User Guide English PowCom 4
User Guide English PowCom 4
User Guide English PowCom 4
1-1
Copyright 1999-2008 Power-One, Inc. All Rights Reserved Restricted Rights Legend: Use, duplication, or disclosure by the Government is subject to restrictions as set forth in subparagraph (1)(ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013 or subparagraphs (1) and (2) of Commercial Computer Software - Restricted Rights at 48 CFR 52.227-19, as applicable. For Contact Information, please go to http://www.power-one.com/contact/ Refer to the Power-One License Agreement in this package before installing or using this product. Unless specifically noted, all addresses, data characters and persons referenced herein, and all examples involving names of companies and products, are fictitious examples and are designed solely to illustrate the use of Power-One products. Product names, logos, brands, and other trademarks featured or referred to within this product manual are the property of their respective trademark holders. These trademark holders are not affiliated with Power-One, Inc. or our products. They do not sponsor or endorse our products. LIMITATIONS AND AUTHORIZATIONS FOR USE AND PERMITTED APPLICATIONS Power-One's products are not designed, intended for use in, or authorized for use as critical components in, human life support systems/equipment, equipment used in hazardous environments, or equipment used in nuclear control equipment or systems. Any such use requires the prior express written consent of an authorized executive officer of Power-One, Inc., which consent may be withheld by Power-One, Inc. in its sole discretion. Users assume all risk and liability for, and agree to indemnify and defend Power-One from and against any claims for personal injury (including death) or property damage resulting from any such use or application which is made in the absence of such prior express written consent. If you find errors or problems with this documentation, please notify Power-One. Power-One does not guarantee that this document is error-free. The information in this document is subject to change without notice. 041630 June 2008
1-2
General Introduction
Some functions that are described in this chapter may not be available to all systems due to different hardware configurations.
General Introduction
Power-One. Document Number: 041630.fm Rev. AE
1-3
Installation
1.2 Installation
1. Download PowCom setup file of your choice from http://www.power-one.com/products/software_download.html After entering a user name and password supplied by your Power-One sales associate. 2. The program downloaded will work in read-only mode until the license key has been entered. 3. Obtain a license key from your Power-One sales associate. Note that your company may have a company license with a license number they can distribute internally. We recommend that you check this before contacting Power-One. 4. Unzip the file and run setup.exe. (Or double-click setup.exe from within WinZip).
NOTE
5. The program will prompt for an installation directory. Select the directory for installation. The default directory is C:\Program Files\Pow.Com. Push the Next button after the directory has been entered.
NOTE
In most cases warnings are caused by DLL files in the WINDOWS/SYSTEM directory being newer than the version on the install disk and should not cause a problem with the system. 6. Alarm Central page. Alarm Central simplifies monitoring of more sites simultaneously, when the control units connected in the network. The Alarm Central application is designed for Central Office monitoring of networking sites. For use of PowCom locally on site Alarm Central is not needed. If you wish to install Alarm Central check this option. Push the Next button.See Figure 1-1 on page 1-5.
1-4
Installation
Power-One. Document Number: 041630.fm Rev. AE
Installation
Figure 1-1
7. If the PowCom version supports more languages, prefered language can be selected on language selection page.Figure 1-1. Figure 1-2 Language installation
Installation
Power-One. Document Number: 041630.fm Rev. AE
1-5
Installation
2 3 5
2 3 5
Pow Com has to be installed before the ACC is connected for the first time. Otherwise Windows does not recognize the ACC correctly.
1-6
Installation
Power-One. Document Number: 041630.fm Rev. AE
Installation
Installation
Power-One. Document Number: 041630.fm Rev. AE
1-7
Main window
The information displayed when clicking on the icons will vary according to what type of controller the power system has, and also on the power system setup.
1-8
Main window
Power-One. Document Number: 041630.fm Rev. AE
Main window
Rectifier Icon
Displays the current from the rectifier. When clicking on this icon the modules information will be displayed in bottom left part of the main window. This is further explained in Modules information on page 1-10.
NOTE
If controller is ACC and energy save mode is on, color of this icon change to green. Breakers Icon
The Breakers icon displays the system voltage and load current. For a PCS controlled system that has individual current measurements: When clicking this icon, system specific information can be displayed. On PCS system that has distributions with individual current measurement it show controll that displays current values and allow setting of individual high current alarms. If the limit checkbox is not checked the limit is not active. Setting the limit to 0 is the same as deactivating it. On PCU30 system it display distribution currents and fuse alarms status. Battery Icon
The battery icon displays the current to the battery (if the current is negative the battery is discharged). Clicking this icon will display battery/batteries symmetry information if the system is set up to measure it. If installed on the system, battery temperature information is also displayed here.
NOTE If controller is ACC and battery capacity is set (see chap. 1.4.6) the capacity indicator is displayed below battery icon. Because not all information from ACC is available for the PowCom software, shown remaining capacity can differ from information shown on ACC display.
Symmetry voltage
Main window
Power-One. Document Number: 041630.fm Rev. AE
1-9
Main window
Displays a list of measurements of symmetry voltages. If the battery/batteries contain 18 cells, one of the measurements for each battery will be 0.00V. If one or more icons have red border, that means appertaining alarm have occurred. Alarm relay
The alarm relay icon displays the alarm condition for a specific relay. The indication squares are red in case of alarm, otherwise blue. By clicking with the mouse on one of the indication squares if the main window is small, a window with the alarm texts will be displayed. Otherwise alarm texts are displayed on the right part of the main window. External Measurements On PCS systems this button will be available if there are any external measurements on the system. Clicking on this button will open a window with external measurements that are system specific, i.e. they are not standard measurements. These measurements and the text describing them are programmed in the configuration of the system. Operation mode A text field indicating the charging status of the system. (NORMAL, BOOST, TEST, SPARE, etc.) Graphic chart The Graphic chart on the right bottom part display value history (voltage, current or degrees celsius on the y-axis and time on the x-axis) for the selected interval, that can be changed by right mouse click on the chart. Which parameter is captured can be changed by click on value in the diagram. Right button click will change source for blue line, left button click will change source for green line. Any value from diagram can be logged into the graph.
1-10
Main window
Power-One. Document Number: 041630.fm Rev. AE
Main window
Figure 1-6
Grey icons indicate modules not installed. Blue icons indicate modules OK. Red icons indicate modules in alarm. Orange icon indicates module in energy save mode (ACC). If any of module icons are clicked, there will be data displayed about the module as it is shown in Figure 1-7.
Main window
Power-One. Document Number: 041630.fm Rev. AE
1-11
Main window
Figure 1-7
Module data Displayed information depends on the connected system. However, a scrollbar will always be displayed in the bottom part of the window. This scrollbar is used to select the module. The number at the left side of the scrollbar shows the selected module. The number that is stated as module no. shows the module for which the data is displayed. If you select another module with the scrollbar, the data for this module will be displayed after approximately 1 second. Click on small rectifier icon in bottom left corner, dialog box with more information will appear. If system configuration allow it, module can be turned on/off from this screen (ACC).
NOTE Configuration can allow manual or automatic module turning on/ off function. If only manual function is allowed, or when automatic function is allowed but not turned on (for turning it on PLC function in confuguration is needed), the module power state can be controlled from here. If automatic function is allowed and turned on, it will override manual setting.
1-12
Main window
Power-One. Document Number: 041630.fm Rev. AE
Main menu
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-13
Main menu
The password is 1234.Some systems will also require password to accept parameter updates. Edit telephone list To edit the telephone list, highlight a line and select CHANGE. The blank line at the bottom of the list should be used to enter new numbers. To delete a line in the telephone list, select a line and press DELETE. To change telephone list, press NEW PHONE LIST and select a file. To create a new list, type a new file name, and the file will be created. To change the password for the active telephone list, press NEW PASSWORD. Enter your old password. Then, enter the new password twice to ensure correct spelling. The password can contain all kinds of letters and numbers, and the system will distinguish between small and capital letters. Modem initialisation To change the initialization string for the modem, press MODEM SET-UP and enter the string.
NOTE Switch data compression off, select direct asynchronous communication, set the terminal speed to follow the line speed, select no hand shake. For some modems this is adjusted from the factory. However, for high speed modems the user usually has to switch data compression off (v42/MNP).
Examples of suitable intialization strings for some modems: Description US Robotics Sportster 14400 Lasat Unique 14400 UCOM Fastlink 14400 HIDEM 14400 fax HANDY 144 CC XLINK 28800 Value AT&K0 AT&Q0&K0 AT&Q0 AT%C0\N1 AT&F&C1|&Q0&K0 AT%C0\N1 (Rockwell chipset)
1-14
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-15
Main menu
The port set-up menu allows the PowCom software to set the PCs communication port and the modems baud rate. Only available COM ports can be set by default. If you hold mouse pointer over com port name for more than one second, additional information about the port is displayed in tooltip box. In case that automatic detection of available COM ports failed, all ports can be enabled by checking Enable all ports. Select which com-port should be used and the communication baud-rate. If an incorrect baud-rate is selected, direct communication will not work. The baud-rate should always be the same as the controller setting. PCU 30.00 9600/4800/2400 baud (Default 9600) PCU 6.00 2400 baud PBSU 2400 baud PCU 3.00 2400/9600 baud (Default 2400) PCU 10.00 2400/9600 baud (Default 2400) PCS / GMC 2400/9600 baud (Default 9600)
1.4.3.2 Properties
Message timeout Message time-out sets the amount of time PowCom will wait for a reply before sending a new request. The default value is 1.0. In most cases this is ok, but when communicating via mobile phones, or over very long distances, or via radio modems or other equipment that cause a delay in the data flow it may be necessary to increase this time. In most cases 2.0 will be enough.
1-16
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
If this time-out is increased it will take longer for PowCom to discover a broken connection. The system does not allow values under 1.0. Dial up timeout This function sets the amount of time that the software will wait for a modem to connect to another modem. The default is 60 seconds. In most cases this is enough, but it may need to be increased if the remote modem has been set up to wait for many rings before answering.
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-17
Main menu
Figure 1-10
The Set Parameters menu is located under the Supervision menu and allows system parameters to be changed. The functions in this window will be the same as those that are on the system controller. The number of functions displayed in the set parameters will vary depending on the particular system connected. Not all of the functions listed below will be available on all systems. Some systems have more than one output voltage. In this case the select rectifier window will open and limits should be set for the module or module group. Values for some battery parameters (like for baterry tests) should be set regarding the battery datasheet.
1-18
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
Select rectifier Some systems have several galvanic isolated output voltages and the possibility for individual alarm threshold adjustment. Because of this feature the rectifier must be selected before the alarm adjustment can be made. However, when one module in a module group is adjusted the others will automatically be adjusted correspondingly. Select U1 - U4 Select output mode for the system. U1 is the normal charge voltage. U2 is the boost charge voltage. U3 is battery test voltage. U4 is a spare mode that may be used for a user-defined purpose. U1 - U4 Voltage reference for the different output modes. Battery Current limit Gives the possibility to select a maximum current for the system. As battery current in amps. (PCS/PCU5/10), or as rectifier current in percent of maximum capacity (PCU30). Low voltage alarm Adjusts the lower limit for voltage before the system gives alarm. High voltage alarm Adjusts the upper limit for voltage before the system gives alarm. Over voltage shutdown If the voltage reaches over this limit, the rectifier that delivers the highest current will be switched off Load/battery disconnection If the voltage falls below this limit during mains failure, the load/battery will be disconnected. Partial load disconnect Disconnection of lower prioritised load in order to extend backup time for important load. Disconnection is time controlled or voltage controlled. Load/battery connection If the battery is disconnected, it will be connected again if the voltage is above this limit and the mains returned.
NOTE
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-19
Main menu
High load Entered in percent of the maximum power from the system. If the load current gets higher than this limit, the system will give alarm to signal that there may not be enough capacity to charge the battery. Temperature limit Sets the upper limit for temperature before the system gives alarm. Symmetry limit If the voltage in one block differs more than this limit, from the average block voltage, the systems will give alarm. End voltage battery test Lower limit for system voltage during test. If the voltage falls below this limit, the test will be stopped and an alarm will be reported. Battery test time Sets the maximum number of minutes a test may last. If this limit is reached the test will stop. Ah. limit for test Sets the energy that may be discharged from the battery during test. If this limit is reached the test will stop. Time for test Sets the time of day (0-23) when automatic test should start. If the user enters 0, the test starts at 12 AM (midnight) or if the user enters 4, the test starts at 04:00 AM. Number of batteries Sets the number of branches on the battery that are equipped with symmetry measuring. Boost time Sets the duration of boost charging. Boost interval Sets the number of weeks between each boost. Boost factor Used to set the duration of boost after mains failure. See T1 Limit and T2 Limit. T1 limit When the voltage reaches below this limit, the system starts counting time. When the voltage reaches over this limit again, the counting stops. The
1-20
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
counted time is used in a function with the boost factor when the voltage reaches over T2 LIMIT. T2 limit When the system reaches over this limit the boost will start. The duration will be the time from T1 LIMIT multiplied with the boost factor. Auto test Sets how many times each year automatic test shall be performed. Battery type Sets the type of battery that is connected. Indicates how many blocks each branch is divided into for symmetry measurements Temperature compensation Activates the temperature compensation. The charging voltage will be adjusted continuously according to the compensation factor. Temperature compensation factor When the temperature compensation is active the charging voltage will be changed according to this factor. The adjusted charging voltage refers to 20 degrees C. If the temperature rises with 10 degrees, the voltage will be reduced according to the adjusted compensation factor. If the temperature goes down the voltage will be adjusted correspondingly. The adjustment is done continuously, which means that if the temperature is changed with 1 degree, the voltage will be changed with 1/10 of the compensation factor. System specific limits This button will open a window with system specific limits. In this window limits that are specific for this system can be set. These limits and the text that describe them are programmed in the configuration of the controller. If no limits have been defined, the button will be grey. Short interval battery test (Battery discontinuance test) (only ACC) The ACC controller is able to perform automatic battery discontinuance (or cessation) test in order to establish if there is a permanent break or interruption in the battery string. This test can be enabled or disabled. Frequency sets how offen this test will be performed. Value (in days) can be set from 1 to 7. Length sets duration of the test. Value (in minutes) can be set between 1 and 10 minutes.
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-21
Main menu
Deviation sets allowed battery current deviation for the test. I.e. If the lowest current reading is less than this value of the highest reading, alarm will be given. Value ( in %) can be set between 0 and
This menu allows system information to be changed. This information will be displayed when connecting to the system. The information will not have an influence on the function of the system, but is necessary to identify the system. The installation date should be set when the system is installed because it is used to calculate dates for battery tests. If controller is ACC and remaining battery capacity information is needed, battery capacity value has to be set.
1-22
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
Sets the automatic boost charging (boost) active. Must be activated only if the batteries shall be boost charged. Temperature compensating Activates the temperature compensation. The charging voltage will be adjusted continuously according to the compensation factor. Compensation factor Is the factor with which the charging voltage will be changed when the temperature compensation is active. The adjusted charging voltage refers to 20 degrees C. If the temperature rises with 10 degrees, the voltage will be reduced according to the adjusted compensation factor. If the temperature goes down the voltage will be adjusted correspondingly. The adjustment is done continuously, which means that if the temperature is changed with 1 degree, the voltage will be changed with 1/10 of the compensation factor. Modules Set the modules that are installed in the system. 1-31 are rectifier modules and 33 is the alarm unit (PAU). Tick off the installed rectifier modules. PAU (33) shall always be activated. Automatic test (only PCU with lower software versions than 3.20) States if an automatic test shall be executed once a year. PCU 30 with V3.20 or higher have several options for automatic test.
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-23
Main menu
Selecting this will open the above window which download the battery log data that has been stored in the PCS the first of every month. Press Download to collect the data from the PCS, this will take a while, and is indicated by a progress bar. Click Save to save the log as a tabulator separated file that can be imported in Excel, and other programs.
1-24
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
Peak load Contains the highets load current value for up to the last 30 days together with the time it has occured. Site data The controller has a register of 200 entries where an integer for fuse size and a 16 byte description for load fuses can be stored. It can be modified through this dialog. Maintenance and service The controller has a register of 50 entries with date and a 16 byte description for storing maintenance entries. If register is full, the new entry overwrite the oldest one. Statistical data Contains statistical data about rectifier and load current and battery temperature.
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-25
Main menu
This window shows a list of the last (up to) 40 alarms. Selecting a time on the list displays a list of alarms that where active at that time, and also shows changes in the alarm status.
1-26
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Main menu
If needed the PCU/PCS can be set up to dial back to a certain number in case of an alarm. Tick off the alarms that should trigger a dial back. Enter the phone number, and enable dial back. Dial back require a modem connected to the PCU/PCS. Three modes of dial back are available. Server on change, is used together with the PowCom phone server and the telephone number must be the number to that server. Note that this mode will dial repeatedly until contact has been made with the server, so do not use this in any other context. Pager on change will dial once each time the alam status change, including when the alarm is deactivated. Pager on new alarm will dial once when new alarms occur. To send a number to a pager set the phone number to NNNNNNNN@XXXXX , where NNNNNNNN is the number to the pager and XXXXX is the number that will be shown on the pager.
Main menu
Power-One. Document Number: 041630.fm Rev. AE
1-27
Main menu
The inventory menu displays a list of all modules and units in a system controlled by the PCS. Selecting a module or unit and selecting View Unit/ Module Info will show more information about the selected item.
1-28
Main menu
Power-One. Document Number: 041630.fm Rev. AE
Utilities menu
The Reconfigure button is used when modules or units are permanently removed from the system to tell the PCS that all items that are not communicating have actually been removed from the system. Some systems allow a master reset to be performed when you are connected with a direct connection. Some systems also allow the controller to be restarted without resetting anything. These buttons are only available when the connected system supports them for the user and there is a direct connection. Resets are not possible from network or modem connections for security reasons.
The Log Data function can be used to log current, and voltage. PowCom must be on-line with the system during the log period. The files generated by the logger, cannot be displayed in the VIEW TEST DATA window, but can be imported to a spreadsheet.
Utilities menu
Power-One. Document Number: 041630.fm Rev. AE
1-29
Utilities menu
This window displays test data graphically. Up to four charts can be displayed at the same time. Select the file you want to see from the file list. Use the Ctrl. key and left mouse button to display several charts at the same time. The combo boxes marked with X-axis and Y-axis can be used to change the axis values. The voltage as a function of Ah-discharged can be used to compare data for different tests to see if the battery voltage falls faster during discharging than when the battery was new. To delete files use "drag-drop". Click on a file and drag it to the trashcan icon. Test data files can be saved by using the built in database function. Drag and drop the file in the database icon (file cabinet) to save. To open a file in the database, double-click on the database icon, a list of available files will appear. Select the file from the list. To cancel the marking of all files in a list: Select only one file, press the Ctrl button and click the left button on the mouse over the selected file. The list boxes which covers the graphic area can be moved by clicking the right button of the mouse and drag the window, or hidden by deselecting Legend.
1-30
Utilities menu
Power-One. Document Number: 041630.fm Rev. AE
Utilities menu
Print... The Print button allows the file to be sent to a printer. The following options are available: Full page - Printing the charts in the window in a full-page version. The data for each chart is printed at the top of the sheet. Half page - Printing the charts in the window on a half page. The data for each chart is printed at the top of the sheet. U, A, Ah - Only available when one chart is selected. Prints voltage, current and ampere-hours as a function of time in three different curves on one sheet. Measurements - Prints the values of the test as text. Printer set-up - Standard printer set-up picture for selecting printer and paper orientation (landscape or portrait). Copying to Clipboard - Copies the chart to the clipboard enabling the user to paste it into a document in another program, e.g. Word. To paste the chart into a Word document, select PASTE SPECIAL in Word and select PICTURE from the list. The chart will be pasted in the Word document and can be scaled in Word. To paste the information texts about the different charts select PASTE SPECIAL once more and select UNFORMATTED TEXT.
Utilities menu
Power-One. Document Number: 041630.fm Rev. AE
1-31
Utilities menu
Figure 1-18
3. Locate the directory that has the update file. Select the file and click Ok. 4. Choose Transfer data to controler button. The transfer process will take a few seconds. 5. Once the transfer is complete, choose Store config in flash. 6. When the system is done, select close from the Configuration updater menu. 7. To check that the configuration is updated, check the configuration number via the PCS miscellaneous-version menu. 8. If you get a warning that the configuration was not made specifically for this system, it means that you are trying to load a general configuration. You can do that if you are sure that the configuration suites the system you try to load it into. If you are not sure of this then press cancel to abort the operation.It is important not to load unsuitable configurations since the configuration may change the operation of the system.
1-32
Utilities menu
Power-One. Document Number: 041630.fm Rev. AE
Button bar
For opening the window for selection of baud-rate and serial port:
Button bar
Power-One. Document Number: 041630.fm Rev. AE
1-33
Button bar
1-34
Button bar
Power-One. Document Number: 041630.fm Rev. AE