Hydrovane V37 RS (PSAS) Ersatzteileliste

Parts List/Service Manual
V37 Models (PSAS)
Stationary Air Compressors
ST 16047 Iss A 08/2002
GB
This page is intentionally left blank
Introduction
Introduction
This publication contains parts lists and service information, please read it carefully before you attempt to service or carry out
adjustments on the compressor.
This publication should be used in conjunction with the User Handbook.
Note: If you need any specialist help or service, please contact your distributor or CompAir UK Ltd quoting the MODEL, TYPE and
SERIAL NUMBER.
Product development
CompAir UK Ltd adopt a policy of continual product Improvement. The information in this publication, whilst fully up to date when
issued, may be subject to change without notice.
Quality standards
CompAir UK Ltd Quality Management Systems are approved to BSENISO 9002.
Note: These instructions comply with the stipulation of European directive 98 / 37 / EEC concerning machine safety and are valid for
machines carrying the CE label.
CompAir UK Ltd
Claybrook Drive
Washford Industrial Estate
Redditch Web: www.CompAir.com
Worcestershire E-mail: [email protected]
B98 ODS Telephone: (01527) 525522
England. Fax: (01527) 521140
Model range
This handbook relates to all V37 kW 50/60 Hz compressors, model types:
V37
837PSAS08-4035V100 *
837PSAS08-4636D105 **
This publication refers to compressors with serial numbers:
* 837-000976-0210 onwards
** 837-001064-0210 onwards
Terminology:-
8 = Series
37 = 37 kW motor size
P = Package
S = Standard control
A = Aftercooler
S = Starter
08 = 8 bar delivery pressure
40, 46 = 400, 460 volt
3 = 3 phase
5, 6 = 50 Hz, 60 Hz
D&V = Direct On Line, Variable Speed
100 = European specification (50 Hz)
105 = US specification (60 Hz)
ST 16047A Page 1
CompAir UK Ltd
Introduction
OWNERSHIP RECORDS
Model Number: ................................. Serial Number: .............................
R.P.M: ................................. kW: .............................
Maximum Bar: .................................
Local CompAir UK Ltd Distributor
Name: ................................. Contact: .............................
Address: ................................. Telephone: .............................
................................. Fax: .............................
................................. Email: .............................
Page 2 ST 16047A
Introduction
Service Kits
Only use genuine CompAir UK Ltd parts and approved oils. Oils must not be mixed.
Service kits contents

Item Part Number Quantity Description Chapter Location
KM85 - Maintenance Kit
1 52438 1 Air Filter 178/218/2 1A
2 59842 1 Gasket - MPV Housing
3 59946 1 Oil Filter 218/258 1F
4 59969 1 Gasket - Oil Filter Ma 1F
5 9902 1 O Ring
6 BM81 1 Bag 128/148/178/218/
7 50055 1 Gasket 1D
8 50084 1 Gasket 1B
9 50118 1 P.T.F.E. Washer
10 52109 1 O Ring 1D
11 57596 1 Vacuum Seal Valve 1D
12 58253 1 O Ring (200-136-977 1G
13 59847 1 Seal - Flow Control Valve
14 59854 1 Gasket - O.R.P. Cover 1E
15 70166 1 Blowdown Valve Filter 1C
16 9624 2 Bonded Seal - 1
17 9646 1 Copper Washer ½ B
18 9717 1 O Ring 1E
19 9790 1 O Ring 1G
20 9804 1 O Ring
21 9805 1 O Ring
22 9806 1 O Ring 1C
23 9809 1 O Ring 1C
24 RO6000-330 1 Seating Washer
25 W4-1 1 Sealing Ring 1D
26 W7-2 1 Fibre Washer
27 ST15877 1 C4 Carton Plain
KS84 - Separator Kit

1 58798 1 Gasket (Separator Ca
2 59180 3 Separator Element 128-158 1J
3 71191 1 Gasket Separator Cas 1J
4 BS84 1 Bag 128/148/178/845
5 3515C 1 Thermal Motor
6 71190 1 Gasket Separator Cover Plate
7 9605 2 Bonded Seal - 5/16
8 9609 1 Bonded Seal - 1/4
9 9619 2 Bonded Seal - 3/4 1E, 1J
10 9624 1 Bonded Seal - 1 1E, 1F
11 9748 3 O Ring 1H
ST 16047A Page 3
CompAir UK Ltd
Introduction
Item Part Number Quantity Description Chapter Location
KS84 - Separator Kit (continued)
12 9753 2 O Ring (0166-24)
13 9758 2 O Ring (0246-24) 1H
14 9794 1 O Ring 1H
15 9795 1 O Ring (0275-30) 1H
16 9802 1 O Ring 1H
KT87 - Top Up Kit

1 33111 1 Seal Assembly 1K
2 50130 1 Jubilee Clip 10.5 Diameter 1K
3 56300 1 O Ring 1K
4 58789-03 2 Stator Gasket Intake 1K
5 58789-04 2 Stator Gasket Intake 1K
6 587-03 2 Stator Gasket Drive
7 587-04 2 Stator Gasket Drive
8 72316 1 Drive Element 1K
9 72832 1 Pressure Gauge 63 mm
10 73557 1 Gasket I.E.C.8 Series
11 9894 1 O Ring 1K
12 BT8 1 Bag 128/148/178/218/
13 1846-P 1 O.R.V. Filter Assembly
14 1846 1 O.R.V. Filter Assembly 1G
15 1728 1 O.R.V. Filter Nut
16 3416 1 Oil Return Valve Filter
17 58117 1 Sight Level Glass 1E
18 58426 1 Sight Glass Clip 1E
19 9605 10 Bonded Seal - 5/16 1K
20 9607 8 Bonded Seal - .40 1K
21 9613 2 Bonded Seal - 3/8
22 9616 1 Bonded Seal - 1/2 1D
23 9619 1 Bonded Seal - 3/4 1E
24 9624 3 Bonded Seal - 1 1E, 1F
25 9703 1 O Ring
26 9708 1 O Ring
27 9754 1 O Ring 1E
28 9792 2 O Ring
29 9794 2 O Ring 1F
30 9811 1 O Ring 1K
31 9896 2 O Ring 1K
Note: Spare parts to be stored in original packaging and in a dry environment. Repaired or replacement units should be protected
against corrosion and mechanical damage during storage.
Page 4 ST 16047A
Introduction
Key to symbols used
15
Nm Torque Setting Nm. 22mm Spanner Required (mm) A/F
Silco 5mm
660 Grease Required (Specification) Allen key Required (mm)
577 Loctite Required and Specification Number
Lubricate With Sump Oil
Recommended Oils Recommended Grease

Fluid Force Clear Silkolene 660
Fluid Force 2000 Motor Grease
Fluid Force HPO Esso Unirex N3
Shell Albida R2
Note: Do not mix oils. Shell Nerita HV
SKF LGHQ3
Castrol Optimol PD2
Torque settings
Listed below are recommended torque settings.
Note: Torque settings must be applied when indicated.
Torque Settings
Thread Size (mm) Setting (Nm)
6 15
8 35
10 60
12 95
16 160
42 400
ST 16047A Page 5
CompAir UK Ltd
Introduction
Page 6 ST 16047A
Contents
Parts List and Service Manual

Contents
Chapter Page
Air-End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 9
Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . 37
Starter Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 . . . . . . . . . . . 51
Adjustments and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 . . . . . . . . . . . 59
Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 . . . . . . . . . . . 65
ST 16047A Page 7
CompAir UK Ltd
Page 8 ST 16047A
Compressor Air-End 1
Chapter 1
Contents
Section Page
Air Intake Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . 10
Valve Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . 12
Servo, Flow Control and Unloader Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 14
Safety Valve, Vacuum Relief Valve, Intake End Cover . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . . . . . . . 18
Oil Chamber Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E . . . . . . . . . . . 20
Bell Housing Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F . . . . . . . . . . . 22
Minimum Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G . . . . . . . . . . . 24
Separator Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H . . . . . . . . . . . 26
Separator Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J . . . . . . . . . . . 28
Rotor Stator Unit (with Oil Relief Valve Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . K . . . . . . . . . . . 30
Drive End Arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L . . . . . . . . . . . 34
Air-End Part Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M . . . . . . . . . . . 36
ST 16047A Page 9
CompAir UK Ltd
1A Air Intake Filter

Quantity
Item Part Number Description Kit
V37
1 73147 Nut protection cap 1
2 MN1710 M10 Nylock nut 1
3 W7-2 Fibre washer 1
4 52437 Filter cover 1
5 59604 Air filter cover spacer 1
6 MW10 M10 washer 1
7 52438 Air filter KM85 1
8 58856 Intake filter support 1
Page 10 ST 16047A
Air Intake Filter 1A
Figure 1A - Air Intake Arrangement
ST 16047A Page 11
CompAir UK Ltd
1B Valve Housing
Quantity
V37
33818 Unloader housing assy
1 72334 Unloader housing 1
2 50707 Insert (with item 1) 1
3 MS706-20 M6 x 20 socket head screw 7
4 71791 Flow control sleeve 1
5 TP1 Taper plug 1/8 BSP 2
6 52443 Tension pin 1
7 58865 M10 x 90 stud 1
8 50084 Gasket KM85 1
Page 12 ST 16047A
Valve Housing 1B
Figure 1B - Valve Housing
ST 16047A Page 13
CompAir UK Ltd
1C Servo, Flow Control and Unloader Valve

Quantity
V37
33713 Servo valve assembly 1
1 MG708-30 M8 x 30 socket grub screw 1
2 MN108 M8 nut 1
3 71807 Servo valve end cap 1
4 50110 Spring support 1
5 RO6000-115 Servo spring 1
6 50105 Servo piston 1
7 59912 O ring 1
33003 Servo sleeve assembly 1
8 59597 Servo sleeve 1
10 MG1706-6 M6 x 6 socket set screw tuflock 2
11 72197 Plug non return valve 1
12 70622 Non return valve spring 1
13 59650-04 Stainless steel ball 1
14 58962 Equal elbow M/F 1/8 BSP 1
15 59014 Filter shroud 1
16 70166 Blowdown valve filter KM85 1
33817 Flow control valve assembly 1
17 ST10024 Locking wire A/R
18 72189 Flow control valve plug 1
19 9617 Bonded seal 5/8 1
20 50116 Flow control valve piston 1
21 50115 Spring 1
Page 14 ST 16047A
Servo, Flow Control and Unloader Valve 1C
1
22
2
23
3
24
17
4 25
18
5 19
20 26
6
21
7
11
12 8
13
9
14
10
15 27
16
28
29
30
31
32
33
34
35
36
435A330
Figure 1C - Servo, Flow Control and Unloader Valve
ST 16047A Page 15
CompAir UK Ltd
1C Servo, Flow Control and Unloader Valve

Quantity
V37
33814 Unloader valve assembly 1
22 MCI50 Circlip internal 1
23 50113 Unloader valve cap 1
24 9806 O ring KM85 1
25 50035A Unloader valve piston (letter stamped on piston) 1
26 50243 Unloader valve spring 1
32334 Unloader stem assembly 1
27 57175 Valve stem 1
28 57176 Valve head 1
30 50118 P.T.F.E. washer 1
31 50106 Front washer 1
32 MW8 M8 washer heavy gauge 1
33 MN1708 M8 nylock nut 1
34 9809 O ring KM85 1
35 50036 Unloader valve seat 1
36 MS706-16-741 M6 x 16 socket cap screw 2
Page 16 ST 16047A
Servo, Flow Control and Unloader Valve 1C
1
22
2
23
3
24
17
4 25
18
5 19
20 26
6
21
7
11
12 8
13
9
14
10
15 27
16
28
29
30
31
32
33
34
35
36
435A330
Figure 1C - Servo, Flow Control and Unloader Valve
ST 16047A Page 17
CompAir UK Ltd
1D Safety Valve, Vacuum Relief Valve, Intake End Cover

Quantity
V37
32775-02 Intake end cover assembly 1
1 58740-02 Intake end cover 1
2 52403 Bearing 1
3 RO20000-80 Bronze bush (part of item 1) 1
4 TP1 Taper plug 1/8 BSP 6
5 TP2 Taper socket ¼ BSP 1
6 73557 Gasket 1
7 9902 O ring 1
30011 Vacuum relief valve assembly 1
8 52109 O ring KM85 1
9 RO20000-225 Valve 1
10 57596 Vacuum valve seal KM85 1
11 RO20000-79 Spring 1
12 50055 Gasket KM85 1
13 50008 Vacuum relief valve cap 1
14 W4-1 Sealing ring 1
15 MN206 M6 lock-nut 1
16 MS106-35 M6 x 35 hex head screw 1
18 53399 Safety valve (150 PSI) 1
19 9616 Bonded seal 1/2 KT87 1
21 9605 Bonded seal 5/16 KT87 8
Page 18 ST 16047A
Safety Valve, Vacuum Relief Valve, Intake End Cover 1D
21
20
6
19
18
1
8 7
17 9 3
10
11
12
13
14
15
16 435A331
Figure 1D - Safety Valve, Vacuum Relief Valve, Intake End Cover
ST 16047A Page 19
CompAir UK Ltd
1E Oil Chamber Arrangement

Quantity
V37
33965 Oil chamber assembly 1
1 72920 Oil chamber 1
2 MHC16-24 M16 x 1.5D helicoil 1
3 59425-04 Taper plug brass ½ BSP 1
4 MHC8-16 M8 x 2D helicoil 8
5 3554 Drain plug 1 BSP 3
6 9624 Bonded seal KT87 3
7 53452 Auxiliary baffle 1
8 52613 Self tapping screw 4
10 50044 O.R.P. cover plate 1
11 59854 Gasket O.R.P. Cover plate KM85 1
12 71241 Oil restrictor plug 2
13 72832 Pressure gauge 63 mm 1
14 72822 Nameplate 1
33145 Sight glass assembly 1
15 59855 Sight glass housing 1
16 9754 O ring 1
17 58117 Sight level glass KT87 1
18 58426 Sight glass clip KT87 1
19 50764 Spring 1
20 9717 O ring KT87 1
21 30152 Servo filter assembly 1
22 9619 Bonded seal 3/4 KT87 1
23 1668 Drain plug ¾ BSP 1
24 72360 Filler plug 1
25 9624 Bonded seal 1 KT87 2
26 72366 Symbolic label 1
Page 20 ST 16047A
Oil Chamber Arrangement 1E
Figure 1E - Oil Chamber Arrangement
ST 16047A Page 21
CompAir UK Ltd
1F Bell Housing Arrangement

Quantity
V37
1 70105 Bell housing 1
2 52030 Eye bolt 1
3 56447 Cover plate 1
4 MWG-6 M6 spring washer 2
33094 Thermal bypass assembly 1
8 53191 End cap 1
9 9624 Bonded seal 1" BSP KT87 1
10 MCI-22 Circlip 22 mm internal 1
30661A Bypass piston assembly 1
11 3515C Thermal motor 1
12 74141 Piston 1
13 52487 Spring 1
14 9794 O ring KS84 2
18 MWG10 M10 spring washer 2
19 57996 Drain plug 3/8" 1
20 9613 Bonded seal 3/8" 1
33288 Oil filter manifold assembly 1
21 59969 Gasket KM85 1
22 70570 Oil filter manifold 1
23 70576 Stud 2
24 70575 Stud 1
25 9604 Bonded seal 1/4" 3
26 70578 Cap nut 3
27 57816 Threaded insert 1
30 59946 Oil filter KM85 1
31 RO10000-331 Grommet 1
32 32931 Thermistor cable assembly 1
Page 22 ST 16047A
Bell Housing Arrangement 1F
Figure 1F - Bell Housing Arrangement
ST 16047A Page 23
CompAir UK Ltd
1G Minimum Pressure Valve

Quantity
V37
1 58244 MPV housing 1
3 1846 Oil return valve assembly KT87 1
4 58253 O ring KM85 1
5 59097 MPV spring 1
6 9790 O ring KM85 1
7 50078 MPV piston 1
8 59098 MPV return spring 1
9 50072 Shim 3
10 RO6000-331 Facing and stem 1
11 RO6000-330 Seating washer KM85 1
12 RO6000-329 Retaining washer 1
13 UCN 504 Nut ¼ UNC Philidas 1
14 73212 Stud coupling ¼ x 4 1
Page 24 ST 16047A
Minimum Pressure Valve 1G
Figure 1G - Minimum Pressure Valve
ST 16047A Page 25
CompAir UK Ltd
1H Separator Manifold
Quantity
V37
1 70045 Separator manifold 1
3 9748 O ring KS84 3
4 9802 O ring KS84 1
5 9794 O ring KS84 1
6 58607 Advel seal 5 mm diameter 1
7 58796 Separator bolt (air) 1
8a 70538-01 Shim separator bolt 0.125 A/R
8b 70538-02 Shim separator bolt 0.190 A/R
8c 70538-03 Shim separator bolt 0.317 A/R
9 9795 O ring KS84 1
10 70051 Separator bolt (oil) 1
11 9758 O ring KS84 2
32972 Blanking plate assembly 1
12 71190 Gasket separator cover plate 1
13 71584 Blanking plate 1
14 59244 Dial thermometer 1
Page 26 ST 16047A
Separator Manifold 1H
Figure 1H - Separator Manifold
ST 16047A Page 27
CompAir UK Ltd
1J Separator Case
Quantity
V37
1 71191 Gasket KS84 1
2 70046 Separator case 1
3 70071 M8 washer 16
6 9619 Bonded seal 3/4" KS84 2
7 1668 Drain plug ¾" BSP 2
8 59180 Separator element KS84 3
9 9799 O ring (part of item 8) 3
10 58801 Separator element stud 3
11 59551 Oil scavenge pipe 1
Page 28 ST 16047A
Separator Case 1J
Figure 1J - Separator Case
ST 16047A Page 29
CompAir UK Ltd
1K Rotor Stator Unit (with Reed Valve Assembly)

Quantity
V37
1 58759 Drilled blade (50 and 60 Hz) 24
4 58754 Rotor 1
8 MS708-80 M8 x 80 cap head screw 2
10a 58789-03 Stator gasket intake end 0.05 mm blue (trans) A/R
10b 58789-04 Stator gasket intake end 0.08 mm green A/R
11 9902 O ring KT87 1
34164-04 Stator assembly (83708 60 Hz) 1
12 73426-04 Stator (837K08 60 Hz) 1
13 HD75120E5 Drive rivet 5/16 x No.6 6
14 MG1706-6 M6 x 6 socket set tuflock 2
15 70219 Valve seating bush 1
16 RO20000-105 Valve plate 1
17 57492 Valve washer 1
34271 Reed valve assembly 6
20 MWI5 Shakeproof washer 1
21 73700 Valve guard 1
22 73198 Reed valve 1
Page 30 ST 16047A
Rotor Stator Unit (with Reed Valve Assembly) 1K
Figure 1K - Rotor Stator Unit (with Reed Valve Assembly)
ST 16047A Page 31
CompAir UK Ltd
1K Rotor Stator Unit (with Reed Valve Assembly)

Quantity
V37
23a 58790-03 Stator gasket intake end 0.05 mm (trans) blue KT87 A/R
23b 58790-04 Stator gasket intake end 0.08 mm green KT87 A/R
23c 58789-06 Stator shim - smoke blue 0.13 A/R
23d 58789-05 Stator shim - amber 0.10 A/R
23e 58790-05 Stator shim - amber 0.10 A/R
24 9896 O ring KT87 2
25 9894 O ring KT87 1
26 9607 Bonded seal 0.4 KT87 6
29 9605 Bonded seal 5/16 KT87 2
30 50130 Jubilee clip 10.5 diameter KT87 1
31 72136 Cowl 1
32 MS106-12 M6 x hex head screw 6
34 MW6 M6 washer 6
Page 32 ST 16047A
Rotor Stator Unit (with Reed Valve Assembly) 1K
Figure 1K - Rotor Stator Unit (with Reed Valve Assembly)
ST 16047A Page 33
CompAir UK Ltd
1L Drive End Arrangement

Quantity
V37
1 50050 Woodruff key 1
32776 Drive end cover assembly 1
2 58727 Drive end cover 1
3 52403 Bearing 1
4 59425-02 Taper plug brass ¼ BSP 1
5 MS705-16 M5 x 12 socket head screw 12 long 2
6a MW5 M5 washer, plain 2
6b MWG5 M5 spring washer 2
6c MN105 Nut, hex M5 2
7 33348a Terminal block assembly 1
7a 70844 Terminal block
7b 70857 Terminal block
8 9607 Bonded seal 0.4 KT87 6
9 70154 Thermistor probe 110°C 1
10a 33110 Oil seal assembly (original) 1
10b 33111 Oil seal (replacement) KT87 1
11 9811 O ring KT87 1
13 MS706-16-741 M6 x 16 socket cap screw 2
14 72314 Drive coupling compressor 1
15 MW30 M30 washer 1
16 52421 M30 dri-loc nut 1
17 72316 Drive element KT87 1
18 MG710-25 M10 x 25 grub screw 2
19 72315 Drive coupling motor 1
Page 34 ST 16047A
Drive End Arrangement 1L
Figure 1L - Drive End Arrangement
ST 16047A Page 35
CompAir UK Ltd
1M Air-End Part Modifications
Air-End Part Modifications

Serial No. Prefix Compressor(s) Ref New Part(s) Old Part(s) Service Bulletin
Page 36 ST 16047A
Main Assembly 2
Chapter 2
Contents
Section Page
Base, Motor and Pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . 38
Air-End and Starter (Fixed Speed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . 40
Air-End and Starter (RS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 42
Cooler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . . . . . . . 44
D.O.L. Automatic and Regulated Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E . . . . . . . . . . . 48
Main Assembly Part Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F . . . . . . . . . . . 50
ST 16047A Page 37
CompAir UK Ltd
2A Base, Motor and Pipework

Quantity
V37
1 75083-10 Motor 37 kW 400 V 50 Hz 1
2 75104 Base V37 1
3 75105 Motor stand V37 2
4 75158 Pipe oil outlet 1
5 75159 Pipe oil return 1
6 MS116-55 M16 x 55 hex hd screw 4
7 MW16 M16 washer 8
8 MWG 16 M16 spring washer 8
9 MN16 M16 nut 4
14 52744 Stud coupling 4
15 9624 Bonded seal 4
Page 38 ST 16047A
Base, Motor and Pipework 2A
1
6
7
8
15
14
15
3 14
5
5
4
7
14, 15
8
9
14
15
435A356
Figure 2A - Base, Motor and Pipework
ST 16047A Page 39
CompAir UK Ltd
2B Air-End and Starter (Fixed Speed)

Quantity
V37
1 83708-005 37 kW metric 60 Hz air end 1
2 74445 Label kit 1
3 75173 Bracket 1
4 34723 Starter 37 kW 460 V 60 Hz 1
4a 34728 Starter 37 kW 400 V (RS) 1
5 75174 Front cover (starter) 1
6 75154 Support 1
7 MS712-25 Cap hd screw 2
9 MW12 M12 flat washer 2
10 MS710-20 Cap hd screw 2
13 59292 Aftercooler pipe 1
14 53461 Stud coupling 2
15 9624 Bonded seal 2
16 53344 Lifting bracket 2
17 52573 M16 stud 8
18 MWG16 M16 washer, spring 8
19 MN116 M16 hex nut 8
22 MS108-20 M8 cap head screw 4
23 57375-01 Self tap screw 6
Page 40 ST 16047A
Air-End and Starter (Fixed Speed) 2B
15
14
19
18
17
24
13 20
3
4
16
14
15
2
r
1 pAi
Com
23
5
22
21
20
11, 12
7
10 6
8, 9
435A354
Figure 2B - Air-End and Starter (Fixed Speed)
ST 16047A Page 41
CompAir UK Ltd
2C Air-End and Starter (RS)

Quantity
V37
16 75152 Support RS 1
17 75153 Tie brackets (RS) 1
18 MW12 M12 plain washer 8
19 MWG 12 M12 spring washer 8
Page 42 ST 16047A
Air-End and Starter (RS) 2C
15
14 4a
19
18
23 22
13
14
17
15
20
2 19
r
1 pAi 18
Com
21
16
11, 12
7
10 6
8, 9
18
19
20
435A359
Figure 2B - Air-End and Starter
ST 16047A Page 43
CompAir UK Ltd
2D Cooler Arrangement
Quantity
V37

3 MW12 M12 washer 8
4 58837-01 Radiator duct spacer 5 mm thick 2
6 MN12 M12 nut 4
10 73070 Fan coupling 1
11 MG710-10 M10 x 10 Skt grub screw 2
14 53461 Stud coupling G1 x 25 mm 2
16 57375-01 Self tapping screw 6
17 71027 Aperture cover 1
18 73583 Spire nut 6
19 75161 Fan guard 1
20 75160 Cooler duct 1
21 72759 Combination cooler 1
Page 44 ST 16047A
Cooler Arrangement 2D
23
21 35
22
20
19
16
17 18
24
25
26
27
28
11 29
10
31
32 30
18 16
33, 34
435A355
Figure 2C - Cooler Arrangement
ST 16047A Page 45
CompAir UK Ltd
2D Cooler Arrangement
Quantity
V37
22 75183 Fan 1
23 70943 Fan retainer 1
24 MS708-30 M8 x 30 cap head screw 4
26 MW8 M8 spring washer 4
29 MW8 M8 washer 3
30 1668 ¾" BSP drain plug 1
31 9619 Bonded seal 3/4" 1
32 72997 U type retaining nut 3
33 73258 Fan guard extension 1
34 70686 Pop rivet 1/8" x 3/8" l 3
35 72191 Seal strip 1.6m
Page 46 ST 16047A
Cooler Arrangement 2D
23
21 35
22
20
19
16
17 18
24
25
26
27
28
11 29
10
31
32 30
18 16
33, 34
435A355
Figure 2C - Cooler Arrangement
ST 16047A Page 47
CompAir UK Ltd
2E D.O.L. Automatic and Regulated Speed Control

Quantity
V37
1 72118 Pressure transducer (RS) 1*
2 53287 Pressure switch (Standard only) 1
3 ST214671 Tube 6 mm nylon A/R
4 74866 Solenoid valve N.O. 1
4a 70793 Hex nipple 1
4b 73283 Elbow 1
5 73212 RP1/4-6 mm push-in A/R
* Refer to RS Starter Assembly in Section 3.
Page 48 ST 16047A
D.O.L. Automatic and Regulated Speed Control 2E
PRESSURE TRANSDUCER
B
V37 RS
REGULATED SPEED
PRESSURE SWITCH
V37
D.O.L. AUTOMATIC
B CONTROL
3 4 A 5
A = Separator Pressure
B = Delivery Pressure in MPV

C
C = Blow-down, return to intake
C
435A343
Figure 2D - D.O.L. Automatic and Regulated Speed Control
ST 16047A Page 49
CompAir UK Ltd
2F Main Assembly Part Modifications

Main Assembly Part Modifications
Page 50 ST 16047A
Starter Assemblies 3
Chapter 3
Contents
Section Page
Starter Assembly Fixed Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . 52
Starter Assembly 37 kW 400 V/460 V 50/60 Hz RS . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . 54
Starter Assembly Part Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 58
ST 16047A Page 51
CompAir UK Ltd
3A Starter Assembly Fixed Speed

Quantity
V37
34728 Starter assembly
1 - Enclosure 1
2 74906 Contactor 1
3 74907 Thermal overload (208-230V) 1
4 74232 Circuit breaker 1
5 56121 Timer 1
6 56122 Timer 1
7 53494 Timer base 2
8 56105 Retaining clips (pair) 2
9 59344 OTC board 1
10 74024 Terminal double stack 6
11 74025 End section 2
12 - Profile rail A/R
13 - Earth terminal 2
14 - End section 2
15 - Trunking A/R
16 - Transformer 1
17 74027 Fuse 1.6A (T) IEC127 F2F 2
18 74067 Knob operator (auto) 1
19 74068 Indicator lamp (reset) 1
20 72708 Push button (start) 1
21 74080 Hours counter 1
22 74249 Emergency stop push button 1
23 - Rating label 1
24 74908 Terminal 3
25 74909 Earth terminal 1
26 75150 Facia label 1
27 75151 Label.Model logo (modify) 1
28 75171 Label.circuit diagram 1
29 - End section 2
30 - Motor conduit 1
31 - Straight fitting 2
32 - Locknut 1
Page 52 ST 16047A
Starter Assembly Fixed Speed 3A
435A344
ST 16047A Page 53
Starter Assembly 37 kW 400 V / 460 V 50/60 Hz RS 3B
ST 16047A Page 55
CompAir UK Ltd
3B Starter Assembly 37 kW 400 V / 460 V 50/60 Hz RS

Quantity
V37
32 75103 DC choke 1
33 74864 End bracket 1
34 75149 Filtering panel 1
35 74050 Fan unit 1
36 74051 Finger guard (external) 1
37 74052 Finger guard (internal) 1
38 75142 Gland plate 1
39 75143 Gasket for item 38 1
40 75144 Baffle (inverter cooling) 1
41 75145 Foam baffle (inverter cooling) 1
42 - Motor conduit 1
43 - Straight fitting 2
44 - Locknut 1
45 72118 Pressure transducer 1
46 73245 Female bulkhead connector, BSP 1
47 - M8 x 25 long hex head set screw 6
48 - M8 hex locknut 6
49 - M8 spring washer 6
50 - M8 washer 8
51 52057 Lifting bracket 2
52 - M12 x 30 long cap head screw 2
53 - M12 hex nut 2
54 - M12 spring washer 2
55 - M12 washer 4
56 75151 Label.model logo V37 RS 4
57 - Blind grommet (not shown on drawing) 2
58 - Perspex window, inverter read-out 1
59 75051 End section (earth) 1
60 - End section 35 mm terminals 2
Page 56 ST 16047A
Starter Assembly 37 kW 400 V / 460 V 50/60 Hz RS 3B
L1 L2
L1 L2
ST 16047A Page 57
CompAir UK Ltd
3C Starter Assembly Part Modifications

Starter Assembly Part Modifications
Page 58 ST 16047A
Adjustments and Testing 4
Chapter 4
Contents
Section Page
Minimum Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . 62
Safety Valve Lift Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . 62
Servo Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 62
Oil Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . . . . . . . 63
Air Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E . . . . . . . . . . . 63
Leakage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F . . . . . . . . . . . 63
Setting the Run-On Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G . . . . . . . . . . . 63
Testing Vacuum Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H . . . . . . . . . . . 63
RS Speed Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . . 64
ST 16047A Page 59
CompAir UK Ltd
4 Adjustments and Testing

A - Minimum Pressure Valve (Fig 4.1) B
• Start compressor.
• Open outlet valve fully to atmosphere.
• Check the lowest pressure gauge reading obtainable. This

should be 5.2 - 5.5 bar.
A
• Adjust pressure by increasing or decreasing the number of
shims (B) in valve.
B - Safety Valve Lift Pressure (Fig. 4.1)

• Close outlet valve. Start compressor (continuous run).
• Screw in servo until safety valve (A) lifts. Gauge pressure

should be 10 bar.
• If lift pressure is incorrect, replace valve complete.
C - Servo Valve (Fig 4.2) 435A347
The servo valve controls pressure at a pre-set factory setting

when there is no demand for air. The specified setting is a Figure 4.1 - Minimum Pressure Valve and
maximum and must not be exceeded. Safety Valve Lift Pressure
Factory setting 8 bar models :- 8.5 /9.0 bar
If the servo needs minor adjustments or a lower pressure is E
required then carry out the following procedure:
D
• Turn mains electrical supply on at isolator.
• Close air outlet valve to air-line system and open test valve.
• Fit silencer to test valve.
• Select continuous run mode and start compressor.
• Adjust test valve so that the air-end pressure gauge reads

approx 8.0 bar and allow compressor to warm up.
• After approximately 10 minutes, close the test valve and stop

compressor.
• Remove air filter cover (A) and air filter (B).
• Release servo lock-nut (D).
• Check test valve and air outlet valve are closed.
• Start compressor and allow pressure to stabilise.
• Check compressor pressure gauge reading:

If reading too low, turn grub-screw (E) clockwise to increase
pressure. C
Note: Must not exceed 9.0 bar.
If reading too high or a lower operating pressure is required, turn B
grub-screw (B) counter-clockwise to decrease pressure.
A
• Open and close the test valve and check that pressure 435A348
stabilises at required setting.
• Secure lock-nut (D).

Figure 4.2 - Servo Valve
• Refit air filter (A) and cover (B).
Page 60 ST 16047A
D - Oil Temperature
• Introduce a small amount of oil and a thermometer into the
thermometer pocket.
• Allow compressor to run for 30 minutes in order to attain its 1

normal working temperature.
• Average running temperature should be 85°C approx. 2
• Refit fiIIer plug and its seal when testing is completed.
• Average running temperature should be approximately 50°C

above ambient.
E - Air Output (Fig 4.4)

• Screw test nozzle into compressor outlet valve.
• Close outlet valve and start compressor.
• Open outlet valve fully to atmosphere. 435A349
• Pressure indicated on the compressor gauge should not fall

below 7.5 bar (8 bar compressor).
Figure 4.3 - Vacuum Relief Valve
• Test nozzle diameter must be reamed to a tolerance of
± 0.025 mm.
F - Leakage Check
¾ BSP
• Examine all external seals, gaskets and pipe connections for
air or oil leakage. 19.05
AO
• No leaks are permissible.
120
O 17.46
G - Setting the Run-On Timer (located in 46.04
Starter Box) 30.48
• The run-on timer sets the required duration of off-load running

after which the compressor will stop. 19.05
AO
• The timer is factory preset to 2 minutes standard control,
22.86
3 minutes electronic control, below 3 minutes constant run, but
may be reset to suit the individual air system. O
60
Note: Do not set the timer to less than 30 seconds.
¾ BSP
• For guidance, each division between the marks S (short delay) 435A350
and L (long delay) on the timer, represents approximately one
minute delay time.
H - Testing Vacuum Relief Valve (Fig 4.3) Figure 4.4 - Test Nozzle 59636-00
• Close air outlet valve and start compressor.
• Open and close outlet valve. If rattle is heard when outlet valve Nozzle orifice
Model Bar C.F.M.
is closed, adjustment of vacuum relief valve is necessary. Stop Dia 'A'
compressor.
8.305 mm V37 8 94.3
• Remove air intake filter and filter support.
• Slacken nut (1). Screw adjuster screw (2) fully in. DO NOT
TIGHTEN.
• Unscrew adjuster screw (2) two turns.
• Close outlet valve. Start compressor. Adjust screw (2) until

rattle is eliminated, then tighten nut (1).
ST 16047A Page 61
CompAir UK Ltd

I - RS Speed Compressors Continuous running option
If the flow demands of the system result in continual and rapid
Target Pressure Setting (Fig 4.6) stopping and starting of the motor the compressor speed control
unit may be set to continuous running as follows:
The system target pressure may be adjusted by pressing the ‘up’
arrow on the keypad to increase pressure or ‘down’ arrow to • Ensure that power is available at the compressor.
decrease pressure. The pressure is indicated on the keypad LED
display; with the required pressure in view press the FUNC/DATA • If amber reset lamp 'r' is illuminated press reset button '1'.
key to store.
• Turn the selector switch from position '1' to position '0'.
Speed control unit frequency setting • Unlock keypad (see above).
If the default factory pressure setting is altered the compressor
motor maximum speed must also be adjusted. Operating at too • Press PRG key to obtain the program menu.
high a maximum speed may result in an electric motor overload • Select program 2 (Data check) using Up/Down keys.
condition. Refer also to user warning above.
• Select function F16 using Up/Down keys.
• Ensure that power is available at the compressor.
• Press the Function/Data key.
• If amber reset lamp 'r' is illuminated press reset button '1'.
• Press the Up/Down key to select value '35'.
• Turn the selector switch from position '1' to position '0'.
• Press the Function/Data Select key to store the new setting.
• Unlock keypad (see below).
• Press PRG key to return to the LED monitor.
• Press PRG key to obtain the program menu.
• Press the Function/Data Select key until the required LED
• Select program 2 (Data check) using Up/Down keys. display appears, e.g. motor speed.
• Select function F03 using Up/Down keys. • Re-lock keypad (see above).
• Press the Function/Data key to select the frequency (Hz) Note: If this option is selected the compressor will continue to
setting. operate under speed control achieving energy savings compared
with single speed compressor operating at part load.
• The current frequency setting will be displayed in the LCD
monitor window. Note that the right hand digit will be flashing. Maximum pressure/frequency combination settings
• Press the Up/Down key to decrease or increase the frequency
setting. Refer to chart below. Setting
Nominal
F03
• Press the Function/Data Select key to store the new setting. Compressor Operating Synchronous off load
max
model pressure speed Servo
output
• Press PRG key to return to the LED monitor. frequency
pressure
• Press the Function/Data Select key until the required LED

display appears, e.g. motor speed. V37 6 62 1858 7 bar
• Re-lock keypad (see below). V37 7 61 1820 8 bar
* V37 8 60 1800 9 bar

Unlocking keypad
• Press PRG key to obtain the program menu. V37 9 58 1766 10 bar
• Select program 2 (Data check) using Up/Down keys. * Factory settings

• Select function code F00.
• Function/Data key will highlight a value of 1.
• Change value 1 to 0 by pressing the Down and Stop keys

together.
• Press the Function/Data key to store.
Re-locking keypad
• Press PRG key to obtain the program menu.
• Select program 2 (Data check) using Up/Down keys.
• Select function code F00.
• Function/Data key will highlight a value of 0.
• Change value 0 to 1 by pressing the Down and Stop keys

together.
• Press the Function/Data key to store.
Page 62 ST 16047A
7. Unit indication
Displays the unit for the information shown on the LED monitor.
8. FWD/REV keys
In operation mode: Starts the inverter with forward or reverse
operation command. Pressing the FWD or REV key lights the
RUN lamp. Invalid when the function code F02 (Operation
method) is set at 1 (External signal operation).
9. Stop key
In operation mode: Stops the inverter. Invalid when the function
code F02 (Operation method) is set at 1 (External signal
operation).
10. Function/Data Select key
In operation mode: Changes the displayed values of LED monitor.

In program mode: Selects the function code or stores the data.
Figure 4.5 - Speed Control Unit Keypad
1. LED monitor
In operation mode: Displays the setting frequency, output current,
voltage, motor speed, or line speed.
In trip mode: Displays code indicating the cause of trip.
2. Up/Down keys
In operation mode: Increases or decreases the frequency or
speed.
In program mode: Increases or decreases function code number
and data set value.
3. Program key
Switches the display to a menu screen or to the initial screen for
operation mode or alarm mode.
4. Shift key (Column shift)

In program mode: Moves the cursor horizontally at data change.
When this key is pressed with the UP or DOWN key, the screen
changes to the next function block.
5. Reset key
In program mode: Cancels the current input data and shifts the
screen.
In trip mode: Releases the trip-stop state.
6. LCD monitor
In operation mode: Displays various items of information such as
operation condition and function data. Operation guidance, which
can be scrolled, is displayed at the bottom.
In program mode: Displays functions and data.
ST 16047A Page 63
CompAir UK Ltd
Inverter Da ta Index for V37

setting d efa ult setting d efa ult setting d efa ult Cha ng ed d a ta only
F00 1* 0 E24 31* 10 P07 2.67%* m otor %R1 setting d efa ult
F01 0 E25 1* 0 P08 16.42%* motor %X F00 1 0
F02 1* 0 E30 2.5Hz P09 0.00Hz F02 1 0
F03 60* 50 E31 33* 50 F03 60 50
F04 50 E32 0.0* 1 H03 0 F07 2.5 6
F05 400 E33 0 H04 0 F08 2 6
F06 400 E34 75.0* motor FLC H05 5s F11 75 motor FLC
F07 2.5* 6 E35 10.0s H06 1* 0 F23 4 0.5
F08 2.0* 6 E36 35 50Hz H07 0 F25 3.5 0.2
F09 0 E37 75.0* motor FLC H08 1* 0 F40 140% 180
F10 1 E40 16.0* 0.01 H09 0 F41 150% 100
F11 75.0* motor FLC E41 0 H10 0 E01 4 0
F12 10 E42 0.5s H11 0 E02 11 1
F13 0 E43 5* 0 H12 1 E10 1 10
F14 0 E44 0 H13 0.5s E11 1000 10
F15 70 E45 1* 0 H14 10 E20 2 0
F16 0 E46 1 H15 470V E24 31 10
F17 100 E47 5 H16 999s E25 1 0
F18 0 H18 0 E31 33 50
F20 0 C01 18* 0 H19 1* 0 E32 0 1
F21 0 C02 0Hz H20 1* 0 E34 75 motor FLC
F22 0 C03 0Hz H21 1 E36 37 50Hz
F23 4.0* 0.5 C04 30* 3 H22 10* 0.1 E37 75 motor FLC
F24 0 C05 0.00Hz H23 8* 0 E40 16 0.01
F25 3.5* 0.2 C06 0.00Hz H24 2* 0.00s E41 0 0
F26 10 C07 0.00Hz H25 0.5s E43 5 0
F27 0 C08 0.00Hz H26 0 E45 1 0
F30 100 C09 0.00Hz H27 1.6V C01 18 0
F31 0 C10 0.00Hz H28 0.0Hz C04 30 3
F33 1440 C11 0.00Hz H30 0 P02 40 motor kW
F34 0 C12 0.00Hz H31 1 P03 75 motor FLC
F35 0 C13 0.00Hz H32 0 P06 20.8 motor NLC
F36 0 C14 0.00Hz H33 2.0s P07 2.67% motor %R1
F40 140%* 180 C15 0.00Hz H34 1 P08 16.42% motor %X
F41 150* 100 C16 0.00Hz H35 0 H06 1 0
F42 0 C17 0.00Hz H36 0 H08 1 0
C18 0.00Hz H37 0 H19 1 0
E01 4* 0 C19 0.00Hz H38 0s H20 1 0
E02 11* 1 C20 5.00Hz H39 0.01s H22 10 0.1
E03 2 C21 0 H23 8 0
E04 3 C22 0.00s F1 A01 50Hz H24 2 0.00s
E05 4 C23 0.00s F1 A02 50Hz A07 75 motor FLC
E06 5 C24 0.00s F1 A03 400V A11 40 motor kW
E07 6 C25 0.00s F1 A04 400V A12 75 motor FLC
E08 7 C26 0.00s F1 A05 0 A15 20.8 motor FLC
E09 8 C27 0.00s F1 A06 1 A16 2.76% motor %R1
E10 1.00* 10 C28 0.00s F1 A07 75.0* motor FLC A17 16.42% motor %X
E11 1000* 10 C30 2 A08 10.0m in
E12 100 C31 0.00% A09 0
E13 100 C32 100% A10 4
E14 100 C33 0.05s A11 40.00* motor kW
E15 100 A12 75.0* motor FLC
E16 150 P01 4 A13 0
E17 100 P02 40.00* motor kW A14 0
E20 2* 0 P03 75.0* motor FLC A15 20.8* motor FLC
E21 1 P04 0 A16 2.76%* motor %R1
E22 2 P05 0 A17 16.42%* motor %X
E23 7 P06 20.8* motor NLC A18 0.0Hz
435A357
Page 64 ST 16047A
Fault Finding 5
Chapter 5
Contents
Ref Page
System Pressure Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . . . . . . . . . 66
Low or No Air Delivered by Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B . . . . . . . . . . . 66
High Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C . . . . . . . . . . . 67
Excessive Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D . . . . . . . . . . . 67
Oil Mist From Air Intake When Stopping and/or Rapid Venting. . . . . . . . . . . . . . . . . . . E . . . . . . . . . . . 68
Unusual Noise or Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F . . . . . . . . . . . 68
Safety Valve Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G . . . . . . . . . . . 68
Slow/No Ventdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H . . . . . . . . . . . 69
Motor Overload or High Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . . . . . . . . . 69
ST 16047A Page 65
CompAir UK Ltd
5 Fault Finding
WARNING !
READ HEALTH AND SAFETY PRECAUTIONS BEFORE YOU START ANY SERVICE WORK.
Servicing of the compressor must only be carried-out by authorised persons fully trained and competent in the maintenance of
CompAir UK Ltd compressors. They must fully understand and adopt correct and safe working practices.
V37 Troubleshooting Chart
Cause Cause Cause

Ref Symptom Diagnosis Action
(Level 1) (Level 2) (Level 3)
A System Pressure Low
Demand
Air leaks in Audible check for air leaks
1.1 exceeds Identify and rectify leaks
air-line system or time pressure decay
capacity
Low output
1.2 from See B
compressor
B Low or No Air Delivered By Compressor
Compressor Motor not Electrical
2.1 Visual check of cooling fan Restore supply
not rotating running supply failure
System
pressure switch Repair pressure switch
fault
Remove grommet from
Drive coupling Mechanical
bell housing and visually Replace coupling
failure breakdown
check coupling
Correct motor direction
Compressor Visual check of cooling fan
Motor wiring (Note that compressor will
2.2 rotating in against direction arrow on
reversed be damaged if run in
reverse compressor
reverse.)
Motor speed Check motor speed with Electrical Check speed and rectify
2.3
low optical tachometer supply fault supply
Dismount intake filter and
Intake filter Heavy Environmental
2.4 check for presence of Replace air filter
blocked contamination conditions
excessive dirt
Maintenance
Replace air filter
failure
Check for short loud
Safety valve pressure release from
2.5 See G
lifting behind air filter and oil on
air filter
Minimum Read pressure gauge and
Adjustment Service error or
2.6 pressure valve follow adjustment Adjust MPV
incorrect Spring wear
closed procedure
Read pressure gauge. If
no output from Mechanical
Valve jammed Replace MPV
compressor, remove MPV failure
and examine
Follow adjustment
procedure. If rated
Servo set too Adjustment pressure cannot be
2.7 Service error Adjust servo
low incorrect achieved inside
compressor, remove and
change spring
Servo spring Check length against new
Replace spring and adjust
worn or broken spring
Oil separation Separators 1 bar, remove separator Replace separator and
2.8 Contamination
system blocked blocked cap and bottle and return restrictors
examine
Page 66 ST 16047A
Fault Finding 5
Cause Cause Cause
Oil return
Separator 1 bar, remove separator Replace separator and
restrictors
flooded with oil cap and bottle and return restrictors
blocked
examine
Compressor will run very
Rotor blades Blades stuck in quietly without producing
2.9 Oil too thick Check/replace oil
not extended rotor air and no air will be
sucked in through inlet
Remove intake end cover
to inspect condition of Blades seized Free blades/slots
rotor and blades
Internal air
Dismantle compressor to Check temperature, flow
2.10 leaks in Shim breakdown
examine rotor/stator unit and power
compressor
Replace stator shims
C High Temperature
Drain and replace oil to
3.1 Oil level low Incorrectly filled
overflow
Visually check for external Repair leaks, drain and
Oil leaks
oil new oil
Check downstream
Oil carryover equipment for signs of oil See D
contamination
Dirty/blocked Visually examine cooler Clean cooler, drain and
3.2
cooler matrix matrix for excessive dirt new oil
Remove thermal motor
and examine. If wax has
Thermal Damaged leaked or piston rod is Replace thermal motor,
3.3
bypass failure thermal motor loose, it is rejected. Check drain and new oil
function of piston in hot
water @ 90°C
Dirty/blocked Oil Remove filter and visually Drain oil, clean filter, fill
3.4
Oil filter contamination check condition with fresh oil
Remove sample and
Drain, flush, drain, fill with
3.5 Incorrect oil Service error compare with correct oil or
fresh oil
check source
Internal air Dismantle compressor to
3.6 Damaged shims Dismantle and replace
leakage examine rotor/stator unit
Blocked
Hydrocarbon Dismantle compressor to High Dismantle, clean and
3.7 internal oil
deposits examine oil passageways temperature oil rebuild
passageways
D Excessive Oil Consumption
Visually check for external
4.1 Oil leaks Identify source and rectify
oil
Compressor
Fit pressure gauge in test
running at Excessive air
4.2 point and check internal Rectify system leaks
Minimum demand
running pressure
pressure
Remove sample and
Drain, flush, drain, fill with
4.3 Incorrect oil Service error compare with correct oil or
fresh oil
check source
Check downstream If restrictor plugs are
Flooded or equipment for signs of oil blocked, remove and
4.4 Oil carryover broken contamination. Remove oil replace separator
separators return restrictor plugs and elements and oil return
check if blocked restrictors
ST 16047A Page 67
CompAir UK Ltd
5 Fault Finding
Cause Cause Cause
If separator element are
Remove separator cap broken, Replace separator
4.5 and bottle and examine element, oil return
separator restrictors, clean oil filter
and change oil
E Oil Mist From Air Intake When Stopping and/or Rapid Venting
Remove air filter and
Unloader valve support and observe
5.1 Replace damaged seats
seats damaged where mist exits when
machine is stopping
Unloader valve support and observe Replace unloader valve
5.2
body worn where mist exits when body
machine is stopping
Vacuum valve support and observe Replace Vacuum valve
5.3
seal leaking where mist exits when seal/gasket
machine is stopping
Servo valve support and observe
5.4 Replace servo valve
leaking where mist exits when
machine is stopping
Bearing end
support and observe Replace bearing end cap
5.5 cap gasket
where mist exits when gasket
leaking
machine is stopping
F Unusual Noise or Vibration During Running
Vacuum valve Compressor makes
6.1 incorrectly rattling noise when Adjust vacuum valve
adjusted running off load only
Fan fouling Visually check for
6.2 Check/realign ducting
cooler ducting inteference
Remove grommet from
bell housing and visually
Damaged/worn Check/replace motor
6.3 check coupling. Remove
drive coupling coupling
compressor from motor to
verify
Listen for rumbling or
screaming noise from
Motor bearing each end of motor. Check/replace motor
6.4
failure Remove compressor and bearings
rotate motor by hand to
check for rough feeling
Listen for uneven popping
noise from compressor
Seized blade in
6.5 under load. Remove intake Check/free/replace blades
slot
end cover to check
condition of blades
G Safety Valve Lifting
Overpressure Servo set too
7.1 Read pressure gauge Adjust servo
in compressor high
Servo piston Remove servo assembly
Reassemble servo and
incorrectly and check orientation of
adjust
assembled piston
Excessive Air
Leaking Replace vacuum valve
intake during Read pressure gauge
vacuum valve seals and gasket
offload running
Leaking
bearing cap Replace end cap gasket
gasket
Page 68 ST 16047A
Fault Finding 5
Cause Cause Cause
Leaking Replace unloader valve
unloader valve seat
Read pressure gauge in
Faulty safety test point and check
7.2 Worn spring Replace safety valve
valve internal pressure when
safety valve blows
Damaged/worn point and check internal
Replace safety valve
seating pressure when safety
valve blows
H Slow/No Ventdown
Listen for air loss into
Automatic intake area after stopping.
8.1 Ventdown Fit pressure gauge in test Clean orifice plate
orifice blocked point to monitor vent down
of pressure
I Motor Overload or High Power Consumption
High pressure
9.1 point and check internal Check/adjust servo
setting
pressure
Fit thermometer in oil filler
Compressor
9.2 pocket and check See C
overheating
maximum temperature
Check motor
Check impedance of
9.3 Faulty motor windings/bearings repair
motor windings
or replace
Listen for uneven popping
noise from compressor
Seized blade in
9.4 under load. Remove intake Check/free/ replace blades
slot
end cover to check
condition of blades
Remove compressor,
Rotor pushed Motor drive
Compressor dismantle and examine
9.5 against intake coupling Replace damaged parts
rotor seizing rotor and end cover.
end cover incorrectly fitted
Check setting of coupling
Remove compressor,
Lubrication
Bearing seizing dismantle and examine Replace damaged parts
failure
rotor and bearings
ST 16047A Page 69
CompAir UK Ltd
5 Fault Finding
Page 70 ST 16047A

Hydrovane V37 RS (PSAS) Ersatzteileliste

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Parts List/Service Manual

V37 Models (PSAS)

Stationary Air Compressors

ST 16047 Iss A 08/2002

This publication refers to compressors with serial numbers:

R.P.M: ................................. kW: .............................

Maximum Bar: .................................

Local CompAir UK Ltd Distributor

Name: ................................. Contact: .............................

Address: ................................. Telephone: .............................

................................. Fax: .............................

................................. Email: .............................

Service kits contents

KS84 - Separator Kit

KT87 - Top Up Kit

577 Loctite Required and Specification Number

Lubricate With Sump Oil

Recommended Oils Recommended Grease

Note: Torque settings must be applied when indicated.

This page is intentionally left blank

Parts List and Service Manual

This page is intentionally left blank

1A Air Intake Filter

Figure 1A - Air Intake Arrangement

Figure 1B - Valve Housing

1C Servo, Flow Control and Unloader Valve

Figure 1C - Servo, Flow Control and Unloader Valve

1C Servo, Flow Control and Unloader Valve

Figure 1C - Servo, Flow Control and Unloader Valve

1D Safety Valve, Vacuum Relief Valve, Intake End Cover

Figure 1D - Safety Valve, Vacuum Relief Valve, Intake End Cover

1E Oil Chamber Arrangement

Figure 1E - Oil Chamber Arrangement

1F Bell Housing Arrangement

Figure 1F - Bell Housing Arrangement

1G Minimum Pressure Valve

Figure 1G - Minimum Pressure Valve

Figure 1H - Separator Manifold

Figure 1J - Separator Case

1K Rotor Stator Unit (with Reed Valve Assembly)

Figure 1K - Rotor Stator Unit (with Reed Valve Assembly)

1K Rotor Stator Unit (with Reed Valve Assembly)

Figure 1K - Rotor Stator Unit (with Reed Valve Assembly)

1L Drive End Arrangement

Figure 1L - Drive End Arrangement

1M Air-End Part Modifications

Air-End Part Modifications

2A Base, Motor and Pipework

Figure 2A - Base, Motor and Pipework

2B Air-End and Starter (Fixed Speed)

Figure 2B - Air-End and Starter (Fixed Speed)

2C Air-End and Starter (RS)

Figure 2B - Air-End and Starter

2 MS112-35 M12 x 35 hex head screw 4

Figure 2C - Cooler Arrangement

Figure 2C - Cooler Arrangement

2E D.O.L. Automatic and Regulated Speed Control

* Refer to RS Starter Assembly in Section 3.

B = Delivery Pressure in MPV