Hazard Identification Plan
Hazard Identification Plan
Hazard Identification Plan
Division
PREPARED BY:
MASTOURA CONTRACTING COMPANY LTD.
Post Box No. 24
Rahima – 31941
Kingdom of Saudi Arabia
Project Title: RTR UMD High Risk Cable Replacement
PR No. 3001003466
BI. No.
The HIP is the first level of risks management to be performed before mobilization to the site, to state a
general overview of activities, associated risks and measures to eliminate or reduce them to ALARP levels.
This document neither abrogates nor modifies the contractual agreements between the Mastoura Co. and
Client but provides the mechanism for carrying out the normal working relationship between the parties
during the Mastoura Company Project execution.
This document describes the different activities which will be carried out, the potential hazards, control
measures and additional PPE required.
Only additional PPE are indicated in the tables, as according to Contractor Site Safety Program as a rule,
hardhat, safety boots, overalls (with full length and sleeves), gloves and glasses, shall be worn for all
personnel at any time.
2. SCOPE
This document is applicable to all activities to be performed by Mastoura Co. for RTR UMD High Risk Cable
Replacement. The Scope is to Construct, Excavate, Fabricate, Install, laying and cable pulling to replace the
high risk cable. Testing, Pre-Commissioning, Start-Up assistance and any other items or accessories as
required for the project, Installation, Demolition and Operation, Including transportation of items to the
project site. All requirements described herein are fully compliance to every activity during any of the
following phases of the Contract executed by Mastoura Co.
The Scope of Work include:
Site Survey
Breaking Asphalt or Concrete
Excavation or trenching
Underground Cable utilities
Backfilling or sand and marl
Installation of Cable try and Support
Demolition of old cable
Cable laying and pulling in the feeders
Painting and Coating Works
Construction of Duct Banks
As the plan is being produced prior to actual mobilization to work locations we can through experience on
similar projects and through historic data gathered anticipate a considerable percentage of hazards likely to
be encountered and assess anticipated risk levels therefore being able to propose what we believe to be
adequate and realistic control measures.
No system is perfect and that said we shall support this Hazard Identification Plan by conducting regular
reviews of its relation to site activities and the effectiveness of controls in achieving the objective of
eliminating or minimizing incidents, injury and loss. This job-specific HIP shall be revised and amended, as
needed, when conditions change, new hazards are introduced or the scope of work changes.
To supplement this plan, we shall develop specific critical activity Hazard Identification Plans and Job Safety
Analysis in order to ensure a multi-layer system that ensures a proactive avoidance approach. Example:
Excavation.
In order to have workers that are safety oriented, Mastoura Co. shall provide orientation and guidance to all
its workers with regards to Saudi Aramco safety rules including but not limited to: emergency response plan,
traffic safety, work permit system, electrical safety, isolation/lockout/hold tag, hand tolls, PPE and heat
stress as applicable per Saudi Aramco Construction Safety Manual (SACSM).
A copy of this plan shall be distributed to all concerned personnel upon client approval as shall all other
specific Hazard Identification Plans and Job Safety Analysis.
Overall original copies shall be maintained in site HSE Office for reference and verification should the need
arise.
H.S.E. Personnel and Supervisory staff have the direct responsibility to ensure that all prescribed controls are
always being followed.
4. RESPONSIBILITES
Mastoura shall be responsible for implementing and managing the Health, Safety and Environmental System
on site and, for:
Allocating enough resources for HSE Policy implementation and compliance with COMPANY
requirements
Ensuring that personnel are competent and have the necessary authority and resources to perform their
duties in a safe manner.
Encouraging proactive approach to HSE matters by putting in force all possible efforts for a real
involvement of all personnel working on the PROJECT and to improve workforce skills.
a. Near Miss – Unplanned incident which under slightly different circumstances could have resulted in
harm to people, damage assets, financial loss and harm to environment. It may include.
Incidents where injury or property damage could have occurred but did not. E.g. worker tripped
over a cable on the floor and almost fell.
Incident where a major safety system failed to perform as designed.
Incidents where potential environmental damage could result.
b. A near miss incident should be investigated if there was the potential for more serious consequences
and investigation is not required by other instructions.
Level 2 Contact:
Sn. Name Position Mobile Phone Status
1 TBA Project Engineer TBA Primary (P)
2 TBA Safety Officer TBA Back-up (B)
SAUDI ARAMCO
Level 1 Contact:
Sn. Name Position Mobile Phone Status
1 TBA Project Engineer TBA Primary (P)
2 TBA Project Engineer TBA Back-up (B)
Level 2 Contact:
Sn. Name Position Mobile Phone Status
1 TBA Field Compliance TBA Primary (P)
2 TBA Site Representative TBA Back-up (B)
REPORT AS FOLLOWS:
1. Site Survey
1. Transportation of From Site 1.1.1 Vehicle 1.1.1 Ensure the driver has a valid SAG license.
1 Land Surveyor on Office to and collision with 1.1.2 Ensure good condition of vehicle for
company assigned from other vehicles and transportation.
vehicle Construction pedestrians 1.1.3 Ensure Periodic Preventive maintenance
Area plan schedule is followed. Ensure vehicle
daily inspection are done and
corresponding checklists completed.
1.1.4 Implementation of procedure: CSSP-
Traffic Control, Vehicle Safety &
Transportation.
1.1.5 Driver must complete defensive driving
training prior to being allowed to drive.
1.1.6 Driver must successfully complete online
Qyadati and have proof in a form of
certificate issued.
1.1.7 Drivers shall follow all posted site speed
limits.
1.1.8 Drivers and passengers shall buckle/fasten
seat belts all times.
1.1.9 Drivers are prohibited from handheld use
of portable mobile communication
devices while driving.
1.1.10 The company ensuring hat the assigned
driver is mentally and physically capable
of driving completely & safely.
1.1.11 All drivers committed traffic violations will
receive disciplinary action, penalty or
dismissal in project.
1.1.12 Contractor to comply with GI 6.030, Traffic
and Vehicle Safety.
1. Execution of Construction 1.2.1Miscommuni 1.2.1.1 Only competent Surveyor and
2 survey works Area & Lay cation with assistant are authorized to conduct
Down Area surveyor assistant survey staking and shall be equipped
Incorrect survey with the all the required PPE’s.
2. Transportation of From 2.1.1 Un/semi 2.1.1.1 Follow the procedure of Land transport
1 Heavy equipment workshop secured and Cargo securement procedure for safe
loading by low to unbalanced loads loading and unloading.
bed Constructio and unloading of
n Area heavy equipment.
2. Loading and Constructio 2.2.1 Caught in 2.2.1.1 Check all the equipment or rigging devices
2 offloading of n Area between to ensure good performance prior to start.
bundled safety Wherever is lifting/loading/unlo 2.2.1.2 Set the barrier around operating area and
barricade Required ading assign a watchman to keep non-related
materials using persons away.
heavy equipment 2.2.1.3 The equipment operator and riggers shall
be qualified and certified.
2.2.1.4 Avoid load swing over personnel or traffic
areas, back swing radius is to be
barricaded.
2.2.2 Overload 2.2.2.1 Check and ensure the SWL and loading
while capacity of material being lifted.
lifting/loading/unlo 2.2.2.2 Critical lifting plan should be provided and
ading approved.
2. Installation of Constructio 2.3.1 Back pain due 2.3.1.1 Implementation of procedure: CSSP-
3 Safety Sign boards n improper manual Housekeeping and proper and safe
Area/Temp handling of manual handling.
orary materials
Laydown 2.3.2 Slips and trips 2.3.2.1 Provide awareness training to the worker
Area (walking on site) on the prevention of slips, trips and fall.
2.3.2.2 Ensure the proper stacking / arrangement
of materials.
2.3.2.3 Install physical barrier around the area.
2.3.2.4 Horse Playing shall be strictly prohibited.
3. Asphalt Cutting Constructio 3.1.1 Back Pain 3.1.1.1 Ensure that the workers/helper undergoes
1 and Breaking n Area due to improper Manual Handling Awareness Training to
Manual handling of prevent back pain.
equipment 3.1.1.2 Comply with Saudi Aramco (SA)
4. Hand Excavation Constructio 4.1.1Underground 4.1.1.1 All Use nonmetallic hand digging tools
1 using shovel and n area utility/Object for manual excavation
digging bar up to 4.1.1.2 Use calibrated cable detector.
1.2 meter. 4.1.1.3 Before excavation activities begin,
confirm with SAPMT and Proponent
the location of any known or suspected
underground pipes, cables, vessels,
structures, etc., that are in the area of
the proposed excavation and mark as
necessary.
4.1.1.4 Approved Pre-excavation checklist
shall be filled prior to start of
excavation.
4.1.1.5 Trial pit manual excavation shall be
done to determine the depth of
embedded utilities as necessary.
4.1.2 Excavation 4.1.2.1 Provide Pre-excavation checklist shall
Collapse be filled and approved by the client.
4.1.2.2 Daily excavation checklist shall be filled
by competent person and approved by
the client.
4.1.2.3 Provide and install shoring to prevent
excavation collapse
4.1.3 Slip Trip & 4.1.3.1 Provide proper access for workers at
Fall 7.5 meters interval long in excavation
or trench
4.1.3.2 Ensure the proper stacking /
arrangement of materials.
4.1.3.3 Horse Playing shall be strictly
prohibited.
4.1.3.4 Install physical barrier around the area.
4.1.4 Harmful 4.1.4.1 Provide and use 3M dust mask
Dust 4.1.4.2 Spray the water around the area to
control the dust
5. Backfilling and Constructio 5.1.1 Slip, Trip, Fall 5.1.1.1 Clear walkways, Work areas of
1 Compaction n site equipment, tools, construction debris
and other materials
5.1.1.2 Properly maintain the good
housekeeping at work place
5.1.2 Flying Debris, 5.1.2.1 Barricade or enclose the work area
Protruding Objects 5.1.2.2 Restrict work area entry to authorized
personnel only during construction
activities
5.1.2.3 Ensure workers are wearing proper
personal protective equipment such as
safety helmet, Safety glasses and
Safety shoes
5.1.3 Struck by/ 5.1.3.1 Isolate equipment swing areas
Against Heavy 5.1.3.2 Ensure the PWAS Camera installed in
Equipment, the equipment
5.1.3.3 Make eye contact with operators
before approaching equipment
5.1.3.4 Ensure workers are wearing high
visibility vest
5.1.4 Vibration 5.1.4.1 Take regular breaks from cutting or
switch with another worker to relieve
arm fatigue for every 5 minutes of
work
5.1.4.2 Use anti vibrator gloves
6. Equipment and Constructio 6.1.1 Slip & Trip 6.1.1.1 Conduct TBT to all workers regarding
1 material n site proper handling of material.
preparation 6.1.1.2 Materials must properly stocked and
using boom arrangement.
truck & Crane. 6.1.2 Drop of 6.1.2.1 Use if possible mechanical equipment
material to avoid manual handling of materials
during especially for heavy and loose
manual materials.
handling 6.1.2.2 All heavy equipment operators must have
Saudi government license and must be
Saudi Aramco certified. Operators must
always have in their possession their
Saudi Aramco certification document.
6.1.2.3 Equipment operator should be vigilant
in operating the machine to avoid
7. Excavation using Constructio 7.1.1 Fall to 7.1.1 Protect the perimeter of excavations by
1 Mechanical n site different level barricade/Jersey barrier and warning tape
Equipment (<1,8m deep) or handrails (>1, 8 m deep),
which shall be placed two meters from
the edge.
6.4.1 Run Over 6.4.1.1 Heavy Equipment including trucks shall be
equipped with a fully functional Proximity
Warning Alert System and Rear-View
cameras.
6.4.1.2 All heavy equipment operators must have
Saudi government license and must be
Saudi Aramco certified. Operators must
always have in their possession their
Saudi Aramco certification document.
6.4.1.3 The working area shall be properly
signaled and barricaded. Only authorized
personnel shall be allowed to enter the
work area where mechanical and heavy
equipment is in operation.
6.4.1.4 Mechanical and heavy equipment shall be
inspected on a regular basis by a
competent heavy equipment inspector or
mechanic. Sticker shall be displayed.
7.1.3 Collapse of 7.1.3.1 Provide and install shoring to prevent
excavation wall or excavation collapse.
side slopes 7.1.3.2 Daily excavation checklist shall be filled by
competent person and approved by the
client.
7.1.3.3 Pre-excavation checklist shall be filled and
approved by the client.
7.1.3.4 Suitable systems of protection shall be
used if the levels exceed the regulation
limits.
7.2.3 Slips, trip and 7.2.3.1 Ensure that the materials are properly
fall at the same arrange and removed all unwanted
level materials at the area.
8. Painting/Coating Works
8.1 Painting/Coating Construction 8.1.1 Flammable 8.1.1.1 Only authorized and trained personnel
Works site vapor build up. shall perform the task.
8.1.1.2 Ensure that all harmful chemicals and
paints have MSDS (material safety data
sheet)
8.1.1.3 Provide trained on the proper use of
appropriate respiratory protection,
Personnel applying spray paints/coatings
shall wear organic vapor cartridge
respirators or supplied air respirators
depending upon the hazard of the
paint/coating as specified on the MSDS.
8.1.1.4 Wear other personnel protective
equipment (PPE) required for the work
being performed.
8.1.1.5 Close/seal containers of coatings and
9. Understand job Constructio 9.1.1 Misunderstand of 9.1.1.1 Supervisor have to brief on JSA
1 sequence/ n site job sequence and non- before work Defective hand tools will
Application of compliance on safety be removed from the job site.
Work Permit as requirements
per GI 2.100 9.1.2 Miscommunication/ 9.1.2.1 Obtain necessary approval of work
Misunderstanding permit.
10.1 Cable Construction 10.1.1 Improper 10.1.1.1 Proper lifting technique by the
Pulling/Laying site handling of Cable or use knees and not the back.
material. 10.1.1.2 Proper lifting technique to avoid
back injuries.
11. Demobilization
Dismantling of Construction 11.1.1 Improper 11.1.1.1 Site supervisor shall ensure all
11. all temporary site disconnection of valves switches and panel board
1 facilities) utilities are properly isolated and
disconnected from the supply or
sources.
NOTE: HIP will be revise and amend as needed when the condition change, new hazards are identified, or the scope
of work changes.
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