DESCH - DF - 14 - GB - Flex Couplings

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Smart Drive

Solutions

DESCH Flex
Flexible Couplings

DF 14 - GB
Flexible DESCH Flex-couplings

DESCH Flex shaft couplings

The DESCH Flex coupling combines all the advan-


tages which can be expected of an ideal flexible
coupling. Additionally it is suitable for taper
bushes. The DESCH-Flex coupling is a torsional
flexible coupling which offers a wide spectrum of
cases of applications to the technical designers
and the engineers by combining the different
types of steel flanges for many different applica-
tions. The flanges are offered for assembling with
taper bush or final bored.
DESCH Flex is a high flexible tyre-coupling which Type
can because of the special builded tyre take an > Standard coupling for finish bore
extreme big misalignment at a low restoring > Execution for Taper-bush
force in each direction without noticing this in > Combined standard/Taper execution
the wear. Because of a factory-installed joint the > Components can be combined as needed.
tyre can according to standard be radially
assembled and disassembled without shifting
the connected engines.The transmission of the
torque takes place absolutely free from back-
lasch. It is suitable to take up torsional impacts
and to damp arising vibrations.The tyre with
fabric inside is either made of natural rubber or
of Neoprene in fireresistant, antistatic and oilre-
sistant execution, short called FRAS-Execution.
The FRAS-tyre is also used in duties with EX-
Operations according to the regulations 94/9/EG
(ATEX).Tyres made of natural rubber are suitable Flexible DESCH Flex coupling with
for ambient temperatures between -50°C and taper bush
+50°C. Tyres in FRAS-Execution are suitable for
ambient temperatures between -15°C and +70°C. DESCH Flex coupling combines the advantages
of the elastic couplings with those of the
taper bush system: fast and simple assembly
of a torsionally flexible connection of shafts
and compensation for shaft alignment errors.
DESCH Flex couplings with taper bush have
the advantage that even with greater shaft
tolerances there is a backlash-free and at the
same time axial fixing of the shaft. In addition
the close sliding fit makes axial alignment of
the coupling easier.

2
DESCH Flex Flange B, F, H

> B Flange > F Flange > H Flange


40-60 70-250 40-60 70-250 40-60 70-250

B Flange F Flange H Flange


pre.
Size
bored
D1 (H7)1) d1 l l1 D1 d1 l l1 D1 d1 l l1 da d2 l2 l3 s
max. bush max. bush max.
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
D 40 12 30 - 33 22 1008 25 - 33 22 1008 25 - 33 22 104 82 - - 11

D 50 15 38 79 45 32 1210 32 79 38 25 1210 32 79 38 25 133 100 - - 12,5

D 60 18 45 70 55 38 1610 42 70 42 25 1610 42 70 42 25 165 125 - - 16,5

D 70 22 50 80 47 35 2012 50 80 44 32 1610 42 80 42 25 187 144 50 13 11,5

D 80 25 60 97 55 42 2517 60 95 58 45 2012 50 97 45 32 211 167 54 16 12,5

D 90 28 70 112 63,5 49 2517 60 108 59,5 45 2517 60 108 59,5 45 235 188 60 16 13,5

D 100 32 80 125 70,5 56 3020 75 120 65,5 51 2517 60 113 59,5 45 254 216 62 16 13,5

D 110 30 90 128 75,5 63 3020 75 134 63,5 51 3020 75 134 63,5 51 279 233 62 16 12,5

D 120 38 100 143 84,5 70 3525 100 140 79,5 65 3020 75 140 65,5 51 314 264 67 16 14,5

D 140 75 130 178 110,5 94 3525 100 178 81,5 65 3525 100 178 81,5 65 359 311 73 17 16

D 160 75 140 187 117 102 4030 115 197 92 77 4030 115 197 92 77 402 345 78 19 15

D 180 75 150 200 137 114 4535 125 205 112 89 4535 125 205 112 89 470 398 94 19 23

D 200 85 150 200 138 114 4535 125 205 113 89 4535 125 205 113 89 508 429 103 19 24

D 220 85 160 218 154,5 127 5040 125 223 129,5 102 5040 125 223 129,5 102 562 474 118 20 27,5
D 250 85 190 254 161,5 132 - - - - - - - - - - 628 532 125 25 27,5

> 1) Drill holes H7 with keyway in accordance with DIN 6885/1;


tolerance zone JS9 and set screws on the keyway

3
Technical data
Torque1)
Max. shaft misalignment4)
Max. roational Nm Torsion spring Relative Moments of
Size speed. rigidity dyn damping inertia3) Weight3) radial axiale angular
rpm nominal TKN max Tkmax changing TKw2) Nm/rad ψ kg2 Kr Ka Kw
mm mm mm
D 40 4500 24 64 11 285 0,9 0,00148 1,6 1,1 1,3 5,7
D 50 4500 66 160 26 745 0,9 0,0023 2,4 1,3 1,7 7

D 60 4000 127 318 53 1500 0,9 0,0104 4,0 1,6 2,0 8,7

D 70 3600 250 487 81 2350 0,9 0,018 6,2 1,9 2,3 10

D 80 3100 375 759 127 3600 0,9 0,036 9,8 2,1 2,6 12

D 90 3000 500 1096 183 5200 0,9 0,062 14,0 2,4 3,0 13

D 100 2600 675 1517 252 7200 0,9 0,11 20,0 2,6 3,3 15

D 110 2300 875 2137 356 10000 0,9 0,156 23,5 2,9 3,7 16

D 120 2050 1330 3547 591 17000 0,9 0,274 33,0 3,2 4,0 18

D 140 1800 2325 5642 940 28000 0,9 0,51 45,0 3,7 4,6 22

D 160 1600 3770 9339 1556 44500 0,9 0,849 68,0 4,2 5,3 24

D 180 1500 6270 16455 2742 78500 0,9 1,718 92,0 4,8 6,0 28

D 200 1300 9325 23508 3918 110000 0,9 2,582 112,0 5,3 6,6 30

D 220 1100 11600 33125 5521 160000 0,9 4,246 152,0 5,8 7,3 33
D 250 1000 14675 42740 7124 200000 0,9 7,01 208,0 6,6 8,2 37

> 1) Torques for shaft fit with keyway 4) The values mentioned are may occur only seperataly.
2) Maximum alternating torque up to f= 10Hz At multiple misalignments the values must be reduced
3) The details of weight and moments of mass inertia apply (see page 5).
for medium holes

Taper -bushes with keyway acc. to DIN 6885/1


Tolerance JS9

Bore ø of available Taper-bushes


Taper-bush No.
mm
1008 10 11 12 14 16 18 19 20 22 24* 25*
10 11 12 14 16 18 19 20 22 24 25 28
1210
30 32
14 16 18 19 20 22 24 25 28 30 32 35
1610
38 40 42*
14 16 18 19 20 22 24 25 28 30 32 35
2012
38 40 42 45 48 50
16 18 19 20 22 24 25 28 30 32 35 38
2517
40 42 45 48 50 55 60 65*
25 28 30 32 35 38 40 42 45 48 50 55
3020
60 65 70 75
35 38 40 42 45 48 50 55 60 65 70 75
3525
80 85 90 95 100*
40 42 45 48 50 55 60 65 70 75 80 85
4030
90 95 100 105 110 115*
55 60 65 70 75 80 85 90 95 100 105 110
4535
115 120 125
> * These borholes are with
5040 70 75 80 85 90 95 100 105 110 115 120 125
flat - keyway DIN 6885/3

4
Allowable misalignments

> ∆ Kr/a/W = allowable radial, axial or angular


misalignment of the shafts resp.
of the coupling-halves

> Radial misalignment > Axial misalignment > Angular misaligment

> The values given for ∆ K W [mm] = Smax - Smin (see page 4) correspond to a angular offset of ∆ K W=4°. This permissible angular shaft
offset is the largest angular offset of the coupling halves, which may only be fully utilised if there is no axial and radial offset.
An angular offset of ∆ K W2° is permissible if axial and radial offsets of 1/2 ∆ K a and 1/2 ∆ Kr are present.

Selection
The torque of the machine TAN is determind by: PMotor [kW]
TAN [Nm] = 9550 x
n [rpm]

This torque TAN mutiplied by a safty factor S depending on the application (see table page 7)
gives the required nominal coupling torque TKN.

Result: TKN ≧ S x TAN

> In case that bigger shock or changing 1. Kind of the driving machine 7. Moments of inertia of load- and
load occur we recommend a revision 2. Kind of the driven machine driving sides
according to DIN 740. 3. Power of driving and driven machines 8. Starts per hour
An adequate calculation programm is 4. Rotational speed of operation 9. Ambient temperature
available. For such a revision the 5. Shock loads
following information is required: 6. Exciting loads

Design example for IEC standard motors


Dates of the plant Layout of the coupling
Driving machine: Three-phase motor 280 S
75 kW
Power of the motor P = 75 kW TAN [Nm] = 9550 x = 478 Nm
1500 rpm
Rotation at speed n = 1500 rpm
up to 50 start-ups per hour TKN = 2,5 x 478 Nm = 1195 Nm
Driven machine: Mixer
Ambient temperature: + 25 °C (S= 1.75 as per Table +0.75 for start-up frequency greater than 25)
Selection: DESCH Flex D 120
TKN = 1330 Nm

5
Allocation to IEC motor
Power P of the IEC motor and allocated DESCH Flex Shaft ends

Form E DIN 748 part 3 d x l


3000 rpm 1500 rpm 1000 rpm 750 rpm at speed approx.
Size of the three
P Flex P Flex P Flex P Flex
phase motor 1500 rpm
kw Size kw Size kw Size kw Size 3000 rpm
and less

0,09 D40 0,06 D40 0,037 D40


56 -- 9 x 20
0,12 D40 0,09 D40 0,045 D40
0,18 D40 0,12 D40 0,06 D40
63 -- 11 x 23
0,25 D40 0,18 D40 0,09 D40
0,37 D40 0,25 D40 0,18 D40 0,09 D40
71 14 x 30
0,55 D40 0,37 D40 0,25 D40 0,12 D40
0,75 D40 0,55 D40 0,37 D40 0,18 D40
80 19 x 40
1,1 D40 0,75 D40 0,55 D40 0,25 D40
90 S 1,5 D50 1,1 D50 0,75 D50 0,37 D50 24 x 50
90 L 2,2 D50 1,5 D50 1,1 D50 0,55 D50 24 x 50
3 D50 2,2 D50 1,5 D50 0,75 D50
100 L 28 x 60
-- 3 D50 -- 1,1 D50
112 M 4 D50 4 D50 2,2 D50 1,5 D50 28 x 60
5,5 D60 5,5 D60 3 D60 2,2 D60
132 S 38 x 80
7,5 D60 -- -- --
7,5 D60 4 D60 3 D60
132 M -- 38 x 80
-- 5,5 D60 --
11 D70 11 D70 7,5 D70 4 D70
160 M 42 x 110
15 D70 -- -- 5,5 D70
160 L 18,5 D70 15 D70 11 D70 7,5 D70 42 x 110
180 M 22 D70 18,5 D70 -- -- 48 x 110
180 L -- 22 D70 15 D80 11 D80 48 x 110
30 D80 30 D80 18,5 D80 15 D80
200 L 55 x 110
37 D80 -- 22 D80 --

225 S -- 37 D90 -- 18,5 D90 55 x 110 60 x 140

225 M 45 D80 45 D100 30 D100 22 D100 55 x 110 60 x 140


250 M 55 D80 55 D100 37 D100 30 D100 60 x 140 65 x 140
280 S 75 D80 75 D110 45 D110 37 D120 65 x 140 75 x 140
280 M 90 D90 90 D120 55 D120 45 D120 65 x 140 75 x 140
315 S 110 D100 110 D120 75 D120 55 D120 65 x 140 80 x 170
315 M 132 D110 132 D140 90 D140 75 D140 65 x 140 80 x 170
160 D120 160 D140 110 D140 90 D140
315 L 65 x 140 80 x 170
200 D120 200 D140 132 D140 110 D160
250 D140 250 D160 160 D160 132 D180
355 L 315 D140 315 D160 200 D160 160 D180 75 x 140 95 x 170
-- -- 250 D160 200 D180
355 D140 355 D180 315 D180 250 D180
400 L 80 x 170 100 x 210
400 D140 400 D180 -- --

> As proposed in the table for surface cooled three-phase motors with cage rotor acc. to DIN 42673, (data for motor 56, 63, 71, 80,
315 L, 355 L, 400 L, see catalogue Siemens). This allocation is a preliminary selection for normal conditions of operation.
For conditions of operation under shock and changing loads the selection must be made according to page 5.

6
Safety factors “S”
Assignment of load characteristics according to type of working machine
Dredgers BUILDING MACHINERY S Suction rolls
S Bucket conveyor S Hoists S Drying cylinders
S Landing gear (caterpillar) G Concrete mixers
M Landing gear (rail) S Road construction machinery PUMPS
M Manoeuvring winches S Piston pumps
M Pumps RUBBER MACHINERY G Centrifugal pumps (light liquids)
S Impellers S Extruders M Centrifugal pumps (viscous liquids)
S Cutter heads M Calenders S Plunger pumps
M Slewing gear S Kneading mill S Press pumps
M Mixers
GENERATORS, TRANSFORMERS S Rolling mills STONE AND CLAY WORKING MACHINES
M Frequency transformers S Crusher
M Generators WOOD WORKING MACHINES S Rotary ovens
M Welding generators S Barkers S Hammer mills
M Planing machines S Ball mills
CHEMICAL INDUSTRY G Wood working machines S Tube mills
M Cooling drums S Saw frames S Beater mills
M Mixers S Brick pressesn
G Agitators (liquid material) CRANES
M Agitators (semi-liquid material) G Luffing gear block TEXTILE MACHINES
M Drying drums S Travelling gear M Batchers
G Centrifuges (light) G Hoist gear M Printing and dyeing machines
M Centrifuges (heavy M Slewing gear M Tanning vats
M Derricking jib gear M Willows
Oil Industry M Looms
M Pipeline pumps PLASIC INDUSTRY MACHINES
S Rotary drilling equipment M Extruders COMPRESSORS
M Calenders S Piston compressors
CONVEYORS M Mixers M Turbo compressors
M Pit-head winches M Crushers
S Winding engines METAL ROLLING MILLS
M jointed-band conveyors METAL WORKING MACHINES S Plate shears
G Belt conveyors (bulk material) M Plate bending machines M Manipulator for turning sheets
M Belt conveyors (piece goods) S Plate straightening machines S Ingot pushers
M Band pocket conveyors S Hammers S Ingot and slabbing-mill train
M Chain conveyors S Metal planning machines S Ingot handling machinery
M Circular conveyors S Presses M Wire drawing benches
M Load elevators M Shears S Descaling machines
G Bucket conveyors for flour S Forging presses S Thin plate mills
M Passenger lifts S Punch presses S Heavy and medium plate mills
M Plate conveyors G Countershafts, line shafts M Winding machines (strip and wire)
M Screw conveyors M Machine tools (main drives) S Cold rolling mills
M Ballast elevators G Machine tools (auxiliary drives) M Chain tractor
S Inclined hoists S Billet shears
M Steel belt conveyors FOOD INDUSTRY MACHINERY M Cooling beds
M Drag chain conveyors G Bottling and container filling machines M Cross tractor
M Kneading machines M Roller tables (light)
BLOWERS,VENTILATORS M Mash tubs S Roller tables (heavy)
G Rotary piston blowers T 75 Nm G Packaging machines M Roller straighteners
M Rotary piston blowers T 750 M Cane crushers S Tube welding machines
S Rotary piston blowers T 750 Nm M Cane cutters M Trimming shears
G Blowers (axial/radial) T 75 Nm S Cane mills S Cropping shears
M Blowers (axial/radial) T 750 M Sugar beet cutters S Continuous casting plant
S Blowers (axial/radial) T 750 Nm M Sugar beet washing machines M Rollers adjustment drive
G Cooling tower fans T 75 Nm S Manipulators
M Cooling tower fans T 750 PAPER MACHINES
S Cooling tower fans T 750 Nm S Couches LAUNDRIES
G Induced draught fans T 75 Nm S Glazing cylinders M Tumblers
M Induced draught fans T 750 M Pulper M Washing machines
S Induced draught fans T 750 Nm S Pulp grinders
G Turbo blowers T 75 Nm M Calenders Water treatment
M Turbo blowers T 750 S Wet presses M Aerators
S Turbo blowers T 750 Nm S Willows M Screw pumps

Operating factor “S”


Load characteristics of the working machine
Driving machines
G M S
Electric motors, turbines,
1 1,75 2,5
hydraulic motors
> The operating factor S takes
Piston machines 4-6 cylinders,
degree of nonuniformity 1,25 2 2,75 account of up to 25 start-ups
1:100 - 1:200 per hour. With up to 120 start-
Piston machines 1-3 cylinders, ups per hour the factor S must
degree of nonuniformity 1,5 2,25 3
up to 1:100 be increased by 0.75.

7
© DESCH Antriebs t echnik GmbH & Co. KG · DF 14  – GB
DESCH Antriebstechnik GmbH & Co. KG
Postbox 14 40 | 59753 Arnsberg/Germany
Kleinbahnstraße 21 | 59759 Arnsberg/Germany
T +49 2932 300 0 | F +49 2932 300 899
I www.desch.de | E [email protected]

DESCH DPC DESCH Canada Ltd. DESCH Italien DESCH China DESCH do Brasil
GmbH & Co. KG 240 Shearson Crescent Drive Technology Machinery (Shanghai) Ltd. Power Transmission S.A.
Postbox 14 40 Cambridge, Ufficio di rappresentanza No.10 Building, Rdv Edgar Máximo
59753 Arnsberg/Germany Ontario in Italia No. 2317 Shengang Road, Zambotto, s/n km 54
Kleinbahnstraße 21 Canada N 1T 1J6 Via Cavriana, 3 Songjiang District Campo Limpo Paulista - SP,
Technical changes reser ved

59759 Arnsberg/Germany T +1800 2631866 20134 Milano/Italy 201612 Shanghai/China CEP: 13.231-700
T +49 2932 300 0 +1519 6214560 T +3902 7391280 T +86 21 5771 8058 818 T +55 11 4039 8240
F +49 2932 300 830 F +1519 6231169 F +3902 7391281 F +86 21 5765 5155 F +55 11 4039 8222
I www.desch.de I www.desch.de I www.desch.de I www.desch.de I www.desch.de
E [email protected] E [email protected] E [email protected] E [email protected] E [email protected]

Made in Canada

You might also like