INDUSTRIAL PROFILE

HEAVY ELECTRICAL INDUSTRY

Heavy Electrical Industry is an important manufacturing sector, which caters to the

need of energy sector & other industrial sectors. Major equipment like boilers, turbo
generators, turbines, transformers switch gears and relays and related accessories are
manufactured by this Sector. The performance of this industry is closely linked to the power
capacity addition Programme of the country. For the 12th plan targeted capacity addition will
be about 88000MW corresponding to 9% economic growth. There is a strong manufacturing
base for the manufacture of Heavy Electrical equipment in the country. Manufacturer of
Heavy Electrical equipment have absorbed subcritical technology up to a unit capacity of 660
MW and gearing up for adopting super-critical technology for unit size of 800 MW and
above for thermal sets. Industry is also augmenting its installed capacity to meet future power
capacity addition targets of the country. Gas turbines up to 260 MW Unit capacity and
Transmission and Distribution equipment up to higher voltage class of 1200 KV are also
being manufactured by Indian Industry.

Steam Generators

Steam generator is a pressurized system in which water is vaporised to steam, the

desired end product, by heat transferred from a source of higher temperature, usually the
products of combustion from burning fuels. High pressure steam thus generated may be used
directly as the working fluid in a prime mover to convert thermal energy to mechanical work,
which in turn may be converted to electrical energy. BHEL is the largest manufacturer of
boiler in the country accounting to around 2/3rd of the domestic market share. It has the
capacity to manufacture conventional steam generators for utilities ranging from 30 MW to
660 MW capacity and super critical boilers up to 800 MW capacity using coal, lignite, oil,
natural gas or a combination of these fuels.
Turbines and Generators

Indigenous capability for manufacture of various kinds of turbines such as steam

turbines and hydro turbines including industrial turbines has been established up to unit size
of 800 MW for steam, 270 MW for Hydro and 260 MW for gas turbine. Apart from BHEL
which has largest installed capacity, there are other manufacturers in the private sector who
are manufacturing turbines for power generation and industrial use. Generators up to 800
MW size for utility and combined cycle application are also manufactured within the country.
The AC Generator industry in India is adequately catering to the to the alternative power
requirement of large and small industries, commercial establishments and domestic sector.
For this sector, manufacturers in India are capable of manufacturing AC Generator right from
0.5 KVA to 25000 KVA with specified voltage ratings.

Transformers

A transformer is an electrical device which changes Voltage levels and facilitates

transmission, distribution and utilization of electrical power in most efficient and economic
manner. The health of transformer Industry depends largely on the power generation and
transmission system Programme. The major user of this product is the State Electricity
Board. Power Grid Corporation of India Ltd. And other Industries. Some special types of
transformers are also manufactured which are used for the purpose of welding, traction and
electrical furnaces etc. The Transformer Industry in India has developed for over 50 years and
has a well matured technology base. Energy efficient amorphous core distribution
transformers with low losses and low noise levels are also being developed to meet
International requirement.
Quality Control Order On Electrical Transformers

In consultation with the stakeholders, the Department has notified a QCO that
mandates BIS Certification for up to 2500 KVA three phase and up to 25 KVA single phase
Transformers as per the revised IS: 1180 part 1/2014. This Quality Control Order is effective
from 01.02.2015.

The Possibility of technology development for the indigenous manufacturing of Cold

Rolled Grain Oriented (CRGO) Steel is being explored.

Switch gear & Control gear

Switchgear refers to the combination of electrical disconnects, fuses and/or circuit

breakers used to isolate electrical equipment. Switchgear is used both to de-energise
equipment to allow work to be done and to clear faults downstream. Switchgear & Control
gear are indispensable not only in transmission and distribution of power, but any where there
is a need to access and control electricity. The Indian Switchgear Industry is manufacturing
entire range of circuit breaker form bulk oil, minimum oil, air blast, vacuum to Sulphur
hexafluoride as per standard specification. Switchgear & Control gear Industry in India is a
fully developed and mature industry, producing and supplying a wide variety of switchgear:
and control gear items needed by the industrial and power sector. This industry sector in fact
manufactures the entire voltage range from 240 V to 800 KV

Secondary equipment such as relays used for various types of fault protection, also known as
control gear, have made significant advances due to major development in the field of
electronics. The digital relays are fast replacing the conventional relays due to technology
advancement, compact size & its reliability. As per recent trend & addition to protection and
control of power, monitoring and signaling are becoming integral part of switchgears.
 COMPANY PROFILE

History of BHEL

One of the greatest challenges before the Government of India on attaining freedom in
1947 was to provide a strong base in infrastructure and capital goods for economic and
industrial development. The Government under the leadership of Prime Minister, Pandit
Jawaharlal Nehru realized that there should be a large manufacturing base and adequate
technically qualified personnel for sustained economic growth.

The country's planners recognized that adequate supply of electric power was a
precondition for long term industrial growth. This could be sustained only with a strong
domestic power equipment industry. Accordingly, the Planning Commission recommended
initiating steps towards setting up a factory for the manufacture of all types of heavy
electrical equipment required for various projects.

As a result, the Government of India signed an agreement on 17th November, 1955,

with Associated Electrical Industries (AEI), UK, for the establishment of a factory at Bhopal
complete in all respects for the manufacture of heavy electrical equipment in India. The
company was registered as Heavy Electricals (India) Limited (HE(I)L) in the Public Sector
under the Ministry of Industry and Commerce on 29th August, 1956.

Substantial increase in demand for power generating capacity was expected in the
subsequent Five Year Plans being formulated by the Government of India, with the resolve to
push the installed capacity in the country for power generation up to 1,00,000 MW by the
turn of the century. Accordingly a decision was taken by the Government to set up three more
plants for the manufacture of heavy electrical equipment
 Company Management Team

Board of Directors

Name Designation
Dr.Nalin Shanghai Chairman & Managing Director

Mr.Jai Prakash Srivastava Director

Ms.Renuka Gera Director

Mr.Subodh Gupta Director – Finance
Mr.Upinder Singh Matharu Director – Power

Mr.Manish Kapoor Independent Director

Mr.Raj Kamal Bindal Independent Director
Dr.Lekhasri Samantsinghar Independent Director

Dr.Raj K Agarwal Independent Director

Vision Dr.K Sivaprasad Independent Director
Mr.Shashank Priya Part Time Official Director The
Vision Mr. Vijay Mittal Part Time Official Director of
Bharat Heavy
Electricals Limited Company is “A Global Engineering Enterprise providing solution for a
better tomorrow”.

Mission

The Mission of Bharat Heavy Electricals Limited Company is “Providing Sustainable

Business solutions in the field of Energy, Industry & Infrastructure”.
Quality Policy

In its quest to be the world-class. BHEL pursues continual improvement in the quality
of products service and performance leading to total customer satisfaction and business
growth, through dedication, commitment and teamwork of all employees.

Quality Assurance

Quality of BHEL products is evident through state of the art Design and technology
adopted from world renowned collaboration.BHEL gives emphasises. To the highest standard
of quality.At every stage of operation through implementation of quality management system
and procedures in line with International Standards and practices.

BHEL where, quality systems As per ISO9001have taken deep roots has now made
significant achievements in total quality management by adopting CII/EFQM model for
business excellence

Operations

BHEL is engaged in the design, engineering, manufacturing, construction, testing,

commissioning and servicing of a wide range of products, systems and services for the core
sectors of the economy, viz. power, transmission, industry, transportation, renewable energy,
oil & gas, and defense.

It has a network of 16 manufacturing units, two repair units, four regional offices,
eight service centers, eight overseas offices, 15 regional centers, seven joint ventures, and
infrastructure allowing it to execute more than 150 projects at sites across India and abroad.
The company has established the capability to deliver 20,000 MW p.a. of power equipment to
address the growing demand for power generation equipment.

BHEL has retained its market leadership position during 2015–16 with 74% market
share in the Power Sector. An improved focus on project execution enabled BHEL record its
highest ever commissioning/synchronization of 15059 MW of power plants in domestic and
international markets in 2015–16, marking a 59% increase over 2014–15. With the all-time
high commissioning of 15000 MW in a single year FY2015-16, BHEL has exceeded 170 GW
installed base of power generating equipments.
 BHEL has been catering to the nation’s Nuclear Programme since 1976 by way of
design, manufacture, testing and supply of critical nuclear components like Reactor Headers,
Steam Generators, Steam Turbine Generators, other Heat Exchangers and Pressure Vessels.

It also has been exporting its power and industry segment products and services for
over 40 years. BHEL’s global references are spread across over 76 countries across all the six
continents of the world. The cumulative overseas installed capacity of BHEL manufactured
power plants exceeds 9,000 MW across 21 countries . Their physical exports range from
turnkey projects to after sales services.

Products of BHEL

 Gas and Steam Turbines

 Boilers
 Electric Motors & Locomotives
 Generators
 Heat Exchangers
 Switchgears and Sensors
 Automation and Control Systems
 Power electronics
 Transmission systems
  Ultra High Voltage Transformer
 Industrial Valves
 Power electronics
 Controlled Shunt Reactor
 Nuclear reactor

Competitors of BHEL

 Larsen & Toubro

 Siemens
 AAC Technologies
 Tata Steel
 ISGEC
 Cyient

SWOT ANALYSIS OF BHEL

Strengths:

 Huge Customer Base

 Quality
 Research and Development
 Continuous Profits
 Support From Collaborators
 Strong Base in Engineering

Weakness:

 Longer Delivery Cycles

 Less Marketing Manufacture
 Criticism
 The Inability of Certain Activities
Opportunities:

 Demand for Power Domain

 Ageing Power Plants
 Joint Venture with Siemens
 Increase in Defence Budget
 Procurement Process
 Increased Private Sector Participation

Threats:

 Competitors
 Increase in Small Contractors
 New Players in the Market
 Associations in the Industry

BHEL IN MAKING THE NATION AATMANIRBHAR IN POWER & INDUSTRY

In recent times, Hon’ble PM’s clarion call of Aatmanirbhar Bharat has been further
strengthened by the black swan event, geopolitical situation and resulting supply chain
disruptions. Inline, BHEL re- instills the goal of making the Nation Aatmanirbhar in Power
and Industry; by expanding the ecosystem for indigenous design, development and
manufacturing to meet national requirements.

The company has reoriented its operational ideology, from ‘Revenue Centric’ to ‘Project
Centric’. Business diversification and prudent financial management have started bearing
fruit, resulting in highest ever project closures, lowest number of outstanding punch points
and highest ever order booking in nuclear power & defense businesses. BHEL is focused on
creating an order book pipeline by enhancing its market share in traditional business, while
intensifying diversification initiatives to create a foothold in new businesses. Beyond its
existing core business of power equipment, BHEL is building capabilities for new segments
in defense, aerospace, urban mobility and rail transportation sector. The company is also
positioning itself appropriately for the future to address the business opportunities based on
emerging energy technologies like hydrogen value chain and carbon capture in addition to
coal gasification wherein BHEL has developed indigenous technology using high ash Indian
coal.

Awards:

 Bharat Heavy Electricals Limited (BHEL) has been ranked the Ninth Most Innovative
Company in the world by the renowned US business magazine Forbes in 2011
 BHEL wins ICWAI National Awards for Excellence in Cost Management for the sixth
consecutive year; maximum number of awards conferred on BHEL among public and
private sector companies.
 BHEL’s Innovativeness gets Global Recognition; Forbes ranks BHEL at No.9 in the
list of the World’s 100 Most Innovative Companies.
 BHEL gets Golden Peacock Award 2011 for Occupational Health and Safety.
 2010– BHEL bags EEPC’s Top Export Award for the 20th consecutive year..
 BHEL wins MoU Excellence Award for the year 2006–07 for the highest growth rate
in Market Capitalization.

Other Achievements,

 BHEL has Installed equipment for over 90,000 MW of power generation –– for
Utilities, Captive and Industrial users.
 Supplied over 2,25,000 MVA transformer capacity and other equipment operating in
Transmission & Distribution network up to 400 kV (AC & DC).
 Supplied over 25,000 Motors with Drive Control System to Power projects,
Petrochemicals, Refineries, Steel, Aluminum, Fertilizer, Cement plants, etc.
 Supplied Traction electrics and AC/DC locos to power over 12,000 kms Railway
network.
 Supplied over one million Valves to Power Plants and other Industries.

Achievements/ recognition:

 Certified to ISO 9001

 Rajiv Gandhi Quality Award
 Golden Peacock – National Quality Award
 Golden Peacock – National Quality Award
 CII–EXIM ‘Strong Commitment to Total Quality Management”
 Rajiv Gandhi Quality Award
 IMC–Bajaj National Quality “Commendation Certificate”
 Special Commendation under Golden Peacock – National Quality Award
 International Asia Pacific Quality Award (IAPQA)
 BHEL employees win 8 Prime Minister’s Shram Awards
 BHEL employees win 5 Vishwakarma National Awards