PH TX Aquamon 2000
PH TX Aquamon 2000
PH TX Aquamon 2000
This manual serves to explain the use of the Aquamon 2000 plus pH/ORP
transmitter. It functions in two ways, firstly as a step by step guide to help you to
operate the transmitter. Secondly, it serves as a handy reference guide. It is written
to cover as many anticipated applications of the transmitter as possible. If there are
doubts in the use of the transmitter, please do not hesitate to contact the nearest
Forbes Marshall branch office.
Forbes Marshall will not accept any responsibility for damage or malfunction to the
transmitter caused by improper use of the instrument. .
The information presented in this manual is subject to change without notice as
improvements are made, and does not represent a commitment on the part of
Forbes Marshall group of companies
Copyright © 2005
All rights reserved
Forbes Marshall Group of companies.
Rev 0 8/05
i
Safety Information
The Forbes Marshall Transmitter shall be installed and operated only in the
manner specified in the Instruction manual. Only skilled, trained or
authorized person should carry out installation, setup and operation of the
instrument.
Before powering up the unit, make sure that power source it is connected
to, is as specified in the top label. Failure to do so may result in a
permanent damage to the unit.
The unit has live and exposed parts inside. If it has to be opened, make
sure that the power to the unit is off and disconnected.
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TABLE OF CONTENTS
1 INTRODUCTION .............................................................................................. 1
2 PREPARATION................................................................................................ 2
2.1 POWER SUPPLY REQUIREMENTS (SL2 POSITION)........................................... 3
2.2 CONNECTING THE ELECTRODE AND TEMPERATURE PROBE (SL1 POSITION) ...... 3
2.2.1 To connect the pH or ORP electrode: ............................................... 3
2.2.2 To connect temperature probe:......................................................... 4
2.2.3 To connect Potential Matching Pin (Liquid electrical interferences): . 4
3 INSTALLATION................................................................................................ 5
3.1 WALL MOUNT .............................................................................................. 5
3.2 PANEL MOUNT ............................................................................................ 6
3.3 NB PIPE MOUNT.......................................................................................... 7
4 DISPLAY AND KEYPAD FUNCTIONS............................................................ 8
4.1 DISPLAY ..................................................................................................... 8
4.2 KEYPAD ...................................................................................................... 9
5 CALIBRATION ............................................................................................... 10
5.1 PREPARING THE TRANSMITTER FOR CALIBRATION ......................................... 10
5.2 PH CALIBRATION ....................................................................................... 11
5.3 RELATIVE MV CALIBRATION ........................................................................ 12
5.4 TEMPERATURE CALIBRATION ...................................................................... 12
6 ADVANCED SETUP FUNCTIONS................................................................. 13
6.1 OFFSET SETTING (UNAVAILABLE IN ORP MODE) ........................................... 13
6.2 OUTPUT RANGE SETTING ........................................................................... 14
6.3 TEMPERATURE COMPENSATION SETTING (UNAVAILABLE IN ORP MODE) ........ 15
6.3.1 Automatic Temperature Compensation .......................................... 15
6.3.2 Manual Temperature Compensation............................................... 15
6.4 HOLD CURRENT SETTING.......................................................................... 18
6.5 OUT-OF-RANGE CURRENT SETTING ............................................................ 18
6.6 CONFIGURATION ........................................................................................ 19
6.6.1 Selecting pH or ORP Mode of Operation ........................................ 19
6.6.2 Selecting Asymmetrical or Symmetrical Mode of Operation ........... 19
7 PROBE CARE AND MAINTENANCE............................................................ 21
9 SPECIFICATIONS.......................................................................................... 24
iii
10 TECHNICAL DIMENSIONS ....................................................................... 25
11 WARRANTY ............................................................................................... 26
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Instruction Manual Aquamon 2000 plus
1 INTRODUCTION
Thank you for selecting the Aquamon 2000 plus pH/ORP Transmitter. This
transmitter is a microprocessor-based instrument that is designed to be sturdy and
user-friendly. It is capable of measuring pH, mV and temperature.
This transmitter has many user-friendly features – all of which are completely
accessible through the water-resistant membrane keypad. Your transmitter includes
an instruction manual.
Please read this manual thoroughly before operating your transmitter.
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Instruction Manual Aquamon 2000 plus
2 PREPARATION
Remove screws from the four corners at the back of the Transmitter, and remove
back cover.
Connectors should be exposed as follows:
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Instruction Manual Aquamon 2000 plus
1
Aquamon Power
2000 plus Supply
2
Chart
Recorder
pH sensing
Insulation
1. Strip insulation, just enough to expose
Screen
bare wires.
IMPORTANT: For pH/ORP sensing cable, remember to strip the inner black
layer (screen) and expose the clear plastic sheath.
1. Insert pH sensing cable into pin 1 of connector. Tighten screw.
2. Insert pH reference cable into pin 2 of connector. Tighten screw.
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Instruction Manual Aquamon 2000 plus
3 INSTALLATION
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4
.
6 2
5
.
4
3
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4.1 Display
- .8.8.8
15 READY
14 HOLD 6
7
°C
ERR
13
-1.8.8.8 pH
ATC
8
9
12 11 10
11. ERRor
1. SETup mode indicator 6. Primary display
indicator
2. MEASurement mode 12. Probe
7. Temperature indicator
indicator indicator
13. Buffer
3. CALibration indicator 8. pH buffer selection indicator
indicator
9. Automatic Temperature 14. HOLD
4. mV indicator
Compensation indicator indicator
15. READY
5. pH indicator 10. Secondary display
indicator
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Instruction Manual Aquamon 2000 plus
4.2 Keypad
The four-button keypad allows easy and quick operations of the Transmitter.
Key Function
CAL Brings you directly into the Calibration mode.
If you were in pH Measurement mode, press CAL to enter pH Calibration
mode.
If you were in mV Measurement mode, press CAL to enter mV Calibration
mode.
▲/▼ To scroll through the various submenus
To increment/decrement values or toggle between options (in the
SETUP/CAL modes)
When pressed together, serves as escape function to return to MEAS mode
from any point (CAL or SETUP modes).
ENT To confirm your calibration values in Calibration mode.
To confirm selections in SETUP mode.
While in MEAS mode, pressing ENT takes you directly to SETUP submenu
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Instruction Manual Aquamon 2000 plus
5 CALIBRATION
Before starting calibration, make sure you are in the correct measurement mode.
When you switch on the transmitter, the transmitter starts up in the units last used.
For example, if you shut the transmitter off in “mV” units, the transmitter will read
“mV” units when you switch the transmitter on.
Be sure to remove the protective electrode storage bottle or rubber cap of the
electrode before calibration or measurement. If the electrode has been stored dry,
wet the electrode in tap water for 10 minutes before calibrating or taking readings to
saturate the pH electrode surface and minimize drift.
Wash your electrode in deionized water after use, and store in electrode storage
solution. If storage solution is not available, use pH 4.01 or 7.00 buffer solution.
Do not reuse buffer solutions after calibration. Contaminants in the solution can
affect the calibration, and eventually the accuracy of the measurements.
The transmitter features two internationally recognized buffer standards. Select the
buffer standard you require in the CAL mode Select from the following buffer
options:
• First-point: pH 7.00 (USA buffer) or pH 6.86 (NIST buffer).
• Second point: pH 4.01, 9.18, or 10.1.
NOTE: When transmitter is entered into the CAL mode, the 4/20 mA output
current will be automatically held. ‘HOLD’ will be displayed on LCD. After
Calibration and transmitter is returned to MEAS mode, the ‘HOLD’ is
automatically released. Please refer to page 18, section 6.4 for more details.
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Instruction Manual Aquamon 2000 plus
5.2 pH Calibration
.
READY
calibrated to current buffer. HOLD
pH 9.18 or pH 10.01).
7. Repeat steps 5 and 6.
8. Upon successful Calibration, transmitter displays
Slope (primary display, in mV) and Offset CAL mV
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Instruction Manual Aquamon 2000 plus
1. From the ORP MEAS mode, press CAL key. CAL R.mV
READY
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Instruction Manual Aquamon 2000 plus
The advanced setup mode lets you customize your transmitter’s preferences and
defaults. This transmitter features different sub groups that organize all setup
parameters.
The sub-groups are:
SETUP
1. Press ENT key. Transmitter displays ‘OFS’. Press
HOLD
ENT again. Upper display shows amount of
offset, in terms of pH; lower display shows current
measured pH value.
2. Use ▲ or ▼ keys to introduce offset to pH
readings. As the lower measured reading
SETUP
pH
changes, upper display records the amount of
offset. Maximum of ± 2.00 pH offset is allowed.
.
READY
HOLD
MEAS ‘ mode.
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2. Press ENT key. Primary display shows ‘ATC’ and secondary display
shows ‘On’ or ‘OFF’. Use ▲ or ▼ keys to select ‘ATC Off’. Press ENT.
3. Primary display shows temperature (default is 25.0), and secondary
display shows ‘P °C’’. This is the set up page for setting the temperature of
your transmitter to the temperature of your process or sample by using an
accurate thermometer as reference.
4. Use ▲ or ▼ keys to set the transmitter to the temperature of your process
or sample. Press ENT key.
5. Primary display shows temperature (default is 25.0), and secondary
display shows ‘C °C’. This is the set up page to input to your transmitter
the temperature of your calibration solutions.
6. Use ▲ or ▼ keys to set the transmitter to the temperature of your
calibration solutions. Press ENT key.
7. Press S and T keys together, to return to MEAS mode.
The transmitter will now compensate pH readings for the manually set temperature
(values taken from P °C’).
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Instruction Manual Aquamon 2000 plus
SETUP
HOLD
SETUP SETUP
HOLD HOLD
SETUP SETUP
HOLD
. °C
HOLD
.
. ATC
SETUP
HO LD
.
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Instruction Manual Aquamon 2000 plus
HOLD
HOLD
HOLD
display. Press ENT again.
2. Upper display now shows ‘org’. Lower display will show
either ‘OFF’ or ‘On’. Use ▲ or ▼ keys to toggle
between ‘On’ of ‘OFF’. Press ENT to accept selection.
SETUP
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Instruction Manual Aquamon 2000 plus
6.6 Configuration
SETUP
HOLD
1. Press ENT key and use ▲ or ▼ keys to scroll till LCD
displays ‘COF’ (Configuration). Press ENT again.
2. LCD displays either ‘PH’ or ‘ORP’ depending on
requirement. Press ENT key.
SETUP
HOLD
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Since your pH electrode is susceptible to dirt and contamination, clean it every one
to three months depending on the extent and condition of use.
NOTE: For specialty electrode care, consult the instruction manual included with
your electrode.
pH electrode storage
For best results, always keep the pH bulb wet. Use the protective electrode storage
bottle or rubber cap filled with electrode storage solution to store your electrode.
Also, you can store in a pH 4 buffer with 1/100 part of saturated KCl. Other pH
buffers are OK for storage, but NEVER use distilled water for storage.
After measuring
1. Rinse the pH electrode and reference junction in de-ionized water.
2. Store the electrode as recommended above in “pH electrode storage,” or
as recommended by the manufacturer.
3. Prior to next use, rinse the liquid junction with de-ionized water and tap dry
– never wipe electrode.
NOTE: If this does not restore electrode to normal response, see “Reactivating the
pH electrode” section below.
pH electrode cleaning
• Salt deposits: Dissolve the deposits by immersing the electrode in tap
water for ten to fifteen minutes. Then thoroughly rinse with distilled water.
• Oil/Grease film: wash electrode pH bulb gently in some detergent and
water. Rinse electrode tip with distilled water or use a general purpose
electrode cleaner (see ordering information).
• Clogged reference junction: Heat a diluted KCl solution to 60 to 80 °C.
Place the sensing part of the electrode into the heated solution for about
10 minutes. Allow the electrode to cool in some unheated KCl solution.
• Protein deposits: Prepare a 1% pepsin solution in 0.1 M of HCl. Set the
electrode in the solution for five to ten minutes. Rinse the electrode with
distilled water.
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9 SPECIFICATIONS
SPECIFICATIONS DESCRIPTIONS
pH Range 0.00 to 14.00 pH ( Minimum Span 1.00 pH)
Resolution / Accuracy 0.01 pH / ± 0.01 pH
Temperature Range -10.0 to 110.0 °C
Resolution / Accuracy 0.1 °C / ± 0.5 for °C
Millivolt Range -1000 to +1000 mV ( Minimum Span 100 mV)
Resolution / Accuracy 1 mV / ± 2 mV
Temperature Compensation Auto (Pt 100) / Manual (from 0 to 100 °C)
Number of calibration points 2
Number of calibration buffers USA: 4.01, 7.00, 10.01; NIST: 4.01, 6.86, 9.18
Inputs Asymmetrical / Symmetrical
Input Impedance 1G Ω
Output 4.0 to 20.0 mA
Isolation Between I/P & O/P Transformer Isolation - 500V
Optocoupler Isolation - 1.4 kV
Over- / Under range current output
‘ON’ Select 3.8 mA
‘OFF’ Select 4 mA (under-range) & 20 mA (over-range)
HOLD current output
‘ON’ Select 22 mA
‘OFF’ Select Last measured current value
Display Custom Dual LCD
Power Requirements 12 to 24 VDC
Load Resistance Max. 600 Ω
Dimension / Weight 96 x 96 x 66 mm / 210 g
Enclosure Material ABS
Cable Glands 2 Nos PG 13.5
Mounting Panel/Wall/Pipe 2”NB
Protection Class IP65 protection against dust and water jets
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Instruction Manual Aquamon 2000 plus
10 TECHNICAL DIMENSIONS
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Instruction Manual Aquamon 2000 plus
11 WARRANTY
12 RETURN OF ITEMS
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