lneofl_J
MTU RUS_16V4000C11
Technical Specification
and
Scope of Supply
DIESEL ENGINE
16V4000C11Engine Description
Engine Model
Application Group
lneoll_J
Power as per MTU Sales Program
omer par engine (ISO 3046)
Engine speed
Intake air temperature
Coolant temperature
Altitude
On-site Power
Power per engine (ISO 3048)
Engine speed
Intake ai temperature
Coolant temperature
Altitude
Requirements
Frequency
| L
2745 mm
(108, bin)
‘ev4oodct1
DIESEL ENGINE
{5A - Continuous operation, unrestricted
1715
1.900
%
2
100
4718
1900
2%
a
400
oz
W
1590 mm
(62.6 in) (78.4 in)
H
1990 mm
kW
pm
“c
c
KW
‘om
c1. Quantities
Total of 2object(s)
* engine(s) per abject
Engine assignment
1 engine 1
2 engine 1
i) item appears only once per objoct
Selection Criteria for the Scope of Supply
Criteria
Application group
‘Scope of Supply
Production location
Veil type
oad profle /TB0
Senice altitude
Speed
Exhaust emissions regulations
Acoeptance Testing
Components fr Remote Services
Starting method
Flywheel housing
Publications
Spare parts and tols
Painting
Packing
Shipment
Emission cart. authority
Country of operation
Selection
{5A continuous power
Complete engine
‘ken
Truck
Standard
Up to 3200 meters above sea level
1900 rpm
EPA Nonraad Tt Comp (40CFR8Q)
Factory acceptance
‘without Componens for Remote Services
Compressed ait
Flywheel housing dry
‘Standard pubtcatons English
Not included in scope of supply
Yello (Terex Yelow)
‘Tcradle Cimate-Packaging
FCA manufacturing facity
99 not relevant
(000 sti not knownN
Scope of Supply
ENGINE CONFIGURATION
Engine System
Denomination
ENGINE- 164000011
SUBTYPESPEC. VALUE-16V4000C11
INSPECT PORT COVER #/12/16V4000
CRANKCASE
EQUIPMENT RACK
Flywneel Housing “dry”
‘SAE617 No. 00.
in “wet” applications.
Grey-castiron flywheel housing wih openings for venting (not ol tigh). Customer iferace according
Hint: Flywheel equipped with single lip sealing ring on crankshaft. Not recommended for use
Denomination
END HOUSING, WAIN AND AUK PTO END
Feel wth integrated dlaphragm coupling (lexplate)
~Fywhea vith integrated daphagm coupling (tlt)
~ nonnsiaod fexplte
— See option drawing 08K 11154
Denomination
FLYWHEEL
[CYLINDER HEAD FOR 16V
VALVE GEAR WITH PRESS.OIL LUBR
(CYLINDER HEAD GOVER FOR 16V
[ENGINE MOUNTING-8/12716/20/4000
Crankshaft transportation locking device
of finee! housing
‘Aciual design depends on selected flywheel option.
Crankshaft ansportation lacking device to attach to the sides of the flywheel housing or from backside
Denomination
[TRANSPORTATION LOCK a/12/T6V40006
vate
train
42
12,
12,12
13
PLACARD POS. EXPL: HAZARD
[TYPE PLATEUSA ENGLISH
PLACARD
Grounding device
GGrouncing device (grounding brush) installed at flywheel housing,
shaft vtage limits and curent ints" avaiable on the Business Porta,
Please observe the Applicaton & Installation Manval“Alemator and generator requirements - Rotor
Denomination
[CARBON BRUSH ON FLYWHEEL HSNG
MAIN BEARING. 1674000
‘CRANKSHAFT 16V4000.07 NH STOOK
‘CONROD WIBEARING
PISTON
CRANKSHAFT REAR HUB DDEC IND 8V/12Vi16V
PTO FLANGE AUX PTO END (KGS) 8/12/16V4000
Vibration damper with guard
‘The vibration demper is equipped wih a quad
Denomination
RADIAL-LIP SHET SEAL FOR FREE END-BRAQOO
[VIBRATION DAMPER WITH GUARD FOR PTO
PUSHROD ASM 164000 54-010.0111070
[CAMSHAFT
(CAMSHAFT DRIVETHRUST BEARING DDEC SRSS
INSTALLATION DRAWING
Starting
Single sir starter
~ ited on rit ite (sid) of engine
~ starr wth fet
= ToITio0v
~ start pressue: 8-10
observe option drawing X52617300008
Denomination
STARTER FOR COMPRESSED AIR
il System
Denomination
12,
12,
12,
12,
12,PISTON COOLNG:
Basic Equipment
= Lubec pump with safety valve
= Forced fed lubrication
Piston cooling via ol spray nozzles
Denamination
LUBE Ol PUNE.
Ol fer nock with ol dipstick (short version)
Denomination
OIL PAN
OILFILLERNECK WOIL DIPSTICK, RGH
CCrankcase ventilation open
= Open crankcase ventiaton without return to combustion ai system
Denomination
(CRANKCASE BREATHER
Lube oll heat exchanger
Engine mounted
— Inegrated in engine's cooing cruit(HTC)
[Denomination
OL HEAT EXCHANGER 6/f2/T6V4000
Contrfugal ol iter
= tx 2iter
[Denomination
FILTER OIL 2 UTER CENTRIFUGAL SPINNER
Electrical pre-lubrcation pump
= Etectcal prelubrcation pump mounted on engine complete with electial and ol connections.
Activation integrated in automatic staring process
12,
12,
12,
12,14
Denomination
ENGINE CABLING — FOR ONVENGINE SENSO-T6VAD000X1
‘STARTING-PRELUBE
‘CONNECTING FLANGE FOR OIL PAN
TICHARGER OIL SUPPLY-BR4000
PRESS REGULATE VALVE
Lube ol fiter with safety element 12,
4 vertical, sin-on ol fiters
Denomination
(OILFILTER
Oil fiter restriction switch (OFRS) 12,
Oil fiterrestcton monitored wth difrential pressure switch by ECU
Denomination
DIFF-PRESS MONITORING
[SCHEMATIC FOR LUBE OIL SYSTEW-T2/T6v40006
Fuel System 12,
[Denomination
FUEL PUMP LOW PRESSURE
FUEL LINE LOW PRESSURE
Standard Efficioncy Fue! Fiters 12,
~ Engin insted main (sconday fel ites ed optional ited ul tr (ima fit) wth
standard efcioncy iter media
Fuol filters 42,
= Engine installed main (secondary) fuel fits
— Intermediate fue iter (primary fie) notinciuded in scope of supply
Denomination
FUEL FILTER ON ENGINE
HP PUNE
High pressure fuel lines 12,
Double walled high pressure fuel Ines from HP pump to common rails
Double walled high pressure ful lin from common also injectors
Common ris without shielding15
16
47
18
Denomination
FUEL LINES DBL WALL Hi PRESS + RAILS IND.
INS-VALVEINJECTOR
SCHEMATIC FORFUEL
Cooling System
Denomination
‘COOLANT DISTRIB SG
THERMOSTAT HOUSING LT ORCUTT
PUMP WAT LOW TEMP CIRCUIT 8/1 2/16VA000 1
THERMOSTAT HOUSING HIGH- TEMP CIRCUIT
END COVER FOR COOLANT
PUMP ENG WAT HI TEMP CLG CIRCUIT 12/16Vé
COOLANT DUCTING HiGH-TEMP CIRCUTT
[COVER FOR COOLANT.
‘SU-COOLANT SYSTEM SCHEMATIC.
Combustion Air System
Denomination
AIR PIPING
INTERCOOLER
[CHARGE-AIR MANIFOLD 16V4000
Exhaust System
Exhaust manifolds painted
= On-engine exhaust manifolds wil be painted during painting of engin
afer factory acceptance test
Denomination
EXHAUST LINE BEFORE TURBOCHARGER:
Turbochargers
= 4 exhaust turbochargers wth 2 vertical exhaust outlets. Refer to drawing 5270080009, positon AS
‘and BS
[Denomination
EXHAUST TURBOCHARGER,
— Exhaust bellows not included in scope of supply. Observe and fofow the instructions inthe
corresponding Applicaton & Instalation manual chapter “Exhaust systom’, sections *Pipework’ and
“Flexible Fitings"
Engine Mounting
12,
12,
402,
42,
12,19
1.40
Three point mounting
— Trunnion engine mount with elastically supported pivotal point et engine's free end,
~ Customer supped rear mounts (main PTO side of engine)
Denomination
MOUNTING BRACKET
Power Transmission
‘Shim kit (2x 0,127 mm | 2x 0,254 mm)
— for mounting of alternator housing to fywheelhousing
Denomination
[ADJUSTING WASHER FOR FITTING GENER
Shim kt (2x 0,127 mm 20,24 mm)
= for mounting of atrnator shat to Rexpate flywheel
Denomination
ADJUSTING WASHER FORFITTING GENER
Auxiliary PTO
Alternator
— Alternator (260A; 28VDC; 2-pole)
instal locat. B-side with manually adjusted tension and wih belt uard
Denomination
[ALTERNATOR RIGHT SIDE
Ai compressor
— Bendix Tu-Flo 550 Air Comprossor (13:2 CFM)
‘Without compressor mounted air pressure governor
— Engine mounted, A bank (lt)
Denomination
[AIR COMPRESSOR
12,
12,
12,
12,11
‘Auxiliary PTO for air conditioning compressor
= with double V-bet pulley
Denomination
DRIVE,
Fan Drive $270
with ply-V-bel ply, fan div ebo= (and fan oight= (2)
i= 055
Denomination
FAN DRIVE
BELT PULLEY.
\V.BELT FOR FANDRVE
Without fan spacer
Fan spacer not included in scope of supply
Denmination
(COVER BR4OOD
Engine Management System
DDEC IV Vehicle Interface Hamess (Vl)
= length: 4040 mm
Denomination
ENGINE CABLING
RETAINER _F, WIRING HARNESS
RETAINER __F, WIRING HARNESS
DDEC IV Coolant Level Sensor (CLS)
= Bin, NPT
with connector pats fr sensor
Wiring from sensor to ECM not included in MTU scope of supply
Deneminaion |
42,
12,
12,
42,
42,
42,Governor Configuration 12
(06N0461706 APPL DDEC Cal $4000 COLD CLIMATE ELECTRIC DRIVE MINE TRUCK 12,
[DDEC configuration fr cold climate. Special settings for fan and shutter contol
[COOLANT LEVEL SENSOR
1.12
[Denomination
[APPL DDEC Gx1 COLD CLIMATE ELE TRUCK
[CALIB 0000/0000/2300HP@1S00RPM 16V4000
[2300HP@ 1S00RPM 5338 02-02 16V4000 IND.
2 ADDITIONAL BELAZ PARTS 12,
24 Additional Parts 12,
[Denomination
HOSE CONNECTION,
22 Russian Documentation 12,
Denomination
FLUIDSILUBRIGANTS RUSSIAN.
[OPERATION MANUAL RUSSIAN,
5 MISCELLANEOUS 12,
54 Documentation 12,
‘1x Engine Operation Manual in English language MS150049/XXE 12,
‘1x Engine Maintenance Schedule in English language MS5O095/XXE
Denomination
[OPERATION MANUAL ENGLISH
‘1x Fluids end Lubricants Specification in English language AOO10612XXE 12,
[Denominalion
FLUIDSILUBRICANTS _ENGLISH-ALLE MTU-MOTOREN
‘1x Assembly instructions in English language MO60770(KXE 12,
Denomination
INSTALL INSTRUCTIONS ENGLISH
MTU Value Care Flyer in English-Language 12,
Denomination
MTU VALUECARE FLYER ENGLISH52
53
54
Painting
Color "Yellow" (Terex Yellow)
Denomination
PAINTING-BR&000
PAINT TEREX YELLOW 164000
Packing
Denomination
[BAG SHIP ENG (2//6VINDIMAR WIO DIR MT GR
‘CONTAINER TRESTLE
TRANSPORT BOX.
GAP FOR ENGINE SHIPPING
PACKAGING MATERIAL ENG PRES 1 YEAR
Additional Options
engines must nat operaed in the US
Expor is compulsory
‘The expor label is assigned to all engines, which are not cated as per EPA. Therefore, these
Denomination
DATASHEET ENMVEPA Gel AND GENS ENGINE-ALLE MTU
MOTOREN
[ARRANGEMENT DRAWING
EMILABEL FOR US EXPORT
FUNCTIONAL TESTING
Acceptance Testing
‘ocardance wih DINVISO with Acceptance Test Record. After complet
iis not required
Engine test under load on the dynamometer, followed by MTU's sees acceptance testing in
ion ofthe factory testing, engine
‘operation in accordance with the technical specication s possible without restriction. On-site runing-
Denomination
[TEST RUN
Engine standard factory acceptance testing
12,
12,
12,
12,
12,
12,
12,
42,
12,