228 20 Pi DTS 00001
228 20 Pi DTS 00001
228 20 Pi DTS 00001
D1BM APPLICABILITY
RGE Comp. Hub 6S
Comp. Hub 7S
Comp. Hub 8S
Comp. Hub 4S
RL Comp. Hub 1S
QG2 Comp. Hub 4N
Comp. Hub 6N
B 2 6 Updated definitions.
HOLD LIST
Contents
1 INTRODUCTION ........................................................................................................................... 5
2 DEFINITIONS AND ACRONYMS ................................................................................................. 6
2.1 Definitions ............................................................................................................................ 6
2.2 Acronyms ............................................................................................................................. 6
3 SCOPE AND PURPOSE OF DOCUMENT ................................................................................... 7
3.1 General ................................................................................................................................ 7
4 ITEMS LIST ................................................................................................................................... 7
5 REFERENCES .............................................................................................................................. 8
APPENDIX A ........................................................................................................................................... 9
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 3 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
Figures
Figure 1-1: North Field Context ............................................................................................................... 5
Tables
Table 4-1: Couplings Items List .............................................................................................................. 7
Table 4-2 : Sampling Quill Item List ........................................................................................................ 8
Table 4-3 : Chemical Injection Quills Items List ...................................................................................... 8
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 4 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
1 INTRODUCTION
The reservoir pressure in Qatar’s North Field has been declining due to continuous production since
the early 1990s. The North Field is the world’s largest natural gas field and accounts for nearly all of the
state of Qatar’s gas production. The principal objective of the NFPS project is to sustain plateau from
existing QG South Operation – RL Dry Gas, RGE Wet gas and existing QG North Operation – QG1 &
QG2, production areas by implementing an integrated and optimum investment program consisting of
subsurface development, pressure drop reduction steps and compression. Refer to Figure below for a
schematic of North Field.
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 5 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
Drilling and Looping Investments #1 and #2 are in execution phase and are being executed by I1P1
EPC, EPCO and EPCL projects with the exception of WHP13N, which will be part of NFPS
Compression project execution. The NFPS Compression Project involves the installation of large
offshore compression facilities at multiple locations. The compression facilities will be installed after the
completion of the Drilling and Looping Projects.
Qatargas Operating Company Limited is leading the development of the North Field Production
Sustainability (NFPS) Project. The principal objective of the NFPS project is to economically sustain
plateau from existing QG South (RGE, RL) and QG North (QG1 & QG2) production assets by
implementing an integrated and optimum investment program consisting of subsurface developments,
pressure drop reduction steps and offshore compression facilities installation.
CONTRACTOR is awarded to perform FEED for NFPS Compression Project – RGE, RL and QG2
Facilities.
2.1 Definitions
The following definitions used in the present PROJECT procedure are:
PROJECT NFPS Compression Project FEED
COMPANY Qatargas Operating Company limited
CONTRACTOR Middle East Projects International (Technip MEPI)
EPC CONTRACTOR CONTRACTOR engaged by COMPANY to execute EPC contract activities
or/and services
SUBCONTRACTOR A party who is providing subcontracted services specified and ordered by
CONTRACTOR or EPC CONTRACTOR
VENDOR (SUPPLIER) A party who is responsible to manufacture and supply equipment and/or
services
SUB-VENDOR A party who is responsible to manufacture and supply equipment and/or
(SUB-SUPPLIER) services under responsibility of main VENDOR
SHALL The word “Shall” is to be understood as a mandatory requirement.
SHOULD The word “Should” is to be understood as strongly recommended.
MAY The word “May” is to be understood as an action to be undertaken at
CONTRACTOR / COMPANY ‘s discretion and upon evaluation of a review of
the circumstances of the issue in question.
2.2 Acronyms
The following acronyms are used in this document.
AMB Ambient Temperature
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
ATM Atmospheric Pressure
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 6 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
3.1 General
The scope and purpose of this document is to develop datasheets for all SP items on RP7S of RGE
75 Complex for Brownfield scope.
4 ITEMS LIST
SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 7 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE
SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE
SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE
5 REFERENCES
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 8 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED
APPENDIX A
RP7S SP Items Datasheets
THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 9 of 16
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
COUPLINGS
DATASHEET Doc. No. 228-20-PI-DTS-00001
Page No. 10 of 16 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
4 Size (in) 1
6 Rating 150#
9 Quantity 1 1 1
10 PROCESS DATA
16 CONSTRUCTION
21 End Connections
24 MATERIALS
32 Positive Material Identification (PMI) As per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI)) for metallic parts
NOTES
3 Hydrotest shall comply with the requirements of ASME B16.34 and held for a duration of 60 minutes.
4 Flange gasket contact surface finish shall have a roughness between 3.2 and 6.3 µm Ra.
5 Items supplied shall be suitable for offshore, marine and salt laden environment.
7 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and
8 Drinking water couplings shall consists of Female Cam Lock Style Coupler, Male Dust plug and 6 inch long chain. Dust Plug shall be chained to Female coupler and drilled to prevent
1 GENERAL
6 Rating 150#
9 Quantity 1 1 1
10 PROCESS DATA
16 CONSTRUCTION
21 End Connections
24 MATERIALS
32 Positive Material Identification (PMI) As per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI) for metallic parts
NOTES
3 Hydrotest shall comply with the requirements of ASME B16.34 and held for a duration of 60 minutes.
4 Flange gasket contact surface finish shall have a roughness between 3.2 and 6.3 µm Ra.
5 Items supplied shall be suitable for offshore, marine and salt laden environment.
7 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and
9 All couplings shall be provided with standard safety clips (Air King AC1 or equivalent), to prevent accidental disconnection.
NOTES
1 The length of quill including all other dimension shall be in accordance to datasheets.
2 The preferred angle is 45°. When required due to space limitations, the angle may be reduced to minimum 15°.
3 It is preferred that the tip of the quill is located in the center line of the header.
4 Sampling quill shall be adequately supported, considering the fatigue loading on branch connections.
5 Tag no. and flow direction for quill shall be marked on the valve.
CHEMICAL INJECTION QUILL
DATASHEET Doc. No. 228-20-PI-DTS-00001
Page No. 14 of 16 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 228-SP-79-01
3 System Number 228
4 Valve Size (in) 2 x 3/4
5 Piping Material Class F25A
6 Corrosion Allowance 0 mm
7 NACE Compliance Yes (Note 7)
8 Line Number NG228230024-36"(F25A)2(85)
9 P&ID Number 228-23-PR-PID-00001
10 Header Size/ Thickness (in/mm) 36" / 66.5 mm
11 Branch Size/ Thickness (in/mm) 2" / 5.54 mm (S-80S)
12 Quantity 1
13 PROCESS DATA
14 Service Natural Gas
15 Injected Fluid Corrosion Inhibitor
16 Fluid (Type/ Phase) Two Phases (Liquid/ Gas)
17 Injecting Line Flow Rate (L/h) 80.0
18 Injecting Line Design Pressure (barg) 234.0
19 Header Pipe:
20 a) Line Design Pressure (barg)234.0
21 b) Line Design Temperature (°C)94.0 / -29.0
22 c) Operating Pressure (barg)156.0
23 d) Operating Temperature (°C)57.6
3
24 e) Flow Rate (m /h) 18269.1
25 f) Fluid Velocity (m/s)10.8
26 g) Fluid Density (kg/m3) 150.92
27 h) Suspended Particles No
28 DESIGN
Injection valve with integral check valve, dual isolation ball valve and a bleed ball valve construction c/w probe (quill) and
29 Valve Type
plug on bleed (Note 4)
30 Injection Location Middle Section of Pipe
31 Branch Component Sweepolet + Flange
32 Rating 1500#
33 Standard Manufacturer's Standard (ASME B16.34)
34 Valve Bore 10 MM (Vendor to Advise)
35 Floating or Trunnion Mounted Ball Floating Ball
36 Operation Lever Operated
37 Locking Arrangement No
38 Installation Position 12 o'clock
39 End Connection: Mounting Flange 2" ASME B16.5, Class 1500 RTJ
40 : Vent 1/2" NPTF with Plug
41 : Injection Inlet 2" ASME B16.5, Class 1500 RTJ
42 Flanges Facing Finish or Grooves Facing Finish 1.6 µm Ra
43 End to End Dimensions (mm) Vendor to Advise
44 Quill Length 'L' (mm) 604.1
45 Quill Diameter (in) 3/4 (Vendor to Advise)
46 Quill Schedule (Note 2) Vendor to Advise
47 Diameter 'A' (mm) 49.22
48 Diameter 'D' (mm) 914.0
49 Length 'B' (mm) 147.1
50 Fire Safe Yes
51 MATERIALS
52 Body / Closure ASTM B564 UNS N06625
53 Ball UNS N06625
54 Check Valve (Ball / Piston) ASTM B564 UNS N06625
55 Stem UNS N07718
56 Seat Spring/Seat Washer -
57 Seat Holder UNS N06625
58 Bolting ASTM F468 UNS N06625/ ASTM F467 UNS N06625
59 Seat/ Seat Insert PEEK
60 Static and Dynamic Seals Primary FKM Type GLT/ Secondary Graphite
61 Firesafe Graphite Back-up Seals Yes
62 Check Valve (Ball/ Piston) Trim UNS N06625
63 Quill UNS N06625
64 Bleed Plug ASTM B564 UNS N06625
65 DELIVERY REQUIREMENTS
66 Non Destructive Tests Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
67 Pressure Test Certificates Yes (382.95 barg as per 200-20-PI-SPC-00006 (Specification for Manual Valves))
68 Material Certificates Yes (As per BS EN 10204 Type 3.1)
69 Fire Safe Certificate Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
70 Marking (Note 6) Yes (As per MSS SP-25)
71 External Coating Yes (As per 200-20-CE-SPC-00001 (Painting Specification))
72 Colour Code Yes (Beige RAL 1019 (Paint System Code I))
NOTES
1 Vendor to confirm materials recommended are suitable for the design conditions and fluids.
2 Vendor to submit the wake frequency calculation according to ASME PTC 19.3 TW latest edition to prove that the quill can withstand the design conditions. The calculated wake frequency shall not
exceed 80% natural frequency. The quill schedule to be determined by vendor based on this calculation.
3 Chemical injection quills shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
4 Isolation ball valve, bleed ball valve and check valve shall comply to 200-20-PI-SPC-00006 (Specification for Manual Valves) requirements.
5 Type of check valve shall be manufacturer's standard and suitable for the design conditions and service. Flow direction to be marked on valve body.
6 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/
affixed using appropriately sized stainless steel wire.
7 All materials shall comply with requirements of 200-20-CE-SPC-00003 (Material Requirements for Sour Service).
8 For "A", "B", "D" and "L" dimensions see Figure C.
9 The flow direction shall be marked on the valve body.
CHEMICAL INJECTION QUILL
DATASHEET Doc. No. 228-20-PI-DTS-00001
Page No. 15 of 16 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 228-SP-79-02
3 System Number 228
4 Valve Size (in) 2 x 3/4
5 Piping Material Class F34A
6 Corrosion Allowance 0 mm
7 NACE Compliance Yes (Note 7)
8 Line Number SF228870008-4"(F34A)N
9 P&ID Number 228-87-PR-PID-00001
10 Header Size/ Thickness (in/mm) 4" / 8.56 mm (S-80S)
11 Branch Size/ Thickness (in/mm) 2" / 5.54 mm (S-80S)
12 Quantity 1
13 PROCESS DATA
14 Service Sour Gas Flare
15 Injected Fluid Mono-Ethylene Glycol
16 Fluid (Type/ Phase) Two Phases (Liquid/ Gas)
17 Injecting Line Flow Rate (L/h) 5000.0
18 Injecting Line Design Pressure (barg) 234.0
19 Header Pipe:
20 a) Line Design Pressure (barg)234.0
21 b) Line Design Temperature (°C)94.0 / -100.0
22 c) Operating Pressure (barg)0.1
23 d) Operating Temperature (°C)45.6
3
24 e) Flow Rate (m /h) 517.0
25 f) Fluid Velocity (m/s)16.1
26 g) Fluid Density (kg/m3) 1000.0
27 h) Suspended Particles No
28 DESIGN
Injection valve with integral check valve, dual isolation ball valve and a bleed ball valve construction c/w probe (quill) and
29 Valve Type
plug on bleed (Note 4)
30 Injection Location Middle Section of Pipe
31 Branch Component Reducing Tee + Flange
32 Rating 1500#
33 Standard Manufacturer's Standard (ASME B16.34)
34 Valve Bore 10 MM (Vendor to Advise)
35 Floating or Trunnion Mounted Ball Floating Ball
36 Operation Lever Operated
37 Locking Arrangement No
38 Installation Position 12 o'clock
39 End Connection: Mounting Flange 2" ASME B16.5, Class 1500 RTJ
40 : Vent 1/2" NPTF with Plug
41 : Injection Inlet 2" ASME B16.5, Class 1500 RTJ
42 Flanges Facing Finish or Grooves Facing Finish 1.6 µm Ra
43 End to End Dimensions (mm) Vendor to Advise
44 Quill Length 'L' (mm) 198.0
45 Quill Diameter (in) 3/4 (Vendor to Advise)
46 Quill Schedule (Note 2) Vendor to Advise
47 Diameter 'A' (mm) 49.22
48 Diameter 'D' (mm) 114.3
49 Length 'B' (mm) 140.9
50 Fire Safe Yes
51 MATERIALS
52 Body / Closure ASTM B564 UNS N06625
53 Ball UNS N06625
54 Check Valve (Ball / Piston) ASTM B564 UNS N06625
55 Stem UNS N07718
56 Seat Spring/Seat Washer -
57 Seat Holder UNS N06625
58 Bolting ASTM F468 UNS N06625/ ASTM F467 UNS N06625
59 Seat/ Seat Insert PEEK
60 Static and Dynamic Seals Primary FKM Type GLT/ Secondary Graphite
61 Firesafe Graphite Back-up Seals Yes
62 Check Valve (Ball/ Piston) Trim UNS N06625
63 Quill UNS N06625
64 Bleed Plug ASTM B564 UNS N06625
65 DELIVERY REQUIREMENTS
66 Non Destructive Tests Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
67 Pressure Test Certificates Yes (387.9 barg as per 200-20-PI-SPC-00006 (Specification for Manual Valves))
68 Material Certificates Yes (As per BS EN 10204 Type 3.1)
69 Fire Safe Certificate Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
70 Marking (Note 6) Yes (As per MSS SP-25)
71 External Coating Yes (As per 200-20-CE-SPC-00001 (Painting Specification))
72 Colour Code Yes (Beige RAL 1019 (Paint System Code I))
NOTES
1 Vendor to confirm materials recommended are suitable for the design conditions and fluids.
2 Vendor to submit the wake frequency calculation according to ASME PTC 19.3 TW latest edition to prove that the quill can withstand the design conditions. The calculated wake frequency shall not
exceed 80% natural frequency. The quill schedule to be determined by vendor based on this calculation.
3 Chemical injection quills shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
4 Isolation ball valve, bleed ball valve and check valve shall comply to 200-20-PI-SPC-00006 (Specification for Manual Valves) requirements.
5 Type of check valve shall be manufacturer's standard and suitable for the design conditions and service. Flow direction to be marked on valve body.
6 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/
affixed using appropriately sized stainless steel wire.
7 All materials shall comply with requirements of 200-20-CE-SPC-00003 (Material Requirements for Sour Service).
8 For "A", "B", "D" and "L" dimensions see Figure C.
9 The flow direction shall be marked on the valve body.
FIGURE C
CHEMICAL INJECTION QUILL DRAWINGS Doc. No. 228-20-PI-DTS-00001
Page No. 16 of 16 Rev. No. B
NOTES
1 The length of quill including all other dimension shall be in accordance to datasheets.
2 The preferred angle is 45°. When required due to space limitations, the angle may be reduced to minimum 15°.
3 It is preferred that the tip of the quill is located in the center line of the header.
4 Injection quill shall be adequately supported, considering the fatigue loading on branch connections.
5 Tag no. and flow direction for quill shall be marked on the valve.