ZTT PV Cables Ztt23xj28593-2

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Spec No.

: ZTT 23-XJ28593-2

Address: No.5, Zhongtian road, Nantong economic and technological development zone, Jiangsu Province, China
Tel: +86-513-89191138 Fax: +86-513-8359 9670 Zip code: 226010 Website: www.zttcable.com
1. General
This listed specification covers the structure, test and packing information of Cables as manufactured
by Zhongtian Technology Co., Ltd (ZTT). Matters not mentioned in this technical specification shall be
negotiated by purchaser & supplier. This document confirms the two parties’ agreement as technical
agreement of contract unless otherwise in official written annexes.

2. Standards
The cable which ZTT offered shall be designed, manufactured and tested according to international
standards as follows:

ISO 9001:2015 Quality Management Systems

ISO 14001:2015 Environmental Management Systems

OHSAS 18001:2007 Occupational health and safety management system


IEC 60228:2004 Conductors of insulated cables
This standard cables for use in Photovoltaic Systems in particular for
EN 50618: 2014
installation at direct Current side.

Note: ZTT shall comply with the latest vision standards.

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3 Construction, parameters and characteristics
1) H1Z2Z2-K 1.0/1.0(1.2)kV ac-1.5/1.5(1.8)kV DC 1x6 mm2

Cable construction

Note:The above drawing is only for reference.

Item Description Material Apply method

1 Conductor Tinned copper wire Class 5 stranding

2 Insulation XLPO Extruding

3 Outer sheath XLPO Extruding

Core identification Black

Outer sheath color Black or Red

Cable marking Method: Injet printing, content example:


Zhongtian Technology Industrial Wire & Cable System Co., Ltd
EN 50618 H1Z2Z2-K 1.5kV 1×6mm2 batch number -xxxxm-

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Dimension Data
Core No. Approx. Nom./min. Nom./min. Nom. Max. mean Approx.
x Cross Conductor insulation outer sheath diameter diameter weight
section diameter thickness thickness over outer over outer (kg/km)
(mm2) (mm) (mm) (mm) sheath sheath
(mm) (mm)

1×6 3.0 0.7/0.53 0.8/0.58 6.0 7.4 85

Electrical Data
Core x Max. Max. DC Current Rating (A)
Cross Continuous resistance
section conductor of conductor at Single cable Single cable Two loaded cables
(mm2) temp.(°C) 20 °C(Ω/km) free in air on a surface touching on a
surface
1×4 120 5.09 55 52 44
1×6 120 3.39 70 67 57
1×10 120 1.95 98 93 79
1×16 120 1.24 132 125 107
Note: Ambient temperature: 60 °C, Max conductor temperature: 120°C.

Current rating conversion factors for different ambient temperatures


Ambient temperature Conversion factor Ambient temperature Conversion factor
Up to 60 1.00
70 0.92
80 0.84
90 0.75

Usage characteristics
Operation temperature (°C) -40~+90
Max. conductor temperature(°C) 120
Min. bending radius (mm) 4D
Design standard EN 50618
Flame retardant Yes,EN 60332-1-2
Low smoke Yes,EN 61034-2
Halogen free Yes,EN 60754-1
Resistance to UV Yes,EN 50618 Annex E
Resistance to Ozone Yes,EN 50618 and EN 60811-403
Chemical resistance to acid and alkaline Yes,EN 50618 and EN 60811-404
Presence of water Yes,Condition AD 7

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4 performance parameters of MC4 connector
1) POSTITIVE MC4 CONNECTOR
2) NEGATIVE MC4 CONNECTOR

MC4 construction

Rated voltage(V) 1000/1500 DC


Rated impulse voltage(kV) 16kV
Rated current(A) 45A
Operation temperature (°C) -40~85
Pollution degree Ⅱ
Protection level CLASS Ⅱ
Protection degree IP68
Pin material copper
Cable specification 4mm2 or 6mm2

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5 FAT Test requirements for cable
FAT test shall be in accordance with applicable standard of cable. The following test items shall be
carried out according to relevant standards. ZTT reserves the right to impose additional charges for
additional test as per request from customer or consultant(s).

No. Test item


Routine test
1 Measurement of electrical resistance of conductors
2 Voltage test
Sample test
1 Measurement of thickness of insulation
2 Measurement of thickness of non-metallic sheath
3 Measurement of external diameter and ovality

6 PACKING AND DRUM


ZTT cables are packed on wooden drums. During transportation, right tools should be used to avoid
damaging the package and to handle with ease. Cables should be protected from moisture; kept
away from high temperature and fire sparks; protected from over bending and crushing; protected
from mechanical stress and damage.
The inner end of cable is then sealed with heat shrinkable end cap to prevent ingress of water and is
made available for testing. The outer end of cable is equipped with heat shrinkable end cap. Outer
sheath marking legend can be changed according to user’s requests.

Drum dimension
Core No. x
Drum length (mm) Gross weight
Cross section Drum type
(m) (kg)
(mm2) D d b B

1×6 Wooden drum 3000 800 400 610 690 305

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