Zesto Corp. Maintenance Guidelines

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P300 5 YEARS MAINTENANCE PARTS PROGRAM

Machine Model: P300 FRAME


Serial No. B8ET2E009
WHICHEVER MILESTONES IS REACHED FIRST
ITEM DESCRIPTION OF PARTS PART NUMBER Qty UOM
2,000 HRS (QUARTERLY) 3MONTHS
1 Primary Filter TP1801-1 2 PCS
4,000 HRS (SEMI-ANNUAL) 6MONTHS
1 Primary Filter TP1802-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
6,000 HRS (QUARTERLY) 9MONTHS
1 Primary Filter TP1801-1 2 PCS
8,000 HRS (ANNUAL) 12MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
10,000 HRS (QUARTERLY) 15MONTHS
1 Primary Filter TP1801-1 2 PCS
12,000 HRS (SEMI-ANNUAL) 18MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
14,000 HRS (QUARTERLY) 21MONTHS
1 Primary Filter TP1801-1 2 PCS
16,000 HRS (2ND ANNUAL) 24MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
18,000 HRS (QUARTERLY) 27MONTHS
1 Primary Filter TP1801-1 2 PCS
20,000 HRS (SEMI-ANNUAL) 30MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
22,000 HRS (QUARTERLY) 33MONTHS
1 Primary Filter TP1801-1 2 PCS
24,000 HRS (3RD ANNUAL) INTERIM 36MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler bundle gasket package PP0576-GR1 2 PCS
6 Aftercooler bundle gasket package PP0577-GR! 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Condensate Drain Muffler CP0386-1 3 PCS
10 FSE Turbo Cool Lubricant 12903-10 10 PAILS
11 Discharge Check valve RP0447-4 1 PC
12 Intercooler Head gasket JP0495-1 2 PCS
13 Aftercooler Head gasket JP0496-1 1 PC
14 1st stage Diffuser O-ring P99R182 1 PC
15 2nd stage Diffuser O-ring P99R181 1 PC
16 3rd stage Diffuser O-ring P99R180 1 PC
17 Carbon seal Housing Oring P700D039 6 PCS
18 Gearcase Splitline O- ring GROOVE G496-030 4 FT
19 Sealastic Sealing Compound X598-010 1 PC
20 Coupling Gasket 4" Silicone P232OC805 1 PC
21 Coupling Gasket 3" Silicone P2320C803 1 PC
22 Coupling Gasket 5" Silicone P2320C073 1 PC
23 Gearcase Splitline O- ring G496-030 10 PAILS
26,000 HRS (QUARTERLY) 39MONTHS
1 Primary Filter TP1801-1 2 PCS
28,000 HRS (SEMI-ANNUAL) 42MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
30,000 HRS(QUARTERLY) 45MONTHS
1 Primary Filter TP1801-1 2 PCS
32,000 HRS (4TH ANNUAL) 48MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
34,000 HRS (QUARTERLY) 51MONTHS
1 Primary Filter TP1801-1 2 PCS
36,000 HRS (SEMI-ANNUAL) 54MONTHS
1 Primary Filter TP1801-1 2 PCS
2 Oil Filter Element P3516C160-3 1 PC
38,000 HRS (QUARTERLY) 57MONTHS
1 Primary Filter TP1801-1 2 PCS
40,000 HRS (5TH ANNUAL) 60MONTHS
1 Oil Mist Eliminator P3515A958 1 PC
2 Oil Filter Element P3516C160-3 1 PC
3 Inlet Air Filter Primary TP1801-1 2 PCS
4 Inlet Air Filter Secondary TP1802-1 2 PCS
5 Intercooler Tubesheet gaskets TBA 2 PCS
6 Aftercooler Tube sheet gaskets TBA 1 PC
7 Oil cooler gasket SP2558-5 1 PAIR
8 Unloading Silencer TP3238-1 1 PC
9 Instrument Air Filter kit P3516C186-1 1 PC
10 Condensate Drain Muffler CP0386-1 3 PCS
11 Intercooler Head gasket JP0495-1 2 PCS
12 Aftercooler Head gasket JP0496-1 1 PC
13 1st stage Diffuser O-ring P99R182 1 PC
14 2nd stage Diffuser O-ring P99R181 1 PC
15 3rd stage Diffuser O-ring P99R180 1 PC
16 Carbon seal Housing Oring P700D039 6 PCS
17 Gearcase Splitline O- ring GROOVE G496-030 4 FT
18 Sealastic Sealing Compound X598-010 1 PC
19 Coupling Gasket 4" Silicone P232OC805 3 PCS
20 Coupling Gasket 3" Silicone P2320C803 1 PC
21 Coupling Gasket 5" Silicone P2320C073 1 PC
22 Bullgear Journal Bearing DP1087-6 2 PCS
23 Shim Pack BullgearBearing 280002-GR1 1 SET
24 Bullgear Shaft Oil Seal (Whole) JP0648-50 1 PC
25 Pinion Bearing (1st stage) TP0908-1 1 PC
26 Pinion Bearing (2nd stage) TP0909-1 1 PC
27 Pinion Bearing (3rd stage & free end) BP0568-1 2 PCS
28 Pinion Bearing Shim pkg kit (primary) CP0007-GR1 4 SET
29 Pinion Bearing Shim pkg kit (secondary) CP0008-GR1 4 SET
30 Carbon Seal Assembly FP0559-8 3 PCS
31 Main Oil Pump Coupling P2320J114 1 SET
32 Drain Valve (V-notch) P61E047 3 PCS

OPTIONAL AIR FILTER


TP1801-1 PRIMARY FILTER ELEMENT
TP1802-1 SECONDARY FILTER ELEMENT

1.THE LISTED PM PARTS ARE BASED ON THE NEW SCHEDULED MAINTENANCE GUIDELINES O
2. TO PERFORM INTERIM AIR END INSPECTION , REPLACE BEARINGSHIMS , BACKPLATE O-RIN
NOTE : BASED ON MAINTAINANCE GUIDELINES CHANGING OF LUBRICANT IS EVERY 24000 RH
(CHANGE OIL INTERVAL IS 16000-24000 DEPENDS ON YOUR ENVIRONMENT WITH OUT OIL ANA
REMARKS : TO EXCECUTE CLEANING OF AERO PARTS AND INSPECTION OF AIR END IS TO BE
WORK DURATION : 5-6 DAYS
ANCE GUIDELINES OF FS-ELLIOTT
S , BACKPLATE O-RING ,CASING SHIM , DIFFUSER O-RING , DIFFUSER SHIM , SPLITLINE O-RING AND SEALANT.
T IS EVERY 24000 RH IF YOU HAVE AN OIL ANALYSIS ON QUARTERLY BASIS.
T WITH OUT OIL ANALYSIS QUARTERLY BASIS.
OF AIR END IS TO BE QUOTED OF LABOR CHARGE
NG AND SEALANT.

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