R3G630-RA38-21

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES

Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
[email protected] These operating instructions are to be regarded as part of this device.
www.ebmpapst.com If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
These operating instructions use the following hazard levels to indicate
1.2 Staff qualification 1 potentially hazardous situations and important safety regulations:
1.3 Basic safety rules 1
DANGER
1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not
1.5 Safety and protective functions 2 avoided, will result in death or serious injury. Compliance with
1.6 Electromagnetic radiation 2 the measures is mandatory.

1.7 Mechanical movement 2 WARNING

Indicates a potentially hazardous situation which, if not avoided,
1.8 Emission 2
could result in death or serious injury. Exercise extreme
1.9 Hot surface 2 caution while working.
1.10 Storage 2 CAUTION
1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
2. PROPER USE 3
NOTE
3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can
3.1 Product drawing 4 lead to property damage.
3.2 Nominal data 5 1.2 Staff qualification
3.3 Data according to ErP directive 5
The device may only be transported, unpacked, installed, operated,
3.4 Technical features 5 maintained and otherwise used by qualified, trained and authorised
3.5 Mounting data 5 technical staff.
Only authorised specialists are permitted to install the device, to carry
3.6 Transport and storage conditions 5
out a test run and to perform work on the electrical installation.
4. CONNECTION AND START-UP 6
1.3 Basic safety rules
4.1 Connecting the mechanical system 6
Any safety hazards stemming from the device must be re-evaluated
4.2 Connecting the electrical system 6
once it is installed in the end device.
4.3 Connection in terminal box 7 Observe the following when working on the unit:
4.4 Factory settings 8
Translation of the original operating instructions

; Do not make any modifications, additions or conversions to the

4.5 Connection screen 9 device without the approval of ebm-papst.
4.6 Checking the connections 10
1.4 Electrical voltage
4.7 Switch on device 10
; Check the electrical equipment of the device at regular intervals, refer
4.8 Switching off the device 10 to chapter 6.2 Safety test.
5. INTEGRATED PROTECTIVE FUNCTIONS 10 ; Replace loose connections and defective cables immediately.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 11 WARNING

CAUSES AND REMEDIES Terminals and connections have voltage even with a
unit that is shut off
6.1 Cleaning 11
Electric shock
6.2 Safety test 11 → Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

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 R3G630-RA38-21
Operating instructions

CAUTION WARNING
If control voltage is applied or a speed setpoint is stored, Rotating device
the motor automatically restarts, e.g. after a power failure. Long hair, loose items of clothing and jewellery could become
Danger of injury entangled and pulled into the device. You could be injured.
→ Keep out of the danger zone of the device. → Do not wear any loose clothing or jewellery while working
→ When working on the device, switch off the mains on rotating parts.
supply voltage and secure the latter from being switched on → Protect long hair by wearing a cap.
again.
→ Wait until the device stops.
1.8 Emission
→ After working on the device, remove any used tools or WARNING
other objects from the device. Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
1.5 Safety and protective functions Danger of noise-induced hearing loss
DANGER → Take appropriate technical safety measures.
Missing safety device and non-functioning safety device → Protect operating personnel with appropriate safety
If there is no safety device, you could be seriously injured, for equipment, e.g. hearing protection.
example if you reach into the running device or your hands are → Also observe the requirements of local agencies.
sucked into it.
→ Operate the device only with a fixed and isolating safety 1.9 Hot surface
protection and a fixed guard grille.
CAUTION
The guard must withstand the kinetic energy of a fan blade
High temperature at the electronics enclosure
detaching at maximum speed.
Danger of burn injuries
→ The device is a built-in component. You, the owner/
→ Ensure that sufficient protection against accidental contact is
operator, are responsible for providing adequate protection for
provided.
the device.
→ Shut down the device immediately if you detect a 1.10 Storage
missing or ineffective protective feature.
; Store the device, partially or fully assembled, in a dry and
1.6 Electromagnetic radiation weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
Interference from electromagnetic radiation is possible, e.g. in conjunction
installation.
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed, ; We recommend storing the device for a maximum up to one year to
appropriate shielding measures have to be taken by the user. guarantee proper operation and longest possible service life.

NOTE ; Even devices explicitly suited for outdoor use are to be stored as
Electrical or electromagnetic interferences after described prior to being commissioned.
integrating the device in installations on the customer's ; Maintain the storage temperature, see
side. chapter 3.6 Transport and storage conditions.
→ Verify that the entire setup is EMC compliant. ; Please make sure that all screwed cable glands are fitted with
dummy plugs.
1.7 Mechanical movement
Translation of the original operating instructions

1.11 Disposal
DANGER
Rotating device When disposing of the device, please comply with all relevant
Body parts that come into contact with the rotor and impeller requirements and regulations applicable in your country.
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
DANGER
Flying parts
Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.

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 R3G630-RA38-21
Operating instructions

2. PROPER USE
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.

Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
related functions.
Translation of the original operating instructions

● Operation with completely or partially disassembled or modified

protective features.
● In addition, all application options that are not listed under proper use.

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 R3G630-RA38-21
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All measures have the unit mm.

1 Accessory part: Inlet nozzle 63300-2-4013, not included in the standard scope of delivery
2 Depth of screw max. 25 mm
3 Cable diameter: min. 4 mm, max. 10 mm, tightening torque: 4±0.6 Nm
4 Tightening torque 3.5±0.5 Nm
Translation of the original operating instructions

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 R3G630-RA38-21
Operating instructions

3.2 Nominal data Technical features - Output 10 VDC, max. 10 mA

- Output 20 VDC, max. 50 mA
Motor M3G150-FF - Output for slave 0-10 V
Phase 1~ - Tach output
Nominal voltage / VAC 230 - Input for sensor 0-10 V or 4-20 mA
Nominal voltage 200 .. 277 - External 24 V input (programming)
range / VAC - External release input
Frequency / Hz 50/60 - Alarm relay
- Integrated PID controller
Type of data definition ml - Output limit
Speed / min-1 1030 - Motor current limit
Power input / W 1425 - PFC, active
Current draw / A 6.2 - RS485 MODBUS RTU
Min. ambient temperature -25 - Soft start
/ °C - Control input 0-10 VDC / PWM
Max. ambient 50 - Control interface with SELV potential
temperature safely disconnected from the mains
/ °C - Over-temperature protected
ml = Max. load · me = Max. efficiency · fa = Running at free air electronics / motor
cs = Customer specs · cu = Customer unit - Line undervoltage / phase failure
Subject to alterations detection
Touch current acc. <= 3.5 mA
3.3 Data according to ErP directive
IEC 60990 (measuring
Installation category A network Fig. 4, TN
Efficiency category Static system)
Variable speed drive Yes Electrical leads Via terminal box
Specific ratio* 1.00 Motor protection Reverse polarity and locked-rotor
* Specific ratio = 1 + pfs / 100 000 Pa protection
Protection class I (if protective earth is connected by
Actual Request Request
customer)
2013 2015
Product conforming EN 61800-5-1; CE
Overall efficiency ηes / % 63.5 48.9 52.9
to standard
Efficiency grade N 72.6 58 62
Approval EAC
Power input Ped / kW 1.35
Air flow qv / m³/h 9025 For cyclic speed loads, note that the rotating parts of the device
Pressure increase total psf / Pa 318 are designed for maximum one million load cycles. If you have
Speed n / min-1 1030 specific questions, contact ebm-papst for support.
Data definition with optimum efficiency.
3.5 Mounting data
The ErP data is determined using a motor-impeller combination in a standardised
measurement configuration. ; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Translation of the original operating instructions

3.4 Technical features

Strength class for 8.8
Mass 30.5 kg mounting screws
Size 630 mm You can obtain additional mounting data from the product drawing if
Surface of rotor Coated in black necessary.
Material of electronics Die-cast aluminium
housing 3.6 Transport and storage conditions
Material of impeller PP plastic ; Use the device in accordance with its protection type.
Number of blades 6
Max. permissible +80 °C
Direction of rotation Clockwise, seen on rotor
ambient motor temp.
Type of protection IP 54
(transp./ storage)
Insulation class "F"
Min. permissible -40 °C
Humidity class F4-1
ambient motor temp.
Mounting position Shaft horizontal or rotor on bottom; rotor
(transp./storage)
on top on request
Condensate discharge Rotor-side
holes
Operation mode S1
Motor bearing Ball bearing

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 R3G630-RA38-21
Operating instructions

4. CONNECTION AND START-UP Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.1 Connecting the mechanical system
4.2.1 Prerequisites
CAUTION
Cutting and crushing hazard when removing the fan ; Check whether the data on the type plate agree with the connection
from the packaging data.
→ Carefully hold the impeller to remove the device from its ; Before connecting the device, ensure that the supply voltage matches
packaging. Make sure to avoid any shock. the operating voltage of the device.
→ Wear safety shoes and cut-resistant safety gloves. ; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
CAUTION accordance with EN 61800-5-1. The protective earth must have a
Heavy load when taking out the device cross-section equal to or greater than the outer conductor cross-
Bodily harm, e.g. back injuries, are possible. section.
→ Two people should remove the device out of its packaging We recommend the use of 105°C cables. Ensure that the minimum
together. cable cross-section is at least
; Check the device for transport damage. Damaged devices must no AWG26/0.13 mm².
longer be installed.
Earth wire contact resistance to EN 61800-5-1
; Install the undamaged device according to your application.
Compliance with the impedance specifications to EN 61800-5-1 for the
4.2 Connecting the electrical system protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
DANGER additional protective earthing conductor via the additional protective earth
Electric voltage on the device connection point available on the device.
Electric shock The protective earth connection point is located on the housing and has
→ Always install a protective earth first. a protective earth symbol and a bore hole.
→ Check the protective earth. 4.2.2 Idle current
DANGER
Because of the EMC filter integrated for compliance with EMC
Incorrect insulation
limits (interference emission and interference immunity), idle
Risk of fatal injury from electric shock
currents in the mains cable can be measured even when the
→ Use only cables that meet the specified installation motor is at a standstill and the mains voltage is switched on.
requirements for voltage, current, insulation material, load etc.
● The values lie in a range of typical < 250 mA.
→ Route cables such that they cannot be touched by any
● The effective power in this operating state (readiness for operation) is
rotating parts.
simultaneously at typical < 4 W.
DANGER
Electrical load (>50 µC) between mains wire and 4.2.3 Residual current operated device
protective earth connection after switching of the supply Only universal (type B or B+) RCD protective devices are
when switching multiple devices in parallel. permitted. Like frequency inverters, RCD protective devices
Electric shock, risk of injury cannot provide personal safety while operating the device.
→ Make sure that sufficient protection against accidental contact When switching on the power supply of the device, pulsed
Translation of the original operating instructions

is provided. charge currents from the capacitors in the integrated EMC filter
Before working on the electrical connection, the can lead to the RCD protective devices triggering without
connections to the mains supply and PE must be shorted. delay. We recommend residual current devices with a trigger
CAUTION threshold of 300 mA and delayed triggering (super-resistant,
Electrical voltage characteristic K).
The fan is a built-in component and features no electrically 4.2.4 Locked-rotor protection
isolating switch.
→ Only connect the fan to circuits that can be switched off with Due to the locked-rotor protection, the start-up current (LRA) is
an all-pole separating switch. equal to or less than the nominal current (FLA).
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.

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 R3G630-RA38-21
Operating instructions

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

Fig. 1: Recommended stripping lengths in mm (inside the terminal box)

Legend: CL = control lines

4.3.2 Connecting cables with terminals

WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
; Remove the cap from the screwed cable gland. Fig. 2: Connecting the wires to terminals
Remove the cap only in those places where cables are inserted. ; Seal the terminal box.
; Mount the screwed cable glands with the seal inserts provided in the
4.3.3 Cable routing
terminal box.
; Insert the line(s) (not included in the standard scope of delivery) into No water may penetrate along the cable in the direction of the cable gland.
the terminal box. When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.
; First connect the "PE" (protective earth) connection.
; Connect the lines to the corresponding terminals.
Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.
Translation of the original operating instructions

Fig. 3: Cable routing for fans installed upright.

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 R3G630-RA38-21
Operating instructions

4.4 Factory settings

Factory settings with which the device is pre-set by ebm-papst.
Control mode PWM controlling
parameter set 1
Control mode PWM controlling
parameter set 2
Fan / device adress 1
Max. PWM / % 100
Min. PWM / % 5
Save set value to Yes
EEPROM
Set value control Analogue (linear)
Control function Positive (heating)
parameter set 1
Control function Positive (heating)
parameter set 2
Translation of the original operating instructions

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 R3G630-RA38-21
Operating instructions

4.5 Connection screen

No. Conn. Designation Function / assignment

KL1 1 L1 Mains supply connection, supply voltage 1~200-277 V AC; 50/60 Hz
KL1 2 N Mains supply connection, supply voltage 1~200-277 V AC; 50/60 Hz
PE PE Earth connection, PE connection
KL2 1 NO Status relay, floating status contact; option 1: close with error; option 2: close with run monitor error message
KL2 2 COM Status relay; floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL2 3 NC Status relay, floating status contact; option 1: break with error; option 2: break with error for run monitor error
message
KL3 1 RSA Bus connection RS485; RSA; MODBUS RTU
KL3 2 RSB Bus connection RS485; RSB; MODBUS RTU
KL3 3 GND Signal ground for control interface
KL3 4 Ain1 U Analog input 1 (set value); 0-10 V; Ri= 100kOhm; parametrisable curve; only usable as alternative to input
Ain1 I
KL3 5 +10 V Fixed voltage output 10 VDC; + 10 V +/-3%; max. 10 mA; short circuit proof; power supply for ext. devices
(e.g. potentiometer)
KL3 6 Ain1 I Analog input 1 (set value); 4-20 mA; Ri= 100 Ohm; parametrisable curve; only usable as alternative to input
Ain1 U
KL3 7 Din1 Digital input 1: enabling of electronics; enabling: open pin or applied voltage 5 to 50 VDC; disabling: bridge to
GND or applied voltage < 0.8 VDC; reset function: triggers software reset after a level change to <0.8 V
KL3 8 Din2 Digital input 2: parameter set switch 1/2; according to EEPROM setting, the valid/used parameter set is
Translation of the original operating instructions

selectable per BUS or per digital input DIN2. Parameter set 1: open pin or applied voltage 5 to 50 VDC;
parameter set 2: bridge to GND or applied voltage < 0.8 VDC
KL3 9 Din3 Digital input 3: control characteristic of the integrated controller; according to EEPROM setting, the control
characteristic of the integrated controller is normally/inversely selectable per BUS or per digital input; normal:
open pin or applied voltage 5 to 50 VDC; inverse: bridge to GND or applied voltage < 0.8 VDC
KL3 10 GND Signal ground for control interface
KL3 11 Ain2 U Analog input 2; actual sensor value 0-10 V; Ri= 100kOhm; parametrisable curve; only usable as alternative to
input Ain2 I
KL3 12 +20 V Fixed voltage output 20 VDC; + 20V +25/-10%; max. 50 mA; short circuit proof; power supply for ext.
devices (e.g. sensors)
KL3 13 Ain2 I Analog input 2; actual sensor value 4-20 mA; Ri= 100 Ohm; parametrisable curve; only alternative to input
Ain2 U
KL3 14 Aout Analogue output 0-10 V; max. 5 mA; output of the actual motor control factor (output voltage of electronics)/ of
the actual motor speed. Parametrisable curve.

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 R3G630-RA38-21
Operating instructions

4.6 Checking the connections 5. INTEGRATED PROTECTIVE FUNCTIONS

; Make sure that the power is off (all phases). The integrated protective functions cause the motor to switch off
; Secure it from being switched on again. automatically in case of faults described in the table.
; Check the correct fit of the connection lines. Malfunctions Description / Function of
; Screw the terminal box cover closed again. Terminal box tightening safety feature
torque, see chapter 3.1 Product drawing. Rotor position detection error An automatic restart occurs.
; Route the connecting cables in the terminal box so that the terminal Locked rotor ; After the blockage is
box cover closes without resistance. removed, the motor restarts
; Use all plug screws (the entire number). In doing so, insert the automatically.
screws manually to avoid damage to the thread. Line under-voltage (mains input ; If the mains supply voltage
voltage outside of permitted returns to permitted values, the
; Make sure that the terminal box is correctly closed and sealed and
nominal voltage) motor restarts automatically.
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.
; Start the device by changing the input signal.

4.8 Switching off the device

Switching off the device during operation:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance work:
Translation of the original operating instructions

; Switch off the device via the control input.

; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the supply voltage.
; When disconnecting, be sure to disconnect the earth wire connection
last.

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 R3G630-RA38-21
Operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Overtemperature of Insufficient cooling Improve cooling. Let

electronics/motor the device cool
CAUSES AND REMEDIES down.
Do not perform any repairs on your device. Return the device to ebm- To reset the error
papst for repair or replacement. message, switch off
WARNING the mains supply
Terminals and connections have voltage even with a voltage for a min. of
unit that is shut off 25 s and switch it on
Electric shock again.
→ Wait five minutes after disconnecting the voltage at all poles Ambient temperature Reduce the ambient
before opening the device. too high temperature.
Reset by reducing
CAUTION control input to 0.
If control voltage is applied or a speed setpoint is stored,
Unacceptable Correct the operating
the motor automatically restarts, e.g. after a power failure.
operating point point. Let the device
Danger of injury
cool down.
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains If you have any other problems, contact ebm-papst.
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops. 6.1 Cleaning
→ After working on the device, remove any used tools or NOTE
other objects from the device. Damage to the device during cleaning.
If the device remains out of use for over four months, we Malfunction possible
recommend switching the device on for at least three hours at → Do not clean the device using a water jet or high-pressure
full speed to allow any condensate to evaporate and to move washer.
the bearings. → Do not use any cleaners containing acids,
Malfunction/error Possible cause Possible remedy bases or solvents.
Impeller running Imbalance in rotating Clean the device; if → Do not use any pointed or sharp-edged objects to clean.
roughly parts imbalance is still
evident after
6.2 Safety test
cleaning, replace the NOTE
device. High-voltage test
If you have The integrated EMC filter contains Y capacitors. Therefore, the
attached any weight trigger current is exceeded when AC testing voltage is applied.
clips during cleaning, → Test the device with DC voltage when you carry out the
make sure to high-voltage test required by law. The voltage to be used
remove them corresponds to the peak value of the AC voltage required by
afterwards. the standard.
Motor does not turn Mechanical blockage Switch off, de-
Translation of the original operating instructions

What has to How to test? Frequency Which

energise, and
be tested? measure?
remove mechanical
Check the Visual inspection At least every Repair or
blockage.
protective 6 months replacement of
Mains supply Check mains supply
casing against the device
voltage faulty voltage,
accidental
restore power
contact for
supply,
damage and to
apply control signal.
ensure that it is
Faulty connection De-energise, correct
intact
connection, see
Check the Visual inspection At least every Replacement
connection diagram.
device for 6 months of the device
damage to
blades and
housing
Mounting the Visual inspection At least every Fasten
connection lines 6 months

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 R3G630-RA38-21
Operating instructions

Check the Visual inspection At least every Replace wires

insulation of 6 months
the wires for
damage
Impeller for Visual inspection At least every Clean or
wear/deposits/ 6 months replace impeller
corrosion and
damage
Tightness of Visual inspection At least every Retighten,
screwed cable 6 months replace if
gland damaged
Condensate Visual inspection At least every Open bore holes
discharge 6 months
holes for
clogging, as
necessary
Translation of the original operating instructions

Item no. 51874-5-9970 · Revision 82539 · Release 2014-05-08 · Page 12 / 12

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