Toshiba Dvr80kf SM

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FILE NO.

810-2009135GR

SERVICE MANUAL

DVD/ Video Cassette Recorder

DVR80KF

VCR DVD

The above model is classified as a green product (*1), as indicated by the underlined serial
number. This Service Manual describes replacement parts for the green product. When
repairing this green product, use the part(s) described in this manual and lead-free solder (*2).

For (*1) and (*2), see the next page.

TOSHIBA CORPORATION 2010 Published in Japan, Feb. 2010 GREEN


(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER


This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in the
servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or BOARD being soldered.
Great care should be made to ensure high-quality soldering when servicing this product —
especially when soldering large components, through-hole pins, and on BOARDs — as the level
of heat required to melt lead-free solder is high.
MAIN SECTION
DVD / VIDEO CASSETTE RECORDER
DVR80KF
Main Section
I Specifications
I Preparation for Servicing
I Adjustment Procedures
I Schematic Diagrams
I BOARD
I Exploded Views
I Parts List

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Laser Beam Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Important Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Preparation for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
How to Initialize the DVD Recorder & VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Remote Control Key Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Schematic Diagrams / BOARD and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
IC Pin Function Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1
Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22-1

Manufactured under license from Dolby Laboratories.


Dolby and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS

1-1-1 E9TK5SP
LASER BEAM SAFETY PRECAUTIONS
This DVD player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming


from the pickup or allow it to strike against your
skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of DVD mechanism.

1-2-1 DRVHDP_LBSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
Some electrical and mechanical parts have special AC outlet.
safety-related characteristics which are often not L. Be sure to confirm the FAN motor has completely
evident from visual inspection, nor can the protection stopped when disconnecting the AC cord for
they give necessarily be obtained by replacing them termination processing is activated during inner P-
with components rated for higher voltage, wattage, on immediately after turning Power off.
etc. Parts that have special safety characteristics are
identified by a ! on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.

Precautions during Servicing


A. Parts identified by the ! symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F. Observe that the wires do not contact heat
producing parts (heatsinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.

1-3-1 DVDP_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts,
and wires have been returned to their original positions.
Afterwards, do the following tests and confirm the Chassis or Secondary Conductor
specified values to verify compliance with safety
standards.
Primary Circuit
1. Clearance Distance
d' d
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line Voltage Clearance Distance (d), (d’)

230 V
≥ 3.2 mm(d)
≥ 6.0 mm(d’)
Note: This table is unofficial and for reference only. Fig. 1
Be sure to confirm the precise values.

2. Leakage Current Test


Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, Exposed Accessible Part
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON) : AC Voltmeter
Z (High Impedance)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
One side of
B
Power Cord Plug Prongs

Fig. 2

Table 2: Leakage current ratings for selected areas


One side of power cord plug
AC Line Voltage Load Z Leakage Current (i)
prongs (B) to:
2kΩ RES.
i≤0.7mA AC Peak RF or
Connected in
i≤2mA DC Antenna terminals
parallel
230 V
50kΩ RES.
i≤0.7mA AC Peak
Connected in A/V Input, Output
i≤2mA DC
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

1-3-2 DVDP_ISP
STANDARD NOTES FOR SERVICING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Circuit Board Indications Pb (Lead) Free Solder


1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder.
indicated as shown.
How to Remove / Install Flat Pack-IC
Top View Bottom View
Input 1. Removal
Out In
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
2. For other ICs, pin 1 and every fifth pin are machine, then apply hot air to the Flat Pack-IC
indicated as shown. (about 5 to 6 seconds). (Fig. S-1-1)

Pin 1

10

3. The 1st pin of every male connector is indicated as


shown.

Fig. S-1-1
Pin 1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
Instructions for Connectors 3. Bottom of the flat pack-IC is fixed with glue to the
1. When you connect or disconnect the FFC (Flexible BOARD; when removing entire flat pack-IC, first
Foil Connector) cable, be sure to first disconnect apply soldering iron to center of the flat pack-IC
the AC cord. and heat up. Then remove (glue will be melted).
2. FFC (Flexible Foil Connector) cable should be (Fig. S-1-6)
inserted parallel into the connector, not at an 4. Release the flat pack-IC from the BOARD using
angle. tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
FFC Cable Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
Connector to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
BOARD damage. (Fig. S-1-2)

* Be careful to avoid a short circuit.

1-4-1 DVDP_SN
3. The flat pack-IC on the BOARD is affixed with With Soldering Iron:
glue, so be careful not to break or damage the foil 1. Using desoldering braid, remove the solder from
of each pin or the solder lands under the IC when all pins of the flat pack-IC. When you use solder
removing it. flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)

Hot-air
Flat Pack-IC Flat Pack-IC Desoldering Braid
Desoldering
Machine
BOARD

Soldering Iron
Masking Flat Pack-IC Fig. S-1-3
Tape
Tweezers 2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
Fig. S-1-2
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)

Sharp
Pin

Fine Tip
Soldering Iron
Fig. S-1-4

3. Bottom of the flat pack-IC is fixed with glue to the


BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted).
(Fig. S-1-6)
4. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)

1-4-2 DVDP_SN
With Iron Wire: 2. Installation
1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the
flux which is applied to all pins of the flat pack-IC, BOARD so you can install a replacement flat pack-
you can remove it easily. (Fig. S-1-3) IC more easily.
2. Affix the wire to a workbench or solid mounting 2. The “ I ” mark on the flat pack-IC indicates pin 1.
point, as shown in Fig. S-1-5. (See Fig. S-1-7.) Be sure this mark matches the
3. While heating the pins using a fine tip soldering pin 1 on the BOARD when positioning for
iron or hot air blower, pull up the wire as the solder installation. Then presolder the four corners of the
melts so as to lift the IC leads from the BOARD flat pack-IC. (See Fig. S-1-8.)
contact pads as shown in Fig. S-1-5. 3. Solder all pins of the flat pack-IC. Be sure that
4. Bottom of the flat pack-IC is fixed with glue to the none of the pins have solder bridges.
BOARD; when removing entire flat pack-IC, first
apply soldering iron to center of the flat pack-IC
and heat up. Then remove (glue will be melted). Example :
(Fig. S-1-6)
5. Release the flat pack-IC from the BOARD using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the BOARD, handle it gently
because it may be damaged if force is applied. Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Hot Air Blower

Presolder
or

Iron Wire

Soldering Iron

To Solid
Mounting Point
Fig. S-1-5 Flat Pack-IC

BOARD
Fig. S-1-8
Fine Tip
BOARD Soldering Iron

Flat Pack-IC
Tweezers

Fig. S-1-6

1-4-3 DVDP_SN
Instructions for Handling Semi-
conductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.

1. Ground for Human Body


Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.

2. Ground for Workbench


Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.

<Incorrect>

BOARD

<Correct> Grounding Band

1MΩ

BOARD

1MΩ
Conductive Sheet or
Copper Plate

1-4-4 DVDP_SN
PREPARATION FOR SERVICING
How to Enter the Service Mode
About Optical Sensors
Caution:
An optical sensor system is used for the Tape Start
and End Sensors on this equipment. Carefully read
and follow the instructions below. Otherwise the unit
may operate erratically.
What to do for preparation
Insert a tape into the Deck Mechanism Assembly and
press [ B ] (VCR) button. The tape will be loaded into
the Deck Mechanism Assembly. Make sure the power
is on, connect JP278(S-INH) to GND. This will stop the
function of Tape Start Sensor, Tape End Sensor and
Reel Sensors. (If these TPs are connected before
plugging in the unit, the function of the sensors will
stay valid.) See Fig. 1.

Q503 Q504

JP278 (S-INH)

Fig. 1
Note: Because the Tape End Sensors are inactive,
do not run a tape all the way to the start or the
end of the tape to avoid tape damage.

1-5-1 E9TK0PFS
CABINET DISASSEMBLY INSTRUCTIONS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1. Disassembly Flowchart REMOVAL


ID/
This flowchart indicates the disassembly steps to gain LOC. PART REMOVE/*UNHOOK/
Fig.
access to item(s) to be serviced. When reassembling, No. UNLOCK/RELEASE/ Note
No.
follow the steps in reverse order. Bend, route, and UNPLUG/DESOLDER
dress the cables as they were originally. DVD (S-6), 2(S-7), 2(S-8),
Mechanism 2(S-9), *CN101,
[6] Fan Holder [1] Cover Top [3] BOARD USB
& DVD *CN502-D, *CN701,
[5] D3 2
MAIN *CN901, *CN981,
[2] Front [11] BOARD
[7] Motor DC Fan
Assembly SWITCH
BOARD Dust Cover, Hook,
Assembly Mecha Plate Earth
[13] BOARD
[8] Panel Rear
POWER SWITCH [6] Fan Holder D4 2(S-10), *CN1002-P ---
Motor DC
[4] Front Bracket [7] D4 2(S-11) ---
Fan
2(S-12), 5(S-13),
[5] DVD Mechanism [8] Panel Rear D4 ---
& DVD MAIN Rear Holder
BOARD Assembly
BOARD (S-14), 3(S-15),
[12] BOARD [9] BOARD [9] POWER D5 (S-16), *CL1001, ---
FUNCTION POWER SUPPLY SUPPLY *CN3605, FFC Guide
Power
[10] Power Holder [10] D5 ---------- ---
Holder
[14] VCR BOARD
Chassis Unit [11] D5 (S-17), Desolder ---
SWITCH
[15] Deck BOARD
Assembly [12] D5 2(S-18), *CN1504 ---
FUNCTION
[16] BOARD DTV
MODULE Unit
BOARD
[13] POWER D6 (S-19), Desolder ---
[17] BOARD SWITCH
REAR JACK
VCR
[18] BOARD AV
[14] Chassis D6 5(S-20), 4(S-21) ---
Unit
[20] Front
[19] Deck Pedestal [21] Bracket R Deck 3
Bracket R [15] D7 (S-22), (S-23)
Assembly 4
BOARD
2. Disassembly Method DTV
[16] D7 Desolder ---
REMOVAL MODULE
ID/ Unit
LOC. PART REMOVE/*UNHOOK/
Fig. BOARD
No. UNLOCK/RELEASE/ Note
No. [17] REAR D7 Desolder ---
UNPLUG/DESOLDER
JACK
[1] Cover Top D1 9(S-1) ---
[18] BOARD AV D7 ---------- ---
*5(L-1), *3(L-2), (S-2),
Front 2(S-3), *CN6001, Deck
[2] D2 1 [19] D8 7(S-24) ---
Assembly USB Holder, USB Pedestal
Plate Earth Front (S-25), 2(S-26), DV
[20] D8 ---
BOARD Bracket R Cable, DV Plate Earth
[3] D2 ---------- ---
USB [21] Bracket R D8 2(S-27) ---

[4]
Front
D2
3(S-4), (S-5), Front
--- ↓ ↓ ↓ ↓ ↓
Bracket Support (1) (2) (3) (4) (5)

1-6-1 E9TK0DC
Note:
(1): Identification (location) No. of parts in the figures (S-4)
(2): Name of the part [4] Front Bracket
(3): Figure Number for reference
(S-4) (S-5)
(4): Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or Front
Support
desoldered.
(S-4)
P=Spring, L=Locking Tab, S=Screw,
CN=Connector
*=Unhook, Unlock, Release, Unplug, or Desolder
e.g. 6(S-1) = six Screws (S-1),
5(L-1) = five Locking Tabs (L-1) (L-1)
(5): Refer to “Reference Notes.”
(S-2)
Reference Notes
1. Locking Tabs (L-1) and (L-2) are fragile. Be careful (S-3) CN6001
(L-1) [3] BOARD
not to break them.
USB
1-1. Remove Screw (S-2).
USB Holder
1-2. Release four Locking Tabs (L-1). USB Plate Earth
1-3. Release three Locking Tabs (L-2). [2] Front Assembly
(L-2) Fig. D2
1-4. Disconnect Connector (CN6001), and
remove the Front Assembly.
2. The DVD Mechanism & DVD MAIN BOARD
Assembly is adjusted as a unit at factory.
Therefore, do not disassemble it. Replace the Mecha Plate
DVD Mechanism & DVD MAIN BOARD (S-7) Earth
Assembly as a unit.
CN981 CN502-D
3. When reassembling, solder wire jumpers as
CN701
shown in Fig. D7. CN101
4. Before installing the Deck Assembly, be sure to
(S-9)
place the pin of LD-SW on the BOARD AV as
shown in Fig. D7. Then, install the Deck Assembly
CN901 (S-7)
while aligning the hole of Cam Gear with the pin of
LD-SW, the shaft of Cam Gear with the hole of LD- [5] *DVD
(S-8)
SW as shown in Fig. D7. Mechanism
& DVD MAIN
BOARD
(S-1) Assembly
[1] Cover Top
Dust Hook
(S-1) (S-1)
Cover

(S-6)

(S-1)

* See Reference Notes 2. Fig. D3

Fig. D1

1-6-2 E9TK0DC
[7] Motor (S-21)
[8] Panel Rear DC Fan
(S-12) (S-10) (S-20)

(S-13) [14] VCR


Chassis Unit
Rear Holder (S-12)

(S-11)
(S-13) [6] Fan Holder
[13] BOARD
POWER SWITCH
CN1002-P

Fig. D4
(S-19)

(S-14)
FFC Guide Desolder

CL1001 (S-15)
[9] BOARD Lead with
POWER SUPPLY blue stripe

(S-18) Fig. D6
(S-16)
[12] BOARD CN3605
FUNCTION

[10] Power
Holder

Desolder
(S-17)
CN1504
[11] BOARD SWITCH Fig. D5

1-6-3 E9TK0DC
Cylinder
FE Head Assembly
Pin
ACE Head
Assembly

[15] Deck SW507


Assembly LD-SW

[17] BOARD
REAR JACK
[16] BOARD
DTV MODULE
Unit [18] BOARD AV

[15] Deck Assembly

Cam Gear
Hole
Shaft

Hole
(S-22)
Pin
[18] BOARD AV LD-SW
[18] BOARD AV
(S-23)

Desolder
Desolder

From
From FE Head
ACE Head
Assembly From
Cylinder
Assembly Lead with
white stripe
Printing side

Lead with
FFC of blue stripe
Capstan
Motor Desolder Desolder

Desolder

BOTTOM VIEW
Lead connections of Deck Assembly and BOARD AV

Fig. D7

Note: When removing FFC(B37A) of Capstan Motor from BOARD AV, be sure to replace the new FFC(B37A).
(Don’t solder FFC which removed once again)

1-6-4 E9TK0DC
(S-24)

[19] Deck Pedestal

[21] Bracket R
(S-27)

[20] Front
Bracket R
DV Plate Earth
(S-25)

(S-26)
DV Cable
Fig. D8

1-6-5 E9TK0DC
3. How to Eject Manually
Note: When rotating the gear, be careful not to damage the gear.
1. Remove the Cover Top, Front Assembly, Front Bracket, DVD Mechanism & DVD MAIN BOARD Assembly.
2. Remove the Dust Cover.
3. Rotate the gear in the direction of the arrow manually as shown below the tray descends.
4. Pull the tray out manually and remove a disc.

View for A

A Rotate this gear in


the direction of the arrow
Hook

1-6-6 E9TK0DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Note: Head Switching Position Adjustment


1. Electrical adjustments are required after replacing
Purpose:
circuit components and certain mechanical parts.
It is important to do these adjustments only after To determine the Head Switching position during
all repairs and replacements have been playback.
completed. Also, do not attempt these adjustments Symptom of Misadjustment:
unless the proper equipment is available. May cause Head Switching noise or vertical jitter
2. To perform these alignment / confirmation in the picture.
procedures, make sure that the tracking control is
set in the center position: Press either [PROGRAM Test point Adj.Point Mode Input
5? ] or [PROGRAM ] button on the front panel
first, then the [ B ] (VCR) button on the front panel. J171(V-OUT) VR501
PLAY
TP504(RF-SW) (Switching Point) -----
(SP)
Test Equipment Required GND (BOARD AV)
1. Oscilloscope: Dual-trace with 10:1 probe, Measurement
Tape Spec.
V-Range: 0.001~50V/Div., Equipment
F-Range: DC~AC-20MHz
6.5H ± 1H
2. Alignment Tape (FL6A) FL6A Oscilloscope
(416μs ± 64μs)

Connections of Measurement Equipment

Oscilloscope
J171
BOARD
GND
AV
TP504
CH1 CH2
Trig. (+)

Figure 1

EXT. Syncronize Trigger Point

CH1
1.0H 0.5H
6.5H±1H (416 μs ± 64 μs) V-Sync
CH2
Switching Pulse

Reference Notes:
Playback the Alignment tape and adjust VR501 so
that the V-sync front edge of the CH1 video output
waveform is at the 6.5H ± 1H (416μs ± 64μs)
delayed position from the rising edge of the CH2
head switching pulse waveform.

1-7-1 E9TK0EA
HOW TO INITIALIZE THE DVD RECORDER & VCR
To put the program back at the factory-default, initialize the DVD recorder & VCR as the following procedure.

< DVD Section >


1. Turn on the DVD recorder & VCR.
2. Confirm that no disc is loaded or that the disc tray
is open. To put the DVD recorder & VCR into the
Version display mode, press [DVD], [INSTANT
SKIP], [1], [2], and [3] buttons on the remote
control unit in that order.
Fig. a appears on the screen.
*1: "*******" differs depending on the models.
*2: Firmware Version differs depending on the
models, and this indication is one example.

F/W VERSION DISP

MODEL NAME : *******


DVB-T VERSION: ***.***
FE VERSION : ***_***_***
BE VERSION : *************
TT VERSION : ************
DV UNIQUE ID: ******** ********
LD ADJUSTMENT : OK
DISC ADJUSTMENT : OK

DEFAULT SETTING : ENTER


EXIT : RETURN

Fig. a Version Display Mode Screen


3. Press [ENTER/OK] button, then the DVD recorder
& VCR starts initializing. When the initializing is
completed, the DVD recorder & VCR exits the
Version display mode and turns off the power
automatically.
* To move into the Normal mode from the
Version display mode, press [RETURN] button
on the remote control unit instead of [ENTER/
OK] button.
* When [ ] button is pressed before [ENTER/
OK] button is pressed, the DVD recorder &
VCR exits the Version display mode, then the
power turns off.
Note: By initializing, “Current Clock”, “Setup
Changing Item”, “Channel Setup” and “Timer
Program” are initialized.

1-8-1 E9TK0INT
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray. 4. Select the firmware version pressing arrow
2. To put the DVD recorder & VCR into version up buttons, then press [ENTER/OK].
mode, press [DVD], [INSTANT SKIP], [6], [5], and Fig. d appears on the screen and Fig. e appears
[4] buttons on the remote control unit in the order. on the VFD. The DVD recorder & VCR starts
Then the tray will open automatically. updating.
Fig. a appears on the screen and Fig. b appears About VFD indication of Fig. e:
on the VFD. 1) When Fig. d is displayed on the screen, “F-UP”
* Firmware Version differs depending on the is displayed on the VFD.
models, and this indication is one example.
2) When “Firmware Updating... XX% Complete.”
Firm Update Mode ver. ************* Current is displayed on the screen, BE version number
F/W version is displayed on the VFD such as 194000.
is displayed.
* Firmware Version differs depending on the
models, and this indication is one example.

Firm Update Mode ver. *************


Please insert a disc.
Selected ************
F/W version
is displayed.

(*1) File Loading...


Fig. a Version Up Mode Screen

Fig. b VFD in Version Up Mode


Fig. d Programming Mode Screen
3. Load the disc for version up.
Fig. c appears on the screen. The file on the top is
highlighted as the default.
When there is only one file to exist, Step 4 will
Fig. e VFD in Version Up Mode (Example)
start automatically.
The appearance shown in (*1) of Fig. d is
* Firmware Version differs depending on the
models, and this indication is one example. described as follows.

Firm Update Mode ver. ************* No. Appearance State


Disc name VOL_************
is displayed.
1 File Loading... Sending files into the memory
************
************
Files included
Firmware
************
************ in the disc are 2 Updating... Writing new version data
displayed. XX% Complete.
Firmware
--- Failed in updating
1/1 Update Failure

Fig. c Update Disc Screen


5. After updating is finished, the tray opens
automatically.
At this time, no button is available.
6. Pull out the AC code once, then insert it again.

1-9-1 E9TK0FW
How to Verify the Firmware Version
1. Turn on the DVD recorder & VCR.
2. Confirm that no disc is loaded or that the disc tray
is open. To put the DVD recorder & VCR into the
Version display mode, press [DVD], [INSTANT
SKIP], [1], [2], and [3] buttons on the remote
control unit in that order.
Fig. f appears on the screen.
*1: "*******" differs depending on the models.
*2: Firmware Version differs depending on the
models, and this indication is one example.

F/W VERSION DISP

MODEL NAME : *******


DVB-T VERSION: ***.***
FE VERSION : ***_***_***
BE VERSION : *************
TT VERSION : ************
DV UNIQUE ID: ******** ********
LD ADJUSTMENT : OK
DISC ADJUSTMENT : OK

DEFAULT SETTING : ENTER


EXIT : RETURN

Fig. f Firmware version display

Display Contents
MODEL NAME Model Name
DVB-T
DVB-T Module version
VERSION
FE VERSION Firmware F/E version
BE VERSION Firmware B/E version
TT VERSION Firmware T/T version
DV UNIQUE ID DV Unique ID
LD LD adjustment progress (done: OK/
ADJUSTMENT not done: --)
DISC Factory adjustment progress (done:
ADJUSTMENT OK/not done: --)

3. Press [RETURN] or [ ] button to turn off.


Note: Be sure to verify the firmware version.

1-9-2 E9TK0FW
REMOTE CONTROL KEY CODE
NEC Format
Key No. Name Code
1 OPEN/CLOSE 45BC-11
2 INPUT SELECT 45BC-0F
2 3 3 HDMI 45BC-B0
4 ON/STANDBY 45BC-12
1 4 5 1 45BC-01
7 6 2 45BC-02
5 8 7 3 45BC-03
6 8 PROG. UP 45BC-1E
9 12 9 4 45BC-04
10 11
10 5 45BC-05
13 16 11 6 45BC-06
14 15
12 PROG. DOWN 45BC-1F
17 20
18 19 13 7 45BC-07
14 8 45BC-08
21 24 15 9 45BC-09
22 23 16 TIMER PROG. 45BC-40
25 27 17 SETUP 45BC-52
26 18 0 45BC-00
29
28 30 19 CLEAR 45BC-53
20 INFO 45BC-3F
31 33 21 TEXT 45BC-23
32 22 VCR 45BC-1B
34 37 23 DVD 45BC-18
35 36 24 GUIDE 45BC-6D
38 40 25 TOP MENU 45BC-D0
39 26 CURSOR UP 45BC-C0
41 43 27 DISC MENU 45BC-D1
42 28 CURSOR LEFT 45BC-CC
44 47 29 ENTER/OK 45BC-44
46
30 CURSOR RIGHT 45BC-C4
48 51
49 50 31 DISPLAY 45BC-5A
52 55 32 CURSOR DOWN 45BC-C8
54 33 RETURN 45BC-D2
34 RED 45BC-2A
35 GREEN 45BC-2B
36 YELLOW(MODE) 45BC-2C
37 BLUE(SEARCH) 45BC-29
38 REV 45BC-98
39 PLAY 45BC-13
40 FWD 45BC-9A
41 SKIP DOWN 45BC-84
42 STOP 45BC-16
43 SKIP UP 45BC-80
44 PAUSE 45BC-17
45 --- ---
46 INSTANT SKIP 45BC-5B
47 SAT.LINK 45BC-1D
48 TIME SLIP 45BC-1A
49 DUBBING 45BC-56
50 REC MODE 45BC-A7
51 REC 45BC-15
52 SUBTITLE 45BC-D5
53 --- ---
54 AUDIO 45BC-D3
55 TIMER SET 45BC-67

1-10-1 E9TK0RC
TROUBLESHOOTING
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1 Power Supply Section


FLOW CHART NO.1
The power cannot be turned on.

No
Is the fuse normal? See FLOW CHART No.2 <The fuse blows out.>
Yes
Is normal state restored when once unplugged power No Check for lead or short-circuiting of primary circuit
cord is plugged again after several seconds. component and replace P4(PW/SW ASSEMBLY)
Yes if defective.
No
Is the SYS+5V line voltage normal? SYS+5V (IC1051, IC1052, IC1151, D1051, D1052,
Yes D1053, D1054, D1057, D1058, D1152, R1054, T1051,
No RL1001)
Is the AL+5V line voltage normal?
AL+5V (Q1001, Q1003, T1001, D1001, D1002, D1003,
Yes
D1004, D1011, D1102, D1140, R1003)
Check each rectifying circuit of secondary circuit and
replace P1(AV ASSEMBLY) or P4(PW/SW ASSEMBLY)
if defective.

FLOW CHART NO.2


The fuse blows out.

Check the presence that the primary component is Check the presence that the rectifying diode or circuit
leaking or shorted and replace P4(PW/SW ASSEMBLY) is shorted in each rectifying circuit of secondary side
if defective. and replace P4(PW/SW ASSEMBLY) if defective.

After servicing, replace the fuse.

FLOW CHART NO.3


When the output voltage fluctuates.

Does the secondary side photo coupler circuit operate No Check the circuit and replace P4(PW/SW ASSEMBLY)
normally? if defective. (IC1001, IC1101, D1102)
Yes
Check the circuit and replace P4(PW/SW ASSEMBLY)
if defective. (IC1001, D1025, D1022, D1023)

FLOW CHART NO.4


When buzz sound can be heard in the vicinity of power circuit.

Check if there is short circuit on the rectifying diode and the circuit in each rectifying circuit of secondary side, and
replace P1(AV ASSEMBLY) or P4(PW/SW ASSEMBLY) if defective. (D013, D014, D016, D018, D019, D1031, D1032,
D1033, D1034, D1101, D1103, IC1103, IC1104, Q1100, Q1106, Q1108, Q1112, Q1119, Q1508, Q1511, Q1513, Q1516,
Q1517, Q1520, Q1521, Q1527)

FLOW CHART NO.5


-FL is not outputted.

No
Is the supply voltage of -36V fed to the anode of D018? Check D018, D020 and their periphery, and replace
P4(PW/SW ASSEMBLY) if defective.
Yes
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

1-11-1 E9TK3TR
FLOW CHART NO.6
AL+44V is not outputted.

No
Is the supply voltage 44V fed to the cathode of D013? Check D013, D1140 and their periphery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.7


TU+30V is not outputted.

No
Is 44V voltage supplied to collector of Q1808? Refer to "FLOW CHART NO.6"<AL+44V is not
Yes outputted>.

Is the "H" pulse (approximately 32V) inputted to No Check D1804 and their periphery, and replace
the base of Q1808? P1(AV ASSEMBLY) if defective.
Yes

Check Q1511, Q1512 and their periphery, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.8


AL+12V(ECO+12V) is not outputted.

Is the supply voltage 12V fed to the cathode of D014? No Check D014 and their periphery, and replace
P4(PW/SW ASSEMBLY) if defective.
Yes
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.9


P-ON+9V(VCR) is not outputted.

No Refer to "FLOW CHART NO.8"<AL+12V(ECO+12V)


Is 12V voltage supplied to collector of Q1513?
is not outputted>.
Yes
Is the "H" pulse (approximately 10V) inputted to No Refer to "FLOW CHART NO.7"<TU+30V is not
the base of Q1513? outputted>.
Yes
Check Q1513 and their periphery, and replace
P1(AV ASSEMBLY) if defective.

FLOW CHART NO.10


P-ON+5V(DECK) is not outputted.

No
Is 12V voltage supplied to collector of Q1516? Refer to "FLOW CHART NO.8"<AL+12V(ECO+12V)
Yes is not outputted>.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.9"<P-ON+9V(VCR) is
the base of Q1516? not outputted>.
Yes

Check Q1516 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

1-11-2 E9TK3TR
FLOW CHART NO.11
AL+5V is not outputted.

No
Is the supply voltage 5V fed to the cathode of D016? Check D016, D1102 and their periphery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.

Check for load circuit short-circuiting or leak, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.12


P-ON+5V(VCR) is not outputted.

No
Is 5V voltage supplied to collector of Q1517? Refer to "FLOW CHART NO.11"<AL+5V is not
Yes outputted>.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.9"<P-ON+9V(VCR) is
the base of Q1517? not outputted>.
Yes

Check Q1517 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.13


ECO+5V is not outputted.

No
Is 5V voltage supplied to collector of Q1520? Refer to "FLOW CHART NO.11"<AL+5V is not
Yes outputted>.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.14"<ECO+9V is not
the base of Q1520? outputted>.
Yes

Check Q1520 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.14


ECO+9V is not outputted.

No
Is 12V voltage supplied to collector of Q1521? Refer to "FLOW CHART NO.8"<AL+12V(ECO+12V)
Yes is not outputted>.

Check Q1521 and their periphery, and replace


P1(AV ASSEMBLY) if defective.

1-11-3 E9TK3TR
FLOW CHART NO.15
DVD-P-ON+5V is not outputted.

No
Is the supply voltage 5V fed to the cathode of D016? Check D016, D1102 and their periphery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.

Is the "H" pulse (approximately 6V) inputted to No Refer to "FLOW CHART NO.16"<P-ON+10V is not
the base of Q1106? outputted>.
Yes

Check Q1106 and their periphery, and replace


P4(PW/SW ASSEMBLY) if defective.

FLOW CHART NO.16


P-ON+10V is not outputted.

No
Is the supply voltage 14V fed to the cathode of D1031? Check D017, D1031 and their periphery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.

Check Q1100,Q1101,Q1104 and their periphery,


and replace P4(PW/SW ASSEMBLY) if defective.

FLOW CHART NO.17


P-ON+3.3V is not outputted.

No
Is the supply voltage 5V fed to the cathode of D1101? Check D1101 and their periphery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.

Is the "H" pulse (approximately 5V) inputted to No


Check the 1V2CONT signal line, and replace
the base of Q1107?
P1(AV ASSEMBLY) if defective.
Yes
No
Check IC1104 and their periphery, and replace
Is 3.3V voltage outputted to pin 2 of IC1104?
P4(PW/SW ASSEMBLY) if defective.
Yes

Check for load circuit short-circuiting or leak, and


replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.18

SYS+5V is not outputted.

No
Is 5V voltage outputted to pin 26 of CL1001? Check IC1051, IC1052, IC1151, D1152, T1051 and
Yes their periohery, and replace P4(PW/SW ASSEMBLY)
if defective.
Check for load circuit short-circuiting or leak, and
replace P1(AV ASSEMBLY) if defective.

1-11-4 E9TK3TR
FLOW CHART NO.19
P-ON+1.8V is not outputted.

No
Is 2.5V voltage supplied to pin(1) of IC1103? Check D1033 and their periohery, and replace
Yes P4(PW/SW ASSEMBLY) if defective.

Is the "H" pulse (approximately 5V) inputted to No Check the REG-CONT signal line, and replace
the base of Q1109? P1(AV ASSEMBLY) if defective.
Yes

Check IC1103 and their periohery, and replace


P1(AV ASSEMBLY) if defective.

FLOW CHART NO.20


USB+5V is not outputted.

Yes
Is resistance value of both end to F6001 infinity? Replace P4(PW/SW ASSEMBLY) if defective.
No
Yes
Is 5V voltage supplied to Pin(4) of CN6001? Replace P4(PW/SW ASSEMBLY) if defective.
No

When IC3607 is used:


Is 5V voltage outputted to Pin(8) of IC3607? Yes Check CN3604 and their periphery, and replace
When IC3608 is used: P4(PW/SW ASSEMBLY) if defective.
Is 5V voltage outputted to Pin(5) of IC3608?
No
Yes
Is 0V voltage outputted to Pin(1) of CN3605? Check Q1119 and their periphery, and replace
No P4(PW/SW ASSEMBLY) if defective.

When IC3607 is used:


Is 3.3V voltage supplied to Pin(4) of IC3607? Yes Replace P2(DVD MECHANISM & DVD MAIN
When IC3608 is used: BOARD ASSEMBLY).
Is 3.3V voltage supplied to Pin(3) of IC3608?
No

Check IC3607(IC3608) and their periphery, and


replace P4(PW/SW ASSEMBLY) if defective.

FLOW CHART NO.21


The fluorescent display tube does not light up.

No
Is 5V voltage supplied to Pin(13,43) of IC612? Check the ECO+5V line and replace
Yes P1(AV ASSEMBLY) if defective.
No
Is approximately -24V to -28V voltage supplied to Check the -FL line and replace P1(AV ASSEMBLY)
Pin(30) of IC612? or P4(PW/SW ASSEMBLY) if defective.
Yes
No
Is there approximately 500kHz oscillation to Check R618, IC612 and their periphery, and replace
Pin(5) of IC612? P1(AV ASSEMBLY) if defective.
Yes
Are the filament voltage applied between Pin(1) No Check the power circuit, D1103, D1108, R1106, R1192,
and Pin(24) of the fluorescent display tube? C1110 and their periphery, and replace
Also negative voltage applied between these pins P4(PW/SW ASSEMBLY) if defective.
and GND?
Yes
Replace P1(AV ASSEMBLY).

1-11-5 E9TK3TR
2 DVD Section
FLOW CHART NO.1
The key operation is not functioning.

Are the contact point and the installation state of No Re-install the key switches correctly or replace
the key switches normal? P4(PW/SW ASSEMBLY).
Yes
Is the control voltage normally inputted into Pin(8) of No Check the key switches and their periphery, and replace
IC501? P4(PW/SW ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM
& DVD MAIN BOARD ASSEMBLY).

Terminal voltage of IC501-8 KEY-2


IC501-8
4.30

3.60

2.90

2.39
DUBBING
1.98
OPEN
/CLOSE
1.61
SELECT
1.27
DVD
-STOP
0.92
DVD
-P LAY
0.51
(V) DVD
-REC
FLOW CHART NO.2
No DVD operation is possible from the remote control. (Operation is possible from the unit.)

No Check SYS+5V line, and replace P1(AV ASSEMBLY)


Is 5V voltage supplied to Pin(3) terminal of the RS1501
(remote control receiver)? or P4(PW/SW ASSEMBLY) if defective.
Yes
Is the "L" pulse sent out from Pin(1) terminal of the No
RS1501 (remote control receiver) when the remote Replace P1(AV ASSEMBLY) or remote control(X1).
control is activated?
Yes
No Check the line between the RS1501 (remote
Is the "L" pulse signal supplied to Pin(14) of IC501? control receiver) and Pin(14) of IC501, and replace
Yes P1(AV ASSEMBLY) if defective.
Replace P1(AV ASSEMBLY) or P2(DVD MECHANISM
& DVD MAIN BOARD ASSEMBLY).

1-11-6 E9TK3TR
FLOW CHART NO.3
The [No Disc] indication.
Both picture and sound do not operate normally.

Replace the P2(DVD MECHANISM & DVD MAIN


BOARD ASSEMBLY).

FLOW CHART NO.4


VIDEO E-E does not appear normally.

No
Are the video signals inputted to each pin of IC1509? Check the line between video input terminal and
each pin of IC1509, and replace P1(AV ASSEMBLY),
IC1509 20PIN VIDEO-IN 1 (AV1) P6(BOARD DTV MODULE UNIT) or TU1800.
IC1509 3PIN DTV-Y
IC1509 5PIN DTV-C IC1509 20PIN → JK1504 VIDEO-IN 1 (AV1)
IC1509 12PIN VIDEO-IN 2 (AV2) IC1509 3PIN → CN1800 26PIN DTV-Y
IC1509 18PIN TUNER-VIDEO IC1509 5PIN → CN1800 28PIN DTV-C
IC1509 12PIN → JK2001 VIDEO-IN 2 (AV2)
Yes
IC1509 18PIN → TU1800 17PIN TUNER-VIDEO

Are the video signals outputted to each pin of IC1509? No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 61PIN VIDEO-Y/CVBS-IN Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 59PIN VIDEO-C-IN Yes No
Yes Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
Are the video signals outputted to each pin of CN1502?
ASSEMBLY) if defective.
CN1502 20PIN VIDEO-Y/CVBS-IN No
Check the line between each pin of IC1509 and
CN1502 22PIN VIDEO-C-IN
each pin of CN1502 and replace P1(AV ASSEMBLY)
Yes if defective.
IC1509 61PIN → CN1502 20PIN VIDEO-Y/CVBS-IN
IC1509 59PIN → CN1502 22PIN VIDEO-C-IN

No
Are the video signals outputted to each pin of CN1502? Replace the P2(DVD MECHANISM & DVD MAIN
BOARD ASSEMBLY).
CN1502 7PIN VIDEO-Y(I/P)-OUT
CN1502 1PIN VIDEO-Y(I)-OUT
CN1502 5PIN VIDEO-Pr/Cr-OUT
CN1502 3PIN VIDEO-Pb/Cb-OUT
CN1502 9PIN VIDEO-C-OUT
Yes

Are the video signals shown above inputted into each Check the line between each pin of CN1502 and
pin of IC1509? No each pin of IC1509, and replace P1(AV ASSEMBLY)
if defective.
IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 55PIN VIDEO-Y(I)-OUT CN1502 7PIN → IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 52PIN VIDEO-Pr/Cr-OUT CN1502 1PIN → IC1509 55PIN VIDEO-Y(I)-OUT
IC1509 53PIN VIDEO-Pb/Cb-OUT CN1502 5PIN → IC1509 52PIN VIDEO-Pr/Cr-OUT
IC1509 57PIN VIDEO-C-OUT CN1502 3PIN → IC1509 53PIN VIDEO-Pb/Cb-OUT
Yes CN1502 9PIN → IC1509 57PIN VIDEO-C-OUT
Continued to A on the next page.

1-11-7 E9TK3TR
A

Are the video signals outputted to each pin of IC1509?

IC1509 30PIN VIDEO-OUT 1 (AV1) No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?


IC1509 22PIN VIDEO-OUT 2 (AV2) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 40PIN VIDEO-Y
Yes No
IC1509 39PIN VIDEO-Pr/Cr
IC1509 38PIN VIDEO-Pb/Cb Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
Yes ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.

Are the video signals outputted to the specific


output terminal?
Are the composite video signals outputted to No Check the periphery of JK1504 from Pin (30) of IC1509
the VIDEO OUT (AV1) terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.
Are the composite video signals outputted to No Check the periphery of JK2001 from Pin (22) of IC1509
the VIDEO OUT (AV2) terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.
Are the component video signals outputted to No Check the periphery of JK1505 from Pin (38, 39, 40) of
the VIDEO OUT terminal (JK1505)? IC1509 and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.5


Picture does not appear normally.

Set the disc on the disc tray, and playback it.

No
Are the video signals outputted to each pin of CN1502? Replace the P2(DVD MECHANISM & DVD MAIN
BOARD ASSEMBLY).
CN1502 7PIN VIDEO-Y(I/P)-OUT
CN1502 1PIN VIDEO-Y(I)-OUT
CN1502 5PIN VIDEO-Pr/Cr-OUT
CN1502 3PIN VIDEO-Pb/Cb-OUT
CN1502 9PIN VIDEO-C-OUT
Yes
Are the video signals shown above inputted into each Check the line between each pin of CN1502 and each
pin of IC1509? No pin of IC1509, and replace P1(AV ASSEMBLY) if
defective.
IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 55PIN VIDEO-Y(I)-OUT CN1502 7PIN → IC1509 51PIN VIDEO-Y(I/P)-OUT
IC1509 52PIN VIDEO-Pr/Cr-OUT CN1502 1PIN → IC1509 55PIN VIDEO-Y(I)-OUT
IC1509 53PIN VIDEO-Pb/Cb-OUT CN1502 5PIN → IC1509 52PIN VIDEO-Pr/Cr-OUT
IC1509 57PIN VIDEO-C-OUT CN1502 3PIN → IC1509 53PIN VIDEO-Pb/Cb-OUT
Yes CN1502 9PIN → IC1509 57PIN VIDEO-C-OUT
Are the video signals outputted to each pin of IC1509?
No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 30PIN VIDEO-OUT 1 (AV1) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 22PIN VIDEO-OUT 2 (AV2)
IC1509 40PIN VIDEO-Y Yes No
IC1509 39PIN VIDEO-Pr/Cr Replace P1(AV Check the ECO+5V, ECO+9V
IC1509 38PIN VIDEO-Pb/Cb ASSEMBLY). line and replace P1(AV
Yes ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.
Continued to B on the next page.

1-11-8 E9TK3TR
B

Are the video signals outputted to the specific


output terminal?
Are the composite video signals outputted to No Check the periphery of JK1504 from Pin (30) of IC1509
the VIDEO OUT (AV1) terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.
Are the composite video signals outputted to No Check the periphery of JK2001 from Pin (22) of IC1509
the VIDEO OUT (AV2) terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.
Are the component video signals outputted to No Check the periphery of JK1505 from Pin (38, 39, 40) of
the VIDEO OUT terminal (JK1505)? IC1509 and replace P1(AV ASSEMBLY) if defective.

FLOW CHART NO.6


Audio E-E does not appear normally.

Check the line between audio input terminal and


each pin of IC1509, and replace P1(AV ASSEMBLY),
Are the audio signals inputted to each pin of IC1509? P6(BOARD DTV MODULE UNIT) or TU1800 if defective.
IC1509 84,85PIN AUDIO-IN1 (AV1) No IC1509 84,85PIN →JK1504 AUDIO-IN1 (AV1)
IC1509 89,90PIN AUDIO-IN2 (AV2) IC1509 89,90PIN →JK2001 AUDIO-IN2 (AV2)
IC1509 86,87PIN TUNER-AUDIO IC1509 86,87PIN →TU1800 6PIN TUNER-AUDIO
IC1509 93,94PIN DTV-AUDIO IC1509 93,94PIN →CN1800 29,30PIN DTV-AUDIO
Yes

No
Are the audio signals outputted to Pin(79,80) of IC1509? Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes
Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.

No
Are the audio signals outputted to Pin(11,13) of CN1502? Check the line between each pin of IC1509 and
each pin of CN1502, and replace P1(AV ASSEMBLY),
Yes
if defective.
IC1509 79PIN →CN1502 13PIN AUDIO(R)-IN
IC1509 80PIN →CN1502 11PIN AUDIO(L)-IN
No
Are the analog audio signals outputted to each pin of Replace the P2(DVD MECHANISM & DVD MAIN
CN1502? BOARD ASSEMBLY).

CN1502 17PIN AUDIO (L)-OUT


CN1502 15PIN AUDIO (R)-OUT
Yes
Check each line between each pin of CN1502 and each
Are the analog audio signals inputted to each pin of pin of IC1509, and replace P1(AV ASSEMBLY) if
IC1509? defective.
No
IC1509 77PIN AUDIO (L)-OUT CN1502 17PIN → IC1509 77PIN AUDIO(L)-OUT
IC1509 76PIN AUDIO (R)-OUT CN1502 15PIN → IC1509 76PIN AUDIO(R)-OUT
Yes
Continued to C on the next page.

1-11-9 E9TK3TR
C

Are the analog audio signals outputted to each pin of


IC1509?
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1)
Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
IC1509 67,68PIN AUDIO-OUT (REAR) Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
Yes
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.

Are the audio signals outputted to the specific output


terminal? Check the periphery between Pin(73,74) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK1504), and replace
(JK1504)? P1(AV ASSEMBLY) if defective.
Check the periphery between Pin(71,72) of IC1509 and
Are the audio signals outputted to the audio terminal No the audio terminal (JK2001), and replace P1(AV
(JK2001)? ASSEMBLY) if defective.
Are the audio signals outputted to the audio terminal No Check the periphery between Pin(67,68) of IC1509
(JK1502)? and the audio terminal (JK1502), and replace
P1(AV ASSEMBLY) if defective.
FLOW CHART NO.7
Audio is not outputted during playback.

Set the disc on the disc tray, and playback it.

No
Are the analog audio signals outputted to each pin of Replace the P2(DVD MECHANISM & DVD MAIN
CN1502? BOARD ASSEMBLY).

CN1502 17PIN AUDIO (L)-OUT


CN1502 15PIN AUDIO (R)-OUT
Yes
Check each line between each pin of CN1502 and each
Are the analog audio signals inputted to each pin of pin of IC1509, and replace P1(AV ASSEMBLY) if
IC1509? defective.
No
IC1509 77PIN AUDIO (L)-OUT CN1502 17PIN → IC1509 77PIN AUDIO(L)-OUT
IC1509 76PIN AUDIO (R)-OUT CN1502 15PIN → IC1509 76PIN AUDIO(R)-OUT
Yes
Are the analog audio signals outputted to each pin of
IC1509?
No
Is 5V voltage supplied to Pin(27, 29, 47 ,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1)
Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
IC1509 67,68PIN AUDIO-OUT (REAR) Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.
Yes
Are the audio signals outputted to the specific output
terminal? Check the periphery between Pin(73,74) of IC1509
Are the audio signals outputted to the audio terminal No and the audio terminal (JK1504), and replace
(JK1504)? P1(AV ASSEMBLY) if defective.
Check the periphery between Pin(71,72) of IC1509 and
Are the audio signals outputted to the audio terminal No the audio terminal (JK2001), and replace P1(AV
(JK2001)? ASSEMBLY) if defective.
Are the audio signals outputted to the audio terminal No Check the periphery between Pin(67,68) of IC1509
(JK1502)? and the audio terminal (JK1502), and replace
P1(AV ASSEMBLY) if defective.

1-11-10 E9TK3TR
3 VCR Section
FLOW CHART NO.1
The key operation is not functioning.

No
Are the contact point and the installation state of the Re-install some key switches correctly or replace
key switches normal? P1(AV ASSEMBLY).
Yes
Is the control voltage normally inputted into Pin(7) of No Check the key switches and their periphery, and replace
IC501? P1(AV ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY). KEY-1
Terminal voltage of IC501-7 IC501-7
4.30
S-INH
3.60
CH-UP
2.90
CH
-DOWN
2.39
REC
1.98
PLAY
1.61
FF
1.27
REW
0.92
STOP
/EJECT
0.51
(V) POWER

FLOW CHART NO.2


No VCR operation is possible from the remote control. (Operation is possible from the unit.)

No
Is 5V voltage supplied to the Pin(3) terminal of the Check SYS+5V line and replace P1(AV ASSEMBLY)
RS1501 (remote control receiver)? if defective.
Yes
No
Is the "L" pulse sent out from Pin(1) terminal of the Replace the RS1501 (remote control receiver).
RS1501 (remote control receiver) when the remote Replace P1(AV ASSEMBLY) or remote control (X1).
control is activated?
Yes
No
Is the "L" pulse signal supplied to Pin(14) of IC501? Check the line between the RS1501 (remote control
Yes receiver) and Pin(14) of IC501, and replace P1(AV
ASSEMBLY) if defective.
Replace P1(AV ASSEMBLY).

1-11-11 E9TK3TR
FLOW CHART NO.3
Cassette tape can not be loaded.

When loading a cassette tape, on Pin(100) of IC501, No Check the line between the start sensor and Pin(100)
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) or
P5(BOARD SENSOR) if defective.
Yes
No
When loading a cassette tape, is the specified voltage Replace DECK ASSEMBLY (1B1).
(approximately 13V) outputted to the terminal of the
Loading Motor Unit?
Yes
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.4


Cassette tape is ejected right after the loading.

When loading a cassette tape, on Pin(100) of IC501, Check the line between the start sensor and Pin(100)
No
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) or
P5(BOARD SENSOR)if defective.
Yes

When loading a cassette tape, on Pin(4) of IC501, No Check the line between the end sensor and Pin(4)
does the "L" pulse switch to the "H" pulse? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
When loading a cassette tape, does the LD-SW Check the line between the LD-SW(SW507) and Pin(9)
operate normally? of IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
Replace P1(AV ASSEMBLY).

FLOW CHART NO.5


Cassette tape can not be ejected.

When pressing the eject button, does the Capstan No Refer to "FLOW CHART NO.6 " <The Capstan Motor
Motor start rotating? does not rotate>.
Yes
While the Capstan Motor is rotating, is the Takeup No Check the Reel Disc or Clutch Assembly, and replace
Reel rotating? DECK ASSEMBLY (1B1). it if defective.
Yes
While the Takeup Reel is rotating, is the reel pulse No Check the line between the Takeup Reel sensor and
signal inputted to Pin(80) of IC501? Pin(80) of IC501, and replace P1(AV ASSEMBLY) if
Yes defective.
While the reel pulse signal is inputting, is "L" pulse No
Replace P1(AV ASSEMBLY).
outputted to Pin(81) of IC501?
Yes
Is the specified vo ltage (approximately 13V) No
outputted to the terminal of the Lading Motor Unit? Replace DECK ASSEMBLY (1B1).
Yes
Is the Loading Motor rotating? No Replace DECK ASSEMBLY (1B1).
Yes
Check the Cam Gear or Rack Assembly, etc.,
and replace DECK ASSEMBLY (1B1) if defective.

1-11-12 E9TK3TR
FLOW CHART NO.6
Capstan Motor does not rotate.

No
Is 5V voltage supplied to Pin(2) of CN502? Check the P-ON+5V line and replace P1(AV ASSEMBLY)
Yes if defective.
Is over approximately 2.6V voltage supplied to Pin(5) No Check the line between Pin(5) of CN502 and Pin(76) of
of CN502? IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
Is 12V voltage supplied to Pin(1) of CN502? Check AL+16V/+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.7


Drum Motor does not rotate.

No Check the P-ON+5V line and replace P1(AV ASSEMBLY)


Is 5V voltage supplied to Pin(2) of CN502?
if defective.
Yes
Is over approximately 2.6V voltage supplied to No Check the line between Pin(8) of CN502 and Pin(77) of
Pin(8) of CN502? IC501, and replace P1(AV ASSEMBLY) if defective.
Yes
No
Is 12V voltage supplied at Pin(11) of CN502? Check the AL+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.8


Drum Motor rotates only for a few seconds.

No
Is the D-PFG signal inputted to Pin(90) of IC501? Replace DECK ASSEMBLY (1B1).

Yes
No
Is the RF-SW signal outputted to Pin(18) of IC501? Replace P1(AV ASSEMBLY).
Yes
No
Is 12V voltage supplied Pin(11) of CN 502? Check the AL+12V line, and replace P1(AV ASSEMBLY)
Yes if defective.
Replace DECK ASSEMBLY (1B1).

D-PG
FLOW CHART NO.9
D-FG D-FG
RF-SW signal is not outputted. 5Vp-p
2.5Vp-p
No
Is the Drum Motor rotating? Refer to "FLOW CHART NO.7" <Drum Motor does
not rotate> and "FLOW CHART NO.8" <Drum Motor
rotates only for a few seconds>.
Yes
No
Is the D-PFG signal inputted to Pin(90) of IC501? Replace DECK ASSEMBLY (1B1).
Yes
Replace P1(AV ASSEMBLY).

1-11-13 E9TK3TR
FLOW CHART NO.10
Video E-E does not appear normally.

No
Are the video signals inputted to each pin of IC1509? Check the line between video input terminal and each
pin of IC1509, and replace P1(AV ASSEMBLY), P6
IC1509 20PIN VIDEO-IN 1 (AV1) (BOARD DTV MODULE UNIT) or TU1800 if defective.
IC1509 12PIN VIDEO-IN 2 (AV2)
IC1509 18PIN TUNER-VIDEO IC1509 20PIN → JK1504 VIDEO-IN 1 (AV1)
IC1509 3PIN DTV-Y IC1509 12PIN → JK2001 VIDEO-IN 2 (AV2)
IC1509 5PIN DTV-C IC1509 18PIN → TU1800 17PIN TUNER-VIDEO
IC1509 3PIN → CN1800 26PIN DTV-Y
Yes
IC1509 5PIN → CN1800 28PIN DTV-C

No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?


Are the video signals outputted to Pin(24) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes Yes No
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY) if defective.
No
Is the video signal inputted to Pin(48) of IC301? Check the line between Pin(24) of IC1509 and Pin(48)
of IC301, and replace P1(AV ASSEMBLY) if defective.
Yes

Is the C-SYNC signal outputted to Pin(67) of IC301?


Yes No
Is the C-SYNC signal inputted to Pin(58) of IC501? Is 5V voltage supplied to Pin(18,24,42,55,72,91) of
Yes IC301?
No
Yes No
Check the line between Pin(67)
of IC301 and Pin(58) of IC501, Check the P-ON+5V line and replace
and replace P1(AV ASSEMBLY) P1(AV ASSEMBLY) or P4(PW/SW
if defective. ASSEMBLY) if defective.

Yes
Replace P1(AV Is the serial data and clock signal supplied to Pin(68,69)
ASSEMBLY). of IC301?
No
Check the line between Pin(68,69) of IC301 and Pin
(71, 72) of IC501, and replace P1(AV ASSEMBLY) if
defective.

Is the video signal inputted into Pin(100) of IC1509? No Check the line between Pin(61) of IC301 and Pin(100)
Yes of IC1509, and replace P1(AV ASSEMBLY) if defective.

Are the video signals outputted to each pin of IC1509?


No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 30PIN VIDEO-OUT 1 (AV1)
IC1509 22PIN VIDEO-OUT 2 (AV2) Is 9V voltage supplied to Pin(75) of IC1509?
Yes No
Yes
Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
Are the video signals outputted to the specific output ASSEMBLY) if defective.
terminal?
Are the composite video signals outputted to the No Check the periphery of JK1504 from Pin(30) of IC1509
VIDEO-OUT terminal (JK1504)? and replace P1(AV ASSEMBLY) if defective.

Are the composite video signals outputted to the No Check the periphery of JK2001 from Pin(22) of IC1509
VIDEO-OUT terminal (JK2001)? and replace P1(AV ASSEMBLY) if defective.

1-11-14 E9TK3TR
FLOW CHART NO.11
Hi-Fi E-E audio does not operate normally. Check the line between audio input terminal and each
pin of IC1509, and replace P1(AV ASSEMBLY), P6
(BOARD DTV MODUDLE UNIT) or TU1800 if defective.
Are the audio signals inputted to each pin of IC1509? No
IC1509 84,85PIN →JK1504 AUDIO-IN1 (AV1)
IC1509 84,85PIN AUDIO-IN1 (AV1)
IC1509 89,90PIN →JK2001 AUDIO-IN2 (AV2)
IC1509 89,90PIN AUDIO-IN2 (AV2)
IC1509 86,87PIN →TU1800 6PIN TUNER-AUDIO
IC1509 86,87PIN TUNER-AUDIO
IC1509 93,99PIN →CN1800 29,30PIN DTV-AUDIO
IC1509 93,94PIN DTV-AUDIO
Yes

Are the audio signals outputted to Pin(69,70) of IC1509? No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
Is 9V voltage supplied to Pin(75) of IC1509?
Yes
Yes No

Replace P1(AV Check the ECO+5V, ECO+9V


ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY)if defective.
No
Is the audio signal inputted to Pin(4,50) of IC451? Check the line between Pin(69,70) of IC1509 and
Pin(4,50) of IC451, and replace P1(AV ASSEMBLY)
Yes if defective.

Is the 5V voltage supplied to Pin(16,32,35,36,46,55) of No Check the circuit of P-ON+5V and P-ON+9V, and
IC451, and the 9V voltage supplied to Pin(69) of IC451? replace P1(AV ASSEMBLY) or P4(PW/SW ASSEMBLY)
if defective.
Yes
Is the serial data and the clock signal supplied to No Check the line between Pin(37,38) of IC451 and
Pin(37,38) of IC451? Pin(71,72) of IC501, and replace P1(AV ASSEMBLY)
if defective.
Yes
No
Is the audio signal outputted to Pin(74,76) of IC451? Replace P1(AV ASSEMBLY).

Yes

Is the audio signal inputted into Pin(81,82) of IC1509? No Check the line between Pin(74,76) of IC451 and
Pin(81,82) of IC1509, and replace P1(AV ASSEMBLY)
Yes if defective.

Are the audio signals outputted to each pin of IC1509?


No Is 5V voltage supplied to Pin(27,29,47,63) of IC1509?
IC1509 73,74PIN AUDIO-OUT 1 (AV1) Is 9V voltage supplied to Pin(75) of IC1509?
IC1509 71,72PIN AUDIO-OUT 2 (AV2)
Yes No
Yes Replace P1(AV Check the ECO+5V, ECO+9V
ASSEMBLY). line and replace P1(AV
ASSEMBLY) or P4(PW/SW
ASSEMBLY)if defective.
Are the audio signals outputted to the specific output
terminal?
Check the line between Pin(73,74) of IC1509 and audio
Are the audio signals outputted to the audio terminal No terminal (JK1504), and replace P1(AV ASSEMBLY) if
(JK1504)? defective.

Are the audio signals outputted to the audio terminal No Check the line between Pin(71,72) of IC1509 and audio
(JK2001)? terminal (JK2001), and replace P1(AV ASSEMBLY) if
defective.

1-11-15 E9TK3TR
FLOW CHART NO.12
Hi-Fi audio can not be recorded normally. (E-E mode is normal.)

No
Is the Hi-Fi-COM signal outputted to Pin(26) of IC451? Replace P1(AV ASSEMBLY).
Yes
Is the line between Pin(8) of CN251 and Pin(26) of No Check the line between Pin(8) of CN251 and Pin(26)
IC451 normal? of IC451, and replace P1(AV ASSEMBLY) if defective.
Yes
Replace DECK ASSEMBLY (1B1).

FLOW CHART NO.13


Hi-Fi audio can not be playbacked normally. (Hi-Fi E-E mode is normal.)

Is the Playback Envelope signal outputted to Pin(33) of No


IC451? Is the Hi-Fi-H-SW signal inputted into to Pin(39) of IC451?

Yes Yes No

Replace P1(AV ASSEMBLY). Replace P1(AV Check the Hi-Fi-H-SW line between
ASSEMBLY). Pin(39) of IC451 and Pin(19) of
IC501, and replace P1(AV
ASSEMBLY) if defective.

FLOW CHART NO.14


Audio can not be recorded normally in the linear audio mode. (E-E mode is normal.)

No Check the line between Pin(78) of IC451 and Pin(13)


Is the audio signal inputted into Pin(13) of IC301?
of IC301, and replace P1(AV ASSEMBLY) if defective.
Yes

No Check the Bias oscillation circuit (Q401,Q403,Q404,


Does the Bias oscillation circuit operate normally?
Q405,Q406) and replace P1(AV ASSEMBLY) if defective.
Yes

No
Is the audio signal outputted to Pin(11) of IC301? Replace P1(AV ASSEMBLY).
Yes
No
Is the audio signal outputted to Pin(100) of IC301? Replace P1(AV ASSEMBLY).
Yes
Replace DECK ASSEMBLY (1B1).

1-11-16 E9TK3TR
FLOW CHART NO.15
Audio can not be playbacked normally in the linear audio mode. (E-E mode is normal.)

Yes
Is the audio signal supplied to Pin(5) of IC301? Is the audio signal outputted to Pin(11) of IC301?
No Yes No

Check the line between Pin(11) Replace P1(AV


of IC301 and Pin(80) of IC451, ASSEMBLY).
and replace P1(AV ASSEMBLY).

No
Is there no dirt on the surface of ACE head assembly? Clean the surface of ACE head assembly.
Yes
No
Is the height of ACE head assembly appropriate? Readjust the height of the ACE head assembly.
Yes
Replace DECK ASSEMBLY (1B1).

1-11-17 E9TK3TR
FUNCTION INDICATOR SYMBOLS
< VCR Section >
Note:
If a mechanical malfunction occurs, the power is turned off. When the power comes on again after that by
pressing [ ] button, an error message is displayed on the TV screen for 5 seconds.

MODE INDICATOR ACTIVE


When reel or capstan mechanism is not
“A R” is displayed on a TV screen. (Refer to Fig. 1.)
functioning correctly
When tape loading mechanism is not
“A T” is displayed on a TV screen. (Refer to Fig. 2.)
functioning correctly
When cassette loading mechanism is not
“A C” is displayed on a TV screen. (Refer to Fig. 3.)
functioning correctly
When the drum is not working properly “A D” is displayed on a TV screen. (Refer to Fig. 4.)
P-ON Power safety detection “A P” is displayed on a TV screen. (Refer to Fig. 5.)

TV screen
When reel or capstan mechanism is not functioning When the drum is not working properly
correctly

A R A D
SP 0 : 00 : 00 SP 0 : 00 : 00

Recording mode Elapsed time Fig. 1 Recording mode Elapsed time Fig. 4

When tape loading mechanism is not functioning P-ON Power safety detection
correctly

A T A P
SP 0 : 00 : 00 SP 0 : 00 : 00

Recording mode Elapsed time Fig. 2 Recording mode Elapsed time Fig. 5

When cassette loading mechanism is not functioning


correctly

A C
SP 0 : 00 : 00

Recording mode Elapsed time Fig. 3

1-12-1 E9TK5FIS
< DVD Section >
Note: If an error occurs, a message with the error number appears on the screen.

Recording Error

You cannot record on this disc as Error message


Power Calibration Area is full.

E35 Error No.

Error
Message Solution Error Description
No.
1 An error occurs during data reading.
There is no reply for 15 seconds in Test
2 Unit Ready.
Cannot write the data after trying three
3 times.
4 An error occurs with OPC.
5 During recovery in a record.
An error occurs even if recovery has been
6 tried three times.
7 An error occurs in a format.
8 It cannot start an encode.
NV_PCK/RDI_PCK is not in encoded
9 data.
Encode Pause condition continued for 10
10 minutes.
Encode Pause condition continued in
11 normal REC condition for 10 minutes.
Insert the recordable disc, and
Can not record on this disc. ensure the disc status satisfies Difference in the address and can not get
the recording requirements. 12 Stream ID of RDI/VIDEO.
13 It is a reply that “ATAPI is not readable.”
Cannot write the data after recovering
14 SMALL VMGI.
Cannot write the data after DVD-R
15 Reverse Track.
16 An error occurs in Finalize Close.
17 An error occurs in Rec Stop Close.
18 An error occurs in PCA Full (DVD_R).
19 Safety Stop occurs during editing.
20 High Speed Disc.
21 The disc is not formatted.
22 Disc Error has occurred.
23 The -R Disc of VR Mode.
The disc except for finalized DVD-R/RW/
24 +R/+RW.
This program is not allowed to You cannot record copy- 25 During the Macrovision picture input.
be recorded. prohibited programs. 26 During the CGMS picture input.
This program is not recordable You cannot record copy- During the CGMS picture input. (Video
in Video mode. prohibited programs. 27 Format Disc)
During the CGMS picture input. (VR
Cannot record. Disc not You cannot record copy- 28 Fomat Disc that is not compatible with
CPRM comp. prohibited programs. CPRM.)

1-12-2 E9TK5FIS
Error
Message Solution Error Description
No.
Release the disc protect
This disc is protected and not setting in the Disc Setting 29 Disc Protected Disc.
recordable. menu.
Disc is full. Insert the recordable disc with
(No area for new recording) enough recording space. 30 No available recording space.

The 99 titles limit has been reached.


You cannot record more than 31 (Video Format Disc)
99 titles on one disc. Delete unnecessary titles.
(The maximum is 99.) The 99 titles limit has been reached.
32 (VR Format Disc)
You cannot record more than
999 chapters on one disc. Delete unnecessary chapters. 33 The 999 chapter limit has been reached.
(The maximum is 999.) (VR Format Disc)

You cannot record on this disc No available recording space for control
as Control Information is full. Insert a new disc. 34 information.
You cannot record on the disc
as Power Calibration Area is Insert a new disc. 35 PCA is Full. (in REC start)
full.
Release the finalizing for this
This disc is already finalized. disc. 36 It is finalized. (Video Format Disc)

37 Access to Memory Area range outside.


Can not record on this disc. Repeat the same operation. 38 Sector Address is wrong.
39 BUP writing error of chapter editing.
You cannot record more than
49 titles on one disc.(The Delete unnecessary titles. 43 The 49 titles limit has been reached.
maximum is 49.) (+VR Format Disc)

You cannot record more than


254 chapters on one disc.(The Delete unnecessary chapter 44 The 254 chapter limit has been reached.
maximum is 254.) marks. (+VR Format Disc)

This program is not recordable You cannot record copy- During the CGMS picture input (+VR
in +VR mode. prohibited programs. 45 Format Disc).
The disc has no recording Trying to record onto the +VR formatting
compatibility. Set “Make Set “Make Recording disc that had been recorded by the other
Recording Compatible” to Compatible” to “ON” to convert 46 recorder when “Make Recording
“ON” to convert the disc. the disc. Compatible” setting is “OFF”.
This Program is not allowed to When you receive signal other than PAL/
be recorded. Receive PAL/SECAM signal. 51 SECAM.
If an error occurs during the timer recording, one of the following error numbers (40 to 42) or the above error
messages (error number: 1 to 39, 43 to 46 and 51) is displayed on the recording menu after timer recording.
(Once the screen of the program line is exited, the program line for the error will be cleared.)
(No Error Message is displayed for the error No. 40 ~ 42.)

Error number

A program with the error number is grayed out on the timer programming list.

1-12-3 E9TK5FIS
Error
Message Solution Error Description
No.
- Set the timer programming - Some portion has not been recorded
correctly. because of program overlapping.
- Set the timer programming 40 - Recording did not start at the start time.
before the start time.
- No videotape is inserted.
Error message is not - Insert a recordable videotape Videotape ran out during recording.
displayed. with a record tab.
Turn the power on and set the
clock correctly then set timer 41 Power failed
programming again.
Insert the recordable disc. 42 No disc when recording

1-12-4 E9TK5FIS
BLOCK DIAGRAMS
Servo/System Control Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

(DECK ASSEMBLY) IC501


SW507 (SERVO/SYSTEM CONTROL) BOARD AV
LD-SW
IC612 (VFD DRIVER)
ACE HEAD ASSEMBLY FL601
CN504 AL+5V 9 LD-SW 1G 42
CONTROL 5 CTL(+) 95 CTL(+) GRID
HEAD 6 CTL(-) 94 CTL(-) 7G 36
DRV-DATA 68 7 DRV-DIN
100 ST-S DRV-CLK 70 8 DRV-CLK
4 END-S
T-REEL
DRV-STB 69 9 DRV-STB
P1 20
P2 23
VFD
TP502 80
END-S 79 S-REEL P4 25
AL+5V Q506 PS502
Q504 P5 28 SEGMENT
T-REEL S-REEL
ST-S P7 26
P8 21
BOARD SENSOR P9 22
D555
S-LED AL+5V TP503
97 CTL
CTL
VR501
SW-POINT 2 PG-DELAY
Q503 DVD-LED
DVD-LED 2 TO SUB SYSTEM
VCR-LED
END-S VCR-LED 3 CONTROL
POWER-LED BLOCK DIAGRAM
POWER-LED 1
BOARD SENSOR

IIC-BUS SDA
TO DTV MODULE
IIC-BUS SCL BLOCK DIAGRAM

CYLINDER ASSEMBLY CAPSTAN MOTOR IIC-BUS SDA


TO AUDIO SELECTOR
IIC-BUS SCL BLOCK DIAGRAM
CN502
PG
3 C-FG 87 C-FG
SENSOR IIC-BUS SDA
4 C-F/R 78 C-F/R TO VIDEO SELECTOR
IIC-BUS SCL BLOCK DIAGRAM
DRUM MOTOR 5 C-CONT 76 C-CONT
MOTOR M DRIVE 7 LM-FWD/REV 81 LM-FWD/REV
CIRCUIT IIC-BUS SDA
8 D-CONT 77 D-CONT
IIC-BUS SCL TO AUDIO
CAPSTAN 9 D-PFG 90 D-PFG BLOCK DIAGRAM
MOTOR M VCR-AUDIO-MUTE 27
VCR-AUDIO-MUTE

LOADING M IIC-BUS SDA


MOTOR IIC-BUS SCL
AL+5V 31 REC-SAF-SW
Hi-Fi-H-SW TO Hi-Fi AUDIO
SW506 Hi-Fi-H-SW 19 BLOCK DIAGRAM
A-MODE
REC-SAFETY A-MODE 28

IIC-BUS SDA
IIC-BUS SDA 72
Q514 IIC-BUS SCL
IIC-BUS SCL 71
D-REC-H
SYS+5V RESET 34 RESET D-REC-H 33
RF-SW
RF-SW 18
C-ROTA
RS1501 C-ROTA 15
D-V-SYNC
REMOTE D-V-SYNC 13 TO VIDEO
14 REMOTE H-A-SW
SENSOR H-A-SW 16 BLOCK DIAGRAM
H-A-COMP
H-A-COMP 17
P-DOWN-H V-ENV
32 P-DOWN-H V-ENV 6
TO SUB C-POW-SW C-SYNC
82 C-POW-SW C-SYNC 58
POWER SUPPLY P-ON-H
BLOCK DIAGRAM 75 P-ON-H
MAIN-ON TRICK-H
83 MAIN-ON TRICK-H 62
SECAM-H
SECAM-H 61

1-13-1 E9TK5BLS
Sub System Control Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

IC501
(SUB MICRO CONTROLLER)

DVD-AUDIO-MUTE
DVD-AUDIO-MUTE 26
AUDIO-MUTE
AUDIO-MUTE 29 TO AUDIO SELECTOR
SC-AUDIO-MUTE BLOCK DIAGRAM
SC-AUDIO-MUTE 30
1V2CONT DVD-SC2-AUDIO-MUTE
TO SUB 25 1V2CONT DVD-SC2-AUDIO-MUTE 24
POW-SW
POWER SUPPLY 59 POW-SW
REG-CONT
BLOCK DIAGRAM 60 REG-CONT

BOARD FUNCTION

DTV-SYS-RESET
DTV-TXD
TO DTV MODULE
BLOCK DIAGRAM DTV-RXD ECO+5V
DTV-S-SCLK

D3405 VCR

CN1504 CN3011 D3403 DVD


5 VCR-LED 5
6 DVD-LED 6

IC101
(MAIN MICRO CONTROLLER)

CN502-D CN1801
DTV-S-SCLK R23 5 DTV-S-SCLK 5
DTV-RXD W25 4 DTV-RXD 4
DTV-TXD R22 3 DTV-TXD 3
DTV-SYS-RESET A4 2 DTV-SYS-RESET 2 DVD-LED
TO SERVO/SYSYTEM
VCR-LED CONTROL
POWER-LED BLOCK DIAGRAM
X501
12MHz 39 X OUT
X'TAL 38 X IN

X502
32KHz 36 XC OUT D672
RESONATOR 35 XC IN POWER
IC107 CN1505 CN1601
3 POWER-LED 3
1
AL+2.8V 2 RESET 1 2 POWER-SW 2 SW674
POWER P-ON+5V
CN701 CN1502
SYS-RESET R25 27 SYS-RESET 27 63 SYS-RESET KEY SWITCH
Q517
SUB-RXD V25 30 SUB-RXD 30 66 SUB-RXD BOARD POWER SWITCH
SUB-TXD W26 28 SUB-TXD 28 65 SUB-TXD JP278
SUB-SCLK P22 26 SUB-SCLK 26 67 SUB-SCLK S-INH
Q516
RDY B4 29 RDY 29 64 RDY
IC501 X501

CLK 27 IN L1 4 2 27MHz
X'TAL KEY-1 7 KEY SWITCH CN1504 CN3011 CN3012 CN3003
KEY-2 8 9 KEY-2 9 KEY SWITCH 1 KEY-2 1

DVD MAIN BOARD BOARD AV BOARD FUNCTION BOARD SWITCH

1-13-2 E9TK5BLSS
Digital Signal Process Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL

IC101 (MAIN MICRO CONTROLLER/MPEG2 AV CODEC)


CN701
D/A F2 VIDEO-Y(I/P)-OUT 7
D/A F1 VIDEO-Pr/Cr-OUT 5
TO VIDEO
D/A K5 VIDEO-Pb/Cb-OUT 3 SELECTOR
VIDEO VIDEO D/A M5 VIDEO-Y(I)-OUT 1 BLOCK
I/F ENCODER DIAGRAM
D/A J3 VIDEO-C-OUT 9
(CN1502)
VIDEO-Y/CVBS-IN 20
DVD MECHANISM VIDEO-C-IN 22
A5,B5-B7
IC201 ,C6,C7, YC(0-7)
D6,D7 TO VIDEO
RF/ HDMI-SDA BLOCK
HDMI-SDA N23
ERROR HDMI-SCL DIAGRAM
AMP HDMI-SCL U25
VIDEO-CLOCK
VIDEO-CLOCK C5

LPC IC701 (VIDEO DECODER)


CN201 8
U4,W1,W3, 45-50 DECODER A/D 10
Y2,AA1,AA2
BACK-END 13
IC301 DIGITAL P3,T3,T5,
PICK TILT SIGNAL U2,U3,V1
39-44 DECODER A/D
-UP TRACKING PROCESS
MOTOR PCM-DATA0
FOCUS SPDIF
DRIVER N2
FRONT-END PCM-BCK TO VIDEO
DIGITAL P1 BLOCK
SIGNAL PCM-LRCK DIAGRAM
M1
PROCESS PCM-SCLK
IC202 N3 CN701
M2 AUDIO(L)-OUT 17
TO AUDIO
D/A D1 AUDIO(R)-OUT 15 SELECTOR
OP AMP
D/A D3 DVD-AUDIO-MUTE 18 BLOCK
TRAY OPEN R4 IC802 (AUDIO A/D CONVERTER) AUDIO(L)-IN 11 DIAGRAM
AUDIO (CN1502)
P-ON+3.3V L-CH AUDIO(R)-IN 13
I/F K2 7 13
R-CH
CN1001-R CN301 K1 8 14
N4 9
SLED Y26 10
MOTOR IC302 AUDIO A/D
U24 11 CONVERTER
E12 12
M MOTOR M3 6
DRIVER
SPINDLE
MOTOR CN1002-R

M IC104, IC105 JK1502


(FLASH MEMORY) CN101 CN1001 CL1001 CN1503 Q1535 (REAR)
BOARD 3 SPDIF 3 28 SPDIF 28 BUFFER DIGITAL
RELAY FLASH MEMORY AUDIO OUT
BOARD W F 10 (COAXIAL)
POWER
SUPPLY BOARD AV
IC102 (DDR2 SDRAM)

DDR SDRAM IC901 (IEEE1394 I/F)


DVD MAIN BOARD
AA3 4
CN901
AC2 5
30 TPA1P 1
Y5 6
RECEIVE 29 TPA1N 2 TO
CN6002 CN6001 CN3604 CN3011 CN1504 CN506 CN981 AB3 7 DATA DV JACK
TPB1P 4
DM 3 3 DM 3 13 DM 13 3 DM 3 J5 DM AC3 8 DECODER (W11)
USB LINK LINK 28 TPB1N 5
JACK DP 2 2 DP 2 15 DP 15 4 DP 4 H4 DP I/F AA4 9 I/F 27
11 V-BUS 11 1 V-BUS 1 B1 VBUS AE1 10
TO AA5 11 TRANSMIT
POWER DATA
SUPPLY V-BUS AD1 1
ENCODER
BLOCK Y4 48
DIAGAM W5 2
BOARD BOARD AC1 3
USB BOARD FUNCTION AV

1-13-3 E9TK5BLD
Video Selector Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC VIDEO SIGNAL PB VIDEO SUGNAL

BOARD IC1509 (VIDEO SELECTOR)


REAR JACK
Q2001
JK2001 CN2001 CN1506
VIDEO-OUT2 19 BUFFER 8 VIDEO-OUT2 8 22 DRIVER FBC SW
VIDEO-G 11 13 VIDEO-G-IN 13 48 62
CN1506 CN2001 JK2001
VIDEO-B 7 12 VIDEO-B-IN 12 50
VIDEO-R 15 14 VIDEO-R-IN 14 49 LPF GCL 12 10 VIDEO-IN2 10 20 VIDEO
18 IN2
SW
64 14
SW BOARD
Q1515 20
REAR JACK
BUFFER 61 MUTE 65
Q1514 JK1504
BUFFER 59 MUTE
20 VIDEO IN1
CN1502 WF8 WF4
20 VIDEO-Y/CVBS-IN SW
TO DIGITAL 22 VIDEO-C-IN
SW
SIGNAL 7 VIDEO-Y(I/P)-OUT 51 AGC
PROCESS 5 VIDEO-Pr/Cr-OUT 52
BLOCK SW
DIAGRAM 3 VIDEO-Pb/Cb-OUT 53
(CN701) 1 VIDEO-Y(I)-OUT 55
9 VIDEO-C-OUT 57
SW
WF5 WF7 +

J171
V-OUT

JK1504 WF6
Q1541
VIDEO OUT1 19 BUFFER 30 DRIVER MUTE FBC SW
VIDEO-G 11
VIDEO-B 7 46 DRIVER SW
VIDEO-R 15
44 DRIVER SW SW 100
3
45 DRIVER SW TU1800
JK1505 (TUNER UNIT)
(REAR)
40 DRIVER SW 17 VIDEO-OUT
VIDEO-Y
-OUT SW 5
VIDEO-Pb/Cb 38 DRIVER
AGC
-OUT LPF

VIDEO-Pr/Cr 39 DRIVER SW
-OUT IC700 (VPS)

16 VPS-V

SW IIC-BUS SDA
IIC 42 TO SERVO/SYSTEM
I/F IIC-BUS SCL CONTROL
43 BLOCK DIAGRAM
+

SW DTV-Y
TO VIDEO VCR-VIDEO-OUT TO DTV MODULE
24 SW DTV-C BLOCK DIAGRAM
BLOCK VCR-VIDEO-IN
DIAGRAM

BOARD AV

1-13-4 E9TK5BLVS
Video Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REC VIDEO SIGNAL PB VIDEO SIGNAL REC AUDIO SIGNAL PB AUDIO SIGNAL

IC501 (OSD) (DECK ASSEMBLY)

OSD 50
52 CHARACTER
COLOR 55 IIC-BUS SCL TO SERVO/SYSTEM CYLINDER ASSEMBLY
MIX CONTROL
-IN IIC-BUS SDA
BLOCK DIAGRAM CN251
IC301
VIDEO SIGNAL VIDEO(R)-1 1 VIDEO (R)-1
PROCESS VIDEO-COM 2 HEAD
/HEAD AMP 65 68 69 46 43 78 79 VIDEO(L)-1 3 VIDEO (L)-1
VIDEO(L)-2 4 HEAD
Q402 SERIAL VIDEO-COM 5 VIDEO (L)-2
DECODER VIDEO(R)-2 6 HEAD
BUFFER Y. DELAY
VIDEO (R)-2
R P 96 HEAD
SP SP 95
HEAD
EP AMP 94
BYPASS AGC LUMINANCE
SIGNAL 93
TO VIDEO VCR-VIDEO-OUT PROCESS
48
SELECTOR VCR-VIDEO-IN WF2
BLOCK DIAGRAM 90
PB/EE CCD 1H DELAY TP504
56 CHARA. EP 89
INS. HEAD RF-SW
Y 88
MUTE
REC AMP
WF1 + FM 87
1/2 AGC
C D-REC-H
FBC D-REC-H 80
RF-SW
CHROMINANCE C-ROTA
RF-SW/C-ROTA 70
SIGNAL D-V-SYNC
PROCESS D-V-SYNC 62
61 H-A-SW TO SERVO/SYSTEM
R PR P H-A-SW 71
H-A-COMP CONTROL
R P H-A-COMP 83 BLOCK DIAGRAM
Y/C V-ENV
V-ENV 84
MIX VXO C-SYNC
AGC C-SYNC 67
TRICK-H
SECAM-H
PB-H OUT
58 59 28 29 21 44
X301
4.43MHz

TP301
DVD MAIN BOARD QA01,QA02 C-PB
DRIVE WF3
ICA02 CNA01 IC370 (PAL/SECAM DETECTOR)
ICA01 (HDMI INTERFACE) 3.3V<-->5V HDMI-CONNECTOR
CONVERTER 28
119 19 HOT PLUG
HDMI-SCL AUTHENT DETECT 1
113 IIC /CATION DDC 121 2 6 15 SCL
HDMI-SDA REGISTER I/F 29
TO DIGITAL SIGNAL PROCESS BLOCK DIAGRAM

114 I/F KEY


EXCHANGE 120 3 5 16 SDA 17 PAL/SECAM
14 DETECTOR
P-ON+5V 18
22 3 TMDS DATA2- 2
PCM-DATA0 16
38 24 1 TMDS DATA2+
SPDIF
CONTROLLER
AV

ENCRYPTOR
CIPHER/
HDCP

43
ENCODER
TMDS

TRANSMITTER
TMDS
I/F
AUDIO

PCM-SCLK 18 6 TMDS DATA1-


33
PCM-LRCK 20 4 TMDS DATA1+
41
PCM-BCK
45 14 9 TMDS DATA0-
81 16 7 TMDS DATA0+
~

83 12 10 TMDS CLOCK+
YC(0-7) VIDEO
86 I/F 10 12 TMDS CLOCK-
~

90
111
VIDEO-CLOCK BOARD AV
117

1-13-5 E9TK5BLV
Audio Selector Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

IC1509(AUDIO SELECTOR) BOARD REAR JACK JK2001


BOARD AV CN1506 CN2001
6 AUDIO(L)-IN2 6 6 AUDIO(L)-IN2
TO SERVO/SYSTEM IIC-BUS SDA
42 IIC 5 AUDIO(R)-IN2 5 2 AUDIO(R)-IN2
CONTROL IIC-BUS SCL
BLOCK DIAGRAM 43 I/F 3 AUDIO(L)-OUT2 3 3 AUDIO(L)-OUT2
SW 72 1 AUDIO(R)-OUT2 1 1 AUDIO(R)-OUT2
2 AUDIO-MUTE 2 MUTE-ON MUTE-ON
Q2003 Q2002
IC1508
(OP AMP)

6 OP 7 77
AMP JK1504
SW 71
6 AUDIO(L)-IN1
2 AUDIO(R)-IN1
3 AUDIO(L)-OUT1
OP 1 AUDIO(R)-OUT1
2 1 76 Q1537 Q1538
AMP
74 MUTE-ON MUTE-ON
SW Q1547
DRIVE
Q1534 IC1902
DRIVE (IF SIGNAL PROCESS) TU1800
(TUNER UNIT)
SW 73 L-CH
31 IF SIGNAL 2 6 SIF-OUT
R-CH
30 PROCESS 43 7 AUDIO-OUT
WF9
CN1502 SW
SW 68
TO DIGITAL 17 AUDIO(L)-OUT
SIGNAL 15 AUDIO(R)-OUT
PROCESS 18 DVD-AUDIO-MUTE 67
BLOCK SW
DIAGRAM 11 AUDIO(L)-IN
SW
(CN701) 13 AUDIO(R)-IN JK1502 (REAR)
AUDIO(L)
90 MUTE-ON Q1539 -OUT
87
85 AUDIO(R)
80 SW MUTE-ON Q1540 -OUT
92
82
(VCR DVD/HDD DUBBING) Q1536
94
DRIVE

(DVD/HDD VCR DUBBING)

70 SW

89
86
84
79 SW VCR-AUDIO-IN(L)
91 TO Hi-Fi AUDIO
VCR-AUDIO-IN(R) BLOCK DIAGRAM
81
93
DVD-SC2-AUDIO-MUTE
TO Hi-Fi VCR-AUDIO-OUT(L) AUDIO-MUTE TO SUB SYSTEM
AUDIO SC-AUDIO-MUTE CONTROL
BLOCK VCR-AUDIO-OUT(R) BLOCK DIAGRAM
DIAGRAM 69 SW DVD-AUDIO-MUTE

DTV-AUDIO(L)
TO DTV MODULE
DTV-AUDIO(R) BLOCK DIAGRAM

1-13-6 E9TK5BLAS
Audio Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

BOARD AV

N-A-PB
TO Hi-Fi AUDIO N-A-REC
BLOCK DIGRAM

IC301
(AUDIO SIGNAL PROCESS) 13

ALC
12
DET
INV
PB-ON
R LINE
5 EQ ALC MUTE 11
8 9 ATT AMP
6 AMP
P
(DECK ASSEMBLY)
SP/LP-ON

P-ON+5V 7
ACE HEAD ASSEMBLY
Q404 REC-ON
CN504
AUDIO 4 AUDIO-PB/REC
HEAD Q403
3 A-COM
BIAS
AUDIO 1 AE-H OSC
ERASE 2 FE-H 1 AUTO REC
HEAD 3 100
2 BIAS AMP
Q406

SERIAL
AUDIO HD-SW DECODER

SWITCHING CONTROL
FE HEAD 16 68 69 71
Q405 D-REC-OFF
CN501
FULL 2 FE-H P-ON+5V
ERASE
1 FE-H-GND Q401
HEAD VCR-AUDIO-MUTE
SWITCHING
PB-ON IIC-BUS SDA TO SERVO/SYSTEM
CONTROL
IIC-BUS SCL BLOCK DIAGRAM

1-13-7 E9TK5BLA
Hi-Fi Audio Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

REC AUDIO SIGNAL PB AUDIO SIGNAL

BOARD AV

VCR-AUDIO-IN(L) TO AUDIO
VCR-AUDIO-IN(R) SELECTOR
BLOCK DIAGRAM

IC451 (Hi-Fi AUDIO SIGNAL PROCESS)

SW R-CH IIC-BUS SDA


COMP SERIAL 37
NOISE BPF DATA IIC-BUS SCL
P DECODER 38
R-CH
PNR R

LIM DEV VCO LPF


TO
47 SERVO/ SYSTEM
MUTE-ON CONTROL
77 BLOCK DIAGRAM
TO AUDIO VCR-AUDIO-OUT(R) R-CH
50 48 76
SELECTOR VCR-AUDIO-OUT(L) INSEL
OUTPUT
BLOCK DIAGRAM
SELECT
74
MUTE-ON A-MODE
73
HOLD Hi-Fi-H-SW
39
PULSE 75
L-CH
4 14 NOISE
INSEL MIX COMP 26
DET
15 (DECK ASSEMBLY)
Q451
LIM DEV VCO LPF ENV
21
DET
R DO
L-CH
DET CN251
NOR PNR P Hi-Fi
R 24 Hi-Fi-AUDIO(R) 7
SW SW L-CH AUDIO(R)
COMP LIM 34 33 Hi-Fi-COM 8 HEAD
NOISE BPF
L 27 Hi-Fi-AUDIO(L) 9
N-A-REC
TO AUDIO 78 Hi-Fi
BLOCK DIAGRAM N-A-PB AUDIO(L)
80
HEAD

CYLINDER ASSEMBLY

1-13-8 E9TK5BLH
Power Supply Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. CAUTION ! NOTE: NOTE:
If Main Fuse (F1001) is blown , check to see that all components in the power supply For continued protection against fire hazard, The voltage for parts in hot circuit is measured using Either IC3607 or IC3608 is used for BOARD FUNCTION.
circuit are not defective before you connect the AC plug to the AC power supply. replace only with the same type fuse. hot GND as a common terminal.
Otherwise it may cause some components in the power supply circuit to fail.

HOT CIRCUIT. BE CAREFUL.

T1001 CL1001
AC1001 F1001 L1003 D1001 - D1004
T2.5A H 250V 22 AL-30V
LINE BRIDGE 3 18 1 AL+44V
FILTER RECTIFIER 2,3 AL+16.3V
6,7 AL+12V
17 Q1106 12 P-ON+10V
SW+5V 13,14 DVD-P-ON+5V
5 15,16 AL+5V
16 26 SYS+5V TO SUB
Q1001 POWER SUPPLY
Q1100 24 F1
BLOCK DIAGRAM
SW+12V 23 F2 (CN1503)
15 Q1101 10 1V2CONT
34 LATCH-UP
29 POW-SW
14 27 REG-CONT
Q1003 30,31 AL+2.8V
32 P-ON+3.3V
13 Q1114 11 MAIN-ON FAN
CN1002
1 FAN+12V
7 12 2 GND
Q1104

11
TO DIGITAL SIGNAL V-BUS BOARD
PROCESS BLOCK USB
DIAGRAM
8 10 *IC3607
*IC3608
IC1001 HIGH
Q1119 CN6005 CN3605 SIDE CN3604 CN6001 CN6002
ERROR USB
SW+5V 1 +5V 1 SW 4 USB+5V 4 1 USB+5V
VOLTAGE DET JACK
F6001
1A
4 1 IC1190
BOARD FUNCTION
SHUNT
REG.
REG

3 2 IC1101
ERROR
VOLTAGE DET CN1001
Q1112 25-27 P-ON+10.5V
SW+5V 20-22 P-ON+5V
RL1001 TO
10-12 AL+2.8V DVD/HDD
IC1103 6,7 P-ON+1.8V MAIN BOARD
(CN101)
T1051 +1.8V REG. 15-17 P-ON+3.3V
D1051-D1054 IC1104 1 1V2CONT
1 9 +3.3V REG.
RECTIFIER

IC1051 (SWITCHING) Q1051


Q1109
Q1107
2 FB D 5 3 8

VDD S S CL
5
1 7 8 4

IC1052
ERROR
VOLTAGE DET

4 1

3 2

REG
IC1151
HOT ERROR
VOLTAGE DET
COLD BOARD POWER SUPPLY

1-13-9 E9TK5BLP
Sub Power Supply Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CN1503
22 AL-30V -FL
1 AL+44V P-ON+15V
2,3 AL+16.3V Q1511 Q1808
6,7 AL+12V TU+30V
12 P-ON+10V
13,14 DVD-P-ON+5V Q1512
15,16 AL+5V
TO 26 SYS+5V Q1508
POWER SUPPLY AL+16V/+12V
BLOCK DIAGRAM 24 F1
(CL1001) 23 F2
10 1V2CONT Q1509
34 LATCH-UP
29 POW-SW
27 REG-CONT P-ON+9V(VCR)
30,31 AL+2.8V Q1513
32 P-ON+3.3V
11 MAIN-ON
P-ON+5V(DECK)
Q1516
AL+12V(2)
P-ON+10V
P-ON+3.3V
DVD-P-ON+5V

AL+5V
Q1517
P-ON+5V(VCR)

Q1527
SYS+5V
IC1800
+1.8V REG. P-ON+1.8V

ECO+12V
+9V REG. ECO+9V
Q1520
Q1521
ECO+5V
Q1800

Q1528

F1
F2

MAIN-ON
P-DOWN-H TO SERVO/SYSTEM
P-ON-H CONTROL
C-POW-SW BLOCK DIAGRAM

1V2CONT
POW-SW TO SUB SYSTEM
CONTROL
REG-CONT BLOCK DIAGRAM

BOARD AV

1-13-10 E9TK5BLSP
DTV Module Block Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REC VIDEO SIGNAL REC AUDIO SIGNAL

IC2500
(DVB-T DEMODULATOR) IC2602 (DTV SIGNAL PROCESS)
TU1800
(TUNER UNIT)
CN2701 CN1800
VIDEO DTV-Y TO VIDEO
CN1800 CN2700 50 93 VIDEO 118 11 DTV-Y 26
D/A DTV-C SELECTOR
DIF-OUT1 18 1 DIF-OUT1 1 30 ADC 49 95 ENCODER CONVERTER 122 13 DTV-C 28 BLOCK DIAGRAM
DIF-OUT2 19 2 DIF-OUT2 2 31 /AGC I/F 48 96 14 DTV-AUDIO(L) 29
/DEMOD. DTV
IF-AGC 20 3 IF-AGC 3 39 47 97 DIGITAL SIGNAL 15 DTV-AUDIO(R) 30
/DECODER IC2901
64 94 PROCESS (OP AMP)

L-CH
AUDIO 110 2 1
AUDIO D/A
INTERFACE CONVERTER R-CH
109 6 7
DTV-AUDIO(L) TO AUDIO
DTV-AUDIO(R) SELECTOR
BLOCK DIAGRAM

RESET 1 100 RESET

IC2603
SDA 44 102 SDA (MEMORY)
SCL 43 103 SCL SPI-DATA0 15 2 SPI-DATA0
SPI-DATA1 13 5 SPI-DATA1
SPI-CLK 16 6 SPI-CLK
SPI-CE 17 1 SPI-CE

CN2700 CN1800
DTV-TXD
DTV-TXD 105 15 DTV-TXD 15
DTV-RXD TO SUB SYSTEM
DTV-RXD 106 14 DTV-RXD 14
DTV-SYS-RESET CONTROL
DTV-SYS-RESET 44 12 DTV-SYS-RESET 12 BLOCK DIAGRAM
DTV-S-SCLK
DATA BUS(0-15)
*1
SDRAM
I/F ADDRESS BUS(0-11)
*2 P-ON+5V

*1 51,53~59,65~72 IC2800 (DDR SDRAM)


*2 64,75~80,86~89,91 Q1805
*3 22~26,29~35 *3
*4 2,4,5,7,8,10,11,13,42,44,45, DDR SDRAM
47,48,50,51,53
*4

CN2700 CN1800 Q1804,Q1807


IIC-BUS SDA
SDA 15 4 TU-SDA 4 SW TO SERVO
SCL 14 5 TU-SCL 5 /SYSTEM
Q1803,Q1806 CONTROL
IIC-BUS SCL BLOCK DIAGRAM
SW
BOARD DTV MODULE UNIT

SCL 9
SDA 10

BOARD AV

1-13-11 E9TK5BLDTV
SCHEMATIC DIAGRAMS / BOARD AND TEST POINTS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using
replacement components rated for higher voltage,
wattage, etc. Replacement parts that have these
special safety characteristics are identified in this
manual and its supplements; electrical components
having such features are identified by the mark " ! "
in the schematic diagram and the parts list. Before
replacing any of these components, read the parts list
in this manual carefully. The use of substitute
replacement parts that do not have the same safety
characteristics as specified in the parts list may create
shock, fire, or other hazards.

Notes:
1. Do not use the part number shown on these
drawings for ordering. The correct part number is
shown in the parts list, and may be slightly
different or amended since these drawings were
prepared.
2. All resistance values are indicated in ohms
(K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless
otherwise specified.
4. All capacitance values are indicated in μF
(P=10-6 μF).
5. All voltages are DC voltages unless otherwise
specified.
6. Electrical parts such as capacitors, connectors,
diodes, IC’s, transistors, resistors, switches, and
fuses are identified by four digits. The first two
digits are not shown for each component. In each
block of the diagram, there is a note such as
shown below to indicate these abbreviated two
digits.

1-14-1 DRVP_SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON 
THE FOLLOWING PAGES:
1. CAUTION:
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE.

2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F1001) is blown, first check to see that all components in the power supply circuit are not
defective before you connect the AC plug to the AC power supply. Otherwise it may cause some components
in the power supply circuit to fail.

3. Note:
1. Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
2. To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.

4. Voltage indications for PLAY and REC modes on the schematics are as shown below:
Unit: Volts
1 2 3 PLAY mode
5.0 5.0 REC mode
(2.5) DVD mode
The same voltage for < >
both PLAY, REC & DVD Indicates that the voltage
modes is not consistent here.

5. How to read converged lines


1-D3
Distinction Area 3 1-B1
Line Number AREA D3
(1 to 3 digits) AREA B1
2
Examples:
1. "1-D3" means that line number "1" goes to the line number
"1" of the area "D3". 1 1-D3
2. "1-B1" means that line number "1" goes to the line number
"1" of the area "B1". A B C D

6. Test Point Information


: Indicates a test point with a jumper wire across a hole in the BOARD.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.

1-14-2 DVRP_SC
AV 1/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-3 E9TK5SCAV1
AV 2/10 , POWER SWITCH & SENSOR Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

FL601 MATRIX CHART


7G 6G 5G 4G 3G 2G 1G
P1 a a a a a a CD
P2 b b b b b b
P3 f f f f f f VCR
P4 g g g g g g DB
P5 c c c c c c HDD
P6 e e e e e e
P7 d d d d d d DVD
P8 S1 T C
P9 PM DTV BS CS DR

7G 6G 5G 4G 3G 2G 1G

DTV BS CS DR CD
PM T C
a VCR
f b
S1 g
DB HDD
e
d
c
DVD

1-14-4 E9TK5SCAV2
AV 3/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-5 E9TK5SCAV3
AV 4/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-6 E9TK5SCAV4
AV 5/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-7 E9TK5SCAV5
AV 6/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-8 E9TK5SCAV6
AV 7/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-9 E9TK5SCAV7
AV 8/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-10 E9TK5SCAV8
AV 9/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-11 E9TK5SCAV9
AV 10/10 Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-12 E9TK5SCAV10
POWER SUPPLY Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! CAUTION ! NOTE:


Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, The voltage for parts in hot circuit is measured using
If Main Fuse (F1001) is blown , check to see that all components in the power supply replace only with the same type fuse. hot GND as a common terminal.
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.

1-14-13 E9TK5SCP
FUNCTION, SWITCH & USB Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse(F6001).

NOTE:
Either IC3607 or IC3608 is used for BOARD FUNCTION.

1-14-14 E9TK5SCF
REAR JACK Schematic Diagram < VCR Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-15 E9TK5SCRJ
DVD MAIN 1/7 Schematic Diagram < DVD Section >
1 NOTE: NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-16 E9TK5SCD1
DVD MAIN 2/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-17 E9TK5SCD2
DVD MAIN 3/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-18 E9TK5SCD3
DVD MAIN 4/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-19 E9TK5SCD4
DVD MAIN 5/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-20 E9TK5SCD5
DVD MAIN 6/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-21 E9TK5SCD6
DVD MAIN 7/7 Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC101.
IC101 is divided into six and shown as IC101 (1/6) ~ IC101 (6/6) in this DVD Main Schematic Diagram Section.

1-14-22 E9TK5SCD7
DTV MODULE Schematic Diagram < DVD Section >
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

1-14-23 E9TK5SCDTV
BOARD AV Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
BOARD SENSOR View

TO BOARD SENSOR
(START-SENSOR)
BHF300F01012A

JP278
S-INH
BHF300F01012B

J171
V-OUT

VR501
SW-POINT

TP503
CTL

WF2
TP504
RF-SW

WF3
TP301
C-PB

TO BOARD SENSOR
(END-SENSOR)

1-14-24 BE3TK3F01011A
BOARD AV Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

WF9 WF5 WF4 WF8 WF7 WF10


PIN 17 OF PIN 9 OF PIN 7 OF PIN 5 OF PIN 3 OF PIN 28 OF
CN1502 CN1502 CN1502 CN1502 CN1502 CN1503

WF6
PIN 30 OF
IC1509

WF1
PIN 56 OF
IC301

1-14-25 BE3TK3F01011A
BOARD POWER SUPPLY Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! Because a hot chassis ground is present in the power supply NOTE:
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. circuit, an isolation transformer must be used when repairing. The voltage for parts in hot circuit is measured using
If Main Fuse (F1001) is blown , check to see that all components in the power supply Also, in order to have the ability to increase the input slowly, hot GND as a common terminal.
circuit are not defective before you connect the AC plug to the AC power supply. when troubleshooting this type of power supply circuit,
Otherwise it may cause some components in the power supply circuit to fail. a variable isolation transformer is required.
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.

1-14-26 BE3TK3F01023A
BOARD POWER SUPPLY Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

CAUTION ! Because a hot chassis ground is present in the power supply NOTE:
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. circuit, an isolation transformer must be used when repairing. The voltage for parts in hot circuit is measured using
If Main Fuse (F1001) is blown , check to see that all components in the power supply Also, in order to have the ability to increase the input slowly, hot GND as a common terminal.
circuit are not defective before you connect the AC plug to the AC power supply. when troubleshooting this type of power supply circuit,
Otherwise it may cause some components in the power supply circuit to fail. a variable isolation transformer is required.
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse.

1-14-27 BE3TK3F01023A
BOARD FUNCTION Top View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

BOARD SWITCH BOARD SWITCH


Top View Bottom View
BOARD FUNCTION Bottom View

BE3TK3F01023B BE3TK3F01023C

1-14-28
BOARD REAR JACK Top View BOARD REAR JACK Bottom View
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

BE3TK3F01023D

BOARD POWER SWITCH BOARD POWER SWITCH BOARD USB Top View BOARD USB Bottom View
Top View Bottom View
CAUTION !
For continued protection against fire hazard,
replace only with the same type fuse(F6001).

BE3TK3F01011B BE3TK3F01023E

1-14-29
WAVEFORMS

NOTE:
Input: COLOR BAR SIGNAL (WITH 1KHz AUDIO SIGNAL)

WF1 Pin 56 of IC301 WF5 Pin 9 of CN1502 WF9 Pin 17 of CN1502

V-OUT E-E 0.2V 20μs VIDEO-C 0.2V 20μs AUDIO(L)-OUT 1V 0.5ms

WF1 UPPER Pin 56 of IC301


WF2 LOWER TP504 WF6 Pin 30 of IC1509 WF10 Pin 28 of CN1503

V-OUT 0.5V
RF-SW 5V 50μs VIDEO-CVBS 0.5V 20μs SPDIF 1V 0.1μs

WF3 UPPER TP301


WF2 LOWER TP504 WF7 Pin 3 of CN1502

C-PB 0.2V
RF-SW 5V 5ms VIDEO-Cb 0.2V 20μs

WF4 Pin 7 of CN1502 WF8 Pin 5 of CN1502

VIDEO-Y 0.2V 20μs VIDEO-Cr 0.2V 20μs

1-15-1 TD6PWF
WIRING DIAGRAM
Wiring 1/2 Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
REAR
DIGITAL
VIDEO- VIDEO- VIDEO- AUDIO(L) AUDIO(R) AUDIO OUT
Y-OUT Pb/Cb-OUT Pr/Cr-OUT -OUT -OUT COAXIAL BOARD AV
(DECK ASSEMBLY) CN506
2 4 6 8 10 12 14 16 18 20 CN1506 V-BUS 1 TO
1 3 5 7 9 11 13 15 17 19 21 OC 2 DVD
15
14
13
12
11
10

ACE HEAD
9
8
7
6
5
4
3
2
1
MAIN
ASSEMBLY JK1504 (AV1) DM 3
ECO+12V
VIDEO-R-IN
VIDEO-G-IN
VIDEO-B-IN
JK2-16P
VIDEO-IN2
GND
VIDEO-OUT2
SC2-IN
AUDIO(L)-IN2
AUDIO(R)-IN2
GND
AUDIO(L)-OUT2
AUDIO-MUTE
AUDIO(R)-OUT2
BOARD
CN504 DP 4
AUDIO CN981
1 AE-H GND 5 (W14)

W10
ERASE
HEAD 2 FE-H
AUDIO 3 A-COM CN1800 CN1801
HEAD 4 AUDIO-PB/REC 1 DIF-OUT1 1 GND 1
TO
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CONTROL 5 CTL(+) 2 DIF-OUT2 2 DTV-SYS-RESET 2 DVD
HEAD CN2001 3 IF-AGC 3 DTV-TXD 3 MAIN
6 CTL(-)
4 TU-SDA 4 DTV-RXD 4 BOARD
BOARD REAR JACK 5 TU-SCL 5 DTV-S-SCLK 5 CN502-D
(W8)
JK2001 (AV2) 6 NU 6 STANDBY(NU) 6
2 4 6 8 10 12 14 16 18 20
7 GND 7
CN1503
ANT-IN ANT-OUT 1 3 5 7 9 11 13 15 17 19 21 CN2700 8 P-ON+3.3V 8
AL+44V 1
9 GND 9
FE HEAD AL+16.3V 2
CN501 10 P-ON+1.8V 10
AL+16.3V 3
FULL 2 FE-H 11 GND 11
CN3604 W12 CN6001 CN6002 GND 4
ERASE 1 FE-H-GND 12 DTV-SYS-RESET 12
1 GND 1 4 GND GND 5
HEAD 13 STANDBY 13
2 DP 2 3 DP USB AL+12V 6
CAPSTAN CN1504 W7 CN3011 BOARD 14 DTV-RXD 14
MOTOR 3 DM 3 2 DM JACK AL+12V 7
1 NU 1 USB 15 DTV-TXD 15
4 USB+5V 4 1 USB+5V BOARD GND 8
2 NU 2
DTV CN1800
LOADING
MOTOR
M 3 NU 3 MODULE 1 NU 16
GND 9
1V2CONT 10
4 NU 4 UNIT 2 GND 17
CN502 MAIN-ON 11
M 1 AL+16V/+12V
5 VCR-LED 5 3 NU 18 P-ON+10V 12
6 DVD-LED 6 4 GND 19
2 P-ON+5V(DECK) DVD-P-ON+5V 13 TO
7 ECO+5V 7 CN3012 W9 CN3003 5 P-ON+10V 20
3 C-FG DVD-P-ON+5V 14 BOARD
8 GND 9 1 KEY-2 1 6 GND 21 POWER
CYLINDER 4 C-F/R AL+5V 15
9 KEY-2 8 2 GND 2 7 NU 22 SUPPLY
MOTOR 5 C-CONT AL+5V 16
ASSEMBLY DRIVE 10 NU 10 BOARD CL1001
3 NU 3 8 GND 23 GND 17
PG CIRCUIT 6 GND
11 V-BUS 11
SWITCH (W1)
9 NU 24 GND 18
7 LM-FWD/REV
SENSOR 12 OC 12 10 GND 25
8 D-CONT CN2701 GND 19
13 DM 13 11 DTV-Y 26
9 D-PFG GND 20
DRUM 14 GND 14 12 GND 27
MOTOR M 10 GND
15 DP 15 CN3605 TO BOARD 13 DTV-C 28
GND 21
11 AL+12V(2) CONTINUE AL-30V 22
1 +5V POWER SUPPLY 14 DTV-AUDIO(L) 29
12 P-ON+15V CN6005 WIRING 2/2 F2 23
2 GND DIAGRAM 15 DTV-AUDIO(R)
) 30
(W13) F1 24
CAPSTAN BOARD 16 NU 31 GND 25
MOTOR FUNCTION 17 NU 32
VIDEO SYS+5V 26
(R)1 18 NU 33 REG-CONT 27
HEAD 19 NU 34 SPDIF 28
VIDEO 20 NU 35 POW-SW 29
(L)1 CN1505 W6 CN1601
AL+2.8V 30 CONTINUE
HEAD 1 ECO+5V 1
BOARD AL+2.8V 31 WIRING 2/2
CN251 2 POWER-SW 2 DIAGRAM
VIDEO POWER SWITCH P-ON+3.3V 32
1 VIDEO(R)-1 3 POWER-LED 3
(L)2 DVD-POW-SAFETY1 33
HEAD 2 VIDEO-COM 4 GND 4
LACTH-UP 34
3 VIDEO(L)-1
VIDEO 4 VIDEO(L)-2
(R)2 CN1502
HEAD 5 VIDEO-COM
VIDEO-Y(I/P)-OUT
DVD/HDD-AUDIO-MUTE

VIDEO-C-OUT

VIDEO-Pb/Cb-OUT

VIDEO-Y(I)-OUT
VIDEO-Y/CVBS-IN

AUDIO(R)-OUT

VIDEO-Pr/Cr-OUT
AUDIO(L)-OUT

6 VIDEO(R)-2
AUDIO(R)-IN

AUDIO(L)-IN
SYS-RESET

VIDEO-C-IN

BOARD
SUB-SCLK

AUDIO+5V

Hi-Fi 7 Hi-Fi-AUDIO(R)
SUB-RXD

SUB-TXD

AUDIO SENSOR
8 Hi-Fi-COM
GND

(R) HEAD
GND
GND

GND

GND

GND

GND

GND
GND

GND

GND

GND
RDY

9 Hi-Fi-AUDIO(L)
Hi-Fi
AUDIO
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

(L) HEAD
BOARD TO DVD MAIN BOARD
SENSOR CN701 (W3)

1-16-1 E9TK5WI1
Wiring 2/2 Diagram
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.
DVD MECHANISM & DVD MAIN BOARD ASSEMBLY

DVD MECHANISM CN901 CN101 CN1001 CL1001


W4
TPA1P 1 GND 30 30 GND AL+44V 1
CN1001-R CN301
TPA1N 2 GND 29 29 GND AL+16.3V 2
2 SW1 17 CONTINUE
GND 3 DV JACK GND 28 28 GND AL+16.3V 3
3 SL(-) 16 WIRING 1/2
TPB1P 4 (W11) DIAGRAM P-ON+10.5V 27 27 P-ON+10.5V GND 4
4 SL(+) 15
TPB1N 5 P-ON+10.5V 26 26 P-ON+10.5V GND 5
5 GND 14
GND 6 TO TO P-ON+10.5V 25 25 P-ON+10.5V AL+12V 6
6 T-SCN2 13 BOARD AV BOARD AV GND 24 24 GND AL+12V 7
7 NU 12 HDMI- CN506 CN1801
BOARD CONNECTOR (W14) (W8)
GND 23 23 GND GND 8
8 VH(-) 11
RELAY P-ON+5V 22 22 P-ON+5V GND 9
9 HW(-) 10
5
4
3
2
1

6
5
4
3
2
1
P-ON+5V 21 21 P-ON+5V 1V2CONT 10
10 HW(+) 9
GND
DP
DM
OC
V-BUS

STANDBY(NU)
DTV-S-SCLK
DTV-RXD
DTV-TXD
DTV-SYS-RESET
GND
CN1002-R P-ON+5V 20 20 P-ON+5V MAIN-ON 11
1 11 HV(-) 8
SPINDLE GND 19 19 GND P-ON+10V 12
M 12 HV(+) 7
~

MOTOR 11 GND 18 18 GND DVD-P-ON+5V 13


13 HU(-) 6
P-ON+3.3V 17 17 P-ON+3.3V DVD-P-ON+5V 14
14 HU(+) 5
P-ON+3.3V 16 16 P-ON+3.3V AL+5V 15
SLED M 15 VCC 4 CN981 CN502-D TO BOARD
MOTOR P-ON+3.3V 15 15 P-ON+3.3V AL+5V 16
16 U 3 AV
GND 14 14 GND GND 17
17 V 2 CN1503 CONTINUE
GND 13 13 GND GND 18 (W1) WIRING 1/2
18 W 1
AL+2.8V 12 12 AL+2.8V GND 19 DIAGRAM
AL+2.8V 11 11 AL+2.8V GND 20
CN201
AL+2.8V 10 10 AL+2.8V GND 21
PICKUP FOCUS 1 FCS(+)
ACTUATOR GND 9 9 GND AL-30V 22
2 FCS(-)
GND 8 8 GND F2 23
TRACKING 3 TRK(+)
ACTUATOR P-ON+1.8V 7 7 P-ON+1.8V F1 24
4 TRK(-)
P-ON+1.8V 6 6 P-ON+1.8V GND 25
TILT 5 TILT(+) DVD MAIN BOARD
ACTUATOR GND 5 5 GND SYS+5V 26
6 TILT(-)
GND 4 4 GND REG-CONT 27
7 LDD-IIN4
SPDIF 3 3 SPDIF SPDIF 28
8 LDD-IIN3
GND 2 2 GND POW-SW 29
9 LDD-IIN2
1V2CONT 1 1 1V2CONT AL+2.8V 30
10 LDD-IINR
DVD/CD LASER DIODE DRIVE

CN701 AL+2.8V 31
11 TH
VIDEO-Y(I)-OUT 1 P-ON+3.3V 32
DVD-LD 12 LDD-VDD
GND 2 DVD-POW-SAFETY1 33
13 LDD-VDD
VIDEO-Pb/Cb-OUT 3 LATCH-UP 34
14 LDD-ENABLE
GND 4
15 LDD-OSCEN CN6005
VIDEO-Pr/Cr-OUT 5 TO BOARD
CD-LD 16 GND +5V 1 FUNCTION
GND 6
17 LDD-WEN4 GND 2 CN3605
VIDEO-Y(I/P)-OUT 7
18 GND (W13)
GND 8
19 LDD-WEN3
VIDEO-C-OUT 9
20 GND FAN
GND 10
21 LDD-WEN2 CN1002
AUDIO(L)-IN 11
22 LDD-SEL1 FAN+12V 1
GND 12
23 PD-VC GND 2
AUDIO(R)-IN 13
24 PD-VSW
GND 14
25 F TO BOARD
AUDIO(R)-OUT 15
26 G AV
GND 16
27 H CN1502
AUDIO(L)-OUT 17 (W3)
28 E
DVD/HDD-AUDIO-MUTE 18
PDIC 29 RF(+) BOARD
AUDIO+5V 19
30 RF(-) POWER SUPPLY
VIDEO-Y/CVBS-IN 20
31 A
GND 21
32 B
VIDEO-C-IN 22
33 C
GND 23 CONTINUE
34 D WIRING 1/2
GND 24
35 PD/FSPD-VCC DIAGRAM
GND 25
36 GND
SUB-SCLK 26
37 GND
SYS-RESET 27 AC CORD
38 FSPD-VC
FPDIC SUB-TXD 28
39 FSPD-VSW
RDY 29
40 FSPD-VOUT
SUB-RXD 30

1-16-2 E9TK5WI2
SYSTEM CONTROL TIMING CHARTS

[ Tray Open ]
Power on button is pressed. Push Close

INNER-SW Yes Tray insertion


open?
No

Tray insertion

No INNER-SW
open?
Yes
Tray ejection

To disc
distinction

[ Tray Open ]
button is pressed.

INNER-SW No
open?
Yes

SLED
moves

Tray ejection

1-17-1 DVDP_TI
Parameter
V*: Voltage T*: Event timer
V0: 2.064 V T1: 0.125 s
V1: 4.664 V T2: 3.000 s
V2: 2.020 V T3: 0.050 s
V3: 2.386 V T4: 0.070 s
V4: 4.302 V T5: 0.600 s
T6: 1.400 s
T7: 1.600 s
T8: 0.050 s

Tray open
T4
T3
T1 T2
T5
Tray ejection direction

SLED

Tray insertion direction

V0
V2
V1
open
INNER-SW

close

Tray close
T8
V3

V4

T7
T6
Tray ejection direction
SLED

Tray insertion direction

open
INNER-SW

close

1-17-2 DVDP_TI
Push close

Threshold level
0.08 V

0.02 s

Push Close
detection

1-17-3 DVDP_TI
IC PIN FUNCTION DESCRIPTIONS
< VCR Section > Pin IN/ Signal
Function
No. OUT Name
IC501 ( MICROCONTROLLER 8BIT SERVO
DVD-
/ SYSTEM CONTROL ) 26 IN DVD Audio Mute Control
AUDIO- Signal (Mute=“L”)
MUTE
Pin IN/ Signal
Function
No. OUT Name VCR-
27 OUT AUDIO- VCR Audio Mute Control
Input Signal from Pin 8 of Signal (Mute=“H”)
1 IN SC2-IN MUTE
SCART2
28 IN A-MODE Hi-Fi Tape Defection Signal
2 IN Video Head Switching Pulse
PG-DELAY
Signal Adjusted Voltage
29 OUT AUDIO- Audio Mute Control Signal
MUTE (Mute=“L”)
3 IN DVD-POW- DVD P-ON Power Detection
SAFETY1 Input Signal 1 SC-
30 OUT AUDIO- SCART Jack Audio Mute
Tape End Position Detect MUTE Control Signal (Mute=“L”)
4 IN END-S
Signal
Recording Safety SW Detect
5 IN AFC Tuner Voltage Input Signal 31 IN REC-SAF-
SW (With Record tab=”L”/ With
out Record tab=”H”)
6 IN Video Envelope Comparator
V-ENV Signal
32 IN P-DOWN- Power Voltage Down
H Detector Signal
7 IN KEY-1 Key Data Input 1
33 OUT D-REC-H Delayed Record Signal
8 IN KEY-2 Key Data Input 2
34 IN Micro Controller Reset
Deck Mode Position RESET Signal
9 IN LD-SW Detector Signal
35 IN Xcin Sub Clock Input
10 IN DVD-POW- DVD P-ON Power Detection
SAFETY2 Input Signal 2 36 OUT Xcout Sub Clock Output
11 - NU Not Used Always +5V with AC Plug
37 - Vcc Connected
12 - NU Not Used
38 IN Xin Main Clock Input
13 OUT D-V-SYNC Dummy V-sync Output
39 OUT Xout Main Clock Output
14 IN REMOTE Remote Signal Input
40 - Vss Ground
15 OUT C-ROTA Color Phase Rotary
Changeover Signal Control SCART1 8Pin Level
41 OUT 8POUT-1
by using 8POUT-1
16 OUT H-A-SW Video Head Amp Switching
Pulse Control SCART2 8Pin Level
42 OUT 8POUT-2
by using 8POUT-2
17 IN H-A-COMP Head Amp Comparator
Signal 43 IN CLKSEL Clock Select
18 OUT RF-SW Video Head Switching Pulse 44 IN OSCin Clock Input for letter size

19 OUT Hi-Fi-H- HiFi Audio Head Switching 45 OUT OSCout Clock Output for letter size
SW Pulse
46 - NU Ground
20 - NU Not Used
47 IN LP LP
21 - NU Not Used
48 IN FSC-IN 4.43MHz Clock Input
22 - NU Not Used [4.43MHz]
23 - NU Not Used 49 - OSDVss Ground
DVD-SC2- SCART Jack Audio Mute 50 IN OSD-V-IN OSD Video Signal Input
24 OUT AUDIO-
MUTE Control Signal 2 (Mute=“L”)
51 - NU Not Used
1.2V Regulator Control
25 OUT 1V2CONT
Signal 52 OUT OSD-V- OSD Video Signal Output
OUT
53 - OSDVcc +5V Power Supply (OSD)

1-18-1 E9TK2PIN
Pin IN/ Signal Pin IN/ Signal
Function Function
No. OUT Name No. OUT Name

54 - LPF Connected Terminal 82 OUT C-POW- Capstan Power Switching


HLF
(Slicer) SW Signal
SECAM or MESECAM 83 OUT MAIN-ON Main Power Control
55 IN COLOR-IN Chroma Video Input Signal
at Super Impose 84 - NU Not Used

VPS/PDC Data 85 - NU Not Used


56 IN DAVN-L
(Receive=”L”)
VCR-
86 IN VCR P-ON Power Defection
57 - NU Ground POW- Input Signal
SAFETY
58 IN Composite Synchronized
C-SYNC Capstan Motor Rotation
Pulse 87 IN C-FG Detection Pulse
59 OUT POW-SW Power Switching Signal
88 - AMPVss Ground
60 OUT REG- Power Regulator Control
89 - NU Not Used
CONT Signal
61 IN SECAM-H SECAM Mode at High 90 IN Drum Motor Phase/
D-PFG Frequency Generator
62 OUT TRICK-H Special playback = "H" in
SECAM Mode 91 - AMPVREF
V-Ref for CTL AMP
out
63 OUT SYS- System Reset Signal AMPVREF
RESET 92 - V-Ref for CTL AMP
in
Ready/Busy Communication
64 IN RDY Control with Main Micro 93 - P80/C P80/C Terminal
Controller
94 IN/ Playback/Record Control
Transmission Data to Main OUT CTL (-) Signal (-)
65 OUT SUB-TXD
Micro Controller
IN/ Playback/Record Control
95 OUT CTL (+)
Reception Data from Main Signal (+)
66 IN SUB-RXD Micro Controller
96 - AMPC CTL AMP Connected
Terminal
67 OUT SUB-SCLK Communication Clock with
Main Micro Controller
97 - To Monitor for CTL AMP
CTL
68 OUT DRV-DATA VFD Driver IC Control Data Output
VFD Driver IC Chip Select 98 - AMPVcc Always +5V with AC Plug
69 OUT DRV-STB Connected
Signal
70 OUT DRV-CLK VFD Driver IC Control Clock 99 - Always +5V with AC Plug
AVcc
Connected
71 OUT IIC-BUS IIC BUS Serial Clock Tape Start Position Defector
SCL 100 IN ST-S
Signal
IN/ IIC-BUS
72 IIC BUS Serial Data
OUT SDA
73 - NU Not Used
74 - NU Not Used
75 OUT P-ON-H Power On Signal to High

76 OUT C-CONT Capstan Motor Control


Signal
77 OUT D-CONT Drum Motor Control Signal
Capstan Motor FWD/REV
78 OUT C-F/R Control Signal (FWD=“L”/
REV=“H”)
79 IN S-REEL Supply Reel Rotation Signal

80 IN Take Up Reel Rotation


T-REEL Signal

81 OUT LM-FWD/ Loading Motor Control


REV Signal

1-18-2 E9TK2PIN
IC612 ( VFD DRIVER ) Pin IN/ Signal
Function
No. OUT Name
Pin IN/ Signal
Function
No. OUT Name 44 - VSS Ground
POWER-
1 OUT POWER-LED Control Signal
LED
2 OUT DVD-LED DVD-LED Control Signal
3 OUT VCR-LED VCR-LED Control Signal
4 - NU Not Used
5 IN OSC Oscillator Input
6 - NU Not Used
7 IN DRV-DIN Serial Data Input
8 IN DRV-CLK Serial Clock Input
9 IN DRV-STB Serial Interface Input
10 - NU Not Used
11 - NU Not Used
12 - VSS Ground
13 - VDD Power Supply
14 - NU Not Used
15 - NU Not Used
16 - NU Not Used
17 - NU Not Used
18 - NU Not Used
19 - NU Not Used
20 OUT P1
21 OUT P8
22 OUT P9
23 OUT P2
Segment Output
24 OUT P3
Serial Data Input
25 OUT P4
26 OUT P7
27 OUT P6
28 OUT P5
29 - NU Not Used
30 - VEE Pull Down Level
31 - NU Not Used
32 - NU Not Used
33 - NU Not Used
34 - NU Not Used
35 - NU Not Used
36 7G
37 6G
38 5G
39 OUT 4G Grid Output
40 3G
41 2G
42 1G
43 - VDD Power Supply

1-18-3 E9TK2PIN
LEAD IDENTIFICATIONS
2SA1980MG-AT 2SA1980 G STD1862LY-AT KTA1281-Y-AT/P
2SC5343(MG, ML)-AT 2SC5343G-AT
SRA2203M-AT 2SC5344 Y
SRA2204M-AT
SRC1203MAT

E C B E C B E C B E C B

2SK3566(Q M) KIA431-AT/P PQ070XFC1SZF 2SC5343SF(G,Y) PT204-6B-12


SRC1203SF

B E E C

LA70100M-TRM-E
R A K 1234
GD S 30 16

UTC4558TE
STMPS2141MTR KTK5132S-RTK/P LC74793JM-TLM-E RN1511(TE85R.F)
8 5 D 24 13 C1 C2

1 15

G S 1 12 LA72648M-MPB-E
1 4 B1 E B2 60 41

PS2561A-1(W) MIP2F10MS BD2225G-TR 61 40

8 7 5 5 4
1: VIN
1 4 1: Anode 2: GND
2 3 2: Cathode 3: EN
3: Emitter 4: /OC
4: Collector 1 2 3 4 5: VOUT 80 21
1 2 3

HA118326APF-E 1 20
MSP3417G-QG-B8-V3
PT6315(L) LA71750EM-MPB-E
33 23 M3776AMCH-AK2GP 51 KTC2026-Y/P
80

81 50
34 22 Note:
A: Anode
K: Cathode
E: Emitter
C: Collector
B: Base
100 31 R: Reference
44 12 1 23 G: Gate
1 30 D: Drain
1 11 S: Source

1-19-1 E9TK2LE
EXPLODED VIEWS
NOTE: BOARD MEANS PRINTED CIRCUIT BOARD.

Cabinet
See Electrical Parts List
for parts with this mark.

A-3

1B1
D'
B'
A'

D
G'
BOARD REAR JACK TU1800
( P5 ) B ( P2 )
BOARD DTV DVD MECHANISM &
MODULE UNIT DVD MAIN BOARD ASSEMBLY
E
( P4 )
BOARD SENSOR

BOARD AV

FM1001
( P1 )
AV
ASSEMBLY

F
BOARD
POWER SUPPLY
AC1001
E'
C A
BOARD FUNCTION

F1001

BOARD POWER SWITCH

F'
( P3 )
PW/SW G
ASSEMBLY BOARD SWITCH

W11
C'

A-1X BOARD USB

1-20-1 E9TK5CEX
(P1) AV ASSEMBLY
(P4) BOARD SENSOR
(P5) BOARD DTV MODULE UNIT
BOARD REAR JACK

( P5 )
BOARD DTV MODULE UNIT TU1800

( P4 )
BOARD SENSOR

BOARD AV

( P1 )
AV
ASSEMBLY

SW521
SW522
SW523
SW524
SW525
SW1501
BOARD POWER SWITCH SW1502

(P2) DVD MECHANISM & DVD MAIN BOARD ASSEMBLY

( P2 )
DVD MECHANISM &
DVD MAIN BOARD
ASSEMBLY

1-20-2 E9TK5CEX
(P3) PW/SW ASSEMBLY

BOARD FUNCTION
BOARD SWITCH
SW3681

SW3682

( P3 ) SW3006
PW/SW
ASSEMBLY
BOARD USB SW3404
SW3403
SW3402

BOARD POWER SUPPLY AC1001


F1001

1-20-3 E9TK5CEX
Packing
Lower Side Upper Side
Lower Side Upper Side
X-6 X-2D

X-2C X-2B X-2A

X1

FR
ON
T

1-20-4 E9TK2PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a
! have special characteristics important to safety.
Before replacing any of these components, read
carefully the product safety notice in this service
manual. Don't degrade the safety of the product
through improper servicing.

Loca-
! tion TSB P/N Reference No. Description
No.
A-1X 79105009 1VM124340 PANEL FRONT E9TK5FD
A-3 79104469 1VM328481 COVER TOP E3TG0FD
1B1 79103354 N25E1FL DECK ASSEMBLY CZD014/
VM25E0
B37A 79104095 WX1N9680-002 CM-12PIN FFC
FM1001 79103715 MMEZR12XNR04 MOTOR DC FAN 2D65BK100230
W11 79103720 WPZ0331WJ001 IEEE1394 CABLE JE-1710-9
ACCESSORIES
X1 79104541 NB829ED REMOTE CONTROL UNIT
NB829ED
! X-2A 79105010 1VMN28695 OWNERS MANUAL(EN) E9TK5FD
! X-2B 79105011 1VMN28696 OWNERS MANUAL(FR) E9TK5FD
! X-2C 79105012 1VMN28697 OWNERS MANUAL(IT) E9TK5FD
! X-2D 79105013 1VMN28698 OWNERS MANUAL(DE) E9TK5FD
X-6 79103090 WPZ0122LG001 RF CORD PAL 1.2M

20100219 1-21-1 E9TK5CA


ELECTRICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a PW/SW ASSEMBLY
! have special characteristics important to safety.
Location
Before replacing any of these components, read !
No.
TSB P/N Reference No. Description
carefully the product safety notice in this service ! P3 79105015 (Not Available) PW/SW ASSEMBLY
manual. Don't degrade the safety of the product Consists of the following
through improper servicing. ---------- BOARD POWER SUPPLY
---------- BOARD FUNCTION
NOTES: ---------- BOARD SWITCH
---------- BOARD USB
1. Parts that are not assigned part numbers (---------)
are not available.
BOARD POWER SUPPLY
2. Tolerance of Capacitors and Resistors are noted
Location
with the following symbols. !
No.
TSB P/N Reference No. Description

---------- ---------- BOARD POWER SUPPLY


C.....±0.25% D.....±0.5% F.....±1%
Following parts are included in BOARD POWER SUPPLY.
G.....±2% J......±5% K.....±10% ! C1001 79104698 CT2E473DC016 LINE ACROSS CAP. 0.047μF/
250V K
M.....±20% N.....±30% Z.....+80/-20% ! C1005 79104698 CT2E473DC016 LINE ACROSS CAP. 0.047μF/
250V K
! C1006 79104481 CCN2EMA0E472 SAFTY CAP. 4700pF/250V M E
! C1007
DVD MECHANISM & DVD MAIN ! C1050
79104481
79103607
CCN2EMA0E472 SAFTY CAP. 4700pF/250V M E
CCN2EMA0E222 SAFTY CAP. 2200pF/250V
BOARD ASSEMBLY ! C1051 79103607 CCN2EMA0E222 SAFTY CAP. 2200pF/250V
! IC1001 79102400 QPEWPS2561A1 PHOTOCOUPLER PS2561A-
Location 1(W)
! TSB P/N Reference No. Description
No.
! IC1052 79102400 QPEWPS2561A1 PHOTOCOUPLER PS2561A-
! P2 79105017 N78EQFFN DVD MECHANISM & DVD MAIN 1(W)
BOARD ASSEMBLY ! L1003 79103738 LLEG0Z0Y2025 COIL LINE FILTER ST0703FT20-
036 53MH
! Q1001 79104542 QFQZSK3566QM FET 2SK3566(Q M)
AV ASSEMBLY ! R1001 79104451 RCX2565FS001 CARBON RES. 1/2W K 5.6M Ω
Location ! AC1001 79103290 WAE0172LW011 POWER CORD
! TSB P/N Reference No. Description PE8G2CG9G0AB05
No.
! F1001 79103718 PDGJBB0NG252 FUSE TIME RAG FIH 250V 2.5A
! P1 79105014 (Not Available) AV ASSEMBLY
Consists of the following ! RL1001 79104728 MRLEC05MS001 RELAY ALKP329
---------- ---------- BOARD AV ! SA1001 79102397 NVQZ10D471KB SURGE ABSORBER 470V+-
---------- ---------- BOARD POWER SWITCH 10PER
P4 79103349 1VSA13519 BOARD SENSOR ! T1001 79104797 LTT3PE0KT063 TRANS POWER 9723
P5 79105016 N76TTCFE BOARD DTV MODULE UNIT ! T1051 79104699 LTT1PE0XB002 TRANS BCK-16-033T
---------- ---------- BOARD REAR JACK

BOARD FUNCTION
BOARD AV
Location
! TSB P/N Reference No. Description
Location No.
! TSB P/N Reference No. Description
No.
---------- ---------- BOARD FUNCTION
---------- ---------- BOARD AV Following parts are included in BOARD FUNCTION.
Following parts are included in BOARD AV. SW3006 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW521 79102423 SST0101AL041 TACT SWITCH SKQSAF001A SW3402 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW522 79102423 SST0101AL041 TACT SWITCH SKQSAF001A SW3403 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW523 79102423 SST0101AL041 TACT SWITCH SKQSAF001A SW3404 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW524 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW525 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
SW1501 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
BOARD SWITCH
SW1502 79102423 SST0101AL041 TACT SWITCH SKQSAF001A Location
! TSB P/N Reference No. Description
! TU1800 79103719 UTUNDVTMS004 TUNER UNIT ENGF7710KF No.
---------- ---------- BOARD SWITCH
Following parts are included in BOARD SWITCH.
BOARD SENSOR
SW3681 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
Location SW3682 79102423 SST0101AL041 TACT SWITCH SKQSAF001A
! TSB P/N Reference No. Description
No.
P4 79103349 1VSA13519 BOARD SENSOR

BOARD DTV MODULE UNIT


Location
! TSB P/N Reference No. Description
No.
P5 79105016 N76TTCFE BOARD DTV MODULE UNIT

20100219 1-22-1 E9TK5EL


DECK MECHANISM SECTION

DVD / VIDEO CASSETTE RECORDER


DVR80KF
Deck Mechanism Section
I Standard Maintenance
I Mechanism Alignment Procedures
I Disassembly / Assembly of Mechanism
I Deck Exploded Views

TABLE OF CONTENTS
Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
Service Fixture and Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Mechanical Alignment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Deck Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
STANDARD MAINTENANCE
Service Schedule of Components
This maintenance chart shows you the standard of replacement and cleaning time for each part.
Because those may replace depending on environment and purpose for use, use the chart for reference.

h: Hours : Cleaning I: Replace

Deck Periodic Service Schedule

Ref.No. Part Name 1,000 h 2,000 h 3,000 h 4,000 h

B2 Cylinder Assembly I I

B3 Loading Motor Assembly I

B8 Pulley Assembly I I

B587 Tension Lever Assembly I I

B31 ACE Head Assembly I

B573, B574 Reel S, Reel T I

B37 Capstan Motor I I

B52 Cap Belt I I

B73 FE Head I

B86 F Brake Assembly (HI) I I

B133 Idler Assembly (HI) I I

B410 Pinch Arm Assembly I I

B414 M Brake (SP) Assembly (HI) I I

B416 M Brake (TU) Assembly (HI) I I

B525 LDG Belt I I

Notes:
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head)
using 90% ethyl alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.

2-1-1 N25E1FLMEN
Cleaning Cleaning of ACE Head
Clean the head with a cotton swab.
Cleaning of Video Head
Procedure
Clean the head with a head cleaning stick or chamois
cloth. 1.Remove the top cabinet.
2.Dip the cotton swab in 90% ethyl alcohol and clean
Procedure the ACE Head. Be careful not to damage the
1.Remove the top cabinet. upper drum and other tape running parts.
2.Put on a glove (thin type) to avoid touching the
Notes:
upper and lower drum with your bare hand.
1.Avoid cleaning the ACE Head vertically.
3.Put a few drops of 90% ethyl alcohol on the head
2.Wait for the cleaned part to dry thoroughly before
cleaning stick or on the chamois cloth and, by
operating the unit or damage may occur.
slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth. ACE Head

Do Not touch
with your
bare hand!

Upper
Cylinder

Do Not !

Video Head

Cleaning Stick

2-1-2 N25E1FLMEN
SERVICE FIXTURE AND TOOLS

J-1-1, J-1-2 J-2

J-3 J-4

J-5

Ref. No. Name Part No. Adjustment


J-1-1 Alignment Tape FL6A Head Adjustment of ACE Head
J-1-2 Alignment Tape FL6N8 Azimuth and X Value Adjustment of ACE Head /
(2 Head model) Adjustment of Envelope Waveform
FL6NS8
(4 Head model)
J-2 Guide Roller Adj. Screwdriver Available Guide Roller
Locally
J-3 Mirror Available Tape Transportation Check
Locally
J-4 Azimuth Adj. Screwdriver + Available ACE Head Height
Locally
J-5 Flat Screwdriver - Available X Value
Locally

2-2-1 N25E1FLFIX
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run B. Method to place the Cassette Holder in the tape-
starts on the next page. Refer to the information below loaded position without a cassette tape
on this page if a tape gets stuck, for example, in the 1. Disconnect the AC Plug.
mechanism due to some electrical trouble of the unit.
2. Remove the Top Case and Front Assembly.
Service Information 3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
A. Method for Manual Tape Loading/Unloading
in Fig. M1 and continue turning the LDG Belt until
To load a cassette tape manually: the Cassette Holder comes to the tape-loaded
1. Disconnect the AC plug. position. Allow a minute or two to complete this
2. Remove the Top Case and Front Assembly. task.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette Top View
tape is all the way in at the inlet of the Cassette Moving guide T preparation
Holder. To confirm this, lightly push the cassette (Eject Position) LOAD
tape further in and see if the tape comes back out, Moving guide S preparation UNLOAD
by a spring motion, just as much as you have (Eject Position) /EJECT
pushed in.
4. Turn the LDG Belt in the appropriate direction Side View
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
LDG Belt
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide prepara-
tions come to the Eject Position. Stop turning when Push the tape
to load it.
the preparations begin clicking or can not be
moved further. However, the tape will be left wound Push the locking tab gently to unlock
around the cylinder. when loading without a cassette.
5. Turn the LDG Belt in the appropriate direction con-
tinuously, and the cassette tape will be ejected. Fig. M1
Allow a minute or two to complete this task.

Bottom View

LDG Belt (B)

UNLOAD
/EJECT

Cam Gear

Fig. M2

2-3-1 N25E1FLMA
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)

Equipment required:
Dual Trace Oscilloscope
VHS Alignment Tape (FL6NS8)
Guide Roller Adj. Screwdriver
Flat Screwdriver (Purchase Locally)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.

Flowchart of Alignment for tape traveling


Loading (Use a blank tape.)
No good

Adjust the height of the Guide Rollers


(Supply side and take-up side).
(Use a blank tape.) (Page 2-3-3) 1-A

Check to see that the tape is not creasing


and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.) 1-A

Adjust the X Value for maximum envelope.


(Page 2-3-3) (Use Alignment Tape.) 1-B Do the final tape-traveling test to see that
the tape runs normally in play mode with-
out creasing or slacking. 1-A
Adjust the envelope. (Page 2-3-4) 1-C OK

No good Check to see that the tape is not creasing


Check the envelope.
1-C and that there is no slack on the REV Post.
(Use a blank tape.) 1-E
OK
Adjust the Audio Section.
(Azimuth Alignment) (Page 2-3-5) 1-D
Completion
No good
Check the audio output. 1-D
OK
Check the following: No good
1. X Value (Page 2-3-3) Adjust the X value and envelope. 1-B, 1-C
2. Envelope (Page 2-3-4) 1-B, 1-C
OK

2-3-2 N25E1FLMA
1-A. Preliminary/Final Checking and 4. If creasing or snaking is apparent, adjust the Tilt
Alignment of Tape Path Adj. Screw of the ACE Head. (Fig. M6)
Purpose:
To make sure that the tape path is well stabilized. Azimuth Adj. Screw
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
ACE Head
Note: Do not use an Alignment Tape for this proce-
dure. If the unit is not correctly aligned, the tape may Flat
be damaged. Screwdriver
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead sur- Tilt Adj. Screw
face. (Refer to Fig. M3 and M4.) Fig. M6
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and 1-B. X Value Alignment
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.) Purpose:
To obtain maximum PB FM envelope signal at the pre-
Guide Roller [2] Guide Roller [3] set position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
ACE Head
If the Horizontal Position of the ACE Head is not prop-
erly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
B 1. Connect the oscilloscope to TP301 (C-PB) and
A
TP503 (CTL) on the BOARD AV. Use TP504 (RF-
Take-up Guide Post [4] SW) as a trigger.
Fig. M3
2. Playback the Gray Scale of the Alignment Tape
(FL6NS8) and confirm that the PB FM signal is
present.
3. Set the Tracking Control Circuit to the preset posi-
tion by pressing [PROGRAM ] button and then
[ B] (VCR) button on the unit. (Refer to note on
bottom of page 2-3-4.)
4. Use the Flat Screwdriver so that the PB FM signal
at TP301 (C-PB) is maximum. (Fig. M6)

Lead Surface of Cylinder Tape Fig. M4

Correct Incorrect
Guide Roller
Tape

Take-up Guide
Post [4]
Tape

Fig. M5

3. Check to see that the tape runs without creasing at


Take-up Guide Post [4] or without snaking between
Guide Roller [3] and ACE Head. (Fig. M3 and M5)

2-3-3 N25E1FLMA
5. To shift the CTL waveform, press [PROGRAM ] either at the beginning or end of track as shown in
or [PROGRAM ] button. Then make sure that Fig. M10.
the maximum output position of PB FM envelope
signal becomes within ±2ms from preset position. Dropping envelope level at the beginning of track.

Good
FM envelope signal 2ms Center Position

Fig. M8

CTL signal Dropping envelope level at the end of track.


FM envelope output signal
is adjusted at maximum.

No Good

FM envelope output signal is low.


Fig. M7 Fig. M9

6. Set the Tracking Control Circuit to the preset posi-


tion by pressing [PROGRAM ] button and then Envelope is adjusted properly. (No envelope drop)
[ B ] (VCR) button on the unit.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the Guide
Rollers so that the PB FM envelope becomes as flat
as possible.
Fig. M10
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the Note: Upon completion of the adjustment of Guide
picture. The tracking will then lose precision and the Rollers [2] and [3] (Refer to Fig. M3), check the X
playback picture will be distorted by any slight varia- Value by pushing the [PROGRAM ] or [PROGRAM
tion of the Tracking Control Circuit. ] buttons on the unit alternately, to check the sym-
1. Connect the oscilloscope to TP301 (C-PB) on the metry of the envelope. Check the number of pushes to
BOARD AV. Use TP504 (RF-SW) as a trigger. ensure preset position. The number of pushes of the
2. Playback the Gray Scale on the Alignment Tape [PROGRAM ] button on the unit to achieve 1/2 level
(FL6NS8). Set the Tracking Control Circuit to the of envelope should match the number of pushes of the
preset position by pressing [PROGRAM ] button [PROGRAM ] button on the unit from center. If
and then [ B ] (VCR) button on the unit. Adjust the required, redo the “X Value Alignment.”
height of Guide Rollers [2] and [3] (Fig. M3, Page
2-3-3) watching the oscilloscope display so that the
envelope becomes as flat as possible. To do this
adjustment, turn the top of the Guide Roller with
the Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M10.
4. If the envelope is as shown in Fig. M9, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M10.
5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
are aligned properly, there is no envelope drop

2-3-4 N25E1FLMA
1-D. Azimuth Alignment of Audio/Con- 2. When the tape has been curled up or bent, turn the
trol/ Erase Head alignment screw to adjust the height of REV Post.
(Refer to Fig. M11 and M13.)
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency REV Post [5]
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (FL6NS8) and confirm Take-up Guide Post [4]
that the audio signal output level is 8kHz. Fig. M11
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscillo-
scope is at maximum. (Fig. M6) Correct Incorrect
Note: Upon completion of the adjustment of Azimuth REV Post
Adj. Screw, check the X Value by pushing the [PRO- Tape
GRAM ] or [PROGRAM ] buttons on the unit
alternately, to check the symmetry of the envelope.
Check the number of pushes to ensure preset posi-
tion. The number of pushes of the [PROGRAM ] Take-up Guide
Post
button on the unit to achieve 1/2 level of envelope Tape
should match the number of pushes of the [PRO-
GRAM ] button on the unit from center. If required,
redo the “X Value Alignment.”
1-E. Checking and Alignment of Tape Fig. M12
Path during reversing
Purpose:
To make sure that the tape path is well stabilized dur-
ing reversing.
Symptom of Misalignment:
Alignment
If the tape path is unstable during reversing, the tape
Screw
will be damaged.
Note: Do not use an Alignment Tape for this proce- Tape Guide
dure. If the unit is not correctly aligned, the tape may Assembly
be damaged.
1. Insert a blank cassette tape into the tray and set
the unit to REV. Then confirm if the tape has been Fig. M13
curled up or bent at the Take-up Guide Post[4] or
REV Post[5]. (Refer to Fig. M11 and M12.)

2-3-5 N25E1FLMA
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer
to CABINET DISASSEMBLY INSTRUCTIONS.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [44] and [45] in Fig. DM1H on page 2-4-3. When reassembling, follow the steps in
reverse order.

REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[1] [1] Guide Holder A T DM3H 2(S-1)
Cassette Holder
[2] [1] T DM4H
Assembly
[3] [2] Slider (SP) T DM5H (S-1A), *(L-1)
[4] [2] Slider (TU) T DM5H *(L-2)
[5] [4] Lock Lever T DM5H *(L-3), *(P-1)
[6] [2] Cassette Plate T DM5H
[7] [7] Cylinder Assembly T DM1H, DM6H Desolder, 3(S-2)
Loading Motor Desolder, LDG Belt,
[8] [8] T DM1H, DM7H
Assembly 2(S-3)
[9] [9] ACE Head Assembly T DM1H, DM7H (S-4)
Tape Guide Arm
[10] [2] T DM1H, DM8H-1 *(P-2)
Assembly
[11] [10] C Door Opener T DM1H, DM8H-1 (S-4A), *(L-4)
DM1H, DM8H-1,
[12] [11] Pinch Arm (B) T *(P-3)
DM8H-2
Pinch Arm (A) DM1H, DM8H-1,
[13] [12] T
Assembly DM8H-2
[14] [14] FE Head T DM1H, DM9H (S-5)
[15] [15] Prism T DM1H, DM9H (S-6)
[16] [2] Slider Shaft T DM10H *(L-5)
[17] [16] C Drive Lever (SP) T DM10H
[18] [16] C Drive Lever (TU) T DM10H (S-7), *(P-4)
[19] [19] Capstan Motor B DM2H, DM11H 3(S-8), Cap Belt
[20] [20] Clutch Assembly (HI) B DM2H, DM12H (C-1)
[21] [20] Center Gear B DM12H
[22] [22] F Brake Assembly (HI) B DM2H, DM12H *(L-6)
[23] [22] Worm Holder B DM2H, DM13H-1 (S-9), *(L-7), *(L-8)
[24] [22] Pulley Assembly (HI) B DM2H, DM13H-1
[25] [25] Mode Gear (LM) B DM2H, DM13H-1 (C-2)
Holder ML SHARP HI-
[25a] [1],[25a] B DM2H, DM13H-1 (S-9a)
SPEED
DM2H, DM13H-1,
[26] [20],[25] Mode Lever (HI) B (C-3)
DM13H-2
[22],[23], DM2H, DM13H-1, (+)Refer to Alignment
[27] Cam Gear (A) (HI) B (C-4)
[26] DM13H-2 Sec.Page 2-5-1
[28] [26] TR Gear C B DM2H, DM13H-1 (C-5)
[29] [28] TR Gear Spring B DM13H-1
[30] [29] TR Gear A/B B DM13H-1
[31] [31] FF Arm (HI) B DM1H, DM13H-1

2-4-1 N25E1AVDA
REMOVAL INSTALLATION
STEP START-
REMOVE/*UNHOOK/
/LOC. ING PART ADJUSTMENT
No. No. Fig. No. UNLOCK/RELEASE/
CONDITION
UNPLUG/DESOLDER
[32] [26] Idler Assembly (HI) B DM1H, DM14H *(L-9)
[33] [26] BT Arm B DM2H, DM14H *(P-5)
Loading Arm (SP) (+)Refer to Alignment
[34] [26] B DM2H, DM14H
Assembly Sec.Page 2-5-1
Loading Arm (TU) (+)Refer to Alignment
[35] [34] B DM2H, DM14H
Assembly Sec.Page 2-5-1
M Brake (TU)
[36] [16],[26] T DM1H, DM15H
Assembly (HI)
M Brake (SP)
[37] [2],[26] T DM1H, DM15H *(P-6)
Assembly (HI)
Tension Lever
[38] [37] T DM1H, DM15H
Assembly
[39] [38] T Lever Holder T DM15H *(L-10)
[40] [40] M Gear (HI) T DM1H, DM15H (C-6)
[41] [15],[40] Sensor Gear (HI) T DM1H, DM15H (C-7)
[42] [36],[40] Reel T T DM1H, DM15H
[43] [38] Reel S T DM1H, DM15H
Moving Guide S
[44] [34],[38] T DM1H, DM16H (S-11), Slide Plate
Preparation
Moving Guide T
[45] [35] T DM1H, DM16H
Preparation
[46] [19] TG Post Assembly T DM1H, DM16H *(L-11)
(+)Refer to Alignment
[47] [27] Rack Assembly R DM17H
Sec.Page 2-5-1
[48] [47] F Door Opener R DM17H
[49] [49] Cleaner Assembly T DM1H, DM6H
[50] [49] CL Post T DM6H *(L-12)
↓ ↓ ↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5) (6) (7)

(1): Follow steps in sequence. When reassembling, follow the steps in reverse order.
These numbers are also used as identification (location) No. of parts in the figures.
(2): Indicates the part to start disassembling with in order to disassemble the part in column (1).
(3): Name of the part
(4): Location of the part: T=Top B=Bottom R=Right L=Left
(5): Figure Number
(6): Identification of parts to be removed, unhooked, unlocked, released, unplugged, unclamped, or desoldered.
P=Spring, W=Washer, C=Cut Washer, S=Screw, *=Unhook, Unlock, Release, Unplug, or Desolder
e.g., 2(L-2) = two Locking Tabs (L-2).
(7): Adjustment Information for Installation
(+):Refer to Deck Exploded Views for lubrication.

2-4-2 N25E1AVDA
Top View
[44] [7] [45] [49] [9] [46] [8]

[14]
[13]
[11]

[15]
[38]
[10]
[37] [12]

[36]

[43] [32] [41] [31] [40] [42]

Fig. DM1H

Bottom View
[19]

[35]

[34]

[23] [25]

[24]

[26]

[27]

[25a] [22] [28] [20] [33]


Fig. DM2H

2-4-3 N25E1AVDA
A
[3]
(S-1)
[4]
[1] (S-1)
(L-1)

(L-3)
[5]
B
(S-1A) (L-2)

[6]
(P-1)

Installation of [3] and [6]


First, insert [6] diagonally in [3] as shown below. Then,
install [6] in [3] while pushing (L-1) in the direction of
the arrow. After installing [6] in [3], confirm that pin A
Fig. DM3H of [3] enters hole A of [6] properly.
[3]

Pin D 1
Hole A
Pin C (L-1) [6]
[2] 2 Pin A
View for A
A

1 Slide Installation of [4] and [6]


2 Pull up
Install [6] in [4] while pulling (L-2) in the direction of
the arrow. After installing [6] in [4], confirm that pin B
of [4] enters hole B of [6] properly.
[4]
Pin A
Pin B

Slot A
Hole B
[6]
Pin B (L-2)
View for B

Fig. DM5H
Slots B

Slot A
First, while pushing the locking tab as
shown in the right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.

Locking tab View for A

Fig. DM4H

2-4-4 N25E1AVDA
(S-4A) [11]
[7] (L-4)
[49]

(P-3)

[13]
[50]
Removal of [11] [12]
(L-12)
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10]
3) Release (L-4) while
(P-2)
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11].

(S-2)
Pin of [12]

A Pin of [10]

Groove of [27]

When reassembling [10] and


[12], confirm that pin of [10]
and pin of [12] are in the
[27] groove of [27] as shown.
Desolder Lead with
from bottom Red Stripe View for A Fig. DM8H-1
View for A Fig. DM6H

(S-4)
[9]
[8]

Desolder [8]
from bottom

(S-3)
Lead with White Stripe
LDG
View for A
Belt
Fig. DM7H

2-4-5 N25E1AVDA
Installation of [13] and [12] (S-5)
[14]
(S-6)
[13] [15]
Hook spring (P-3) up to [12]
and [13], then install them to
(P-3)
the specified position so that
[12] will be floated slightly
while holding [12] and [13].
(Refer to Fig. A.)

(S-4A) [11] [12]


(L-4) Fig. A

(P-3)
Pin of [12]
Install pin of [12] in groove of [27].
[13]
(Refer to Fig. B.) [27]
Removal of [11] [12]
1) Remove screw (S-4A).
2) Unhook spring (P-2). [10] Fig. DM9H
3) Release (L-4) while
(P-2)
holding [12] with a
finger.
4) Loosen a finger
holding [12] and
remove [11]. [17]
Groove of [27]
(L-5)
Fig. B (Top view)

A Notch of
chassis [13] [16]
Press both [12] and [13] till the
groove of chassis pin appears,
and adjust [13] to the notch of turn [18]
chassis. Then turn [13] a little
in the direction of the arrow (P-4)
Pin of [12]
while pressing [12].
(Refer to Fig. C.)
Pin of [10]

Groove of [27]
Groove of [12]
pin of chassis
When reassembling Fig. [10]
C and
[12], confirm that pin of [10]
and pin
Install [11] and [10] while holding of [12] are in the
[12].
(Refer to Fig. DM8H-1.)[27] groove of [27] as shown.

View for A Fig. DM8H-1


DM8H-2

(S-7)

Fig. DM10H

2-4-6 N25E1AVDA
[22] turn (C-1)
(S-8)
[20]
(L-6)

[21]

[19]

Cap Belt
B37A
Pin on [22]

Installation position of Cap Belt


[20] Cap Belt

[27]

Position of pin on [22]


Fig. DM12H

[19]

View for A
Fig. DM11H

Note: When removing FFC(B37A) of Capstan Motor


from BOARD AV, be sure to replace the new
FFC(B37A).
(Don’t solder FFC which removed once again)

2-4-7 N25E1AVDA
Installation of [26]
(S-9a)
Position of Mode Lever when installed
[25a]
Pin of [33] Pin of [37]
Pin of [36]
[26]
(C-3)

(S-9)

(L-8) Bottom View


[26]

[27]
[23]
(L-7)
[24] (C-5) Align [26] and [27] as shown.
(C-4) (C-2)
[28] First groove on [27]
[29] [25]
[30] First tooth on [47]

[27]
When reassembling [27],
[27]
meet the first groove on
[27] to the first tooth on
[47] as shown.
Top View
Fig. DM13H-2

(P-5)
[33]
[31] Refer to the Alignment
Section, Page 2-5-1.
Fig. DM13H-1

[35]
[32]
(L-9) [34]

Fig. DM14H

2-4-8 N25E1AVDA
[38]

[36]
[43]

(P-6) turn
[39]
(L-10)
turn [42]
turn
[48] [47]
Slide
[37] Fig. DM17H

(C-7)

[41]
(C-6)
[40]

Fig. DM15H

[45]
[44]
[46]

(L-11)

Slide Plate

(S-11)
Fig. DM16H

2-4-9 N25E1AVDA
ALIGNMENT PROCEDURES OF MECHANISM
The following procedures describe how to align the Alignment 1
individual gears and levers that make up the tape load-
ing/unloading mechanism. Since information about the Loading Arm (SP) and (TU) Assembly
state of the mechanism is provided to the System Install Loading Arm (SP) and (TU) Assembly so that
Control Circuit only through the Mode Switch, it is their triangle marks point to each other as shown in
essential that the correct relationship between individ- Fig. AL2.
ual gears and levers be maintained.
All alignments are to be performed with the mech- Alignment 2
anism in Eject mode, in the sequence given. Each Mode Gear
procedure assumes that all previous procedures have
been completed. Keeping the two triangles pointing at each other, install
the Loading Arm (SP) Assembly so that the last tooth
of the gear meets the most inside teeth of the Mode
IMPORTANT:
Gear. See Fig. AL2.
If any one of these alignments is not performed prop-
erly, even if off by only one tooth, the unit will unload or
stop and it may result in damage to the mechanical or Triangle Marks
electrical parts. Loading Arm
(SP) Assembly
Alignment points in Eject Position
Last Tooth

Top View
Alignment 2
Loading Arm
(TU) Assembly
Most inside teeth
of Mode Gear
Alignment 3 Alignment 1 Mode Gear
Fig. AL2

Alignment 3
Cam Gear (A) (HI), Rack Assembly
Install the Rack Assembly so that the first tooth on the
Bottom View Alignment 1 gear of the Rack Assembly meets the first groove on
the Cam Gear (A) (HI) as shown in Fig. AL3.

Alignment 2 Top View Cam Gear (A)(HI)


Alignment 3

First tooth

Fig. AL1

First groove
Gear on Rack Assembly
on the Cam Gear (A)(HI)
Fig. AL3

2-5-1 N25E1FLAPM
DECK EXPLODED VIEWS
Deck Mechanism View 1

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
SLIDUS OIL #150
B2

B35

L1467 B494
L1191 B553
B9 B73 B10
B411
B567

L1053

B410

B74

L1051

Chassis Assembly
Top View (Lubricating Point)
B5
L1322 B501

L1450
L1450
B12
B121 L1466
B11 B126

B571 B492 B8
B37 B86
B37A

Some Ref. Numbers are not in sequence. Chassis Assembly


Bottom View (Lubricating Point)

Note: When removing FFC(B37A) of Capstan Motor from BOARD AV, be sure to replace the new FFC(B37A).
(Don’t solder FFC which removed once again)

2-6-1 N25E1AVDEX
Deck Mechanism View 2

Mark Description
Floil G-684G or Multemp MH-D
B587 (Blue grease)
B487 B521
B416 SLIDUS OIL #150
B591
SANKOUL FG84M (Yellow grease)

B590 B522
B148 L1406 B3
B508 B499 B573
B574
B592
B585 B518 B558
B564 B557
B31

B414

B572

B565

L1151 B525

B417

B568

B578
B133
B579 B551
B582
B580 A B488
B583 B491

B513 Bottom Side


B579 B581 (Grease point)

B559
B507
View B516
for A

B52 Bottom Side (Grease point)

B596

L1470
Some Ref. Numbers are not in sequence.

2-6-2 N25E1AVDEX
Deck Mechanism View 3

Mark Description
Floil G-684G or Multemp MH-D (Blue grease)
L1321
SLIDUS OIL #150
B347

L1321

B355

B354

B483

L1341
B425
B482

B562

B300
B563
B313
B529

B360

B359

B361

B555

B303

Some Ref. Numbers are not in sequence. B514

2-6-3 N25E1AVDEX

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