A5S0

Differential-Hall-Effect based Sensors

for Detection of Speed in Non-Hazardous Areas
Series A5S0DD0 / A5S0DS0
KEY FEATURES
SIL3/IEC 61508:2010 certified by TÜV
Detection of rotational speed
in non-hazardous areas
Speed range from 0 Hz to 25 kHz
Air gap to the gear/pole wheel up to
2.5 mm (depending on the profile size)
Temperature range -40…+125 °C
(-40…+255 °F)
Differential principle diminishes the
influence of external magnetic stray
fields and of machine vibration
Sealed stainless steel enclosure
> 200 bar pressure to the sensor tip
Available for connection via tight plug,
or with firmly attached Teflon® cable
Powerful square wave output signal
equally high over the entire speed
A5S0 Overall View range
Sensor short circuit proof and
protected versus polarity error
Accepting fine and coarse profiles,
A5S0 sensors – the best choice for demanding applications as gear wheels, slots, cams, holes in
any ferrous material
The BRAUN Speed Sensors Series A5S are TÜV certified for SIL3 acc. IEC 61508:2010
and therefore meet the high SIL3 standards.
BENEFITS
The correct choice of sensor is always a prerequisite to achieving a successful solution.
Contact-free with a large air gap, so
Therefore BRAUN A5S0 sensors base on the proven Differential-Hall-Effect principle. the potential for damage is eliminated
Their low end of 0 Hz allows monitoring the machine down to zero speed. In addition, Wear-free due to its unique design
principle
they are contact-free, wear-free, maintenance-free, and unsusceptible versus external
Maintenance-free during lifetime,
magnetic stray fields and machine vibration. These characteristics make the series of
therefore minimized TCO
A5S0 sensors especially suited for all applications where high accuracy and reliability
Unsusceptible versus external
are at a premium. In contrast, other sensors like magnet-inductive or static Hall sensors magnetic stray fields and machine
vibration
do not meet these demands.
Operates down to zero speed
Each sensor in the series is available in various lengths and diameters and comes with
Can not be damaged by faulty wiring
a choice of connections. However, functionally all sensors have the same characteris-
Almost every wheel profile can
tics. The stainless steel sensor housing is sealed at the front and pressure-resistant
be used
(> 200 bars). A flat shaft is available or with a screw-in thread M12x1, M14x1, M14x1,5,
A5S0 Sensors do not influence
M16x1, M16x1,5, M18x1, M18x1,5, M22x1, 5/8-18UNF-2A. Customized dimensions each other, no mounting distance
in between is required
and thread specifications are possible.

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Series A5S0DD0 / A5S0DS0 – the various Types and their Characteristics

Sensors for Detection of Speed (one speed signal output)

Non-Hazardous Areas (safe areas)

Appropriate for any speed detection of rotating steel profile,
unless the application has a unique requirement as listed Corresponding cables L3A... (PVC)
below. Speed is signalized as the frequency of a pulse train. L3T... (Teflon®)

The Differential-Hall-Effect Principle

Principle of Operation
The Hall effect (named after its discoverer) utilizes a magnetic
field that generates a voltage within a hall element.
Its level is independent of its rate of change (i.e. the speed
of motion) – unlike the induction effect of magnetic pick-up
sensors, which rely on the rate and therefore are weak at low
moving profile speed. The A5S… sensors include the necessary magnet (M)
and the dual hall element (DH). With the profile passing by,
the magnetic field varies, thereby creating the signal voltage
within the hall element. Here it is essential to keep in mind
that the signal does not fade at low speed.

The principle engages a dual hall element and the signal

amplifier (A) uses only the difference between both.
DH M A signal output
It is then amplified to provide the power square wave output.

Its Advantages
By its nature, this differential principle compensates wheel
vibrations, and it diminishes the influence of external magnetic
stray field. Both are essential aspects for a reliable signal. And
it operates down to zero speed.

Hazardous Area (Ex) Signal Frequency Signal Output

0 = No DD = 0 Hz...25 kHz 0 = 1x Frequency
1 = Yes DS = 0 Hz...12 kHz 3 = 1x Frequency / 1x Direction
4 = 2x Frequency, phase-shifted

A5S0DD 0...
A5S0 DD... A5S0DD 3...
A5S0DD 4...
A5S 0...
A5S0DS 0...
A5S0 DS... A5S0DS 3...
A5S0DS 4...

Ex ia (intrinsically safe) A5S1DD 0...

requires Isolating Barrier D461
A5S1 DD... A5S1DD 3...
A5S1DD 4...
A5S 1...
A5S1DS 0...
A5S1 DS... A5S1DS 3...
A5S1DS 4...

Ex nA (non-incendive)
A5S1DD 0...-n
A5S1 DD...-n A5S1DD 3...-n
A5S1DD 4...-n
A5S 1...-n
A5S1DS 0...-n
A5S1 DS...-n A5S1DS 3...-n
A5S1DS 4...-n

A5S0DD0 / A5S0DS0 2
Sensor Series A5S0

Application Notes and Connection Types

Application Notes all applications where high accuracy and connectors with PVC or Teflon® cable.
BRAUN A5S0… speed sensors base on reliability are at a premium. A plug-in connector is the easier way to
the proven Differential-Hall-Effect prin- Each series includes various dimensions handle a long cable. Cables in PVC (up
ciple and are the best choice for deman- and connection types, but all with the to 85 °C) with plastic connectors or in
ding applications. Their low end of 0 Hz same functional characteristics. high temperature (up to 125 °C) Teflon®
allows monitoring the machine down to For details and ordering codes see the quality with metal connectors can be
zero speed. In addition, they are contact- last page. provided. With a straight or angular plug
free, wear-free, maintenance-free, and in a metallic enclosure, all tight to IP 67.
unsusceptible versus external magne- Connection Types Alternatively, the connectors only.
tic stray fields and machine vibration. All A5S0… sensors are available with a For duty under liquids, however, or for
These characteristics make the series hardwired Teflon® cable attached, alter- narrow space applications, the firm
of A5S0… sensors especially suited to natively with a socket accepting plug-in Teflon® cable is the better choice.

Wheel Requirements and Air Gap

Installation, profile size, and air gap Care, however, must be given to a regu- Number of poles or teeth
to the wheel lar position of slots, holes, or bolts at the Any number of poles is possible. More
Flush mounting in any material possible. rotor. Irregular distances result in fluctua- than 60 poles do not improve the
The allowed air gap (clearance) to the ting speed measurements. Hexagonal response time to a speed variation.
wheel depends on its length: see table screw heads may result in an irregular
below. No mounting distance between pulse division. A slot or such like in the
A5S sensors is required. screw head may cause multiple pulses. Details of a Pole Wheel
D = minimum 3 mm
Wheel Material Repeatability of the profile marks
T = minimum 6 mm
Any standard steel will be accepted, It is an essential factor, specifically with
W = minimum 3 mm
excluding stainless steel or any other high accuracy and high-reliability applica-
non-magnetic material. tions. Though covered up by the avera-
ging automatics in our evaluating units,
Wheel Profile an irregularity may cause a fluctuation in T
Edges of the profile
A standard gear wheel is frequently the measurement. may be sharp but
used, as it is easy to get and to place on must be deburred.
the shaft. A split gear wheel must have Profile Size of a Pole Wheel
its division at the bottom between the It determines the allowable air gap (clear-
teeth. ance) between the sensor tip and the
Slots milled into a steel shaft or other wheel. Defined by the slot or cam width
rotor also result in a solid and well- (whichever is the shorter). D
defined signal. However, care should
be taken to have a smooth surface and A larger profile is accepted but does not
edges. Edges may be sharp but must increase the allowable gap any further. W
be deburred. The sensor with its sharp Minimum thickness (T) of wheel = 6 mm
resolution might otherwise respond to (plus a possible lateral shift). Speed does
scratches or other irregularities. not limit the size values.

A5S0DS0 A5S0DS3 / DS4

Gear Diametral Pole Wheel* A5S0DD0 A5S0DD3 / DD4
Wheel* Pitch Width of Allowable Allowable
Module approx. slot or cam air gap air gap

Module 1 25.4 inch -- 0.5 - 0.8 mm --

Module 1.5 16.9 inch -- 0.5 - 1.0 mm --
Module 2 12.7 inch -- 0.8 - 1.5 mm 0.3 - 0.8 mm
Module 3 8.5 inch 3 mm 0.8 - 2.0 mm 0.3 - 1.2 mm
Module 4 6.4 inch 4 mm 1.0 - 2.5 mm 0.5 - 1.5 mm

* minimum thickness (T) of wheel = 6 mm

A5S0DD0 / A5S0DS0 3
 Figure includes special versions

Sensor Positioning and Signal Features

Sensor Positioning Signal Output Signal Transmission

We recommend a radial orientation of A5S0… sensors provide a square wave The characteristic of the transmission
the sensor to the wheel circumference. pulse train as their speed signal. The line is a significant factor. The data given
Its position in parallel to the rotational incorporated output amplifier is strong previously refer to a 3 lead screened
axis, though possible, may involve pro- enough to pull up or sink a load as cable with a lead cross-section of 0.5
blems caused by a lateral shift of the heavy as 25 mA (push-pull characteri- mm2 with R < 36Ω / km and C < 150
wheel. All specifications refer to the stics). With any higher load, specifically pF/m. The transmission cables supplied
recommended radial position. if short-circuited (to zero or to supply by BRAUN are in conformity with this.
The differential principle of the A5S0… lead), the incorporated limiter responds
sensors, which diminishes the influence and cuts off before the sensor can Important: Each sensor connection must
of other magnetic stray fields and ma- sustain damage. be individually screened.
chine vibrations, necessitates a correct Thus, every A5S0… sensor can transmit
positioning in reference to the profile of over a distance up to 500 m (1500 ft) up Keep the signal cable clear of interfering
the wheel. Marking planes at the sensor to its high-frequency end. For details, sources and do not run it parallel to
rear end assist with this, as explained see Signal Transmission. power supply cables.
in its manual. A deviation of up to ±20
degrees will be tolerated. If more is required, a unit D461 may be Shielding and grounding
installed after 500 m transmission or in Always use an uninterrupted shield
Sensors, detecting the sense of rotation, front of an even heavier load to feed it against interferences between the sen-
reverse their forward/reverse signal by adequately. sor and signal evaluation. Connect the
a 180° turn of the sensor. A marking at shield to a screen bar at the receiving
the sensor end indicates the required Signal Frequency end. At transmission distance exceeding
position for a given sense of the direc- With a regularly divided wheel profile 25 m, grounding at both ends may be
tion signal. (and a correspondingly regular output helpful but may lead to equalizing cur-
pulse train), the signal frequency regar- rent due to different ground potentials.
The allowable air gap (clearance) bet- ding Hz equals the wheel speed (regar-
ween sensor tip and profile depends on ding RPM) multiplied by the number of Note: The sensor body and the sensor
the profile size (see table on the left). poles or teeth divided by 60. screen are isolated from each other.
Do not connect the screen to the con-
nector housing.

A5S0DD0 / A5S0DS0 4
Standard Design Versions
length L 65 mm

Plug-in version shown with D

straight metal connector

length L 50 mm

Plug-in version shown with D

angled metal connector

55
mm

bending radius
length L 20 mm < 30 mm

Version with fixed

D
Teflon® cable attached

bending radius
length L 32 mm < 30 mm

NPT-version with fixed

5/8"-18 UNF
Teflon® cable, only for
5/8"-18 (inch) thread

See Ordering Key for available

thread diameters D and length L

A5S0DD0 / A5S0DS0 5
Specifications of A5S0DD0 / A5S0DS0

Conformity to Standards EU-Directive(s) Standard(s)

2014/30/EU (EMC Directive) EN 61326-1, EN IEC 61326-3-2
2014/35/EU (Low Voltage Directive) EN 61010-1
2011/65/EU (RoHS Directive) EN IEC 63000
Approved for UK according to the standards of the UK statutory requirements.
SIL3 acc. IEC 61508:2010, EN ISO 13849:2008

Power Supply Supply voltage +5 V…+30 V DC

Current approx. 20 mA + load current
(may increase with longer distance transmission and high signal frequency up to > 60 mA).
The sensor is protected versus polarity error.

Signal Output Square wave with constant high and low level over the entire speed range.
Push-pull amplifier output. Max. load 20 mA.
Output is short circuit proof and protected versus polarity error.

Signal Frequency 0 Hz…12 kHz (A5S0DS0), resp.

0 Hz…25 kHz (A5S0DD0)
Its low end of 0 Hz allows to monitor the machine down to zero speed.

Response Time < 20 microseconds

Signal Transmission Screened cable with a lead cross section of 0.5 mm2 with R < 36Ω / km and C < 150 pF/m.
Connect sensors A5S0… to the high level input of BRAUN units (response level of >7 / <4 V).

Protection Class No protection required

Protection Grade IP 67, sealed stainless steel enclosure (1.4305)

Connection Type Plug-in connection (straight or angular) or fixed Teflon® cable with open ends

Ambient Temperature For A5S0 Sensors: -40…+125 °C (-40…+255 °F)

With plug-in socket: -40…+85 °C (125 °C at the sensor tip)
With fixed Teflon® cable: -40…+125 °C

Dimensions Depends on length and shaft diameter of the sensor

Weight Depends on length and shaft diameter of the sensor (plus fixed cable)

Optional Accessories L3A22BO-xm: PVC sensor connecting cable (3 leads) with straight plastic connector
(cable with connector) L3A23BO-xm: PVC sensor connecting cable (3 leads) with angular plastic connector
L3T24MO-xm: Teflon® sensor connecting cable (3 leads) with straight metal connector
L3T25MO-xm: Teflon® sensor connecting cable (3 leads) with angular metal connector
x = cable length in m (Standard x = 5, 10, 15 or 20)

Optional Accessories Bi4F/01: Straight connector (plastic housing)

(connector only) Bi4F/02: Angular connector (plastic housing)
Bi4F/05: Straight connector (metal housing)
Bi4F/04: Angular connector (metal housing)

A5S0DD0 / A5S0DS0 6
Ordering Key A5S0…
A5S0 b c d e f g -xm

Hazardous Area (Ex) Length of fixed Teflon® cable in m*

0 = Non-Ex version Standard lengths for cable:
x = 2, 5, 8, 10, 15, 20
Signal Frequency *(omit for versions with screw-plug-in
b = DD : 0 Hz...25 kHz connection)
b = DS : 0 Hz...12 kHz
Nominal Thread Length in mm
Signal Output Standard lengths for thread:
c = 0 : 1x Frequency g = 50, 80, 120 : M12x1 (1210)
c = 3 : 1x Frequency / 1x Direction* g = 50, 90, 154 : M14x1 (1410)
c = 4 : 2x Frequency, phase-shifted* g = 50, 90, 154 : M14x1,5 (1415)
*minimum nominal thread length 74 mm g = 48 : M16x1 (1610)
g = 80, 154 : M16x1,5 (1615)
Unit of Shaft Diameter g = 48, 94 : M18x1 (1810)
d = M : Metric g = 50, 74, 94 : M18x1,5 (1815)
d = N : Inch and 1/2"-NPT at rear end of sensor (only in conjunc- g = 48, 94 : M22x1 (2210)
tion with thread 5/8"-18 (inch) and fixed Teflon® cable) g = 90 : 3/4"-16 (3416)
d = U : Inch g = 90 : 3/4"-20 (3420)
g = 48, 100, 165 : 5/8"-18 (5818)
Thread of Shaft Diameter other lengths on request
Standard thread:
e = 1210 : M12x1 (metric) Connection Type
e = 1410 : M14x1 (metric) f = B : screw-plug-in connection
e = 1415 : M14x1,5 (metric) f = T : fixed Teflon® cable
e = 1610 : M16x1 (metric)
e = 1615 : M16x1,5 (metric)
e = 1810 : M18x1 (metric)
e = 1815 : M18x1,5 (metric) Examples:
e = 2210 : M22x1 (metric) A5S0DD0M1415B90 : Non-Ex version, max. 25 kHz, 1x Frequency, metric shaft with thread
e = 3416 : 3/4"-16 (inch) M14x1,5 and 90mm nominal thread length, screw-plug-in connection
e = 3420 : 3/4"-20 (inch)
e = 5818 : 5/8"-18 (inch) A5S0DS0U5818T100-5m : Non-Ex version, max. 12 kHz, 1x Frequency, inch shaft with thread
other threads or flat shafts on request 5/8"-18 and 100mm nominal thread length, fixed Teflon® cable with 5m length

BRAUN – Speed Monitoring and Protection Systems for Rotating Equipment

BRAUN Industrial Electronics develops, produces, and supplies “Rotating Equipment” protection systems for industrial
applications worldwide, focusing on overspeed protection. These systems comply with the highest standards of safety and
availability.
As a globally leading technology provider with over 60 years of experience, BRAUN has been continually meeting and mastering
the challenges associated with protecting the facilities of companies within the power generation, oil, gas, and chemical industries.
Our protection systems are installed in more than 100 countries worldwide, and our customers use them in safety-critical
applications with “Rotating Equipment”.
For our OEM customers, BRAUN is both a solution-oriented systems provider and a reliable system partner.
Our solutions comprise a variety of products for the detection and monitoring of speed and related parameters. A5S0DD0_ A5S0DS0_Brochure_EN_2021_06_29

Always matching the requirement. Always the perfect solution for safety and availability.

Protection Systems Protection Systems Speed Sensors Tachometers

Triple Channel Single Channel

BRAUN GMBH Industrie-Elektronik

Esslinger Strasse 26 · D-71334 Waiblingen · Germany
Phone: +49(0)7151/9562-30 · Fax: +49(0)7151/9562-50
E-mail: [email protected] · Internet: www.braun-tacho.de