DC72D MK2 Genset Controller User Manual V1.5

DC7xD MK2
GENSET CONTROLLER
USER MANUAL
DC70D MK2
DC72D MK2
DC7xD MK2 GENSET CONTROLLER USER MANUAL
Software Version
No. Version Date Note
1 V1.0 2020-07-09 Original release.
2 V1.1 2021-02-01 Name of unified input and output port.
3 V1.2 2021-09-22 Fix errors in the wiring diagram.
Add the option of whether to display ECU page.
Add UI default color options;
Switching value input adds the function of
4 V1.3 2022-01-01 analog key and the remote start without load.
Add the system log function, increase the
number of alarm records.Add Emergency start
function.
Add the function of selecting the effective mode
of switching value.
5 V1.4 2022-05-05 Add CAN bus speed control address setting.
Add the baud rate setting of CAN bus.
Add display language Turkish.
Added display language French.
Add auxiliary machine mode.
6 V1.5 2022-09-01 Add the function of voltage transformer.
DC70D adds mains power detection function.
Correct the AC voltage input range.
Chongqing Mebay Technology Co.,Ltd

Add: No6-2,Building 4, Gangan Rd, Jiangbei District, Chongqing.
Tel：+86-23-6869 3061
Fax：+86-23-6765 8207
Web：http://www.mebay.cn
http://www.cqmb.cn
E_mail：[email protected]
1
Symbol Description
Symbol Description
Remind operators to operate correctly, otherwise it may cause

Note the equipment not to work correctly.
It is indicated that potential hazards can damage equipment

Be care without proper precautions.
It is indicated if appropriate preventive measures are not taken,

potentially dangerous situations may result in death, serious
Warning personal injury or significant property losses.
2
Warning
1.The installation of this equipment must be carried out by professionals.
2.When installing and operating the controller, please read the entire instruction
manual first.
3.Any maintenance and commissioning of the equipment must be familiar with all the
equipment.
4.t, safety standards and precautions in advance, otherwise it may cause personal
injury or damage to related equipment.
5.The engine must have an overspeed protection device independent of the
controller system to avoid casualties or other damage caused by engine out of
control.
6.After the installation of the controller is completed, please verify that all protection
functions are valid.
Be Care
1.Please keep the good connection of the power supply of the controller. Do not
share the connection lines of the positive and negative electrodes of the battery
with the floating charger.
2.During the operation of the engine, do not disconnect the battery, otherwise it may
cause damage to the controller.
3
Catalogue
1. Summary ..................................................................................................................5
2. Main Features .......................................................................................................... 5
3. Parameters Display ..................................................................................................6
4. Protection ................................................................................................................. 7
5. Parameters .............................................................................................................. 8
6. Overall Dimension and Wiring Diagram ................................................................... 9
7. Installation instruction ............................................................................................ 16
8. Panel and display ...................................................................................................17
9. Control and operation instruction ........................................................................... 20
10. Warnings and Shutdown Alarms ..........................................................................23
11. Parameters setting ...............................................................................................37
12. Fault finding ......................................................................................................... 60
Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.
4
1.Summary
This series controller is specialized for Diesel / Gasoline / Gas Genset Start,
Stop, Parameters monitoring, faults-checking as well as data setting.
4.3inch colorful LCD screen display with brand new UI design is adapted in this
controller that the relative failures can be displayed directly. All the parameters can
be displayed by simulated indicators and words. Besides, LCD screen can display
various faults in the same time that the genset will be stopped once it can’t work
smoothly.
There are Chinese/English interface options, more language can be set
according to user’s request. All the parameters can be configured through the front
face buttons or use programmable interface by RS485 or USB to adjust via PC. It can
be widely applied for all kinds of auto control system of gensets.
2.Main Features
There are four Models under DC7xD MK2 series.
DC70D MK2: used for single machine automation. Start/Stop through remote
start signal.
DC72D MK2: Based on DC70D MK2, it adds Mains monitoring and AMF
(Mains/Generator automatic switching control), especially suitable for the automation
system composed by mains and genset.
DC70D MK2R: Based on DC70D MK2, it adds RS485 port.
DC72D MK2R: Based on DC72D MK2, it adds RS485 port.
32bit high performance microcomputer.
4.3inch TFT colorful big screen LCD, Available in 5 languages, user’s language set
if necessary.
Indicator and number display through UI surface.
Acrylic material is adapted to protect the screen.
Silicone panels;
USB Port: parameters can be set even without power through USD port to monitor
in real time.
With RS485 communication port, can achieve “Three Remote” functions via
MODBUS protocol.
Standard CAN communication port, built-in J1939 protocol, has matched more
than 30 kinds of engines;
Various kinds of parameters display.
Input/output function, status can be shown directly.
More categories of surface setting.
Real time clock inside: preset time operate and auto maintenance is available.
Genset working plan can be set as per week or month.
Three class protection countdown function, which can set the maintenance time or
date.
With event recording function, it can save 100 groups of alarm records, including
relevant parameters of the unit in case of fault alarm; 5000 system logs can be
saved to find the cause of failure;
5
Totally 7 relay’s output, among which 5 relay output can be self-configurable, each
relay can be set as max 50 functions, besides, there are 4 groups as non-contact
terminals.
With 5 switches input, up to 40 functions optional;
4 sensor simulation input connectors, the oil pressure sensor is compatible with
voltage signal input, and various display units can be configured.
Battery charging control function,which can protect the battery according to battery
voltage status.
Sensor can be self-defined by front face button or PC software.
Adapt to 3P4W,1P2W,2P3W(120V/240V,50/60HZ)
Various of crank conditions (RPM, Frequency, Oil Pressure) can be chosen.
Control Protection: Auto Start/Stop of genset, load transfer (ATS control) and
perfect failure display and protection.
Standard water-proof rubber gasket. The waterproof can reach IP54
Module design: All the connections are adapted with European connectors so that
installation, connection, repair and replacement can be more easily.
3.Parameters Display
 Engine RPM
 Engine oil pressure
 Engine water temperature
 Engine fuel temperature
 Engine cylinder temperature
 Engine Tank temperature
 Engine fuel level
 Engine battery voltage
 Charging voltage
 Mains Frequency (only for DC72D MK2)
 Mains phase voltage L-N (only for DC72D MK2)
 Mains phase voltage L-L (only for DC72D MK2)
 Generator 3 Phase voltage L-N
 Generator 3 Phase voltage L-L
 Generator 3 phase current A
 Generator Frequency Hz
 Generator Power Factor COS φ
 Generator active power KW
 Generator apparent power KVA
 Generator reactive power KVar
 Real-time load rate %
 Current load rate %
 Average loading rate %
 Current consumption KWH
 Total consumption KWH
 Total Crank times
6
 Current running time

 Total running time
 Maintenance notice
 5 switches input status display
 Output status display of 7 relays
4.Protection
 Over speed
 Under speed
 Low oil pressure
 High water temperature
 High Oil temperature
 High Cylinder Temperature
 High Tank temperature
 Low fuel level
 Low oil level
 External instant unloading shutdown
 External emergency alarm
 RPM Lost
 Sensor Open
 Over Frequency
 Under Frequency
 Over voltage
 Under voltage
 Over current
 Non-balance of current
 Over power
 Gen load failure
 Gen unload failure
 Mains Load failure
 Mains unload failure
 Primary maintenance expire
 Secondary maintenance expire
 Third maintenance expire
 ECU alarm failure
 ECU communication Failure
 Low water level alarm
 Louver opening exception
 Emergency Stop
 Crank failure
 Stop Failure
7
5.Parameters
Options Parameters
Working voltage DC8V---36V Continuous
Standby：24V：MAX 1W
Power consumption
Working：24V：MAX 5W
1P2W 30VAC-360VAC (ph-N)
AC Voltage Input 2P3W 30VAC-360VAC (ph-N)
3P4W 30VAC-360VAC (ph-N)

Rotate speed sensor
200-10000Hz
Frequency
MAX Accumulating Time 99999.9Hours（Min Store time:6min）
Fuel Relay Output Max 16Amp DC+VE Supply voltage
Start Relay Output Max 16Amp DC+VE Supply voltage
AUX. OUTPUT 1 Max 5Amp DC+VE Supply voltage
AUX. OUTPUT 2 5AMP Non-contact normal open&normal close output
AUX. OUTPUT 3 5AMP Non-contact normal open output
AUX. OUTPUT 4 5AMP Non-contact normal open output
AUX. OUTPUT 5 5AMP Non-contact normal open&normal close output
Excitation output Max 1AMP DC+VE supply voltage
Switch value input Available if connecting with Battery -
Working condition -25-65℃
Storage condition -40-85℃

IP54：when waterproof rubber gasket is added
Protection Level
between controller and its panel
Apply AC2.2kV voltage between high voltage terminal
Insulation strength and low voltage terminal; The leakage current is not
more than 3mA within 1min.
Overall dimension 210mm*160mm*50mm
Panel cutout 186mm*142mm
Weight 0.9Kg
8
6.Overall Dimension and Wiring Diagram

Overall Dimension:
9
Descriptions of terminal connection
Cable
cross
No. Function Description
sectional
area
1 Battery Negative Input B- Controller power supply input B-. 2.5mm2
2 Battery Negative Input B+ Controller power supply input B+. 2.5mm2
B+ voltage input is active, and connected to
3 Emergency Stop Input 2.5mm2
emergency stop normal closed button.
4 Fuel Output +VE output, Max 16Amp 1.5mm2
5 Crank Output +VE output, Max 16Amp. 1.5mm2
6 Aux. Output 1 +VE output, Max 5Amp. 1.5mm2
7 Aux. Output 2 Normal close 1.5mm2
8 Aux. Output 2 Common Passive Output, Max 5Amp. 1.5mm2
9 Aux. Output 2 Normal open 1.5mm2
10 Aux.Output 3 1.5mm2
Passive normally open output, Max 5Amp.
Passive normally open output, Max 5Amp.
14 Charging excitation output +VE output, Max 0.9Amp. 1.0mm2
15 Speed sensor - Use a shielded wire to connect the speed 1.0mm2
16 Speed sensor + sensor. 1.0mm2
17 Temperature Sensor Connect sensor input. 1.0mm2
10
18 Oil pressure sensor 1.0mm2

19 Fuel level sensor 1.0mm2
20 Aux. Input 1 1.0mm2
The grounding is valid according to the
function selection switch input.
23 Load CT Secondary L1 1.5mm2
24 Load CT Secondary L2 Current Transformer Secondary Rated 5A. 1.5mm2
25 Load CT Secondary L3 1.5mm2
26 Load CT Secondary ICOM Connect to the common. 1.5mm2
Connected to the power generation output R
27 Generator Voltage U 1.0mm2
phase.
Connected to the power generation output S
28 Generator Voltage V 1.0mm2
phase.
Connected to the power generation output T
29 Generator Voltage W 1.0mm2
phase.
Connected to the power generation output N
30 Generator Voltage N2 1.0mm2
phase.
31 Mains Voltage R Connected to the mains U phase. 1.0mm2
32 Mains Voltage S Connected to the mains V phase. 1.0mm2
33 Mains Voltage T Connected to the mains W phase. 1.0mm2
34 Mains Voltage N1 Connected to the mains N phase. 1.0mm2
38 Aux. Input 4 The grounding is valid according to the 1.0mm2
39 Aux. Input 5 function selection switch input. 1.0mm2
40 Sensor common GND Connect the battery negative or outer. 1.0mm2
Connect the power supply of the oil
41 +5V Output pressure sensor with the output voltage 1.0mm2
signal, with a maximum of 50mA.
E1 Oil Temperature Sensor Connect sensor input. 1.0mm2
Connect the engine housing or battery
E2 GND 1.5mm2
negative.
E3 Backup battery input Negative voltage input 1.0mm2
E4 Aux. Output 5 Normal close 1.5mm2
E5 Aux. Output 5 Common Passive Output, Max 5Amp. 1.5mm2
E6 Aux. Output 5 Normal open 1.5mm2
F1 RS485 B 1.0mm2
A 120 Ω shielded wire and good grounding
F2 RS485 A 1.0mm2
are recommended.
F3 RS485 SCR 1.0mm2
F4 CAN H Connected to the can communication port 1.0mm2
F5 CAN L of ECU. 1.0mm2
11
DC70D MK2 3-phase 4-wire Typical Wiring Diagram
CTs MUST BE 5 AMP SECONDARY
TO LOAD SWITCHING
U P1 P2
FROM GENERATOR
S1 S2
V P1 P2
DEVICE
S1 S2
W P1 P2
S1 S2
N2
FUSE 2A
FUSE 2A A+ B- SCR H L
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5
CT1 CT2 CT3 COM U V W N2
GEN CURRENT GEN VOLTS AUX. OUTPUT 3 AUX. OUTPUT 4 RS485 CAN
(AC0-5A) (AC30-276V) MAX 5A MAX 5A
M.EM
MAX 16A
M.D+ MODEL：DC70D MK2 USB DEBUG
DC 0.5A
M.BA
MAX 5A INPUTS INPUTS MAX 5A MAX 5A MPU
DC8-36V
1 2 3 4 5 6 14 17 18 19 E1 E2 E3 20 21 22 38 39 40 41 7 8 9 E4 E5 E6 15 16
FUSE 20A
AUX. OUTPUT 2_1

AUX. OUTPUT 2_2
AUX. OUTPUT 2_3
AUX. OUTPUT 5_2

AUX. OUTPUT 5_3
SWITCH FUSE 10A
AUX. OUTPUT 5_1

+5V OUTPUT
HIGH COOLANT TEMP ALARM
-+
LOW COOLANT LEVEL ALARM
AUX. OUTPUT 1
AUX. S1_ENGINE TEMP.
LOW FUEL LEVEL WARNING

LOW OIL PRESSURE ALARM
AUX. S2_OIL PRESSURE
AUX. S3_FUEL LEVEL
EMERGENCY
BACK-UP BATTERY
AUX. S4_SENSOR
STOP
REMOTE START
REMARK：
1.No. 40/E2 common sensor lines must be securely
attached to the vicinity of the sensor body.
BATTERY
+
CRANK
D+
2.To ensure reliable operation of the module and
GND
FUEL
ALT
the measuring accuracy, power lines as much as
GND
- possible and do not share power cable crude and

other devices.
Note: Please don’t move battery during running status or it may cause the
controller broken!
WARNING: When generator is on-load, C. T. secondary must not be open

circuit, Otherwise, the high voltage generated will pose a danger to personal safety.
12
MECHANICAL INTERLOCK
TO LOAD SWITCHING
DEVICE
L1 L2 L3 N
U P1 P2 R
FROM GENERATOR
S1 S2
FROM MAINS
V P1 P2 S
S1 S2
W P1 P2 T
S1 S2
N2 N1
ELECTRICAL
FUSE 2A
INTERLOCK
G M
FUSE 2A
FUSE 2A FUSE 2A A+ B- SCR H L
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5
CT1 CT2 CT3 COM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 3 AUX. OUTPUT 4 MAIN VOLTS RS485 CAN
(AC0-5A) (AC30-276V) MAX 5A MAX 5A (AC30-276V)
M.EM
MAX 16A
M.D+ MODEL：DC72D MK2 USB DEBUG
DC 0.5A
M.BA
MAX 5A INPUTS INPUTS MAX 5A MAX 5A MPU
DC8-36V
1 2 3 4 5 6 14 17 18 19 E1 E2 E3 20 21 22 38 39 40 41 7 8 9 E4 E5 E6 15 16
FUSE 20A
SWITCH FUSE 10A
AUX. OUTPUT 2_2

AUX. OUTPUT 2_3
AUX. OUTPUT 5_2

AUX. OUTPUT 5_3
AUX. OUTPUT 2_1
AUX. OUTPUT 5_1

+5V OUTPUT
HIGH COOLANT TEMP ALARM
-+
LOW COOLANT LEVEL ALARM
AUX. OUTPUT 1
LOW FUEL LEVEL WARNING

AUX. S1_ENGINE TEMP.
LOW OIL PRESSURE ALARM

AUX. S2_OIL PRESSURE
AUX. S3_FUEL LEVEL
EMERGENCY
BACK-UP BATTERY
AUX. S4_SENSOR
STOP
REMOTE START
REMARK：
1.No. 40/E2 common sensor lines must be securely
attached to the vicinity of the sensor body.
BATTERY
CRANK
+ 2.To ensure reliable operation of the module and

D+
GND
FUEL
ALT
the measuring accuracy, power lines as much as
GND
- possible and do not share power cable crude and

other devices.
Note: Please don’t move during running status or it may cause the
controller broken!

13
TO LOAD SWITCHING
U P1 P2
FROM GENERATOR
S1 S2
DEVICE
N2
FUSE 2A
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5
MODEL：DC70D MK2 1 PHASE 2 WIRE
TO LOAD SWITCHING
U P1 P2
FROM GENERATOR
S1 S2
DEVICE
V P1 P2
S1 S2
N2
FUSE 2A
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5
14

TO LOAD SWITCHING
DEVICE
L1 N
U P1 P2 R
FROM GENERATOR
S1 S2
FROM MAINS
N2 N1
ELECTRICAL
FUSE 2A
INTERLOCK
G M
FUSE 2A
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5

TO LOAD SWITCHING
DEVICE
L1 L2 N
U P1 P2 R
FROM GENERATOR
S1 S2 FROM MAINS
V P1 P2 S
S1 S2
N2 N1
ELECTRICAL
FUSE 2A
INTERLOCK
G M
FUSE 2A
23 24 25 26 27 28 29 30 10 11 12 13 31 32 33 34 F1 F2 F3 F4 F5
15
7.Installation instruction
The controller is fixed by four special fixing members and screws, and the screws
of the metal fasteners cannot be too tight.
Panel Cutout: W220mm*H160mm.
Note: If the controller is installed directly in the genset shell or other fluctuated
equipment, the rubber pad must be installed.
Battery Voltage Input
DC7xD MK2 controller is suitable for 8-36V DC battery voltage. Battery negative
must be reliably connected to the enclosure of the engine. The controller power
supply B+ and B- must be connected to battery positive and negative, and the wire
size must not be less than 2.5mm2.
NOTE:
In case of floating charger connect charger output to battery positive and negative
directly, then, connect battery positive and negative poles to controller positive and
negative power supply.
Output and relay expansion
Note: All outputs of the controller are relay contacts. The maximum current
capacity is described in the "Parameters" in this manual. Please use it in the relay
current capacity. If an extended relay is needed, add a continuous current diode
(when the extended relay coil is DC) or a resistance-capacitance loop (when the
extended relay coil is AC) to both ends of the coil to prevent interference with the
controller or other equipment.
AC current input
Current transformer with rated secondary current 5A must be externally connected
to the controller current input.

16
Withstanding voltage test
If withstanding voltage test is conducted after the controller has already been
installed onto the control panel, please unplug all controller terminal connections in
order to prevent high voltage from damaging it.
8.Panel and display
DC70D MK2
LCD Left Up
OK/UI Change
Alarm Right
Warning Down
Running Manual
On load Manual Start
Gens status Stop
Load transfer Auto
On MAN mode
Alarm record LED Test/MUTE
DC72D MK2
LCD Left Up
OK/UI Change
Alarm
Right
Warning
Down
Running
Manual
Gens on load
Manual Start
Gens status
Stop
Close/On
Auto
Mains Status
Mains on load Close/On Test LED Test/MUTE
17
Key Function Description

KEYS NAME Main Function
Can stop generator under manual/auto mode;
Can reset shutdown alarm
During stop procession, pressing this key again can
Stop
stop generator immediately.
Reset
Pressing this key can cancel the setting and back to
Revert
upper class under edition.
Under the setting mode with checking data, the data
can be saved and system will exit after pressing.
Start the genset under manual mode.
Pressing this key can start the genset under manual
Start testing mode.
In STOP mode, Press this key, "Fuel output" and "ECU
power" will output.
Pressing this key will set the module into manual

Manual
mode.
Auto Pressing this key will set the module into auto mode.
DC70D MK2 Pressing this key to check the alarm records under
Records stop mode.
Pressing this key to come into manual testing mode.

DC72D MK2 Under testing mode, pressing MANUAL can start the
Test genset and transfer to normal loading after running which
is to test if the auto start is in normal status.
Test if all LED lights are ok, pressing this key to test if
all lighted, all off when loosen it.
Under warning, pressing this key can clear warning
and controller will re-check warning.
LED Test/
Under alarm, pressing this key can clear the buzzer
Warning clear
call.
Pressing this key in 3 seconds can clear the buzzer
call, pressing it again in 3 seconds can recover the
buzzer call.
Gens/ Mains Under manual mode, pressing this key can transfer
Close/On load to genset/mains.
Under display mode, pressing this key to turn left page.
Left Under edition mode, pressing this key to move the
digit.
Under display mode, pressing this key to turn right
page.
Right
Under edition mode, pressing this key to move the
digit.
18
Under display mode, parts of the page can move up.

Under edition mode, pressing this key to move the digit
Up or increase the numbers.
Under records mode, pressing this key to move the
digit.
Under display mode, parts of the page can move
down.
Under edition mode, pressing this key to move the digit
Down
or decrease the numbers.
Under records mode, pressing this key to move the
digit.
Confirm the change under edition mode.
Page exited under records checking mode.
OK
Black UI and white UI can be switched when Pressing.
UI Change
In standby state, press for 3 seconds to enter the
parameter setting mode.
Pressing OK and STOP simultaneously to come into
Setting mode
setting mode
+
DC72D MK2
Pressing STOP and RIGHT to check the records and
Alarm Records
any buttons pressed to exit from the page.
+ checking
Engine flywheel teeth automatic adjustment
1)Crank disconnect must be set to include both "speed" and "frequency" options.
2)When the generator frequency and engine speed are not zero, press
and for more than 0.5 seconds, the controller will automatically calculate
and save the number of flywheel teeth according to the generation frequency and
generator poles.
3)After calculating and saving the number of flywheel teeth successfully, the
controller shows: " Flywheel xxx teeth, saved successfully!"
Alarm records checking

DC7xD MK2 controller can save 100 groups of alarm records which contains the
alarm record data includes detailed data such as alarm time, generator parameters,
engine parameters, etc.
How to check the alarm records:
1)Enter alarm record page:
a)DC70D MK2: under stop mode, press to come into alarm records page;
b)DC72D MK2: press and simultaneously to come into alarm records

page;
2)Press to turn upper digit and press to turn lower digit in order to
choose the record you need. Press to confirm the record and come into
history records checking page.
3)Press to turn lower records under records checking page. Press to
turn upper records and press to revert back to alarm history records page.
19
4)Exit from records page: In the history records page and checking page, press
to exit;
View controller system log
DC7xD MK2 series generator set controller can save 5000 system logs, including
operation time, generator set startup, key operation, parameter modification,
controller power on and other records.
The steps to view the system log are as follows:
1)Press the key for more than 3 seconds.Or press the stop key without
releasing, press the OK key again, and then release all the keys to enter the
setting menu page;
2)In the setting menu page, select "System logs" and press the OK key to
enter the password input page;
3)Enter the controller parameter setting password, and the default factory
password is "07623"; after entering the password, press the OK key once to
enter the system log page;
4)In the system log page, press the up key and down key to browse the
operation log, and the latest operation is recorded in the front; press the STOP key
to exit the system log page.
9.Control and operation instruction

Manual test mode: (only DC72D MK2 has this function)
Press and make sure it is in the stop position before starting.
Press “ ” and the test file indicator is on. At this time, it is detected whether the
connection of each sensor is normal. If the sensor is open, the sensor opens an
alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Longest
Longest Longest
voltage
speed temperature
built/
rated
increasing increasing warming Cooling
increasing up time runn-
time time running time
time ing
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
oid
Idle est
Pre- pre-oil Start hold
heat supply Crank
Wait
delay delay delay Stop
0RPM 8S 5S 120S 10S 120S 10S 30S 5S

5S 0S 2S 8S 10S 30S
20
Manual Start Mode

press and make sure it is in the stop position before starting.
alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Manual start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated
increasing up time runn-
time time running time
time ing
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
0RPM 2S 8S 5S 120S 10S 120S 10S 30S 5S

5S 0S 8S 10S 30S
After the manual start is successful, pressing the "automatic key" can be
converted into an automatic file. The specific working time is as follows:
Longest
Longest Longest
voltage
speed temperature
built/ rated Transfer
increasing up time runn- back to
time time
time ing mains delay running time
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank Wait
0RPM 2S 8S 5S 120S 10S 120S 10S 10S 30S 5S

5S 0S 8S 10S 30S
Emergency Start
In the manual mode, press the "manual" button and the "start" button at the
same time to start the generator set in case of emergency.
At this time, the controller does not judge whether the engine has been started
successfully according to the successful starting conditions. The disengagement of
the starter must be controlled by the operator. When the operator observes that the
unit has been started successfully, release the key, the starter stops output, and the
controller enters the safety delay.
21
Automatic starting mode:

press and make sure it is in the stop position before starting.
alarm. If it is normal, wait for the remote start signal to be valid (DC72D MK2
detected the remote starting signal is valid or the mains provide the power is invalid).
The unit will perform the starting process in the following sequence. When the unit
enters the normal rated operation, it will automatically switch to the generator provide
the power. The controller will detect the remote start signal and the mains status in
real time (DC72D MK2 is available). When the remote start signal fails and the mains
provide the power returns to normal, the shutdown process after the "loop time delay"
is performed (DC72D MK2 is available).
Auto start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated Transfer
increasing up time runn- back to
time time
time ing mains delay running time
Start Stop
Rated speed idle
Safe idle
test
time ETS
Long- solen-
Crank oid
Idle est
Auto Pre- pre-oil Start test Crank hold
Start heat supply Crank time rest Wait
delay delay delay delay time Stop
0RPM 2S 8S 10S 8S 5S 120S 10S 120S 10S 10S 30S 5S

5S 5S 0S 8S 10S 30S
Notices in Starting Process
Note 1: During the Cranking time, the controller automatically detects the speed
signal, frequency signal and oil pressure value or the charging voltage (according to
the parameter setting) to reach the judgment condition of successful start, then the
judgment is that the start is successful and the motor relay is closed.
Note 2: Within the safety delay, only respond to emergency stop, immediate
stop, over speed, over frequency, Over voltage, ECU communication Failure,shutter
open abnormal, other alarms are not responded to.
Note 3: No response to alarm and warning of under speed, low frequency,

under voltage, over current, over power,non-balance of current,external instant
unloading shutdown,during start idle time.
Note 4: No response to low frequency, under voltage, over current non-balance

of current,external instant unloading shutdown and over power is required when
entering the RPM-up time.

entering the temperature-up time.
22

entering the Voltage-up time.

entering the Warming-up time.
Note 8: After entering rated operation, the Gens load relay output.
Note 9: In the process of shutdown, if the remote starting signal is restored to

be valid within the " Cooling time", the rated operation will be entered again.
Note 10: If the stop key is pressed again during idle time, the idle time will be
canceled and the stop operation will be executed directly.
10.Warnings and Shutdown Alarms
Warnings
Notes: Warning is a non-serious failure state, which will not harm the gensets
system for the time being. It only reminds operators to pay attention to the situation
that does not meet the requirements and solve it in time to ensure the continuous
operation of the system. When the warning occurs, the gensets does not stop. Once
the fault is removed, the warning is automatically canceled.
Over Speed Warning

When the controller detects that the engine speed is higher than “Over speed
warning”, Then start warning delay and the duration (Normal warning delay) have
not returned to normal, the warning of over speed is reported. "WARNING" lights will
light up, Generators will not stop, displays " Over speed " on the current fault screen.
Under Speed Warning

When the controller detects that the engine speed is lower than “Under speed
not returned to normal, the warning of under speed is reported. "WARNING" lights
will light up, Generators will not stop, displays " Under speed " on the current fault
screen.
Low Oil Pressure Sensor Warning

When the controller parameter "Action if low oil pressure" is set to "Warning" and
the AUX. INPUT port "Low oil pressure shutdown disabled" switch is valid,and the
controller detects that the engine Oil Pressure is lower than “Low oil pressure
warning”, Then start warning delay and the duration (Normal alarm delay) have not
returned to normal, the warning of low Oil Pressure is reported. "WARNING" lights
will light up, Generators will not stop, displays "Low OP sensor " on the current fault
screen.
23
High Coolant temperature sensor warning

When the controller parameter "Action if high water temperature" is set to
"Warning" and the AUX. INPUT port "High water temperature disabled" switch is
valid,and the controller detects that the coolant temperature value is higher than the
"High coolant temperature warning", Then start warning delay and the duration
(Normal alarm delay) have not returned to normal, the warning of High coolant
temperature warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "High WT sensor" on the current fault screen.
High oil temperature sensor warning

When the controller parameter "Action if high water temperature" is set to
"Warning" and the AUX. INPUT port "High oil temperature shutdown disabled"
switch is valid,and the controller detects that the oil temperature value is higher than
the "High oil temperature warning", Then start warning delay and the duration
(Normal alarm delay) have not returned to normal, the warning of High oil
temperature warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "High OT sensor" on the current fault screen.
High cylinder temperature sensor warning

When the controller parameter "Action if high cylinder temperature" is set to
"Warning" and the AUX. INPUT port "High cylinder temperature shutdown
disabled" switch is valid,and the controller detects that the cylinder temperature
value is higher than the "High cylinder temperature warning", Then start warning
delay and the duration (Normal alarm delay) have not returned to normal, the warning
of High cylinder temperature warning is reported. "WARNING" lights will light up,
Generators will not stop, displays "High CT sensor" on the current fault screen.
High genset box temperature sensor warning

When the controller parameter "Action if high genset box temperature" is set to
"Warning" and the AUX. INPUT port "High genset box temperature shutdown
disabled" switch is valid,and the controller detects that the genset box temperature
value is higher than the "High genset box temperature warning", Then start
warning delay and the duration (Normal alarm delay) have not returned to normal, the
warning of High genset box temperature warning is reported. "WARNING" lights will
light up, Generators will not stop, displays "High Box Temp-A" on the current fault
screen.
Low fuel level sensor warning

When the controller detects that the fuel level value is lower than the "Low fuel level
warning", Then start warning delay and the duration (Normal alarm delay) have not
returned to normal, the warning of Low fuel level warning is reported. "WARNING"
lights will light up, Generators will not stop, displays "Low fuel level-A" on the current
fault screen.
Low fuel level switch warning

When the controller detects that the AUX. INPUT "Low fuel level warning input"
switch is active, it starts warning delay and lasts for Normal alarm delay. When the
"Low fuel level warning input" switch is enabled, the engine low fuel level switch
warning is reported. "WARNING" lights will light up, Generators will not stop, displays
24
"Low fuel level-D" on the current fault screen.
Low oil level switch warning

When the controller detects that the AUX. INPUT "Low oil level warning input"
"Low oil level warning input" switch is enabled, the engine low oil level switch
"Low oil level-D" on the current fault screen.
Over battery voltage warning

When the controller detects that the battery voltage is higher than the "Over battery
voltage warning ", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Over battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Over voltage" on
the current fault screen.
External instant unloading switch warning

When the controller detects that the AUX. INPUT "External instant unloading
shutdown disabled" switch is active, it starts warning delay and lasts for Normal
alarm delay. When the "External instant unloading shutdown disabled" switch is
enabled, the warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "Unload switch" on the current fault screen.
External instant warning

When the controller detects that the AUX. INPUT "External instant warning input"
"External instant warning input" switch is enabled, the warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Instant warn" on
Speed signal lost warning

When the controller parameter "Action if RPM lost" is set to "warning", the detected
speed value is 0,Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of speed signal lost warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Lose speed" on
Oil pressure sensor disconnected warning

When the controller parameter "Action if low oil pressure sensor disconnected" is
set to "warning", When the oil pressure sensor is detected to be disconnected,Then
start warning delay and the duration (Normal alarm delay) have not returned to
normal, the warning of Oil pressure sensor disconnected warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "OP sensor open"
on the current fault screen.
Coolant temperature sensor disconnected warning

When the controller parameter "Action if water temperature sensor disconnected"
is set to "warning", When the coolant temperature sensor is detected to be
disconnected,Then start warning delay and the duration (Normal alarm delay) have
not returned to normal, the warning of coolant temperature sensor disconnected
25
"WT sensor open" on the current fault screen.
Oil temperature sensor disconnected warning

When the controller parameter "Action if oil temperature sensor disconnected " is
set to "warning", When the oil temperature sensor is detected to be
disconnected,Then start warning delay and the duration (Normal alarm delay) have
not returned to normal, the warning of oil temperature sensor disconnected warning
is reported. "WARNING" lights will light up, Generators will not stop, displays "OT
sensor open" on the current fault screen.
Cylinder temperature sensor disconnected warning

When the controller parameter "Action if cylinder temperature sensor
disconnected " is set to "warning", When the cylinder temperature sensor is
detected to be disconnected,Then start warning delay and the duration (Normal
alarm delay) have not returned to normal, the warning of cylinder temperature sensor
disconnected warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "CT sensor open" on the current fault screen.
Genset box temperature sensor disconnected warning

When the controller parameter "Action if genset box temperature sensor
disconnected " is set to "warning", When the genset box temperature sensor is
detected to be disconnected,Then start warning delay and the duration (Normal
alarm delay) have not returned to normal, the warning of genset box temperature
sensor disconnected warning is reported. "WARNING" lights will light up, Generators
will not stop, displays "BT sensor open" on the current fault screen.
Fuel Level sensor disconnected warning

When the controller parameter "Action if fuel Level sensor disconnected " is set to
"warning", When the fuel Level sensor is detected to be disconnected,Then start
warning delay and the duration (Normal alarm delay) have not returned to normal, the
warning of fuel Level sensor disconnected warning is reported. "WARNING" lights
will light up, Generators will not stop, displays "FL sensor open" on the current fault
screen.
Over frequency warning

When the controller detects that the generator frequency is higher than “Over
frequency warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of over frequency is reported.
"WARNING" lights will light up, Generators will not stop, displays " Over frequency "
Under frequency warning

When the controller detects that the generator frequency is lower than “Under
frequency warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of under frequency is reported.
"WARNING" lights will light up, Generators will not stop, displays " Under frequency
" on the current fault screen
26
Over voltage warning

When the controller detects that the generator voltage is higher than “Over voltage
not returned to normal, the warning of over voltage is reported. "WARNING" lights
will light up, Generators will not stop, displays " Over voltage " on the current fault
screen.
Under voltage warning

When the controller detects that the generator voltage is lower than “Under voltage
not returned to normal, the warning of under voltage is reported. "WARNING" lights
will light up, Generators will not stop, displays " Under voltage " on the current fault
screen
Over current warning

When the controller detects that the generator current is higher than “Phase current
over-load warning”, Then start warning delay and the duration (Normal warning
delay) have not returned to normal, the warning of over current is reported.
"WARNING" lights will light up, Generators will not stop, displays " Over current " on
Non-balance current ratio warning

When the controller is t2 phase 3 wire or 3 phase 4 wire, the controller detects that
the unbalance degree of the three-phase or two-phase current of the generator is
higher than the "Non-balance current ratio warning".Then start warning delay and
the duration (Normal warning delay) have not returned to normal, the warning of Non-
balance current ratio is reported. "WARNING" lights will light up, Generators will not
stop, displays " Unbalance of AMP " on the current fault screen.
Over power warning

When the controller detects that the generator power is higher than “Over total
power warning”, Then start warning delay and the duration (Normal warning delay)
have not returned to normal, the warning of over power is reported. "WARNING"
lights will light up, Generators will not stop, displays " Over power " on the current
fault screen.
Generator loading failure

When the controller parameter "Gens breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. INPUT switch of "Gens
un/loading input" is invalid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of generator loading failure
is reported. "WARNING" lights will light up, Generators will not stop, displays " Gens
onload fail " on the current fault screen.
27
Generator unloading failure

When the controller parameter "Gens breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. INPUT switch of "Gens
un/loading input" is still valid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of generator unloading
failure is reported. "WARNING" lights will light up, Generators will not stop, displays "
Gens unload fail " on the current fault screen.
Mains loading failure

When the controller parameter "Mains breaker checking" is set to "warning", When
the ATS switch is switched, it is detected that the AUX. INPUT switch of "Mains
un/loading input" is invalid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of mains loading failure is
reported. "WARNING" lights will light up, Generators will not stop, displays " Mains
onload fail " on the current fault screen.
Mains unloading failure

When the controller parameter "Mains breaker checking" is set to "warning", When
un/loading input" is still valid.Then start warning delay and the duration (Normal
warning delay) have not returned to normal, the warning of mains unloading failure is
reported. "WARNING" lights will light up, Generators will not stop, displays " Mains
unload fail " on the current fault screen.
1st Maintenance expiration warning

When the controller parameter "Primary maintenance expire" is set to "warning",
when the primary countdown to maintenance is detected as "0" or primary
maintenance date less than current date, then start warning delay and the duration
(normal alarm delay), the warning of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "1st maintain end" on the LCD
screen.
2nd Maintenance expiration warning

When the controller parameter "Secondary maintenance expire" is set to "warning",
when the secondary countdown to maintenance is detected as "0" or second
maintenance date less than current date, then start warning delay and the duration
(normal alarm delay), the warning of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "2nd maintain end" on the LCD
screen.
3rd Maintenance expiration warning

When the controller parameter "Third maintenance expire" is set to "warning",
when the third countdown to maintenance is detected as "0" or third maintenance
date less than current date, then start warning delay and the duration (normal alarm
delay), the warning of maintenance expiration is reported. "ALARM" lights on, without
stopping the engine, and displays "3rd maintain end" on the LCD screen.
ECU faults warning
28
When the controller detects the warning information of ECU,Then start warning delay
and the duration (Normal alarm delay) have not returned to normal, the warning of
ECU faults warning is reported. "WARNING" lights will light up, Generators will not
stop, displays "ECU faults warn" on the current fault screen.
ECU Communication Failure Warning

When the controller parameter "CAN failure" is set to "warning", and controller
does not receive any message sent by ECU.It started to delay and lasted for some
time (Normal alarm delay) , but still did not receive the message from ECU, the
warning of ECU faults warning is reported."WARNING" lights will light up, Generators
will not stop, displays "ECU comm. fail" on the current fault screen.
Low coolant level switch warning

When the controller detects that the AUX. INPUT "Low water level warning" switch
is active, it starts warning delay and lasts for Normal alarm delay. When the "Low
water level warning" switch is enabled, the engine low coolant level switch warning
is reported. "WARNING" lights will light up, Generators will not stop, displays "Low
water level" on the current fault screen.
Over battery voltage warning

When the controller detects that the battery voltage is over than the "Over battery
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of over battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Over BATT volt"
Under battery voltage warning

When the controller detects that the battery voltage is lower than the "Under battery
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Under battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Under BATT volt"
Charging failure warning

When the gap between D+ and B+ is over than this value, and there is charging
failure but still high(normal warning delay), then charge failure warns. "WARNING"
lights will light up, Generators will not stop, displays "Charger fault" on the current
fault screen.Once the gap is lower than the value, warns clear.
Floating charger fault warning

When the controller detects that the AUX. INPUT "Charging failure warning" switch
is active, it starts warning delay and lasts for Normal alarm delay. When the
"Charging failure warning" switch is enabled, the engine floating charger fault
"Batt charge fail" on the current fault screen.
Starting fault
Fail to Start
If the number of cranks exceeds the predetermined number of cranks, the failure of
29
start-up will be reported if the start-up of the generating unit is still unsuccessful.
"ALARM" lights on, without stopping the engine, and displays " Crank failure " on
Shutdown Alarms
Warning: After the Shutdown Alarm occurs, the system will be locked
immediately and the generator set will be stopped. Only after troubleshooting, press
key to clear the alarm, can it be re-operated.
Notes：When the shutdown alarm failure occurs, the "ALARM" lights will light
up and the generator unit automatically stops.
Over Speed Alarm
When the controller detects that the engine speed is higher than “Over speed alarm”,
Then start alarm delay and the duration (Emergency delay) have not lower than”Over
speed revert”, the alarm of over speed is reported. "ALARM" lights will light up,
Generator stops running, and displays " Over speed " on the current fault screen.
Under Speed Alarm

When the controller detects that the engine speed is under than “Under speed
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not higher
than”Under speed revert”, the alarm of under speed is reported. "ALARM" lights will
light up, Generator stops running, and displays " Under speed " on the current fault
screen.
Low Oil Pressure Sensor Alarm

When the controller detects that the engine Oil Pressure is lower than “Low oil
pressure alarm”, Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of low Oil Pressure is reported. "ALARM" lights will
light up, Generator stops running, and displays "Low OP sensor" on the current fault
screen.
Low oil pressure switch alarm

When the controller detects that the AUX. INPUT port "Low oil pressure alarm
input" switch is active. Start low oil pressure switch alarm delay, for a period of time
"Normal alarm delay" AUX. INPUT port "low oil pressure alarm input" switch is
valid. Then the alarm, the public alarm light "ALARM" lights will light up, stop the unit
operation, and display "Low OP switch" on the current fault screen.
High coolant temperature sensor alarm

When the controller detects that the coolant temperature value is higher than the
"High coolant temperature alarm", Then start alarm delay and the duration (Normal
alarm delay) have not returned to normal, the alarm of High coolant temperature
alarm is reported. "ALARM" lights will light up, Generator stops running,and displays
"High WT sensor" on the current fault screen.
30
High coolant temperature switch alarm

When the controller detects that the AUX. INPUT port "High coolant temperature
alarm switch" switch is active. Start low oil pressure switch alarm delay, for a period
of time "Normal alarm delay" AUX. INPUT port "High coolant temperature alarm
switch" is valid. Then the alarm, the public alarm light "ALARM" lights will light up,
stop the unit operation, and display "High WT switch" on the current fault screen.
High oil temperature sensor alarm

When the controller detects that the oil temperature value is higher than the "High oil
temperature alarm", Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of High oil temperature alarm is reported.
"ALARM" lights will light up, Generator stops running, and displays "High OT
sensor" on the current fault screen.
High oil temperature switch alarm

When the controller detects that the AUX. INPUT port "High oil temperature alarm
switch" switch is active. Start low oil pressure switch alarm delay, for a period of
time "Normal alarm delay" AUX. INPUT port "High oil temperature alarm switch" is
valid. Then the alarm, the public alarm light "ALARM" lights will light up, stop the unit
operation, and display "High OT switch" on the current fault screen.
High cylinder temperature sensor alarm

When the controller detects that the cylinder temperature value is higher than the
"High cylinder temperature alarm", Then start alarm delay and the duration
(Normal alarm delay) have not returned to normal, the alarm of High cylinder
temperature alarm is reported. "ALARM" lights will light up, Generator stops running,
and displays "High CT sensor" on the current fault screen.
High cylinder temperature switch alarm

When the controller detects that the AUX. INPUT port "High cylinder temperature
alarm switch" switch is active. Start low oil pressure switch alarm delay, for a period
of time "Normal alarm delay" AUX. INPUT port "High cylinder temperature alarm
switch" is valid. Then the alarm, the public alarm light "ALARM" lights will light up,
stop the unit operation, and display "High CT switch" on the current fault screen.
High genset box temperature sensor alarm

When the controller detects that the genset box temperature value is higher than the
"High genset box temperature alarm", Then start alarm delay and the duration
(Normal alarm delay) have not returned to normal, the alarm of High genset box
temperature alarm is reported. "ALARM" lights will light up, Generator stops running,
and displays "High Box Temp-A" on the current fault screen.
High genset box temperature switch alarm

When the controller detects that the AUX. INPUT port "High genset box
temperature alarm switch" switch is active. Start low oil pressure switch alarm
delay, for a period of time "Normal alarm delay" AUX. INPUT port "High genset box
31
temperature alarm switch" is valid. Then the alarm, the public alarm light "ALARM"
lights will light up, stop the unit operation, and display "High Box Temp-D" on the
current fault screen.
Low fuel level sensor alarm

When the controller detects that the fuel level value is lower than the "Low fuel level
alarm", Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of Low fuel level alarm is reported. "ALARM" lights will
light up, Generator stops running,and displays "Low fuel level-A" on the current fault
screen.
Low fuel level switch alarm

When the controller detects that the AUX. INPUT "Low fuel level alarm input"
switch is active, it starts alarm delay and lasts for Normal alarm delay. When the
"Low fuel level alarm input" switch is enabled, the engine low fuel level switch
alarm is reported. "ALARM" lights will light up, Generator stops running,and displays
"Low fuel level-D" on the current fault screen.
Low oil level switch alarm

When the controller detects that the AUX. INPUT "Low oil level alarm input" switch
is active, it starts alarm delay and lasts for Normal alarm delay. When the "Low oil
level alarm input" switch is enabled, the engine low oil level switch alarm is reported.
"ALARM" lights will light up, Generator stops running,and displays "Low oil level-D"
External instant unloading switch alarm

When the controller detects that the AUX. INPUT "External instant unloading
shutdown" switch is active, it starts alarm delay and lasts for Normal alarm delay.
When the "External instant unloading shutdown" switch is enabled, the alarm is
reported. "ALARM" lights will light up, Generators will not stop, displays "Unload
switch" on the current fault screen.
External instant alarm

When the controller detects that the “External instant alarm input” switch of the
AUX. INPUT port is valid, the external instant trip is started and the shutdown alarm
delay is delayed for a period of time “Normal alarm delay” AUX. INPUT port
“External instant alarm input” switch When it is valid, it will alarm, the public alarm
light "ALARM" lights will light up,Generator stops running, and display "Instant
parking" on the current fault screen.
Speed signal lost alarm

When the controller parameter "Action if RPM lost" is set to "alarm", the detected
speed value is 0,Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of speed signal lost warning is reported. "ALARM"
lights will light up, Generator stops running, displays "Lose speed" on the current
fault screen.
Oil pressure sensor disconnected alarm

When the controller parameter "Action if low oil pressure sensor disconnected" is
32
set to "alarm", When the oil pressure sensor is detected to be disconnected,Then

start alarm delay and the duration (Normal alarm delay) have not returned to normal,
the alarm of Oil pressure sensor disconnected alarm is reported. "ALARM" lights will
light up, Generator stops running, displays "OP sensor open" on the current fault
screen.
Coolant temperature sensor disconnected alarm

When the controller parameter "Action if water temperature sensor disconnected"
is set to "alarm", When the coolant temperature sensor is detected to be
disconnected,Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of coolant temperature sensor disconnected alarm is
reported. "ALARM" lights will light up, Generator stops running, displays "WT sensor
open" on the current fault screen.
Oil temperature sensor disconnected alarm

When the controller parameter "Action if oil temperature sensor disconnected " is
set to "alarm", When the oil temperature sensor is detected to be disconnected,Then
start alarm delay and the duration (Normal alarm delay) have not returned to normal,
the alarm of oil temperature sensor disconnected alarm is reported. "ALARM" lights
will light up, Generator stops running, displays "OT sensor open" on the current fault
screen.
Cylinder temperature sensor disconnected alarm

When the controller parameter "Action if cylinder temperature sensor
disconnected " is set to "alarm", When the cylinder temperature sensor is detected
to be disconnected,Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of cylinder temperature sensor disconnected
alarm is reported. "ALARM" lights will light up, Generator stops running, displays "CT
sensor open" on the current fault screen.
Genset box temperature sensor disconnected alarm

When the controller parameter "Action if genset box temperature sensor
disconnected " is set to "alarm", When the genset box temperature sensor is
detected to be disconnected,Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of genset box temperature sensor
disconnected alarm is reported. "ALARM" lights will light up, Generator stops running,
displays "BT sensor open" on the current fault screen.
Fuel Level sensor disconnected alarm

When the controller parameter "Action if fuel Level sensor disconnected " is set to
"alarm", When the fuel Level sensor is detected to be disconnected,Then start alarm
delay and the duration (Normal alarm delay) have not returned to normal, the alarm
of fuel Level sensor disconnected alarm is reported. "ALARM" lights will light up,
Generator stops running, displays "FL sensor open" on the current fault screen.
Over frequency alarm

When the controller detects that the generator frequency is higher than “Over
frequency alarm”, Then start alarm delay and the duration (Emergency delay) have
not returned to normal, the alarm of over frequency is reported. "ALARM" lights will
33
light up, Generator stops running, displays " Over frequency " on the current fault
screen.
Under frequency alarm

When the controller detects that the generator frequency is lower than “Under
frequency alarm”, Then start alarm delay and the duration (Normal alarm delay)
have not returned to normal, the alarm of under frequency is reported. "ALARM"
lights will light up, Generator stops running, displays " Under frequency " on the
current fault screen
Over voltage alarm

When the controller detects that the generator voltage is higher than “Over voltage
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of over voltage is reported. "ALARM" lights will light up,
Generator stops running, displays " Over voltage " on the current fault screen.
Under voltage alarm
When the controller detects that the generator voltage is lower than “Under voltage
alarm”, Then start alarm delay and the duration (Normal alarm delay) have not
returned to normal, the alarm of under voltage is reported. "ALARM" lights will light
up, Generator stops running, displays " Under voltage " on the current fault screen.
Over current alarm

When the controller detects that the generator phase current is higher than “Phase
current over-load alarm”, Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of over current is reported. "ALARM"
lights will light up, Generator stops running, displays " Over current " on the current
fault screen.
Non-balance current ratio alarm

When the controller is t2 phase 3 wire or 3 phase 4 wire, the controller detects that
the unbalance degree of the three-phase or two-phase current of the generator is
higher than the "Non-balance current ratio alarm".Then start alarm delay and the
duration (Normal alarm delay) have not returned to normal, the alarm of Non-balance
current ratio is reported. "ALARM" lights will light up, Generator stops running,
displays " Unbalance of AMP " on the current fault screen.
Over power alarm

When the controller detects that the generator power is higher than “Over total
power alarm”, Then start alarm delay and the duration (Normal alarm delay) have
not returned to normal, the alarm of over power is reported. "ALARM" lights will light
up, Generator stops running, displays " Over power " on the current fault screen.
Generator loading failure

When the controller parameter "Gens breaker checking" is set to "alarm", When the
ATS switch is switched, it is detected that the AUX. INPUT switch of "Gens
34
un/loading input" is invalid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of generator loading failure is reported.
"ALARM" lights will light up, Generator stops running, displays " Gens onload fail "
Generator unloading failure

When the controller parameter "Gens breaker checking" is set to "alarm", When the
ATS switch is switched, it is detected that the AUX. INPUT switch of "Gens
un/loading input" is still valid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of generator unloading failure is
reported. "ALARM" lights will light up, Generator stops running, displays " Gens
unload fail " on the current fault screen.
Mains loading failure

When the controller parameter "Mains breaker checking" is set to "alarm", When
un/loading input" is invalid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of mains loading failure is reported.
"ALARM" lights will light up, Generator stops running, displays " Mains onload fail "
Mains unloading failure

When the controller parameter "Mains breaker checking" is set to "alarm", When
un/loading input" is still valid.Then start alarm delay and the duration (Normal alarm
delay) have not returned to normal, the alarm of mains unloading failure is reported.
"ALARM" lights will light up, Generator stops running, displays " Mains unload fail "
1st Maintenance expiration alarm

When the controller parameter "Primary maintenance expire" is set to "alarm",
when the primary countdown to maintenance is detected as "0" or primary
maintenance date less than current date, then start alarm delay and the duration
(normal alarm delay), the alarm of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "1st maintain end" on the LCD
screen.
2nd Maintenance expiration alarm

When the controller parameter "Secondary maintenance expire" is set to "alarm",
when the secondary countdown to maintenance is detected as "0" or second
maintenance date less than current date, then start alarm delay and the duration
(normal alarm delay), the alarm of maintenance expiration is reported. "ALARM"
lights on, without stopping the engine, and displays "2nd maintain end" on the LCD
screen.
3rd Maintenance expiration alarm

When the controller parameter "Third maintenance expire" is set to "alarm", when
the third countdown to maintenance is detected as "0" or third maintenance date less
35
than current date, then start alarm delay and the duration (normal alarm delay), the
alarm of maintenance expiration is reported. "ALARM" lights on, without stopping the
engine, and displays "3rd maintain end" on the LCD screen.
ECU faults alarm

When the controller detects the alarm information of ECU,Then start alarm delay and
the duration (Normal alarm delay) have not returned to normal, the alarm of ECU
faults alarm is reported. "ALARM" lights will light up, Generator stops running,
displays "ECU faults warn" on the current fault screen.
ECU communication failure alarm

When the controller parameter "CAN failure" is set to "alarm", and controller does
not receive any message sent by ECU.It started to delay and lasted for some time
(Normal alarm delay) , but still did not receive the message from ECU, the alarm of
ECU faults alarm is reported."ALARM" lights will light up, Generator stops running,
displays "ECU comm. fail" on the current fault screen.
Low coolant level switch alarm

When the controller detects that the AUX. INPUT "Low water level alarm" switch is
active, it starts alarm delay and lasts for Normal alarm delay. When the "Low water
level alarm" switch is enabled, the engine low coolant level switch alarm is reported.
"ALARM" lights will light up, Generator stops running, displays "Low water level" on
Louver opening exception alarm

When the controller detects that the AUX. INPUT "Louver status input" switch is
active, it starts alarm delay and lasts for Normal alarm delay. When the "Louver
status input" switch is enabled, the Louver status input alarm is reported. "ALARM"
lights will light up, Generator stops running, displays "Louver abnormal" on the
current fault screen.
Emergency stop alarm

When the controller detects that the input voltage of PIN 3 is less than 2V, then start
alarm delay and the duration (0.5s) have not returned to normal, the alarm of
Emergency Stop is reported. "ALARM" lights will light up, Generator stops running,
and displays "Emergency stop" on the current fault screen.
Stop failure with speed alarm

When the controller detects that the speed is not "0" after the execution of the
shutdown, the alarm of stop failure is reported. "ALARM" lights will light up and
displays "Stop fail-RPM" on the current fault screen.
Stop failure with frequency alarm

When the controller detects that the frequency is not "0" after the execution of the
displays "Stop fail-Hz" on the current fault screen.
Stop failure with pressure alarm

When the controller detects that the Oil Pressure is not "0" after the execution of the
36
displays " Stop fail-OP-A " on the current fault screen.
Stop failure with D+

When the controller detects that the D+ is not "0" after the execution of the shutdown,
the alarm of stop failure is reported. "ALARM" lights will light up and displays
"Stop fail-D+" on the current fault screen.
11.Parameters setting
Enter the edition page
Please set the parameters according to below steps:
1)The setting mode can be actived after pressing and simultaneously，
under the status of standby without any alarm. The default password is “07623”.
2)Press and add number 1, press to reduce number 1, press to turn
the digit into right, press to turn the digit into left, press once done. Then
system comes into menu after confirmation of password setting. The screen will
display error if password is wrong. The correct password should be put after
pressing any button.
3)Press to turn the digit into upper position, press to turn the digit into
lower position, press to get into parameters setting page.
4)Press to shift up the parameters, press to shift down the parameters,
press to get into parameter changing page.
5)Press to add number 1, press to reduce number 1, press to turn the
digit into right and press to turn the digit into left, press once done. If the
parameters setting is in the valid setting range,then it can be saved, if not, it can
not be saved.
6)Press and to save the parameters and exit from edition page.
7)Press to revert back to last class if in any setting position.
Revert back to default: put password “97011” when coming into parameters
setting, then all the parameters can be set as defaults.
Note: the data can’t be saved if the user didn’t press OK and STOP to confirm
the setting.
Parameter setting
1)Basic setting
No Parameter Range (default) Notes
0-English
1-简体中文
2-繁体中文
1 Language 3-español Language option.
4-русский
5-Türk dili
6-Français
When the flywheel teeth is set as 0,the
2 Gens poles 2/4/6/8(4)
RPM will be resulted by frequency.
37
Pole 2: 50Hz---3000RPM.Pole 4: 50Hz---

1500RPM.
Pole 6: 50Hz---1000RPM.Pole 8: 50Hz---
750RPM
Disable
Gens phases:
1 phase 2 wire
No gens parameters can be displayed if
3 Gens AC system 2 phase 3 wire
setting as disable, which is applied to
3 phase 3 wire
water pump genset.
3 phase 4 wire
Used for setting genset CT primary
4 CT rate 5-6000A/5A(500A/5A)
current, secondary rated current 5A.
Setting generator rated frequency to
5 Rated frequency 40.0-80.0Hz(50.0Hz) choose the meter range and calculate the
alarm value.
Setting generator phase voltage to
Rated phase
6 30-30000V(230V) choose the meter range and calculate the
voltage
alarm value.
Setting generator phase current to choose
Rated phase
7 5-6000A(500A) the meter range and calculate the alarm
current
value.
Set total power of generator to choose the
8 Rated total power 5-2000Kw（276Kw） meter range and calculate the average
loading rate and alarm value.
Rated battery Choose the meter range and calculate the
9 8.0-36.0V(24.0V)
voltage alarm value.
Choose the meter range and calculate the
10 Rated RPM 500-4500RPM(1500)
alarm value.
If the setting is 0, (RPM sensor Disabled),
11 Flywheel teeth 0-300(0)
then RPM is resulted by Hz.
Warning If the system is set as trip stop, then the
Action if over
12 Alarm and stop unloading procession shall be acted and
current
Trip stop then stop with alarm.
Warning If the system is set as trip stop, then the
Action if over
13 Alarm and stop unloading procession shall be acted and
power
Trip stop then stop with alarm.
This fault can be checked only if there is
Warning
14 Action if RPM lost gens frequency checked as one condition
Alarm and stop
of crank successfully.
If setting as warning,the AUX. INPUT
should be set as Low oil pressure stop
disabled and input is valid. When the oil
Action if low oil Warning
15 pressure value is lower than the preset
pressure Alarm and stop
value or low oil pressure alarm input
signal is valid, then controller only display
warning but not stop.
Warning Alarm and stop: when the temperature is
Action if high water Alarm and stop higher than preset value or high
16
temperature Alarm and stop after temperature signal is valid, then controller
unloading will alarm and stop after normal faults
17 Action if high oil Warning delay.
38
temperature Alarm and stop If setting as warning:the AUX. INPUT

Alarm and stop after should be set as high temperature stop
unloading disabled and input is valid. When the
Warning temperature value is higher than the
Action if high
Alarm and stop preset value or high temperature alarm
18 cylinder
Alarm and stop after input signal is valid, then controller only
temperature
unloading display warning but not stop.
If setting as alarm and stop after
unloading:the AUX. INPUT should be set
Warning as high temperature stop and input is
Action if high
Alarm and stop valid. When the temperature value is
19 genset
Alarm and stop after higher than the preset value or high
box Temperature
unloading temperature alarm input signal is valid,
then controller shall start the unloading
procession and stop with alarm.
Action if oil Disable
20 pressure sensor Warning Action if oil pressure sensor disconnected.
disconnected Alarm and stop
Action if water
Disable
temperature Action if Water temperature sensor
21 Warning
sensor disconnected.
Alarm and stop
disconnected
Action if oil
Disable
temperature Action if oil temperature sensor
22 Warning
Alarm and stop
disconnected
Action if cylinder
Disable
temperature Action if cylinder temperature sensor
23 Warning
Alarm and stop
disconnected
Action if genset
Disable
box temperature Action if genset box temperature sensor
24 Warning
Alarm and stop
disconnected
Action if fuel Level
Disable
25 l sensor Warning Action if Fuel level sensor disconnected.
disconnected Alarm and stop
℃/KPA
℃/BAR
Pressure/Temperat ℃/PSI
26 Unit display.
ure unit F/KPA
F/BAR
F/PSI
Disable
Gens breaker The according switch value input should
27 Warning
checking be set as input checking terminal.
Alarm and stop
Disable
Mains breaker The according switch value input should
28 Warning
checking be set as input checking terminal.
Alarm and stop
29 Standby battery 0.0V-60.0V(0.0V) The genset will crank successfully when
39
start condition there is mains failure and ABF is lower

than preset value. When it is set as 0 that
ABF voltage can not be checked,then
genset will be cranked once mains
failure.(genset will be stopped once mains
normal).
Gens volt. Generator voltage transformer primary
30 30-30000V(100V)
Primary(PT) voltage.
Gens volt. Generator voltage transformer secondary
31 30-30000V(100V)
Secondary(PT) voltage.
Mains volt. Mains voltage transformer primary
32 30-30000V(100V)
Primary(PT) voltage.
Mans volt. Mains voltage transformer secondary
33 30-30000V(100V)
Secondary(PT) voltage.
2)Basic Setting 2
NO Parameter Range(defaults) Notes
STOP The primary modes on power, easy for user
Manual operation.
1 Primary Modes
Auto Note: auto record function can not record
Auto save the mode with load.
2 Manual crank times 1-30 (1 time) Crank times under mode and test mode.
Auto start crank
3 1-30 (3 times) Crank times under auto mode.
times
RPM
Hz 1.If there is no oil pressure sensor, please
Oil pressure(delay) dont choose the type.
D+ 2.If there is no oil pressure sensor (only with
RPM/Frequency low oil pressure switch),RPM, voltage, the
RPM/Oil Pressure user can choose Charge D+ as the crank
RPM/ D+ condition, please choose oil
Frequency/Oil pressure+Charge D+ as conditions in order
Pressure to keep the engine running safely.
4 Crank disconnect Frequency / D+ Oil pressure switch input is not the crank
Oil pressure/ D+ condition
RPM/Frequency/Oil Please check if the running status, stop
press. condition are according with crank
Frequency/oil condition.
Press./D+ Means either of the conditions can be
Oil pressure/D+/RPM acceptable as crank condition. But all of
D+/Frequency/RPM them should be meet together to regard as
RPM/Freq./Oil stop condition.
Press./D+
Rated frequency multiplying by this value is
regarded as crank success condition. When
Frequency
5 0-200%(28%) the gens frequency is over the condition
disconnect
value, then system regards it as crank
success.
When the engine oil pressure is over the
Oil pressure
6 0-400kpa(200kpa) condition value, then system regards it as
disconnect
crank success, motor escaped.
40
Rated RPM multiplying by this value is

regarded as crank success condition. When
7 RPM disconnect 0-200%(24%) the RPM is over the condition value, then
system regards it as crank success, motor
escaped.
When the engine D+ is over the condition
8 D+ disconnect 3.0-32.0V(8.0V) value, then system regards it as crank
success, motor escaped.
When the oil pressure is over the condition
9 OP pre-supply stop 50-600kpa(200kpa)
value, then pre-oil supply is stopped.
Rated RPM multiplying by this value is
regarded as speed-up stop value. When the
10 RPM-up stop 0-200%(90%)
RPM is over this value, then the RPM-Up
procession is stopped in time.
When the water temperature is over the
Temperature-up
11 20-200℃(68℃) preset value, then temperature-up
stop
procession is stopped in time.
Rated voltage multiplying by this value is
regarded as voltage-up stop value. When
12 Voltage-up stop 0-200%(85%)
the voltage is over this value, then the
voltage-Up procession is stopped in time.
Used for controlling radiator: when the
Water temperature
13 20-200℃(75℃) water temperature reaches the set
for Fan open
temperature, then the radiator is opened.
Water temperature
14 20-200℃(60℃) water temperature is lower than the set
for Fan close
temperature, then the radiator is closed.
Used for controlling radiator: when the fuel
Oil temperature
15 20-200℃(75℃) temperature reaches the set temperature,
for fan open
then the radiator is opened.
Used for controlling radiator: when the fuel
Oil temperature
16 20-200℃(60℃) temperature is lower than the set
for fan close
temperature, then the radiator is closed.
Cylinder Used for controlling radiator: when the
17 temperature 20-200℃(75℃) cylinder temperature reaches the set
for fan open temperature, then the radiator is opened.
Cylinder Used for controlling radiator: when the
18 temperature 20-200℃(60℃) cylinder temperature is lower than the set
for fan close temperature, then the radiator is closed.
Genset box temp.
19 20-200℃(75℃) genset box temperature reaches the set
for fan open
temperature, then the radiator is opened.
Genset box temp.
20 20-200℃(60℃) genset box temperature is lower than the
for fan close
set temperature, then the radiator is closed.
When the fuel level is lower than preset
21 Fuel pump open 0-100%(25%) value and remains 10S, fuel pump opened
signal output
When the fuel level is higher than preset
22 Fuel pump close 0-100%(80%)
value and remains 1S, fuel pump closed
41
signal output.
Primary
23 Maintenance 0-5000h(800h)
countdown
Secondary When it is set as 5000, then this function is
24 maintenance 0-5000h(1000h) disabled.
countdown
Third maintenance
25 0-5000h(1200h)
countdown
Primary
2000/01/01-
26 maintenance
2099/12/31
date
Secondary When it is set as 2000/01/01, this function is
2000/01/01-
27 maintenance disabled.
2099/12/31
date
Third maintenance 2000/01/01-
28
date 2099/12/31
Primary
Warning The action after the primary maintenance
29 maintenance
Alarm and stop expired.
expire
Secondary
Warning The action after the secondary maintenance
30 maintenance
Alarm and stop expired.
expire
Third maintenance Warning The action after the third maintenance
31
expire Alarm and stop expired.
32 User password 00000-65535(07623) Change the password.
Battery charging When the battery voltage is lower than start
33 8.0-30.0(25.6V)
start value and remains 10s under non-running
status, then the relay is opened. When it is
Battery charging higher than the close value and remains
34 10.0-36.0(27.8V)
stop 10s, relay is closed. Once coming into
running mode, there is no output.
The max E.T.S. hold on power shall be
canceled once stop success under auto
35 E.T.S. hold times 1-10(2 times)
mode . the output interval time is " Fail to
stop ".
When it is set to enabled, when the
ATS in manual
36 Disable/Enable generator set meets the closing conditions,
mode
it will be loaded automatically.
3)Delay time setting
NO Parameter Range(default) Notes
The time during the genset starts after the mains
1 Start delay 0-6500.0s(5.0s)
failure or remote signal is valid.
The time needed to be preheat before the starter
2 Preheat time 0-6500.0s(0.0s)
on power.
Longest pre-oil Under pre-oil supply, if the oil pressure is higher
3 0-180.0s(0.0s)
supply than setting value, then pre-oil supply stopped.
4 Cranking time 3.0-60.0s(8.0s) The time when the starter is on power.
3.0- If crank failure, the waiting time before the second
5 Crank rest time
60.0s(10.0s) test time.
42
When the crank condition contains oil pressure, if

the oil pressure is higher than the preset value and
6 Oil pressure delay 0-20.0s(0.0s)
continue for few seconds, then it is regarded as
crank success.
Low oil pressure, high water temperature, under
speed, under frequency, under voltage, charge
7 Safety delay 1.0-60.0s(8.0s)
failure are all invalid during this time except for
emergency stop and over speed.
8 Start idle time 0-3600.0s(5.0s) Idle running time when crank successfully.
The longest speed-up time,during which time the
Longest RPM-up 0-3600.0s
9 system will exit once speed increased
time (120.0s)
successfully .
The longest warming-up time,during which time
Longest Temp.-up
10 0-3600.0s(0.0s) the system will exit once temperature increased
time
successfully .
0- The longest voltage-up time,during which time the
Longest Volt.-up
11 3600.0s(120.0s system will exit once voltage increased
time
) successfully .
0-
12 Warming-up time The time needed for loading.
3600.0s(10.0s)
To avoid the switch actions if the mains unstable.If
the remote start signal is invalid (DC7XD will check
Back to Mains 0- if the mains normal), genset will not switch
13
time 3600.0s(10.0s) immediately, after the delay time, it will transfer to
mains. during the delay, if the remote start signal is
valid, then genset will come into rated running.
There shall be loading delay from Mains to Gens if
Back to Gens
14 0-3600.0s(5.0s) the remote start signal valid or Mains abnormal
time
under Cooling time.
After unloading, the time of cooling down by
0- radiator before stop. during the delay, if the
15 Cooling time
3600.0s(30.0s) remote start signal is valid, then genset will come
into rated running.
16 Stop idle time 0-3600.0s(5.0s) Idle-speed running time.
17 E.T.S. hold time 0-600.0s(10.0s) Stop solenoid on power time.
If the RPM is 0 during the stop failure time, then
18 Fail to stop 5-180.0s(30.0s)
the stop failure time is no needed.
19 Emergency delay 0-10.0s(1.5s) Over speed and over frequency alarm delay.
Normal alarm The alarm delay except for over speed and over
20 2.0-20.0s(5.0s)
delay frequency
Normal warning
21 1.0-20.0s(2.0s) The warning delay.
delay
AC Voltage
2.0-
22 abnormal Over / under voltage delay.
20.0s(10.0s)
delay
This option will not take effect until the [31-Over
Over current phase current delay] is set to 0. The overcurrent
23 0.1-36.0(36.0)
【inverse time】 delay is inverse time, and the formula is
T=t/((IA/IT) -1)^2.
24 Over power 0.1-36.0(36.0) This option will not take effect until the [32-Over
43
【inverse time】 total power delay] is set to 0. The over power

delay is inverse time, and the formula is
T=t/((IA/IT) -1)^2.
Transfer switch
25 0-3600.0s(5.0s) The time from Mains to Gens.
delay
Mains and Gens loading and unloading pulse
Load / unload 1.0-10.0s
26 width, when it is 10s, it is regarded as continuous
pulse width (5.0s)
output.
Choke close 0-200.0s
27 Choke close delay.
delay (3.0s)
Pulse speed up 0.1－60.0s The interval time of the pulse speed up relay
28
delay (0.1s) change.
Pulse speed 0.1－60.0s The interval time of the pulse speed down relay
29
down delay (0.1s) change.
Standby battery 10-600min When the standby battery charged well, the power
30
charging time (600min) input will be stopped.
Over phase When this parameter is set to 0, the over current
31 current 0-3600.0s(30s) delay is the inverse time; if not, the over current
delay delay is the time set for this parameter.
When this parameter is set to 0, the over power
Over total power
32 0-3600.0s(30s) delay is the inverse time; if not, the over current
delay
delay is the time set for this parameter.
33 Fuel output delay 0-60.0s(2.0s) The output time of fuel valve relay before crank.
4)Engine Alarm setting
Range
NO Parameter Notes
(defaults)
Rated RPM multiplying by this value is regarded as over
speed warning value.When the RPM is higher than the
Over speed 0-200%
1 warning value and comes into over speed delay but still
warning (107%)
higher, then over speed warns. if the value is set as 200,
then the over speed alarm is disabled.
Rated RPM multiplying by this value is regarded as over
speed alarm value.When the RPM is higher than the
Over speed 0-200% alarm value and comes into over speed delay but still
2
alarm (114%) higher(emergency faults delay), then over speed alarms.
if the value is set as 200, then the over speed alarm is
disabled.
Over speed 0-200% Rated RPM multiplying by this value is regarded as over
3
revert (108%) speed alarm revert value.
Rated RPM multiplying by this value is regarded as under
speed warning value.When the RPM is lower than the
Under speed 0-200% warning value and comes into under speed delay but still
4
warning (90%) lower (normal warning delay), then under speed warns. if
the value is set as 0, then the over speed alarm is
disabled.
Rated RPM multiplying by this value is regarded as under
speed alarm value.When the RPM is lower than the
Under speed 0-200% alarm value and comes into under speed delay but still
5
alarm (80%) lower (normal faults delay), then under speed alarms. if
the value is set as 0, then the under speed alarm is
disabled.
6 Under speed 0-200% Rated RPM multiplying by this value is regarded as under
44
revert (85%) speed alarm revert value.

When the oil pressure is lower than the value and comes
Low oil into low oil pressure warning delay but still lower(normal
0-999kpa
7 pressure warning delay), then low oil pressure warns. If it is higher
(180kpa)
warning than the value then warning clears. If the value is set as
0, then the low oil pressure warning is disabled.
When the oil pressure is lower than the alarm value and
Low oil
0-999kpa comes into low oil pressure delay but still lower (normal
8 pressure
(103kpa) faults delay), then low oil pressure alarms. if the value is
alarm
set as 0, then the under speed alarm is disabled.
When the water temperature is higher than the value and
comes into high temperature warning delay but still
High water 20-200℃ higher r(normal warning delay), then high temperature
9 temperature
(95℃) warns. If it is lower than the value then warning clears. If
warning
the value is set as 200, then the high temperature
warning is disabled.
When the water temperature is higher than the alarm
High water 20-200℃ value and comes into high temperature delay but still
10 temperature higher (normal faults delay), then high temperature
alarm (98℃) alarms. if the value is set as 200, then the high
temperature alarm is disabled.
When the temperature is higher than the value and
High oil 20-200℃ higher (normal warning delay), then high temperature
11 temperature
warning
When the temperature is higher than the alarm value and
High oil 20-200℃ comes into high temperature delay but still higher (normal
12 temperature
(100℃) faults delay), then high temperature alarms. if the value is
alarm
set as 200, then the high temperature alarm is disabled.
High cylinder 20-200℃ higher (normal warning delay), then high temperature
13 temperature
warning
When the temperature is higher than the alarm value and
High cylinder 20-200℃ comes into high temperature delay but still higher (normal
14 temperature
(150℃) faults delay), then high temperature alarms. if the value is
alarm
set as 200, then the high temperature alarm is disabled.
High genset comes into high temperature warning delay but still
box 20-200℃ higher (normal warning delay), then high temperature
15
temperature (65℃) warns. If it is lower than the value then warning clears. If
warning the value is set as 200, then the high temperature
High genset When the temperature is higher than the alarm value and
box 20-200℃ comes into high temperature delay but still higher (normal
16
temperature (85℃) faults delay), then high temperature alarms. if the value is
alarm set as 200, then the high temperature alarm is disabled.
When the fuel level is lower than the value and comes
Low fuel level 0-100%
17 into low fuel level warning delay but still lower(normal
warning (20%)
warning delay), then low fuel level warns. If it is higher
45
than the value then warning clears. If the value is set as

0, then the low fuel level warning is disabled.
When the fuel level is lower than the alarm value and
Low fuel level 0-100% comes into low fuel level delay but still lower (normal
18
alarm (0%) faults delay), then low fuel level alarms. if the value is set
as 0, then the under speed alarm is disabled.
Rated battery voltage multiplying by this value is
regarded as over battery voltage warning value.When the
Over battery battery input is higher than the warning value and comes
0-200%
19 voltage into over battery voltage delay but still higher (normal
(135%)
warning faults delay), then over battery voltage warns. if the
value is set as 200, then the over battery voltage is
disabled.
Rated battery voltage multiplying by this value is
regarded as under battery voltage warn value.When the
Under battery battery input is lower than the warning value and comes
0-200%
20 voltage into under battery voltage delay but still lower (normal
(100%)
warning faults delay), then under battery voltage warns. if the
value is set as 0, then the under battery voltage is
disabled.
When the gap between D+ and B+ is over than this
value, and there is charging failure but still high(normal
Charger 1.0-30.0V
21 warning delay), then charge failure warns. Once the gap
warning (30.0V)
is lower than the value, warns clear. If the value is set as
300, then the charge failure is disabled.
5)Generator alarm parameters
regarded as under over frequency warn value.
When the Freq is higher than the value and comes
Over freq
1 0-200%(110%) into over freq warning delay but still higher(normal
warning
warn delay), then over frequency warns. If it is
lower than the value then warning clears. If the
value is set as 200, then the warning is disabled.
regarded as under over frequency alarm value.
When the Freq is higher than the value and comes
2 Over freq alarm 0-200%(114%)
into over freq delay but still higher(emergency
faults delay), then over frequency alarms.If the
value is set as 200, then the alarm is disabled.
3 Over freq revert 0-200%(112%)
regarded as under over frequency revert value.
regarded as under under frequency warn value.
Under freq When the Freq is lower than the value and comes
4 0-200%(90%)
warning into under freq delay but still lower(normal warn
delay), then under frequency warns..If the value is
set as 0, then the warning is disabled.
regarded as under frequency alarm value. When
5 Under freq alarm 0-200%(80%)
the Freq is lower than the value and comes into
under freq delay but still lower(normal faults
46
delay), then under frequency alarms.If the value is

set as 0, then the alarm is disabled.
6 Under freq revert 0-200%(85%)
regarded as under under frequency revert value.
Rated voltage multiplying by this value is regarded
as over voltage warn value. When the voltage is
Over voltage higher than the value and comes into over voltage
7 0-200%(112%)
warning delay but still higher(normal warn delay), then over
voltage warns..If the value is set as 200, then the
as over voltage alarm value. When the voltage is
Over voltage higher than the value and comes into over voltage
8 0-200%(120%)
alarm delay but still higher(normal faults delay), then
over voltage alarms.If the value is set as 200, then
the alarm is disabled.
Over voltage Rated voltage multiplying by this value is regarded
9 0-200%(115%)
revert as over voltage revert value.
as under voltage warn value. When the voltage is
Under voltage lower than the value and comes into under
10 0-200%(90%)
warning voltage delay but still lower (normal warn delay),
then under voltage warns.If the value is set as 0,
then the warning is disabled.
as under voltage alarm value. When the voltage is
Under voltage lower than the value and comes into under voltage
11 0-200%(80%)
alarm delay but still lower(normal faults delay), then
under voltage alarms.If the value is set as 0, then
the alarm is disabled.
Under voltage Rated voltage multiplying by this value is regarded
12 0-200%(85%)
revert as under voltage revert value.
Rated current multiplying by this value is regarded
as over current warn value. When the phase
Phase current
current is higher than the value and comes into
13 over-load 0-200%(90%)
over current delay but still higher(normal warn
warning
delay), then over current warns..If the value is set
as 200, then the warning is disabled.
Rated current multiplying by this value is regarded
as over current alarm value. When the current is
Phase current higher than the value and comes into over current
14 0-200%(100%)
over-load alarm delay but still higher(over current faults delay),
then over current alarms.If the value is set as 200,
then the alarm is disabled.
Phase current Rated current multiplying by this value is regarded
15 0-200%(95%)
over-load revert as over current revert value.
It is valid for 2P3W or 3P4W.When the non-
Non-balance
balance current ratio is higher than the value and
16 current 10-100%(100%)
comes into delay but still higher(normal warn
ratio warning
delay), then non-balance current ratio warns.If the
47
value is set as 100, then the warning is disabled.

Non-balance
It is valid for 2P3W or 3P4W. When the non-
17 current 10-100%(100%)
balance current ratio is higher than the value and
ratio alarm
comes into delay but still higher(normal faults
Non-balance
delay), then non-balance current ratio warns.If the
18 current 10-100%(100%)
value is set as 100, then the alarm is disabled.
ratio revert
Rated power multiplying by this value is regarded
as over power warn value. When the loading
Over total power power is higher than the value and comes into
19 0-200%(90%)
warning delay but still higher(normal warn delay), then over
power warns..If the value is set as 200, then the
Rated power multiplying by this value is regarded
as over power alarm value. When the loading
Over total power power is higher than the value and comes into
20 0-200%(100%)
alarm delay but still higher(power faults delay), then over
power alarms..If the value is set as 200, then the
alarm is disabled.
Over total power Rated power multiplying by this value is regarded
21 0-200%(95%)
revert as over power revert value.
6)Output/input setting
AUX. OUTPUT 1 0.Disable.
0-50
1 (Functional of PIN 1.Public warning output: when there
( 25. E.S.T. hold)
6) is any warning output.
AUX. OUTPUT 2 2.Public alarm output: when there is
0-50
2 (Functional of PIN any alarm output, alarm locks till revert
(15.Idle speed control)
7,8,9) back.
AUX. OUTPUT 3 3.Audio alarm: when there is any alarm
0-50 output, the Audio controls.
3 (Functional of PIN
(21.Gens loading) 4.Shades control: there is output once
10,11)
AUX. OUTPUT 4 genset starts and stop till stable.
0-50 5.Preheat mode 1: preheat before
(43.Mains loading) start.
12,13)
5 AUX. OUTPUT 5 0-50 6.Preheat mode 2: preheat before
(Functional of PIN (2.Public alarm crank success.
E4,E5,E6) output) 7.Preheat mode 3: preheat after safety
delay.
8.Preheat mode 4: preheat till
temperature-up end.
9.Preheat mode 5: preheat till
temperature-up end, but no preheat
when motor starts.
10.Choke control: choke will be started
after crank success and off after delay.
11.Pre-oil supply control: Under pre-
oil supply,if the oil pressure is higher
than setting value or pre-oil supply time
ends, then pre-oil supply stopped.
48
12.Fuel output: output once gens starts

and off till stable.
13.Crank output: output once cranking,
no output in other mode.
14.Genset running:output under
running,off once RPM is lower than
cranking RPM. The crank success
condition can be set.
15.Idle speed control 1: used for
speed controller, there is output under
idle but no output under high speed.
16.Speed-up control: there is output
when coming into high speed warming
up, which time is Longest RPM-up
time.
17.High speed control: The output is
valid after idle delay is completed, and
the output is closed after high-speed
heat dissipation.
18.Excitation output: there is output
during cranking procession and there is
2s output if there is no frequency under
high speed status.
19.Rated running: there is output
under rated running.
20.Gens valid: when there is voltage
output between low voltage alarm revert
valueand high voltage alarm revert
value, among which there is no output.
21.Gens load: continuous or pulse type
according to time setting.
22.Gens unload: continuous or pulse
type according to time setting.
23.Public un/loading: Continuous
output during power generation closing
and disconnection during opening.
24.Speed-down control: the output
time is shutdown idle delay during
shutdown idle or shutdown on power
procession.
25.E.S.T. hold: shutdown output, it is
used for gens with stop solenoid. when
the setting value of shutdown delay is
over, then it is off.
26.System in stop: there is output
under stop mode.
27.System in manual: there is output
under manual mode.
28.System in test: there is output
under test mode(not for DC70D).
29.System in auto: there is output
49
under auto mode.

30.Output for AUX1:when the switch
value 1 is set as high level active relay
or low level active relay, there is output
or shutdown according to the input
status.
status.
status.
status.
status.
35.High water temperature output:
there is output if the water temperature
is higher than start condition and
shutdown if it is lower than the
shutdown condition.
36.High oil temperature output: there
is output if the oil temperature is higher
than start condition and shutdown if it is
lower than the shutdown condition.
37.High cylinder temperature output:
there is output if the cylinder
temperature is higher than start
condition and shutdown if it is lower
than the shutdown condition.
38.High genset box temperature
output: there is output if the genset box
temperature is higher than start
condition and shutdown if it is lower
than the shutdown condition.
39.Fuel pump output: there is output if
the oil capacity is lower than start
condition for 10s and shutdown if it is
higher than the shutdown condition for
1s.
40.Battery charging control: there is
50
output if the voltage is lower than the

preset value under standby status and
shutdown after start and in running
status.
41.Mains abnormal: there is output
when the mains voltage is lower than
low voltage threshold and higher than
high voltage threshold during mains
abnormal delay time. There is not
output when the mains voltage is higher
than low voltage revert threshold or
lower than high voltage revert threshold
during mains normal delay time. This is
not for DC70D.
42.Mains normal: there is output when
the mains voltage is higher than low
voltage threshold and lower than high
voltage threshold during mains normal
delay time. There is not output when the
mains voltage is lower than low voltage
revert threshold or higher than high
voltage revert threshold during mains
abnormal delay time. This is not for
DC70D.
43.Mains loading: continuous or pulse
type according to time setting. Not for
DC70D.
44.Mains unloading: continuous or
pulse type according to time setting. Not
for DC70D .
45.ECU power: apply to electrical ECU
engine,used for control ECU power.
46.ECU stop: apply to electrical ECU
engine,used for control ECU shutdown.
47.ECU warning: there is a warn signal
from ECU.
48.ECU alarm: there is an alarm signal
from ECU.
49.ECU communication failure:
Cannot communicate with ECU.
50. Pulse speed up output:the pulse
shall be sent out in the interval of
“Pulse speed up delay” under speed –
up.
51. Pulse speed down output：the
pulse shall be sent out in the interval of
“Pulse speed down delay” under stop
idle speed.
52. Over speed output：the relay
shall output after overspeed/over
51
frequency alarms.
53. Low oil pressure alarm：the
relay shall output after low oil pressure
sensor/switch alarms.
54. High water temperature alarm：
the relay shall output after high water
temperature sensor/switch alarms.
55. High oil temperature alarm：the
relay shall output after high oil
temperature sensor/switch alarms
56.Idle speed control 2: used for
speed controller, there is output under
idle but no output under high speed.
57.Oil pump control: when the CAN
protocol is Yuchai LMB. When the
genset is in the standby state, the oil
pump controls the output every 30
minutes. If the oil pressure is higher
than 100kPa or the output is 1 minute
(whichever comes first), the oil pump
control output will stop; when the genset
is in the preheating state, the oil pump
control will always output.
58.Public unload: Public unload of
Gens and Mains.
AUX. INPUT 1 0.Disable.
0-37(2.High water
6 (Functional of PIN 1.Low oil pressure alarm switch.
temperature alarm)
20) 2.High water temperature alarm
AUX. INPUT 2 switch.
0-37(Low oil pressure
7 (Functional of PIN 3.High oil temperature alarm switch.
switch)
21) 4.High cylinder temperature alarm
AUX. INPUT 3 switch.
8 (Functional of PIN 0-37 (33.Remote start) 5.High genset box temperature alarm
22) switch.
AUX. INPUT 4 6.Low water level warning switch.
0-37(8.Low Fuel level 7.Low water level alarm switch.
warning input) 8.Low fuel level warning input.
38)
10 AUX. INPUT 5 0-37(6.Low water level 9.Low fuel level alarm input.
(Functional of PIN alarm input) 10.Low engine oil level warning
39) input.
11.Low engine oil level alarm input.
12.Charging failure warning: output
when charging failure.
13.Low oil pressure shutdown
disabled: valid if there is signal input.
14.High water temperature shutdown
15.High oil temperature shutdown
16. High cylinder temperature
52
shutdown disabled: valid if there is

signal input
17. High genset box temperature
shutdown disabled: valid if there is
signal input.
18.External instant warning input.
19.External instant alarm input.
20.External instant unloading
shutdown disabled: the gens loading
will transfer unloading if there is signal
input.
21.External instant unloading
shutdown: the gens loading will
transfer unloading and shutdown.
22.Gens un/loading input: connect to
the gens loading switchs auxiliary point.
23.Mains un/loading input: connect to
auxiliary point of mains loading
switch.(not for DC72D).
24.Louver status input.
25.Auto start disabled: gens will not
start if there is signal input whatever
mains normal or not.
26.Auto stop disabled: gens will not
stop if there is signal input whatever
mains normal or not.
27.V+ active relay.
28.V- active relay.
29.Stop by radiator if high
temperature:The controller will
shutdown the gens after high speed
cooling down delay when temperature is
too high if this signal is valid and gens
under normal running . the controller will
shutdown the gens directly if the signal
is not valid.
30.Stop by radiator if high oil
temperature:The controller will
is not valid.
31.Stop by radiator if high cylinder
temperature: The controller will
53
is not valid.
32.Stop by radiator if high genset
box temperature:The controller will
is not valid.
33.Remote start(with load): the gens
comes into start procession if this signal
is valid and under auto mode,Closing
with load.
34.Soundproof alarm: audio alarm
output is disabled if there is signal
output.
35.Front face button disabled: any
button except for page button is
disabled if there is signal output.
36.Meter mode: all output are disabled,
alarm and warns are invalid. any button
except for page button is disabled.
37.Remote control mode: any button
except for page button is disabled if the
input is valid, LCD will display remote
mode.remote control module can
start/stop and monitor parameters
through front face buttons.
38.Simulate STOP.
39.Simulate MANUAL.
40.Simulate AUTO.
41.Simulate START.
42.Simulation GENS Close/Open.
43.Simulation MAINS Close/Open.
44.Remote start(without load): the
gens comes into start procession if
this signal is valid and under auto
mode,No closing with load.
AUX. SENSOR 1 0. Disable.
0-6(2.Water
11 (Functional of PIN 1. Oil pressure.
temperature sensor)
17) 2. Water temperature.
AUX. SENSOR 2 0-6 3. Oil temperature.
12 (Functional of PIN (1.Oil pressure 4. Cylinder temperature.
18) sensor) 5. Genset box temperature.
AUX. SENSOR 3 6. Fuel level.
13 (Functional of PIN 0-6(0.Disable)
Note: every sensor input can be
19)
set as same function.(oil pressure,
AUX. SENSOR 4 fuel level warns and alarm will be
14 (Functional of PIN 0-6(0.Disable) judged according to the lowest value.
E1) Water temperature, oil temperature,
54
cylinder temperature, genset box

temperature warns and alarm will be
judged by the highest value. Either of
the inputs for alarm opened.)
1:User defined-
Resistance
2:User defined-Voltage
3:Volt In 1MPa-0-5V
4:Volt In 1MPa-0.5-4.5V
5:VDO 0-10Bar Choose the usual oil pressure sensor, if
6:MEBAY-003B the sensor users choose is not these
7:SGH types, it can be User-defined.
15 Oil pressure sensor
8:SGD The voltage type oil pressure sensor
9:SGX is only valid for "configurable sensor
10:CURTIS input 2" (pin 18).
11:DATCON 10Bar
12:VOLVO-EC
13:3015237
14:WEICHAI 0-0.6MPa
15:GENCON 0-10Bar
1.User-defined
2.VDO 40-120℃
3.MEBAY-001B
4.SGH
5.SGD
6.SGX
Coolant 7.CURTIS Choose the usual water temperature
16 temperature sensor, if the sensor users choose is not
8.DATCON
sensor these types, it can be User-defined.
9.VOLVO-EC
10.3015238
11.PT100
12.MEBAY-Mier
13.WEICHAI 40-120℃
14.GENCON 40-120℃
1.User-defined
2.VDO 40-120℃
3.MEBAY-001B
4.SGH
5.SGD
6.SGX
7.CURTIS Choose the usual oil temperature
Oil temperature
17 sensor, if the sensor users choose is not
sensor 8.DATCON
these types, it can be User-defined.
9.VOLVO-EC
10.3015238
11.PT100
12.MEBAY-Mier
13.WEICHAI 40-120℃
14.GENCON 40-120℃
Cylinder 1.User-defined If the sensor users choose is not these
18
temperature 2.MEBAY-Mier types, it can be User-defined.
55
sensor 3.PT100
4-15: Reserved
1.User-defined
Genset box 2.MEBAY-Mier If the sensor users choose is not these
19
temperature sensor 3.PT100 types, it can be User-defined.
4-15: Reserved
1.User-defined
2.0-100Ω
3.100-0Ω
4.0-107Ω
5.107-0Ω
6.0-180Ω
7.180-0Ω
8.180-10Ω
9.10-180Ω
If the sensor users choose is not these
20 Fuel level sensor 10.120-10Ω
types, it can be User-defined.
11.10-120Ω
12.90-0Ω
13.0-90Ω
14.0-30Ω
15.73-10Ω
16.240-33Ω
17.33-100Ω
18.0-200Ω
19.200-0Ω
AUX. INPUT 1 0-Normal close The status of switch value input valid.
21
valid 1-Normal open
AUX. INPUT 2 0-Normal close
22
valid 1-Normal open
23
valid 1-Normal open
24
valid 1-Normal open
25
valid 1-Normal open
7) Working plan and maintenance setting

This mode must be under auto mode.
Working plan is disabled once setting as
disable.
Disable The working plan will be executed
1 Working plan format Every month according the chosen date when setting as
Every week every month.
The working plan will be executed
according the chosen date when setting as
every week.
From 1st to 31st
Maintenance date per
2 Default: the first The date chosen for every month.
month
day
56
Monday to
Maintenance date per
3 Sunday The date chosen for every week.
week
Default: Sunday
Maintenance with load Disabled/with To choose if the genset starts with load or
4
or not load not.
00:00-
5 Maintenance start time Maintenance start time setting.
23:59(00:00)
Maintenance running
6 1-120m(5m) Maintenance running time setting.
time
8)Mains protection
No Parameter Range(defaults) Notes
Disable(70D)
1 Phase 2 Wire
Choose the input, there is no display if
1 Phase 2 Phase 3 Wire
setting as disable.
3 Phase 3 Wire
3 Phase 4 Wire(72D)
2 Mains under volt 55-330V(184V) When the mains voltage is lower than the
"low voltage crank threshold" and comes
into mains low voltage delay(normal failure
delay) but still lower, then mains becomes
3 Revert under volt 55-330V(207V)
invalid. If the voltage become higher than
"low voltage revert threshold" during normal
failure delay time, then it will not alarm.
4 Mains over volt 55-330V(276V) When the mains voltage is higher than the"
high voltage crank threshold" and comes
into mains high voltage delay(normal failure
delay) but still higher, then mains becomes
5 Revert over volt 55-330V(253V)
invalid. If the voltage become lower than
"low voltage revert threshold" during normal
failure delay time, then it will not alarm.
Mains normal
6 0.0-3600.0S(10.0s)
delay The time from abnormal to normal, which is
Mains abnormal used for ATS transfer.
7 0.0-3600.0S(5.0s)
delay
9)LCD setting
Start screen display
1 0-20.0s(5.0s) Start screen display time,0: No-display.
time
2 Lightness of LCD 20-100%(50%) Lightness adjustment.
3 LCD comparison 20-100%(100%) LCD comparison adjustment.
4 Back lightness 20-100%(80%) Back lightness adjustment.
LCD light will be closed automatically without
5.0-
5 Saving mode any button pressed after delay.If setting as
200.0s(200.0s)
200.0s, back light always lighted.
The time when the page reverts back to the
6 Homing display 5.0-600.0s(60.0s)
home page .If setting as 600.0s:disabled.
Start screen will be opened without any button
LOGO delay display 5.0-
7 pressed after delay.If setting as 6000.0s:
under standby 6000.0(6000.0s)
disabled.
8 ECU page Disable/Enable Set whether the ECU page is displayed.
57
Dark mode Set the default display mode of the display

9 Display UI selection
Bright mode interface after the controller is powered on.
10)USB/485 PORT
No Parameter Range(default) Notes
1 Controller ID 1-255(16) The IP built by controller and PC.
0-4800
1-9600
2-19200
2 485 baud rate RS485 communication baud rate selection.
3-38400
4-57600
5-115200
0-CRC L_H Sequence selection of RS485 communication
3 485 CRC setting
1-CRC H_L protocol CRC;
Controller working Host mode Slave mode can read and display parameters
4
mode Slave mode of slave controller through RS485 port.
11)CAN communication
NO Parameter Range(default) Notes
1 CAN failure Warn/ Alarm/ Disable ECU communication failure.
2 CAN Protocol 0- Disabled CAN protocol Option : the Engine param
1:J1939 eters like RPM, oil pressure, water temp
2:Cummins ISB erature are all from ECU data after choo
3:Cummins-CM850 sing the relative protocol.
4:Cummins QSX15-CM570
5:Cummins-CM850-PCC13X
6:Cummins-DCEC-QSZ13
7:Cummins-CCEC-QSN
8:Perkins
9:Perkins-1100
10:Volvo
11:Volvo-EMS2
12:Volvo-EMS2b
13:Volvo-EDC4
14:Scania
15:Scania-kw2000
16:Scania-kw2k-coo
17:John Deere
18:mtu-ADEC
19:mtu-ADEC-SAM
20:mtu-ADEC-303
21:mtu-ADEC-304
22:BOSCH
23:GTSC1
24:MTSC1
25:YUCHAI-YCECU
26:Y&C ENGINE-YC6K
27:WEICHAI-WISE15
28:CHANGCHAI-ECU15
29:YUCHAI-LMB
30:MAN
31:J1939-C
58
32:SDEC-H/D
33:SDEC-E
34:YTO
35:DEUTZ EMR2-2001
36:DEUTZ EMR2-2012
37:DEUTZ EMR3
38:DEUTZ EMR4
39:NEVED-ECU13
40:Cummins-CM2150
3 ECU warning Disable/Enable ECU warnings enable.
4 ECU alarm Disable/Enable ECU alarms enable.
5 Mask SPN 00000000 Up to 12 sets of alarm codes can be
input, and the controller will not respond
to the input alarm codes.
6 ECU idle 500-3000RPM Set the speed when idling. Only the
(750RPM) ECU that supports speed control is
effective.
7 Slow speed 0-120S(5S) Through CAN port, it controls the time
up delay delay from idle speed up to rated speed.
Only ECU supporting speed control is
effective.
8 ECU speed 0-255(3) The TSC1 message ID address sent by
control the controller to the ECU, and the
address communication protocol must be 31:
j1939-c.
9 CAN Baud 0-250kbps Set the baud rate of CAN bus
Rate 1-500kbps communication.
12)working plan
No Parameter Range(default) Notes
Disable
Enable 1:remote start
1 Working plan Enable 2:mains failure Working plan start condition.
Enable 3:the above 1 or 2
Enable 4:running always
2 Start time 00:00-23:59 The start time allowed.
3 End time 00:00-23:59 The end time allowed(the next day is valid).
Multiple choices according to the reality.
4 Dates 1-31
The longest running time is 24 hours.
13)Data/time setting
2016/01/01- Permanent calendar inside, please correct the
1 Date/Time
2099/12/31 time timely.
Permanent calendar inside, please correct the
2 Current time 00:00:00-23:59:59
time timely.
14)Self-define curve
NO Parameter Notes
1 Self-define oil pressure resistance curve Sensor curve can be User-defined by
2 Self-define oil pressure voltage curve panel buttons, resistance and
3 Self-define water temperature curve according value should be input,MAX
4 Self-define oil temperature curve 15 groups ,MIN 2 groups.
59
5 Self-define cylinder temperature curve

Rule: resistance should be input
6 Self-define genset box temperature curve
from small to large.
7 Self-define fuel level curve
12.Fault finding
Symptoms Possible Solutions
Check DC voltage.
Controller no response
Check DC fuse.
with power
Check if the terminal 1 and 2 is with battery voltage.
Check the water/cylinder temperature is too high or not.
Genset shutdown Check the genset AC voltage.
Check DC fuse.
Check the emergency stop button.
Genset Emergency Check that the voltage of the controller's 3 feet to the ground
Stop should be the battery voltage.
Check the controller connection.
Check oil pressure sensor and its wiring.
Check the oil pressure sensor type and controller settings must
Low oil pressure alarm
be consistent.
Check whether the low oil pressure sensor is normal.
Check temperature sensor and its wiring.
High temperature Check the temperature sensor type and controller settings must
alarm be consistent.
Check whether the temperature sensor is normal.
Check related switch and its connections according to the
Shutdown Alarm in
information on LCD.
running
Check AUX. INPUTs.
Check fuel return circuit and wiring.
Fail to start Check start battery.
Consult engine manual.
Starter motor does not Check the wiring to the starter.
respond Check start battery.
Unit operation but ATS Check the ATS.
does not switch Check the cable between the controller and the ATS.
Check the USB connection.
USB communication is
Check whether the USB port of the computer is normal.
abnormal
Check whether the USB driver is installed.
Check the connection.
Check if the communication ID number setting is correct.
RS485 cannot Check if the A and B lines of RS485 are reversed.
communicate normally Check if the RS485 communication line driver is installed or not.
Check if the communication port of the PC is damaged.
Add a 120 Ω resistor between the AB of the controller RS485.
60

DC72D MK2 Genset Controller User Manual V1.5

Uploaded by

Copyright:

Available Formats

DC72D MK2 Genset Controller User Manual V1.5

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DC72D MK2 Genset Controller User Manual V1.5

Uploaded by

Copyright:

Available Formats

DC7xD MK2

Chongqing Mebay Technology Co.,Ltd

Remind operators to operate correctly, otherwise it may cause

It is indicated that potential hazards can damage equipment

It is indicated if appropriate preventive measures are not taken,

2. Main Features .......................................................................................................... 5

3. Parameters Display ..................................................................................................6

6. Overall Dimension and Wiring Diagram ................................................................... 9

7. Installation instruction ............................................................................................ 16

8. Panel and display ...................................................................................................17

9. Control and operation instruction ........................................................................... 20

10. Warnings and Shutdown Alarms ..........................................................................23

11. Parameters setting ...............................................................................................37

12. Fault finding ......................................................................................................... 60

 Current running time

Working voltage DC8V---36V Continuous

1P2W 30VAC-360VAC (ph-N)

AC Voltage Input 2P3W 30VAC-360VAC (ph-N)

3P4W 30VAC-360VAC (ph-N)

Fuel Relay Output Max 16Amp DC+VE Supply voltage

Start Relay Output Max 16Amp DC+VE Supply voltage

AUX. OUTPUT 1 Max 5Amp DC+VE Supply voltage

AUX. OUTPUT 2 5AMP Non-contact normal open&normal close output

AUX. OUTPUT 3 5AMP Non-contact normal open output

AUX. OUTPUT 4 5AMP Non-contact normal open output

AUX. OUTPUT 5 5AMP Non-contact normal open&normal close output

Excitation output Max 1AMP DC+VE supply voltage

Switch value input Available if connecting with Battery -

Working condition -25-65℃

Storage condition -40-85℃

Panel cutout 186mm*142mm

6.Overall Dimension and Wiring Diagram

Descriptions of terminal connection

18 Oil pressure sensor 1.0mm2

DC70D MK2 3-phase 4-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

AUX. OUTPUT 2_1

AUX. OUTPUT 5_2

AUX. OUTPUT 5_1

AUX. S1_ENGINE TEMP.

LOW FUEL LEVEL WARNING

- possible and do not share power cable crude and

WARNING: When generator is on-load, C. T. secondary must not be open

DC72D MK2 3-phase 4-wire Typical Wiring Diagram

AUX. OUTPUT 2_2

AUX. OUTPUT 5_2

AUX. OUTPUT 5_1

LOW FUEL LEVEL WARNING

LOW OIL PRESSURE ALARM

+ 2.To ensure reliable operation of the module and

- possible and do not share power cable crude and

WARNING: When generator is on-load, C. T. secondary must not be open

DC70D MK2 1-phase 2-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

MODEL：DC70D MK2 1 PHASE 2 WIRE

DC70D MK2 2-phase 3-wire Typical Wiring Diagram

CTs MUST BE 5 AMP SECONDARY

MODEL：DC70D MK2 2 PHASE 3 WIRE

DC72D MK2 1-phase 2-wire Typical Wiring Diagram

MODEL：DC72D MK2 1 PHASE 2 WIRE