD650 IndraWorks for IndraMotion MLC system
SWA-IWORKS-MTX-xxVRS-D0-CD650 IndraWorks for IndraMotion MTX system
Software options
SWS-IWORKS-V3D-NNVRS-D0 I IndraWorks 3D-Viewer for kinematic simulation
SWS-IWORKS-REM-xxVRS-D0-CD650 IndraWorks add-on for PC-based remote maintenance
Documentations
DOK-IWORKS-HMI*Vxx****AWxx-EN-P Application description of IndraWorks visualization
DOK-IWORKS-IREMOTE*Vxx-AWxx-EN-P Application description of IndraWorks remote maintenance
157
3.5
CamBuilder –
Intuitive Software Tool
for Cam Creation
The graphics-based software tool Your benefits • Import of point tables for partial
CamBuilder facilitates the creation • Easy creation of cams with the help areas of the cam
of cams on the PC. With the help of of graphical objects • Automatic detection and calcula-
dialog-controlled inputs, all require- • Convenient editing of existing cams tion of marginal conditions of the
ments and special features of appli- • Editing of several cams at the same cam
cations, such as cross cutters, feed time • Zoom functionality
axes or printing length corrections, • Utilization of motion laws according • Switching between standardized
are implemented quickly and reliab- to VDI 2143 and evaluated views
ly. They can then be transferred to • Transmitting and receiving of cams • Import/export functionality with
our drive controllers or controls with in Rexroth drives and controls various formats
only a few inputs. • Automatic display of position,
acceleration, velocity, and jerk
CamBuilder is an optional tool that is • Support for frequent requirements
integrated in the IndraWorks engineer provided by wizards
ing framework. But CamBuilder is also
available as a stand-alone tool and can
be used independently of the controls
and drive systems used.
CamBuilder – software tool for fast and

easy creation of cams
Functions Functions
1 General information 3.5 3rd degree polynomial l
1.1 Creation of cams l 3.6 4th degree polynomial l
1.2 Creation of segmented motion profiles l 3.7 5th degree polynomial l
1.3 Project explorer l 3.8 6th degree polynomial l
1.4 Section editor l 3.9 7th degree polynomial l
1.5 Graphical output of the calculated cam l 3.10 8th degree polynomial l
1.6 Graph manager l 3.11 Inclined sine line l
1.7 List of extreme values of the cam l 3.12 Simple sine line l
1.8 Sections list l 3.13 Modified sine line l
1.9 Representation of profile points of the cam l 3.14 Modified acceleration trapezoid l
1.10 Profile point editor l 3.15 Linear V-cam l
1.11 Agents for the creation of application-specific cams l 3.16 2nd degree V-cam l
1.12 Data management incl. import/export l 3.17 2nd degree A-cam l
2 Application-related wizards 3.18 Linear A-cam l
2.1 Cross cutter l 3.19 Analytic G-G l
2.2 Feeder l 3.20 Analytic G-G (5th degree) l
2.3 Printing length correction l 3.21 Analytic G-R (5th degree) l
3 Mathematical functions 3.22 Analytic R-G (5th degree) l
3.1 Linear rest l 3.23 Analytic R-R (5th degree) l
3.2 Straightline (linear interpolation) l 3.24 Analytic R-R (inclined sine line) l
3.3 Quadratic parabola l 3.25 Import of a point table l
3.4 2nd degree polynomial l 3.26 User-defined kinematic laws l
Ordering data

CamBuilder Stand-Alone
SWA-CAM*PC-INB-xxVRS-D0-CD650 Cam editor CamBuilder
CamBuilder for IndraWorks (optional)
SWS-IWORKS-CAM-xxVRS-D0 Cam editor CamBuilder in IndraWorks
159
3.5
WinStudio –
for More Transparency in Your Production
WinStudio is the innovative visuali- Together with the embedded PCs and Your benefits
zation module of the IndraWorks the PC-based solutions from Rexroth, • Less project development and
software framework for consistent WinStudio ensures maximum function maintenance work through a
engineering and user-friendly ope- ality and optimum performance. The uniform visualization software
ration. WinStudio allows you to flexible licensing model is available in • Clearly organized selection of
create your individual applications development and runtime versions. objects via the project explorer
quickly, easily and efficiently – with Needing only one development version, • Easy creation of screens with
one tool for all applications. you can adapt your applications as comprehensive libraries
often as desired and use them with • Dynamic generation of web sites
various runtime versions. This design • Easy project planning without
allows continuous improvement to your knowledge of high-level languages
machines and is also very cost effective. • Graded software packages for
individual adaptation
• UNICODE characters
• Auto-screen scaling
WinStudio – easy and effective project

planning in the development environ-
ment by drag-and-drop
Type WinStudio WinStudio WinStudio WinStudio WinStudio WinStudio WinStudio WinStudio
lite 1.5 k 4k 64 k 512 k lite 1.5 k 4k
Development license Windows XP/2000/NT –
Runtime license Windows XP/2000/NT Windows CE
Variables 500 1,500 4,000 64,000 512,000 500 1,500 4,000
Array size 256 512 1,024 16,384 256 512
Classes 32 64 512 32
Open screens 1 Unlimited 1
Network connections – 2 4 32 Open – 1
Recipe handling – l – l
ODBC l –
Mathematics l l
Alarm/events – l – l
History – l – l
Driver 1 3 5 8 1 3
OPC server – l – l
OPC client l l
TCP/IP server l l
TCP/IP client – l – l
DDE server and client – l –
Tags database l l
Web client – 1/4/8 – –
l Default
Ordering data
Editor licenses WinNT/2K/XP
SWS-WINSTU-RUD-xxVRS-D0-1K5 RUD/1.5K

SWS-WINSTU-RUD-xxVRS-D0-4K RUD/4K
Runtime licenses WinNT/2K/XP
SWS-WINSTU-RUN-xxVRS-D0-1K5 RUN/1.5K
SWS-WINSTU-RUN-xxVRS-D0-4K RUN/4K
Runtime licenses WinNT/2K/XP with access to web clients
SWS-WINSTU-RUW-xxVRS-D0-64K01CL RUN/64 K – 1 web client
SWS-WINSTU-RUW-xxVRS-D0-64K04CL RUN/64 K – 4 web clients
SWS-WINSTU-RUW-xxVRS-D0-64K08CL RUN/64 K – 8 web clients
Runtime licenses for CE devices
SWS-WINSTU-RUN-xxVRS-D0-WCE1K5 RUN/1.5 K – CE devices
SWS-WINSTU-RUN-xxVRS-D0-WCE4K RUN/4 K – CE devices 161
Data carrier
3.5
SWA-WINSTU-RUD-xxVRS-D0-CD650 Software CD
Dongle
B-AC USB dongle USB dongle
B-AC LPT dongle LPT dongle
Documentation Description
DOK-CONTRL-WIS*PC**Vxx-KBxx-EN-P WinStudio
VI-Composer – the Comfortable

Project Development Software for Easy
Visualization and Parameterization
VI-Composer is an easy but power- The fully graphical VI-Composer Your benefits
ful project development tool for the software allows you to develop pro- • Language management of
visualization and parameterization of jects for IndraControl VCP/VCH the application with up to
system-related data of the devices according to the WYSIWYG 16 languages
IndraControl VCP/VCH devices. In (What You See Is What You get) prin- • Messaging and recording system
this convenient development envi- ciple, text, variables and graphics are • Font editor for creating your own
ronment, you can efficiently create immediately represented just as they character sets
your individual application, based on will be displayed by the IndraControl • Easy graphics incorporation via
the usual Windows look-and-feel. VCP/VCH devices. Predefined masks OLE
The programming result can then and comprehensive graphics libraries • Direct access to all control and
be used on the various IndraControl with numerous industry-compatible drive variables
VCP/VCH devices as often as screen objects facilitate the creation of • Project and firmware download for
desired. your applications. Based on Windows- reloadable functions
conforming operation, you describe • Integrated creation of documenta
all variables depending on the particu- tion and online help
lar control, whereas masks, graphics, • Predefined masks, curves and bar
recipes and the like can be created graphs
independently of any control. • Definition of free menu structures
VI-Composer provides direct access • Screen elements: texts, variables,
to the IndraWorks database and, thus, graphics, switches, buttons, drop-
to all variables of the controls and down list boxes, tables, etc.
drives. The performance is completed
by comprehensive help functions.
VI-Composer – efficient programming

of your application in a convenient
development environment
Type VI-Composer
Development license for operation system Windows XP/2000/NT
Firmware Integrated in all VCP devices
Variables 65,535
Connections Download: Ethernet
Communication Serial, PROFIBUS DP, DeviceNet
Messages 9,999
Messaging buffer 3,000
Protocol driver 3S serial, Rexroth BUEP19E, BRC symbolics, DeviceNet, IndraLogic, PROFIBUS DP
Support of Asian characters l
Print reports l
Firmware download l
Application upload l
Recipe handling l
Messaging and recording system l
Online help l
Integrated creation of documentation l
Variables represented by curves and bar graphs l
Translation support for multilingual projects l
Graphics incorporation via OLE With terminals with graphics capability
Development license German/English
l Default
Ordering data
SWA-VIC*PC-INB-xxVRS-D0-CD650 VI-Composer

Documentation
DOK-SUPPL*-VIC*BEDIEN*-AWxx-EN-P Operating instructions
163
3.5
164 04 Glossary
Glossary
C
Cam controller Function emitting a binary signal in relation to the
current position or to the distance traveled. In
the past, this function was realized mechanically.
IndraDyn Motor platform from the Rexroth Automation
House.
Today, it is executed by programmable electronic IndraLogic Consistent PLC platform according to

controls. IEC 61131-3 from the Rexroth Automation
House.
Cams, electronic The desired position of the slave axis is calculat
ed from the actual position of the master axis on IndraLogic L Controller-based PLC system family from the
the basis of a mathematical “cam disk” function. Rexroth Automation House.
CNC Computerized Numerical Control. Digital control IndraLogic V PC-based and embedded-PC-based PLC
for machine tools. system family from the Rexroth Automation
House.
D
DeviceNet CAN-based communication system for linking
industrial automation components to higher-order
control equipment in a network.
IndraMotion System family of integrated motion-logic
solutions from the Rexroth Automation House.
E
Electronic gear Electronic simulation of a mechanical gear by
software.
IndraMotion MLC Controller-based system solution with integrated
motion logic from the Rexroth Automation House.
F
Fieldbus Conducted communication system which inter
connects control units, sensors and actuators.
Standardized through IEC 61508.
IndraMotion MLD Drive-based system solution with integrated
motion logic from the Rexroth Automation House.
IndraMotion MLP PC-based system solution with integrated motion

Firmware Device-specific software for automation compo logic from the Rexroth Automation House.
nents. Not exchangeable when filed to a read-
only memory, or on removable memory media IndraMotion MTX System family of CNC solutions from the Rexroth
such as compact flash. Automation House.
Function library Collection of function blocks or functions, for IndraWorks Software framework for engineering and opera
example according to IEC 61131-3 or PLCopen. tion, consistent for all solutions from the Rexroth
Automation House.
HHMI Human Machine Interface. System for operating

and visualizing machines and plants. I/O Input/output – I/O are discrete interfaces for
I
transmitting or receiving digital or analog signals.
IndraControl L Control platform from the Rexroth Automation
House. IPC Industrial PC – sturdy design of a standard
PC, which meets the conditions of an industrial
IndraControl V IPC and visualization platform (HMI) from the environment.
M
Rexroth Automation House.
Master Central bus user controlling access to the bus,
IndraDrive Drive platform from the Rexroth Automation while lower-order users operate as slaves.
House.
Master axis Position or velocity command value of a master PROFIBUS Process Field Bus – today, mainly serial field
for the following slave axes. busses are used as communication systems
for exchanging information among automation
Motion control Intelligent and complex guidance of the move systems as well as with the connected distribut
ments of multi-axis systems. Control and drive ed field devices.
functionalities are integrated in a single system.
Motion logic Automation software or firmware with integrated

motion control and PLC logic.
S
Safety on Board Integrated safety solutions from the Rexroth
Automation House.
SERCOS III Third SERCOS generation – further develop

Motion profile Method for describing a motion by velocity, time ment of the existing SERCOS interface standard
an position. according to IEC/EN 61491, based on standard
Ethernet. In this generation, the known SERCOS
O
OPC OLE for Process Control, communication stand
ard for components in the automation sector,
to ensure smooth standardized data exchange
mechanisms, such as motion-control profiles,
telegram structure and hardware synchronization,
have been applied for hard real-time communi
between controls, operating and visualization cation.
systems, field devices and office applications of
various manufacturers. SERCOS interface Serial Realtime Communications Standard
Interface – open and serial real-time communi
P
PLC A programmable logic controller, PLC or
programmable controller is a small computer
used for automation of real-world processes,
cation standard for high-precision motion-control
applications, designed by leading manufacturers
of numerically controlled drives.
such as control of machinery on factory assembly
lines. Where older automated systems would use Slave Network user not allowed to participate in data
hundreds or thousands of relays and cam timers, exchange except when addressed by the master.
a single PLC can be programmed as a replace
ment. Programmable controllers were initially
adopted by the automotive manufacturing
industry, where software revision replaced the
re-wiring of hard-wired control panels.
U
UPS Uninterruptible Power Supply – ensures contin
uous user supply for a certain time in the event of
a power failure.
User library Collection of user-specific function blocks or

PLCopen International community of interests, established functions in the form of a downloadable PLC
by control manufacturers, software companies library.
and institutes (independent of manufacturers and
products). In compliance with the PLC standard User program Application-specific software.
IEC 61131-3, technical committees define stand
ards facilitating an increase in the efficiency of
application software.
V
Virtual
master axis
Calculated position or velocity command value of
a virtual master for the following slave axes.
Glossary
165
4
Electric Drives Linear Motion and
and Controls Hydraulics Assembly Technologies Pneumatics Service
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
Postfach
97803 Lohr, Deutschland
Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Deutschland
Germany
Tel.
Phone+49+49
93529352-40-0
40-0
Fax
Fax +49+49
93529352-40-4885
40-4885
www.boschrexroth.com
Presented by:
The specified data is only intended to describe the product. 72 604 AE/07-03 – A1 – HW
Since our products are subject to continuous further development, our information R911320438
must not be understood as a guaranteed property or suitability for a special applica © Bosch Rexroth AG 2007
tion. This information does not relieve users from performing their own evaluations and Subject to modification
tests. Please note that our products are subject to a natural wear and ageing process. Printed in Germany

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Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Automation Systems and

Consistent, intelligent and future-proof

Rexroth Automation House –

IndraDrive and IndraDyn

Our Automation House, which forms a

Automation Systems for Your Industry

IndraLogic IndraMotion MLD IndraMotion MLC

IndraMotion MTX IndraMotion for Metal Forming IndraMotion for Handling

IndraMotion for Packaging

Automation System and Control

IndraMotion MLD IndraMotion MLC

Drive-based motion-logic system Controller-based motion-logic system

VPP21 VPP VPB VSP

IndraControl L L10 L15 L20 L40

Bilddatenbank qja qnein

VSB VDP VAK VAM VEP VEH VCP VCH

IndraMotion for Metal Forming –

IndraMotion for Handling –

IndraMotion for Packaging –

Rexroth IndraLogic is the complete

Automation Systems • IndraLogic

IndraLogic L10 and L15

Hardware platform IndraControl L10 and L15

Ordering data for accessories

Automation Systems • IndraLogic

Ordering data for accessories

Hardware platform IndraControl L40

Ordering data for accessories

Automation Systems • IndraLogic

Ordering data for accessories

Hardware platform IndraControl VSP, VSB

Ordering data for accessories

Automation Systems • IndraLogic

Ordering data for accessories

IndraMotion MLD from Rexroth helps

Automation Systems • IndraMotion MLD

MLD MLD MLD MLD

Inline Inline Inline Inline

IndraMotion MLD-S IndraMotion MLD-M

Ordering data for firmware and software

Firmware for IndraMotion MLD

Automation Systems • IndraMotion MLD

IndraMotion MLC is the integrated

Automation Systems • IndraMotion MLC

Automation Systems • IndraMotion MLC

Ordering data for control hardware

Automation Systems • IndraMotion MLC

IndraMotion MTX is the customized

Automation Systems • IndraMotion MTX

Automation Systems • IndraMotion MTX

Automation Systems • IndraMotion MTX

IndraMotion MTX compact

Ordering data for firmware and software

Ordering data for accessories

Ordering data for firmware and software

Automation Systems • IndraMotion MTX

IndraMotion MTX performance