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    Singer PRV Manual

    Uploaded by

    Aditya
    The document provides installation, operation and maintenance instructions for a Singer Model 106/206-PR-SM pressure reducing valve. The valve reduces high inlet pressure to a lower, regulated outlet pressure using a primary pilot system. It also has a secondary pilot system that protects against downstream overpressure by rapidly closing the main valve if pressure rises above the secondary pilot setting. The instructions describe the valve components and operation, and provide steps for installing, adjusting the primary pressure reducing function, and setting the secondary overpressure protection pilot system.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Singer PRV Manual

    Uploaded by

    Aditya
    199 views3 pages
    The document provides installation, operation and maintenance instructions for a Singer Model 106/206-PR-SM pressure reducing valve. The valve reduces high inlet pressure to a lower, regulated outlet pressure using a primary pilot system. It also has a secondary pilot system that protects against downstream overpressure by rapidly closing the main valve if pressure rises above the secondary pilot setting. The instructions describe the valve components and operation, and provide steps for installing, adjusting the primary pressure reducing function, and setting the secondary overpressure protection pilot system.

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    © © All Rights Reserved

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    The document provides installation, operation and maintenance instructions for a Singer Model 106/206-PR-SM pressure reducing valve. The valve reduces high inlet pressure to a lower, regulated outlet pressure using a primary pilot system. It also has a secondary pilot system that protects against downstream overpressure by rapidly closing the main valve if pressure rises above the secondary pilot setting. The instructions describe the valve components and operation, and provide steps for installing, adjusting the primary pressure reducing function, and setting the secondary overpressure protection pilot system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    199 views3 pages

    Singer PRV Manual

    Uploaded by

    Aditya
    The document provides installation, operation and maintenance instructions for a Singer Model 106/206-PR-SM pressure reducing valve. The valve reduces high inlet pressure to a lower, regulated outlet pressure using a primary pilot system. It also has a secondary pilot system that protects against downstream overpressure by rapidly closing the main valve if pressure rises above the secondary pilot setting. The instructions describe the valve components and operation, and provide steps for installing, adjusting the primary pressure reducing function, and setting the secondary overpressure protection pilot system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    12850-87 Avenue
    Surrey, BC. Canada. V3W 3H9
    Ph: 604-594-5404
    Fx: 604-594-8845
    www.singervalve.com

    SINGER MODEL 106/206-PR-SM


    Pressure Reducing Valve with Downstream Overpressure Protection
    Schematic A-7697D
    Installation, Operating and Maintenance Instructions
    DESCRIPTION:
    When there is no demand, and the downstream
    Model 106/206-PR-SM is a pilot operated pressure
    pressure is at the setting of Pressure Reducing Pilot
    reducing valve designed to reduce a high inlet
    (7), Pilot (7) is closed.
    pressure into a lower outlet pressure. The valve will
    maintain a relatively steady downstream pressure Pressure from the inlet side of the valve is directed to
    regardless of fluctuations in the supply pressure or the the bonnet at port “a” through Fixed Restriction (5)
    flow rate. This function is performed by the Primary and Flow Stabilizer (6), if so equipped. The Main
    Pilot System connected to the valve main chamber Valve closes.
    (or bonnet) at port ‘a’.
    When flow is required, Pilot (7) senses a drop in
    Superimposed on the Primary Valve is a secondary downstream pressure and opens. The flow through
    operator, designated by the “M” in the model number. Pilot (7) is greater than the flow through Fixed
    This secondary operator has a separate and Restriction (5). This reduces the pressure in the Main
    independent pilot system which monitors the outlet Valve bonnet. The Main Valve opens to supply
    pressure through Surge Pilot (4). If the outlet demand. The speed of opening is determined by the
    pressure rises to the set point of Pilot (4), Pilot (4) will setting of Flow Stabilizer (6), if so equipped. Refer to
    open to connect the inlet pressure of the Main Valve Model 26 instructions for adjustment.
    to the bonnet (connection ‘b’) of the Secondary Under flow conditions, Pilot (7) reacts to small
    operator. This closes the Main Valve rapidly and changes in downstream pressure and modulates the
    positively to keep the outlet pressure from rising pressure in the Main Valve bonnet as required to keep
    further. the downstream pressure constant. Main Valve
    Unless otherwise specified, the valve will be position follows the position of Pilot (7). When Pilot
    assembled for service temperatures to 180°F (80° (7) is closed the Main Valve closes, and when Pilot
    C). (7) opens the main valve opens.
    DESCRIPTION OF OPERATION: Model 106/206-PR-SM is equipped with a second and
    independent pilot system consisting mainly of Surge
    Main Valve (1) is normally open when pressure is Pilot (4). This pilot has a sensing connection to the
    applied to the valve inlet. When this same pressure downstream of the Main Valve. If the downstream
    is applied to the main bonnet through port “a”, via pressure rises above the setting of Pressure Reducing
    the PRIMARY PILOT SYSTEM, the Main Valve Pilot (7) and reaches the setting of Surge Pilot (4),
    closes tight. By controlling the pressure in the Pilot (4) opens. This directs pressure to the
    bonnet, the Main Valve can be made to open fully, secondary valve chamber and the backup diaphragm
    close tight, or open partially. at port “b” maintaining modulation of the Main
    The pressure in the Main Valve bonnet (and therefore Valve.
    the position of the Main Valve) is controlled by a pilot
    circuit consisting of Fixed Restriction (5), Flow
    Stabilizer (6), if so equipped and Pressure Reducing
    Pilot (7).

    IOM A-7697D Page 1 of 2 January 2008


    th
    12850-87 Avenue
    Surrey, BC. Canada. V3W 3H9
    Ph: 604-594-5404
    Fx: 604-594-8845
    www.singervalve.com

    INSTALLATION: SECONDARY PILOT SYSTEM

    1. Refer to 106/206-PGM Instructions. NOTE: On initial startup of this valve always set
    2. Installation where there is loosely held piping the primary pressure reducing valve first before
    and/or elbows close to the valve may cause the proceeding to the secondary pilot system.
    valve to pulsate.
    1. Open Isolating Valves (2B) and (9B). Observe
    ADJUSTING PROCEDURE: Fixed Restriction (11) for flow. If there is no
    flow, Pilot (4) is set higher than Pressure
    MAIN PRESSURE REDUCING VALVE Reducing Pilot (7) and you can proceed with the
    instructions in No. 2 below.
    1. Open Isolating Valve (2A) in the primary pilot • If there is flow from Restriction (11), turn the
    system. adjusting screw of Surge Pilot (4) clockwise until
    2. Crack open the downstream mainline stop valve, the flow stops. Make this adjustment in 1/2 turn
    and slowly open the upstream mainline stop increments with a short pause between each
    valve. (Note, by mainline stop valve we mean adjustment.
    the gate or butterfly valve in line before and after • When the stem on the top of the valve begins to
    the Singer valve) rise, there is no need for further adjustment. Wait
    3. Open Isolating Valve (8) and bleed air from the until the stem has fully risen and all flow from
    Main Valve bonnet. Restriction (11) has stopped.
    4. Open Isolating Valve (9A). 2. Turn the adjusting screw on Pilot (4) counter-
    5. Open downstream mainline stop valve wide. clockwise until flow just starts to appear at Fixed
    6. Set downstream pressure by turning Pilot (7) Restriction (11). Pilot (4) and Pressure Reducing
    adjusting screw: to increase pressure, turn Pilot (7) are now set approximately the same.
    adjusting screw clockwise, counter-clockwise to 3. Increase the setting of Surge Pilot (4) to 5-10 psi
    reduce pressure. higher than Pilot (7).
    7. NOTE THAT THERE MUST BE FLOW
    THROUGH THE VALVE WHEN PRESSURE IS NOTE THERE MUST BE FLOW THROUGH THE
    ADJUSTED. VALVE WHEN MAKING THIS ADJUSTMENT.
    8. If the valve does not open (downstream pressure
    remains low), check the adjustment of Flow 4. Check the range of Normally Closed Pilot (4) and
    Stabilizer (6), if so equipped. SEE MODEL 26 turn the adjusting screw clockwise to set. If pilot
    INSTRUCTIONS. spring range is: turn adjusting screw:
    a. 5 - 50 psi 1 turn
    b. 10 - 80 psi 1/2 turn
    c. 20 -200 psi 1/3 turn

    NOTE: NORMALLY CLOSED PILOT (4) MUST BE


    SET HIGHER THAN PRESSURE REDUCING PILOT
    (7) FOR PROPER OPERATION OF THIS VALVE.

    IOM A-7697D Page 2 of 2 January 2008

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