KAR 1 BACKLOG - Maintenance 22062023
KAR 1 BACKLOG - Maintenance 22062023
KAR 1 BACKLOG - Maintenance 22062023
ISSUE
ITEM BY PROCESS SHUTDOWN SUMARY DESCRIPTION MAIN EQUIP. PIPING REQUIRED VALVES
ITEM AREA TAG DESCRIPTION CRITICALITY MAIN ACTIVITY REQUESTER P&ID LINE FROM TO SERVICE STATUS
OPERATION AREA YES/NO ACTIVITY & EQUIPMENT TAG NO. FAMILY CLASS QTY (Unit)
(Failure Mode)
4 4 REFORMER-200 & 300 A-300 T-301 OTHER B YES 2. GENERAL MAINTENANCE T-301: 03-PSV-0915 To calibrate. OPERATIONS PD-309 3”-BA2-3088-1 1/2"P PSV BA2 T-301 PSV-0915 NAPHTHA NA
5 4 REFORMER-200 & 300 A-300 T-301 OTHER B YES 2. GENERAL MAINTENANCE T-301: 03-PSV-0915 To calibrate. OPERATIONS PD-309 4”-AA1-3088-1 1/2"P PSV AA1 PSV-0915 FLARE NAPHTHA NA
7 6 REFORMER-200 & 300 A-300 V-301 OTHER B YES 2. GENERAL MAINTENANCE V-301: 03-PSV-0414 To calibrate. OPERATIONS PD-304 6”-AA2-3064-N PSV AA2 V-301 PSV-0414 REFORMER OFF GAS NA
8 6 REFORMER-200 & 300 A-300 V-301 OTHER B YES 2. GENERAL MAINTENANCE V-301: 03-PSV-0414 To calibrate. OPERATIONS PD-304 8”-AA2-3029-N PSV AA2 PSV-0414 FLARE REFORMER OFF GAS NA
12”-BD2-2049-3"H
BD2
E-204: Evaluate for gasket 12”-BA2-2045-2-1/2"H E-201 T-201
9 7 REFORMER-200 & 300 A-200 E-204 LEAK YES 3. MAINTENANCE REPAIR OPERATIONS PD-203 E BA2 REFORMER EFLUENT NA
replacement. 6”-BA3-2021-1"H V-201 E-302
BA3
6”-BA3-2042-1-1/2"H
12 10 REFORMER-200 & 300 A-300 K-301B OTHER B YES 2. GENERAL MAINTENANCE K-301B: 03-PSV-0510 To calibrate. OPERATIONS PD-305 10”BA2-3066-1 1/2"H PSV AA2 K-301B PSV-0510 REFORMER OFF GAS NA
13 10 REFORMER-200 & 300 A-300 K-301B OTHER B YES 2. GENERAL MAINTENANCE K-301B: 03-PSV-0510 To calibrate. OPERATIONS PD-305 6”AA2-3055-1 1/2"P PSV AA2 K-301B FLARE REFORMER OFF GAS NA
3"-BA1-5020-1-1/2"P
INTERNAL E-504: Perform internal cleaning, it is 2"-BA1-5035-N BA1
29 19 GAS PLANT-500 A-500 E-504 A YES 3. MAINTENANCE REPAIR OPERATIONS PD-504 E T-502 V-502 DEETHANIZER NA
COMMUNICATION plugged. 2"-AA4-5036-N AA4
2"-AA4-5037-N
4"-AA1-5047-1-1/2"P
INTERNAL E-505: Perform internal cleaning, it is 4"-AA1-5045-N AA1
30 20 GAS PLANT-500 A-500 E-505 COMMUNICATION
A YES 3. MAINTENANCE REPAIR OPERATIONS PD-505 E T-503 P-503B DEETHANIZER NA
plugged. 4"-AA4-5038-N AA4
4"-AA4-5039-N
6"-BA3-2002-N
LOSS OF E-203: Trim cooler Evaluate and 6"-BA3-2028-N BA3
35 25 REFORMER-200 & 300 A-200 E-203 EFFICIENCY
A YES 2. GENERAL MAINTENANCE OPERATIONS PD-202 E B-AE-201 B-V-201 NAPHTHA NA
perform internal cleaning 6"-AA4-2026-N AA4
6"-AA4-2025-N
4"-AA3-2032-N
LOSS OF E-206: Overhead trim condenser 4"-AA3-2033-N AA3
36 26 REFORMER-200 & 300 A-200 E-206 EFFICIENCY
A YES 2. GENERAL MAINTENANCE OPERATIONS PD-203 E B-AE-202 B-V-202 NAPHTHA NA
Perform internal cleaning. 4"-AA4-2047-N AA4
4"-AA4-2046-N
10"-BD2-2050-3-1/2"H
LOSS OF E-205 Low efficiency , to be replaced 12"-BD2-2049-3"H BD2
41 28 REFORMER-200 & 300 A-200 E-205 EFFICIENCY
YES 2. GENERAL MAINTENANCE OPERATIONS PD-203 E B-T-201 B-E-204 NAPHTHA NA
or cleanned 8"-BA3-2051-2-1/2"H BA3
8"-BA3-2052-2-1/2"H
10"-BD2-2003-3-1/2"H
LOSS OF E-306 : Low efficiency , to be 12"-BA1-3090-2-1/2"H BD2
42 29 REFORMER-200 & 300 A-300 E-306 EFFICIENCY
YES 2. GENERAL MAINTENANCE OPERATIONS PD-309 E E-202 T-301 NAPHTHA NA
replaced or cleanned 8"-BA1-3091-2-1/2"H BA1
10"-BD2-3081-2-1/2"H
6"-BA1-3087-N
AA1
LOSS OF E-305: Perform internal cleaning, it is 6"-AA1-3084-N
43 30 REFORMER-200 & 300 A-300 E-305 A YES 2. GENERAL MAINTENANCE OPERATIONS PD-309 E AA4 B-AE-302 LV-0909 NAPHTHA NA
EFFICIENCY plugged. 4"-AA4-3078-N
BA1
4"-AA4-3076-N
8"-BD3-H-2017-3"H
LOSS OF E-202 :Replace the exchanger due to 8"-BD3-H-2019-3-1/2"H BD3
44 31 REFORMER-200 & 300 A-200 E-202 A YES 1. REPLACEMENT OPERATIONS PD-201 E B-E-201 B-R-201 NAPHTHA NA
EFFICIENCY the fouling 12"-BD2-3004-4"H BD2
12"-BD2-2003-3-1/2"H
6"-BA2-B3044-1-1/2"H
LOSS OF AE-301A Low efficiency , to be AA2
45 32 REFORMER-200 & 300 A-300 AE-301 A YES 2. GENERAL MAINTENANCE OPERATIONS PD-304 3"-BA2-B3037-N AE B-P-301A/B B-E-303 NAPHTHA NA
EFFICIENCY cleanned BA2
12"-AA2-B3033-N
6"-BA2-B3044-1-1/2"H
LOSS OF AE-301B Low efficiency , to be AA2
46 32 REFORMER-200 & 300 A-300 AE-301 EFFICIENCY
A YES 2. GENERAL MAINTENANCE OPERATIONS PD-304 3"-BA2-B3037-N AE B-P-301A/B B-E-303 NAPHTHA NA
cleanned BA2
12"-AA2-B3033-N
6"-BA2-B3044-1-1/2"H
LOSS OF AE-301C Low efficiency , to be AA2
47 32 REFORMER-200 & 300 A-300 AE-301 EFFICIENCY
A YES 2. GENERAL MAINTENANCE OPERATIONS PD-304 3"-BA2-B3037-N AE B-P-301A/B B-E-303 NAPHTHA NA
cleanned BA2
12"-AA2-B3033-N
6"-BA2-B3044-1-1/2"H
LOSS OF AE-301D Low efficiency , to be AA2
48 32 REFORMER-200 & 300 A-300 AE-301 A YES 2. GENERAL MAINTENANCE OPERATIONS PD-304 3"-BA2-B3037-N AE B-P-301A/B B-E-303 NAPHTHA NA
EFFICIENCY cleanned BA2
12"-AA2-B3033-N
6"-AA1-B1013-1-1/2"
INTERNAL E-105, It has a leak. Pending repair or 6"-AA1-B1016-N AA1
49 1 DISTILLATION-100 A-100 E105 A YES 2. GENERAL MAINTENANCE OPERATIONS PD-108 E B-P-103A/B FV-0808 NAPHTHA NA
COMMUNICATION replacement. 6"-AA4-B1057-N AA4
6"-AA4-B1058-N
8"-AA1-1011-1-1/2"P
3"-AA1-1031-N
54 6 DISTILLATION-100 A-100 V-101 OTHER A YES 2. GENERAL MAINTENANCE V-101: Perform internal cleaning OPERATIONS PD-105 V AA1 NA NA NAPHTHA NA
8"-AA1-1012-1-1/2"P
3"-AA1-1018-1-1/2"P
2"-BA1-B1066-1-"H
2"-BA1-B1067-1-"H
59 14 DISTILLATION-100 A-100 E-107 LEAK A YES 1. REPLACEMENT E-107: Has leak in the gasket . OPERATIONS PD-102 E BA1 B-P-109A-B/PK-102 PK-102/DESALTER DESALTER NA
3"-BA1-B1063-N
3"-BA1-B1065-1-"H
62 17 DISTILLATION-100 A-100 T-101 OTHER B YES 2. GENERAL MAINTENANCE T-101: PSV-0503C; To calibrate. OPERATIONS PD-105 6”AA1-1146-1”P PSV AA1 24"AA1-1010-1-1/2"P FLARE NAPHTHA NA
64 19 DISTILLATION-100 A-100 PK-102 OTHER B YES 2. GENERAL MAINTENANCE PK-102: 01-PSV-1308; To calibrate. OPERATIONS PD-113 4”BA1-1153-1 1/2”P PSV BA1 4”BA1-1153-1 1/2”P FLARE CRUDE NA
66 21 SOUR WATER-1100 A-1100 E-1102 LEAK A YES 1. REPLACEMENT E-1102: steam Trap Leaking 1 1/4" OPERATIONS PD-1102 2"AA1-11023-1-1/2"H ST AA1 E-1102 CONDENSATE STEAM 1
FAILURE TO P-103 B: Chek valve of 8"150 # is
67 22 DISTILLATION-100 A-100 P-103B A YES 1. REPLACEMENT OPERATIONS PD-105 8”AA1-1013-1/2”P CK AA1 P-103B E-105 NAPHTHA 1
CLOSE passing.
FAILURE TO
76 30 DISTILLATION-100 A-100 P-108B CLOSE
B YES 1. REPLACEMENT P-108B: Suction valve has passing OPERATIONS PD-107 3"-AA1-1129-3-1/2"-ET GA AA1 T-102 P-108B GAS OIL 1